US3657673A - Contact spring arrangement for electro-magnetic multi-contact relays - Google Patents

Contact spring arrangement for electro-magnetic multi-contact relays Download PDF

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Publication number
US3657673A
US3657673A US854072A US3657673DA US3657673A US 3657673 A US3657673 A US 3657673A US 854072 A US854072 A US 854072A US 3657673D A US3657673D A US 3657673DA US 3657673 A US3657673 A US 3657673A
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US
United States
Prior art keywords
contact
insulating material
plates
flexible plates
conductor leads
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US854072A
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English (en)
Inventor
Wolfgang Hagen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alcatel Lucent NV
Original Assignee
International Standard Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of US3657673A publication Critical patent/US3657673A/en
Assigned to ALCATEL N.V., DE LAIRESSESTRAAT 153, 1075 HK AMSTERDAM, THE NETHERLANDS, A CORP OF THE NETHERLANDS reassignment ALCATEL N.V., DE LAIRESSESTRAAT 153, 1075 HK AMSTERDAM, THE NETHERLANDS, A CORP OF THE NETHERLANDS ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: INTERNATIONAL STANDARD ELECTRIC CORPORATION, A CORP OF DE
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/56Contact spring sets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/12Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/36Contacts characterised by the manner in which co-operating contacts engage by sliding
    • H01H1/40Contact mounted so that its contact-making surface is flush with adjoining insulation
    • H01H1/403Contacts forming part of a printed circuit

Definitions

  • ABSTRACT Flat-type contact relays are produced by an automatic procedure employing a small number of parts.
  • the contact spring planes are fabricated from plates of elastic or flexible insulating material. Conductor leads corresponding to the contact springs are deposited on these plates by a printing or etching procedure.
  • the plates have embossed areas which facilitate piling, stacking, adjusting and fixing the plates to one another and to the relay core.
  • the present invention relates to a contact spring arrangement for electromagnetic multi-contact relays incorporating cores and armatures of magnetic material. It relates more particularly to contact springs formed by conductors deposited on planes of elastic or flexible material. The planes of elastic material are mounted on the cores on top of each other and substantially parallel in relation to the cores. Portions of the contact springs, in dependence upon the end positiom of the armatures, are actuated in directions towards the neighboring planes of the contact springs.
  • the contact spring arrangements consist of contact spring assemblies. These contact spring assemblies are formed by expensively piling the individual contact springs and the associated intermediate members, which have to be aligned, screwed and adjusted. Owing to these different kinds of operations, the manufacture of such types of contact spring assemblies requires much time and involves considerable expense.
  • the present invention solves the problem of reducing both the time requirement and the costs, in that the hitherto required great number of individual parts required during the assembly of the contact spring assemblies piled in the planes of that contact springs, are reduced to a small number of constructional simple pans or components enabling an inexpensive manufacture. According to the invention this is accomplished in that the contact spring planes each consist of a flexible or elastic plate of insulating material on which conductor leads corresponding to the contact springs, are deposited.
  • FIG. 1 The drawings include a plan view of an elastic tape or board in FIG. 1,
  • FIG. 2 is an end view of FIG. 1 showing relationships between elevated and lowered portions of the elastic board
  • FIG. 3 is a side view ofFlG. 1,
  • FIG. 4 shows the configuration of a clip of use in fastening the components
  • FIGS. 5, 6 and 7 show various views of elastic plates of insu Iating material
  • FIG. 8 shows relationships between a relay core and a coil flange of use in the invention.
  • the manufacture of the contact planes is made with the aid of a tape or band 1 of an elastic insulating material, with the width and length thereof corresponding to the dimensions necessary for contact springs, and with the thickness thereof being determined in dependence upon the property of the employed material and the requirements of the relay construction.
  • a tape or band 1 of an elastic insulating material On to this elastic tape or hand there are printed the conductor leads 2 and 3 at a certain spaced relation either individually or in groups. The distance between neighboring conductor leads 2 or 3 is determined by the switching voltage capable of being applied to the conductor leads respectively. Since the elastic band is the supporting part of the contact spring plane, the conductor leads 2 and 3 may now, as regards their width and thickness, be dimensioned merely in dependence upon the necessary current conductivity.
  • the conductor leads are only deposited on one side of the flexible band. In the case of switchover or two-way contacts, it is of advantage to deposit the conductor leads 2 and 3 on both sides of the band.
  • the band provided with conductor leads may now be divided at any arbitrary width, so that there will result flexible insulating plates with the desired number of conductor leads, corresponding to requirements.
  • the conductor Ieath may be amplified or reinforced within the ranges of their contact-making portions 10, and of their terminals 12 at the circuit. This reinforcement may be efiected, for example, by employing the same printing method as that for applying the conductor leads. Within the range of the contact making portions 10, for example, and if so required, it is also possible that contacts are rivetted therein.
  • these flexible plates of insulating material In order to bring the individual flexible plates of insulating material on top of each other into a contact spring arrangement and in the required position, these flexible plates of insulating material, on both sides and within the range of their mountings to the core, are provided with elevated portions 4 and 5 or with lowered portions 6 or 7 respectively. These elevated or lowered portions are arranged on both sides of the plates of insulating material at such a spaced relation and at the respective size relation, that irrespectively of whether the neighboring plates of insulating material are of the same type bottom side formed by conductors deposited on planes of elastic or flexible material.
  • the planes of elastic material are mounted on the cores side, are piled on top of each other, and each time in the proper position of the plates, the elevated portions of the one plate will engage the lowered portions of the other plate.
  • the distance between the neighboring flexible plates of insulating material la and lb, constituting the contact plane, may be established, for example, by employing strips with corresponding raised and lowered portions.
  • the spacing between the neighboring flexible plates of insulating material In and lb is substantially detemrined by the spacing between contacts in the opened condition.
  • the conductor leads 2 and 3 are deposited on to the flexible plates of insulating material by way of a printing method, it is of a particular advantage, and in order to be able to carry out the printing in one plane, to manufacture reinforcements of the flexible plates of insulating material 1, 1a and lb of the same kinds of elevated portions 4 and 5 and grooves 6 and 7 in the longitudinal direction of the conductor leads 2 and 3.
  • the conductor leads 2 and 3 may be deposited between the elevated portions 4 or 5 into the grooves 6 or 7 respectively, and within the range of the contact making 10, may be staggered by one-quarter a of the distance A towards the side of the center lines of adjacent grooves, in relation to the position within the groove.
  • the deposition of the conductor leads 2 and 3 on to the flexible band 1 can be carried out on both sides with one and the same device.
  • the surfaces 10 of the conductor leads establishing a contact, and arranged on neighboring plates of insulating material, are properly placed on top of each other with respect to their position.
  • neighboring plates of insulating material In and 1b can be piled in the same way or in an inverted fashion on top of each other, when the cross-sections of the elevated portions 4 or 5 and of the grooves 6 or 7 are so designed as to be capable of being joined into one another, and the grooves 6 and the elevated portions 4 on the one side of the plates of insulating material are arranged in a staggered fashion in relation to the grooves 7 and the elevated portions 5 on the other side of the plate.
  • the parts 12 or 13 of the conductor leads 2 or 3 which serve to connect the circuit to one another are in such a way arranged or deposited on the flexible plates of insulating material, and at a spaced relation, that the plates of insulating material which are arranged on top of each other, are capable of being plugged in for being joined to printed circuit boards.
  • the fixing of the contact spring arrangement may be effected with the aid of a bow or clip 18 engaging the grooves 16 of the coil flange l5, and pressing with its intermediate portion upon the upper plate of insulating material of the contact arrangement.
  • the elevated portions 4 or 5 may be provided in the transverse direction with guide means 17 which may be engaged by the bow or clip.
  • straps or land-portions and/or pins are provided for adjusting and for maintaining the spacing or distances between the flexible plates of insulating material which are actuated by the armature, such as la, and the neighboring plates of insulating material, such as 1b, within the range of the contact-making 10.
  • resilient bales such as balancing springs which, for example, are mounted with the one end between the holding clip and the grooves and elevated portions in the upper flexible plate of insulating material and, with the other end, either directly and/or indirectly pressed upon the plates of insulating material and/or the relay armature.
  • the conductor leads depositing the conductor leads on to the flexible tape or band l or on to the flexible plates of insulating material la, lb or 10 by employing a method in which the conductor leads, for example, by a device, are deposited one at a time in turn, the elevated portions 4 and 5 and lowered portions 6 and 7 as arranged on the flexible band 1, may be used for transporting the band 1 within the device, and for adjusting the spacings in the course of depositing the conductor leads.
  • a contact spring arrangement for electromagnetic multicontact relays employing cores and armatures of magnetically conductive material, comprising a relay core, a plurality of flexible plates of insulating material, means for fastening said flexible plates at one end to the relay core to hold them substantially parallel to the core and to each other, conductor leads deposited on said flexible plates to represent the contact springs, reinforcements provided for the flexible plates of insulating material to separate them by an amount corresponding to the selected spacingof the contacts in the o ned condi on, said remforcemen of the flexible plates 0 insulating material consisting of elevated portions and grooves of the same type, extending in the longitudinal direction of said conductor leads, and the conductor leads extending through said grooves and within the range of the contact-making being arranged by being staggered by one quarter of the distance of the center lines of adjacent grooves, in relation to the side and to the own position within the groove.
  • a contact spring arrangement according to claim 1 in which the contact leads are deposited on both sides of said flexible plates of insulating material.
  • a contact spring arrangement in which parts of said conductor leads serving to complete an electric circuit are deposited in a spaced relation on the flexible plates of insulating material such that the plates of insulating material as arranged on top of each other are capable of being plugged into one another for establishing the connection with printed circuits.
  • a contact spring arrangement according to claim 1 in which straps or land portions and resilient clips are provided, by which the spacings and the contact pressures between the flexible plates of insulating material as actuated by the armature, and the neighboring plates of insulating material within the range of contact-making are capable of being adjusted.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
US854072A 1968-09-13 1969-08-29 Contact spring arrangement for electro-magnetic multi-contact relays Expired - Lifetime US3657673A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19681764965 DE1764965A1 (de) 1968-09-13 1968-09-13 Kontaktfederanordnung fuer elektromagnetische Vielkontaktrelais

Publications (1)

Publication Number Publication Date
US3657673A true US3657673A (en) 1972-04-18

Family

ID=5698213

Family Applications (1)

Application Number Title Priority Date Filing Date
US854072A Expired - Lifetime US3657673A (en) 1968-09-13 1969-08-29 Contact spring arrangement for electro-magnetic multi-contact relays

Country Status (7)

Country Link
US (1) US3657673A (enrdf_load_stackoverflow)
JP (1) JPS4825153B1 (enrdf_load_stackoverflow)
BE (1) BE738853A (enrdf_load_stackoverflow)
DE (1) DE1764965A1 (enrdf_load_stackoverflow)
FR (1) FR2018049A1 (enrdf_load_stackoverflow)
GB (1) GB1238399A (enrdf_load_stackoverflow)
NL (1) NL6913899A (enrdf_load_stackoverflow)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3790733A (en) * 1972-11-03 1974-02-05 Bell Telephone Labor Inc Contact spring and switch construction
FR2532780A1 (fr) * 1982-09-08 1984-03-09 Int Standard Electric Corp Ensemble a contacts electriques, commutateur et relais le comportant et methode pour le fabriquer
US20100066468A1 (en) * 2008-09-16 2010-03-18 Fujitsu Component Limited Electromagnetic relay

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2608630A (en) * 1948-01-07 1952-08-26 Bell Telephone Labor Inc Relay
GB762999A (en) * 1954-04-05 1956-12-05 Powers Samas Account Mach Ltd Improvements in or relating to contacts for electric switches and relays
US2831939A (en) * 1954-04-07 1958-04-22 Cie Ind Des Telephones Electromechanical relay
US2906838A (en) * 1955-03-04 1959-09-29 Burroughs Corp Program scanning apparatus
US3083280A (en) * 1957-11-16 1963-03-26 Industriselskabet Kristian Kir Teletechnical circuit comprising relays or relay selectors
US3120583A (en) * 1960-07-01 1964-02-04 Teaching Machines Inc Multiple switch device for selectively interconnecting multiple electrical conductors
US3193731A (en) * 1961-08-21 1965-07-06 Automatic Elect Lab Printed matrix board assembly
US3267233A (en) * 1964-01-31 1966-08-16 Sperry Rand Corp Pneumatic transducer
US3293502A (en) * 1965-02-24 1966-12-20 Automatic Elect Lab Miniature dry reed relay crosspoint matrix package
US3294927A (en) * 1965-02-01 1966-12-27 George A Hill Resilient flap element for switch apparatus
US3433916A (en) * 1967-09-29 1969-03-18 Ford Motor Co Direct electrical harness switching
US3502824A (en) * 1967-05-24 1970-03-24 Rca Corp Slide selector contact switch with orthogonal u-shaped spring detent

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2608630A (en) * 1948-01-07 1952-08-26 Bell Telephone Labor Inc Relay
GB762999A (en) * 1954-04-05 1956-12-05 Powers Samas Account Mach Ltd Improvements in or relating to contacts for electric switches and relays
US2831939A (en) * 1954-04-07 1958-04-22 Cie Ind Des Telephones Electromechanical relay
US2906838A (en) * 1955-03-04 1959-09-29 Burroughs Corp Program scanning apparatus
US3083280A (en) * 1957-11-16 1963-03-26 Industriselskabet Kristian Kir Teletechnical circuit comprising relays or relay selectors
US3120583A (en) * 1960-07-01 1964-02-04 Teaching Machines Inc Multiple switch device for selectively interconnecting multiple electrical conductors
US3193731A (en) * 1961-08-21 1965-07-06 Automatic Elect Lab Printed matrix board assembly
US3267233A (en) * 1964-01-31 1966-08-16 Sperry Rand Corp Pneumatic transducer
US3294927A (en) * 1965-02-01 1966-12-27 George A Hill Resilient flap element for switch apparatus
US3293502A (en) * 1965-02-24 1966-12-20 Automatic Elect Lab Miniature dry reed relay crosspoint matrix package
US3502824A (en) * 1967-05-24 1970-03-24 Rca Corp Slide selector contact switch with orthogonal u-shaped spring detent
US3433916A (en) * 1967-09-29 1969-03-18 Ford Motor Co Direct electrical harness switching

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3790733A (en) * 1972-11-03 1974-02-05 Bell Telephone Labor Inc Contact spring and switch construction
FR2532780A1 (fr) * 1982-09-08 1984-03-09 Int Standard Electric Corp Ensemble a contacts electriques, commutateur et relais le comportant et methode pour le fabriquer
US20100066468A1 (en) * 2008-09-16 2010-03-18 Fujitsu Component Limited Electromagnetic relay
US8207803B2 (en) * 2008-09-16 2012-06-26 Fujitsu Component Limited Electromagnetic relay

Also Published As

Publication number Publication date
JPS4825153B1 (enrdf_load_stackoverflow) 1973-07-26
FR2018049A1 (enrdf_load_stackoverflow) 1970-05-29
BE738853A (enrdf_load_stackoverflow) 1970-03-16
NL6913899A (enrdf_load_stackoverflow) 1970-03-17
DE1764965A1 (de) 1972-01-13
GB1238399A (enrdf_load_stackoverflow) 1971-07-07

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Date Code Title Description
AS Assignment

Owner name: ALCATEL N.V., DE LAIRESSESTRAAT 153, 1075 HK AMSTE

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:INTERNATIONAL STANDARD ELECTRIC CORPORATION, A CORP OF DE;REEL/FRAME:004718/0023

Effective date: 19870311