US3661005A - Method for producing seamless tubes with small diameters - Google Patents

Method for producing seamless tubes with small diameters Download PDF

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Publication number
US3661005A
US3661005A US872373A US3661005DA US3661005A US 3661005 A US3661005 A US 3661005A US 872373 A US872373 A US 872373A US 3661005D A US3661005D A US 3661005DA US 3661005 A US3661005 A US 3661005A
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United States
Prior art keywords
tube
diameter
interior
stretch reducing
cold drawing
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Expired - Lifetime
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US872373A
Inventor
Ulrich Petersen
Ernst Von Chiari
Wilhelm Brutsch
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Vodafone GmbH
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Mannesmann AG
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/22Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
    • B21C1/24Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles by means of mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B23/00Tube-rolling not restricted to methods provided for in only one of groups B21B17/00, B21B19/00, B21B21/00, e.g. combined processes planetary tube rolling, auxiliary arrangements, e.g. lubricating, special tube blanks, continuous casting combined with tube rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes

Definitions

  • ABSTRACT Method for producing seamless tubes of small diameter The starting tube is subjected to at least one initial cold drawing over an interior tool, decreasing the diameter and the wall thickness of the tube so that the interior tube surface is brought into complete contact with the interior tool. The tube is then subjected to stretch reducing and to final cold drawing over an interior tool.
  • the present invention relates to a method for producing seamless tubes with small diameters.
  • the object resides in manufacturing tubes economically with improved interior surfaces.
  • the present invention is a further development of the described methods for producing seamless tubes with small diameter by stretch reducing and subsequent cold drawing and is characterized in that the starting tube before stretch reducing is subjected to at least one cold drawing with interior tool.
  • the diameter and the wall thickness are to be decreased in such a degree that the interior tube surface is brought into complete contact with the interior tool.
  • the decrease of diameter, required for this purpose, amounts to only a few millimeters and can be easily obtained by shaping technology.
  • drawing with floating plug is preferred, because the same can be easily performed and allows the processing of considerable tube lengths. At least for smaller diameters of the starting tubes there can be used the plug rod technique.
  • the initially cold drawn tube is heated so as to effect the stretch reducing without forming of scale on the smoothed interior tube surface.
  • rapid tube heating as is achieved e.g. by electric heating with inductive or conductive current transfer.
  • a protective gas with which the tubes are filled during the heating up.
  • the starting tube has an exterior diameter of 108 mm and a wall thickness of 4.0 mm; it is easier to obtain such dimensions by preceding work than to use a tube of the same diameter and a normal wall thickness.
  • the tube In the initial cold drawing the tube is drawn over a plug with a diameter of mm to an exterior diameter of 102 mm and a wall thickness of 3.5 mm.
  • the tube When introduced into stretch reducing plant the tube is heated by means of an induction coil to about 950 C, is reduced in e.g. 20 rolling mills to a diameter of 25 mm and a wall thickness of 2.5 mm, and is then discharged.
  • the tubes are then processed by a single cold drawing over a plug with a diameter of 18 mm to the desired final dimensions.
  • Method for producing seamless tubes of small diameter comprising the steps of initially subjecting a tube of larger diameter to at least one cold drawing over an interior to decrease said larger diameter so that the interior tube surface is brought into complete contact with the interior tool;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)

Abstract

Method for producing seamless tubes of small diameter. The starting tube is subjected to at least one initial cold drawing over an interior tool, decreasing the diameter and the wall thickness of the tube so that the interior tube surface is brought into complete contact with the interior tool. The tube is then subjected to stretch reducing and to final cold drawing over an interior tool.

Description

United States Patent Petersen et al.
[451 May 9, 1972 [54] METHOD FOR PRODUCING SEAMLESS TUBES WITH SMALL DIAMETERS [72] Inventors: Ulrich Petersen, Dusseldorf; Ernst Von Chiari, Solingen; Wilhelm Brutsch, Remscheid, all of Germany Mannesmann Aktiengesellschaft, Dusseldorf, Germany [73] Assignee:
[22] Filed: Oct. 29, 1969 211 Appl. No.: 872,373
US. Cl ..72/206, 72/283, 72/370 ..B21b 23/00 Field of Search ..72/206, 274, 278, 283, 367,
Primary Examiner-Lowell A. Larson Attorney'Nolte & Nolte [57] ABSTRACT Method for producing seamless tubes of small diameter. The starting tube is subjected to at least one initial cold drawing over an interior tool, decreasing the diameter and the wall thickness of the tube so that the interior tube surface is brought into complete contact with the interior tool. The tube is then subjected to stretch reducing and to final cold drawing over an interior tool.
3 Claims, No Drawings METHOD FOR PRODUCING SEAMLESS TUBES WITH SMALL DIAMETERS The present invention relates to a method for producing seamless tubes with small diameters. The object resides in manufacturing tubes economically with improved interior surfaces.
In producing seamless tubes with small diameters it has been the general practice to start with tubes with a diameter of about 90 to 150 mm and to use stretch reducing. When it is desired to obtain even smaller tube diameters than can be achieved by stretch reducing or if there is desired the quality of cold drawn tubes then the tubes are subsequently subjected to several cold drawings. Such method is the more economical the greater the diameter of the starting tube is, and the fewer cold drawing steps are performed.
This is in contrast to technological experience, according to which the interior surface as a result of radial shiftings of the crystallites in respect to each other becomes rougher by stretch reducing and the number of subsequent cold drawing steps must be increased. It can also result that the roughness formed cannot be remedied satisfactorily by cold drawing.
The present invention is a further development of the described methods for producing seamless tubes with small diameter by stretch reducing and subsequent cold drawing and is characterized in that the starting tube before stretch reducing is subjected to at least one cold drawing with interior tool. By such preceding cold drawing the diameter and the wall thickness are to be decreased in such a degree that the interior tube surface is brought into complete contact with the interior tool.
The decrease of diameter, required for this purpose, amounts to only a few millimeters and can be easily obtained by shaping technology. In this connection, drawing with floating plug is preferred, because the same can be easily performed and allows the processing of considerable tube lengths. At least for smaller diameters of the starting tubes there can be used the plug rod technique.
lt is essential that the tool smoothes and compacts the interior tube surface over the complete tube length. The crystallites directly adjacent to the interior tube surface thereby are left easily shiftable radially in respect to each other and the interior tube surface remains smoother upon stretch reducing. In addition to this quality improvement of the tubes the drawing work is decreased in that the initial cold drawing of the tube replaces several drawings which must otherwise follow the stretch reducing.
According to the present invention it is further proposed that the initially cold drawn tube is heated so as to effect the stretch reducing without forming of scale on the smoothed interior tube surface. Generally it is sufficient to provide rapid tube heating as is achieved e.g. by electric heating with inductive or conductive current transfer. It is possible to use a protective gas with which the tubes are filled during the heating up.
It is preferred to restrict the diameter decrease effected by stretch reducing, both as to its total value and per rolling mill. This applies particularly to tubes heavier than those with normal wall thickness. According to such proposal a tube with e.g. 100 mm exterior diameter after initial cold drawing is to be reduced to no less than about 25 mm, on all applied rolling mills of an ordinary stretch reducing plant.
The production of a cold drawn precision tube with a diameter of 22 mm and a wall thickness of 2 mm is accordingly performed e.g. as follows:
The starting tube has an exterior diameter of 108 mm and a wall thickness of 4.0 mm; it is easier to obtain such dimensions by preceding work than to use a tube of the same diameter and a normal wall thickness.
In the initial cold drawing the tube is drawn over a plug with a diameter of mm to an exterior diameter of 102 mm and a wall thickness of 3.5 mm.
When introduced into stretch reducing plant the tube is heated by means of an induction coil to about 950 C, is reduced in e.g. 20 rolling mills to a diameter of 25 mm and a wall thickness of 2.5 mm, and is then discharged.
After the cooling and the usual pre-treatment the tubes are then processed by a single cold drawing over a plug with a diameter of 18 mm to the desired final dimensions.
What we claim is:
1. Method for producing seamless tubes of small diameter comprising the steps of initially subjecting a tube of larger diameter to at least one cold drawing over an interior to decrease said larger diameter so that the interior tube surface is brought into complete contact with the interior tool;
then stretch reducing the cold drawn tube; and
cold drawing the stretch reduced tube to establish the small diameter.
2. Method according to claim 1 wherein the stretch reducing includes heating the tube so as to avoid formation of scale.
3. Method according to claim 1 wherein the stretch reducing is effected with relatively small decreases of the tube diameter, for example decreasing a tube of mm exterior diameter to no less than about 25 mm. in the stretch reducing operation.
Patent No. Dated May 97 Inventor(s) Ulrich Petersen, 8.1.
It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Page 1, column 2, line 35 (line 3 of claim 1), interior to" should read "interior tool to" Signed and "sealed this 8th day of August 1972.
(SEAL) Attest:
EDWARD M.FLETCHEJR,JR. ROBERT GOTTSCHALK Attesting Officer Commissioner of Patents DRM PO-1 OSO (10-69)

Claims (3)

1. Method for producing seamless tubes of small diameter comprising the steps of initially subjecting a tube of larger diameter to at least one cold drawing over an interior to decrease said larger diameter so that the interior tube surface is brought into complete contact with the interior tool; then stretch reducing the cold drawn tube; and cold drawing the stretch reduced tube to establish the small diameter.
2. Method according to claim 1 wherein the stretch reducing includes heating the tube so as to avoid formation of scale.
3. Method according to claim 1 wherein the stretch reducing is effected with relatively small decreases of the tube diameter, for example decreasing a tube of 100 mm exterior diameter to no less than about 25 mm. in the stretch reducing operation.
US872373A 1969-10-29 1969-10-29 Method for producing seamless tubes with small diameters Expired - Lifetime US3661005A (en)

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US87237369A 1969-10-29 1969-10-29

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4006622A (en) * 1974-08-01 1977-02-08 Mannesmannrohren-Werke Ag Continuous process for the production of very long precision tubes and installation for carrying out the process
US5156035A (en) * 1989-04-25 1992-10-20 Mannesmann Aktiengesellschaft Method and apparatus for manufacturing seamless tubes
US5253678A (en) * 1989-03-27 1993-10-19 Sumitomo Metal Industries, Ltd. Long tube having a small diameter
EP1306143A1 (en) * 2001-10-29 2003-05-02 Rudolf Bültmann Method and apparatus for the manufacturing of hollow profiles

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2044491A (en) * 1933-10-10 1936-06-16 Air Reduction Manufacture of pipe or tubing
US2264688A (en) * 1940-02-02 1941-12-02 Nathan H Wolf Tube drawing machine
CA666970A (en) * 1963-07-16 Howard A. Fromson Method of producing light wall seamless metallic tube

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA666970A (en) * 1963-07-16 Howard A. Fromson Method of producing light wall seamless metallic tube
US2044491A (en) * 1933-10-10 1936-06-16 Air Reduction Manufacture of pipe or tubing
US2264688A (en) * 1940-02-02 1941-12-02 Nathan H Wolf Tube drawing machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4006622A (en) * 1974-08-01 1977-02-08 Mannesmannrohren-Werke Ag Continuous process for the production of very long precision tubes and installation for carrying out the process
US5253678A (en) * 1989-03-27 1993-10-19 Sumitomo Metal Industries, Ltd. Long tube having a small diameter
US5156035A (en) * 1989-04-25 1992-10-20 Mannesmann Aktiengesellschaft Method and apparatus for manufacturing seamless tubes
EP1306143A1 (en) * 2001-10-29 2003-05-02 Rudolf Bültmann Method and apparatus for the manufacturing of hollow profiles
WO2003037539A1 (en) * 2001-10-29 2003-05-08 Bueltmann Rudolf Method and device for the production of hollow sections
US20040250597A1 (en) * 2001-10-29 2004-12-16 Rudolf Bultmann Method and device for production of hollow sections

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