US346835A - Limekiln - Google Patents

Limekiln Download PDF

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US346835A
US346835A US346835DA US346835A US 346835 A US346835 A US 346835A US 346835D A US346835D A US 346835DA US 346835 A US346835 A US 346835A
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kiln
walls
cupolas
limekiln
furnaces
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/08Shaft or like vertical or substantially vertical furnaces heated otherwise than by solid fuel mixed with charge

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  • My invention has relation to improvements in kilns for burninglime; and the objects are, first, to simplify and cheapen the construction of limekilns; second, to increase the durability of the limekiln; third, to make a kiln with furnaces which are disconnectedly fixed in position, or which may be taken down Without disturbing the integrity of the main walls of the kiln; fourth, to increase the efficiency of the burning process and producing capacity of the kiln; and, fifth, to provide improved means for delivering the kiln of its products.
  • Figure l is a perspective view of the complete limekiln, one of the furnaces being removed to show the arch and inclined bottom of the kiln, the shovel and carrying-rod being also shown.
  • Fig. 2 is a central vertical sectional view
  • Fig. 3 is a perspective view, of one of the furnaces detached.
  • the limekiln is set on an extended and substantial foundation, 1, made of bricks or stone.
  • the walls of the limekiln are, as stated, set on this foundation, and consist of the sidewalls, 2, and end walls, 3.
  • the exterior or main walls may be made of bricks or stone, those of the ends of the kiln having arched openingslt formed in them at their base, as shown, which serve as the draw-holes through which the products of the kiln lare taken out.
  • the bricks are set out from the face of the main walls, as seen at 5, and the same construction ismade in the middle of the kiln, as seen at 6, and against these projecting bricks are set wooden bindingtimbers 7, held in place by binding-rods 8, projected through the said timbers and the walls of the kiln.
  • This construction and arrangement of the parts are intended to brace thc walls against spreading, cracking, and the effects of whateverdisturbance may emanate from expansion and contraction consequent on heating the kiln, and also to prevent the timbers from charring or burning by the heat of the walls, the spaces between the proj ccting bricks serving to let the air have free access back of 'the timbers, and thus preserve them entirely.
  • the middle binding-timbers run down, preferably, to about the tops of the furnaces, as the tendency to crack or spread below this point in the middle is not as great as at the ends.
  • Arches 9 are formed in each side of the kiln, to receive the projecting ends of the furnaces, which open into the cupolas of the kiln.
  • the middle or partition wall, a, of the kiln extends from the base to the top of the kiln proper, and on a lcyel with the sides and ends thereof.
  • the cupolas 10 11 are built tapering from bottom to top,in order that the contents Ymay be free to drop down and be less liable to c log during the process of burning.
  • the cupolas are lined with fire-brick or other heat-enduring material, this lining being mortared against the outer material of the walls and forming therewith a solid structure from inside to the outer face.
  • the lining is of common clay bricks, which are laid independently of the outer wall, forming a casing, as 13, with a space, 14, back of' them, in which is disposed a mass of packing of sand or loam, 15.
  • the middle or partition wall a, the same general 4construction and lining ⁇ is presented, the upper portions being hollow and the packing disposed therein.
  • peep-holes7 16 Through which the interior may be examined and the condition of the lime be ascertained. lPokers may be passed through Y' these holes and the contents stirred or disarch of the draw-hole, so that the shovel or scoop may be run under the discharged lime and taken away without materially disturbing the contents of the kiln, the lime which has fallen on the fioor being separated by the fall over the step from that remaining in thekiln.
  • the letter C designates the furnaces. These are built of proper material and lined with fire-brick or other suitable material. It is the object of my improvements to make these furnaces disconncctedly set ⁇ to or in the kiln to the extent that they may be taken down or out without destroying the arches or walls of the kiln, and to this end I build the furnaces with the arched projection 24, to set in the arches 9, but the meeting faces of the arches are not mortared or cemented together.
  • arches of the furnaces are extended for their length, as seen in Fig. 3 ofthe drawings, and the walls of the rectangular portion extending from the walls of the kiln are built up and around the sides of the arch, as shown at 25, and in the basin or chamber thus formed I deposit any non-combustible materiah-such as clay, loam, Src.
  • This construction permits the furnace to be taken down when repairs are required, and the deposit of clay over the arched top of the furnace serves every purpose of more expensive construction.
  • the numerals 26 represent the grates, 27, flanged plates arranged across the bottoms of the feed-holes; 2S, doors, which slide on the flanged plates and close the feed-holes ofthe furnace. It so happens that the direct draft through the opening of the ash-pit may from external causes become too strong, to remedy which I close the front of the ash-pit with a l door, and admit the draft through sideholes,
  • the letter I) designates the means for removing thelime from the cupol as and carrying it to the place of deposit.
  • These means pour sist of the overhead carrying-bar 30, secured to the walls or timbers of t-he kiln, and supported by rods 3l, extended and secured to the frame ofthe covering ofthe kiln, a carrying-sheave and hook, 82, chain and shovel or scoop 34:, having the chain secured to the handle.
  • the shovel is swung to enter the draw-hole with its point to slide over the floor, and then forced under the deposit of lime, then lifted up by throwing weight on the handle, and then the shovel With its load can be drawn back, and by pushing the.
  • the carrying-bar may be extended from one end of the kiln to the other, so that one shovel will serve to take lime from both kilns or eupolas.
  • Iron doors are fitted to the opening of the draw-holes, and when in position are held in place by a cross-bar resting in staples secured in the walls of the kiln.
  • the back end wall of the respective furnaces forms the wall of the kiln between the openings of the respective arches. It will also be observed that the kiln may be with equal utility and success used for calciuin g fire-clay or stone for cement purposes.
  • a double limekiln having tapering cupolas separated by a wall of masonry, arched furnace-openings arranged on opposite sides of each cupola, at the base thereof, furnaces disconnectedly set within the arched furnaceopening of the kiln, with their back wallsl 4forming the walls of the cupola between the arched opening, inclined bottoms to thel cupelas extending entirely across the same, having air-chambers under them and terminating in a step arranged across the draw-hole, and draw-holes in the ends of the kilns provided with floors arranged on a level with the bottoms of the steps of the inclined killrbottoin, substantially as described.
  • a double limekiln having tapering eupolas separated by a wall of masonry, arched i'urnacebpenings arranged on opposite sides of each cupola, at the base thereof, furnaces disconneetedly set within the arched furnaceopenings, with their back walls forming the walls of the cupolas between the arched openings, stacks mounted on the cupolas and separated by a hollow partition-wall, and having feed-holes in the bases of the stacks, inclined bottoms to the cupolas extended across the same, and having air-chambers under them and terminating in a step arranged across the draw-hole, and draw-holes in the ends of the kiln, having floors on the level with the bottoms of the steps ofthe inclined kiln-bottom, substantially as described.
  • a double limekiln having tapering cupolas separated by a wall of masonry extended from the bottom to the top thereof, said cupolas being lined on all sides with fire-brick from their bases to aline above complete combustion, and from thence lined with common bricks to the top, said lining of common bricks being bound to the outer walls of the kiln, and set with a space between them and the main wall, a packing of incombustible and heatnou-conducting material arranged in said space, and tapering stacks of less exterior area than the top of the cupola, mounted on the top thereof, and having a hollow partitionwall between them, and provided with feedholes at their bases, substantially as described.
  • the double limekiln herein described consisting of tapering cupolas separated by a partitionfwall, and having arched furnaceopenings at their base on opposite sides of each cupola, and draw-holes in each end of the kiln, and inclined bottoms extending entirely across the bottom of the cupolas and terminating in a step arranged across the draw-holes, and having air-chambers beneath them, linings of fire-brick in said cupolas extended from the base to above complete combustion, and linings of common bricks above the ire-bricks to the top of the cupola, said lining of common bricks being set with a space between them and the main walls of the kiln,

Description

2 Sheets-Sheet 2.
(No Model.)
E. V. A.,W'IlWGARD.
LIMEKILN.
Patentedug. 3,1886.d 72 -5.
NITED STATESA PATENT Fries,
EDVIN V. YINGARD, OF PHILADELPHIA, PENNSYLVANIA,
LIMEKILN.
srECPICATIoN forming part of Letters Patent No. 346,835', dated August 3, ieee.
Application filed May 26, 1886. Serial-No. 203,273. (No model.)
To all whom if may concern:
Be it known that I, EDWIN V. WINGARD, a citizen of the United States of America, residing at Philadelphia, in the county of Philadelphia and State of Pennsylvania, haveinvented a new and useful Li mekiln, of which the following is a specication. i
My invention has relation to improvements in kilns for burninglime; and the objects are, first, to simplify and cheapen the construction of limekilns; second, to increase the durability of the limekiln; third, to make a kiln with furnaces which are disconnectedly fixed in position, or which may be taken down Without disturbing the integrity of the main walls of the kiln; fourth, to increase the efficiency of the burning process and producing capacity of the kiln; and, fifth, to provide improved means for delivering the kiln of its products. These objects I attain by means of the improved construction shown in the drawings, and hereinafter described; and my invention therefore consists in the novel construction of parts, and their arrangenment or combination, as hereinafter will be more fully deseribed,and especially as the same are pointed out in the claims made hereto.
I have fully shown my improved limekiln in the accompanying drawings, forming a part of this specification, wherein-a Figure l is a perspective view of the complete limekiln, one of the furnaces being removed to show the arch and inclined bottom of the kiln, the shovel and carrying-rod being also shown. Fig. 2 is a central vertical sectional view, and Fig. 3 is a perspective view, of one of the furnaces detached.
Reference being had to the drawings, the letter Adesignates the limekiln. The limekiln is set on an extended and substantial foundation, 1, made of bricks or stone. The
walls of the limekiln are, as stated, set on this foundation, and consist of the sidewalls, 2, and end walls, 3. The exterior or main walls may be made of bricks or stone, those of the ends of the kiln having arched openingslt formed in them at their base, as shown, which serve as the draw-holes through which the products of the kiln lare taken out. At intervals, near the corners of the kiln, the bricks are set out from the face of the main walls, as seen at 5, and the same construction ismade in the middle of the kiln, as seen at 6, and against these projecting bricks are set wooden bindingtimbers 7, held in place by binding-rods 8, projected through the said timbers and the walls of the kiln. This construction and arrangement of the parts are intended to brace thc walls against spreading, cracking, and the effects of whateverdisturbance may emanate from expansion and contraction consequent on heating the kiln, and also to prevent the timbers from charring or burning by the heat of the walls, the spaces between the proj ccting bricks serving to let the air have free access back of 'the timbers, and thus preserve them entirely.
The middle binding-timbers run down, preferably, to about the tops of the furnaces, as the tendency to crack or spread below this point in the middle is not as great as at the ends.
Arches 9 are formed in each side of the kiln, to receive the projecting ends of the furnaces, which open into the cupolas of the kiln. The middle or partition wall, a, of the kiln extends from the base to the top of the kiln proper, and on a lcyel with the sides and ends thereof. The cupolas 10 11 are built tapering from bottom to top,in order that the contents Ymay be free to drop down and be less liable to c log during the process of burning. For a distance extending above the line of white heat, or above complete combustion, (indicated as at 12,) the cupolas are lined with fire-brick or other heat-enduring material, this lining being mortared against the outer material of the walls and forming therewith a solid structure from inside to the outer face. From the line 12 to the top of the kiln the lining is of common clay bricks, which are laid independently of the outer wall, forming a casing, as 13, with a space, 14, back of' them, in which is disposed a mass of packing of sand or loam, 15. In the middle or partition wall, a, the same general 4construction and lining` is presented, the upper portions being hollow and the packing disposed therein. This character of lining permits the lining to be taken down without impairing the outer walls, and at the same time with the packing behind it gives ample security to the parts. In the walls of the cupolas are formed peep-holes7 16, through which the interior may be examined and the condition of the lime be ascertained. lPokers may be passed through Y' these holes and the contents stirred or disarch of the draw-hole, so that the shovel or scoop may be run under the discharged lime and taken away without materially disturbing the contents of the kiln, the lime which has fallen on the fioor being separated by the fall over the step from that remaining in thekiln. In the kilns heretofore constructed these inclined bottoms are usually made a part of the foundation of the kiln and built solid therewith. This construction causes them to soon burn out, and their reparation is expensive and tedious. `To overcome these difficulties and make the bottoms durable, I make the bottoms in the form of a plate with an airchamber, 18, under them, and the bottoms may l be made of a plate or stone laid on the proper angle and the brick bottom laid on the support. The step formed by the exposed edge of the inclined bottoms across the opening is of the height of the thickness of the bottoms, and in order'that the current of air may be fresh and cooling I form air-passages 19 at the base of the walls opening into the ehamber under the bottoms.
Y to preserve them, while the connected side walls serve to hold the stacks firmly in yposition.' These stacks are also braced by vertical timbers or bars 21, substantially as shown. At thebase of each stack are formed the feedholes 22, through which the limestone is sup-v plied to the cupolas. Doors 23 are provided to close the feed-holes. To regula-te the draft the stacks are provided with dempers, the plates of which set over the stacks, as seen in the drawings.
The letter C designates the furnaces. These are built of proper material and lined with fire-brick or other suitable material. It is the object of my improvements to make these furnaces disconncctedly set` to or in the kiln to the extent that they may be taken down or out without destroying the arches or walls of the kiln, and to this end I build the furnaces with the arched projection 24, to set in the arches 9, but the meeting faces of the arches are not mortared or cemented together. The
arches of the furnaces are extended for their length, as seen in Fig. 3 ofthe drawings, and the walls of the rectangular portion extending from the walls of the kiln are built up and around the sides of the arch, as shown at 25, and in the basin or chamber thus formed I deposit any non-combustible materiah-such as clay, loam, Src. This construction permits the furnace to be taken down when repairs are required, and the deposit of clay over the arched top of the furnace serves every purpose of more expensive construction.
The numerals 26 represent the grates, 27, flanged plates arranged across the bottoms of the feed-holes; 2S, doors, which slide on the flanged plates and close the feed-holes ofthe furnace. It so happens that the direct draft through the opening of the ash-pit may from external causes become too strong, to remedy which I close the front of the ash-pit with a l door, and admit the draft through sideholes,
29, formed in the side walls of the furnaces below the grates, and like draft-holes,ic, in the front wall above the grate and opening in the combustion-chamber.
The letter I) designates the means for removing thelime from the cupol as and carrying it to the place of deposit. These means pour sist of the overhead carrying-bar 30, secured to the walls or timbers of t-he kiln, and supported by rods 3l, extended and secured to the frame ofthe covering ofthe kiln, a carrying-sheave and hook, 82, chain and shovel or scoop 34:, having the chain secured to the handle. The shovel is swung to enter the draw-hole with its point to slide over the floor, and then forced under the deposit of lime, then lifted up by throwing weight on the handle, and then the shovel With its load can be drawn back, and by pushing the. sheave will run on the carrying-bar, and thus to the place of deposit, when the load may be dumped or dropped. The carrying-bar may be extended from one end of the kiln to the other, so that one shovel will serve to take lime from both kilns or eupolas. Iron doors are fitted to the opening of the draw-holes, and when in position are held in place by a cross-bar resting in staples secured in the walls of the kiln.
It will be observed that the back end wall of the respective furnaces forms the wall of the kiln between the openings of the respective arches. It will also be observed that the kiln may be with equal utility and success used for calciuin g fire-clay or stone for cement purposes.
Vhat I claim as my invention, and desire to secure by Letters Patent, is-
1. A double limekiln having tapering cupolas separated by a wall of masonry, arched furnace-openings arranged on opposite sides of each cupola, at the base thereof, furnaces disconnectedly set within the arched furnaceopening of the kiln, with their back wallsl 4forming the walls of the cupola between the arched opening, inclined bottoms to thel cupelas extending entirely across the same, having air-chambers under them and terminating in a step arranged across the draw-hole, and draw-holes in the ends of the kilns provided with floors arranged on a level with the bottoms of the steps of the inclined killrbottoin, substantially as described.
2. A double limekiln having tapering eupolas separated by a wall of masonry, arched i'urnacebpenings arranged on opposite sides of each cupola, at the base thereof, furnaces disconneetedly set within the arched furnaceopenings, with their back walls forming the walls of the cupolas between the arched openings, stacks mounted on the cupolas and separated by a hollow partition-wall, and having feed-holes in the bases of the stacks, inclined bottoms to the cupolas extended across the same, and having air-chambers under them and terminating in a step arranged across the draw-hole, and draw-holes in the ends of the kiln, having floors on the level with the bottoms of the steps ofthe inclined kiln-bottom, substantially as described.
3. A double limekiln having tapering cupolas separated by a wall of masonry extended from the bottom to the top thereof, said cupolas being lined on all sides with fire-brick from their bases to aline above complete combustion, and from thence lined with common bricks to the top, said lining of common bricks being bound to the outer walls of the kiln, and set with a space between them and the main wall, a packing of incombustible and heatnou-conducting material arranged in said space, and tapering stacks of less exterior area than the top of the cupola, mounted on the top thereof, and having a hollow partitionwall between them, and provided with feedholes at their bases, substantially as described.
4.-\The double limekiln herein described, consisting of tapering cupolas separated by a partitionfwall, and having arched furnaceopenings at their base on opposite sides of each cupola, and draw-holes in each end of the kiln, and inclined bottoms extending entirely across the bottom of the cupolas and terminating in a step arranged across the draw-holes, and having air-chambers beneath them, linings of fire-brick in said cupolas extended from the base to above complete combustion, and linings of common bricks above the ire-bricks to the top of the cupola, said lining of common bricks being set with a space between them and the main walls of the kiln,
stacks mounted on the cupolas and separated EDWIN V. WINGARD.
Attest: t
A. G. HEYLMAN, J. M. YZNAGA.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5175224U (en) * 1974-12-11 1976-06-14

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5175224U (en) * 1974-12-11 1976-06-14

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