US3619462A - Tableting lubricant - Google Patents

Tableting lubricant Download PDF

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US3619462A
US3619462A US1925*[A US3619462DA US3619462A US 3619462 A US3619462 A US 3619462A US 3619462D A US3619462D A US 3619462DA US 3619462 A US3619462 A US 3619462A
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lubricant
oil
particles
water
tabletable
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Allen I Dines
Willard Gene Brown
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Bayer Corp
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Miles Laboratories Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0005Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses
    • B30B15/0011Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses lubricating means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/10Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of compressed tablets

Definitions

  • a lubricant comprising dry-mixable particles each having a core containing a lubricating oil and a coating of an oil-insoluble film-forming substance.
  • the lubricant acts as both a punch face lubricant and as a diewall lubricant for said tabletable materials.
  • the powdered tableta ble materials lubricated with the above lubricant can be those intended for ingestion, such as for alkalizing of the stomach, or those intended for external use, such as for the general cleaning of solid surfaces.
  • This invention relates to a tableting lubricant which can be mixed with a powdered tabletable material to provide lubrication during the compression thereof into tablets. More particularly, it relates to the use of a lubricant comprising drymixable particles having cores containing a lubricating oil and a coating of an oil-insoluble film-forming substance.
  • Tableting lubricants perform the general function of providing (1) lubrication for the punch surfaces which come into contact with the compressed composition and (2) lubrication for the surfaces of the diewalls in which the tablet is formed. Both of these lubrication functions must be satisfied if the powdered tabletable material of interest is to be tableted commercially by the use of high speed power-driven tableting machines. Some prior lubricants have provided only one of these two necessary lubrication functions and hence have necessitated joint use with other lubricants. A general problem with these prior lubricants has been their insolubility which causes a tablet containing the same to produce surface scum when disintegrated in water and to produce a mixture which exhibits a nonuniform, clouded suspension.
  • Talc and magnesium stearate are examples of such lubricants.
  • Other known lubricants are precluded in one or more marketing areas because of their toxicity. Examples are boric acid and benzoic acid.
  • Some tableting lubricants such as sodium benzoate have therapeutic action and therefore alter the pharmacological acceptability of tablets in which they are included.
  • a lubricant which has found use in small scale, low volume production is corn oil.
  • the main drawback, with respect to the use of such an oil for a lubricant is that it can only be added in small quantities to the tabletable composition since it tends to wet the composition and, hence renders mixing of the composition difficult.
  • To aid in distribution of the small quantities of oil dilution with various solvents has been tried with the result that special equipment and added processing were necessary. Consequently, corn oil lubricants have not attained widespread use.
  • lubricating oil particles can be coated with a coating of an oil-insoluble film-forming substance in order to make such particles dry-mixable, whereby they may be incorporated into powdered tabletable materials to provide lubrication during high-speed tableting of the same.
  • these coated oil particles are mixed with a dry material, the resulting mixtures are essentially free-flowing and are easily tableted.
  • Another object of the present invention is to provide a tableting lubricant for tabletable powdered materials which comprises dry-mixable particles of a lubricating oil coated with an oil-insoluble film-forming substance.
  • Yet another object of this invention is to provide a process by which said dry-mixable coated oil particles can be manufactured.
  • the coated oil particle lubricant can be used with powered tabletable materials to provide tableting lubrication therefore.
  • the lubricant of the present invention when mixed therewith prior to compression. provides both internal compression lubrication and some surface lubrication and permits high-speed tableting of the material. While various amounts of the lubricant can be mixed with such materials depending upon the presence therein of other ingredients which impart lubrication and depending upon the tableting speed desired, it is usually sufficient to use at least about 0.5 percent of the lubricant based on the weight of the lubricated tabletable material.
  • the lubricant can be used in large amounts, approaching the limit of about 50 percent of the total tablet weight at which point excess lubricating oil is evident on the tablet surface which is generally undesirable. Preferably, less than 5 percent of the lubricant is employed.
  • the coated oil particles of the present invention have average diameters of about from 1 micron to 50 microns.
  • the amount of the film-forming substance used is less than that necessary to coat the oil particles with a continuous thick, resinous coat.
  • the use of a minimal workable amount of the film-forming material with respect to the oil is preferred, but is not a critical feature of the invention.
  • the relatively thin coating thus produced appears to allow improved lubricatron.
  • a primary advantage of the tableting lubricant of the present invention is its dry-mixable character which renders it easily mixed and homogenized with various powdered tabletable materials.
  • This characteristic may be defined as the ability of the lubricant to be homogeneously mixed with dry powders as if it were itself a completely dry powder. This characteristic does not imply that the particles alone are completely freeflowing but rather that when mixed with at least an equal weight of a dry powder for tableting the mixture are free-flowing. When the lubricant particles are dispersed in water no surface scum is produced and the solution produced is uniform.
  • the tabletable materials which can be lubricated with the coated oil particles can be any materials which are cohesive enough when compressed to form and retain a tablet shape.
  • Such materials can, for example, be disinfectants, germicides or oral hygienic compositions, which disintegrate when placed in water to form solutions of various types.
  • inclusion of quarternary ammonium compounds such as cetylpyridinium chloride are particularly useful due to their surface tension reducing properties as well as their bactericidal properties.
  • the preferred materials are water-soluble tabletable composition which are capable of dissolving to produce clear solutions, especially effervescent mixtures comprised of an alkali metal carbonate or bicarbonate and an acid such as malic, citric or tartaric acid, which mixtures are capable of rapidly releasing carbon dioxide upon addition of water thereto.
  • effervescent mixtures comprised of an alkali metal carbonate or bicarbonate and an acid such as malic, citric or tartaric acid, which mixtures are capable of rapidly releasing carbon dioxide upon addition of water thereto.
  • the solution formed is useful for its alkalizing properties when taken orally. Uniform appearance is a desirable characteristic for such solutions.
  • compositions can also be tabletedby use of the coated oil particles.
  • Such compositions can be composed of at least one therapeutic agent, a water-soluble excipient, and any necessary coloring agents, flavoring agents, diluents, binders or disintegrato'rs. If necessary, binders may be added to the tabletable composition to promote cohesion.
  • compositions for the production of effervescent tablets for producing flavored beverages can be lubricated by the coated oil lubricant. All of such compositions presently known are tabletable in that they are cohesive when compressed; however, most of such compositions can be tableted only by hand, since they cause binding and scoring of the punches and dies of power-driven tableting machines. In order to attain commercial production speeds a tableting lubricant such as that of the present invention must be employed to reduce surface friction and internal compression friction.
  • coated oil particles of the present invention can be used as the sole lubricant or can be employed in conjunction with other lubricants when such are included in the tabletable composition, since the coated oil particles are compatible with other lubricants.
  • coated lubricant oil particles can be substituted in whole or in part for various other materials which function as tablet lubricants during compression.
  • the coated lubricating oil particles may be made from nontoxic materials which are generally accepted for use in pharmaceutical and food preparations.
  • the coated lubricant oil particles are manufactured by the steps of l) preparing at room temperature, an oil-in-water emulsion of the lubricating oil which contains in the water phase, an oil-insoluble film-forming substance in the proportion of about I to 9 weight parts per one weight part of the lubricating oil, (2) maintaining the emulsion at about 15 C. or above, (3) spraying the emulsion into a moving air stream having an initial temperature prior to contact with the emulsion of about from 150 C. to 290 C., (4) drying the emulsion to a moisture content of about 2 to percent and (5) collecting the dried, coated oil particles.
  • the proportion of 2 to 4 weight parts of the film-forming substance per 1 weight part of the lubricating oil is preferred in order to remain well below the 9:1 limit where the oil content becomes insufficient.
  • a final water content of about 3to about 5 percent and temperatures in a range of about C. to about 40C. for step (2) are preferred.
  • the drying process can be carried out by allowing the emulsion to be sprayed into the moving air stream at a low-pressure differential from a rotating spray wheel or a nozzle.
  • the moisture content of the coated oil particles can be readily controlled by varying the emulsion flow rate at a constant air temperature and air flow rate. Conversely the emulsion flow rate can be held constant and the air flow rate varied.
  • the air stream does not have to be specially dried in order to have low-humidity, since the equilibrium humidity at temperatures in the above range is sufficiently low to provide quick drying of the excess water from the emulsion formed.
  • the process of drying is preferably carried out in standard spray-drying equipment wherein an emulsion outlet is associated with a distribution wheel which spins the emulsion out into the gas space enclosed by the apparatus.
  • the wheel is spun at about 40,000 r.p.m. by an electric motor or by application of air pressure to a turbine connected with the wheel.
  • the inlet ports for the heated air stream are spaced near the distribution wheel and the dry-mixable coated oil particles are collected as a powder at the bottom of the spray drying apparatus.
  • a cyclone separator can be employed to separate the particles from the air stream if desired.
  • Most driers have at least one secondary recovery cyclone separator.
  • the air as it leaves the drier with the particles has a temperature ofabout 70C. to 115 C.
  • the emulsion for the above process can be prepared by making a solution of a water-soluble oil-insoluble film-forming substance with as little water as necessary in order to form the solution, adding thereto the lubricating oil and emulsifying by vigorous agitation. Other orders of addition can also be employed. Additional water may be added to the thus formed emulsion in order to attain the desired spray characteristics, with the caution that water should not be added to the point where the ability to drive off such water is exceeded. Also, nonaqueous continuous phases can be used for the emulsion providing such are compatible with all components.
  • the film-forming substance can be any of a broad range exemplified by: water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea plant derivatives, agaragar, or synthetic film-forming substances such as polyvinylpyrrolidone.
  • the water soluble gums can be gum arabic (gum acacia), pectin, gum tragacanth, gum karaya, guar gum, locust bean gum, and starch gum (dextrin) in either natural or modified form such as carboxylated dextrin.
  • the modified celluloses can be ethers or esters such as hydroxypropyl methyl cellulose or carboxylmethyl cellulose.
  • Proteinaceous materials which may be employed are, among others, gelatin, albumin and casein.
  • Various polymeric sea plant derivatives such as algins, alginates and carragheenates can also be employed.
  • the synthetic film-forming substances can be either water-soluble or water dispersible.
  • these substances are polymeric in nature and form resinous layers about the oil particles upon being dried. They are also oil-insoluble in the lubricating oil with which they are used and are, preferably, water-soluble for convenience in forming the emulsion.
  • dextrins or starch gums are particularly preferred for the film-forming material since they are highly oil-insoluble and water-soluble and release bound water in a rapid manner during spray drying.
  • the lubricating oil which is coated with the above filmforming substance can be any of the normally employed viscous vegetable, animal, synthetic or mineral oils including those which have been heretofore used for providing tableting lubrication.
  • vegetable oils are those obtained from the following sources: corn, cotton seeds, coconuts, peanuts, olives, soy beans, sun-flower seeds, flax seeds, palm kernels, safflower seeds, etc.
  • animal oils are: seal, whale, cod liver, and neats foot oils.
  • synthetic oils are polyethylene glycols of the molecular weight range 250 to 2,000.
  • the mineral oils usable are those which are highly purified, such as refined petroleum distillate. These oils may be hydrogenated as desired to provide greater saturation of the fatty acid molecules thereof.
  • oils having viscosities in the range of to centipoises (c.p.s.) and having good heat and oxidative stability.
  • Such oils are resistant to microbial attack and do not change chemically during the spray drying process.
  • Purified or refined oil of the same viscosity range are also preferred since their properties can be reproducible controlled.
  • Another variation of this invention is to incorporate any desired flavoring agents into the oil prior to forming the coated oil particles.
  • Essential oils are particularly suited for this manner of inclusion into the lubricant particles.
  • the preferred lubricant particles are made by spray drying an emulsion formed from a mixture of a heat and air (oxygen) stable refined vegetable oil having a viscosity in the range of about 120 to I40 c.p.s. and a starch gum solution.
  • the emulsion is dried by spraying it into an air stream maintained at about C. to 265 C. which leaves the spray drier at a temperature of about 1 l0+ C.
  • the resulting coated oil particles have a moisture content of about 2 to 4 weight percent. are dry-mixable with powdered materials and provide lubrication for the same upon tableting.
  • Emulsion Components Weight g Weight Percent Gum acacia L600 20 Peanut oil 400 Deonized water 6,000 75 TOTALS 8.000 3. I00
  • a solution of the gum acacia was made by adding the deionized water thereto.
  • the emulsion was formed by mixing the peanut oil with this solution in a laboratory blender at room temperature.
  • the emulsion was dried in a standard spray drier having an atomizing wheel centrally disposed in the upper portion of the drying chamber, an air inlet port equipped with a heater spaced directly below the atomizing wheel, and an outlet port at the bottom of said chamber for removing the particles and the air.
  • the emulsion was fed through a conduit tube from a holding tank to the atomizing wheel and the coated oil particles were collected by a cyclone separator connected to the outlet port.
  • the drier used was a NERCO-NlRO Portable Spray Drier manufactured by Nichols Engineering and Research Corporation, New York, N. Y.
  • the emulsion was used at about room temperature and was placed in the holding tank and agitated until it was fed to the atomizing wheel.
  • the inlet air temperature was maintained at 220 C. to 230 C. and its flow through the chamber was at a rate sufficient to reduce the moisture of the dried lubricant particles to about 2 percent to 4 percent by weight.
  • the exit air temperature was 70 C. to 80 C.
  • the atomizing wheel was rotated at about 40,000 rpm. by supplying air to a connected drive turbine at a pressure of 5.8 to 6.2 kg./cm.
  • the weight of the coated oil particles collected at the bottom of the spray drier was 1,880 g., indicating a weight loss of 76.5 percent based on the emulsion weight.
  • the dried particles had a moisture content of 4.45 percent (determined by toluene distillation) due to the retention of bound and partially bound water by the gum acacia.
  • the moisture was further lowered to about 4 percent by drying the particles in a forced air oven at about 50 C. for 16 hours.
  • the weight ratio of gum acacia to the oil in these particles was about four to one.
  • the spray dried coated oil particles were then used to provide lubrication for effervescent beverage tablets of the following formulation.
  • the lubricated timetable composition was prepared by separately drying all components except the citric acid and then mixing the coated oil particles with components 3 and 4. The remainder of the components were then blended with this premix and the formulation tableted at a commercial rate on a single punch tableting machine with the result that good lubrication was achieved.
  • the tablets were one inch diameter and were compressed to a hardness of about 3 to 3.5 kg. as measured by a Stokes hardness tester. The average tablet weight was about 3 g. for a total of nearly 3,000 tablets.
  • Another smaller batch of the above formulation was prepared with similar coated oil particles except that no dryingof the components was carried out.
  • the formulation was likewise tableted on a single-punch press at a commercial rate to an average hardness of about 3.9 kg.
  • the tablets were 1 inch in diameter and an average of 0. 156 inches thick. During tableting good flow of the formulation from the hopper into the die cavity was experienced.
  • the formulation contained 9 percent by weight of the coated oil particles for a total of 273 mg. on the basis of the individual tablet weight.
  • the lubricant particles provided adequate lubrication for the effervescent beverage formulations which could only have been tableted by hand, if at all, in the absence of the coated oil particles. Further, the coating of the oil particles with the film-forming gum acacia rendered them dry-mixable in which condition they could be directly mixed with the other dry ingredients of the formulation and tableted without difficulty.
  • the starch gum used was a stable corn dextn'n obtained from National Starch and Chemical Company Inc., New York, N. Y., under the trade name of NADEX 772.” It has the following characteristics: viscosity, to M0 c.p.s. particle size, 98 percent of the powdered gum passes through a 40 mesh screen U.S.' Standard); and color, light tan.
  • the vegetable oil was obtained from Durkee Famous Foods, Inc. Cleveland, Ohio under the trade name DURKEX 500.” It is a high quality refined domestic vegetable oil having good heat and air (oxygen) stability and resistance to microbial attack.
  • the free fatty acids content was 0.05 percent maximum, the oxygen stability was 450-500 hrs. as measured by the Active Oxygen Method (Tentative Method Cd 12-57, revised 1959 published in Official and Tentative Procedures of the American Oil Chemists Society, 3rd Ed., I966, Chicago, Ill), and the Wiley melting point was 22+ F.
  • the major contents of the fatty acids moieties were: palmitic 8 to l0 percent, stearic 2 to 4 percent, oleic 43 to 47 percent and elaidic 39 to 43 percent, and linoleic I to 3 percent.
  • the starch gum was placed in a planetary mixer, the oil added thereto, and the resulting mixture stirred at a high speed. When the oil appeared uniformly dispersed two-thirds of the water was added and the mixing was continued. When a uniform dispersion was formed, the remaining water was added and the entire mixture was transferred to a mixer until a homogeneous emulsion was formed.
  • This emulsion was spray-dried in a manner similar to that employed for example I, above.
  • the air inlet temperature was 2 l0* C. with an average of 212 C. to 213 C.
  • the atomizing wheel was rotated at 40,000 rpm. and the coated oil particles were collected at the bottom of the drier as a relatively dry powder.
  • the exit air temperature was I l0+ C. No further drying of these particles was found to be necessary.
  • the coated particles had a weight ratio of starch gum to vegetable oil of two to one.
  • coated oil particles were then used to lubricate tablets having the following formulation:
  • the formulation was prepared by drying all components except l and 4. Components i, 4, 5 and 6 were mixed and passed through a sieve screen until uniform. Then components 3 and 7-10 were added in order of their decreasing amounts and the resulting mixture blended with the citric acid (component No. 2). The mixed formulation was tableted at a commercial rate on a single-punch machine.
  • the tablets produced had high strengths of 44.5 to 5.5 kg. as measured on a standard Stokes hardness tester.
  • the tablets had an average weight of 2.771 g. and were 1 inch in diameter and about 0.145 inch thick.
  • the tablets disintegrated in 16 C. water in 60 to 65 seconds. Upon dissolution the tablets produced a lemon-lime flavored effervescent beverage which had a pleasing taste. No oily taste could be perceived in the beverage by a panel of live persons each of whom tasted samples of beverages produced with four different tablets.
  • the concentration of the coated oil particles in the formulation prior to tableting was about 1.36 percent on the basis of the nonlubricated materials or about 37.5 mg. per tablet.
  • the concentration of oil in the tablets was l2.5 mg. per tablet which is low enough so that this amount is dispersible in the volume of water used to dissolve the beverage tablet.
  • the tablets produced were considered well lubricated and the formulation used for their production handled easily, resulting in the conclusion that the coated particle lubricant provide adequate lubrication for this difiiculty tabletable composition.
  • EXAMPLE lll The starch gum and the oil were the same as used for example ll, above.
  • the vegetable oil was placed in a planetary mixer and the powdered starch gum was added thereto with mixing at a low speed. Two-thirds of the water was then added and the low-speed mixing continued until a primary emulsion was formed. The remaining water was added with continued mixing at increasing speeds. The mixture was then transferred to a homogenizer and mixed until a thoroughly homogeneous emulsion was formed.
  • This emulsion was introduced into a spray drier and dried in a manner similar to the process described in example I, above.
  • the air inlet temperature was held at 2l0tl0 C. while the exit temperature was I l1l0 C.
  • Approximately 1,350 g. of dry-mixable coated oil particles were obtained.
  • the particles had a weight ratio of starch gum to oil of two to one.
  • Components 2-7 were separately dried and components 6 and 7 were then blended with components 9 and 10 in a mortar prior to adding components 1, 4, 5 and 8. The lubricated mixture was then further mixed by hand screening and transferred to a blender. Components 2 and 3 were added and the dry mix blended for 5 minutes. The blended mixture was stored in double walled polyethylene bags in a low-humidity area prior to tableting.
  • the mixture containing 1.82 percent of the spray-dried coated oil particles on the basis of the weight of nonlubricated materials, was tableted on a single punch machine. These tablets were I inch in diameter and 0.137 inch thick. They disintegrated in 4 C. to 5 C. water in an average of seconds and showed a hardness of 4 to 5 kg. as measured on a hardness tester.
  • Some of the tablets were packaged in covering pieces of a metal foil -polymer laminate by heat-sealing peripheral areas of the pieces. These packaged tablets were subjected to a stability study in which different groups were stored at room temperature, R. T., (22 C.) at 40 C. and 50 C.
  • the properties and characteristics measured were the tendency for the foil package to puff, taste and odor of the beverage formed upon disintegration, tablet appearance, disintegration characteristics, tablet hardness, and weight of ascorbic acid per tablet.
  • the tendency to puff is determined by measurements of the package thickness. Appearance is a determination of change in the surface of the tablet.
  • the disintegration characteristics measured were the time required for disintegration in water, the length of time required for the effervescing tablet to rise to the surface of the water, and the amount of solid residue remaining in the bottom of the body of water.
  • the test beverages were compared with control beverages formed by dissolution of tablets stored at 4 C.
  • the test beverage and control beverage were presented so that each member of the panel tested a total of three beverages and at least one each of a control and test sample. lf twelve members could not pair two of the beverages with respect to taste or odor, no significant difference (NSD) between the control and that test sample was recorded.
  • the tablet hardness was tested on a standard Stokes hand tester and the weight of ascorbic acid per tablet was determined by conventional analysis.
  • the testing program was conducted for one year at room temperature. 3 months at 40 C. and one month for 50 C. The results arent out in table 1, below, wherein only partial testing was carried out in the early periods according to established procedure for testing such tablets.
  • the coated oil lubricant of the type described in this example is stable with respect to its appearance, taste and odor characteristics and its oil content and hence is an excellent lubricant for tabletable compositions.
  • This coated oil lubricant product can be incorporated into the following type of formulation:
  • Ingredients 2-4 can be separately oven dried and then mixed with ingredient l.
  • the resulting formulation is tableted on a rotary tableting machine.
  • the resulting tablets show high hardness and an average dissolution time of about seconds in room temperature water. During this tableting, good flow and tableting characteristics are apparent, which indicates 45 that the coated oil particle lubricant of this invention is usable in a concentration as low as about 0.63 weight percent based on the weight of the non-lubricated tabletable ingredients. These tablets will disintegrate in water to produce an alkalizing solution suitable for internal use.
  • coated-oil-particle lubricant is produced by spray drying and is usable to provide lubrication for tabletable compositions.
  • a dry-mixablefree-t'lowing lubricant powder comprising lubricating Oll particles coated with an oil-insoluble, water soluble film-fonning substance
  • said lubricating oil particles being selected from the group consisting of vegetable .oils, mineral oils and synthetic polyethylene glycols of the molecular weight range 250 to said oil-insoluble, water-soluble film-forming substance being selected from the group consisting of water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea-plant derivatives, agar-agar and synthetic film-forming polymers.
  • film-forming substance is selected frOm the group consisting of water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea plant derivatives, agar-agar, water-soluble synthetic polymers and water dispersible synthetic polymers.
  • said powdered tabletable material includes an effervescent mixture of a base and an acid.

Abstract

An improvement in the process of compressing powdered tabletable materials is gained by mixing with said materials prior to tableting, a lubricant comprising dry-mixable particles each having a core containing a lubricating oil and a coating of an oil-insoluble film-forming substance. The lubricant acts as both a punch face lubricant and as a diewall lubricant for said tabletable materials. The powdered tabletable materials lubricated with the above lubricant can be those intended for ingestion, such as for alkalizing of the stomach, or those intended for external use, such as for the general cleaning of solid surfaces.

Description

United States Patent Inventors Allen 1. Dines Columbus, Ohio; Willard Gene Brown, Stockton, Callf. Appl. No. 1,925 Filed Dec. 29, 1969 Division of Ser. No. 672,978, Oct. 5, 1967, Pat. No. 3,518,345 Patented Nov. 9, 197 l Assignee Miles Laboratories, Inc.
Elkhart, Ind.
TABLETING LUBRICANT 7 Claims, No Drawings US. Cl 264/300,
Int. Cl A6lj 3/10 Field o1Search.. 424/44, 49, 263, 280, 329;252/19, 10,11, 188.3; 117/100;
[56] References Cited UNITED STATES PATENTS 2,035,267 3/1936 Fleischman 424/53 2,913,373 11/1959 Weisz etal 424/52 3,082,091 3/1963 Smith et al. 424/44 3,105,792 10/1963 White 424/44 3,136,692 6/1964 Bandblin 424/44 3,210,208 10/1965 Grass et a1. 106/148 3,355,392 11/1967 Cantor et al.. 424/329 X 3,382,150 5/1968 Grass et a1. 424/32 Primary Examiner-Shep K. Rose Attorneys-Joseph C. Schwalbach, Michael A. Kondzella and Louis E. Davidson ABSTRACT: An improvement in the process of compressing powdered tabletable materials is gained by mixing with said materials prior to tableting, a lubricant comprising dry-mixable particles each having a core containing a lubricating oil and a coating of an oil-insoluble film-forming substance. The lubricant acts as both a punch face lubricant and as a diewall lubricant for said tabletable materials. The powdered tableta ble materials lubricated with the above lubricant can be those intended for ingestion, such as for alkalizing of the stomach, or those intended for external use, such as for the general cleaning of solid surfaces.
TABLETING LUBRICANT This is a division of Application Ser. No. 672,978, filed Oct. 5, 1967, now US. Pat. No. 3,518,345.
BACKGROUND OF THE INVENTION This invention relates to a tableting lubricant which can be mixed with a powdered tabletable material to provide lubrication during the compression thereof into tablets. More particularly, it relates to the use of a lubricant comprising drymixable particles having cores containing a lubricating oil and a coating of an oil-insoluble film-forming substance.
Tableting lubricants perform the general function of providing (1) lubrication for the punch surfaces which come into contact with the compressed composition and (2) lubrication for the surfaces of the diewalls in which the tablet is formed. Both of these lubrication functions must be satisfied if the powdered tabletable material of interest is to be tableted commercially by the use of high speed power-driven tableting machines. Some prior lubricants have provided only one of these two necessary lubrication functions and hence have necessitated joint use with other lubricants. A general problem with these prior lubricants has been their insolubility which causes a tablet containing the same to produce surface scum when disintegrated in water and to produce a mixture which exhibits a nonuniform, clouded suspension. Talc and magnesium stearate are examples of such lubricants. Other known lubricants are precluded in one or more marketing areas because of their toxicity. Examples are boric acid and benzoic acid. Some tableting lubricants such as sodium benzoate have therapeutic action and therefore alter the pharmacological acceptability of tablets in which they are included.
A lubricant which has found use in small scale, low volume production is corn oil. The main drawback, with respect to the use of such an oil for a lubricant is that it can only be added in small quantities to the tabletable composition since it tends to wet the composition and, hence renders mixing of the composition difficult. To aid in distribution of the small quantities of oil dilution with various solvents has been tried with the result that special equipment and added processing were necessary. Consequently, corn oil lubricants have not attained widespread use.
It has now been found that lubricating oil particles can be coated with a coating of an oil-insoluble film-forming substance in order to make such particles dry-mixable, whereby they may be incorporated into powdered tabletable materials to provide lubrication during high-speed tableting of the same. When these coated oil particles are mixed with a dry material, the resulting mixtures are essentially free-flowing and are easily tableted.
it is, therefore, an object of this invention to provide an improved tableting process in which coated oil particles are mixed with a powdered tabletable material prior to compression of said material into tablets.
Another object of the present invention is to provide a tableting lubricant for tabletable powdered materials which comprises dry-mixable particles of a lubricating oil coated with an oil-insoluble film-forming substance.
Yet another object of this invention is to provide a process by which said dry-mixable coated oil particles can be manufactured.
SUMMARY OF THE INVENTION The coated oil particle lubricant can be used with powered tabletable materials to provide tableting lubrication therefore. For tabletable materials which heretofor could be tableted only on slow speed tableting machinery or by hand, the lubricant of the present invention, when mixed therewith prior to compression. provides both internal compression lubrication and some surface lubrication and permits high-speed tableting of the material. While various amounts of the lubricant can be mixed with such materials depending upon the presence therein of other ingredients which impart lubrication and depending upon the tableting speed desired, it is usually sufficient to use at least about 0.5 percent of the lubricant based on the weight of the lubricated tabletable material. if desired, the lubricant can be used in large amounts, approaching the limit of about 50 percent of the total tablet weight at which point excess lubricating oil is evident on the tablet surface which is generally undesirable. Preferably, less than 5 percent of the lubricant is employed.
The coated oil particles of the present invention have average diameters of about from 1 micron to 50 microns. The amount of the film-forming substance used is less than that necessary to coat the oil particles with a continuous thick, resinous coat. The use of a minimal workable amount of the film-forming material with respect to the oil is preferred, but is not a critical feature of the invention. However, the relatively thin coating thus produced appears to allow improved lubricatron.
A primary advantage of the tableting lubricant of the present invention is its dry-mixable character which renders it easily mixed and homogenized with various powdered tabletable materials. This characteristic may be defined as the ability of the lubricant to be homogeneously mixed with dry powders as if it were itself a completely dry powder. This characteristic does not imply that the particles alone are completely freeflowing but rather that when mixed with at least an equal weight of a dry powder for tableting the mixture are free-flowing. When the lubricant particles are dispersed in water no surface scum is produced and the solution produced is uniform.
The tabletable materials which can be lubricated with the coated oil particles can be any materials which are cohesive enough when compressed to form and retain a tablet shape. Such materials can, for example, be disinfectants, germicides or oral hygienic compositions, which disintegrate when placed in water to form solutions of various types. inclusion of quarternary ammonium compounds such as cetylpyridinium chloride are particularly useful due to their surface tension reducing properties as well as their bactericidal properties. The preferred materials are water-soluble tabletable compositionwhich are capable of dissolving to produce clear solutions, especially effervescent mixtures comprised of an alkali metal carbonate or bicarbonate and an acid such as malic, citric or tartaric acid, which mixtures are capable of rapidly releasing carbon dioxide upon addition of water thereto. When the carbon dioxide has been released, the solution formed is useful for its alkalizing properties when taken orally. Uniform appearance is a desirable characteristic for such solutions.
Various therapeutic compositions can also be tabletedby use of the coated oil particles. Such compositions can be composed of at least one therapeutic agent, a water-soluble excipient, and any necessary coloring agents, flavoring agents, diluents, binders or disintegrato'rs. If necessary, binders may be added to the tabletable composition to promote cohesion. Also compositions for the production of effervescent tablets for producing flavored beverages can be lubricated by the coated oil lubricant. All of such compositions presently known are tabletable in that they are cohesive when compressed; however, most of such compositions can be tableted only by hand, since they cause binding and scoring of the punches and dies of power-driven tableting machines. In order to attain commercial production speeds a tableting lubricant such as that of the present invention must be employed to reduce surface friction and internal compression friction.
The coated oil particles of the present invention can be used as the sole lubricant or can be employed in conjunction with other lubricants when such are included in the tabletable composition, since the coated oil particles are compatible with other lubricants. Moreover, the coated lubricant oil particles can be substituted in whole or in part for various other materials which function as tablet lubricants during compression. Also the coated lubricating oil particles may be made from nontoxic materials which are generally accepted for use in pharmaceutical and food preparations.
When amounts of the coated oil particle lubricant of about 0.5 to 2 percent of the weight of the lubricated tabletable material are employed tableting rates from the low noncommercial rates up to about 5,000 tablets per minute on rotary tableting machines containing 49 punch and die sets can be employed. Each punch and die set produces approximately 102 tablets per minute in such machines. On a rotary machine containing 33 punch and die sets tablets may be compressed at a rate of 76 tablets per minute per set for a total production of about 2,500-tablets per minute. Generally, amounts of at least about 0.5 percent of the coated oil particle lubricant based on the total weight of the lubricated tabletable material are suffrcient to allow high-speed tableting. When amounts of the lubricant up to about percent are employed the amount of oil is so small that the oil is completely dispersible in the solution formed and hence a uniform solution results. When the lubricant is used as one of two or more tableting lubricants a proportionally smaller amount may be employed.
The coated lubricant oil particles are manufactured by the steps of l) preparing at room temperature, an oil-in-water emulsion of the lubricating oil which contains in the water phase, an oil-insoluble film-forming substance in the proportion of about I to 9 weight parts per one weight part of the lubricating oil, (2) maintaining the emulsion at about 15 C. or above, (3) spraying the emulsion into a moving air stream having an initial temperature prior to contact with the emulsion of about from 150 C. to 290 C., (4) drying the emulsion to a moisture content of about 2 to percent and (5) collecting the dried, coated oil particles. The proportion of 2 to 4 weight parts of the film-forming substance per 1 weight part of the lubricating oil is preferred in order to remain well below the 9:1 limit where the oil content becomes insufficient. A final water content of about 3to about 5 percent and temperatures in a range of about C. to about 40C. for step (2) are preferred.
Further, it has been found that the higher air temperatures, in the range of about 240 C. to about 265 C. are preferred. The drying process can be carried out by allowing the emulsion to be sprayed into the moving air stream at a low-pressure differential from a rotating spray wheel or a nozzle.
The moisture content of the coated oil particles can be readily controlled by varying the emulsion flow rate at a constant air temperature and air flow rate. Conversely the emulsion flow rate can be held constant and the air flow rate varied. The air stream does not have to be specially dried in order to have low-humidity, since the equilibrium humidity at temperatures in the above range is sufficiently low to provide quick drying of the excess water from the emulsion formed.
The process of drying is preferably carried out in standard spray-drying equipment wherein an emulsion outlet is associated with a distribution wheel which spins the emulsion out into the gas space enclosed by the apparatus. In such apparatus the wheel is spun at about 40,000 r.p.m. by an electric motor or by application of air pressure to a turbine connected with the wheel. The inlet ports for the heated air stream are spaced near the distribution wheel and the dry-mixable coated oil particles are collected as a powder at the bottom of the spray drying apparatus. A cyclone separator can be employed to separate the particles from the air stream if desired. Most driers have at least one secondary recovery cyclone separator. The air as it leaves the drier with the particles has a temperature ofabout 70C. to 115 C.
While spray drying is the preferred process, other methods such as lyophilization can also be used to dry the emulsion.
The emulsion for the above process can be prepared by making a solution of a water-soluble oil-insoluble film-forming substance with as little water as necessary in order to form the solution, adding thereto the lubricating oil and emulsifying by vigorous agitation. Other orders of addition can also be employed. Additional water may be added to the thus formed emulsion in order to attain the desired spray characteristics, with the caution that water should not be added to the point where the ability to drive off such water is exceeded. Also, nonaqueous continuous phases can be used for the emulsion providing such are compatible with all components.
The film-forming substance can be any of a broad range exemplified by: water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea plant derivatives, agaragar, or synthetic film-forming substances such as polyvinylpyrrolidone. The water soluble gums can be gum arabic (gum acacia), pectin, gum tragacanth, gum karaya, guar gum, locust bean gum, and starch gum (dextrin) in either natural or modified form such as carboxylated dextrin. The modified celluloses can be ethers or esters such as hydroxypropyl methyl cellulose or carboxylmethyl cellulose. Proteinaceous materials which may be employed are, among others, gelatin, albumin and casein. Various polymeric sea plant derivatives such as algins, alginates and carragheenates can also be employed. The synthetic film-forming substances can be either water-soluble or water dispersible.
Generally, these substances are polymeric in nature and form resinous layers about the oil particles upon being dried. They are also oil-insoluble in the lubricating oil with which they are used and are, preferably, water-soluble for convenience in forming the emulsion.
The dextrins or starch gums are particularly preferred for the film-forming material since they are highly oil-insoluble and water-soluble and release bound water in a rapid manner during spray drying.
The lubricating oil which is coated with the above filmforming substance can be any of the normally employed viscous vegetable, animal, synthetic or mineral oils including those which have been heretofore used for providing tableting lubrication. Examples of vegetable oils are those obtained from the following sources: corn, cotton seeds, coconuts, peanuts, olives, soy beans, sun-flower seeds, flax seeds, palm kernels, safflower seeds, etc. Examples of animal oils are: seal, whale, cod liver, and neats foot oils. Examples of synthetic oils are polyethylene glycols of the molecular weight range 250 to 2,000. The mineral oils usable are those which are highly purified, such as refined petroleum distillate. These oils may be hydrogenated as desired to provide greater saturation of the fatty acid molecules thereof.
It is generally preferred to employ such hydrogenated oils having viscosities in the range of to centipoises (c.p.s.) and having good heat and oxidative stability. Such oils are resistant to microbial attack and do not change chemically during the spray drying process. Purified or refined oil of the same viscosity range are also preferred since their properties can be reproducible controlled.
Another variation of this invention is to incorporate any desired flavoring agents into the oil prior to forming the coated oil particles. Essential oils are particularly suited for this manner of inclusion into the lubricant particles.
DESCRIPTION OF THE PREFERRED EMBODIMENT The preferred lubricant particles are made by spray drying an emulsion formed from a mixture of a heat and air (oxygen) stable refined vegetable oil having a viscosity in the range of about 120 to I40 c.p.s. and a starch gum solution. The emulsion is dried by spraying it into an air stream maintained at about C. to 265 C. which leaves the spray drier at a temperature of about 1 l0+ C. The resulting coated oil particles have a moisture content of about 2 to 4 weight percent. are dry-mixable with powdered materials and provide lubrication for the same upon tableting.
These and other aspects of the present invention will be apparent to those skilled in this art from the following examples which are intended to be illustrative and not limitative. The concentrations of components are stated as weight percent of the weight of the lubricated material as tableted. Many of the illustrative examples show use of the coated lubricant particles in effervescent formulations since the attainment of lubrication in such systems is known to be difficult and therefore. proof of such use is a vigorous test of performance of a tableting lubricant.
EXAMPLE I Emulsion Components Weight g Weight Percent Gum acacia L600 20 Peanut oil 400 Deonized water 6,000 75 TOTALS 8.000 3. I00
A solution of the gum acacia was made by adding the deionized water thereto. The emulsion was formed by mixing the peanut oil with this solution in a laboratory blender at room temperature.
The emulsion was dried in a standard spray drier having an atomizing wheel centrally disposed in the upper portion of the drying chamber, an air inlet port equipped with a heater spaced directly below the atomizing wheel, and an outlet port at the bottom of said chamber for removing the particles and the air. The emulsion was fed through a conduit tube from a holding tank to the atomizing wheel and the coated oil particles were collected by a cyclone separator connected to the outlet port. The drier used was a NERCO-NlRO Portable Spray Drier manufactured by Nichols Engineering and Research Corporation, New York, N. Y.
The emulsion was used at about room temperature and was placed in the holding tank and agitated until it was fed to the atomizing wheel.
The inlet air temperature was maintained at 220 C. to 230 C. and its flow through the chamber was at a rate sufficient to reduce the moisture of the dried lubricant particles to about 2 percent to 4 percent by weight. The exit air temperature was 70 C. to 80 C.
The atomizing wheel was rotated at about 40,000 rpm. by supplying air to a connected drive turbine at a pressure of 5.8 to 6.2 kg./cm.
The weight of the coated oil particles collected at the bottom of the spray drier was 1,880 g., indicating a weight loss of 76.5 percent based on the emulsion weight. The dried particles had a moisture content of 4.45 percent (determined by toluene distillation) due to the retention of bound and partially bound water by the gum acacia. The moisture was further lowered to about 4 percent by drying the particles in a forced air oven at about 50 C. for 16 hours. The weight ratio of gum acacia to the oil in these particles was about four to one.
The spray dried coated oil particles were then used to provide lubrication for effervescent beverage tablets of the following formulation.
The lubricated timetable composition was prepared by separately drying all components except the citric acid and then mixing the coated oil particles with components 3 and 4. The remainder of the components were then blended with this premix and the formulation tableted at a commercial rate on a single punch tableting machine with the result that good lubrication was achieved. The tablets were one inch diameter and were compressed to a hardness of about 3 to 3.5 kg. as measured by a Stokes hardness tester. The average tablet weight was about 3 g. for a total of nearly 3,000 tablets.
Another smaller batch of the above formulation was prepared with similar coated oil particles except that no dryingof the components was carried out. The formulation was likewise tableted on a single-punch press at a commercial rate to an average hardness of about 3.9 kg. The tablets were 1 inch in diameter and an average of 0. 156 inches thick. During tableting good flow of the formulation from the hopper into the die cavity was experienced. The formulation contained 9 percent by weight of the coated oil particles for a total of 273 mg. on the basis of the individual tablet weight.
A number of these tablets were dissolved in water at about 3 C. to 5 C. with the result that the average disintegration time was about 150 seconds. Upon dissolution the tablets produced a cherry flavored effervescent beverage. The oil content in these tablets was about 54.6 mg. oil per tablet.
It was significant that the lubricant particles provided adequate lubrication for the effervescent beverage formulations which could only have been tableted by hand, if at all, in the absence of the coated oil particles. Further, the coating of the oil particles with the film-forming gum acacia rendered them dry-mixable in which condition they could be directly mixed with the other dry ingredients of the formulation and tableted without difficulty.
The starch gum used was a stable corn dextn'n obtained from National Starch and Chemical Company Inc., New York, N. Y., under the trade name of NADEX 772." It has the following characteristics: viscosity, to M0 c.p.s. particle size, 98 percent of the powdered gum passes through a 40 mesh screen U.S.' Standard); and color, light tan.
The vegetable oil was obtained from Durkee Famous Foods, Inc. Cleveland, Ohio under the trade name DURKEX 500." It is a high quality refined domestic vegetable oil having good heat and air (oxygen) stability and resistance to microbial attack. The free fatty acids content was 0.05 percent maximum, the oxygen stability was 450-500 hrs. as measured by the Active Oxygen Method (Tentative Method Cd 12-57, revised 1959 published in Official and Tentative Procedures of the American Oil Chemists Society, 3rd Ed., I966, Chicago, Ill), and the Wiley melting point was 22+ F. The major contents of the fatty acids moieties were: palmitic 8 to l0 percent, stearic 2 to 4 percent, oleic 43 to 47 percent and elaidic 39 to 43 percent, and linoleic I to 3 percent.
The starch gum was placed in a planetary mixer, the oil added thereto, and the resulting mixture stirred at a high speed. When the oil appeared uniformly dispersed two-thirds of the water was added and the mixing was continued. When a uniform dispersion was formed, the remaining water was added and the entire mixture was transferred to a mixer until a homogeneous emulsion was formed.
This emulsion was spray-dried in a manner similar to that employed for example I, above. The air inlet temperature was 2 l0* C. with an average of 212 C. to 213 C. The atomizing wheel was rotated at 40,000 rpm. and the coated oil particles were collected at the bottom of the drier as a relatively dry powder. The exit air temperature was I l0+ C. No further drying of these particles was found to be necessary. The coated particles had a weight ratio of starch gum to vegetable oil of two to one.
The coated oil particles were then used to lubricate tablets having the following formulation:
Tablet Formulation Weight. g.
l. Coated oil particles 37.5
2. Citric acid (anhydrous) 1.4560
3. Sodium bicarbonate 970.0 4. Lemon-Lime flavor 40.0 5. FD andC Blue No. I dye 0.5 6. FD and C Yellow No.5 dye 5.0 7. Tartaric acid I 10.0 8. Ascorbic acid l().0 9. Sodium cyclohexylsull'amate l l4.() 10. Sodium saccharin 28.0
TOTAL 2.77l.0
The formulation was prepared by drying all components except l and 4. Components i, 4, 5 and 6 were mixed and passed through a sieve screen until uniform. Then components 3 and 7-10 were added in order of their decreasing amounts and the resulting mixture blended with the citric acid (component No. 2). The mixed formulation was tableted at a commercial rate on a single-punch machine.
The tablets produced had high strengths of 44.5 to 5.5 kg. as measured on a standard Stokes hardness tester. The tablets had an average weight of 2.771 g. and were 1 inch in diameter and about 0.145 inch thick. The tablets disintegrated in 16 C. water in 60 to 65 seconds. Upon dissolution the tablets produced a lemon-lime flavored effervescent beverage which had a pleasing taste. No oily taste could be perceived in the beverage by a panel of live persons each of whom tasted samples of beverages produced with four different tablets.
The concentration of the coated oil particles in the formulation prior to tableting was about 1.36 percent on the basis of the nonlubricated materials or about 37.5 mg. per tablet. The concentration of oil in the tablets was l2.5 mg. per tablet which is low enough so that this amount is dispersible in the volume of water used to dissolve the beverage tablet.
The tablets produced were considered well lubricated and the formulation used for their production handled easily, resulting in the conclusion that the coated particle lubricant provide adequate lubrication for this difiiculty tabletable composition.
EXAMPLE lll The starch gum and the oil were the same as used for example ll, above. The vegetable oil was placed in a planetary mixer and the powdered starch gum was added thereto with mixing at a low speed. Two-thirds of the water was then added and the low-speed mixing continued until a primary emulsion was formed. The remaining water was added with continued mixing at increasing speeds. The mixture was then transferred to a homogenizer and mixed until a thoroughly homogeneous emulsion was formed.
This emulsion was introduced into a spray drier and dried in a manner similar to the process described in example I, above. The air inlet temperature was held at 2l0tl0 C. while the exit temperature was I l1l0 C. Approximately 1,350 g. of dry-mixable coated oil particles were obtained. The particles had a weight ratio of starch gum to oil of two to one.
Three parts of this coated oil product were mixed with one part of a coated lubricant which was a product of a run made with the same emulsion at the same drying conditions, except for the exit air temperature which was lO0tl 0 C. The resulting mixture was used in the tablet formulation set out below:
Components 2-7 were separately dried and components 6 and 7 were then blended with components 9 and 10 in a mortar prior to adding components 1, 4, 5 and 8. The lubricated mixture was then further mixed by hand screening and transferred to a blender. Components 2 and 3 were added and the dry mix blended for 5 minutes. The blended mixture was stored in double walled polyethylene bags in a low-humidity area prior to tableting.
The mixture, containing 1.82 percent of the spray-dried coated oil particles on the basis of the weight of nonlubricated materials, was tableted on a single punch machine. These tablets were I inch in diameter and 0.137 inch thick. They disintegrated in 4 C. to 5 C. water in an average of seconds and showed a hardness of 4 to 5 kg. as measured on a hardness tester.
Some of the tablets were packaged in covering pieces of a metal foil -polymer laminate by heat-sealing peripheral areas of the pieces. These packaged tablets were subjected to a stability study in which different groups were stored at room temperature, R. T., (22 C.) at 40 C. and 50 C. The properties and characteristics measured were the tendency for the foil package to puff, taste and odor of the beverage formed upon disintegration, tablet appearance, disintegration characteristics, tablet hardness, and weight of ascorbic acid per tablet. The tendency to puff is determined by measurements of the package thickness. Appearance is a determination of change in the surface of the tablet. The disintegration characteristics measured were the time required for disintegration in water, the length of time required for the effervescing tablet to rise to the surface of the water, and the amount of solid residue remaining in the bottom of the body of water.
A panel of eighteen persons tested the beverages resulting from disintegration of the tablets for taste and odor characteristics. The test beverages were compared with control beverages formed by dissolution of tablets stored at 4 C. The test beverage and control beverage were presented so that each member of the panel tested a total of three beverages and at least one each of a control and test sample. lf twelve members could not pair two of the beverages with respect to taste or odor, no significant difference (NSD) between the control and that test sample was recorded. The tablet hardness was tested on a standard Stokes hand tester and the weight of ascorbic acid per tablet was determined by conventional analysis.
The testing program was conducted for one year at room temperature. 3 months at 40 C. and one month for 50 C. The results arent out in table 1, below, wherein only partial testing was carried out in the early periods according to established procedure for testing such tablets.
tested for one year. The stability studies on the lubricant particles are set out in table 2, below, wherein the percentage water was determined by the Karl Fischer method and the other evaluations have the same meanings as in table 1, above.
l Determined by other extraction.
From table 2 it can be seen that the coated oil lubricant of the type described in this example is stable with respect to its appearance, taste and odor characteristics and its oil content and hence is an excellent lubricant for tabletable compositions.
This coated oil lubricant product can be incorporated into the following type of formulation:
Tablet Formulation Weight, g.
I. Coated oil particles 500 2. Citric acid (anhydrous) l7,6l9 3. Sodium bicarbonate 26.250 4. Monocalcium phosphate 3,3l5
TOTAL 47,484
Ingredients 2-4 can be separately oven dried and then mixed with ingredient l. The resulting formulation is tableted on a rotary tableting machine. The resulting tablets show high hardness and an average dissolution time of about seconds in room temperature water. During this tableting, good flow and tableting characteristics are apparent, which indicates 45 that the coated oil particle lubricant of this invention is usable in a concentration as low as about 0.63 weight percent based on the weight of the non-lubricated tabletable ingredients. These tablets will disintegrate in water to produce an alkalizing solution suitable for internal use.
EXAMPLE Vl Emulsion Components Weight, g. Weight Percent Polyvinylpyrrolidone 1.000 33.4 Refined vegetable oil 500 [6.6 Water L500 500 TOTALS 3,000 |00.0
Ten weight parts of the coated oil particles thus produced, were mixed with 500 weight parts of dicalcium phosphate containing a small proportion of sugar and cornstarch. and the resulting mixture was blended by passing it through a 24 mesh screen (U.S. Standard). The tablet composition was tableted on a single punch press machine fitted with 15/32 inch diameter punches. The tablets obtained were of excellent quality and demonstrated excellent lubrication during their formation. The tablet is usable for placebo applications.
in summary the coated-oil-particle lubricant is produced by spray drying and is usable to provide lubrication for tabletable compositions.
What is claimed is:
1. In the process of imparting free-flowing dry, powdery lubrication for the surfaces of the punch and die walls of highspeed power-driven machines producing tablets by compressing a dry, free-flowing powdered tabletable material otherwise causing binding and scoring of the punches and dies of power-driven tableting machines, aiding the flow of such material into the dies of tableting machines and, upon compression and subsequent ejection of the tabletable material, aiding in maintaining the punch and die surfaces free from any retained material which would otherwise, if allowed to build up, cause poor tableting characteristics,
the improvement comprising homogeneously intermixing with said material prior to compression thereof, as the essential lubricant, a dry-mixablefree-t'lowing lubricant powder comprising lubricating Oll particles coated with an oil-insoluble, water soluble film-fonning substance,
compressing the free-flowing, dry, powdery homogeneous intermixture into cohesive tablets in the punch and dies of a high-speed power-driven tablet machine,
ejecting the tablets from the dies,
repeating said compressing and ejecting steps at optimum high-speed tableting rates permitted for each punch and die set in such machine, with the result that the punch faces and die wall surfaces of high-speed power-driven tablet machines are free from any visible retained material which would otherwise, if allowed to build up, cause poor tableting characteristics,
said lubricating oil particles being selected from the group consisting of vegetable .oils, mineral oils and synthetic polyethylene glycols of the molecular weight range 250 to said oil-insoluble, water-soluble film-forming substance being selected from the group consisting of water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea-plant derivatives, agar-agar and synthetic film-forming polymers.
2. The process of claim 1 wherein said lubricant is used in an amount of at least about 0.5 percent based on the weight of said powdery homogeneous intermixture.
3. The process of claim 1 wherein said particles have an average diameter of about from I micron to 500 microns.
-4. The process of claim 1 wherein said lubricating oil is an air and heatstable vegetable oil.
5. The process of claim 1 wherein said film-forming substance is selected frOm the group consisting of water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea plant derivatives, agar-agar, water-soluble synthetic polymers and water dispersible synthetic polymers.
6. The process of claim 1 wherein said powdered tabletable material includes an effervescent mixture of a base and an acid.
7. The process of claim I wherein about from i to 9 weight parts of said film-forming substance are present to l weight part of said lubricating oil.
a a i a ag UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3 ,619 ,462 Dated November 9, 1971 Inventofl Allen I. Dines, et a1.
It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Column 1, Line 67, Change "therefore" to -therefor-.
Column 2, Line 11, Change "50" to -500-.
Column 4, Line 38, Change "molecules" to -moieties-.
Line 45, Change "reproducible" to -reproducibly-.
Column 5, Line 5, Change "Deonized" to -Deionized.
Column 5, Line 66, Change "timetable" to --tabletable-.
Column 7, Line 24 Change "44.5" to -4.5-.
Column 8, Line 48 Immediately following "surface" insert color-.
Line 68 Change "aren't to -are set-.
Column 10, Line 66, Change "was" to --were.
Column 11, Line 67, Change "an" to --and-.
Line 68, Immediately following "operated" insert -at.
Column 12, Line 42 Immediately following "vegetable oils" insert "animal oils,--.
Signed and sealed this 6th day of February 1973.
GRC/d (SEAL Attest:
EDWARD M.FLJTCHER ,JR. ROBERT GOTTSCHALK Attesting Officer Commissioner of Patents

Claims (6)

  1. 2. The process of claim 1 wherein said lubricant is used in an amount of at least about 0.5 percent based on the weight of said powdery homogeneous intermixture.
  2. 3. The process of claim 1 wherein said particles have an average diameter of about from 1 micron to 500 microns.
  3. 4. The process of claim 1 wherein said lubricating oil is an air and heat stable vegetable oil.
  4. 5. The process of claim 1 wherein said film-forming substance is selected from the group consisting of water-soluble gums, modified celluloses, proteinaceous materials, polymeric sea plant derivatives, agar-agar, water-soluble synthetic polymers and water dispersible synthetic polymers.
  5. 6. The process of claim 1 wherein said powdered tabletable material includes an effervescent mixture of a base and an acid.
  6. 7. The process of claim 1 wherein about from 1 to 9 weight parts of said film-forming substance are present to 1 weight part of said lubricating oil.
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US4583487A (en) * 1983-09-02 1986-04-22 Wood Horace G Method and apparatus for cyclically dispensing lubricants and colorings for use in injection molding machines
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US20050079253A1 (en) * 2003-10-10 2005-04-14 Hiroshi Nakamura Bilayer edible sheet
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US20080254119A1 (en) * 2007-04-16 2008-10-16 Wyeth Imbedded liquid lubricants for tableting
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US3210208A (en) * 1962-05-01 1965-10-05 Smith Kline French Lab Process of coating organopolysiloxane particles
US3382150A (en) * 1962-05-01 1968-05-07 Smith Kline French Lab Spray-dried coated organopolysiloxane oral pharmaceutical or veterinary composition
US3355392A (en) * 1963-10-18 1967-11-28 West Laboratories Inc Alkaline germicidal cleaner with color indicator

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3908003A (en) * 1971-07-02 1975-09-23 American Home Prod Enrobed solid hydrophobic tableting lubricants and compositions
US3927196A (en) * 1971-07-02 1975-12-16 American Home Prod Soluble capsules
US4583487A (en) * 1983-09-02 1986-04-22 Wood Horace G Method and apparatus for cyclically dispensing lubricants and colorings for use in injection molding machines
US4567613A (en) * 1984-05-08 1986-02-04 Frank Meehan Method and article for neutralizing offensive odors
US5922351A (en) * 1991-03-27 1999-07-13 Bayer Corporation Lubricants for use in tabletting
US20050079253A1 (en) * 2003-10-10 2005-04-14 Hiroshi Nakamura Bilayer edible sheet
US20060039973A1 (en) * 2004-08-19 2006-02-23 Mary Aldritt Effervescent composition including water soluble dietary fiber
WO2008130883A1 (en) * 2007-04-16 2008-10-30 Wyeth Embedded liquid lubricants for tableting
US20080254119A1 (en) * 2007-04-16 2008-10-16 Wyeth Imbedded liquid lubricants for tableting
AU2008242256B2 (en) * 2007-04-16 2011-11-03 Pf Consumer Healthcare 1 Llc Embedded liquid lubricants for tableting
RU2473243C2 (en) * 2007-04-16 2013-01-27 Вайет Integrated into tablets liquid lubricants for tabletting
EP2599394A1 (en) * 2007-04-16 2013-06-05 Wyeth LLC Embedded liquid lubricants for tableting
RU2615823C2 (en) * 2007-04-16 2017-04-11 Вайет Liquid lubricant for tableting, integrated into tablets
RU2615823C9 (en) * 2007-04-16 2017-07-12 Вайет Liquid lubricant for tableting, integrated into tablets
US11013251B2 (en) 2007-04-16 2021-05-25 PF Consumer Healthcare 1, LLC Embedded liquid lubricants for tableting
US20150217489A1 (en) * 2014-02-04 2015-08-06 Kikusui Seisakusho Ltd. Compression Molding Machine and Method of Producing Molded Product
US9555563B2 (en) * 2014-02-04 2017-01-31 Kikusui Seisakusho Ltd. Compression molding machine and method of producing molded product

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