United States atent [72] Inventor James H. Edwards Winchester, Mass.
Sept. 30, 1969 Jan. 1 1, 1972 Mohawk Data Sciences Corporation I-Ierkimer, N.Y.
[21 Appl. No. [22] Filed [45] Patented [73] Assignee [54] PRINT SLUG MOUNTING MEANS IN TYPE CHAIN ASSEMBLY 5 Claims, 6 Drawing Figs. [52] U.S.Cl. 101/111 [51] Int. Cl. B411 1/20 [50] Field of Search 101/93 C,
93 MN, 96,111,109, 368, 383, 93 R Primary Examiner-William B. Penn Attorneys-Francis .1. Thomas, Richard H. Smith, Thomas C. Siekman and Sughrue, Rothwell, Mion, Zinn &
MacPeak ABSTRACT: A chain printer having a type chain which comprises an endless flexible hell to which a plurality of abutting print slugs are attached. Each print slug contains a printing portion located on the outside ofthe belt and a pair of driving portions which are cantilevered from the printing portion and project across the belts edges. Type characters are located on the printing portions and the driving portions have their cantilevered ends shaped to mesh with peripherally spaced notches in a driving pulley so that they thereby drivingly engage the chain with the pulley. Preferably, the pulley is made up of three parts: top and bottom parts having peripherally spaced notches, and a center part which projects between the slugs driving portions and abuts the inside of the belt when the type chain moves around the pulley. In addition, preferably, the outside of the belt is toothed and each slugs printing portion contains a slot into which one of the teeth tightly projects.
PATENTED JAN] 1 I972 SHEET 1 [IF 4 FIG! ATTOR N EY PATENTEU JAN? 1 I972 SHEET 3 BF 4 MOE PRINT SLUG MOUNTING MEANS IN TYPE CHAIN ASSEMBLY BACKGROUND OF THE INVENTION This invention relates to chain printers and, more particularly, to the type chain in such a printer.
Printers have been developed in which a type chain containing type characters on a continuous chain of print slugs is moved along the print line across the document being printed upon. In these printers, commonly called chain printers, one or more hammers adjacent the print line selectively strike the document against the moving type characters which pass on the back side of the document. The type chain moves around a pair of spaced-apart pulleys which contain peripherally spaced notches for engaging the chain. One of the pulleys is driven to move the chain across the document.
The type chain in some printers comprises flexible endless belt to which the print slugs are attached. Spaced teeth are located on the inside of the belt and the chain is moved by a driving engagement between these teeth and the notches in the driving pulley. Other chain printers utilize a type chain made up only of abutting print slugs which move along a raceway; each slug contains teeth for engaging the driving pulley which thereby rnoves'the chain.
Both these type chains have drawbacks. In the former, since the chain engages the pulleys via the belt, some of the energy imparted to the chain when the hammers strike the document against it is transmitted along the belt to the pulleys. Because of the belts elasticity, such energy transfer causes vibrations in the chain.
The second type chain avoids this problem by omitting the belt and transmitting the hammers energy to the pulleys via the nonelastic abutting slugs. However, it is difficult to stabilize the positions of the slugs within a chain made up of unconnected slugs. In addition, since hammer impact on a slug has a braking effect on the struck slug, this chain design allows a gap to occur between the struck slug and the one which is moving ahead of it in the chain. Therefore, since it is necessary that the slugs be precisely positioned and tightly held within the chain to enable the hammers to strike the proper type characters at the exact time, this chain has inherent drawbacks.
SUMMARY OF THE INVENTION It is, therefore, the primary object of this invention to provide a chain printer having a type chain which avoids the disadvantages of both of the above type chains and yet is economical to manufacture and maintain.
In accordance with the invention, there is provided a type chain adapted to be drivingly engaged by a peripherally notched driving pulley which moves the chain across the document. The type chain comprises a belt to which a plurality of print slugs are attached. Each slug contains a printing portion having type characters thereon and at least one driving portion which has an end shaped to mesh with the notches in the pulley to drivingly engage the chain and pulley. In the preferred embodiment, each slug has its printing portion located on one side of the belt and its two driving portions cantilevered from the printing portion and projecting across opposite edges of the belt. The cantilevered ends of these driving portions are shaped to engage the pulley.
Preferably, the belt is a standard low-cost endless timing belt having one toothed side. The toothed side is located adjacent the slugs printing portions, each of which contains a slot into which a tooth tightly fits so that the slugs are maintained in place within the chain.
Also in the preferred embodiment, the driving pulley is made up of three parts; top and bottom parts containing peripheral notches, and a central part which is adapted to project between the slugs driving portions and abut the belt as the type chain moves around the pulley.
Since the chain engages the pulleys via the print slugs and not the belt, the energy imparted to it by the hammer is transmitted to the pulleys by the slugs and not the elastic belt. However, the print slugs are securely held in place by the belt and, thus, a stable chain is provided.
Also, preferably, adjacent slugs within the chain abut. This further reduces vibrations within the chain by allowing energy from hammer impact to be transmitted along the abutting slugs to the pulleys.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic perspective view of a preferred embodiment of the printer.
FIGS. 2 and 2a are perspective views of two print slugs attached to the belt.
FIG. 3 is a plan view, partly sectioned, showing the driving pulley engaging the type chain.
FIGS. 4 and 5 are sections taken along lines 44 and 55 in FIG. 3 respectively.
DESCRIPTION OF THE PREFERRED EMBODIMENT FIG. 1 schematically shows a chain printer printing on a document 1 which is stepped upwardly by a pair of tractors, 2 and 3, engaging edge perforations 1a in the document. The printer includes a plurality of hammer mechanisms disposed along the print line, i.e., that line along which characters are being printed. Each hammer mechanism contains a hammer 4a which, when activated by an electromagnet 4b, moves about a pivot 4c. One or more fonts of type characters are moved along the print line adjacent the hammers 4a by a type chain moving at a constant speed in a fixed continuous path. The type chain comprises a plurality of print slugs 5 on which the type characters are located, and an endless flexible belt 6 (FIG. 2) on which the slugs are secured. During the printing operation, selected hammers impact an inked ribbon 7 and a document 1 against selected type characters on the slugs 5. The inked ribbon is located between the document 1 and the type chain, and is fed from a supply spool onto a takeup spool 8b.
The type chain continuously travels around a pair of pulleys: an idler pulley 9a and a driving pulley 9 which is driven by means not shown located within a printer support 10. A conventional code disk 11 is mounted on the shaft 12 of the driving pulley 9. It contains a plurality of radial slots which represent the rotating type characters and a further slot for indicating the end of each font. Light from a light source 13 is directed onto the code disk and passes through slots therein and onto a photosensitive unit 14. By this well-known arrangement, the photosensing unit produces electrical outputs representing the positions of the type characters in the moving type chain. Such electrical signals are then used to properly time the activation of the hammer mechanisms.
As illustrated in FIG. 2, each print slug 5 has two type characters 15 thereon. By using a plurality of type characters on each slug, the printing speed may be increased with respect to the speed of the type chain. The type characters are located equidistant from the top and bottom of the slugs so that the hammers do not tend to overturn the slugs when providing impact between the type characters and document.
As shown in FIGS. 2 and 2a, each printing slug is essentially channel-shaped and made up of a printing portion 16 and upper and lower driving portions 17. The printing portion abuts the outside 6a of the endless belt 6 and has the type characters 15 thereon. The belt is formed from fiberglass-reinforced neoprene and is of a type currently manufactured by the United states Rubber Company as a timing belt. The toothed outside of the belt abuts the printing portions 16 of the print slugs 5 with each print slug containing a centrally located slot 19 (FIG. 3) into which a tooth 18 of the belt projects and tightly fits. In this manner, the print slugs are precisely positioned at fixed locations along the belt within the type chain. Because of its elasticity, each tooth also serves to dampen hammer impact on the slug.
As best illustrated in FIGS. 2a and 4, each slugs driving portions 17, after projecting across the edges of the belt 6, contain ears 20 which extend substantially parallel to the printing portion 16 of the slug on the outside 6a of the belt. These ears abut the inside 6b of the belt and clamp the belt against the printing portion of the slug. in this manner, each slug is securely attached to the belt.
Referring to H68. 3 and 4, the type chain is illustrated in driving engagement with the driving pulley 9. The pulley contains notches 30 equally spaced around its periphery. The driving portions 17 of the slugs have their cantilevered ends 17a, i.e., those ends away from the slugs printing portions, shaped to mesh with the peripheral notches 30. A driving connection is thus set up between the pulley and type chain as the chain moves around the pulley. In the preferred embodiment illustrated, the cantilevered ends 170 of the driving portions and the notches 30 in the pulley are approximately trapezoidal.
As best shown in FIG. 4, the driving pulley 9 is made up of three parts: top and bottom parts, 21 and 22, which contain the peripherally spaced notches 30, and a central part 23 interposed between the top and bottom parts. In effect, the top and bottom parts are circular gears. The central part is adapted to project between the cantilevered ends 17a and cars 20 of the driving portions of the slugs when the type chain moves around the pulley. The central part 23 of the pulley abuts the inside 6b of the belt and fits tightly between the ears 20. Of course, the idler pulley 9a around which the type chain also travels is constructed substantially identical to the driving pulley. With sufficient tension maintained in the type chain, the chain is effectively guided in its continuous path by cooperation between the central parts 23 of the pulleys and the ears 20 of the driving portions of the slugs.
Since the slugs constitute that part of the type chain which engages the pulleys, the energy from hammer impact on the chain is transmitted through them to the pulleys. The connection between the chain and pulleys involves only nonelastic elements and not the elastic belt. This reduces vibrations within the chain. Preferably, as illustrated in FIG. 3, adjacent slugs in the chain abut. This feature also reduces chain vibrations as energy transfer from hammer impact is along abutting slugs to the pulleys.
FIGS. 1, 3 and show an impact resisting member 24 disposed between the pulleys 9 and 9b and between the type chain. It is an essentially flat member having concave ends which adjoin the driving and idler pulleys. The impact resisting member is located adjacent the print line and provides the backstop necessary to resist the impact from the hammers 4a as they force the document against the inked ribbon 7 and type characters on the slugs 5. The hammers return to their initial rest positions by rebounding from the slugs 5 and the impact resisting member 24. When a hammer is operated to strike a type character on a slug, the cantilevered ends 17a of that slugs driving portions 17 are forced against the impact resisting member. However, when they are not being forced together, a slight clearance is provided between the impact resisting member and the print slugs to reduce noise and frictron.
FIGS. 3 and 5 also show a stop member 25 secured adjacent the print line to the impact resisting member with screws 26. The stop member has a lip 27 extending parallel to the print line and placed adjacent that side of the slugs printing portions 16 having the type characters 15 thereon. With this arrangement, the stop member 25 prohibits the print slugs from rebounding an unsatisfactory distance away from the impact resisting member 24 after the slugs are impacted by the hammers. As with the impacting resisting member, clearance is provided between the stop member and the slugs, thus reducing noise and friction.
I claim:
I. A type chain assembly comprising:
a. a driving pulley having notches spaced around its periphery;
b. an endless flexible belt adapted to move in a continuous path at least part of which is around the pulley; c. a plurality of abutting print slugs arranged along the length of the belt, each slug having a printing portion with at least one type character thereon adjacent the outside of the belt, each slug also having a pair of cantilevered portions projecting from its printing portion and across opposite edges of the belt, the cantilevered ends of each pair of cantilevered portions being shaped to mesh with the notches in the pulley to drivingly engage the slugs and pulley; and
d. a pair of ears on each of the slugs, each pair of ears projecting from the cantilevered portions of its associated slug and abutting the inside of the belt to clamp the belt between itself and the slugs printing portion.
2. The type chain assembly as recited in claim 1 further comprising a series of spaced teeth located on the outside of the belt, and wherein the printing portion of each slug con tains a slot into which one of the teeth projects.
3. The type chain assembly as recited in claim 2 wherein each slot is centrally located within its printing portion and each tooth tightly fits into the slot into which it projects.
4. The type chain assembly as recited in claim 2 wherein each pair of ears abut the inside of the belt at a location along the belt where one of the teeth is located on the outside of the belt.
5. The type chain assembly as recited in claim 1 wherein the pulley comprises top and bottom parts which contain peripherally spaced notches, and a central part interposed between the top and bottom parts, the central part of the pulley adapted to project between the ears of the slugs when the slugs move past the pulley.