US3656218A - Wire stripping and wrapping gun - Google Patents

Wire stripping and wrapping gun Download PDF

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Publication number
US3656218A
US3656218A US851847A US3656218DA US3656218A US 3656218 A US3656218 A US 3656218A US 851847 A US851847 A US 851847A US 3656218D A US3656218D A US 3656218DA US 3656218 A US3656218 A US 3656218A
Authority
US
United States
Prior art keywords
pin
wire
sleeve
wrapping
wrapper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US851847A
Other languages
English (en)
Inventor
Bruno Staiger
Siegfried Schlag
Walter Hartl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alcatel Lucent NV
Original Assignee
International Standard Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Standard Electric Corp filed Critical International Standard Electric Corp
Application granted granted Critical
Publication of US3656218A publication Critical patent/US3656218A/en
Assigned to ALCATEL N.V., DE LAIRESSESTRAAT 153, 1075 HK AMSTERDAM, THE NETHERLANDS, A CORP OF THE NETHERLANDS reassignment ALCATEL N.V., DE LAIRESSESTRAAT 153, 1075 HK AMSTERDAM, THE NETHERLANDS, A CORP OF THE NETHERLANDS ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: INTERNATIONAL STANDARD ELECTRIC CORPORATION, A CORP OF DE
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/033Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wrapping or unwrapping wire connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1204Hand-held tools
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1204Hand-held tools
    • H02G1/1207Hand-held tools the cutting element not rotating about the wire or cable
    • H02G1/1209Hand-held tools the cutting element not rotating about the wire or cable making a transverse cut
    • H02G1/1212Hand-held tools the cutting element not rotating about the wire or cable making a transverse cut using wire or cable clamping means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/51Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5187Wire working
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/532Conductor
    • Y10T29/53209Terminal or connector
    • Y10T29/53213Assembled to wire-type conductor
    • Y10T29/53222Means comprising hand-manipulatable implement
    • Y10T29/53226Fastening by deformation

Definitions

  • ABSTRACT The driving mechanism for a wire stripping and wrapping tool is positioned along a central axis. Axial movement of a wrapper pin causes a knife to cut, strip and position the wire for wrapping. Different types of insulation can be accommodated.
  • the present invention relates to a wire stripping and wrapping gun or tool for cutting and stripping wires, as well as for making wire-wrap joints.
  • the present invention relates to a wire stripping and wrapping tool which permits processing wires having different manufacturing tolerances for hardness and bond strength of the insulation.
  • the wrapping sleeve includes a lever knife having a cutting edge which is lowered upon the wire during axial movement of a wrapping pin, with the bridge of the wrapping pin being simultaneously positioned therebelow. This causes tearing of the insulation on both sides, with the wire being stripped by further relative axial movement and threaded into the wire-wrap portion.
  • a flat spiral spring is used to return the wrapping sleeve to normal.
  • two triggers are positioned one inside the other for operation by one finger.
  • a still further embodiment of the invention includes an attached cutting device which permits the wire to be led directly from a wire spool along the stripping and wrapping gun, and
  • valves which are acted upon positively, are attached to the housing.
  • the present embodiment of a wire stripping and wrapping gun has the advantage that a considerable amount of manufacturing time can be saved. Wires having different values of hardness and bond strength of insulation can be accommodated.
  • the wire stripping and wrapping gun moreover, has a very simple manner of operation.
  • FIG. 1 schematically shows a wire stripping and wrapping gun, partly in a sectional view and with some portions removed to show the lever knife;
  • FIG. 2 shows the wire stripping and wrapping gun according to FIG. 1 in a top and partly sectional view
  • FIG. 3 shows the front portion of the tool according to FIGS. 1 and 2 in a diagrammatic representation
  • FIG. 3a shows a cross-sectional view of a spring, taken at section AA of FIG. 1, which biases a wrapper sleeve in a normal position;
  • FIGS. 4 to 7 show the sequence of operation.
  • FIGS. 1 and 2 show the tool which is of a gun-shaped design.
  • a suitable air motor shown as block 2 which provides the wrapping movement, as well as a clutch, sections 30 and 3b, gearing 4, and a piston 5 which is acted upon pneumatically to provide the stripping movement, all of which are centrally positioned within a housing 6.
  • Inside handle 7 are two triggers 8, one inside the other in the direction of operation, for triggering the electropneumatic control function.
  • the trigger 8a which provides the preferred switching function, extends some millimeters with respect to the other trigger.
  • trigger 8a triggers valve a supplying compressed air from line c to valves 22 which supply piston 5.
  • Trigger 8b actuates contact b electrically connected to line e to supply air from line d to air motor 2 via valves 22.
  • two air pulse valves 22 which are acted upon positively, are attached to the housing 6.
  • a cutting device 9 with a lever 24 and a limit stop 10 are arranged on the housing 6 in parallel relation to the horizontal axis.
  • the wire stripping mechanism which is accommodated in the front portion of the tool, consists substantially of three parts, the wrapper sleeve 11 of the wrapper pin 12, and of the lever knife 13, as shown in FIG. 3.
  • the forward pointed end of the wrapper pin 12 is designed as conventional types of tools. However, the continuing slot in which the conductor of the wire comes to lie is not shown.
  • Both the wrapper pin 12 and the wrapper sleeve 11 are firmly connected to one side of the clutch 30, whereas the other side of the clutch 3b is connected to the gearing 4 and the air motor 2.
  • the two halves of the clutch are disengaged from one another.
  • the air motor 2 is supplied with air
  • the side of the clutch 3b facing the air motor 2 likewise receives air via a supply line.
  • the clutch half 3b as acted upon by the air, moves towards the other half of the clutch 3a, thus transferring the torque thereto.
  • a flat type spiral spring shown as block 23 has one end hooked on the wrapper sleeve 11, with the other end sliding on housing 6, the spring being wound up and tensioned during the wrapping process.
  • the tensioned flat type spiral spring 23 Upon termination of the wrapping process, and after the clutch 3 has disengaged, the tensioned flat type spiral spring 23 will eflect an opposite torque, and will then turn the wrapper sleeve 11 against the limit stop 10 and back to normal.
  • the tool is so constructed that important parts, such as the handle with the built-in control elements, as well as pneumatic valves, can be easily replaced in accordance with the building-block principle, by parts or components serving other switching functions.
  • additional elements such as for electrical digital indication, and control lamps for numerically controlled wiring systems.
  • the wrapper pin 12 is arranged inside the wrapper sleeve 11 in an axially displaceable manner.
  • the position of the wrapper sleeve 11 in relation to the wrapper pin 12 is fixed by a suitable coupling pin which is retained in the wrapper sleeve 11 and projects into the slot of the wrapper pin 12.
  • a surface 14 is ground on wrapper pin 12 down to the bottom of the notch.
  • the narrow remaining portion 15 of about 0.5 mm .at the point or forward end of the wrapper pin 12 serves to secure the inserted wire 20 to that it cannot be pulled out during the stripping process.
  • the diameter thereof is changed within a 45 transition 16, to a larger diameter.
  • the wire coming from a wire spool 21, is led through a slot 17 and an oblong hole 18 in the wrapper sleeve 11 and through a recess in lever knife 13 against the limit stop 10 (FIG. 2).
  • FIG. 5 the wrapper pin 12 is shown to be pushed forward by pneumatic action.
  • the rear portion of the lever knife 13, which is secured in position inside the wrapper sleeve 11 by a pin 19, is lifted by the transition section 16, thus initiating the stripping process.
  • the cutting edge 25 of the lever knife 13 is lowered and, in cooperation with the portion 15, cuts the insulation of the wire on both sides.
  • FIG. 6 shows the further course of the stripping process.
  • FIG. 7 the process is completed, and the wrapping process can be initiated.
  • the wire stripping and wrapping gun I is held in the right hand of the operator. With the left hand the wire 20 is led through the wrapper sleeve 11 against a limit stop 10. By actuating the first trigger 8a the wrapper pin 12 is pushed forward by the pneumatic piston 5. This causes the wire 20 to be stripped and threaded.
  • a tool for cutting, stripping and wrapping wires comprising, first drive means for a wire wrapping movement and second drive means for a wire insulation stripping movement positioned along a central axis of said tool, a wrapper sleeve coupled for rotary movement to said first drive means, a wrapper pin disposed in said sleeve for axial movement by said second drive means, a lever knife pivotally mounted on said sleeve and having a cutting edge disposed at the forward end to contact the wire insulation upon axial displacement of the wrapper pin, a projection on the other end of said knife in sliding engagement with said pin, and means on said pin to engage said projection and pivot said cutting edge, said axial movement of said pin stripping and positioning the wire for a wrapping movement.
  • the device of claim 1 including a flat type spiral spring disposed along said axis around said sleeve and having one end coupled to said sleeve to return said sleeve to a normal position after the wrapping movement.
  • the device of claim 1 including manually operable actuating means positioned one inside the other for operation of said first and second drive means by one finger.
  • the device of claim 1 including cutting means attached to an outer surface of said tool for cutting wire inserted into said tool to a desired length.
  • the device of claim 1 including air control means for actuating said first and second drive means.
  • said pin includes an extending portion positioned at the forward end between said pin and sleeve below said wire opposite said cutting edge to cooperate with said edge and tear the wire insulation from both sides, and the other end of said pin having a portion of increasing diameter over that of the forward end to pivot said knife cutting edge.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Manufacture Of Motors, Generators (AREA)
US851847A 1968-08-30 1969-08-21 Wire stripping and wrapping gun Expired - Lifetime US3656218A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE1790044A DE1790044C3 (de) 1968-08-30 1968-08-30 Abisolier- und Wickelpistole

Publications (1)

Publication Number Publication Date
US3656218A true US3656218A (en) 1972-04-18

Family

ID=5706852

Family Applications (1)

Application Number Title Priority Date Filing Date
US851847A Expired - Lifetime US3656218A (en) 1968-08-30 1969-08-21 Wire stripping and wrapping gun

Country Status (8)

Country Link
US (1) US3656218A (enrdf_load_stackoverflow)
JP (1) JPS4816117B1 (enrdf_load_stackoverflow)
BE (1) BE738139A (enrdf_load_stackoverflow)
DE (1) DE1790044C3 (enrdf_load_stackoverflow)
FR (1) FR2017095A1 (enrdf_load_stackoverflow)
GB (1) GB1216438A (enrdf_load_stackoverflow)
NL (1) NL6913286A (enrdf_load_stackoverflow)
SE (1) SE351082B (enrdf_load_stackoverflow)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4330093A (en) * 1980-08-08 1982-05-18 Western Electric Company, Inc. Thumb-controlled hand-held tool
US6047453A (en) * 1997-12-26 2000-04-11 Mitsumi Electric Co., Ltd. Air-core coil forming system
CN102856843A (zh) * 2012-09-28 2013-01-02 信源电子制品(昆山)有限公司 步进双头剥离机

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5099419U (enrdf_load_stackoverflow) * 1974-01-16 1975-08-18

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2743503A (en) * 1952-12-30 1956-05-01 Bell Telephone Labor Inc Wire connecting tool
US2743502A (en) * 1951-06-30 1956-05-01 Bell Telephone Labor Inc Wire connecting tool
US2884685A (en) * 1955-11-30 1959-05-05 Gardner Denver Co Tool for preparing and applying wires to terminals
US3023484A (en) * 1959-12-17 1962-03-06 Western Electric Co Device for stripping and winding insulated conductors

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2743502A (en) * 1951-06-30 1956-05-01 Bell Telephone Labor Inc Wire connecting tool
US2743503A (en) * 1952-12-30 1956-05-01 Bell Telephone Labor Inc Wire connecting tool
US2884685A (en) * 1955-11-30 1959-05-05 Gardner Denver Co Tool for preparing and applying wires to terminals
US3023484A (en) * 1959-12-17 1962-03-06 Western Electric Co Device for stripping and winding insulated conductors

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4330093A (en) * 1980-08-08 1982-05-18 Western Electric Company, Inc. Thumb-controlled hand-held tool
US6047453A (en) * 1997-12-26 2000-04-11 Mitsumi Electric Co., Ltd. Air-core coil forming system
CN102856843A (zh) * 2012-09-28 2013-01-02 信源电子制品(昆山)有限公司 步进双头剥离机

Also Published As

Publication number Publication date
DE1790044C3 (de) 1975-01-30
DE1790044A1 (de) 1971-11-25
GB1216438A (en) 1970-12-23
DE1790044B2 (de) 1974-06-20
NL6913286A (enrdf_load_stackoverflow) 1970-03-03
SE351082B (enrdf_load_stackoverflow) 1972-11-13
FR2017095A1 (enrdf_load_stackoverflow) 1970-05-15
JPS4816117B1 (enrdf_load_stackoverflow) 1973-05-19
BE738139A (enrdf_load_stackoverflow) 1970-03-02

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Legal Events

Date Code Title Description
AS Assignment

Owner name: ALCATEL N.V., DE LAIRESSESTRAAT 153, 1075 HK AMSTE

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:INTERNATIONAL STANDARD ELECTRIC CORPORATION, A CORP OF DE;REEL/FRAME:004718/0023

Effective date: 19870311