US3476549A - Process for casting of metal from a refining furnace into a ladle - Google Patents
Process for casting of metal from a refining furnace into a ladle Download PDFInfo
- Publication number
- US3476549A US3476549A US597462A US3476549DA US3476549A US 3476549 A US3476549 A US 3476549A US 597462 A US597462 A US 597462A US 3476549D A US3476549D A US 3476549DA US 3476549 A US3476549 A US 3476549A
- Authority
- US
- United States
- Prior art keywords
- metal
- ladle
- slag
- casting
- bath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007670 refining Methods 0.000 title description 10
- 238000000034 method Methods 0.000 title description 6
- 238000005058 metal casting Methods 0.000 title 1
- 229910052751 metal Inorganic materials 0.000 description 37
- 239000002184 metal Substances 0.000 description 37
- 239000002893 slag Substances 0.000 description 22
- 238000005266 casting Methods 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 239000000654 additive Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 238000005275 alloying Methods 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 2
- 241000396922 Pontia daplidice Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
- B22D9/003—Machines or plants for casting ingots for top casting
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4653—Tapholes; Opening or plugging thereof
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0037—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by injecting powdered material
- C21C7/0043—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by injecting powdered material into the falling stream of molten metal
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0068—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by introducing material into a current of streaming metal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/14—Charging or discharging liquid or molten material
Definitions
- the present invention relates to a process for casting metal, especially steel, from a refining furnace into a ladle, and is characterised by the feature, that any contact of the cast-metal jet with the surrounding air is prevented.
- the present invention therefore concerns a process for casting metal with the object, that practically no change of the composition of the refined metal will take place during casting ,of' 'such metal from the refining furnace into the ladle
- any access of air to the jet of cast metal is avoided by casting from the refining furnace takes place through a tube fixed to the tap hole of the refining furnace and reaching nearly to the bottom of the ladle used.
- oxy dation of thev metal jet during the casting operation is completely made impossible. Maintenance of the metal composition, as it has beenrealised at the end of the refining operation, is therefore guaranteed during casting into the ladle.
- the present invention there is no formation during casting of non-metallic inclusions, as will occur with known proceses due to oxydation by air of the metal jet and due to slag particles remaining in the metal 3,476,549 Patented Nov. 4, 1969 bath and not rising to the surface layer of slag.
- the slag particles will first penetrate deep into the metal bath and will then rapidly rise to the surface of the bath, as their lower density much differs from the density of the molten metal. This is of great practical importance, since according to the invention no contamination of the refined metal can happen.
- the addition of alloying and deoxydation agents also is carried out with a tube reaching to a certain depth into the metal bath and below its surface layer of slag.
- This procedure is of great practical advantage, as such additives are often introduced into the ladle containing or being filled with refined metal, as for example liquid term-manganese. In this manner no oxydation or other undesired reaction with air of these additives is permitted.
- the added agents will immediately and without alteration get in contact with the metal bath to be treated.
- deoxydation can proceed more easily and alloying agents can directly act in their original state without being oxidyzed or otherwise altered with a risk of contamination for the refined metal. No reaction of these additives with the slag can take place, since the tube used for their introduction will reach beneath the surface layer of slag. As a result a better yield of alloy is made possible.
- Another important advantage offered by the present invention is the fact that, when phosphoric anhydride is present in the slag, rephosphoration can practically be completely avoided, since there is no disturbance of the existing equilibrium.
- the metal leaving the refining furnace 1 through tap hole 2 flows through casting tube 3 into the ladle 4 being placed on the transport car 5.
- the lower part of the casting tube 3 almost reaches the bottom of the ladle and will therefore quickly be immersed into the: liquid-metal bath 7.
- the tube 6 used for the introduction of alloying and deoxydation agents is plunged through the layer of slag 8 into the metal bath. If relatively heavy agents are to be added, as for example term-manganese in pieces, addition will be directly carried outthrough the tube used as such.
- the tube used for their introduction is first closed at its lower end by means of a thin sheet and after having received the additives is plunged to a greater depth into the metal bath and immediately afterwards is slightly drawn back in order to leave the additives at such depth, after the sheet has been melted.
- attention is to be paid to make sure that the tube remains immersed beneath the surface layer of slag.
- the tube 3 used according to the invention can be made of a refractory material or of metaLAs a metal or metal alloy use can be made either of one being resistant to the bath at the temperature of the fluid metal bath or of one being melted at such temperature. In the latter case the metal has to be chosen in such a manner as to always keep the lower end of the tube beneath the surface of the metal bath in the ladle.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
LU50017 | 1965-12-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3476549A true US3476549A (en) | 1969-11-04 |
Family
ID=19724632
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US597462A Expired - Lifetime US3476549A (en) | 1965-12-07 | 1966-11-28 | Process for casting of metal from a refining furnace into a ladle |
Country Status (4)
Country | Link |
---|---|
US (1) | US3476549A (en, 2012) |
BE (1) | BE690302A (en, 2012) |
LU (1) | LU50017A1 (en, 2012) |
NL (1) | NL6616893A (en, 2012) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4274622A (en) * | 1979-01-11 | 1981-06-23 | Kawasaki Steel Corporation | Device for separating slag from molten bath |
WO2000058680A1 (en) * | 1999-03-31 | 2000-10-05 | Norsk Hydro Asa | A method and device for transferring metal |
US6481489B1 (en) | 1998-01-27 | 2002-11-19 | Melvin A. Jones | Reinforced casting |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2577764A (en) * | 1949-11-04 | 1951-12-11 | Air Reduction | Desulfurization of ferrous metals |
US2803861A (en) * | 1955-05-10 | 1957-08-27 | American Smelting Refining | Pouring mechanism for casting molten metal and the like |
US2976587A (en) * | 1957-02-26 | 1961-03-28 | Daussan Henri Jean | Method and device for casting steels and other ferrous compounds in ingot moulds |
AT228418B (de) * | 1959-10-13 | 1963-07-10 | Beteiligungs & Patentverw Gmbh | Stranggießvorrichtung |
-
1965
- 1965-12-07 LU LU50017D patent/LU50017A1/xx unknown
-
1966
- 1966-11-28 US US597462A patent/US3476549A/en not_active Expired - Lifetime
- 1966-11-28 BE BE690302D patent/BE690302A/xx unknown
- 1966-11-30 NL NL6616893A patent/NL6616893A/xx unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2577764A (en) * | 1949-11-04 | 1951-12-11 | Air Reduction | Desulfurization of ferrous metals |
US2803861A (en) * | 1955-05-10 | 1957-08-27 | American Smelting Refining | Pouring mechanism for casting molten metal and the like |
US2976587A (en) * | 1957-02-26 | 1961-03-28 | Daussan Henri Jean | Method and device for casting steels and other ferrous compounds in ingot moulds |
AT228418B (de) * | 1959-10-13 | 1963-07-10 | Beteiligungs & Patentverw Gmbh | Stranggießvorrichtung |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4274622A (en) * | 1979-01-11 | 1981-06-23 | Kawasaki Steel Corporation | Device for separating slag from molten bath |
US6481489B1 (en) | 1998-01-27 | 2002-11-19 | Melvin A. Jones | Reinforced casting |
WO2000058680A1 (en) * | 1999-03-31 | 2000-10-05 | Norsk Hydro Asa | A method and device for transferring metal |
Also Published As
Publication number | Publication date |
---|---|
NL6616893A (en, 2012) | 1967-06-08 |
BE690302A (en, 2012) | 1967-05-02 |
LU50017A1 (en, 2012) | 1967-06-07 |
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