US3552274A - Pneumatic piston return system for impact tools - Google Patents

Pneumatic piston return system for impact tools Download PDF

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Publication number
US3552274A
US3552274A US732441A US3552274DA US3552274A US 3552274 A US3552274 A US 3552274A US 732441 A US732441 A US 732441A US 3552274D A US3552274D A US 3552274DA US 3552274 A US3552274 A US 3552274A
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Prior art keywords
piston
cylinder
air
annulus
pressure
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Expired - Lifetime
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US732441A
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English (en)
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Paul W Bojan
Robert L Wolfberg
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Signode Corp
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Signode Corp
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00—Hand-held nailing tools; Nail feeding devices
    • B25C1/04—Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure
    • B25C1/041—Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure with fixed main cylinder

Definitions

  • the present invention relates to impact tools of the type employing a pneumatically operable piston and cylinder assembly for powering the driver ordinarily associated with such tools.
  • the invention has particular reference to a novel means for returning the piston of such an assembly to its retracted position after the piston has delivered its power stroke.
  • pneumatically operable piston and cylinder assemblies may, broadly, be
  • Placement of the pressure chamber'at the end of the cylinder on the driver side of the piston requires a cylinder of undue length, while-placement of the pressure chamber at one side of the cylinder inexpansion purposes without adding to the overall length of the cylinder while at the same time it does not appreciably increase theoverall width of the cylinder wall.
  • a conventional piston sealing ring is employed while a special check valve type of sealing ring is employed for sealing the annulus, the ring allowing live air to enter the annulus when the piston has completed its power stroke and preventing escape-of such air during expansion thereof for piston return purposes.
  • substantially the same piston and cylinder construction is preserved but conventional sealing rings are employed both for sealing the piston to the cylinder wall and for sealing the annulus, live air being admitted to the annulus when the piston has completed its power stroke by way of a passage leading to the annulus creases the overall bulk of the system.
  • offset pressure chambers regardless. of their location with respect to the cylinder, consumes a space which must be sufficiently large as to enclose a volume of air under pressure which, when released into the cylinder on thedriver side of the piston, will maintain an etfective'expansion force sufficient to completely return'the piston and hold it in its retracted-position until the nextsuccee'ding power stroke thereof.
  • the present invention is designed to overcome theabovenoted limitations that are attendant upon the construction and operation of conventional piston return systems of the air return type and, accordingly, the invention, in its broadest aspect, contemplates the provision of a-novel air return system wherein that portion of the cylinder chamber which is disposed on the driver side of the piston at the time the latter is at the end of its power stroke is utilized as an expansion chamber into which live air is injected momentarily for piston return purposes.
  • the live air is obtained by the simple expedient of bypassing air from the pressure side of the cylinder around the edge of the piston and past the piston sealing ring which is of special construction and functions as a check valve for the unidirectional pasage of live 'air into the expansion chamber at such time as the piston completes its power stroke.
  • the entrapped air within the expansion chamber which is unable to' bypass the piston in the opposite. direction, expands and and which is caused to communicate with the source of live air under the control of the main actuating valve which supplies air to the cylinder for performance of the power stroke of the piston.
  • tool size is kept to a minimum and tool operation under the control of a single valve' lever such as a conventional valve operating trigger element is made possible so that, insofar as tool operation is concerned, conventional operating procedure is employed.
  • the improved piston return system of the present invention as briefly outlined above has been designed for use primarily in connection with portable impact tools such as magazine fed stapling and nailing machines, and other devices which rely for their actionupon the pressure stroke of a driver. It is to be distinctly understood however that the invention is not necessarily limited to such use and piston and cylinder assemblies 1 constructed in accordance with the principles of the invention may, with or without suitable modification, as required, be employed for other purposes too numerous to mention. Irrespective however of the particular use to which the invention may be put, the essential features thereof are at all times preserved.
  • an impact tool which is extremely simple in its construction and which therefore may be manufactured at a low cost; one which is comprised of a minimum number of parts, especially moving parts, and which therefore is unlikely to get out of order; one which is rugged and durable and which therefore will withstand rough usage; one which is capable of ease of assembly and disassembly for purposes of inspection of parts, replacement or repair thereof; and one which, otherv wise, is well adapted to perform the services required of it, are
  • FIG. 1 is a sectional view taken substantially centrally and longitudinally through a'portable stapling tool constructed according to the present invention and embodying the novel piston return system thereof;
  • FIG. 2 is a sectional view taken on the line 2-2 of FIG. 1;
  • FIG. 3 is an enlarged fragmentary detail view taken radially through the cylinder wall of the tool and in the vicinity of the piston when the latter is at the bottom of its power stroke;
  • FIG. 4 is a fragmentary sectional view similar to FIG. 3 but taken in the vicinity of the piston when the latter is near the end of its return stroke;
  • FIG. 5 is a top plan view of a check valve element employed in connection with the invention, the element being in the fonn of an annular elastomeric sealing ring;
  • FIG. 6 is a bottom plan view of the sealing ring shown in FIG. 4; v
  • FIG. 7 is an enlarged sectional view taken radially through the sealing ring of FIG. 6 and along the line 77 thereof;
  • FIG. 8 is a sectional view taken diametrically through a modified form of sealing ring capable of use in connection with the invention.
  • FIG. 9 is an enlarged fragmentary sectional view taken substantially. centrally and longitudinally through the upper cylinder and valve regions of a modified form of stapling tool, the undisclosed portions of the tool being substantially identical to the corresponding parts of the tool shown in FIG. 1;
  • FIG. 10 is a fragmentary sectional view similar to FIG. 4 but embodying the modified form of tool shown in FIG. 9 and showing the position of the sealing ring at the time the piston has completed its power stroke;
  • FIG. 11 is a fragmentary sectional view similar toFlG. 10, showing the position of the sealing ring during the return stroke of the piston;
  • FIG. 12 is an enlarged fragmentary sectional view similar to FIG. 9, illustrating a further modified form of the invention.
  • Theimpact tool involves in its general organization a composite tool casing which is comprised of four principal parts, namely a cylinder enclosing body portion 22 from which there projects rearwardly an integral lateral extension or handle portion 24, a closure head-26, a nosepiece 28, and a staple magazine 30.
  • the body portion 22 is of 'tubularconstruction, the upper end thereof being open while the lower end is closed by means of a relatively thick bottom wall 32.
  • the tubular body portion 22 surrounds and encloses a thin-walled sleevelike cylinder 34 within which there is mounted for vertical reciprocation a [piston 36 which carries a driver 38'for staples S disposed in the staple magazine 30.
  • the upper end of the driver issecured by means of a taper pin 39 in a slot 40 formed in the 'pistonand the lower end thereof is guided in a slot 42 formed in the bottom wall 32.
  • the bottom wall 32 is provided with a stepped recess 44 within which the lower rim portion .of the cylinder 34 is pressed with a tight fit and also within which there is piloted an annular elastomeric bumper pad 46 designed for engagement with the piston 36 when the latter completes its downward power stroke.
  • An elastomeric seal 48 for the driver 38 is centered within the annular bumper pad to prevent egress of air from the lower regions of the cylinder in ama'nner and for a purpose that will be made clear presently.
  • the magazine 30 may be of any conventional type and no claim is made herein to any novelty associated with the same.
  • the staples S are supported in straddling relation on a guide bar 50 disposed within a magazine chamber 52 and are urged forwardly in the magazine toward a driver slot 54 which is formed in the nosepiece in alignment with the driver- 38 by means of the usual spring-pressed follower (not shown).
  • the forward upper edge of the guide bar 50 constitutes a shearing edge by means ofwhich the leading staple S in the staple cartridge may be sheared from the cartridge each time it is engaged by the driver 38.
  • the upper circular rim of the cylinder 34 terminates flush with the upper rim of 'the tubular body portion 22 and is provided with a thickened flange 56 which is formed with a continuous annular groove 58 therein for reception of an O-ring 60 by means of which the cylinder 34 is sealed to the inner wall surface of the body portion 22.
  • the wall of the cylinder 34 is spaced a slight distance from the wall of the body portion 22, the two walls being coaxial so that they define therebetween an annulus 62 which is of full cylinder height.
  • a series of ports 63 preferably four in number are formed in the cylinder wall and establish communication between the interior of the cylinder 34 and the annulus-62. These ports 63 are disposed near the bottom wall 32 and, as clearly shown in FIG.
  • The.portion ofthe cylinder chamber below the-"piston constitutes a variable volume expansion chamber 64 while the annulus 62 constitutesan auxiliary'fixed volume expansion chamber the function of which is to increase the capacity of the chamber 64 so that a greater amount of z-cbmpressed air will ibe"av'ailable for expansion purposes in ordert'o effect the return 'stroke of the piston 36, all in a-mannerthat w ill bedescribed in greater detail presently.
  • the-piston36' is generally of cylindrical design andthe side w-all. thereof is provided with an 62 and 64.
  • the sealing 70' is formed of a suitable elastomeric material such "as "rubber, either natural- 'or synthetic, or a rubberisiibstitufe a'nd i t is in the form of a modified O-ring in which the underneath side thereof is relieved by the provision of a series of circumferentially spaced transverse grooves 72 which constitute airpassagesfor the downward flow of air aroundthe piston36' in the manner shown by the arrowsin FIG.
  • a gasket 74 is interposed between the closure head and the upper rim of the body portion insealing relationship.
  • the outer end of the'integral hollow handle'portion 24 is'adapted to be connected by a suitable nipple fitting 76 to a flexible conduit 78 leadingto a source of air underpressure
  • the closure head 26 overhangs the upper rim of the body portion 22 and a reentrant or inturned flange 80 divided the interior of the composite casing into an upper chamber 82 and a lower chamber 84, the former chamber constituting a pressure chamber for the cylinder 34 and communicating with the upper end of the latter through a port 86.
  • the two chambers 82 and 84 communicate witheach other through a port 88.
  • An elongated valve spool projects through the port 88 and has an enlargdlower end 92 guided in a socket 94 provided internally in the handle portion 24 and sealed to the wall of the socket by 'an O-ring '96.
  • the medial region of the valve spool 90 is formed with a third en- ,largement 102 which constitutes a closure valve for the port 88 which establishes communication between the chambers passage 106 with the chamber 84 and a ball check valve as sembly 108 is adapted upon actuation of a pivoted trig'gerelement 110 to become closed and'prevent such communication between'the socket 94 and 84.
  • the socket 100 communicates 114 with the chamber 82.
  • An O-ring 116 encompasses the port 114 and is designed for sealing engagement with the ein ⁇ largement 98 when the valve spool 90 is in its'lower position.
  • the check valve assembly 108 includes a ball valve element 120 disposed in a valve chamber 122 and normally closes a passage 124 leading to the atmosphere and opposes, the
  • a hollow thrust pin 126 is slidable in the passage 124 and operates to displace the valve element 120 when the trigger element 110 is depressed.
  • the spool valve 90 will normally be maintained in its uppermost position since air pressure within the chamber 84 will be effective through the passage 106 to' maintain full working pressure upon the underneath side of the enlargement 92, as well asto maintain pressureupon the closure valve 102.
  • Such closure valve will therefore close the port 88 and pressure within the upper end of the cylinder 34 will be bled to the atmosphere through the port 114 and passage 112.
  • the ball valve element 120 Upon depression of the trigger, element 110, the ball valve element 120 willbecome dislodged from the passage 124, thus bleeding the valve chamber 122 to the atmosphere.
  • the valve element 120 will close the passage l06so that air at working pressure within the chamber .84 will act upon the enlargement 92 and cause the spool valve 90 tomove downwardly, thus opening the port 88 and at the same time causing the enlargement 98 to make sealing engagement with the O-ring 116, thus closing the port 114.
  • working pressure within the chamber 84 will be transmitted-through the port 88 to the chamber 82 where it will be applied through the port 86 to the upper end of the cylinder 34, thus forcing the piston 36 downwardly.
  • a series of small splinelike grooves 130 are formed in the wall of the cylinder 34 at the extreme upper end thereof, four such grooves being adequate to afford the desired bleeding effect.
  • These grooves communicate at their upper ends with relief areas or passages 132 which are provided in the underneath side of the closure head 26 so that the residual air may be bled to the chamber 82 for discharge through the port 114 and passage 112.
  • the gasket 74 also is relieved to accommodate such bleeding of residual air.
  • the composite tool casing including the body portion 222 with its handle extension 224, the cylinder 234, closure head 226 and nosepiece 228. remain substantially the same as the corresponding parts of the tool 20 previously described.
  • the disposition of the two sealing rings 60 and 70 (FIGS. 1, 3 and 4) have been reversed while minor porting arrangements have been effected to accommodate such reversal. Due to the similarity of construction between the two forms of the invention, similar reference numerals but of a higher order have been applied to the corresponding parts as between the disclosures of FIGS. 1, 3 and 4 and of FIGS. 9, l0 and 11 thus avoiding needless repetition of description.
  • the piston 236 is sealed to the wall of the surrounding cylinder 234 by a conventional O-ring 260 so that no leakage or bypassing of air around the piston takes place except when the piston 236 is near the top of its stroke, either during-the power or the return stroke thereoflHowever, in order to provide live air for expansion in the expansion chamber 264 and annulus 262, a sealing ring 270 of the unidirectional check valve type, and which may be identical with the sealing ring 70 of FIG.
  • the operation of the tool 220 is similar to that of the tool 20 and, upon depression of the trigger element 310 and consequent downward movement of the spool valve 290, air under line pressure will be admitted to the chamber 282 above the piston 236, thus causing the latter to deliver its downward power stroke.
  • air will be bypassed around the piston and, at such time as it reaches the bottom of its power stroke, live air within the chamber 282 will pass through the relief areas 332 and vertical passages 333 and enter the annular groove 258 where it will bypass the O-ring 270 and enter the annulus 262, such air also passing radially inwardly through the ports 263 and entering the expansion chamber 264.
  • the air which has filled both the annulus 262 and expansion chamber 264 will utilize its expansive force in returning the piston 236 to its initial position while the O- ring 270 will prevent escape of air from the annulus upwardly through the passage 333.
  • the splinelike grooves 330 which are similar in function to the grooves in the form of the invention shown in FIG. 1 will insure complete collapse of air pressure in the cylinder 234 after the piston 236 has been fully returned.
  • These grooves 330 being small and few in number, do not diminish the effect of the power stroke of the piston. They merely evacuate the cylinder after the piston has been returned.
  • relief areas 532 communicate with the splinelike grooves 530.
  • Conventional O-ring seals 460 and 470 are employed both in the groove 466 of the piston and the groove 458 of the cylinder 434.
  • a passage 533 is provided in the wall of the body portion 432, this passage establishing communication between the annulus 462 and the socket 494 within which the enlargement 492 of the valve spool 490 is disposed.
  • the passage 533 is uncovered by the enlargement 492 and the annulus 462 and expansion chamber 464 receive a supply of live air directly from the chamber 484 for subsequent expansion and consequent piston return purposes in the manner previously described in connection with both the tool and the tool 220.
  • FIG. 8 a modified form of check valve type sealing ring 670 which is capable of substitution for either of the sealing rings 70 or 270 has been shown.
  • the ring 670 which is formed of elastomeric material is generally circular in cross section and, in order to prevent seating of the ring against one side of the groove in which it may be positioned, a multiplicity of spacer lugs 671 are formed on one side of the ring. These lugs establish intervening voids or passageways 672 for unidirectional air flow therethrough.
  • a casing having a tubular body portion, a sleevelike cylinder in said body portion and, in combination with the wall thereof, defining a narrow fixed volume annulus, a piston slidable in said cylinder between retracted and advanced positions, a wall closing the forward end of the cylinder and annulus and defining a variable volume expansion chamber forwardly of the piston, a closure head for the rear end of the cylinder and defining a pressure chamber rearwardly of the piston, the upper end of said annulus opening into and being in communication with said pressure chamber, said cylinder having a port in the wall thereof establishing communication between said expansion chamber and annulus in all positions of the piston, valve means selectively operable to admit live air at working pressure to said pressure chamber to drive the piston forwardly to its advanced position and to relieve such pressure to allow the piston to return to its retracted position under the influence of expan- 'sion of air in said expansion chamber and annulus, an annular
  • valve means selectively operable to admit live air at working pressure to said pressure chamber to drive the piston 'forwardly to its advanced position and to relieve such pressure to allow the piston to return tojts retracted position u nder the influence of expansion of air in said expansion chamber and annulus, and unidirectional valve means automatically effective when live air is admitted to said pressure chamber and the pressure thereinexceeds that in the annulus to allow such air to enter the upper rim of the annulus said latter valve means being effective when pressure is, relieved in said pressure chamber to seal the annulus against escape of the entrapped air.
  • said unidirectional valve means comprises a resilient sealing ring surrounding the upper mi region of the cylinder and interposed between the cylinder. wall and the wall of said socket, one of said walls being provided with a groove floatingly receiving the sealing ring therein, the forward side of said sealing ring being formed with a series of recesses therein which bypass air around the sealing ring when the latter is in engagement with the forward side surface of the groove.
  • said groove is an external groove which is formed exteriorly in the upper rim region of the cylinder wall.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)
  • Actuator (AREA)
US732441A 1968-05-27 1968-05-27 Pneumatic piston return system for impact tools Expired - Lifetime US3552274A (en)

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US73244168A 1968-05-27 1968-05-27

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US (1) US3552274A (enrdf_load_stackoverflow)
JP (1) JPS4835988B1 (enrdf_load_stackoverflow)
CH (1) CH502166A (enrdf_load_stackoverflow)
DE (2) DE1926834A1 (enrdf_load_stackoverflow)
DK (1) DK136636B (enrdf_load_stackoverflow)
ES (1) ES367756A1 (enrdf_load_stackoverflow)
FR (1) FR2043670A1 (enrdf_load_stackoverflow)
GB (1) GB1252796A (enrdf_load_stackoverflow)
NL (1) NL6908056A (enrdf_load_stackoverflow)
SE (1) SE374507B (enrdf_load_stackoverflow)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3929056A (en) * 1972-05-17 1975-12-30 Haubold Ind Nagelgeraete D Stapler release safety mechanism
US4932480A (en) * 1988-12-16 1990-06-12 Illinois Tool Works Inc. Driving tool with air-cooled bumper
WO1997033093A1 (en) * 1996-03-06 1997-09-12 Pos-Line Ab Single acting pneumatic piston-cylinder unit
WO2015069363A1 (en) 2013-11-06 2015-05-14 Illinois Tool Works Inc. Fastener driving tool with an automatic nose chamber guide member
US20150174748A1 (en) * 2012-04-09 2015-06-25 Makita Corporation Driver Tool
US9943952B2 (en) 2013-12-11 2018-04-17 Makita Corporation Driving tool
US10131047B2 (en) 2012-05-08 2018-11-20 Makita Corporation Driving tool
US10272553B2 (en) 2012-11-05 2019-04-30 Makita Corporation Driving tool
US10286534B2 (en) 2014-04-16 2019-05-14 Makita Corporation Driving tool

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5338188U (enrdf_load_stackoverflow) * 1976-09-03 1978-04-04

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2703558A (en) * 1951-08-30 1955-03-08 Modern Products Inc Pressure return cylinder and piston unit
US3229589A (en) * 1964-12-07 1966-01-18 Signode Corp Impact tool and pneumatic piston return system therefor
US3313213A (en) * 1965-05-20 1967-04-11 Fastener Corp Fastener driving tool
US3329068A (en) * 1966-04-15 1967-07-04 Signode Corp Pneumatic piston return system for impact tools
US3363517A (en) * 1965-09-16 1968-01-16 Powers Wire Products Co Inc Air return percussive tool
US3396636A (en) * 1967-01-28 1968-08-13 Behrens Friedrich Joh Compressed air-operated drive-in apparatus to drive-in fasteners, for instance, nails, staples or the like

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2703558A (en) * 1951-08-30 1955-03-08 Modern Products Inc Pressure return cylinder and piston unit
US3229589A (en) * 1964-12-07 1966-01-18 Signode Corp Impact tool and pneumatic piston return system therefor
US3313213A (en) * 1965-05-20 1967-04-11 Fastener Corp Fastener driving tool
US3363517A (en) * 1965-09-16 1968-01-16 Powers Wire Products Co Inc Air return percussive tool
US3329068A (en) * 1966-04-15 1967-07-04 Signode Corp Pneumatic piston return system for impact tools
US3396636A (en) * 1967-01-28 1968-08-13 Behrens Friedrich Joh Compressed air-operated drive-in apparatus to drive-in fasteners, for instance, nails, staples or the like

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3929056A (en) * 1972-05-17 1975-12-30 Haubold Ind Nagelgeraete D Stapler release safety mechanism
US4932480A (en) * 1988-12-16 1990-06-12 Illinois Tool Works Inc. Driving tool with air-cooled bumper
AU627810B2 (en) * 1988-12-16 1992-09-03 Illinois Tool Works Inc. Driving tool with air-cooled bumper
WO1997033093A1 (en) * 1996-03-06 1997-09-12 Pos-Line Ab Single acting pneumatic piston-cylinder unit
AU718303B2 (en) * 1996-03-06 2000-04-13 Pos-Line Ab Single acting pneumatic piston-cylinder unit
US6073441A (en) * 1996-03-06 2000-06-13 Pos-Line Ab Single acting pneumatic piston-cylinder unit
US20150174748A1 (en) * 2012-04-09 2015-06-25 Makita Corporation Driver Tool
US9844865B2 (en) * 2012-04-09 2017-12-19 Makita Corporation Driver tool
US10131047B2 (en) 2012-05-08 2018-11-20 Makita Corporation Driving tool
US10272553B2 (en) 2012-11-05 2019-04-30 Makita Corporation Driving tool
US9527196B2 (en) 2013-11-06 2016-12-27 Illinois Tool Works Inc. Fastener driving tool with an automatic nose chamber guide member
US10144120B2 (en) 2013-11-06 2018-12-04 Illinois Tool Works Inc. Fastener driving tool with an automatic nose chamber guide member
WO2015069363A1 (en) 2013-11-06 2015-05-14 Illinois Tool Works Inc. Fastener driving tool with an automatic nose chamber guide member
EP3881972A1 (en) 2013-11-06 2021-09-22 Illinois Tool Works, Inc. Nosepiece assembly for fastener driving tool
US9943952B2 (en) 2013-12-11 2018-04-17 Makita Corporation Driving tool
US10286534B2 (en) 2014-04-16 2019-05-14 Makita Corporation Driving tool

Also Published As

Publication number Publication date
DK136636B (da) 1977-11-07
DE1926834A1 (de) 1970-01-15
ES367756A1 (es) 1971-04-16
GB1252796A (enrdf_load_stackoverflow) 1971-11-10
NL6908056A (enrdf_load_stackoverflow) 1969-12-01
DE6921203U (de) 1973-09-27
SE374507B (enrdf_load_stackoverflow) 1975-03-10
CH502166A (de) 1971-01-31
FR2043670A1 (enrdf_load_stackoverflow) 1971-02-19
JPS4835988B1 (enrdf_load_stackoverflow) 1973-10-31
DK136636C (enrdf_load_stackoverflow) 1978-03-20

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