US3461699A - Method and apparatus for reforming containers - Google Patents

Method and apparatus for reforming containers Download PDF

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Publication number
US3461699A
US3461699A US640690A US3461699DA US3461699A US 3461699 A US3461699 A US 3461699A US 640690 A US640690 A US 640690A US 3461699D A US3461699D A US 3461699DA US 3461699 A US3461699 A US 3461699A
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container
side seam
die
wall
body wall
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US640690A
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Donald J Roth
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Continental Can Co Inc
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Continental Can Co Inc
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/06—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure by shock waves

Definitions

  • the stresses which are exerted on the body wall of the container during reforming and which tend to produce rupture at the side seam, are minimized by providing an element having gripping means for engaging an area of the body wall immediately adjacent the side seam.
  • the area engaged by the gripping means takes up the stresses to prevent rupture at the side seam.
  • This invention relates to a method and apparatus for reforming containers and, more particularly, to a method and apparatus for reforming containers having a body wall joined by a side seam.
  • the present invention overcomes the disadvantage of the prior art and enables reforming, such as embossing and stylizing, of a container having any type of a side seam in its body wall.
  • the reforming of the container is accomplished by expansion of the body wall of the container held in a die cavity until the wall conforms to the configuration of the cavity.
  • An element having suitable gripping means is provided in the die, the container being situated to enable the gripping means to engage ⁇ an area of the body wall of the container immediately adjacent the side seam when the expansion of the body Wall begins.
  • the gripping means forms shallow protuberances, or the like, on both sides of the side seam which absorb the hoop stresses land prevent them from acting directly upon the side seam when expansion of the remaining body wall area takes place, thus eliminating the rupture at the side seam.
  • FIGURE 1 is a side elevational view of the apparatus embodying the present invention and used for carrying out the method of this invention
  • FIGURE 2 is a sectional view taken generally along the line 2 2 of FIGURE 1;
  • FIGURE 3 is a sectional view taken generally along the line 3-3 of FIGURE 1;
  • FIGURE 4 is a sectional view similar to FIGURE 3, ⁇ but showing the position of the container after completion of the reforming operation.
  • FIGURE 5 is a side elevational view of the reformed container within one die half of the split die of the apparatus of this invention.
  • FIG- URES 1-3 there is shown means for carrying out the function of this invention, that is, stylizing or embossing a container having a side seam, without rupturing said container at said side seam.
  • the following detailed description of parts represents but one way of accomplishing the above function.
  • Reforming of a container takes place in a die, such as die 10 illustrated in the drawing.
  • the die is a readily openable split die having-two halves joined by conventional means.
  • the die 10 has a cavity 11 which has a coniiguration corresponding to adesired reformed coniiguration of the container to be reformed therein.
  • An interior wall 12 of the die 10 may have a desired design formed thereon, which design is to be embossed on the body wall of th container.
  • the reforming operation is accomplished by placing a container, such as can 14, into die cavity 11 of the die 10.
  • a container such as can 14
  • the body Wall of the can must -be expanded within die cavity 11 in such 4a way that said body wall will engage interior Wall 12 of the die 10 and assume the configuration of said cavity 11.
  • the elastomeric membrane 15 has in its interior (not shown) a pressure shock wave conducting medium, or iluid, and electrode means normally comprising a pair of electrodes.
  • a pair of leads 116 connect the electrodes positioned within the elastomeric membrane 15 to a power source, such as an electric generator or the like.
  • a power source such as an electric generator or the like.
  • a spark is produced between the electrodes causing a formation of a shock wave in the medium within the membrane 15.
  • This shock wave transmitted by the medium, hits the walls of the membrane 15 causing the same to expand thereby expanding the body wall of the can 14, with which the membrane 15 is in contact.
  • Means for preventing rupture of the can 14 at its side seam 17 comprises a part of the interior Wall facing the cavity and includes an element 18 having gripping means, as best seen in FIGURE 3.
  • the element 18 can be integrally formed with the die or it can be inserted as a separate member against the interior wall in the die cavity. The particular example illustrated, shows the element 18 as being integrally formed with the die 10.
  • the prevention of rupture of the can 14 at its side seam is accomplished by restricting deformation of the area of the body wall of the can immediately adjacent the side seam 17 while the remaining area of the body wall of the can is deformed.
  • the can 14 is inserted into the die cavity 11 in such a manner that the side seam 17 faces'the element 118 and the gripping means is opposite both sides of the side seam.
  • the gripping means comprises a pair of vertical grooves 19, the function of which is to be explained in detail later. Other means, such 'as knurled indentations, can be provided in place of grooves 19 is desired. The function, however, of the grooves and of the knurled indentations will be the same.
  • the element Because of the position of the element 1S in relation to the cavity 11, the element is in closer proximity to the can 14 when the same is located within the die cavity, than the can is to the rest of the interior wall 12 of the die. ⁇
  • the elastomeric membrane 15 begins to expand, thereby forcing the can 14 outwardly toward the interior wall 12 of the die 10.
  • the grooves 19 form a pair of shallow protuberances 20, as best seen in FIGURES 4 and 5, in the area of the body Wall adjacent the side seam. The formation of protuberances does not place the side seam of the can under a sufficient stress to cause rupture at the side seam.
  • the hoop stresses on its body wall increase and rapidly build up to a level which may rupture the side seam were it not for the aforementioned grooves 19 ⁇ which firmly hold the previously formed protuberances 20, preventing the hoop stresses or hoop tension force from acting directly upon the side seam.
  • FIGURE illustrates a reformed can 14 positioned within a cavity of a die which has been opened for clarification purposes. It can be observed that the can 14 is reformed in accordance with the configuration of the die cavity 11, where a pair of protuberances 20, appearing on both sides of the side seam 17, have been caused by the vertical grooves 19 of the element 18.
  • a method of reforming a container having a body wall joined by a side seam without rupturing the side seam comprising the steps of:
  • An apparatus for reforming a container having a body wall joined by a side seam comprising:
  • a die having an interior wall defining a cavity for receiving a container to be reformed
  • said gripping means for reducing the effect of stress exerted on said side seam comprises at least a pair of grooves formed in said wall means for receiving said gripping portions of said body wall in close proximity to and on both sides of said side seam.
  • said means for deforming the body Wall of Said container comprises an elastomeric membrane containing a power transmitting medium and electrode means operatively connected to a power source and positioned in said medium.
  • a die for reforming a tubular container body blank having a side seam in its body wall comprising:
  • a die having an interior wall defining a cavity of a configuration substantially corresponding to the desired configuration of said container
  • paired gripping means extending along the length of said raised portion for engaging areas of said container along each side of the said side seam whereby as the container enlarges, the gripping means engage the container wall and relieve the side seam of hoop stress.

Description

Y D. J. RoTH 3.451599 METHOD'AND APPARATUS FOR REFORMING CONTAINERS Aug. 19, 1969 Filed May 25, 1967 .Arlllllulrlrllllll INVENTOR DONALD J. ROTH FIGS ATTORNEY United States Patent O U.S. Cl. 72--56 8 Claims ABSTRACT OF THE DISCLOSURE A container, having a side seam, is reformed in a die whereby a body wall of the container is embossed or stylized in conformity with the configuration of the die cavity. The stresses which are exerted on the body wall of the container during reforming and which tend to produce rupture at the side seam, are minimized by providing an element having gripping means for engaging an area of the body wall immediately adjacent the side seam. When the container is reformed, the area engaged by the gripping means takes up the stresses to prevent rupture at the side seam.
BACKGROUND OF THE INVENTION Field of the invention This invention relates to a method and apparatus for reforming containers and, more particularly, to a method and apparatus for reforming containers having a body wall joined by a side seam.
The prior art Heretofore, reforming of containers having side seams was limited to containers, the side seams of which were sufficiently strong to withstand the hoop stresses exerted during reforming. Since properly Welded side seams were the only ones generally able to withstand the above stresses, reforming was thus confined to containers having welded side seams. The disadvantage of the old method lies in its restrictiveness to strong side seams, so that containers having comparatively weak side seams cannot be reformed as the stresses exerted during reforming cause a rupture of such side seams, thereby destroying the container.
SUMMARY OF THE INVENTION The present invention overcomes the disadvantage of the prior art and enables reforming, such as embossing and stylizing, of a container having any type of a side seam in its body wall. The reforming of the container is accomplished by expansion of the body wall of the container held in a die cavity until the wall conforms to the configuration of the cavity. An element having suitable gripping means is provided in the die, the container being situated to enable the gripping means to engage `an area of the body wall of the container immediately adjacent the side seam when the expansion of the body Wall begins.
The gripping means forms shallow protuberances, or the like, on both sides of the side seam which absorb the hoop stresses land prevent them from acting directly upon the side seam when expansion of the remaining body wall area takes place, thus eliminating the rupture at the side seam.
The .more detailed aspects of this invention will become more apparent from the following description taken in connection with the accompanying drawing.
ICC
DRAWING FIGURE 1 is a side elevational view of the apparatus embodying the present invention and used for carrying out the method of this invention;
FIGURE 2 is a sectional view taken generally along the line 2 2 of FIGURE 1;
FIGURE 3 is a sectional view taken generally along the line 3-3 of FIGURE 1;
FIGURE 4 is a sectional view similar to FIGURE 3, `but showing the position of the container after completion of the reforming operation; and
FIGURE 5 is a side elevational view of the reformed container within one die half of the split die of the apparatus of this invention.
SPECIFICATION While this invention is susceptible of embodiment in many different forms, there is shown in the drawing and will herein be described in detail an embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplication of the principles of the invention and is not intended to limit the invention to the embodiment illustrated. The scope of the invention will be pointed out in the appended claims.
Referring now to the drawing, more specifically to FIG- URES 1-3, there is shown means for carrying out the function of this invention, that is, stylizing or embossing a container having a side seam, without rupturing said container at said side seam. The following detailed description of parts represents but one way of accomplishing the above function.
Reforming of a container takes place in a die, such as die 10 illustrated in the drawing. To allow easy removal of the reformed container, the die is a readily openable split die having-two halves joined by conventional means. The die 10 has a cavity 11 which has a coniiguration corresponding to adesired reformed coniiguration of the container to be reformed therein. An interior wall 12 of the die 10 may have a desired design formed thereon, which design is to be embossed on the body wall of th container. l
The reforming operation is accomplished by placing a container, such as can 14, into die cavity 11 of the die 10. To reform the can 14, in accordance with the dictates of the configuration of the die cavity 11, the body Wall of the can must -be expanded within die cavity 11 in such 4a way that said body wall will engage interior Wall 12 of the die 10 and assume the configuration of said cavity 11.
Various means can be used for supplying the necessary force for the expansion of the container, or can, situated within the die cavity 11. In the exemplary embodiment illustrated an electro-hydraulic force is utilized with an elastomeric membrane 1S inserted into the can 14. Expansion can be produced by a variety of other forces, such as: hydraulic, pneumatic, rubber-bulging, etc.
The elastomeric membrane 15 has in its interior (not shown) a pressure shock wave conducting medium, or iluid, and electrode means normally comprising a pair of electrodes. A pair of leads 116 connect the electrodes positioned within the elastomeric membrane 15 to a power source, such as an electric generator or the like. When power is supplied by the source and, through leads 16, reaches the electrodes positioned Within the membrane 15, a spark is produced between the electrodes causing a formation of a shock wave in the medium within the membrane 15. This shock wave, transmitted by the medium, hits the walls of the membrane 15 causing the same to expand thereby expanding the body wall of the can 14, with which the membrane 15 is in contact. The
body wall is moved outwardly until it reaches the interior wall 12 of the die 10 and assumes the configuration of the die cavity 11 and the design of said wall 12.
Means for preventing rupture of the can 14 at its side seam 17 comprises a part of the interior Wall facing the cavity and includes an element 18 having gripping means, as best seen in FIGURE 3. The element 18 can be integrally formed with the die or it can be inserted as a separate member against the interior wall in the die cavity. The particular example illustrated, shows the element 18 as being integrally formed with the die 10.
The prevention of rupture of the can 14 at its side seam is accomplished by restricting deformation of the area of the body wall of the can immediately adjacent the side seam 17 while the remaining area of the body wall of the can is deformed. For this purpose, the can 14 is inserted into the die cavity 11 in such a manner that the side seam 17 faces'the element 118 and the gripping means is opposite both sides of the side seam. The gripping means comprises a pair of vertical grooves 19, the function of which is to be explained in detail later. Other means, such 'as knurled indentations, can be provided in place of grooves 19 is desired. The function, however, of the grooves and of the knurled indentations will be the same.
Because of the position of the element 1S in relation to the cavity 11, the element is in closer proximity to the can 14 when the same is located within the die cavity, than the can is to the rest of the interior wall 12 of the die. `Immediately after a start of the electrohydraulic pulse, the elastomeric membrane 15 begins to expand, thereby forcing the can 14 outwardly toward the interior wall 12 of the die 10. nDuring the expansion process, the grooves 19 form a pair of shallow protuberances 20, as best seen in FIGURES 4 and 5, in the area of the body Wall adjacent the side seam. The formation of protuberances does not place the side seam of the can under a sufficient stress to cause rupture at the side seam. As the can continues to be pushed outwardly, the hoop stresses on its body wall increase and rapidly build up to a level which may rupture the side seam were it not for the aforementioned grooves 19` which firmly hold the previously formed protuberances 20, preventing the hoop stresses or hoop tension force from acting directly upon the side seam.
With the concept and apparatus as above described, it is now possible to form, reform, emboss and stylize as well as perform related operations on containers having a variety of side seams, including such normally weak side seams as soldered or adhesive.
FIGURE illustrates a reformed can 14 positioned within a cavity of a die which has been opened for clarification purposes. It can be observed that the can 14 is reformed in accordance with the configuration of the die cavity 11, where a pair of protuberances 20, appearing on both sides of the side seam 17, have been caused by the vertical grooves 19 of the element 18.
What is claimed is:
1. A method of reforming a container having a body wall joined by a side seam without rupturing the side seam comprising the steps of:
placing a mold part having paired gripping means adjacent to the length of said side seam of said container with each said gripping means being placed adjacent opposite sides of said side seam,
placing the forming part of said mold generally more remote from said container wall than said mold part and said gripping means, and
applying forming pressure to said container wall whereby said container wall is reformed by rst striking said mold part having said gripping means and then is formed into the rest of said die so that a part of the container body wall adjacent said side seam attaches to said gripping means and prevents hoop stresses from being applied to said side seam when the container body is reformed.
2. An apparatus for reforming a container having a body wall joined by a side seam comprising:
a die having an interior wall defining a cavity for receiving a container to be reformed;
means insertable within said cavity for deforming the body wall of said container; and
means comprising part of said cavity wall located opposite the side seam of said container and lying generally closer than other portions of said cavity wall to said container wall and having paired gripping means positioned on opposite sides of said side seam and running parallel to said side seam for reducing the effect of stresses exerted on said side seam when said body wall is deformed.
3. An apparatus as defined in claim 2 wherein said gripping means for reducing the effect of stresses exerted on said side seam comprises at least a pair of longitudinal protuberances.
4. An apparatus as defined in claim 2 wherein said gripping means for reducing the effect of stress exerted on said side seam comprises at least a pair of grooves formed in said wall means for receiving said gripping portions of said body wall in close proximity to and on both sides of said side seam.
5. An apparatus as defined in claim 2 wherein said cavity wall means is integrally formed with said die.
6. An apparatus as defined in claim 2 wherein said means for deforming the body Wall of Said container comprises an elastomeric membrane containing a power transmitting medium and electrode means operatively connected to a power source and positioned in said medium.
7. A die for reforming a tubular container body blank having a side seam in its body wall comprising:
a die having an interior wall defining a cavity of a configuration substantially corresponding to the desired configuration of said container;
a raised portion of said wall lying near to said side seam and in opposition to the side seam of said container and extending laterally somewhat beyond said side seam; and
paired gripping means extending along the length of said raised portion for engaging areas of said container along each side of the said side seam whereby as the container enlarges, the gripping means engage the container wall and relieve the side seam of hoop stress.
48. A die as defined in claim 6 in which said paired gripping means comprise each. a series of indentions formed in said raised portion for engaging said body wall of said container.
References Cited UNITED STATES PATENTS 2,070,906 2/ 1937 Kruse. 2,966,872 1/ 1961 Schmocker 72-54 3,222,902 12/ 1965 Brejcha et al. 72-56 RICHARD I. HERBST, Primary Examiner
US640690A 1967-05-23 1967-05-23 Method and apparatus for reforming containers Expired - Lifetime US3461699A (en)

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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3759205A (en) * 1967-06-26 1973-09-18 G Dolveck Process for making metallic hollow articles
US4048934A (en) * 1976-07-29 1977-09-20 Reynolds Metals Company Method of bottom embossing
US4909393A (en) * 1988-11-14 1990-03-20 Berwick Container Corp. Container reconfiguring system
US4947667A (en) * 1990-01-30 1990-08-14 Aluminum Company Of America Method and apparatus for reforming a container
US5040682A (en) * 1988-11-14 1991-08-20 Berwick Container Corp. Container reconfiguring system
US5160031A (en) * 1988-11-14 1992-11-03 Berwick Manufacturing Inc. Nestable container and method of making
US5187962A (en) * 1991-07-04 1993-02-23 Cmb Foodcan Plc Apparatus and method for reshaping containers
US5687599A (en) * 1996-01-04 1997-11-18 Reynolds Metals Company Method of forming a can with an electromagnetically formed contoured sidewall and necked end
US5730016A (en) * 1996-03-22 1998-03-24 Elmag, Inc. Method and apparatus for electromagnetic forming of thin walled metal
US5746080A (en) * 1995-10-02 1998-05-05 Crown Cork & Seal Company, Inc. Systems and methods for making decorative shaped metal cans
US5829290A (en) * 1996-02-14 1998-11-03 Crown Cork & Seal Technologies Corporation Reshaping of containers
US5832766A (en) * 1996-07-15 1998-11-10 Crown Cork & Seal Technologies Corporation Systems and methods for making decorative shaped metal cans
US5916317A (en) * 1996-01-04 1999-06-29 Ball Corporation Metal container body shaping/embossing
US5938389A (en) * 1996-08-02 1999-08-17 Crown Cork & Seal Technologies Corporation Metal can and method of making
US6079244A (en) * 1996-01-04 2000-06-27 Ball Corporation Method and apparatus for reshaping a container body
US6338189B1 (en) 1999-10-07 2002-01-15 Allison Engine Company, Inc. Method and apparatus for expansion forming a workpiece using an external deformable supporting fixture
US20080217823A1 (en) * 2007-03-07 2008-09-11 Ball Corporation Mold construction for a process and apparatus for manufacturing shaped containers
US20100251798A1 (en) * 2009-04-06 2010-10-07 The Coca-Cola Company Method of Manufacturing a Metal Vessel
US20130306659A1 (en) * 2012-05-15 2013-11-21 Silgan Containers Llc Strengthened food container and method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2070906A (en) * 1935-06-14 1937-02-16 Bliss E W Co Can forming and sizing machine
US2966872A (en) * 1953-11-02 1961-01-03 Ryerson & Haynes Inc Forming shaped hollow metal articles and equipment therefor
US3222902A (en) * 1961-12-28 1965-12-14 American Can Co Electro-hydraulic forming method and apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2070906A (en) * 1935-06-14 1937-02-16 Bliss E W Co Can forming and sizing machine
US2966872A (en) * 1953-11-02 1961-01-03 Ryerson & Haynes Inc Forming shaped hollow metal articles and equipment therefor
US3222902A (en) * 1961-12-28 1965-12-14 American Can Co Electro-hydraulic forming method and apparatus

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3759205A (en) * 1967-06-26 1973-09-18 G Dolveck Process for making metallic hollow articles
US4048934A (en) * 1976-07-29 1977-09-20 Reynolds Metals Company Method of bottom embossing
US4909393A (en) * 1988-11-14 1990-03-20 Berwick Container Corp. Container reconfiguring system
US5040682A (en) * 1988-11-14 1991-08-20 Berwick Container Corp. Container reconfiguring system
US5160031A (en) * 1988-11-14 1992-11-03 Berwick Manufacturing Inc. Nestable container and method of making
US4947667A (en) * 1990-01-30 1990-08-14 Aluminum Company Of America Method and apparatus for reforming a container
WO1991011274A1 (en) * 1990-01-30 1991-08-08 Aluminum Company Of America Method and apparatus for reforming a container
US5187962A (en) * 1991-07-04 1993-02-23 Cmb Foodcan Plc Apparatus and method for reshaping containers
AU643387B2 (en) * 1991-07-04 1993-11-11 Carnaudmetalbox Plc Apparatus and method for reshaping containers
US5746080A (en) * 1995-10-02 1998-05-05 Crown Cork & Seal Company, Inc. Systems and methods for making decorative shaped metal cans
US5960659A (en) * 1995-10-02 1999-10-05 Crown Cork & Seal Company, Inc. Systems and methods for making decorative shaped metal cans
US6079244A (en) * 1996-01-04 2000-06-27 Ball Corporation Method and apparatus for reshaping a container body
US5687599A (en) * 1996-01-04 1997-11-18 Reynolds Metals Company Method of forming a can with an electromagnetically formed contoured sidewall and necked end
US5916317A (en) * 1996-01-04 1999-06-29 Ball Corporation Metal container body shaping/embossing
US5829290A (en) * 1996-02-14 1998-11-03 Crown Cork & Seal Technologies Corporation Reshaping of containers
US5730016A (en) * 1996-03-22 1998-03-24 Elmag, Inc. Method and apparatus for electromagnetic forming of thin walled metal
US5832766A (en) * 1996-07-15 1998-11-10 Crown Cork & Seal Technologies Corporation Systems and methods for making decorative shaped metal cans
US5970767A (en) * 1996-07-15 1999-10-26 Crown Cork & Seal Technologies Corporation Systems and methods for making decorative shaped metal cans
US5938389A (en) * 1996-08-02 1999-08-17 Crown Cork & Seal Technologies Corporation Metal can and method of making
US6338189B1 (en) 1999-10-07 2002-01-15 Allison Engine Company, Inc. Method and apparatus for expansion forming a workpiece using an external deformable supporting fixture
US20080217823A1 (en) * 2007-03-07 2008-09-11 Ball Corporation Mold construction for a process and apparatus for manufacturing shaped containers
US7568369B2 (en) * 2007-03-07 2009-08-04 Ball Corporation Mold construction for a process and apparatus for manufacturing shaped containers
US20100251798A1 (en) * 2009-04-06 2010-10-07 The Coca-Cola Company Method of Manufacturing a Metal Vessel
US20130306659A1 (en) * 2012-05-15 2013-11-21 Silgan Containers Llc Strengthened food container and method
US9382034B2 (en) * 2012-05-15 2016-07-05 Silgan Containers Llc Strengthened food container and method

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GB1183005A (en) 1970-03-04
BE715481A (en) 1968-10-16
DE1602432A1 (en) 1970-01-29
NL6806372A (en) 1968-11-25
NL154679B (en) 1977-10-17

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