US3621978A - Stacking and retrieving system and method - Google Patents

Stacking and retrieving system and method Download PDF

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US3621978A
US3621978A US838284A US3621978DA US3621978A US 3621978 A US3621978 A US 3621978A US 838284 A US838284 A US 838284A US 3621978D A US3621978D A US 3621978DA US 3621978 A US3621978 A US 3621978A
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stacker
conveyor
movement
reclaimer
longitudinal
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Fred T Smith
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Barber Greene Co
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Barber Greene Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/28Piling or unpiling loose materials in bulk, e.g. coal, manure, timber, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes

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  • PATENTEDuuv 2 3
  • SHEET 1 BF 6 STACKING AND RETRIEVING SYSTEM AND METHOD SUMMARY OF THE INVENTION
  • This invention relates to a stacking and retrieving system and method and particularly to a retrieving system and,
  • An object of the invention is to provide a stacking and retrieving system and method providing improved efficiency.
  • a further object of the present invention is to provide an improved apparatus and method for retrieving material from stockpiles or the like.
  • a particular feature of the present invention resides in the provision of a stacking and retrieving system which utilizes a separable retrieving machine such as a multiwheeled selfpropelled material-handling machine, whereby a stacker with a relatively lightweight boom is operable independently of the material-handling machine during transfer of material to a stockpile, but is operatively associated with such machine for retrieving material from the stockpile with optimum speed and efficiency.
  • the material-handling machine can be a relatively heavy piece of equipment with multiple relatively rigid material retrieving wheels for very fast and efficient retrieving of material as the machine moves longitudinally of the stockpile at a steady speed.
  • FIG. 1 is a fragmentary somewhat diagrammatic plan view of a stacking and retrieving system in accordance with the present invention
  • FIG. 2 is a schematic side elevational view of the system of FIG. 1 showing a retrieving machine and stacker in cooperating relationship during a material retrieving operation;
  • FIG. 3 is a somewhat diagrammatic partial elevational view illustrating the system of the present invention operating in stacking mode
  • FIG. 4 is a somewhat diagrammatic transverse sectional view showing the stacker of FIG. 3 operating in the stacking mode
  • FIG. 5 is an enlarged partial side elevational view showing further details of the stacker system of the present invention with the stacker operating to retrieve material from a stockpile;
  • FIG. 6 is an enlarged partial somewhat diagrammatic. side elevational view showing further details of the system of FIG. 1 operating in retrieving mode;
  • FIG. 7 is a further enlarged partial side elevational view showing the cooperating probe devices of the retrieving machine and stacker of the system of FIG. 1;
  • FIG. 8 is an enlarged diagrammatic partial plan view illustrating the operation of the probe structure of FIG. 7.
  • FIG. 9 is an enlarged partial sectional view showing certain details of construction of the vertical probe structure carried by the stacker in the illustrated system.
  • FIG. 1 illustrates an overall view of a stacking and reclaiming system in accordance with the present invention wherein an overland conveyor 10 supplies material to the system from a source of supply, such as a coal mining operation.
  • a conventional transfer tower 11 may receive material from the conveyor l0 and deliver it selectively to one of two belt line conveyors l2 and 13 which serve to'convey the material in the direction indicated by arrows I4 and 15.
  • the material carried by conveyor 12 may be supplied to a self-propelled stacker 18, while the material carried by the conveyor 13 may be supplied to a stacker indicated at 19.
  • the stackers l8 and 19 may be of identical construction and may operate along common longitudinal rails indicated at 22 and 23.
  • the stacker 18 is illustrated as having an elevator conveyor assembly 26 associated therewith including a tripper section 27, a transfer section 28 and an elevator conveyor section 29.
  • Each of the stackers is provided with a boom conveyor structure, the boom of stacker 18 being indicated at 36, and the boom of stacker 19 being indicated at 37.
  • the boom of the stacker 18 or 19 For transferring material from the belt line conveyors 12 and 13 to stockpile regions such as indicated at 38 and 39, the boom of the stacker 18 or 19 is held in a relatively elevated position as indicated in FIG. 4 for boom 36.
  • the boom conveyor such as indicated at 42 then operates in the direction of arrow 43 to deposit material centrally of the stockpile region 38 so as to produce a stockpile such as indicated at 44 in FIG. 4.
  • the boom conveyor 42 may supply material to stockpile reg'on 39 so as to build up a stockpile as indicated at 47 in FIG. 4.
  • the stacker 19 being identical to the stacker 18 may perform the same functions as illustrated in FIG. 4. Since the slackers l8 and 19 and conveyor assemblies 26 and 30 may be identical, in general only one will be described specifically herein, and it will beunderstood that such description will also be applicable to the other identical component.
  • the material flows from the hopper 72 to a delivery chute 75, FIG. 4, so as to be supplied as indicated by arrow 76 to the boom conveyor 42, FIG. 4, operating in the direction of arrow 43.
  • the discharge of material from the end of the boom material is indicated by arrow 77.
  • the stacker I8 is supported on the rails such as 22 by means of wheels such as indicated at 80.
  • the elevator conveyor assembly 26 is similarly supported by means of wheels such as indicated at 81-84 so as to be movable with the stacker 18 as the stacker moves along the length of the stockpile regions 38 and 39, FIG. I, to distribute material to one of the stockpiles such as stockpiles 44 indicated in FIG. 4.
  • the elevator conveyor assembly 26 may be shifted to the position indicated in dash outline at 26' in FIG. 3, the corresponding location of tail pulley 70 being indicated at 70', and the corresponding position of wheel 81 being indicated at 81'.
  • FIG. 4 may be considered as a view of the stacker 18 with the elevator assembly 26 disengaged therefrom.
  • the conveyor assembly 26 may be secured for joint movement with the stacker 18 in either direction of movement of the stacker along the rails 22 and 23, the conveyor assembly being driven along the rails 22 and 23 by means of the propulsion mechanism for the stacker 18.
  • the stacker-propelling hydraulic power pack is located generally at the region 88 and includes a drive for driving the wheel 89 and also the wheel 90 of the stacker.
  • the stacker may also be provided with a boom hoist drive located generally in the region 92; FIG. 4.
  • the operator s cab may be located at the region indicated at 93in FIG. 4 so as to face in the direction of extension of the boom 36.
  • stacker 18 was operative to stock a south stockpile such as 44 or a north stockpile such as 47 over the entire length thereof from the extreme west boundary (at the left as viewed in FIG. 1) to within 400 feet of the extreme east boundary (at the right as viewed in FIG. 1).
  • the stacker such as indicated at 19 was selectively operable to stock the stockpiles 44 and 47 over the length thereof extending from the extreme east boundary to within 400 feet of the extreme west boundary of the stockpiles.
  • Suitable limit switches or the like are provided to insure against collision, but this forms no part of the present invention and is not illustrated herein, the provision of such means being well within the skill of the art.
  • the boom 36 is pivotally mounted at the stacker 18 so as to enable the discharge end thereof at 77 to be raised or lowered by means of a cable comparable to the cable indicated at 100 for the stacker 19 in FIG. 2.
  • Conventional hoist means is, of course, provided for raising and lowering the boom of each stacker, and also for rotating the boom-supporting tower such as 46, FIG. 4, about a central vertical axis. All such means as well as the detailed construction and control of the various conveyors, chutes, and the like form no part of the present invention, and are obviously fully within the skill of the art.
  • the stackers 18 and 19 are each capable of cooperating with a material-handling machine generally indicated at 120, FIG. 2, in reclaiming material from the stockpiles 44 and 47 over the previously mentioned operating ranges thereof.
  • the stacker 19 has been illustrated in FIGS. 1 and 2 as cooperating with the material-handling machine 120 for reclaiming material from the stockpile 47, by way of example.
  • the material handling machine 120 is a self-propelled machine for example having a three point suspension of caterpillar-type treads including a forward steerable tread 121 and a pair of rear treads 122 and 123 (FIG.
  • the machine is shown as including two relatively rigid material retrieving or digging wheels 133 and 134 which are driven by the power plant of the machine 120 so as to scoop up material from the stockpile and to supply the same to an internal conveyor 136 extending transversely into the digging wheels I33 and 134 and operating to move material in the direction of arrow 137 onto a second or reclaimer conveyor 140 which is carried by a reclaimer boom 142.
  • the boom 142 is pivotally carried by the machine 120, and its height may be controlled by means of a cable 143.
  • the operator cab for the machine may be located at 144 so that the operator can view the progress of the machine along the stockpile and steer the machine 120 so that it moves substantially parallel to the rails 22 and 23 along which the stacker 19 moves.
  • Reclaimed material is moved by the conveyor 140 in the direction of arrow 146 to a discharge chute or region 147 which is maintained in alignment with a receiving chute or region I48 carried on the boom 37.
  • the stacker boom conveyor 150 similar to conveyor 42 operates in the direction of arrow so as to move material from the receiving chute 148 to a discharge region or point indicated by an arrow 152 adjacent a tail pulley 153 of the conveyor.
  • the stacker boom 37 may be swung about a vertical axis so as to accommodate different spacings between the reclaimer 120 and stacker 19 as the reclaimer makes successive passes along the length of the stockpiles such as 47.
  • an arrangement of material transfer chutes 161-163 serves to convey material as indicated by arrows I64 and 165 to a cross feed conveyor 166 and moving material in the direction of arrow 167.
  • a material discharge chute 170 then serves to direct material as indicated by arrow 171 on to the conveyor 12 which then transports the material to the east transfer station 180.
  • From the transfer station 180 material may be moved in the direction of arrow 181 via a conveyor 182 which in a particular installation led to a barge loading clock.
  • a further conveyor 184 was provided for conveying material from the transfer station 180 in the direction of arrow 185.
  • stacker 19 may be similar to those illustrated for the stacker 18, and of course, the stacker 18 would also be provided with the components illustrated in FIG. 5 for the stacker 19.
  • the reversible drive for the stacker boom conveyors and other details are, of course, well within the skill of those skilled in the present art.
  • the boom 142 of the reclaiming machine has at the end thereof a series of frame members 201-204 which are integral with the frame of the boom 142.
  • the boom 37 of the stacker 19 carries certain frame members such as indicated at 211-215 integral therewith.
  • the members 201-204 together with similar members 221-224, FIG. 8, on the opposite side of the reclaimer boom 142, FIG. 7, mounting horizontally extending members 225 and 226, FIG. 8.
  • the frame members 211-215 of the stacker boom 37 mount a horizontal plate 231 which in turn carries a substantially vertically disposed probe means 233.
  • cooperating probe means carried on the reclaimer parts 225 and 226 comprise a longitudinal error-sensing arm 240 and a transverse error-sensing arm 241.
  • the sensing arm 240 is pivotally mounted at 244 on the horizontal member 225 and is spring urged in the clockwise direction as viewed in FIG. 8 by means of a tension spring 245, so that the arm 240 will be held in engagement with the probe 233 over the operating range of positions of the sensing arm 240 as determined by stop bars 247 and 248, FIG. 8.
  • the sensing arm 240 is capable of a range of pivotal movement from the extreme counterclockwise position indicated at 240-1 in dash outline in FIG. 8 to the extreme clockwise position indicated in dot dash outline at 240-2 in FIG. 8.
  • a transducer device 250 For sensing the angular movement of the sensing arm 240 as it follows the position of the probe 233 within its operating range, a transducer device 250 is provided having a movable rod 251 thereof pivotally connected at 252 with a suitable point on the sensing arm 240.
  • the point of connection may be such relative to the pivot point 244 that the rod 251 reciprocates over a range of plus or minus 0.5 inch from the central position of the sensing arm 240 shown in solid outline in FIG. 8.
  • Any suitable transducer device may be utilized, for example a transducer for supplying an electric signal whose polarity is positive or minus depending on the direction of the error from the central position of the sensing arm 240 and providing an electric potential whose magnitude is a function of the amount of displacement of the rod 251 from its central position which is actually shown in FIG. 8.
  • transverse sensing arm 241 is pivotally mounted at 264 and is spring urged by means of tension spring 265 in the counterclockwise direction as viewed in FIG. 8 so as to maintain the sensing arm 241 in engagement with the probe 233 over the operating range of positions of the sensing arm 241 between stop members 267 and 268.
  • the extreme counterclockwise position of sensing arm 241 is indicated at 241-1 in dash outline, while the extreme clockwise position of the sensing arm 241 is indicated at 241-2 in dot dash outline.
  • a transducer 270 is provided having its rod 271 pivotally connected at 272 with the sensing am 241 so that the transducer 270 supplies any desired error signal such as the electrical error signal described with reference to the transducer 250.
  • FIG. 9 illustrates the details of probe means 233, from which it will be noted that the probe means 233 comprises a tube 280 having an integral end wall 281 with an aperture therein through which a cable 282 freely extends.
  • the cable 282 has washer means 283 retained at the end thereof by means of a fitting 284 which is fixedly secured to the end of the cable.
  • a compression spring 285 is sitted at its upper end against the end wall 281 and acts against the washer means 283 to urge the washer means downwardly and thus to maintain the cable 282 taut, the opposite end of the cable at 286 being fixedly secured by means of a fastener 287 to an integral leg 231a ofthe plate 231.
  • the fastening means 287 is so adjusted that the spring 285 is under a substantial compression such as to relatively strongly resist deflection of the rod 233 from its vertical orientation illustrated in FIG. 9.
  • the force of the tension springs 245 and 265 is insufiicient to deflect the probe 233 from its vertical orientation, and the transducers 250 and 270 will accurately reflect the relationship between the stacker and reclaimer so long as the sensing arms 240 and 241 remain within their operating range as illustrated in FIG. 8.
  • the probe 233 will deflect out of its vertical orientation against the action of spring 285 to a sufficient extent to allow the sensing arm 240 to move past the location of the probe 233.
  • the probe means 233 would be deflected in the direction of arrow 292 in FIG. 9 and would not be damaged by overtravel of the reclaimer toward the stacker.
  • the manner in which the probe 233 pivots to yield is indicated in dash outline at 233', FIG. 9.
  • the longitudinal and transverse errors sensed by the transducers 250 and 270 may be visually displayed so that the operator of the reclaiming machine can steer the reclaimer so as to maintain an essentially minimum transverse error in the relationship between the reclaimer and stacker, that is, maintaining a position of the sensing arm 241 relative to the probe means 233 as represented by the solid outline position of the sensing arm 241 in FIG. 8.
  • any longitudinal error may be transmitted by means of a cable 305 to the control cab of the stacker 19 so as to enable the operator of the stacker to maintain any longitudinal error at a minimum, that is to maintain the probe 233 in the position illustrated in FIG.
  • the remote indicators may simply take the form of movable pointers which move over relatively substantial distances in opposite directions from a central zero error position.
  • cable 305 has been indicated diagrammatically as including a plug element at 306 for detachable engagement with a receptacle on the boom 37, the boom 37 then having suitable cable means for transmitting the longitudinal error signal to the cab of the stacker.
  • the material-handling machine 120 is moved under manual control to the beginning of a longitudinal pass along the length of a stockpile such as 47, FIG. 1.
  • a stacker such as indicated at 19 is positioned adjacent the material-handling machine 120 with the stacker boom 37 lowered and its material-receiving hopper 148 positioned beneath the discharge 147 of the reclaimer boom 142.
  • the boom 37 is swung so as to extend behind the stacker at an acute angle to the direction of rails 22 and 23.
  • the machine is moved further in the transverse direction from the stacker l9, and the boom 37 is swung toward the machine 120 to maintain the operating relationship thereof as illustrated in FIG. 2.
  • the material-retrieving machine 120 is moved into a position such that its longitudinal sensing arm 240 is in contact with the vertically depending probe or reference member 233, with the sensing arm 240 disposed substantially at its central zero error position shown in solid outline in FIG. 8.
  • the boom 37 is fixed at an angle such that the transverse error-sensing arm 241 is in engagement with the probe 233, FIG. 8, and is maintained thereby in the central zero error position.
  • the physical movement of the hand control within the cab of the retrieving machine may signal the hydrostatic transmission of the stacker 19 to move ahead at approximately the same speed as the reclaimer.
  • the cable 305, FIG. 2 may include suitable electrical conductors for carrying out this function, or the stacker may be simply controlled by an operator in its cab to startup at the same time as the retrieving machine.
  • the hydrostatic transmission of the stacker 19 would be driving the stacker wheels such as those indicated at 312 and 313, FIG. 2. If the retrieving machine 120 starts to move ahead a little faster than the stacker, then the transducer 250, FIG. 8, is displaced to produce a longitudinal error signal of magnitude and polarity in accordance with such error.
  • This error may be utilized for manual or automatic correction as previously described so as to correspondingly increase the speed of the hydrostatic transmission on the stacker.
  • the transducer 250 would return to its neutral or zero error position as shown in FIG. 8, and the new stacker speed would be the same as the speed of the retrieving machine.
  • the sensing arm 241 In steering if the retrieving machine gets too close to the stacker, the sensing arm 241 would be rotated in the clockwise direction to produce a transverse error signal from the transducer 270 of magnitude and polarity in accordance with the error. The steering cylinders of the retrieving machine would then be actuated either manually or automatically to direct the front crawler 121, FIG.
  • the transducer 270 returns to the zero error position shown in FIG. 8, and the material retrieving machine is then moving parallel to the tracks 22, 23, FIG. 2 on which the stacker travels.
  • the stacker I9 is slaved to the retrieving machine 120 so far as speed of motion is concerned, and the retrieving machine 120 is slaved to the stacker so as to maintain a predetermined distance therebetween, the steering of the retrieving machine being controlled to maintain the predetermined distance.
  • the conveyor 12 may be of the endless type with its active run moving from left to right as viewed in FIG. I as to deliver the material to a transfer tower from which the material may travel in the direction of arrow 181 along a conveyor system 182 for delivery of the material to barges or other transportation means.
  • the arms 240 and 241 of the probe means measure the amount and direction of relative displacement between the position of alignment of the discharge region 147 and receiving region 148 and the transducers 250 and 270 respectively generate the error signal in response to the measured displacement.
  • the coaction between the arms 240, 241 along with the transducer and the probe 233 provide a position-indicating means for determining the relative displacement of the machine 120 and stacker 19 from a predetermined relative position in which the discharge and receiving regions are in alignment for transfer of material.
  • the speed and direction of the reclaimer 120 could be varied in response to the error signals so that the movement of the reclaimer was a slave to the stacker.
  • the stacker could be a slave to the reclaimer for both longitudinal and transverse error by varying its speed and the angular position of the boom 42 in response to the error signals.
  • the method of retrieving material from a stockpile to which it has been supplied by means of a stacker system including a conveyor extending along the length of the stockpile, and an associated self-propelled stacker movable along the conveyor to distribute material from successive points along the length of the conveyor to corresponding successive points along the length of the stockpile, said method comprising driving a self-propelled material-retrieving machine longitudinally of the stockpile to retrieve material therefrom,
  • Apparatus for handling material comprising a selfpropelled material-handling device including means for gathering material and a conveyor means for receiving the material and conveying the material to a discharge region;
  • a conveyor device including a material-receiving region, conveying means to transport the material from said receiving region to a discharge point, means for moving the material receiving region to be in alignment with the discharge region for receiving material therefrom as the material-handling device moves and gathers material;
  • a position indicating means having a reference member mounted on one of said devices, and displacement-measuring means mounted on the other device operably engaging said reference member for measuring the relative displacement of said regions from a position of alignment
  • said measuring means including means for generating an error signal for the relative displacement to indicate the amount and direction of the relative displacement between said regions from said position of alignment so that the speed and direction of movement of the devices can be adjusted to return the regions into alignment.
  • Apparatus for reclaiming material from a stockpile comprising;
  • a self-propelled reclaimer having conveyor means for supplying material reclaimed thereby to a material discharge region; a self-propelled stacker movable along a fixed longitudinal path offset from the stockpile during a reclaimin pass, said stacker having a longitudinal conveyor exten mg for the length of the stockpile, said stacker having material transfer means movably mounted therealong with an inlet for disposition in operative relationship with the conveyor means of the reclaimer to receive material from the discharge region thereof and having an outlet for discharge of material to the longitudinal conveyor, thereby to transfer the material continuously during a reclaiming pass from the stockpile to the longitudinal conveyor via the material transfer means of the stacker, and
  • probe means carried by the stacker and the reclaimer and coacting to mechanically define a predetennined cooperating relationship between the stacker and reclaimer wherein the discharge region of the reclaimer is centered relative to the inlet of material transfer means, said probe means sensing relative displacement of the discharge region from a center position with respect to the inlet and providing an error signal for both longitudinal and transverse displacement from the center portion with said error signal indicating necessary corrections in the speed of the reclaimer and the stacker to correct for any longitudinal displacement and changes in the direction of movement of the reclaimer and positioning of the material transfer means to correct for any transverse displacement.
  • Apparatus according to claim 3 with one of said probe means comprising a transverse movement sensing arm movable in response to relative transverse movement of the reclaimer and stacker, and a transducer coupled to the sensing arm and responsive to movement thereof to generate a transverse error signal.
  • Apparatus according to claim 3 with one of said probe means comprising a longitudinal movement sensing arm movable in response to relative longitudinal movement of the reclaimer and stacker, and a transducer coupled to the sensing arm and responsive to movement thereof to generate a longitudinal error signal.
  • Apparatus according to claim 3 with one of said probe means comprising a transverse movement sensing arm movable in response to relative transverse movement of the reclaimer and stacker, a transducer coupled to the transverse movement sensing arm and responsive to movement thereof to generate a transverse error signal, and a longitudinal movement-sensing ann movable in response to relative longitudinal movement of the reclaimer and stacker, and a transducer coupled to the longitudinal movement-sensing arm and responsive to movement thereof to generate a longitudinal error signal
  • the other of said probe means comprising a reference member disposed generally vertically and retained in the verti' cal disposition with substantial force, the sensing arms being mounted for pivotal movement in generally horizontal planes, and spring means urging said arms to engage the generally vertically disposed reference member, the spring means exerting a lesser force on the sensing arms than said substantial force so that the vertically extending reference member maintains its generally vertical disposition in actuating said sensing arms over a predetermined range of angular positions of the

Abstract

A stacking and retrieving system for stockpiles of material wherein a self-propelled retrieving machine cooperates with the self-propelled stacker in retrieving material, the speed of the stacker being controlled to conform to that of the retrieving machine, while steering of the retrieving machine is controlled for movement parallel to the path of the stacker.

Description

United States Patent [72] Inventor Fred T. Smith Aurora, 111.
[21] Appl. No. 838,284
[22] Filed July 1, 1969 [45] Patented Nov. 23, 1971 [73] Assignee Barber-Greene Company Aurora, 111.
[54] STACKING AND RETRlEVlNG SYSTEM AND METHOD 7 Claims, 9 Drawing Figs.
[52] US. Cl 198/36, 214/10,114/152 [51] Int. Cl B65g61/00 [50] Field of Search 214/10, 152; '1 98/36 [56] References Cited UNITED STATES PATENTS 2,734,642 2/1956 Mercier 214/10 2,781,890 2/1957 Mercier 198/36 X 3,393,791 7/1968 Heitzer 198/36 FOREIGN PATENTS 1,002,504 8/1965 Great Britain 214/10 Primary Examiner- Assistant Examiner-Frarik E. Werner Attorney-H111, Sherman, Meroni, Gross & Simpson ABSTRACT: A stacking and retrieving system for stockpiles of material wherein a self-propelled retrieving machine cooperates with the self-propelled stacker in retrieving material, the speed of the stacker being controlled to conform to that of the retrieving machine, while steering of the retrieving machine is controlled for movement parallel to the path of the stacker.
PATENTEDuuv 2 3 Ian SHEET 1 BF 6 STACKING AND RETRIEVING SYSTEM AND METHOD SUMMARY OF THE INVENTION This invention relates to a stacking and retrieving system and method and particularly to a retrieving system and,
method utilizing the stacker which initially produces the stockpile as a part of the retrieving system along with a separate self-propelled retrieving machine.
An object of the invention is to provide a stacking and retrieving system and method providing improved efficiency.
A further object of the present invention is to provide an improved apparatus and method for retrieving material from stockpiles or the like.
A particular feature of the present invention resides in the provision of a stacking and retrieving system which utilizes a separable retrieving machine such as a multiwheeled selfpropelled material-handling machine, whereby a stacker with a relatively lightweight boom is operable independently of the material-handling machine during transfer of material to a stockpile, but is operatively associated with such machine for retrieving material from the stockpile with optimum speed and efficiency. The material-handling machine can be a relatively heavy piece of equipment with multiple relatively rigid material retrieving wheels for very fast and efficient retrieving of material as the machine moves longitudinally of the stockpile at a steady speed.
Other objects, features and advantages of the invention will be readily apparent from the following description of a certain preferred embodiment thereof, taken in conjunction with the accompanying drawings, although variations and modifications may be effected without departing from the spirit and scope of the novel concepts of the disclosure.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a fragmentary somewhat diagrammatic plan view of a stacking and retrieving system in accordance with the present invention;
FIG. 2 is a schematic side elevational view of the system of FIG. 1 showing a retrieving machine and stacker in cooperating relationship during a material retrieving operation;
FIG. 3 is a somewhat diagrammatic partial elevational view illustrating the system of the present invention operating in stacking mode;
FIG. 4 is a somewhat diagrammatic transverse sectional view showing the stacker of FIG. 3 operating in the stacking mode;
FIG. 5 is an enlarged partial side elevational view showing further details of the stacker system of the present invention with the stacker operating to retrieve material from a stockpile;
FIG. 6 is an enlarged partial somewhat diagrammatic. side elevational view showing further details of the system of FIG. 1 operating in retrieving mode;
FIG. 7 is a further enlarged partial side elevational view showing the cooperating probe devices of the retrieving machine and stacker of the system of FIG. 1;
FIG. 8 is an enlarged diagrammatic partial plan view illustrating the operation of the probe structure of FIG. 7; and
FIG. 9 is an enlarged partial sectional view showing certain details of construction of the vertical probe structure carried by the stacker in the illustrated system.
DESCRIPTION OF THE PREFERRED EMBODIMENT FIG. 1 illustrates an overall view of a stacking and reclaiming system in accordance with the present invention wherein an overland conveyor 10 supplies material to the system from a source of supply, such as a coal mining operation. A conventional transfer tower 11 may receive material from the conveyor l0 and deliver it selectively to one of two belt line conveyors l2 and 13 which serve to'convey the material in the direction indicated by arrows I4 and 15. The material carried by conveyor 12 may be supplied to a self-propelled stacker 18, while the material carried by the conveyor 13 may be supplied to a stacker indicated at 19.
The stackers l8 and 19 may be of identical construction and may operate along common longitudinal rails indicated at 22 and 23. The stacker 18 is illustrated as having an elevator conveyor assembly 26 associated therewith including a tripper section 27, a transfer section 28 and an elevator conveyor section 29. Each of the stackers is provided with a boom conveyor structure, the boom of stacker 18 being indicated at 36, and the boom of stacker 19 being indicated at 37.
For transferring material from the belt line conveyors 12 and 13 to stockpile regions such as indicated at 38 and 39, the boom of the stacker 18 or 19 is held in a relatively elevated position as indicated in FIG. 4 for boom 36. The boom conveyor such as indicated at 42 then operates in the direction of arrow 43 to deposit material centrally of the stockpile region 38 so as to produce a stockpile such as indicated at 44 in FIG. 4. By rotating the tower 46 of stacker I8 through 180', the boom conveyor 42 may supply material to stockpile reg'on 39 so as to build up a stockpile as indicated at 47 in FIG. 4.
The stacker 19 being identical to the stacker 18 may perform the same functions as illustrated in FIG. 4. Since the slackers l8 and 19 and conveyor assemblies 26 and 30 may be identical, in general only one will be described specifically herein, and it will beunderstood that such description will also be applicable to the other identical component.
Refen'ing to FIG. 3, it will be observed that material moving in the direction of arrow 14 on conveyor 12 is removed from the conveyor 12 by means of the tripper section 27 whose tripper conveyor is operating in the direction of arrow 60. Material discharged by the tripper conveyor into a chute 61 of transfer section 28. From the chute 61, the.material can be delivered to a branching chute 62 or 63. The chute 62 supplies the material to elevator conveyor 64 of conveyor section 29 which operates in the direction of arrow 65. Alternatively, the material may be returned to conveyor 12 via chute 63. The tail pulley of conveyor 64 is indicated at 70 and material is discharged from conveyor 64 as indicated by arrow 71 so as to be supplied to a hopper 72, also seen in FIG. 4. The material flows from the hopper 72 to a delivery chute 75, FIG. 4, so as to be supplied as indicated by arrow 76 to the boom conveyor 42, FIG. 4, operating in the direction of arrow 43. The discharge of material from the end of the boom material is indicated by arrow 77.
Referring to FIG. 3, it will be observed that the stacker I8 is supported on the rails such as 22 by means of wheels such as indicated at 80. The elevator conveyor assembly 26 is similarly supported by means of wheels such as indicated at 81-84 so as to be movable with the stacker 18 as the stacker moves along the length of the stockpile regions 38 and 39, FIG. I, to distribute material to one of the stockpiles such as stockpiles 44 indicated in FIG. 4. When the stacker is to operate in a reclaiming mode, the elevator conveyor assembly 26 may be shifted to the position indicated in dash outline at 26' in FIG. 3, the corresponding location of tail pulley 70 being indicated at 70', and the corresponding position of wheel 81 being indicated at 81'. In the detached position 26, the transfer section 28 may receive material from the tripper 27 and supply it to the chute 63, so that material is simply picked up from conveyor 12 at location 86 and deposited on the conveyor again at a location such as indicated at 87 in FIG. 3. FIG. 4 may be considered as a view of the stacker 18 with the elevator assembly 26 disengaged therefrom. During stacking mode, the conveyor assembly 26 may be secured for joint movement with the stacker 18 in either direction of movement of the stacker along the rails 22 and 23, the conveyor assembly being driven along the rails 22 and 23 by means of the propulsion mechanism for the stacker 18. The stacker-propelling hydraulic power pack is located generally at the region 88 and includes a drive for driving the wheel 89 and also the wheel 90 of the stacker. The stacker may also be provided with a boom hoist drive located generally in the region 92; FIG. 4. The operator s cab may be located at the region indicated at 93in FIG. 4 so as to face in the direction of extension of the boom 36.
nnnn n By way of example, in one installation, stacker 18 was operative to stock a south stockpile such as 44 or a north stockpile such as 47 over the entire length thereof from the extreme west boundary (at the left as viewed in FIG. 1) to within 400 feet of the extreme east boundary (at the right as viewed in FIG. 1). Similarly the stacker such as indicated at 19 was selectively operable to stock the stockpiles 44 and 47 over the length thereof extending from the extreme east boundary to within 400 feet of the extreme west boundary of the stockpiles. Suitable limit switches or the like are provided to insure against collision, but this forms no part of the present invention and is not illustrated herein, the provision of such means being well within the skill of the art.
Referring to FIG. 4, it will be understood that the boom 36 is pivotally mounted at the stacker 18 so as to enable the discharge end thereof at 77 to be raised or lowered by means of a cable comparable to the cable indicated at 100 for the stacker 19 in FIG. 2. Conventional hoist means is, of course, provided for raising and lowering the boom of each stacker, and also for rotating the boom-supporting tower such as 46, FIG. 4, about a central vertical axis. All such means as well as the detailed construction and control of the various conveyors, chutes, and the like form no part of the present invention, and are obviously fully within the skill of the art.
The stackers 18 and 19 are each capable of cooperating with a material-handling machine generally indicated at 120, FIG. 2, in reclaiming material from the stockpiles 44 and 47 over the previously mentioned operating ranges thereof. The stacker 19 has been illustrated in FIGS. 1 and 2 as cooperating with the material-handling machine 120 for reclaiming material from the stockpile 47, by way of example. The material handling machine 120 is a self-propelled machine for example having a three point suspension of caterpillar-type treads including a forward steerable tread 121 and a pair of rear treads 122 and 123 (FIG. 6.) The machine is shown as including two relatively rigid material retrieving or digging wheels 133 and 134 which are driven by the power plant of the machine 120 so as to scoop up material from the stockpile and to supply the same to an internal conveyor 136 extending transversely into the digging wheels I33 and 134 and operating to move material in the direction of arrow 137 onto a second or reclaimer conveyor 140 which is carried by a reclaimer boom 142. The boom 142 is pivotally carried by the machine 120, and its height may be controlled by means of a cable 143. The operator cab for the machine may be located at 144 so that the operator can view the progress of the machine along the stockpile and steer the machine 120 so that it moves substantially parallel to the rails 22 and 23 along which the stacker 19 moves. Reclaimed material is moved by the conveyor 140 in the direction of arrow 146 to a discharge chute or region 147 which is maintained in alignment with a receiving chute or region I48 carried on the boom 37. In this mode of operation, the stacker boom conveyor 150 similar to conveyor 42 operates in the direction of arrow so as to move material from the receiving chute 148 to a discharge region or point indicated by an arrow 152 adjacent a tail pulley 153 of the conveyor. In FIG. 1, it will be observed that the stacker boom 37 may be swung about a vertical axis so as to accommodate different spacings between the reclaimer 120 and stacker 19 as the reclaimer makes successive passes along the length of the stockpiles such as 47.
Referring to FIG. 5, an arrangement of material transfer chutes 161-163 serves to convey material as indicated by arrows I64 and 165 to a cross feed conveyor 166 and moving material in the direction of arrow 167. A material discharge chute 170 then serves to direct material as indicated by arrow 171 on to the conveyor 12 which then transports the material to the east transfer station 180. From the transfer station 180 material may be moved in the direction of arrow 181 via a conveyor 182 which in a particular installation led to a barge loading clock. In the actual installation, a further conveyor 184 was provided for conveying material from the transfer station 180 in the direction of arrow 185. The further details of the stacker 19 may be similar to those illustrated for the stacker 18, and of course, the stacker 18 would also be provided with the components illustrated in FIG. 5 for the stacker 19. The reversible drive for the stacker boom conveyors and other details are, of course, well within the skill of those skilled in the present art.
Referring to FIG. 6, it will be observed that the boom 142 of the reclaiming machine has at the end thereof a series of frame members 201-204 which are integral with the frame of the boom 142. Similarly the boom 37 of the stacker 19 carries certain frame members such as indicated at 211-215 integral therewith. The members 201-204 together with similar members 221-224, FIG. 8, on the opposite side of the reclaimer boom 142, FIG. 7, mounting horizontally extending members 225 and 226, FIG. 8. As seen in FIG. 7, the frame members 211-215 of the stacker boom 37 mount a horizontal plate 231 which in turn carries a substantially vertically disposed probe means 233. As best seen in FIG. 8, cooperating probe means carried on the reclaimer parts 225 and 226 comprise a longitudinal error-sensing arm 240 and a transverse error-sensing arm 241.
The sensing arm 240 is pivotally mounted at 244 on the horizontal member 225 and is spring urged in the clockwise direction as viewed in FIG. 8 by means of a tension spring 245, so that the arm 240 will be held in engagement with the probe 233 over the operating range of positions of the sensing arm 240 as determined by stop bars 247 and 248, FIG. 8. Thus the sensing arm 240 is capable of a range of pivotal movement from the extreme counterclockwise position indicated at 240-1 in dash outline in FIG. 8 to the extreme clockwise position indicated in dot dash outline at 240-2 in FIG. 8. For sensing the angular movement of the sensing arm 240 as it follows the position of the probe 233 within its operating range, a transducer device 250 is provided having a movable rod 251 thereof pivotally connected at 252 with a suitable point on the sensing arm 240. By way of example, the point of connection may be such relative to the pivot point 244 that the rod 251 reciprocates over a range of plus or minus 0.5 inch from the central position of the sensing arm 240 shown in solid outline in FIG. 8. Any suitable transducer device may be utilized, for example a transducer for supplying an electric signal whose polarity is positive or minus depending on the direction of the error from the central position of the sensing arm 240 and providing an electric potential whose magnitude is a function of the amount of displacement of the rod 251 from its central position which is actually shown in FIG. 8.
Similarly the transverse sensing arm 241 is pivotally mounted at 264 and is spring urged by means of tension spring 265 in the counterclockwise direction as viewed in FIG. 8 so as to maintain the sensing arm 241 in engagement with the probe 233 over the operating range of positions of the sensing arm 241 between stop members 267 and 268. The extreme counterclockwise position of sensing arm 241 is indicated at 241-1 in dash outline, while the extreme clockwise position of the sensing arm 241 is indicated at 241-2 in dot dash outline. A transducer 270 is provided having its rod 271 pivotally connected at 272 with the sensing am 241 so that the transducer 270 supplies any desired error signal such as the electrical error signal described with reference to the transducer 250.
FIG. 9 illustrates the details of probe means 233, from which it will be noted that the probe means 233 comprises a tube 280 having an integral end wall 281 with an aperture therein through which a cable 282 freely extends. The cable 282 has washer means 283 retained at the end thereof by means of a fitting 284 which is fixedly secured to the end of the cable. A compression spring 285 is sitted at its upper end against the end wall 281 and acts against the washer means 283 to urge the washer means downwardly and thus to maintain the cable 282 taut, the opposite end of the cable at 286 being fixedly secured by means of a fastener 287 to an integral leg 231a ofthe plate 231.
The fastening means 287 is so adjusted that the spring 285 is under a substantial compression such as to relatively strongly resist deflection of the rod 233 from its vertical orientation illustrated in FIG. 9. Thus, the force of the tension springs 245 and 265 is insufiicient to deflect the probe 233 from its vertical orientation, and the transducers 250 and 270 will accurately reflect the relationship between the stacker and reclaimer so long as the sensing arms 240 and 241 remain within their operating range as illustrated in FIG. 8. If however the reclaimer is advanced in the longitudinal direction indicated by arrow 290 so that the sensing arm 240 is moved in the counterclockwise direction against the stop 248, and the reclaimer continues to advance relative to the stacker, the probe 233 will deflect out of its vertical orientation against the action of spring 285 to a sufficient extent to allow the sensing arm 240 to move past the location of the probe 233. Similarly if the reclaiming machine should move toward the stacker in the transverse direction indicated by arrow 291, the probe means 233 would be deflected in the direction of arrow 292 in FIG. 9 and would not be damaged by overtravel of the reclaimer toward the stacker. The manner in which the probe 233 pivots to yield is indicated in dash outline at 233', FIG. 9.
The specific electric circuitry utilized in conjunction with the transducers250 and 270 forms no part of the present invention and is entirely within the skill of workers in the relevant art. Electrical cables are indicated at 301 and 302 leading from the transducers 250 and 270 to a suitable error signal transmission circuit 303 which has an output cable at 304 leading via the boom 142 to the control cab 144 of the reclaimer. Simply by way of example, at the control cab, the longitudinal and transverse errors sensed by the transducers 250 and 270 may be visually displayed so that the operator of the reclaiming machine can steer the reclaimer so as to maintain an essentially minimum transverse error in the relationship between the reclaimer and stacker, that is, maintaining a position of the sensing arm 241 relative to the probe means 233 as represented by the solid outline position of the sensing arm 241 in FIG. 8. Similarly, any longitudinal error may be transmitted by means of a cable 305 to the control cab of the stacker 19 so as to enable the operator of the stacker to maintain any longitudinal error at a minimum, that is to maintain the probe 233 in the position illustrated in FIG. 8 relative to the central position of the sensing arm shown in solid outline at 240 in FIG. 8. The remote indicators may simply take the form of movable pointers which move over relatively substantial distances in opposite directions from a central zero error position. In FIG. 6, cable 305 has been indicated diagrammatically as including a plug element at 306 for detachable engagement with a receptacle on the boom 37, the boom 37 then having suitable cable means for transmitting the longitudinal error signal to the cab of the stacker.
Of course, it is well within the skill of the art to provide automatic electric-hydraulic controls so that the speed of the stacker 19 is automatically controlled to maintain a substantially zero longitudinal error from transducer 250, and similar automatic controls can readily be applied to the steering from the material handling machine 120 so as to maintain a minimum transverse error signal from the transducer 270. Simply by way of example, such controls are available from the Minneapolis-Honeywell Company. Typical transducers supplied by Minneapolis-Honeywell Company are identified as LVDT transducers. The material-handling machine 120 may conform with a two wheel excavator machine disclosed in my copending US. Pat. application entitled Multi-Wheeled Material Handling Device," U.S. Ser. No. 668,064, filed Sept. 15, I967 which issued on Mar. 17, 1970 as US. Pat. No. 3,500,563.
SUMMARY OF OPERATION In carrying out a reclaiming operation, the material-handling machine 120 is moved under manual control to the beginning of a longitudinal pass along the length of a stockpile such as 47, FIG. 1. A stacker such as indicated at 19 is positioned adjacent the material-handling machine 120 with the stacker boom 37 lowered and its material-receiving hopper 148 positioned beneath the discharge 147 of the reclaimer boom 142. As illustrated in FIG. 1, when the stacker 19 and reclaimer are relatively close, the boom 37 is swung so as to extend behind the stacker at an acute angle to the direction of rails 22 and 23. At each successive pass of the materialretrieving machine 120, the machine is moved further in the transverse direction from the stacker l9, and the boom 37 is swung toward the machine 120 to maintain the operating relationship thereof as illustrated in FIG. 2. As seen in FIGS. 2 and 6 the material-retrieving machine 120 is moved into a position such that its longitudinal sensing arm 240 is in contact with the vertically depending probe or reference member 233, with the sensing arm 240 disposed substantially at its central zero error position shown in solid outline in FIG. 8. Similarly, the boom 37 is fixed at an angle such that the transverse error-sensing arm 241 is in engagement with the probe 233, FIG. 8, and is maintained thereby in the central zero error position.
As the material-retrieving machine 120 starts to move down the stockpile 47, the physical movement of the hand control within the cab of the retrieving machine may signal the hydrostatic transmission of the stacker 19 to move ahead at approximately the same speed as the reclaimer. The cable 305, FIG. 2, may include suitable electrical conductors for carrying out this function, or the stacker may be simply controlled by an operator in its cab to startup at the same time as the retrieving machine. The hydrostatic transmission of the stacker 19 would be driving the stacker wheels such as those indicated at 312 and 313, FIG. 2. If the retrieving machine 120 starts to move ahead a little faster than the stacker, then the transducer 250, FIG. 8, is displaced to produce a longitudinal error signal of magnitude and polarity in accordance with such error. This error may be utilized for manual or automatic correction as previously described so as to correspondingly increase the speed of the hydrostatic transmission on the stacker. As the stacker speed matches the speed of the retrieving machine, the transducer 250 would return to its neutral or zero error position as shown in FIG. 8, and the new stacker speed would be the same as the speed of the retrieving machine. In steering if the retrieving machine gets too close to the stacker, the sensing arm 241 would be rotated in the clockwise direction to produce a transverse error signal from the transducer 270 of magnitude and polarity in accordance with the error. The steering cylinders of the retrieving machine would then be actuated either manually or automatically to direct the front crawler 121, FIG. 2, of the retrieving machine 120 so as to steer the machine away from the stacker until the proper distance therebetween is reestablished. At the proper transverse distance, the transducer 270 returns to the zero error position shown in FIG. 8, and the material retrieving machine is then moving parallel to the tracks 22, 23, FIG. 2 on which the stacker travels. Thus, the stacker I9 is slaved to the retrieving machine 120 so far as speed of motion is concerned, and the retrieving machine 120 is slaved to the stacker so as to maintain a predetermined distance therebetween, the steering of the retrieving machine being controlled to maintain the predetermined distance. The result is that during a reclaiming pass, material picked up by the wheels 133, 134, FIG. 2, is transported as indicated by arrows 138, 146 and 314 into the central portion of the receiving hopper 148, FIG. 2, at the end of the stacker boom 37. From there, thematerial is transported by the stacker conveyor 42 as indicated by arrows 151 and 152, FIG. 2, the material being delivered to chutes 161-163 on the stacker, FIG. 5, as indicated by arrows 164 and 165, and then being fed horizontally by means of the feed conveyor 166 to a discharge chute I70 whereupon the material is delivered as indicated by arrow 171 onto the longitudinal conveyor 12. The conveyor 12 may be of the endless type with its active run moving from left to right as viewed in FIG. I as to deliver the material to a transfer tower from which the material may travel in the direction of arrow 181 along a conveyor system 182 for delivery of the material to barges or other transportation means.
The arms 240 and 241 of the probe means measure the amount and direction of relative displacement between the position of alignment of the discharge region 147 and receiving region 148 and the transducers 250 and 270 respectively generate the error signal in response to the measured displacement. The coaction between the arms 240, 241 along with the transducer and the probe 233 provide a position-indicating means for determining the relative displacement of the machine 120 and stacker 19 from a predetermined relative position in which the discharge and receiving regions are in alignment for transfer of material.
While the operation has been discussed with the direction of the reclaimer or material-handling device 120 being varied with respect to the stacker l9, and the speed of the stacker being a slave to the speed of the reclaimer, the speed and direction of the reclaimer 120 could be varied in response to the error signals so that the movement of the reclaimer was a slave to the stacker. Furthermore, the stacker could be a slave to the reclaimer for both longitudinal and transverse error by varying its speed and the angular position of the boom 42 in response to the error signals.
l claim as my invention:
1. The method of retrieving material from a stockpile to which it has been supplied by means of a stacker system including a conveyor extending along the length of the stockpile, and an associated self-propelled stacker movable along the conveyor to distribute material from successive points along the length of the conveyor to corresponding successive points along the length of the stockpile, said method comprising driving a self-propelled material-retrieving machine longitudinally of the stockpile to retrieve material therefrom,
moving the stacker along said conveyor and mechanically conveying material from the retrieving machine to the stacker for deposition thereby onto said conveyor, and
controlling the speed of movement of the stacker so as to be slaved to longitudinal movement of the retrieving machine and to move in step therewith, and controlling steering of the retrieving machine so as to be slaved to the path of the stacker along said conveyor, to maintain substantially a material-receiving relationship of the stacker to the retrieving machine during movement thereof along the stockpile, thereby to transfer material from successive points along the length of the stockpile to corresponding successive points along the length of said conveyor.
2. Apparatus for handling material comprising a selfpropelled material-handling device including means for gathering material and a conveyor means for receiving the material and conveying the material to a discharge region;
a conveyor device including a material-receiving region, conveying means to transport the material from said receiving region to a discharge point, means for moving the material receiving region to be in alignment with the discharge region for receiving material therefrom as the material-handling device moves and gathers material; and
a position indicating means having a reference member mounted on one of said devices, and displacement-measuring means mounted on the other device operably engaging said reference member for measuring the relative displacement of said regions from a position of alignment, said measuring means including means for generating an error signal for the relative displacement to indicate the amount and direction of the relative displacement between said regions from said position of alignment so that the speed and direction of movement of the devices can be adjusted to return the regions into alignment.
3. Apparatus for reclaiming material from a stockpile comprising;
a self-propelled reclaimer having conveyor means for supplying material reclaimed thereby to a material discharge region; a self-propelled stacker movable along a fixed longitudinal path offset from the stockpile during a reclaimin pass, said stacker having a longitudinal conveyor exten mg for the length of the stockpile, said stacker having material transfer means movably mounted therealong with an inlet for disposition in operative relationship with the conveyor means of the reclaimer to receive material from the discharge region thereof and having an outlet for discharge of material to the longitudinal conveyor, thereby to transfer the material continuously during a reclaiming pass from the stockpile to the longitudinal conveyor via the material transfer means of the stacker, and
probe means carried by the stacker and the reclaimer and coacting to mechanically define a predetennined cooperating relationship between the stacker and reclaimer wherein the discharge region of the reclaimer is centered relative to the inlet of material transfer means, said probe means sensing relative displacement of the discharge region from a center position with respect to the inlet and providing an error signal for both longitudinal and transverse displacement from the center portion with said error signal indicating necessary corrections in the speed of the reclaimer and the stacker to correct for any longitudinal displacement and changes in the direction of movement of the reclaimer and positioning of the material transfer means to correct for any transverse displacement.
4. Apparatus according to claim 3 with one of said probe means comprising a transverse movement sensing arm movable in response to relative transverse movement of the reclaimer and stacker, and a transducer coupled to the sensing arm and responsive to movement thereof to generate a transverse error signal.
5. Apparatus according to claim 3 with one of said probe means comprising a longitudinal movement sensing arm movable in response to relative longitudinal movement of the reclaimer and stacker, and a transducer coupled to the sensing arm and responsive to movement thereof to generate a longitudinal error signal.
6. Apparatus according to claim 3 with one of said probe means comprising a transverse movement sensing arm movable in response to relative transverse movement of the reclaimer and stacker, a transducer coupled to the transverse movement sensing arm and responsive to movement thereof to generate a transverse error signal, and a longitudinal movement-sensing ann movable in response to relative longitudinal movement of the reclaimer and stacker, and a transducer coupled to the longitudinal movement-sensing arm and responsive to movement thereof to generate a longitudinal error signal, and the other of said probe means comprising a reference member disposed generally vertically and retained in the verti' cal disposition with substantial force, the sensing arms being mounted for pivotal movement in generally horizontal planes, and spring means urging said arms to engage the generally vertically disposed reference member, the spring means exerting a lesser force on the sensing arms than said substantial force so that the vertically extending reference member maintains its generally vertical disposition in actuating said sensing arms over a predetermined range of angular positions of the sensing arms.
7. Apparatus according to claim 6 wherein further spring means retains the generally vertically disposed reference member in generally vertical orientation but accommodates disengagement of the vertically disposed reference member from the sensing arms when the sensing arms reach the limit of their angular movement.

Claims (7)

1. The method of retrieving material from a stockpile to which it has been supplied by means of a stacker system including a conveyor extending along the length of the stockpile, and an associated self-propelled stacker movable along the conveyor to distribute material from successive points alOng the length of the conveyor to corresponding successive points along the length of the stockpile, said method comprising driving a self-propelled material-retrieving machine longitudinally of the stockpile to retrieve material therefrom, moving the stacker along said conveyor and mechanically conveying material from the retrieving machine to the stacker for deposition thereby onto said conveyor, and controlling the speed of movement of the stacker so as to be slaved to longitudinal movement of the retrieving machine and to move in step therewith, and controlling steering of the retrieving machine so as to be slaved to the path of the stacker along said conveyor, to maintain substantially a material-receiving relationship of the stacker to the retrieving machine during movement thereof along the stockpile, thereby to transfer material from successive points along the length of the stockpile to corresponding successive points along the length of said conveyor.
2. Apparatus for handling material comprising a self-propelled material-handling device including means for gathering material and a conveyor means for receiving the material and conveying the material to a discharge region; a conveyor device including a material-receiving region, conveying means to transport the material from said receiving region to a discharge point, means for moving the material receiving region to be in alignment with the discharge region for receiving material therefrom as the material-handling device moves and gathers material; and a position indicating means having a reference member mounted on one of said devices, and displacement-measuring means mounted on the other device operably engaging said reference member for measuring the relative displacement of said regions from a position of alignment, said measuring means including means for generating an error signal for the relative displacement to indicate the amount and direction of the relative displacement between said regions from said position of alignment so that the speed and direction of movement of the devices can be adjusted to return the regions into alignment.
3. Apparatus for reclaiming material from a stockpile comprising; a self-propelled reclaimer having conveyor means for supplying material reclaimed thereby to a material discharge region; a self-propelled stacker movable along a fixed longitudinal path offset from the stockpile during a reclaiming pass, said stacker having a longitudinal conveyor extending for the length of the stockpile, said stacker having material transfer means movably mounted therealong with an inlet for disposition in operative relationship with the conveyor means of the reclaimer to receive material from the discharge region thereof and having an outlet for discharge of material to the longitudinal conveyor, thereby to transfer the material continuously during a reclaiming pass from the stockpile to the longitudinal conveyor via the material transfer means of the stacker, and probe means carried by the stacker and the reclaimer and coacting to mechanically define a predetermined cooperating relationship between the stacker and reclaimer wherein the discharge region of the reclaimer is centered relative to the inlet of material transfer means, said probe means sensing relative displacement of the discharge region from a center position with respect to the inlet and providing an error signal for both longitudinal and transverse displacement from the center portion with said error signal indicating necessary corrections in the speed of the reclaimer and the stacker to correct for any longitudinal displacement and changes in the direction of movement of the reclaimer and positioning of the material transfer means to correct for any transverse displacement.
4. Apparatus according to claim 3 with one of said probe means comprising a transverse movement sensing arm movable in response to relative transverse movement of the reclaimer and stacker, and a transducer couplEd to the sensing arm and responsive to movement thereof to generate a transverse error signal.
5. Apparatus according to claim 3 with one of said probe means comprising a longitudinal movement sensing arm movable in response to relative longitudinal movement of the reclaimer and stacker, and a transducer coupled to the sensing arm and responsive to movement thereof to generate a longitudinal error signal.
6. Apparatus according to claim 3 with one of said probe means comprising a transverse movement sensing arm movable in response to relative transverse movement of the reclaimer and stacker, a transducer coupled to the transverse movement sensing arm and responsive to movement thereof to generate a transverse error signal, and a longitudinal movement-sensing arm movable in response to relative longitudinal movement of the reclaimer and stacker, and a transducer coupled to the longitudinal movement-sensing arm and responsive to movement thereof to generate a longitudinal error signal, and the other of said probe means comprising a reference member disposed generally vertically and retained in the vertical disposition with substantial force, the sensing arms being mounted for pivotal movement in generally horizontal planes, and spring means urging said arms to engage the generally vertically disposed reference member, the spring means exerting a lesser force on the sensing arms than said substantial force so that the vertically extending reference member maintains its generally vertical disposition in actuating said sensing arms over a predetermined range of angular positions of the sensing arms.
7. Apparatus according to claim 6 wherein further spring means retains the generally vertically disposed reference member in generally vertical orientation but accommodates disengagement of the vertically disposed reference member from the sensing arms when the sensing arms reach the limit of their angular movement.
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US4121724A (en) * 1976-01-17 1978-10-24 Gustav Schade Maschinenfabrik Apparatus for removing bulk material from a dump or stockpile
US4172518A (en) * 1976-09-10 1979-10-30 Leonard Grayson Stacking control for a radial stacker
US4206840A (en) * 1976-07-26 1980-06-10 Hanson Raymond A Movable belt conveyor assembly
EP0018876A1 (en) * 1979-04-27 1980-11-12 FIVES-CAIL BABCOCK, Société anonyme Apparatus for stacking and reclaiming bulk materials
US5749452A (en) * 1995-07-27 1998-05-12 R.A. Hanson Company, Inc. Mobile conveyor including alignment system
US20030173431A1 (en) * 2002-03-18 2003-09-18 Kevin Hood Reclaimer device and method thereof
US20110094857A1 (en) * 2008-06-11 2011-04-28 Andritz Oy Apparatus for storing rolling material in a pile and reclaiming from the pile

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US2734642A (en) * 1956-02-14 mercier
US2781890A (en) * 1950-09-18 1957-02-19 Jeffrey Mfg Co Control mechanism for stackerconveyer system
GB1002504A (en) * 1962-10-29 1965-08-25 Weserhuette Ag Eisenwerk Installation for stockpiling and reclaiming loose materials of all types
US3393791A (en) * 1966-02-16 1968-07-23 Demag Lauchhammer Maschb Und S Excavating system with movable hopper and feeding conveyor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4121724A (en) * 1976-01-17 1978-10-24 Gustav Schade Maschinenfabrik Apparatus for removing bulk material from a dump or stockpile
US4206840A (en) * 1976-07-26 1980-06-10 Hanson Raymond A Movable belt conveyor assembly
US4172518A (en) * 1976-09-10 1979-10-30 Leonard Grayson Stacking control for a radial stacker
EP0018876A1 (en) * 1979-04-27 1980-11-12 FIVES-CAIL BABCOCK, Société anonyme Apparatus for stacking and reclaiming bulk materials
US5749452A (en) * 1995-07-27 1998-05-12 R.A. Hanson Company, Inc. Mobile conveyor including alignment system
US20030173431A1 (en) * 2002-03-18 2003-09-18 Kevin Hood Reclaimer device and method thereof
US20110094857A1 (en) * 2008-06-11 2011-04-28 Andritz Oy Apparatus for storing rolling material in a pile and reclaiming from the pile
US8381899B2 (en) * 2008-06-11 2013-02-26 Andritz Oy Apparatus for storing rolling material in a pile and reclaiming from the pile

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