US3420930A

US3420930A - Method of drawing cup-shaped articles

Info

Publication number: US3420930A
Application number: US487702A
Authority: US
Inventors: Randolph D Lurie
Original assignee: Continental Can Co Inc
Current assignee: Continental Can Co Inc
Priority date: 1963-12-17
Filing date: 1965-09-16
Publication date: 1969-01-07
Anticipated expiration: 1986-01-07
Also published as: US3231937A; NL6411973A; US3367554A

Description

R- D. LURIE METHOD OF DRAWING CUP-SHAPED ARTICLES Original Filed D60. 17. 1963 Jan. 7, 1969 Sheet INVENTOR RANDOLPH D. LURIE M ,mfm em ATTORNEY Jan. 7, 1969 LUR|E METHOD OF DRAWING CUP-SHAPED ARTICLES Sheet g of? Original Filed Dec. 17. 1963 OR v IE mfin L 3. mm mm m Q EEQ ww l m ATTORNEY United States Patent 3,420,930 METHOD OF DRAWING CUP-SHAPED ARTICLES Randolph D. Lurie, Park Forest, 111., assignor to Continental Can Company, Inc., New York, N.Y., a corporation of New York Original application Dec. 17, 1963, Ser. No. 331,249, now Patent No. 3,231,937, dated Feb. 1, 1966. Divided and this application Sept. 16, 1965, Ser. No. 487,702 The portion of the term of the patent subsequent to Feb. 1, 1983, has been disclaimed U.S. Cl. 264-292 11 Claims Int. Cl. B29c 17/03 This application constitutes a division of my copending commonly assigned application for U.S. Letters Patent, Ser. No. 331,249, filed Dec. 17, 1963 and now Patent No. 3,231,937.

This invention relates to a novel method of drawing cup-shaped article, such as containers, and in particular, to a novel method which substantially eliminates the necking or thinning of the plastic material adjacent the bottom walls of plastic containers heretofore commonly formed by conventional die assemblies and redrawing methods.

Independent of the final shape or contour of a redrawn plastic container or body, a conventional deep-drawing process, which includes a redrawing operation, might generally consist of three basic operations.

The first operation forms the combined function of cutting a blank from a suitable plastic material, such as polyethylene, to proper size and drawing this blank into a relatively shallow container body. During this first operation a flat sheet of material is placed between upper and lower portions of a conventional die assembly and the plastic material is clamped between a draw punch and a draw ring of the die assembly. Simultaneously with this clamping action, the plastic material is trimmed into a blank by the cutting action of the draw punch which forces the plastic material passed a shear fitting closely around the outside of the draw punch, thus causing the plastic material to be cut cleanly and uniformly.

The portion of the blank which forms the container wall is drawn from the material which is clamped between the draw punch and the draw ring. The downward progress of the draw punch and the draw ring causes this material to be drawn into a narrow space between the draw punch and a conventional die center pad of the die assembly. At the completion of this first operation the container body is withdrawn from the die assembly for subsequent operations. At this time, the container body comprises a generally shallow container wall joined by a radius portion of a bottom wall, and may also include an upper radially outwardly directed flange formed from the material clamped between the draw punch and the draw ring.

The second operation performs the function of converting the shallow drawn container body into a container body of a greater depth and smaller diameter. The second operation redraws, to a greater depth, the container body which has been formed by the first operation.

In this second operation, the drawn container is placed "ice As the second operation begins, a central area of the container bottom is clamped between a conventional knockout pad and the end surface of the die center pad. Immediately following this clamping action, the draw punch contacts the remainder of the material which forms the outer area of the container bottom wall of the drawn container. This contact by the draw punch .causes a clamping pressure to be exerted between the draw punch and the draw ring.

During the progress of the second or redrawing operation, the portion of the material which is to form the wall or body of the redrawn container is drawn from the material clamped between the draw punch and the draw ring. This is accomplished by the operation of the draw punch pushing the draw ring ahead of it in a conventional manner whereby the material is drawn from the ring of clamped material into the space between the draw punch and the die center pad, thus forming the wall or body of the redrawn container. As material is drawn from between the draw punch and the draw ring, new material is drawn from outside of the draw ring into this clamped area to replace that material which has been removed. This process continues until all of the material outside of the draw ring has been drawn into the space between the draw punch and the draw ring.

At the completion of the redrawing or second operation, not all of the material is drawn into the space between the draw punch and the die center pad, and the material remaining between these latter elements forms a radially outwardly directed flange of the redrawn container.

The third operation generally consists of performing two functions. First, the flange of the redrawn container is shaped to the proper contour for receiving a closure, and second, the flange is trimmed to the exact dimensions required by such closure. This third operation forms no part of this invention and a further description.

thereof is considered unnecessary.

During each of the three operations heretofore described, the container tends to neck down or thin in a peripheral area of the container body adjacent the radius at the juncture of the container body or wall and the container bottom wall. This necking or thinning of the material adjacent a bottom wall of the container can occur during any one of the three aforementioned operations, but is most prevalent during the second or redrawing operation. As a result of the formation of this neck of thin material one of three things may happen to the redrawn container.

First, the material of the container may strain harden enough to cause a brittle break in the material. This may easily cause the bottom wall of the container body to be punched out during the redrawing operation.

Secondly, the neck of thinned material may propagate further along the container body or wall and/or the bottom wall of the container, thus rendering the container commercially useless.

Finally, the material of the container may strain harden in this neck, but the tensile forces may be too weak to tear the material, thus forming a thin but relatively strong and highly oriented band around the container body.

This problem of thinning or necking may be solved in various ways as, for example, by increasing the number of redraws before the completion of the final containers. However, it will be readily apparent that the increased number of redraws proportionally increases the cost of manufacturing such containers and this solution is relatively unsatisfactory from a commercial standpoint. This problem of thinning or necking may heretofore be solved by providing a die which prevents excess elongation during the drawing or forming operation.

In accordance with this invention, it has been found that the elongation to yield (the additional length to which a ductile plastic material may be stretched before the onset of unstable viscous or plastic flow) of a tensile specimen, such as a plastic container during a drawing operation, goes through a minimum value at some relatively low value of strain rate, i.e., the velocity at which a specimen is being strained divided by the original length of the speciment being strained. To produce a satisfactory draw, the drawing process must provide a minimum value of elongation at relatively low strain rates, otherwise, should the desired elongation during a drawing or redrawing operation exceed the minimum value of elongation at such low strain rates, the material suddenly yields and thins markedly to produce the neck heretofore described as the strain rate drops. It has been found in accordance with this invention that the provision of a plurality of closely spaced relieved areas in the form of elongated, parallel, shallow grooves in the periphery of a die center pad of a die assembly prevents such undesired elongation during a drawing or a redrawing operation and prevents the above-noted conventional thinning or necking of container bodies during conventional drawing methods performed by conventional die apparatuses.

Therefore, in keeping with this invention, it is a primary object to provide a novel method of drawing plastic cup-shaped articles of generally uniform wall thickness and in the absence of conventional necking-down by positioning a sheet of plastic material between a smooth surface female die and an axially aligned die center pad having an exterior surface provided with a plurality of minute elongated grooves sufficient to prevent necking-down but insufiicient to materially disfigure the drawn article, and imparting relative movement between the die center pad and the female die whereby the sheet material is formed into a generally cup-shaped article having bottom and body walls and an interior surface of the body wall is provided with minute raised areas corresponding in shape and configuration to the die body grooves.

A further object of this invention is to provide a novel method of drawing a generally cup-shaped article of a uniform wall thickness from plastic material comprising the steps of providing a sheet of plastic material, drawing the sheet of plastic material at ambient temperatures into a generally tubular article having a body wall merging into a bottom wall portion, cold-forming the plastic material adjacent an inner surface of the body wall to form a plurality of elongated raised areas therein in parallel relationship to each other and to the body wall axis, and preventing the formation of similar raised areas in an exterior surface of the body wall during the cold-forming of the plastic material whereby the exterior body surface is smooth and unbroken and the body wall is substantially of a uniform wall thickness throughout and devoid of reduced thickness necked-down portions.

A further object of this invention is to provide a novel method including each of the steps above described in which the number of raised areas fromed in the interior surface of the body wall ranges from approximately one such raised area in each half-degree of arc in the interior surface to one raised area in each ten degree of arc of the interior surface.

With the above and other objects in view that will hereinafter appear, the nature of the invention will be more clearly understood by reference to the following detailed description, the appended claims and the several views illustrated in the accompanying drawings.

In the drawings:

FIGURE 1 is a schematic sectional view of a die assembly for performing the novel method of this invention, and illustrates the position of a drawn container and various components of the die assembly prior to the initiation of a redrawing operation.

FIGURE 2 is a schematic sectional view of the die assembly of FIGURE 1, and illustrates an intermediate stage of the method.

FIGURE 3 is a schematic sectional view of the die assembly of FIGURES l and 2, and illustrates the completion of the redrawing operation and the completed redrawn container.

FIGURE 4 is a highly enlarged fragmentary sectional view taken along line 44 of FIGURE 3, and illustrates a plurality of closely spaced parallel relieved areas in a peripheral surface of the die center pad and a plurality of closely spaced parallel raised areas in an internal surface of the container.

FIGURE 5 is an axial sectional view through a container redrawn in the die assembly of FIGURES 1 through 3 and illustrates the generally uniform wall thickness of the container and the numerous raised areas formed in the internal surface thereof.

FIGURE 6 is a highly enlarged fragmentary sectional view taken along line 6--6 of FIGURE 5, and more clearly illustrates the plurality of closely spaced elongated raised areas in the interior surface of the container.

FIGURE 7 is a highly enlarged fragmentary transverse sectional view taken through another die center pad of this invention on a line substantially identical to the line 4-4 of FIGURE 3, and illustrates a plurality of closely spaced parallel U-shaped relieved areas in a peripheral surface of the die center pad.

The novel method of this invention will be best understood by first describing a novel die assembly which includes a novel die center pad, the die assembly being generally designated by the reference numeral 10 (FIG URES 1-3).

The die assembly 10 comprises a lower die body 11 and an upper die body 12. The lower and upper die bodies, 11 and 12 respectively, are arranged in axial alignment and are relatively reciprocally mounted in a conventional press in a manner well known in the prior art and forming no part of this novel invention.

The lower die body 11 is attached in a conventional manner to a bolster plate B which is in turn securely fastened to the conventional press (not shown) in a well known manner. The lower die body 11 is preferably attached to the bolster plate B by passing a plurality of bolts (not shown) through a plurality of openings (also not shown) in a base plate 13 of the lower die body 11, and threadably engaging these bolts in associated threaded bores (not shown) in the bolster plate B.

A plurality of identical vertical guide pins 14 are secured to the base plate 13 of the lower die body 11. The number of guide pins 14 may vary, but there are preferably four such guide pins 14 provided and each guide pin 14 is received in an identical vertical bore or opening 15 of an upper reciprocal plate 16 of the upper die body 12. Each of the bores 15 maybe provided with a conventional anti-friction bushing (not shown) to facilitate relative reciprocal sliding movement between the reciprocal plate 16 and each of the guide pins 14 during a redrawing operation of the die assembly 10.

The upper reciprocal plate 16 of the upper die body 12 includes an upwardly directed axial stem 17 having an axial bore 18. A conventional vertically reciprocal ram R of the press (not shown) surrounds the stem 17 in a manner clearly illustrated in FIGURES 1 through 3 of the drawings, and is secured to the upper reciprocal plate 16 of the upper die body 12 by a plurality of bolts (not shown) in much the same manner the base plate 13 of the lower die body 11 is secured to the bolster plate B.

A generally cylindrical tubular draw punch 20 is conventionally secured in a downwardly opening circular recess 21 of the upper die body 12. The draw punch 20 includes an inner circumferential wall 22 defining a guide bore or chamber 23, an outer circumferential Wall 24 and a lower annular end wall or face 25.

A knock-out head 26 of a knock-out pad 27 is mounted for reciprocal moevment in the guide bore 23 of the draw punch 20. A stem 28 of the knock-out pad 27 is slidably received in the axial bore 18 of the stem 17 and projects outwardly thereof. The exposed upper end portion (unnumbered) of the stem 28 projecting outwardly from the bore 18 of the stem 17 is normally urged downwardly by a compression spring to the position illustrated in FIGURE 1 to normally maintain a circular end face or wall 30 of the knock-out head 26 flush with the annular face 25 of the draw punch 20.

A generally cylindrical tubular retainer 31 is secured in a conventional manner in a circular recess 32 of the base plate 13. The retainer 31 includes an inner circumferential wall 33 defining a guide bore or chamber 34. The inner circumferential wall 33 terminates at an in wardly directed peripheral flange 35 which forms a stop for limiting the upward reciprocal movement of a draw ring 36 reciprocally mounted in the chamber 34 of the retainer 31.

The draw ring 36 is in axial alignment with the draw punch 20 of the upper die body 12 and includes a vertical axial bore or opening 37 which is similarly in axial alignment with the guide bore 23 of the draw punch 20. An annular end face or wall 38 of the draw ring 36 opposes the annular end face 25 of the draw punch 20. An exterior or outer circumferential wall 40 of the draw ring 36 is contoured to mate with an internal surface or wall (unnumbered) of an inverted plastic container C as is best illustrated in FIGURE 1 of the drawings. An annular flange 41 of the draw ring 36 normally abuts the under surface of the flange 35 of the retainer 31, thereby limiting the upward movement of the draw ring 36 with respect to the retainer 31 (FIGURE 1). A plurality of identical draw ring guide pins 42 are conventionally secured to and depend from the flange 41 of the draw ring 36. There are preferably four such draw ring guide pins 42, and each guide pin 42 passes through an identical vertical bore or opening 43 in the base plate 13 of the lower die body 11. Each of the draw ring guide pins 42 is secured to a conventional air cushion pressure pad 44. The air cushion pressure pad 44 is normally urged upwardly to the position illustrated in FIGURE 1 by a conventional pistoncylinder combination which is mounted below the bolster plate B of the conventional press (not shown), and by means of the draw ring guide pins 42, exerts pressure in opposition to the pressure exerted by the ram R during the operation of the press in a manner to be described more fully hereafter.

A novel die center pad 45 of this invention is secured to the base plate 13 of the lower die body 11 in axial alignment with the guide bore 23 of the draw punch 20 carried by the upper die body 12. The die center pad 45 comprises a generally cylindrical elongated body 46 terminating at one end portion in a generally circular end face 47 and at an opposite end portion in a generally circular securing flange 48. The flange 48 is received in an upwardly directed circular recess 50 of the base plate 13. A plurality of identical counterbored openings 51, only one of which is illustrated, are formed in the flange 48 of the die center pad 45 and an identical bolt 52 received in each of the counterbored openings 51 secures the die center pad 45 in the circular recess 50 of the base 6 plate 13 in a manner clearly illustrated in FIGURES 1 through 3 of the drawings.

Referring specifically to FIGURE 4 of the drawings, the body 46 of the die center pad 45 includes a peripheral exterior surface 53 which is provided with a plurality of closely spaced relatively shallow relieved areas 54. The relieved areas 54 are identical parallel grooves or channels which extend substantially the entire length of the body 46 but terminate adjacent the flange 48 thereof, as is best illustrated in FIGURES 1 through 3 of the drawings. The length of each of the grooves 54 is at least as long as, and preferably longer than, the depth of the container C which is redrawn by the die assembly 10 in a manner to be described hereafter. Each of the grooves 54 is substantially V-shaped in transverse section (FIG- URE 4), and the converging wall surfaces (unnumbered) defining each of the V-shaped grooves define an angle of approximately ninety degrees.

The depth of each of the grooves 54 is approximately 0.0005 inch and the number of grooves varies in accordance with the diameter and circumference of the body 46 of the die center pad 45. There are preferably approximately between five to one hundred ten of such grooves 54 for each inch of circumference of the body 46. While this number of grooves per each inch of circumference is preferred, the maximum number of grooves is limited only by the maximum number of grooves which can be accurately machined or formed in the peripheral surface 53 of the die center pad 45. The minimum number of grooves per inch of circumference of the die center pad 45 is similarly limited only by the minimum number of grooves necessary to achieve the objects of this invention, and five such grooves in each inch of circumference of the body 46 of the die center pad 45 have been found satisfactory.

A die center pad has been constructed in accordance with the die center pad 45 disclosed heretofore, and is an example of a die center pad which includes substantially the maximum number of grooves for each inch of circumference of the body of the die center pad. The working embodiment of the die center pad 45 includes a body having a length of approximately 5% inches, a diameter of 1.8410 inches and a circumference of approximately 5.786 inches. The body of the die center pad was provided with 720 V-shaped grooves arranged in parallel relationship to each other and to the axis of the die center pad, and each of the grooves was approximately 4 inches in length. Adjacent grooves were spaced from each other a center-to-center distance of approximately .00803 inch or approximately one-half degree of are between adjacent grooves or approximately 107.2 grooves per each inch of circumference of the body. The converging wall portions defining each of the grooves set off an angle of approximately ninety degrees and the depth of each groove was 0.0005 inch. The maximum width of the grooves was 0.001 inch.

The method of this invention will now be described with reference to the die assembly 10, and will be best understood by first referring to FIGURE 1 of the drawings. At the beginning of a cycle of the conventional press (not shown) the ram R thereof is reciprocated to a position above the position shown in FIGURE 1 to space the annular face 25 of the draw punch 20 a sufficient distance away from the annular face 38 of the draw ring 36 in order that the plastic container C can be positioned in the inverted position thereof as is clearly illustrated in this figure. The plastic container C has already been drawn in a die assembly similar to the die assembly 10 at which time the first operation heretofore described was performed to simultaneously cut a blank and draw this blank into the shallow container C.

The ram R is then reciprocated downwardly until the end face 30 of the knock-out pad 27 and the annular end face 25 of the draw punch 20 contacts the bottom wall (unnumbered) of the container C. Upon continued down ward movement of the ram R a circular area of the bottom wall is clamped between the end face 30 of the knockout head 26 and the end face 47 of the die center pad 45. Substantially simultaneously with this clamping action, the annular face 25 of the draw punch exerts a clamping pressure against the remainder of the bottom wall of the container C by the force exerted between the annular end faces and 38 of the respective draw punch 20 and the draw ring 36. The force exerted by the annular end face 38 of the draw ring 36 is that force transmitted to the draw ring 36 by the draw ring guide pins 42 from the conventional piston-cylinder air cushion combination urging the air cushion pressure pad 44 upwardly as viewed in FIGURE 1 in a conventional manner. At this point during the redrawing operation, there is no clampin action on the container wall or body (unnumbered) of the container C.

The further progress of the redrawing operation during the performance of the method is illustrated in FIGURE 2. At this point of the redrawing operation, thecentral area of the bottom wall of the container C is still firmly clamped between the knock-out pad 27 and the end face 47 of the die center pad 45. This central area of the bottom wall of the container normally takes no further part in theredrawing operation other than to give continuity to the container C.

The portion of the material which is to form the wall or body of the redrawn container is being drawn from the ring of material clamped between the opposed annular end faces 25 and 38 of the draw punch 20 and the draw ring 36 respectively. This ring of clamped material is continually changing throughout the progress of the redrawing operation. Initially, this ring of clamped material had consisted only of material which was part of the bottom wall of the original drawn container produced in the first operation. However, during the progress of the redrawing operation to the position illustrated in FIGURE 2 of the drawings, material is drawn from the ring of clamped material into the space between the die center pad and the inner circumferential wall 22 of the draw punch 20 as the draw punch 20 is forced downwardly pushing the draw ring 36 downwardly against the pressure exerted by the air cushion. The inner circumferential wall 22 of the draw punch 20 urges the material drawn from between the faces 25 and 38 into intimate engagement with the exterior peripheral surface 53 (FIGURE 4) of the die center pad 45. As the material of the container C is urged against the body 46 of the die center pad 45, the material at the inner surface of the container body or wall is urged or flowed into each of the plurality of closely spaced parallel relieved areas or grooves 54, as is best illustrated in FIGURE 4 of the drawings. This forms a plurality of closely spaced parallel elongated raised portions or projections P on the inner surface of the container wall equal in number to the number of grooves 54 in the peripheral surface 53 of the die center pad 45. The plurality of grooves 45 and the raised portions P formed thereby permit the required elongation of the container C during the redrawing operation, and prevents the elongation from exceeding a minimum value of elongation at which point the material of the container C would normally yield, thin and neck-down. The formation of the raised projections P continues until substantially all of the material outside of the draw ring 36 has been drawn into the space between the die center pad 45 and the inner circumferential wall 22 of the draw punch 20, as shown in FIG- URE 3 of the drawings.

In FIGURE 3, the redrawing operation is complete and the upper die body 12 of the die assembly 10 is ready to return to its upper (rest) position. It is this point at the extreme downward position of the ram R and the draw punch 20 which determines the depth of the finished container. At this point, it should be particularly noted that not all of the plastic material has been drawn into the space between the die center pad 45 and the internal circumferential wall 22 of the draw punch 20, but rather, a flange F is left at the end of the container opposite the bottom wall thereof to which a closure or lid is adapted to be attached in a manner forming no part of this invention.

A container at the completion of the method heretofore described is best illustrated in FIGURES 5 and 6 of the drawings and is generally designated by the reference numeral 60. The redrawn container comprises a body or wall 61 which tapers slightly upwardly from a bottom wall 62 and terminates in a radially outwardly directed flange 63. An inner surface 64 (FIGURE 6) of the wall 61 is provided with a plurality of identical elongated closely spaced raised areas or projections 65. The raised projections 65 are mirror images of the plurality of relieved areas 54 (FIGURE 4) in the die center pad 45. However, the length of the raised projections 65 are slightly less than the length of the elongated grooves 54 because the grooves 54 are longer than the depth of the container at the completion of the redrawing operation, as is best illustrated in FIGURE 3 of the drawings. Each of the raised projections 65 thus extend from a radius portion 66 joining the bottom wall 62 to the wall 61 and terminate at a radius portion 67 joining the wall 61 to the radially outwardly directed flange 63. The number of the raised projections 65 formed in the container 60 may vary, but again, there are preferably between five to one hundred ten such raised projections in each inch of circumference of the container 60.

The method of this invention was performed by constructing a working embodiment of the die center pad 45 and redrawing drawn polycarbonate containers thereon in the manner heretofore described. The drawn containers were originally drawn from sheet polycarbonate having a nominal 0.012 inch thickness and having opposite smooth surfaces. All attempts at redrawing this material in a die assembly including a conventional highly polished smooth surfaced die center pad resulted in unsatisfactory containers because the container wall and/ or bottom always tore and/or thinned or necked-down markedly. However, upon employing the grooved die center pad of this invention in the same die assembly and redrawing the same polycarbonate sheet, no difficulties were experienced in redrawing the containers, the containers showed no evidence of tearing, and no thinning or necking in either of the container walls or the container bottom was evident. Further tests were conducted by redrawing containers from an acrylonitrile-butadiene-styrene terpolymer. The material was a nominal 0.013 inch thick sheet which was smooth on both surfaces. All attempts at redrawing this material in a conventional highly polished, smooth surfaced die resulted in the production of unsatisfactory containers because the container bottoms always tore out. However, upon substituting the working embodiment of the die center pad of this invention into the same die assembly, no ditficulty was experienced in redrawing containers from this material. These containers showed no evidence of tearing and/ or thinning or necking in either the container wall or the container bottom wall.

Referring to FIGURE 7 of the drawings, another die center pad 70 constructed in accordance with this invention is shown for performing a method similar to that heretofore described. The die center pad P comprises a generally cylindrical body 71 having an exterior peripheral wall or surface 72. The die center pad 70 is substantially identical to the die center pad 45 of FIGURE 4 and includes a circular securing flange (not shown) substantially identical to the flange 48 of the die center pad 45. The exterior peripheral surface 72 of the body 71 is provided with a plurality of closely spaced parallel relieved areas or grooves 73. Each of the grooves 73 is substantially -U-shaped in transverse section and opens outwardly of the exterior peripheral surface 72 of the body 70. The depth of each groove is approximately 0.0005 inch and there is preferably one such groove for each ten degree s of arc of the body 71, and the maximum width of each of the U-shaped grooves is approximately 0.010 inch.

The method was performed with a working embodiment of the die center pad 70 of FIGURE 7 in the manner heretofore described. This die center pad comprised a body approximately /2 inches in length and the length of each of the grooves in the peripheral surface theerof was approximately 4 inches long. The diameter of the body of the die center pad was 2.041 inches with a circumference of approximately 6.408 inches. Thirty-six identical U-shaped grooves were formed in the exterior peripheral surface of the die center pad body and adjacent grooves were spaced a center-to-center distance of ten degrees of are or approximately 5.62 grooves in each inch of circumference of the body. The depth of each groove was approximately 0.0005 inch and the width of each groove was 0.010 inch.

It will be apparent from the foregoing, that there has been provided a novel method which prevents the formation of a neck of thin material in a container wall just slightly removed from the radius portion which joins the container wall to the bottom wall thereof during a drawing or redrawing operation, While this problem of thinning or necking has been solved by performing the method heretofore described, other methods employing similar pads having other grooved configurations are considered within the scope of this invention, For example, serpentine or spiral-like grooves might also be formed in the exterior surface of a die center pad, methods employing such die center pads are considered to be within the scope of this invention.

Thus, while a preferred method and apparatus has been shown to illustrate this invention, it is to be understood that various changes in structural details and method steps may be made without departing from the spirit and scope of the invention as defined in the appended claimed subject matter.

I claim:

1. A method of producing a redrawn plastic cupshaped article comprising the steps of drawing a cupshaped article, redrawing the cup-shaped article at ambient temperature, between a rough exterior surfaced male die and an axially aligned smooth surfaced interior die wall of a female die to form a plurality of closely spaced raised areas only upon an interior peripheral surface of the cupshaped body incident to the redrawing thereof whereby said cup-shaped article is generally of a uniform wall thickness and necking-down is precluded.

2. A method of preventing the necking-down of a container during the cold redrawing thereof comprising the steps of forming a plastic container body terminating in a bottom wall and an opposite upper edge portion, and cold redrawing the container body at ambient temperature between a ground die center pad and an axially aligned smooth walled female die to form a plurality of closely spaced narrow parallel elongated ribs on an interior surface of the container body between the bottom wall and the upper edge portion whereby the redrawn container is of a generally uniform wall thickness and necking-down is precluded.

3. A method of preventing the necking-down of an article during the cold redrawing thereof comprising the steps of forming a cup-shaped article, positioning the cupshaped article between a smooth surfaced female die and an axially aligned die center pad having an exterior surface provided with a plurality of minute elongated grooves ranging in depth upwardly from about .0005 inch to a depth sufficient to prevent necking down but insufiicient to materially disfigure the article, and imparting relative movement between the die center pad and the female die whereby the cup-shaped article is formed into an article having bottom and body walls and an interior surface of the body wall is provided with minute raised areas corresponding in shape and configuration to the die body grooves thereby precluding the formation of a reducedthickness band of body material adjacent the bottom wall.

4. A method of preventing the necking down of an article during the cold redrawing thereof comprising the steps of forming a cup-shaped article, positioning the cupshaped article between a smooth surfaced female die and an axially aligned die center pad having an exterior surface provided with a plurality of minute elongated grooves ranging in depth upwardly from about .0005 inch to a depth sufficient to prevent necking down but insufficient to material disfigure the article, imparting relative movement between the die center and the female die whereby the cup-shaped article is formed into an article having bottom and body walls and an interior surface of the body wall is provided with minute raised areas corresponding in shape and configuration to the die body grooves thereby precluding the formation of a reduced thickness band of body material adjacent the bottom wall, and terminating the relative movement between the die center pad and the female die prior to the complete drawing of the plastic sheet material into the female die whereby a portion of the drawn article remote from the bottom wall is smooth, unbroken and devoid of the minute raised areas.

5. The method as defined in claim 4 including the step of forming the portion of the article remote from the bottom wall into a radially outwardly directed flange.

6. The method as defined in claim 4 wherein the number of raised areas formed in the interior surface of he body wall range from one such raised area in each halfdegree of arc of the interior surface to one raised area in each ten degrees of arc of the interior surface.

7. The method as defined in claim 4 including the step of forming the portion of the article remote from the bottom wall into a radially outwardly directed flange, and the number of raised areas formed in the interior surface of the body wall range from one such raised area in each half-degree of arc of the interior surface to one raised area in each ten degrees of arc of the interior surface.

8. A method of drawing a generally cup-shaped article of a uniform wall thickness from plastic material in the absence 'of heat comprising the steps of providing a sheet of plastic material, forming the sheet of plastic material into a generally cup-shaped article having a body wall merging into a bottom wall portion, cold-flowing the plastic material adjacent an inner surface of the body wall at ambient temperature between a rough exterior surfaced male die and an axially aligned smooth surfaced interior die wall of a female die to form a plurality of elongated raised areas therein, and preventing the formation of similar raised areas in an exterior surface of the body wall during the cold-flowing of the plastic material whereby the exterior body wall surface is smooth and unbroken.

9. A method of drawing a generally cup-shaped article of a uniform wall thickness from plastic material comprising the steps of providing a sheet of plastic material, drawing the sheet of plastic material at ambient temperature into a generally tubular article having a body wall merging into a bottom wall portion, cold-flowing the plastic material adjacent an inner surface of the body wall at ambient temperature betweena rough exterior surfaced male die and an axially aligned smooth surfaced interior die wall of a female die to form a plurality of elongated raised areas therein in parallel relationship to each other and to the body wall axis, and preventing the formation of similar raised areas in an exterior surface of the body wall during the cold-flowing of the plastic material whereby the interior body surface is smooth and unbroken.

10. A method of drawing a generally cup-shaped article of a uniform wall thickness from plastic material comprising the steps of providing a sheet of plastic material, drawing the sheet of plastic material to a generally cup-shaped configuration by cold flowing the plastic material at ambient temperature between an exteriorly roughened surface of a male die capable of preventing the plastic material from necking down and an interiorly smooth surface of a female die whereby an interior surface of the completed drawn cup-shaped article is identically roughened to the mirror image of the male die surface while preventing the formation of a similar roughened exterior surface on the cup-shaped article during the cold drawing.

11. A method of drawing a generally cup-shaped article of a uniform wall thickness of plastic material comprising the steps of providing a sheet of plastic material, drawing the sheet of plastic material to a generally cup-shaped configuration by cold flowing the plastic material at ambient temperature between an exterior surface of a male die having grooves disposed generally in the direction of cold flow and an interiorly smooth surface of a female die whereby an interior surface of the completed drawn cup-shaped article is identically ribbed to the mirror image of the grooved male die surface while preventing the formation of a similar roughened exterior surface on the cup-shaped article during the cold drawing.

References Cited UNITED STATES PATENTS 9/ 1963 Covington et a1 264320 5/ 1965 Whiteford 26494 2/1966 Lurie 18-19 8/1956 St. Clair 18l9 2/ 1960 Souza 264320 FOREIGN PATENTS 6/1958 Great Britain.

ROBERT F. WHITE, Primary Examiner.

G. AUVILLE, Assistant Examiner.

US. Cl. X.R.

Claims

1. A METHOD OF PRODUCING A REDRAWN PLASTIC CUPSHAPED ARTICLE COMPRISING THE STEPS OF DRAWING A CUPSHAPED ARTICLE, REDRAWING THE CUP-SHAPED ARTICLE AT AMBIENT TEMPERATURE, BETWEEN A ROUGH EXTERIOR SURFACED MALE DIE AND AN AXIALLY ALIGNED SMOOTH SURFACED INTERIOR DIE WALL OF A FEMALE DIE TO FORM A PLURALITY OF CLOSELY SPACED RAISED AREAS ONLY UPON AN INTERIOR PERIPHERAL SURFACE OF THE CUP-SHAPED BODY INCIDENT TO THE REDRAWING THEREOF WHEREBY SAID CUP-SHAPED ARTICLE IS GENERALLY OF A UNIFORM WALL THICKNESS AND NECKING-DOWN IS PRECLUDED.