US3554788A - Water dispersible nonwoven fabric - Google Patents
Water dispersible nonwoven fabric Download PDFInfo
- Publication number
- US3554788A US3554788A US3554788DA US3554788A US 3554788 A US3554788 A US 3554788A US 3554788D A US3554788D A US 3554788DA US 3554788 A US3554788 A US 3554788A
- Authority
- US
- United States
- Prior art keywords
- water
- binder
- nonwoven fabric
- polymer
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 124
- 239000004745 nonwoven fabric Substances 0.000 title abstract description 29
- 239000000835 fiber Substances 0.000 abstract description 33
- 229920000642 polymer Polymers 0.000 abstract description 32
- 239000002195 soluble material Substances 0.000 abstract description 28
- 238000004132 cross linking Methods 0.000 abstract description 9
- 229920003023 plastic Polymers 0.000 abstract description 6
- 239000004033 plastic Substances 0.000 abstract description 6
- 239000011230 binding agent Substances 0.000 description 54
- 239000004744 fabric Substances 0.000 description 34
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 5
- 229920000297 Rayon Polymers 0.000 description 5
- 238000009960 carding Methods 0.000 description 5
- 239000000661 sodium alginate Substances 0.000 description 5
- 235000010413 sodium alginate Nutrition 0.000 description 5
- 229940005550 sodium alginate Drugs 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- 210000004209 hair Anatomy 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 238000009472 formulation Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920000058 polyacrylate Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- -1 urine Substances 0.000 description 3
- 229920003176 water-insoluble polymer Polymers 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 244000303965 Cyamopsis psoralioides Species 0.000 description 1
- AEMOLEFTQBMNLQ-VANFPWTGSA-N D-mannopyranuronic acid Chemical compound OC1O[C@H](C(O)=O)[C@@H](O)[C@H](O)[C@@H]1O AEMOLEFTQBMNLQ-VANFPWTGSA-N 0.000 description 1
- IAJILQKETJEXLJ-UHFFFAOYSA-N Galacturonsaeure Natural products O=CC(O)C(O)C(O)C(O)C(O)=O IAJILQKETJEXLJ-UHFFFAOYSA-N 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 230000002175 menstrual effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001206 natural gum Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
- A61L15/225—Mixtures of macromolecular compounds
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15203—Properties of the article, e.g. stiffness or absorbency
- A61F13/15211—Properties of the article, e.g. stiffness or absorbency soluble or disintegratable in liquid
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/608—Including strand or fiber material which is of specific structural definition
Definitions
- a water dispersible nonwoven fabric comprising a layer of overlapping, intersecting fibers bonded with a water insoluble, substantially water insensitive, film-forming, nonself-crosslinking polymer containing a water soluble material having pseudo-plastic flow properties uniformly distributed throughout the polymer.
- This invention relates to a new nonwoven fabric which is readily dispersible in water and is flushable.
- Nonwoven fabrics have gained wide acceptance in disposable areas such as sanitary napkins, diapers, bandages, etc.
- a major problem with these disposable products has been the manner of disposing.
- One technique for disposing is incineration; however, this cannot always be done and in many instances, depending upon the fibers used and binders used the problems of burning are greatly increased.
- it is difiicult to burn such products in the homev and if such products have been used in various medical end uses there are even further problems of burning with regard to contamination.
- Most of these nonwoven fabrics require wet strength so that they will be functional during many of their end uses and hence, they are not readily flushable down home water closets or industrial sewer systems as they will readily plug sewers and septic systems.
- a bonded nonwoven fabric which has good strength when dry, reasonable strength in the presence of most body fluids, such as urine, blood, menstrual fluid, etc., yet is readily dispersible in water and may be flushed in the home water closets and disposed in standard sewer systems or septic systems.
- My improved fabric comprises a layer of overlapping, intersecting fibers and from about 4 percent to about 35 percent by weight of fabric of binder distributed in the fiber layer.
- My binder comprises from about 70 percent to about 90 percent of a water insolu'ble, substantially water insensitive, film-forming, nonself-crosslinking polymer. Uniformly distributed throughout the polymer is a water soluble material having pseudo-plastic flow properties.
- the fabric In use, the fabric has good dry strength depending upon the amount of binder applied to the fabric and the manner in which it is applied yet when placed in water the soluble portion of the binder is dissolved and disrupts the globules of binder into very small globules which readily allow the fibers to disperse and the fabric to be flushed.
- the dissolving out of the water soluble portion of the binder prevents the binder from adhering to itself and to other fibers and greatly reduces the strength of the fabric and allows the fibers to be readily dispersed with little, if any, agitation.
- FIG. 1 is a plan view of a bonded nonwoven fabric in accordance with the present invention
- FIG. 2 is a greatly enlarged cross-sectional view taken along line 22 of FIG. 1;
- FIG. 3 is another embodiment of a water dispersible nonwoven fabric in accordance with the present invention.
- FIGS. 1 and 2 there is shown the water dispersible nonwoven fabric 10.
- ice fabric comprises a layer of overlapping, intersecting, textile length fibers 11 and substantially uniformly distributed throughout this fibrous layer are globules of binder 12.
- these globules of binder comprise for the most part a material 15 which is not water sensitive but adheres readily to the fibers 16.
- This material is a water insoluble, film-forming, nonselfcrosslinking polymer. Uniformly distributed throughout this material is a water soluble material 17.
- FIG. 3 there is shown a nonwoven fabric 20 comprising a layer of overlapping, intersecting, textile fibers 21 with a binder distributed in a predetermined pattern 22 over this layer, the pattern being a series of horizontal wavy lines.
- the binder comprises a nonself-crosslinking polymer '23 which is not water sensitive and uniformly distributed throughout the binder areas is a water soluble material 2.4.
- the base layers suitable for conversion into the fabric of the present invention may 'be formed by carding, garnetting, air deposition, water deposition and any of the various techniques known in the art.
- the fibers in the layer may be oriented predominantly in one direction as in a card web or a card Web laminate or they may be substantiailly isotropic, that is, have equivalent strength in all directions if desired.
- the web is fairly thin and should weigh between to 400 grains per square yard.
- Uniform fiber distribution is an important characteristic particularly in fabrics which must possess a substantial amount of strength, and be free of weak spots due to lack of uniformity.
- 'Uniform webs may lbe produced by carding in which case it is advantageous to use fibers which have good carding characteristics and can be blended into a uniform carded web with facility.
- Fibers of viscose rayon and cotton are both satisfactory in this respect.
- the base layer may comprise natural fibers such as cotton, jute, or wool.
- the length of the fiber is also important in producing the fabrics of the present invention.
- the length should usually be a minimum of inch in order to produce uniform webs in the carding operation and it is preferred that the length be 1 /2 inches or less so that the fibers will not rope when they are dispersed in water. It has been found that fibers having a length of greater than 2 inches when placed in the fabric, though the fibers will disperse and separate in water, their length tends to form ropes of fibers which is undesirable when flushing in home water closets.
- the binder may be deposited on the layer by printing, spraying, impregnating or by other techniques wherein the amount of binder may be metered and the binder can be distributed uniformly throughout the web.
- the binder may be applied over the entire surface of the layer or it may be distributed in a multiplicity of small closely spaced areas.
- the binder may be distributed in lines running across the width or at an angle to the width of the web or in separate small shaped areas having circular, angular, square, or triangular configurations. It is preferred that when the binder is applied to the fibrous layer there be left unbonded areas in the layer. These unbonded areas of fibers readily absorb water which attacks the binder areas and makes the fabric dispersible in shorter periods of time.
- the amount of binder applied should be from about 4 to 35 percent by weight of the fabric. If less than this amount of binder is applied the fabric does not have sufficient strength; whereas, if more than this amount of binder is applied the fabric will not have suitable water dispersibility and be readily fiushable in the home water closet and may lose desirable properties of softness and absorbency. It is preferred that the amount of binder be between about 4 to 12 percent by weight of the fabric in order to produce very quick water dispersibility.
- the binder utilized in producing the nonwoven fabric of the present invention comprises two parts; a water soluble part and a water insoluble substantially water insensitive part.
- the binder should contain from about to percent of the water soluble portion. Minimum amounts of other chemicals such as antifoaming agents, fire retardants, colors, etc., may also be added to the binder.
- the water insoluble portion of the binder must be substantially water insensitive.
- water insensitivity it is meant that films of the binder do not readily blush and have very little, if any, wettability.
- a measure of the wettability or water insensitivity of the polymer is the contact angle which is a measure of the surface energy required to disperse a drop of water on the polymer surface. Hence, the higher the contact angle the more wettable or water sensitive the polymer and the lower the contact angle the more water insensitive the polymer.
- the contact angle goniometer consists of a microscope mounted with its axis horizontal and equipped with a specimen block which can be raised or lowered and moved from side to side.
- the normal eye piece of the microscope is replaced with a protractor eye piece divided into degrees on a rotating scale with a vernier in minutes on a fixed arm.
- the cross hairs in the eye piece divide the field view into quadrants.
- a drop of deionized water is pushed onto the film from a capillary dropper mounted above the specimen block.
- the dropper is an ordinery eye dropper with the tip drawn into a one inch capillary with a diameter just small enough to prevent water from running out of the tube under gravitational force only.
- To assist in dispersing the water from the dropper the tip of the capillary is ground at an angle to the perpendicular.
- the protractor scale is then revolved until its cross hair is parallel to the surface on which the drop is resting.
- the other cross hair is adjusted until it is tangent to the drop at the point of contact with the Surface on which it is resting.
- the angle between the cross hairs inside the drop is read from the protracting scale. This is the advancing contact angle.
- Another technique for measuring contact angles is to place the water on the film and take a cross-sectional picture of the film with the water thereon, enlarge this a suitable number of times, and then measure the contact angle mechanically.
- the contact angle is the sum of the advancing and receding angles divided by two.
- the water insoluble portion of the binder must have a contact angle from about to 70 and preferably from about to If the contact angle is greater than that portion of the binder will be too water sensitive and, hence, will not provide suitable strength in the final fabric; whereas, if the contact angle is less than 50 the binder 4 is too water insensitive and, hence, will not produce a water dispersible fabric in accordance with the present invention.
- the water insoluble portion of the binder must have a degree of wettability such that the contact angle with water on a cast film of such a polymer is between 50 to 70.
- the contact angle of the polymer may be greatly controlled by the surfactant used in the polymerization of the polymer.
- Many of the binder polymers are polymerized in emulsion form, what is termed emulsion polymerization, and in so doing generally various surfactants or soaps are added to aid this polymerization. It is believed that the more surfactant present the more wettable or the less water insensitive the polymer would be.
- polymers are polymerized in the presence of a protective colloid such as polyvinyl alcohol rather than surfactants and such polymers make very suitable water insoluble binder portions in the present invention.
- the water insoluble binder portion must also be filmforming.
- film-forming it is meant that particles of the polymer have the ability to cohere and form a continuous phase at room temperature.
- the water insoluble portion of the binder also must be nonself-crosslinking.
- nonself-crosslinking it is meant that there are no free radicals or functional groups on the polymer which will crosslink with themselves at elevated temperatures.
- Suitable water insoluble, substantially water insensitive, film-forming, nonself-crosslinking polymers are the acrylic resins especially the vinyl acrylic resins, the acetate resins and the butadiene styrene polymers.
- the water sensitive or water soluble portion of the binder may be any of the various water sensitive binders such as hydroxyethyl cellulose, carboxymethyl cellulose, the natural gums such as guar and preferably the alginates such as sodium alginate.
- the important thing is that there be from about 10 to 30 percent of the water soluble material in the binder in the final fabric and that this water soluble material will be substantially uniformly distributed throughout the binder.
- the preferred amount of water soluble material is from 12 to 26 percent with the most preferable amount being 14 to 18 percent. If too little, that is less than 10 percent water soluble material is used, the fabric Will not be water dispersible, whereas if too much water soluble material is used the fabric will not have sufiicient dry strength for most end uses.
- water soluble material is not uniformly distributed throughout the resin polymer globule or binder portion when it is dissolved out it will not sufficiently disrupt the fabric and allow separation of fibers to make the fabric dispersible.
- the uniform distribution of water soluble material through the binder is accomplished by adding the water soluble material to the resin emulsion prior to applying the binder to the fabric.
- water soluble material it is meant that the material actually undergoes a physical change when placed in water in that the water gets inbetween the molecules and breaks up material and that substantially all proportions of material are dissolvable in water.
- the water soluble materials useful in the present invention have pseudo-plastic flow properties and not Newtonian or thixotropic flow characteristics.
- pseudoplastic it is meant that the flow is characterized in that its rate of shear is not proportional to the shearing force but actually that its rate of shear increases in less proportion to the shearing force applied. Another way of saying this is that viscosity increases in less proportion to the shearing force.
- Suitable psuedo-plastic water soluble materials have viscosities of from about 500 to 2,000 centipoises and preferably from about 800 to 1,400 centipoises. The most suitable water soluble materials have viscosities of between 1,100 and 1,200 centipoises.
- the most preferable water soluble material useful in the present invention is a polymer of mannuronic acid and gluronic acid or derivatives of these materials and specifically sodium alginate.
- a fibrous layer of 1% inch, 1% denier extra dull viscose rayon weighing about 252 grains per square yard is formed from standard carding machines.
- a binder having the following formulation is formed:
- This binder formulation is brought to 7.0 with the addition of ammonia.
- This binder formulation is printed onto the fibrous layer in a pattern of horizontal wavy lines of six lines per inch.
- the amount of binder add-on is 12 grains per square yard.
- the resultant fabric has a softness of about 72 and has a machine dry tensile of about 4 pounds per inch of width and a cross direction tensile of about .3 pound per inch.
- a swatch of the fabric six inches by six inches is placed in approximately 600 ml. of water and the water hand stirred being careful not to touch the fabric.
- the fabric disperses in approximately seconds and cannot be removed in a single piece or in a series of pieces from the water.
- a water dispersible, nonwoven fabric comprising a layer of overlapping, intersecting textile fibers, said fibers being from about inch to about 2 inches in length, and from about 4 to 35 percent by weight of the fabric of a binder distributed in said fabric, said binder comprising from about 70 to 90 percent of a water insoluble, substantially water insensitive, nonself-crosslinking, filmforming polymer and from about 10 to 30 percent of a water soluble material having pseudo-plastic flow properties uniformly distributed throughout said polymer, said water insoluble polymer having a contact angle of from about 50 to 70, and said water soluble material having a viscosity of from about 500 to 2,000 centipoises.
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Veterinary Medicine (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Hematology (AREA)
- Public Health (AREA)
- Materials Engineering (AREA)
- Dispersion Chemistry (AREA)
- Textile Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US76605668A | 1968-10-09 | 1968-10-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3554788A true US3554788A (en) | 1971-01-12 |
Family
ID=25075269
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US3554788D Expired - Lifetime US3554788A (en) | 1968-10-09 | 1968-10-09 | Water dispersible nonwoven fabric |
Country Status (5)
Country | Link |
---|---|
US (1) | US3554788A (enrdf_load_stackoverflow) |
DE (1) | DE1950985C3 (enrdf_load_stackoverflow) |
FR (1) | FR2020257A1 (enrdf_load_stackoverflow) |
GB (1) | GB1252054A (enrdf_load_stackoverflow) |
NL (1) | NL6915317A (enrdf_load_stackoverflow) |
Cited By (70)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3702610A (en) * | 1971-04-29 | 1972-11-14 | Kimberly Clark Co | Flushable web containing flushability indicator, and absorbent pads wrapped therewith |
US3804092A (en) * | 1973-01-15 | 1974-04-16 | Johnson & Johnson | Water dispersible nonwoven fabric |
US3881210A (en) * | 1972-03-24 | 1975-05-06 | Scott Paper Co | Flushable, pre-moistened, sanitary wiper and method of manufacturing same |
US3888257A (en) * | 1973-10-01 | 1975-06-10 | Parke Davis & Co | Disposable absorbent articles |
US3939836A (en) * | 1974-02-07 | 1976-02-24 | Johnson & Johnson | Water dispersible nonwoven fabric |
US4063995A (en) * | 1975-10-28 | 1977-12-20 | Scott Paper Company | Fibrous webs with improved bonder and creping adhesive |
US4117187A (en) * | 1976-12-29 | 1978-09-26 | American Can Company | Premoistened flushable wiper |
US4291087A (en) * | 1979-06-12 | 1981-09-22 | Rohm And Haas Company | Non-woven fabrics bonded by radiation-curable, hazard-free binders |
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US4362781A (en) * | 1981-09-21 | 1982-12-07 | Scott Paper Company | Flushable premoistened wiper |
US4406660A (en) * | 1978-12-04 | 1983-09-27 | Rohm And Haas Company | Non woven fabrics suitable for diaper and diaper coverstock |
US5009650A (en) * | 1984-04-13 | 1991-04-23 | Kimberly-Clark Corporation | Absorbent structure designed for absorbing body fluids |
US5013309A (en) * | 1989-04-24 | 1991-05-07 | Kem-Wove Incorporated | Incontinent pad with high absorbent packet |
US5176668A (en) * | 1984-04-13 | 1993-01-05 | Kimberly-Clark Corporation | Absorbent structure designed for absorbing body fluids |
US5210117A (en) * | 1990-03-27 | 1993-05-11 | Korea Research Institute Of Chemical Technology | Resin composition having biodegradability and high absorbency, nonwoven fabric made of the same and pads comprising said fabric |
US5300192A (en) * | 1992-08-17 | 1994-04-05 | Weyerhaeuser Company | Wet laid fiber sheet manufacturing with reactivatable binders for binding particles to fibers |
US5308896A (en) * | 1992-08-17 | 1994-05-03 | Weyerhaeuser Company | Particle binders for high bulk fibers |
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US5487736A (en) * | 1993-11-17 | 1996-01-30 | The Procter & Gamble Company | Multi-topography substrate having selectively disposed osmotic absorbent, incorporation thereof in a disposable absorbent article and process of manufacture therefor |
US5509913A (en) * | 1993-12-16 | 1996-04-23 | Kimberly-Clark Corporation | Flushable compositions |
US5538783A (en) * | 1992-08-17 | 1996-07-23 | Hansen; Michael R. | Non-polymeric organic binders for binding particles to fibers |
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US6586653B2 (en) | 2001-04-03 | 2003-07-01 | Mcneil-Ppc, Inc. | Discrete absorbent article |
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US6599848B1 (en) | 2000-05-04 | 2003-07-29 | Kimberly-Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
US6602955B2 (en) | 2000-05-04 | 2003-08-05 | Kimberly-Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
US6630558B2 (en) | 1998-12-31 | 2003-10-07 | Kimberly-Clark Worldwide, Inc. | Ion-sensitive hard water dispersible polymers and applications therefor |
US6638603B1 (en) | 1997-08-15 | 2003-10-28 | Kimberly-Clark Worldwide, Inc. | Screen printed coating on water-sensitive film for water protection |
US6653406B1 (en) | 2000-05-04 | 2003-11-25 | Kimberly Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
US6683143B1 (en) | 2000-05-04 | 2004-01-27 | Kimberly Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
US20040058605A1 (en) * | 2002-09-19 | 2004-03-25 | Hansen Michael R. | Polysaccharide treated cellulose fibers |
US6713414B1 (en) | 2000-05-04 | 2004-03-30 | Kimberly-Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
US6814974B2 (en) | 2000-05-04 | 2004-11-09 | Kimberly-Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
US6835678B2 (en) | 2000-05-04 | 2004-12-28 | Kimberly-Clark Worldwide, Inc. | Ion sensitive, water-dispersible fabrics, a method of making same and items using same |
US20050000669A1 (en) * | 2003-03-14 | 2005-01-06 | Hugh West | Saccharide treated cellulose pulp sheets |
US20050031841A1 (en) * | 2003-08-05 | 2005-02-10 | Weyerhaeuser Company | Attachment of superabsorbent materials to fibers using oil |
US20050133180A1 (en) * | 2003-12-19 | 2005-06-23 | Hugh West | Densification agent and oil treated cellulose fibers |
US20050178518A1 (en) * | 2004-02-13 | 2005-08-18 | Hugh West | Sodium sulfate treated pulp |
US20060003654A1 (en) * | 2004-06-30 | 2006-01-05 | Lostocco Michael R | Dispersible alcohol/cleaning wipes via topical or wet-end application of acrylamide or vinylamide/amine polymers |
US7144474B1 (en) | 1992-08-17 | 2006-12-05 | Weyerhaeuser Co. | Method of binding particles to binder treated fibers |
US7276459B1 (en) | 2000-05-04 | 2007-10-02 | Kimberly-Clark Worldwide, Inc. | Ion-sensitive, water-dispersible polymers, a method of making same and items using same |
WO2011046478A1 (en) | 2009-10-16 | 2011-04-21 | Sca Hygiene Products Ab | Flushable moist wipe or hygiene tissue |
WO2013015735A1 (en) | 2011-07-26 | 2013-01-31 | Sca Hygiene Products Ab | Flushable moist wipe or hygiene tissue and a method for making it |
US11028537B2 (en) | 2016-12-30 | 2021-06-08 | Kimberly-Clark Worldwide, Inc. | Dispersible wet wipes constructed with patterned binder |
US20220098452A1 (en) * | 2014-07-17 | 2022-03-31 | Knauf Insulation Sprl | Binder compositions and uses thereof |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2518362C3 (de) * | 1975-04-25 | 1984-07-05 | Vereinigte Papierwerke Schickedanz & Co, 8500 Nürnberg | Verwendung von wasserzerfallfähigen Folien als Wäscheschutzfolie für hygienische Zellstofferzeugnisse |
DE2525210C3 (de) * | 1975-06-06 | 1982-04-08 | Vereinigte Papierwerke Schickedanz & Co, 8500 Nürnberg | Saugstoff zur Verwendung in hygienischen Einwegartikeln |
GB2135350B (en) * | 1982-12-21 | 1986-03-12 | Nottingham County Council | Playing surfaces for sports |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1431177A (fr) * | 1965-02-26 | 1966-03-11 | Johnson & Johnson | Produit absorbant contenant une matière cellulosique fibreuse |
-
1968
- 1968-10-09 US US3554788D patent/US3554788A/en not_active Expired - Lifetime
-
1969
- 1969-10-09 NL NL6915317A patent/NL6915317A/xx not_active Application Discontinuation
- 1969-10-09 FR FR6934576A patent/FR2020257A1/fr active Pending
- 1969-10-09 GB GB1252054D patent/GB1252054A/en not_active Expired
- 1969-10-09 DE DE1950985A patent/DE1950985C3/de not_active Expired
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US4117187A (en) * | 1976-12-29 | 1978-09-26 | American Can Company | Premoistened flushable wiper |
US4356229A (en) * | 1978-12-04 | 1982-10-26 | Rohm And Haas Company | Bonded nonwoven fabrics suitable for diaper coverstock |
US4406660A (en) * | 1978-12-04 | 1983-09-27 | Rohm And Haas Company | Non woven fabrics suitable for diaper and diaper coverstock |
US4291087A (en) * | 1979-06-12 | 1981-09-22 | Rohm And Haas Company | Non-woven fabrics bonded by radiation-curable, hazard-free binders |
US4362781A (en) * | 1981-09-21 | 1982-12-07 | Scott Paper Company | Flushable premoistened wiper |
US5009650A (en) * | 1984-04-13 | 1991-04-23 | Kimberly-Clark Corporation | Absorbent structure designed for absorbing body fluids |
US5176668A (en) * | 1984-04-13 | 1993-01-05 | Kimberly-Clark Corporation | Absorbent structure designed for absorbing body fluids |
US6270893B1 (en) | 1989-03-20 | 2001-08-07 | Weyerhaeuser Company | Coated fiber product with adhered super absorbent particles |
US5013309A (en) * | 1989-04-24 | 1991-05-07 | Kem-Wove Incorporated | Incontinent pad with high absorbent packet |
US5210117A (en) * | 1990-03-27 | 1993-05-11 | Korea Research Institute Of Chemical Technology | Resin composition having biodegradability and high absorbency, nonwoven fabric made of the same and pads comprising said fabric |
US6071549A (en) * | 1992-08-17 | 2000-06-06 | Weyerhaeuser Company | Binder treated fibrous webs and products |
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US20030201051A1 (en) * | 1992-08-17 | 2003-10-30 | Weyerhaeuser Company | Particle binding to fibers field of the invention |
US6627249B2 (en) | 1992-08-17 | 2003-09-30 | Weyerhaeuser Company | Method of enhancing blood absorbence by superabsorbent material |
US5538783A (en) * | 1992-08-17 | 1996-07-23 | Hansen; Michael R. | Non-polymeric organic binders for binding particles to fibers |
US5543215A (en) * | 1992-08-17 | 1996-08-06 | Weyerhaeuser Company | Polymeric binders for binding particles to fibers |
US5547745A (en) * | 1992-08-17 | 1996-08-20 | Weyerhaeuser Company | Particle binders |
US5547541A (en) * | 1992-08-17 | 1996-08-20 | Weyerhaeuser Company | Method for densifying fibers using a densifying agent |
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US5807364A (en) * | 1992-08-17 | 1998-09-15 | Weyerhaeuser Company | Binder treated fibrous webs and products |
US5352480A (en) * | 1992-08-17 | 1994-10-04 | Weyerhaeuser Company | Method for binding particles to fibers using reactivatable binders |
US6425979B1 (en) | 1992-08-17 | 2002-07-30 | Weyerhaeuser Company | Method for making superabsorbent containing diapers |
US6395395B1 (en) | 1992-08-17 | 2002-05-28 | Weyerhaeuser Company | Method and compositions for enhancing blood absorbence by superabsorbent materials |
US6391453B1 (en) * | 1992-08-17 | 2002-05-21 | Weyernaeuser Company | Binder treated particles |
US6340411B1 (en) | 1992-08-17 | 2002-01-22 | Weyerhaeuser Company | Fibrous product containing densifying agent |
US5300192A (en) * | 1992-08-17 | 1994-04-05 | Weyerhaeuser Company | Wet laid fiber sheet manufacturing with reactivatable binders for binding particles to fibers |
US5998032A (en) * | 1992-08-17 | 1999-12-07 | Weyerhaeuser Company | Method and compositions for enhancing blood absorbence by superabsorbent materials |
US5308896A (en) * | 1992-08-17 | 1994-05-03 | Weyerhaeuser Company | Particle binders for high bulk fibers |
US5580910A (en) * | 1993-04-12 | 1996-12-03 | Kimberly-Clark Corporation | Self sealing film |
US5576364A (en) * | 1993-08-17 | 1996-11-19 | Kimberly-Clark Corporation | Hydrodisintegratable binder compositions |
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US5466518A (en) * | 1993-08-17 | 1995-11-14 | Kimberly-Clark Corporation | Binder compositions and web materials formed thereby |
US5487736A (en) * | 1993-11-17 | 1996-01-30 | The Procter & Gamble Company | Multi-topography substrate having selectively disposed osmotic absorbent, incorporation thereof in a disposable absorbent article and process of manufacture therefor |
US6022610A (en) * | 1993-11-18 | 2000-02-08 | The Procter & Gamble Company | Deposition of osmotic absorbent onto a capillary substrate without deleterious interfiber penetration and absorbent structures produced thereby |
US5509913A (en) * | 1993-12-16 | 1996-04-23 | Kimberly-Clark Corporation | Flushable compositions |
US5700553A (en) * | 1995-11-16 | 1997-12-23 | Kimberly-Clark Corporation | Multilayer hydrodisintegratable film |
US5840403A (en) * | 1996-06-14 | 1998-11-24 | The Procter & Gamble Company | Multi-elevational tissue paper containing selectively disposed chemical papermaking additive |
US6117525A (en) * | 1996-06-14 | 2000-09-12 | The Procter & Gamble Company | Multi-elevational tissue paper containing selectively disposed chemical papermaking additive |
US5868991A (en) * | 1996-07-26 | 1999-02-09 | Kimberly-Clark Worldwide, Inc. | Method for low temperature injection molding of hydrodisintegratable compositions |
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US5901706A (en) * | 1997-06-09 | 1999-05-11 | Kimberly-Clark Worldwide, Inc. | Absorbent surgical drape |
US6638603B1 (en) | 1997-08-15 | 2003-10-28 | Kimberly-Clark Worldwide, Inc. | Screen printed coating on water-sensitive film for water protection |
US5985396A (en) * | 1997-11-25 | 1999-11-16 | Kimberly-Clark Worldwide, Inc. | Flushable release liners and methods of making the same |
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US6296914B1 (en) | 1997-11-25 | 2001-10-02 | Kimberly-Clark Corporation | Flushable release liners and methods of making the same |
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US6433245B1 (en) | 1997-11-25 | 2002-08-13 | The Procter & Gamble Company | Flushable fibrous structures |
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US6835678B2 (en) | 2000-05-04 | 2004-12-28 | Kimberly-Clark Worldwide, Inc. | Ion sensitive, water-dispersible fabrics, a method of making same and items using same |
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US6586653B2 (en) | 2001-04-03 | 2003-07-01 | Mcneil-Ppc, Inc. | Discrete absorbent article |
US6984770B2 (en) | 2001-04-03 | 2006-01-10 | Graeme Iii Robert J | Discrete absorbent article |
US20040058605A1 (en) * | 2002-09-19 | 2004-03-25 | Hansen Michael R. | Polysaccharide treated cellulose fibers |
US20050000669A1 (en) * | 2003-03-14 | 2005-01-06 | Hugh West | Saccharide treated cellulose pulp sheets |
US20050031841A1 (en) * | 2003-08-05 | 2005-02-10 | Weyerhaeuser Company | Attachment of superabsorbent materials to fibers using oil |
US20050133180A1 (en) * | 2003-12-19 | 2005-06-23 | Hugh West | Densification agent and oil treated cellulose fibers |
US20050178518A1 (en) * | 2004-02-13 | 2005-08-18 | Hugh West | Sodium sulfate treated pulp |
US20070107862A1 (en) * | 2004-02-13 | 2007-05-17 | Weyerhaeuser Co. | Sodium sulfate treated pulp |
US20060003649A1 (en) * | 2004-06-30 | 2006-01-05 | Kimberly-Clark Worldwide, Inc. | Dispersible alcohol/cleaning wipes via topical or wet-end application of acrylamide or vinylamide/amine polymers |
US20060003654A1 (en) * | 2004-06-30 | 2006-01-05 | Lostocco Michael R | Dispersible alcohol/cleaning wipes via topical or wet-end application of acrylamide or vinylamide/amine polymers |
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WO2011046478A1 (en) | 2009-10-16 | 2011-04-21 | Sca Hygiene Products Ab | Flushable moist wipe or hygiene tissue |
US8668808B2 (en) | 2009-10-16 | 2014-03-11 | Sca Hygiene Products Ab | Flushable moist wipe or hygiene tissue |
WO2013015735A1 (en) | 2011-07-26 | 2013-01-31 | Sca Hygiene Products Ab | Flushable moist wipe or hygiene tissue and a method for making it |
US20220098452A1 (en) * | 2014-07-17 | 2022-03-31 | Knauf Insulation Sprl | Binder compositions and uses thereof |
US12351738B2 (en) * | 2014-07-17 | 2025-07-08 | Knauf Insulation, Inc. | Binder compositions and uses thereof |
US11028537B2 (en) | 2016-12-30 | 2021-06-08 | Kimberly-Clark Worldwide, Inc. | Dispersible wet wipes constructed with patterned binder |
Also Published As
Publication number | Publication date |
---|---|
DE1950985B2 (de) | 1978-04-06 |
FR2020257A1 (enrdf_load_stackoverflow) | 1970-07-10 |
DE1950985A1 (de) | 1970-09-10 |
NL6915317A (enrdf_load_stackoverflow) | 1970-04-13 |
GB1252054A (enrdf_load_stackoverflow) | 1971-11-03 |
DE1950985C3 (de) | 1981-09-10 |
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