US3654994A - Friction reducing in flowing hydrocarbon fluids - Google Patents

Friction reducing in flowing hydrocarbon fluids Download PDF

Info

Publication number
US3654994A
US3654994A US3654994DA US3654994A US 3654994 A US3654994 A US 3654994A US 3654994D A US3654994D A US 3654994DA US 3654994 A US3654994 A US 3654994A
Authority
US
United States
Prior art keywords
percent
emulsion
weight
polymer
grams
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
Inventor
Robert Clayton Slagel
Arnold Eugene Bloomquist
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Calgon Corp
Original Assignee
Calgon Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Calgon Corp filed Critical Calgon Corp
Application granted granted Critical
Publication of US3654994A publication Critical patent/US3654994A/en
Assigned to CALGON CORPORATION reassignment CALGON CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: CALGON CARBON CORPORATION (FORMERLY CALGON CORPORATION) A DE COR.
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/08Pipe-line systems for liquids or viscous products
    • F17D1/16Facilitating the conveyance of liquids or effecting the conveyance of viscous products by modification of their viscosity
    • F17D1/17Facilitating the conveyance of liquids or effecting the conveyance of viscous products by modification of their viscosity by mixing with another liquid, i.e. diluting
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/64Oil-based compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/146Macromolecular compounds according to different macromolecular groups, mixtures thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/08Use of additives to fuels or fires for particular purposes for improving lubricity; for reducing wear
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/196Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
    • C10L1/1966Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof poly-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/236Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
    • C10L1/2364Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amide and/or imide groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/234Macromolecular compounds
    • C10L1/236Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof
    • C10L1/2366Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derivatives thereof homo- or copolymers derived from unsaturated compounds containing amine groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S507/00Earth boring, well treating, and oil field chemistry
    • Y10S507/922Fracture fluid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/0318Processes
    • Y10T137/0391Affecting flow by the addition of material or energy

Definitions

  • ABSTRACT 22 1 d A 6 1 7
  • This disclosure is directed to a method and composition useful 1 Fl e ug 9 0 in reducing the friction loss in flowing hydrocarbon fluids.
  • the PP 61,852 composition is an emulsion consisting essentially of a homopolymer or copolymer of [52] US. Cl. ..l66/308, 137/13, 252/855 R,
  • the aqueous emulsions of the polymers do not have temperature stability at the low temperatures which are often encountered in the oil field processes especially those temperatures encountered in the winter months in Alaska and other areas. Therefore, even if the emulsion can be used directly, it is desirous that it have temperature stability.
  • R is H or CH;
  • R is an alkyl group of eight to 18 carbon atoms, (b) from 10 to 50 percent by weight glycol, (c) from 10 to 60 percent by weight water, and (d) from I to 10 percent by weight emulsifying agent (surfactant).
  • the preferred emulsion of our invention comprises (a) from 25 to 50 percent by weight of a polymer of R where R, is H or CH; and R is an alkyl group of eight to 18 carbon atoms, (b) from 15 to 40 percent by weight glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight emulsifying agent.
  • the useful glycols of our invention include ethylene glycol, propylene glycol, diethylene glycol and the like.
  • the preferred glycol is ethylene glycol.
  • the polymer may be a homopolymer of the acrylate or methacrylate or it may be a copolymer of the acrylate or methacrylate and up to 10 percent by weight of one or more suitable comonomers.
  • suitable comonomers are the lower alkyl acrylates and methacrylates such as methylmethacrylate, ethyl acrylate, butyl acrylate and the like.
  • Other suitable comonomers include the dialkyl diallyl ammonium chlorides such as dimethyl diallyl ammonium chloride, acrylamide and the N-substituted acrylamides such as diacetone acrylamide.
  • the comonomer is used to impart various desirable properties to the final polymer.
  • dimethyl diallyl ammonium chloride as the comonomer imparts a slight cationic charge to the final polymer and the use of acrylamides provide sites for hydrogen bonding, either of which gives the polymer a hydrophilic property.
  • This property is desirable since the presence of hydrophilic sites on the polymer will enhance the performance of the polymer in hydrocarbon fluids containing small amounts of polar materials such as water, alcohols, thiols and the like.
  • the preferred polymer of our invention is polyisodecylmethacrylate. Therefore, when using the preferred polymer, the emulsion of our invention comprises (a) from 20 to about 60 percent by weight polyisodecylmethacrylate, (b) from 10 to 50 percent by weight glycol, (c) from 10 to 60 percent by weight water, and (d) from 1 to 10 percent by weight emulsifying agent (surfactant). Similarly, the preferred emulsion of our invention comprises (a) from 25 to 50 percent by weight polyisodecylmethacrylate, (b) from 15 to 40 percent by weight glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight emulsifying agent.
  • the emulsion of our invention may be prepared by polymerizing the acrylate or methacrylate monomer in an aqueous emulsion and then adding the glycol or the emulsion may be prepared by polymerizing the acrylate or methacrylate in a cosolvent system of the glycol and water.
  • the use of the cosolvent system is the preferred method.
  • the use of the cosolvent system lowers the raw material cost, increases the yield of polymer and, in general, facilitates the polymerization process.
  • the polymer of our invention is prepared by an emulsion polymerization technique.
  • the water-insoluble monomer is emulsified in water/glycol cosolvent system by means of a surfactant.
  • a polymerization initiator is added and the polymer is formed.
  • the polymeric emulsion must then remain in a homogenous state. There must be no evidence of a phase separation even when subjected to freeze-thaw temperature cycles ranging from about 30 F. to about F.
  • the polymeric emulsions of our invention have these desired properties.
  • the emulsion was placed in an atmosphere controlled at 30 F for twentyfour hours. It was then allowed to stand at room temperature 70 F) for twenty-four hours. This cycle was repeated three times. The emulsion remained as a liquid with no phase separation nor formation of coagulum. This emulsion gave 64 percent friction reduction in a hydrocarbon fluid as compared to polyisobutylene which gave about 36 percent.
  • EXAMPLE 2 Into a one liter, four-necked flask equipped with stirrer, thermometer, reflux condenser and gas inlet tube was charged 200.0 grams of tridecylmethacrylate, 162.0 grams of ethylene glycol and 162.0 grams of water. The reaction mixture was purged with nitrogen for one and one-half hours. Then 16.8 grams of TRITON GR-5 (dioctyl sodium sulfosuccinate) was added to the mixture. The temperature was increased to 60 C and 0.06 grams of potassium persulfate was added. The reaction mixture exothermed to 70 C over a period of twenty minutes. The reaction was then allowed to proceed for three hours at a temperature between 60 and 70 C.
  • TRITON GR-5 dioctyl sodium sulfosuccinate
  • the emulsion was placed in an atmosphere controlled at --30 F for twentyfour hours. It was then allowed to stand at room temperature 70 F) for twenty-four hours. This cycle was repeated three times. The emulsion remained as a liquid with no phase separation nor formation of coagulum. This emulsion showed friction reduction properties of the same order of magnitude as polyisobutylene when tested in a hydrocarbon fluid.
  • EXAMPLE 3 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams of isodecylmethacrylate, 100 grams'of water, and 2.5 grams of surfactant (sodiumlauryl sulfate). The reaction mixture was then purged for one hour with argon. The temperature was increased to 60 C and 0.015 grams of potassium persulfate was added. The reaction was then allowed to proceed for three hours act a temperature between 60 and 70 C. The reaction mixture was cooled to room temperature and ethylene glycol added so that the resulting mixture was 28.6 percent by weight ethylene glycol. The emulsion was then placed in a freezer at -5 C for sixteen hours. The emulsion remained as a liquid with no phase separation nor formation of coagulum. This emulsion gave 60 percent friction reduction.
  • surfactant sodiumlauryl sulfate
  • EXAMPLE 4 Into a 250 ml. flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 40 grams isodecylmethacrylate, 22 grams ethylene glycol, 38 grams water and 2 grams sodium lauryl sulfate. The reaction mixture was then purged for one hour with argon and heated to 60 C. Then 0.012 grams potassium persulfate was added and the reaction allowed to proceed for three hours at a temperature between 60 and 70 C. The emulsion was then subject to a freeze-thaw cycle ranging from -20 C to room temperature. The emulsion was stable with no phase separationnor coagulum. This emulsion gave 59 percent friction reduction.
  • EXAMPLE 5 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams of isodecylmethacrylate, 33 grams of ethylene glycol, 30 grams water and 2.5 grams TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.015 grams of potassium persulfate was added and the reaction allowed to proceed for three hours at 60 to 70 C. The resulting emulsion was stable and had no coagulum. The emulsion gave a friction reduction of 60.4 percent and was stable to temperature below 16 C.
  • EXAMPLE 6 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams isodecylmethacrylate, 41 grams ethylene glycol, 62 grams water and 2.5 grams TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.015 grams of potassium persulfate was added and the reaction allowed to proceed for three hours at 60 to 70 C. The resulting emulsion was stable and had no coagulum. The emulsion gave a friction reduction of 55.5 percent and was stable to temperatures below 9 F.
  • EXAMPLE 7 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams isodecylmethacrylate, 56.5 grams ethylene glycol, 46.5 grams water and 2.5 grams TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.015 grams potassium persulfate was added and the reaction allowed to proceed for three hours at 60 to 70 C. The result was a stable emulsion which had a small amount of coagulum. This emulsion was stable at temperatures below 43 F.
  • EXAMPLE 8 Into a one liter, four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 200 grams of isodecylmethacrylate, 162 grams ethylene glycol, 162 grams water and 10 grams of TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.06 grams of potassium persulfate was added and the reaction allowed to proceed for three hours. The resulting emulsion was stable and had no coagulum. The emulsion was then subjected to three twenty-four hour freezethaw cycles ranging from 30 to +70 F. The emulsion remained stable during these freeze-thaw cycles and gave a friction reduction of 65 percent.
  • EXAMPLE 9 Into a large reactor fitted with a stirrer, thermometer, reflux condenser and a gas inlet tube was charged 70.35 pounds of isodecylmethacrylate, 56.27 pounds ethylene glycol, 56.27 pounds distilled water and 0.018 pounds of sodium ethylene diamine tetraacetic acid. The reaction mixture was purged with nitrogen for one and one-half hours and heated to 60 C. Then 0.018 pounds of potassium persulfate was added and the reaction allowed to proceed for five hours at a temperature between 60 and 70 C. The result was a stable emulsion with no coagulum. The emulsion gave a friction reduction of 65 percent.
  • the reaction mixture was then cooled to room temperature and the ethylene glycol was added so that the resulting polymer emulsion was about percent by weight glycol.
  • This emulsion was then subject to a freeze-thaw test. The test was three cycles ranging from a temperature of 30 F to +70 F. The emulsion was very stable and there was no phase separation at the end of the freeze-thaw test. This emulsion gave a friction reduction of 69 percent as compared to 36 percent for polyisobutylene and 64 percent for polyisode'cylmethacrylate.
  • EXAMPLE 1 1 into a one liter, four-necked flask equipped with a stirrer, thermometer, reflux condenser, and gas inlet tube was charged 190 grams of isodecylmethacrylate, 10 grams of diacetone acrylamide, 10 grams of sodium lauryl sulfate, and 440 grams of water. The reaction mixture was then purged with nitrogen for one and one-half hours and the temperature raised to 60 C. Then 0.06 grams of potassium persulfate was added and the polymerization allowed to proceed for three hours at 75 C. The reaction mixture was then cooled to room temperature and ethylene glycol was added so that the emulsion was about 30 percent by weight ethylene glycol. This emulsion was stable after a three cycle freeze-thaw test having temperatures ranging from +30 F to +70 F. This emulsion gave 64 percent friction reduction.
  • the friction reduction properties of the emulsion of our invention were determined in a hydrocarbon fluid which was pumped from a container through a standard section of pipe and back into the container. This type of equipment is called a friction loop.
  • the pressure drop in the pipe is continually measured and recorded.
  • the pressure drop refers to the loss or drop in pressure due to the friction of the fluid flowing through a conduit at a given velocity.
  • the loss is measured by the difference in pressure between any two given points along the conduit divided by the distance between the two points.
  • the friction reduction is a measure in the change in pressure drop due to the use of an additive. It is the decrease in the pressure differential required to move the same fluid through the same distance of the same pipe at the same velocity.
  • the percent friction reduction is expressed by the formula where A Pu is the pressure drop per unit length of pipe caused by the friction of the untreated base fluid and where A Pa" is the pressure drop per unit length of pipe caused by the friction of the base fluid with additive.
  • Our method comprises adding the emulsion and hydrocarbon fluid together then adding to this mixture an alcohol such as isopropanol or methanol.
  • the alcohol causes the polymer to be transferred from the aqueous phase to the hydrocarbon phase.
  • the emulsion may be an aqueous emulsion of polymer and water or it may be an emulsion of polymer in the water/glycol cosolvent system.
  • Our method can also be practiced by adding the polymer emulsion and a hydrocarbon/alcohol mixture together.
  • our method may be practiced by simultaneously adding together the polymer emulsion, the hydrocarbon fluid, and the alcohol.
  • time of adding the alcohol is critical.
  • the alcohol should not be added to the emulsion prior to the time when the emulsion and hydrocarbon fluid are mixed.
  • weight ratio of alcohol to polymer is a critical factor in using the method of our invention.
  • the maximum ratio may be increased to values greater than 5:1 without having any deleterious effect on the invention. However, we have found that for all practical purposes, no advantage is gained by using a higher ratio. Similarly, amounts smaller than the minimum ratio of 1:2 may be used. However, we have found that when these small amounts are used the transfer process is slow and inefficient.
  • the preferred ratio of the alcohol to emulsion is from 1:1 to 4:1.
  • the alcohols which may be used in practicing our invention may be described as lower alkyl alcohols; that is, alkyl groups of from about one to six carbon atoms.
  • Some examples of these alcohols are methanol, ethanol, propanol, butanol, pentanol, hexanol, isopropanol, isobutanol, tertiary butanol, and the like.
  • the preferred alcohols are methanol and isopropanol.
  • acetone may be used in place of the alcohol and the term lower alkyl alcohol as used herein includes acetone unless otherwise stated.
  • the ratio of emulsion to hydrocarbon fluid will depend upon the amount of polymer that is desired in the hydrocarbon fluid and the concentration of polymer in the emulsion. For example, if it is desired to have the hydrocarbon fluid contain 0.5 percent by weight polymer and the emulsion contains 20 percent by weight polymer, then the weight ratio of emulsion to hydrocarbon fluid would be 2.5:99.5. Similarly, if it is desirous to have a hydrocarbon fluid containing 10 percent by weight polymer and the emulsion is 40 percent by weight polymer, then the weight of emulsion to hydrocarbon fluid would be 25:90. Finally, for example, if it is desirous to have a hydrocarbon fluid containing 10 percent by weight polymer and the emulsion contains 20 percent by weight polymer, then the ratio of emulsion to hydrocarbon fluid would be 50:90.
  • EXAMPLE l2 Into one holding container was placed 100 grams of a 33 percent by weight polyisodecylmethacrylate emulsion (100 ml.). lnto another holding container was placed 383 gramsof kerosene (480 ml.) and 67 grams of isopropanol (86 ml. The solutions were pumped from the holding container at a ratio of 5.6 ml. of the kerosene/isopropanol mixture to 1 ml. of the emulsion into a static mixer such as described in US. Pat. Nos. 2,894,732; 3,051,452; 3,051,453; 3,182,965; 3,195,865; 3,206,170.
  • the kerosene effluent was a very viscous solution containing about 8 percent by weight polyisodecylmethacrylate.
  • EXAMPLE 13 Using the procedure described in Example 3, an emulsion was prepared comprising 400 grams of polyisodecylmethacrylate, 800 grams water and 20 grams of sodium lauryl sulfate. Then 14.4 parts of the emulsion was placed in 250 parts of kerosene and 25 parts of isopropanol was added. This mixture was stirred for several minutes with a mechanical agitator. The polyisodecylmethacrylate was transferred from the aqueous phase to the kerosene and the result was a viscous kerosene solution containing 0.2 percent by weight polymer.
  • EXAMPLE 14 An emulsion comprising 33 percent by weight polyisodecylmethacrylate in the cosolvent of ethylene glycol and water was prepared in a manner similar to the one described in Example 1. Then 9 parts of the emulsion were added to 250 parts of kerosene and then 20 parts of isopropanol were added to the mixture. The mixture was stirred for several minutes and the polyisodecylmethacrylate was transferred into the kerosene. The result was a kerosene solution containing 0.12 percent by weight polymer.
  • EXAMPLE 15 fluid prior to injection with an aqueous polymer emulsion comprising (a) from to 60 percent by weight of a polymer 8 where R is Hot CH and R is an alkyl group of eight to 18 carbon atoms, (b) from 10 to 50 percent by weight glycol (c) from 10 to 60 percent by weightwater, and (d) rom l to 10 percent by weight surfactant, said polymer emulsion being added in an amount such that the treated hydrocarbon fluid contains from about 50 ppm. to 1,000 ppm. of
  • copolymer of up to bout 10 percent by weight of an acrylamide and isodecylmethacrylate.
  • An improved process for fracturing an earth formation penetrated by a well comprising injecting a hydrocarbon fracturing fluid down the well into the earth formation under pressure to cause fracturing of the earth formation wherein the improvement comprises treating the hydrocarbon fracturing fluid prior to injection with an aqueous polyisodecylmethacrylate emulsion comprising (a) from 25 to 50 percent by weight polyisodecylmethacrylate, (b) from 15 to 40 percent by weight ethylene glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight surfactant, said polyisodecylmethacrylate emulsion being added in an amount such that the treated hydrocarbon fluid contains from about 200 ppm. to 500 ppm. of polyisodecylmethacrylate polymer based on the total weight of the hydrocarbon fluid.
  • aqueous polymer emulsion comprising (a) from 20 to 60 percent by weight of a polymer of where R, is H or CH, and Rf is an alkyl group of eight to 18 carbon atoms, (b) from 10 to 50 percent by weight glycol, (c) from 10 to 60 percent by weight water, and (d) from 1 to 10 percent by weight surfactant, said polymer emulsion being added in an amount such that the resulting hydrocarbon fluid contains from about 50 p.p.m. to 1,000 ppm. of active polymer based on the total weight of the hydrocarbon fluid.
  • a process as in claim 8 wherein the glycol is ethylene glycol.
  • R is CH; and R is an isodecyl group.
  • a process as in claim 8 wherein the polymer is a copolymer of up to about 10 percent by weight of an acrylamide and isodecylmethacrylate.
  • polymer is a copolymer of up to about 10 percent by weight of dimethyl diallyl ammonium chloride and isodecylmethacrylate.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Public Health (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Water Supply & Treatment (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Colloid Chemistry (AREA)

Abstract

WHERE ''''R1'''' is H or CH3 and ''''R2'''' is an alkyl group of eight to 18 carbon atoms, a glycol and water. The method comprises mixing the emulsion with the hydrocarbon fluid and then adding a lower alkyl alcohol which causes the polymer to be transferred from the emulsion phase to a hydrocarbon solution.

This disclosure is directed to a method and composition useful in reducing the friction loss in flowing hydrocarbon fluids. The composition is an emulsion consisting essentially of a homopolymer or copolymer of

Description

United States Patent Slagel et al. [451 Apr. 11, 1972 541 FRICTION REDUCING IN FLOWING 3,537,525 11/1970 Sarem ..l66/308 HYDROCARBON FLUIDS 3,542,044 11/1970 Hansen et al. ..137/13 [72] Inventors: Robert Clayton Slagel, Pittsburgh; Arnold primary Examine, stephen Novosad Eugene Bloomquwt, Bethel Park, both of Attorney-William 1.. Krayer and Herbert J. Zeh, Jr.
a. [73] Assignee: Calgon Corporation, Pittsburgh, Pa. [57] ABSTRACT 22 1 d: A 6 1 7 This disclosure is directed to a method and composition useful 1 Fl e ug 9 0 in reducing the friction loss in flowing hydrocarbon fluids. The PP 61,852 composition is an emulsion consisting essentially of a homopolymer or copolymer of [52] US. Cl. ..l66/308, 137/13, 252/855 R,
252/85 E, 260/29.6 ME, 260/33.4 R, 260/33.6 R R1 [51] Int.Cl...... ..Cl0m 7/26, E21b 43/26,F17d 1/16 7 l [58] Field of Search ..166/308; 137/13; 252/855 R,
252/85 C, 8.5 E, 56 R; 260/29.6 R, 33.4 R, 33.6 R,
29.6 ME I [56] References Cited UNITED STATES PATENTS where R, is H or CH; and Rf is an alkyl group of 8 to 2,407,954 9/1946 Fenske et al. ..252/56 R 18 carbon atoms, a glycol and water The method comprises 2,411,150 11/1946 Evan? et mixing the emulsion with the hydrocarbon fluid and then 2,604,453 7/1952 PORkm "252/56 R adding a lower alkyl alcohol which causes the polymer to be 3215J54 1 H1965 whne ct R X transferred from the emulsion phase to a hydrocarbon 3,254,719 6/1966 Root ..252/8.55 R Solution. v 3,451,480 6/1969 Zeh, Jr. et al ..l66/308 3,493,000 2/1970 Canevari et a1 ..l37/13 12 Claims, No Drawings FRICTION REDUCING IN FLOWING HYDROCARBON FLUIDS BACKGROUND OF THE INVENTION This invention relates to reducing friction loss in flowing hydrocarbon fluids. More particularly, it relates to a method for reducing the friction loss of hydrocarbon fluids flowing in a conduit by adding to the hydrocarbon fluid a friction reducing additive comprising an emulsion of a polymer of where R," is H or CH and R is an alkyl group of eight to 18 carbon atoms, a glycol and water.
In the process of transferring liquids in conduits, the problem of high friction loss caused by nonlaminar flow is often encountered. This frictional loss is especially great when the fluid is pumped under high pressures and at high velocities. In order to compensate for this friction loss, a considerable amount of energy must be expended in moving the fluids.
The two most common industrial operations in which friction loss is a major problem are oil well fracturing and the transmission of oil for considerable distances in petroleum pipelines. It is obvious that a reduction in friction loss would permit lower surface operating pressures, reduced power requirements and greater pressure at the bottom of the well bore in a fracturing operation and also increased flow rates and reduced power requirements in the transmission process. Thus, it can readily be seen that the reduction of friction in flowing hydrocarbons fluids is greatly desired.
In the past, various materials have been proposed and used as friction reducers in hydrocarbon fluids. For example, see U.S. Pat. No. 3,288,577 which discloses the use of certain high molecular weight polymers as friction reducers. See also U.S. Pat. No. 3,351,079 which discloses the use of ethylene propylene copolymers and U.S. Pat. No. 3,215,154 which discloses the use of polyisobutylene. Finally, see U.S. Pat. No. 3,493,000 which discloses the use of polydimethylsiloxane as a friction reducer in hydrocarbon fluids.
Recently, it has been found that certain polyacrylates and methacrylates are excellent friction reducers in hydrocarbon fluids. However, the solubility rate of these polymers in crude oil is slow and in order to use the polymer readily, it must be predissolved in oil, kerosene or the like. In addition, the polymers are usually prepared as aqueous emulsions and it has heretofore been necessary to recover the polymers from the emulsions before adding them to the oil or kerosene. These additional steps of recovering the polymer and dissolving it increase the cost of using the polymer. It would therefore be desirous to be able to use the polyacrylate and polymethacrylate emulsions directly without having to recover them and then dissolve them. However, the aqueous emulsions of the polymers do not have temperature stability at the low temperatures which are often encountered in the oil field processes especially those temperatures encountered in the winter months in Alaska and other areas. Therefore, even if the emulsion can be used directly, it is desirous that it have temperature stability.
SUMMARY OF THE INVENTION where R," is H or CH;, and R is an alkyl group of eight to 18 carbon atoms, (b) from 10 to 50 percent by weight glycol, (c) from 10 to 60 percent by weight water, and (d) from I to 10 percent by weight emulsifying agent (surfactant). The preferred emulsion of our invention comprises (a) from 25 to 50 percent by weight of a polymer of R where R, is H or CH; and R is an alkyl group of eight to 18 carbon atoms, (b) from 15 to 40 percent by weight glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight emulsifying agent.
The useful glycols of our invention include ethylene glycol, propylene glycol, diethylene glycol and the like. The preferred glycol is ethylene glycol.
The polymer may be a homopolymer of the acrylate or methacrylate or it may be a copolymer of the acrylate or methacrylate and up to 10 percent by weight of one or more suitable comonomers. Some of the suitable comonomers are the lower alkyl acrylates and methacrylates such as methylmethacrylate, ethyl acrylate, butyl acrylate and the like. Other suitable comonomers include the dialkyl diallyl ammonium chlorides such as dimethyl diallyl ammonium chloride, acrylamide and the N-substituted acrylamides such as diacetone acrylamide. The comonomer is used to impart various desirable properties to the final polymer. For example, the use of dimethyl diallyl ammonium chloride as the comonomer imparts a slight cationic charge to the final polymer and the use of acrylamides provide sites for hydrogen bonding, either of which gives the polymer a hydrophilic property. This property is desirable since the presence of hydrophilic sites on the polymer will enhance the performance of the polymer in hydrocarbon fluids containing small amounts of polar materials such as water, alcohols, thiols and the like.
The preferred polymer of our invention is polyisodecylmethacrylate. Therefore, when using the preferred polymer, the emulsion of our invention comprises (a) from 20 to about 60 percent by weight polyisodecylmethacrylate, (b) from 10 to 50 percent by weight glycol, (c) from 10 to 60 percent by weight water, and (d) from 1 to 10 percent by weight emulsifying agent (surfactant). Similarly, the preferred emulsion of our invention comprises (a) from 25 to 50 percent by weight polyisodecylmethacrylate, (b) from 15 to 40 percent by weight glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight emulsifying agent.
The emulsion of our invention may be prepared by polymerizing the acrylate or methacrylate monomer in an aqueous emulsion and then adding the glycol or the emulsion may be prepared by polymerizing the acrylate or methacrylate in a cosolvent system of the glycol and water. The use of the cosolvent system is the preferred method. The use of the cosolvent system lowers the raw material cost, increases the yield of polymer and, in general, facilitates the polymerization process. In addition, we have found that by emulsion polymerizing the monomer in the cosolvent system of water and glycol the resulting polymer gives better friction reduction than a polymer prepared via an aqueous emulsion.
As mentioned above, the polymer of our invention is prepared by an emulsion polymerization technique. In the emulsion polymerization, the water-insoluble monomer is emulsified in water/glycol cosolvent system by means of a surfactant. A polymerization initiator is added and the polymer is formed. The polymeric emulsion must then remain in a homogenous state. There must be no evidence of a phase separation even when subjected to freeze-thaw temperature cycles ranging from about 30 F. to about F. The polymeric emulsions of our invention have these desired properties.
When polymerizing the acrylates and methacrylates of our invention in the cosolvent system or in plain water, it is possible to use either cationic, nonionic, anionic or amphoteric surfactants or a combination of different surfactants. We have made emulsions using all types of surfactants. However, we have found that anionic surfactants such as dioctyl sodium sulfosuccinate give the most stable emulsions, which are nearly free from coagulum. We have also found that many different polymerization initiators may be used in preparing the emulsions of our invention. Examples of some of the useful initiators are ammonium persulfate, potassium persulfate, azobisisobutyronitrile, tertiary butyl peroxypivalate, tertiary butyperoxide, benzoyl peroxide and the like. The preferred initiator of our invention is potassium persulfate.
The following examples illustrate the preparation and composition of the emulsions of our invention.
EXAMPLE 1 Into a one liter, four-necked flask equipped with stirrer, thermometer, reflux condenser and gas inlet tube was charged 200.0 grams of isodecylmethacrylate, 162.0 grams of ethylene glycol and 162.0 grams of water. The reaction mixture was purged with nitrogen for one and one-half hours. Then 16.8 grams of TRITON GR- (dioctyl sodium sulfosuccinate) was added to the mixture. The temperature was increased to 60 C and 0.06 grams of potassium persulfate was added. The reaction mixture exothermed to 70 C over a period of twenty minutes. The reaction was then allowed to proceed for three hours at a temperature between 60 and 70 C. The emulsion was placed in an atmosphere controlled at 30 F for twentyfour hours. It was then allowed to stand at room temperature 70 F) for twenty-four hours. This cycle was repeated three times. The emulsion remained as a liquid with no phase separation nor formation of coagulum. This emulsion gave 64 percent friction reduction in a hydrocarbon fluid as compared to polyisobutylene which gave about 36 percent.
EXAMPLE 2 Into a one liter, four-necked flask equipped with stirrer, thermometer, reflux condenser and gas inlet tube was charged 200.0 grams of tridecylmethacrylate, 162.0 grams of ethylene glycol and 162.0 grams of water. The reaction mixture was purged with nitrogen for one and one-half hours. Then 16.8 grams of TRITON GR-5 (dioctyl sodium sulfosuccinate) was added to the mixture. The temperature was increased to 60 C and 0.06 grams of potassium persulfate was added. The reaction mixture exothermed to 70 C over a period of twenty minutes. The reaction was then allowed to proceed for three hours at a temperature between 60 and 70 C. The emulsion was placed in an atmosphere controlled at --30 F for twentyfour hours. It was then allowed to stand at room temperature 70 F) for twenty-four hours. This cycle was repeated three times. The emulsion remained as a liquid with no phase separation nor formation of coagulum. This emulsion showed friction reduction properties of the same order of magnitude as polyisobutylene when tested in a hydrocarbon fluid.
EXAMPLE 3 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams of isodecylmethacrylate, 100 grams'of water, and 2.5 grams of surfactant (sodiumlauryl sulfate). The reaction mixture was then purged for one hour with argon. The temperature was increased to 60 C and 0.015 grams of potassium persulfate was added. The reaction was then allowed to proceed for three hours act a temperature between 60 and 70 C. The reaction mixture was cooled to room temperature and ethylene glycol added so that the resulting mixture was 28.6 percent by weight ethylene glycol. The emulsion was then placed in a freezer at -5 C for sixteen hours. The emulsion remained as a liquid with no phase separation nor formation of coagulum. This emulsion gave 60 percent friction reduction.
EXAMPLE 4 Into a 250 ml. flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 40 grams isodecylmethacrylate, 22 grams ethylene glycol, 38 grams water and 2 grams sodium lauryl sulfate. The reaction mixture was then purged for one hour with argon and heated to 60 C. Then 0.012 grams potassium persulfate was added and the reaction allowed to proceed for three hours at a temperature between 60 and 70 C. The emulsion was then subject to a freeze-thaw cycle ranging from -20 C to room temperature. The emulsion was stable with no phase separationnor coagulum. This emulsion gave 59 percent friction reduction.
EXAMPLE 5 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams of isodecylmethacrylate, 33 grams of ethylene glycol, 30 grams water and 2.5 grams TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.015 grams of potassium persulfate was added and the reaction allowed to proceed for three hours at 60 to 70 C. The resulting emulsion was stable and had no coagulum. The emulsion gave a friction reduction of 60.4 percent and was stable to temperature below 16 C.
EXAMPLE 6 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams isodecylmethacrylate, 41 grams ethylene glycol, 62 grams water and 2.5 grams TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.015 grams of potassium persulfate was added and the reaction allowed to proceed for three hours at 60 to 70 C. The resulting emulsion was stable and had no coagulum. The emulsion gave a friction reduction of 55.5 percent and was stable to temperatures below 9 F.
EXAMPLE 7 Into a 250 ml., four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 50 grams isodecylmethacrylate, 56.5 grams ethylene glycol, 46.5 grams water and 2.5 grams TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.015 grams potassium persulfate was added and the reaction allowed to proceed for three hours at 60 to 70 C. The result was a stable emulsion which had a small amount of coagulum. This emulsion was stable at temperatures below 43 F.
EXAMPLE 8 Into a one liter, four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 200 grams of isodecylmethacrylate, 162 grams ethylene glycol, 162 grams water and 10 grams of TRITON GR-S. The reaction mixture was purged for one hour with nitrogen and heated to 60 C. Then 0.06 grams of potassium persulfate was added and the reaction allowed to proceed for three hours. The resulting emulsion was stable and had no coagulum. The emulsion was then subjected to three twenty-four hour freezethaw cycles ranging from 30 to +70 F. The emulsion remained stable during these freeze-thaw cycles and gave a friction reduction of 65 percent.
EXAMPLE 9 Into a large reactor fitted with a stirrer, thermometer, reflux condenser and a gas inlet tube was charged 70.35 pounds of isodecylmethacrylate, 56.27 pounds ethylene glycol, 56.27 pounds distilled water and 0.018 pounds of sodium ethylene diamine tetraacetic acid. The reaction mixture was purged with nitrogen for one and one-half hours and heated to 60 C. Then 0.018 pounds of potassium persulfate was added and the reaction allowed to proceed for five hours at a temperature between 60 and 70 C. The result was a stable emulsion with no coagulum. The emulsion gave a friction reduction of 65 percent.
EXAMPLE Into a one liter, four-necked flask equipped with a stirrer, thermometer, reflux condenser and gas inlet tube was charged 190 grams of isodecylmethacrylate, 10 grams of dimethyl diallyl ammonium chloride, 2.5 grams of TRITON X-305 (a nonionic surfactant), 7.5 grams of ALACSAN (a cationic surfactant), and 465 grams of water. The reaction mixture was then purged with nitrogen for one and one-half hours and the temperature raised to 60 C. Then 0.06 grams of potassium persulfate was added and the polymerization allowed to proceed for three hours at a temperature of about 75 C. The reaction mixture was then cooled to room temperature and the ethylene glycol was added so that the resulting polymer emulsion was about percent by weight glycol. This emulsion was then subject to a freeze-thaw test. The test was three cycles ranging from a temperature of 30 F to +70 F. The emulsion was very stable and there was no phase separation at the end of the freeze-thaw test. This emulsion gave a friction reduction of 69 percent as compared to 36 percent for polyisobutylene and 64 percent for polyisode'cylmethacrylate.
EXAMPLE 1 1 into a one liter, four-necked flask equipped with a stirrer, thermometer, reflux condenser, and gas inlet tube was charged 190 grams of isodecylmethacrylate, 10 grams of diacetone acrylamide, 10 grams of sodium lauryl sulfate, and 440 grams of water. The reaction mixture was then purged with nitrogen for one and one-half hours and the temperature raised to 60 C. Then 0.06 grams of potassium persulfate was added and the polymerization allowed to proceed for three hours at 75 C. The reaction mixture was then cooled to room temperature and ethylene glycol was added so that the emulsion was about 30 percent by weight ethylene glycol. This emulsion was stable after a three cycle freeze-thaw test having temperatures ranging from +30 F to +70 F. This emulsion gave 64 percent friction reduction.
In addition to the isodecylmethacrylate emulsions illustrated above, we have also prepared emulsions of other acrylates and methacrylates in a manner similar to those described in Examples 1 to 11 above. Among the different acrylates and methacrylates which have been found to be useful in our invention and which we have used to prepare emulsions are: 2 ethylhexyl acrylate, tridecyl methacrylate, laurylacrylate,1auryl methacrylate, stearyl acrylate and stearyl methacrylate. The emulsions of these compounds all give a friction reducing effect in hydrocarbon fluids.
The friction reduction properties of the emulsion of our invention were determined in a hydrocarbon fluid which was pumped from a container through a standard section of pipe and back into the container. This type of equipment is called a friction loop. The pressure drop in the pipe is continually measured and recorded. The pressure drop refers to the loss or drop in pressure due to the friction of the fluid flowing through a conduit at a given velocity. The loss is measured by the difference in pressure between any two given points along the conduit divided by the distance between the two points. The friction reduction is a measure in the change in pressure drop due to the use of an additive. It is the decrease in the pressure differential required to move the same fluid through the same distance of the same pipe at the same velocity. The percent friction reduction is expressed by the formula where A Pu is the pressure drop per unit length of pipe caused by the friction of the untreated base fluid and where A Pa" is the pressure drop per unit length of pipe caused by the friction of the base fluid with additive. Thus, the higher the number, the more effective the friction reducing characteristics of the emulsion.
There is no reason to believe that there is a minimum molecular weight which must be achieved by the polymer in order to show friction reducing properties. A low molecular weight polymer will have a slight effect when compared to a high molecular weight polymer. However, for all practical purposes, it may be said that the polymer should have a molecular weight of at least 1,000,000. Similarly, there is no reason to believe that there is a minimum quantity which must be used to achieve a friction reducing effect. A small amount will have a slight effect. But for practical purposes a minimum of 50 ppm based on total weight of hydrocarbon fluid is necessary. The maximum amount used will'largely be' determined by economic considerations. However, concentrations greater than 1,000 ppm will seldom, if ever, be used. In the majority of cases, a concentration in the neighborhood of 200 to 500 ppm will produce a commercially significant effect. The friction reduction values for the emulsions of our invention given in the examples were determined at a concentration of 400 ppm based on active polymer and total weight of hydrocarbon fluid, which was kerosene.
We have also found an effective method of using the emulsions of our invention in hydrocarbon liquids without having to first isolate the polymer from the emulsion. Our method comprises adding the emulsion and hydrocarbon fluid together then adding to this mixture an alcohol such as isopropanol or methanol. The alcohol causes the polymer to be transferred from the aqueous phase to the hydrocarbon phase. The emulsion may be an aqueous emulsion of polymer and water or it may be an emulsion of polymer in the water/glycol cosolvent system. Our method can also be practiced by adding the polymer emulsion and a hydrocarbon/alcohol mixture together. In addition, our method may be practiced by simultaneously adding together the polymer emulsion, the hydrocarbon fluid, and the alcohol. In practicing any one of the above variations of our method, it must be remembered that the time of adding the alcohol is critical. The alcohol should not be added to the emulsion prior to the time when the emulsion and hydrocarbon fluid are mixed. We have also found that the weight ratio of alcohol to polymer is a critical factor in using the method of our invention. When adding the polymer emulsion and hydrocarbon fluid together, it is necessary to keep the ratio of alcohol to emulsion between 1:2 and 5:1. The ratio of alcohol to emulsion determines the speed and efficiency of the transfer of the polymer from the emulsions to the hydrocarbon fluid. The maximum ratio may be increased to values greater than 5:1 without having any deleterious effect on the invention. However, we have found that for all practical purposes, no advantage is gained by using a higher ratio. Similarly, amounts smaller than the minimum ratio of 1:2 may be used. However, we have found that when these small amounts are used the transfer process is slow and inefficient. The preferred ratio of the alcohol to emulsion is from 1:1 to 4:1. The alcohols which may be used in practicing our invention may be described as lower alkyl alcohols; that is, alkyl groups of from about one to six carbon atoms. Some examples of these alcohols are methanol, ethanol, propanol, butanol, pentanol, hexanol, isopropanol, isobutanol, tertiary butanol, and the like. The preferred alcohols are methanol and isopropanol. We have also found that acetone may be used in place of the alcohol and the term lower alkyl alcohol as used herein includes acetone unless otherwise stated.
The ratio of emulsion to hydrocarbon fluid will depend upon the amount of polymer that is desired in the hydrocarbon fluid and the concentration of polymer in the emulsion. For example, if it is desired to have the hydrocarbon fluid contain 0.5 percent by weight polymer and the emulsion contains 20 percent by weight polymer, then the weight ratio of emulsion to hydrocarbon fluid would be 2.5:99.5. Similarly, if it is desirous to have a hydrocarbon fluid containing 10 percent by weight polymer and the emulsion is 40 percent by weight polymer, then the weight of emulsion to hydrocarbon fluid would be 25:90. Finally, for example, if it is desirous to have a hydrocarbon fluid containing 10 percent by weight polymer and the emulsion contains 20 percent by weight polymer, then the ratio of emulsion to hydrocarbon fluid would be 50:90.
The following examples illustrate the method of our inventron.
EXAMPLE l2 Into one holding container was placed 100 grams of a 33 percent by weight polyisodecylmethacrylate emulsion (100 ml.). lnto another holding container was placed 383 gramsof kerosene (480 ml.) and 67 grams of isopropanol (86 ml. The solutions were pumped from the holding container at a ratio of 5.6 ml. of the kerosene/isopropanol mixture to 1 ml. of the emulsion into a static mixer such as described in US. Pat. Nos. 2,894,732; 3,051,452; 3,051,453; 3,182,965; 3,195,865; 3,206,170. As the mixture passed through the static mixture the polyisodecylmethacrylate was transferred from the aqueous phase to the kerosene. The kerosene effluent was a very viscous solution containing about 8 percent by weight polyisodecylmethacrylate.
EXAMPLE 13 Using the procedure described in Example 3, an emulsion was prepared comprising 400 grams of polyisodecylmethacrylate, 800 grams water and 20 grams of sodium lauryl sulfate. Then 14.4 parts of the emulsion was placed in 250 parts of kerosene and 25 parts of isopropanol was added. This mixture was stirred for several minutes with a mechanical agitator. The polyisodecylmethacrylate was transferred from the aqueous phase to the kerosene and the result was a viscous kerosene solution containing 0.2 percent by weight polymer.
EXAMPLE 14 An emulsion comprising 33 percent by weight polyisodecylmethacrylate in the cosolvent of ethylene glycol and water was prepared in a manner similar to the one described in Example 1. Then 9 parts of the emulsion were added to 250 parts of kerosene and then 20 parts of isopropanol were added to the mixture. The mixture was stirred for several minutes and the polyisodecylmethacrylate was transferred into the kerosene. The result was a kerosene solution containing 0.12 percent by weight polymer.
EXAMPLE 15 fluid prior to injection with an aqueous polymer emulsion comprising (a) from to 60 percent by weight of a polymer 8 where R is Hot CH and R is an alkyl group of eight to 18 carbon atoms, (b) from 10 to 50 percent by weight glycol (c) from 10 to 60 percent by weightwater, and (d) rom l to 10 percent by weight surfactant, said polymer emulsion being added in an amount such that the treated hydrocarbon fluid contains from about 50 ppm. to 1,000 ppm. of
polymer based on the total weight of the hydrocarbon fluid.
copolymer of up to bout 10 percent by weight of an acrylamide and isodecylmethacrylate.
7. An improved process for fracturing an earth formation penetrated by a well comprising injecting a hydrocarbon fracturing fluid down the well into the earth formation under pressure to cause fracturing of the earth formation wherein the improvement comprises treating the hydrocarbon fracturing fluid prior to injection with an aqueous polyisodecylmethacrylate emulsion comprising (a) from 25 to 50 percent by weight polyisodecylmethacrylate, (b) from 15 to 40 percent by weight ethylene glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight surfactant, said polyisodecylmethacrylate emulsion being added in an amount such that the treated hydrocarbon fluid contains from about 200 ppm. to 500 ppm. of polyisodecylmethacrylate polymer based on the total weight of the hydrocarbon fluid.
8. The process of reducing frictional pressure loss in hydrocarbon fluids flowing through a conduit comprising adding to said hydrocarbon fluid an aqueous polymer emulsion comprising (a) from 20 to 60 percent by weight of a polymer of where R, is H or CH, and Rf is an alkyl group of eight to 18 carbon atoms, (b) from 10 to 50 percent by weight glycol, (c) from 10 to 60 percent by weight water, and (d) from 1 to 10 percent by weight surfactant, said polymer emulsion being added in an amount such that the resulting hydrocarbon fluid contains from about 50 p.p.m. to 1,000 ppm. of active polymer based on the total weight of the hydrocarbon fluid.
9. A process as in claim 8 wherein the glycol is ethylene glycol.
10. A process as in claim 8 wherein R," is CH; and R is an isodecyl group.
11. A process as in claim 8 wherein the polymer is a copolymer of up to about 10 percent by weight of an acrylamide and isodecylmethacrylate.
12. A process as in claim 8 wherein the polymer is a copolymer of up to about 10 percent by weight of dimethyl diallyl ammonium chloride and isodecylmethacrylate.

Claims (11)

  1. 2. A process as in claim 1 wherein the glycol is ethylene glycol.
  2. 3. A process as in claim 1 wherein ''''R1'''' is CH3 and ''''R2'''' is an isodecyl group.
  3. 4. A process as in claim 1 wherein the polymer is a copolymer of up to about 10 percent by weight of a dialkyl diallyl ammonium chloride and isodecylmethacrylate.
  4. 5. A process as in claim 4 wherein the dialkyl diallyl ammonium chloride is dimethyl diallyl ammonium chloride.
  5. 6. A process as in claim 1 wherein the polymer is a copolymer of up to bout 10 percent by weight of an acrylamide and isodecylmethacrylate.
  6. 7. An improved process for fracturing an earth formation penetrated by a well comprising injecting a hydrocarbon fracturing fluid down the well into the earth formation under pressure to cause fracturing of the earth formation wherein the improvement comprises treating the hydrocarbon fracturing fluid prior to injection with an aqueous polyisodecylmethacrylate emulsion comprising (a) from 25 to 50 percent by weight polyisodecylmethacrylate, (b) from 15 to 40 percent by weight ethylene glycol, (c) from 20 to 50 percent by weight water, and (d) from 1 to 5 percent by weight surfactant, said polyisodecylmethacrylate emulsion being added in an amount such that the treated hydrocarbon fluid contains from about 200 p.p.m. to 500 p.p.m. of polyisodecylmethacrylate polymer based on the total weight of the hydrocarbon fluid.
  7. 8. The process of reducing frictional pressure loss in hydrocarbon fluids flowing through a conduit comprising adding to said hydrocarbon fluid an aqueous polymer emulsion comprising (a) from 20 to 60 percent by weight of a polymer of
  8. 9. A process as in claim 8 wherein the glycol is ethylene glycol.
  9. 10. A process as in claim 8 wherein ''''R1'''' is CH3 and ''''R2'''' is an isodecyl group.
  10. 11. A process as in claim 8 wherein the polymer is a copolymer of up to about 10 percent by weight of an acrylamide and isodecylmethacrylate.
  11. 12. A process as in claim 8 wherein the polymer is a copolymer of up to about 10 percent by weight of dimethyl diallyl ammonium chloride and isodecylmethacrylate.
US3654994D 1970-08-06 1970-08-06 Friction reducing in flowing hydrocarbon fluids Expired - Lifetime US3654994A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US6185270A 1970-08-06 1970-08-06

Publications (1)

Publication Number Publication Date
US3654994A true US3654994A (en) 1972-04-11

Family

ID=22038560

Family Applications (1)

Application Number Title Priority Date Filing Date
US3654994D Expired - Lifetime US3654994A (en) 1970-08-06 1970-08-06 Friction reducing in flowing hydrocarbon fluids

Country Status (2)

Country Link
US (1) US3654994A (en)
CA (1) CA970144A (en)

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3857402A (en) * 1972-08-31 1974-12-31 Nalco Chemical Co Transmission of oil
US4068676A (en) * 1976-01-26 1978-01-17 Halliburton Company Method for dissolving polymeric materials in hydrocarbon liquids
US4190069A (en) * 1975-06-06 1980-02-26 General Electric Company Process for transmitting a hydrocarbon fluid through a pipeline
US4341684A (en) * 1975-06-06 1982-07-27 General Electric Company Compositions and method for improving the properties of liquid media
US4734453A (en) * 1986-05-15 1988-03-29 The Dow Chemical Company Hydrolyzed copolymers of alpha-carbamato-acrylates
US5039432A (en) * 1988-03-07 1991-08-13 Henkel Kommanditgesellschaft Auf Aktien Copolymers of (meth) acrylic acid esters as flow improvers in oils
US20020065359A1 (en) * 2000-10-02 2002-05-30 Allan Travis L. Fracturing fluid
US20030125215A1 (en) * 2001-12-12 2003-07-03 Clearwater, Inc. Friction reducing composition and method
US20040214726A1 (en) * 2003-04-28 2004-10-28 Robin Tudor Well stimulation fluid and well stimulation fluid recycling process
US20050049327A1 (en) * 2003-09-02 2005-03-03 Vladimir Jovancicevic Drag reducing agents for multiphase flow
WO2007068876A1 (en) * 2005-12-13 2007-06-21 Halliburton Energy Services, Inc. Water-based polymers for use as friction reducers in aqueous treatment fluids
US20070284110A1 (en) * 2006-06-08 2007-12-13 Harris William F Downhole flow improvement
US20080149530A1 (en) * 2006-12-22 2008-06-26 Conocophillips Company Drag reduction of asphaltenic crude oils
US20090107554A1 (en) * 2007-10-26 2009-04-30 Conocophillips Company High polymer content hybrid drag reducers
US20090111714A1 (en) * 2007-10-26 2009-04-30 Conocophillips Company Disperse non-polyalphaolefin drag reducing polymers
US20090209679A1 (en) * 2008-02-14 2009-08-20 Conocophillips Company Core-shell flow improver
US20110036584A1 (en) * 2007-10-05 2011-02-17 Halliburton Energy Services, Inc. Determining fluid rheological properties
US20120000544A1 (en) * 2006-12-22 2012-01-05 Conocophillips Company Drag reduction of asphaltenic crude oils
US9676878B2 (en) 2011-08-12 2017-06-13 Liquidpower Specialty Products Inc. Monomer selection to prepare ultra high molecular weight drag reducer polymer
WO2020198741A1 (en) * 2019-03-28 2020-10-01 Ecolab Usa Inc. Self-inverting polymer emulsions

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2407954A (en) * 1942-05-23 1946-09-17 Rohm & Haas Lubricating composition
US2411150A (en) * 1941-09-20 1946-11-19 Standard Oil Dev Co Oil blend
US2604453A (en) * 1948-12-30 1952-07-22 Standard Oil Dev Co New copolymer compositions
US3215154A (en) * 1962-04-13 1965-11-02 Dow Chemical Co Method of reducing friction loss in flowing hydrocarbon liquids
US3254719A (en) * 1964-08-04 1966-06-07 Dow Chemical Co Method for decreasing friction loss in a well fracturing process
US3451480A (en) * 1967-04-19 1969-06-24 Calgon Corp Friction loss reducing
US3493000A (en) * 1968-02-07 1970-02-03 Exxon Research Engineering Co Method for reducing the frictional drag of flowing fluids
US3537525A (en) * 1968-01-15 1970-11-03 Union Oil Co Method of decreasing friction loss in a well fracturing process
US3542044A (en) * 1966-09-22 1970-11-24 John J Padden Friction reducing compositions for oil-based fracturing fluids

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2411150A (en) * 1941-09-20 1946-11-19 Standard Oil Dev Co Oil blend
US2407954A (en) * 1942-05-23 1946-09-17 Rohm & Haas Lubricating composition
US2604453A (en) * 1948-12-30 1952-07-22 Standard Oil Dev Co New copolymer compositions
US3215154A (en) * 1962-04-13 1965-11-02 Dow Chemical Co Method of reducing friction loss in flowing hydrocarbon liquids
US3254719A (en) * 1964-08-04 1966-06-07 Dow Chemical Co Method for decreasing friction loss in a well fracturing process
US3542044A (en) * 1966-09-22 1970-11-24 John J Padden Friction reducing compositions for oil-based fracturing fluids
US3451480A (en) * 1967-04-19 1969-06-24 Calgon Corp Friction loss reducing
US3537525A (en) * 1968-01-15 1970-11-03 Union Oil Co Method of decreasing friction loss in a well fracturing process
US3493000A (en) * 1968-02-07 1970-02-03 Exxon Research Engineering Co Method for reducing the frictional drag of flowing fluids

Cited By (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3857402A (en) * 1972-08-31 1974-12-31 Nalco Chemical Co Transmission of oil
US4190069A (en) * 1975-06-06 1980-02-26 General Electric Company Process for transmitting a hydrocarbon fluid through a pipeline
US4341684A (en) * 1975-06-06 1982-07-27 General Electric Company Compositions and method for improving the properties of liquid media
US4068676A (en) * 1976-01-26 1978-01-17 Halliburton Company Method for dissolving polymeric materials in hydrocarbon liquids
US4734453A (en) * 1986-05-15 1988-03-29 The Dow Chemical Company Hydrolyzed copolymers of alpha-carbamato-acrylates
US5039432A (en) * 1988-03-07 1991-08-13 Henkel Kommanditgesellschaft Auf Aktien Copolymers of (meth) acrylic acid esters as flow improvers in oils
US20020065359A1 (en) * 2000-10-02 2002-05-30 Allan Travis L. Fracturing fluid
US6838418B2 (en) * 2000-10-02 2005-01-04 Calfrac Well Services Ltd. Fracturing fluid
US20030125215A1 (en) * 2001-12-12 2003-07-03 Clearwater, Inc. Friction reducing composition and method
US7205262B2 (en) 2001-12-12 2007-04-17 Weatherford/Lamb, Inc. Friction reducing composition and method
US20040214726A1 (en) * 2003-04-28 2004-10-28 Robin Tudor Well stimulation fluid and well stimulation fluid recycling process
US20050049327A1 (en) * 2003-09-02 2005-03-03 Vladimir Jovancicevic Drag reducing agents for multiphase flow
WO2007068876A1 (en) * 2005-12-13 2007-06-21 Halliburton Energy Services, Inc. Water-based polymers for use as friction reducers in aqueous treatment fluids
EP2151486A1 (en) * 2005-12-13 2010-02-10 Halliburton Energy Services, Inc. Water-based polymers for use as friction reducers in aqueous treatment fluids
WO2007146644A3 (en) * 2006-06-08 2008-10-23 Conocophillips Co Downhole flow improvement
WO2007146644A2 (en) * 2006-06-08 2007-12-21 Conocophillips Company Downhole flow improvement
US20070284110A1 (en) * 2006-06-08 2007-12-13 Harris William F Downhole flow improvement
US9784414B2 (en) * 2006-12-22 2017-10-10 Liquidpower Specialty Products, Inc. Drag reduction of asphaltenic crude oils
US20080149530A1 (en) * 2006-12-22 2008-06-26 Conocophillips Company Drag reduction of asphaltenic crude oils
US20120000544A1 (en) * 2006-12-22 2012-01-05 Conocophillips Company Drag reduction of asphaltenic crude oils
US8022118B2 (en) 2006-12-22 2011-09-20 Conocophillips Company Drag reduction of asphaltenic crude oils
US20110036584A1 (en) * 2007-10-05 2011-02-17 Halliburton Energy Services, Inc. Determining fluid rheological properties
US8122759B2 (en) * 2007-10-05 2012-02-28 Halliburton Energy Services Inc., Determining fluid rheological properties
US20090111714A1 (en) * 2007-10-26 2009-04-30 Conocophillips Company Disperse non-polyalphaolefin drag reducing polymers
US7888407B2 (en) 2007-10-26 2011-02-15 Conocophillips Company Disperse non-polyalphaolefin drag reducing polymers
US7842738B2 (en) 2007-10-26 2010-11-30 Conocophillips Company High polymer content hybrid drag reducers
US20090107554A1 (en) * 2007-10-26 2009-04-30 Conocophillips Company High polymer content hybrid drag reducers
US10370502B2 (en) 2007-10-26 2019-08-06 Liquidpower Specialty Products Inc. Disperse non-polyalphaolefin drag reducing polymers
US20090209679A1 (en) * 2008-02-14 2009-08-20 Conocophillips Company Core-shell flow improver
US11028210B2 (en) 2008-02-14 2021-06-08 Liquidpower Specialty Products Inc. Core-shell flow improver
US10316118B2 (en) 2011-08-12 2019-06-11 Liquidpower Specialty Products Inc. Monomer selection to prepare ultra high molecular weight drag reducer polymer
US9676878B2 (en) 2011-08-12 2017-06-13 Liquidpower Specialty Products Inc. Monomer selection to prepare ultra high molecular weight drag reducer polymer
WO2020198741A1 (en) * 2019-03-28 2020-10-01 Ecolab Usa Inc. Self-inverting polymer emulsions

Also Published As

Publication number Publication date
CA970144A (en) 1975-07-01

Similar Documents

Publication Publication Date Title
US3654994A (en) Friction reducing in flowing hydrocarbon fluids
US3779969A (en) Friction reducing in flowing hydrocarbon fluids
US3758406A (en) Flow of hydrocarbon liquids methods and compositions for reducing frictional pressure loss in the
US7582590B2 (en) Subterranean treatment fluids, friction reducing copolymers, and associated methods
US9315722B1 (en) Methods for improving friction reduction in aqueous brine
US7311146B1 (en) Subterranean treatment fluids, friction reducing copolymers, and associated methods
US20050209368A1 (en) Polymeric nanoemulsion as drag reducer for multiphase flow
CN113646381B (en) Reverse emulsion for hydraulic fracturing
CN106589231B (en) Polymer microsphere and preparation method thereof
AU2018250400A1 (en) Method of controlling gas hydrates in fluid systems
US4736005A (en) Injection water viscosifier for enhanced oil recovery
US3748266A (en) Methods and compositions for reducing frictional pressure loss in theflow of hydrocarbon liquids
CN105441056A (en) Polymer thickener for high-temperature-resistant water-based fracturing fluid and production method for polymer thickener
CA2842788A1 (en) Amphiphilic macromolecule and use
CN114479817B (en) Polymer microsphere and polymer compound system and preparation method and application thereof
US4637418A (en) Fluid friction reduction
US4780221A (en) Method and composition for viscosifying hydrocarbons
AU2007285548B2 (en) Subterranean treatment fluids, friction reducing copolymers, and associated methods
CN106317324B (en) Prepare drag reducer stabilizer and shale gas pressure break drag reducer and their preparation method
US4546784A (en) Drag reduction agent
CN109337010B (en) Pour point depressant for crude oil and preparation method thereof
CN110982204B (en) Additives for drag reducing polymers
CN109135712A (en) A kind of shale gas fracturing fluid instant water-in-water emulsion friction reducer and preparation method thereof
CN109867746B (en) Salt-resistant drag reducer, preparation method and application thereof
EP3947478A1 (en) Self-inverting polymer emulsions

Legal Events

Date Code Title Description
AS Assignment

Owner name: CALGON CORPORATION ROUTE 60 & CAMPBELL'S RUN ROAD,

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST. EFFECTIVE JULY 1, 1982;ASSIGNOR:CALGON CARBON CORPORATION (FORMERLY CALGON CORPORATION) A DE COR.;REEL/FRAME:004076/0929

Effective date: 19821214

STCF Information on status: patent grant

Free format text: PATENTED FILE - (OLD CASE ADDED FOR FILE TRACKING PURPOSES)