US3420200A - Modular sewing machines - Google Patents

Modular sewing machines Download PDF

Info

Publication number
US3420200A
US3420200A US524949A US3420200DA US3420200A US 3420200 A US3420200 A US 3420200A US 524949 A US524949 A US 524949A US 3420200D A US3420200D A US 3420200DA US 3420200 A US3420200 A US 3420200A
Authority
US
United States
Prior art keywords
needle
module
thread
frame
secured
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US524949A
Inventor
Ralph E Johnson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Singer Co
Original Assignee
Singer Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Singer Co filed Critical Singer Co
Application granted granted Critical
Publication of US3420200A publication Critical patent/US3420200A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/08Loop takers, e.g. loopers for lock-stitch sewing machines
    • D05B57/10Shuttles
    • D05B57/14Shuttles with rotary hooks
    • D05B57/143Vertical axis type
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B57/00Loop takers, e.g. loopers
    • D05B57/08Loop takers, e.g. loopers for lock-stitch sewing machines
    • D05B57/10Shuttles
    • D05B57/16Shuttles with bobbin casings guided in tracks
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B73/00Casings

Definitions

  • FIG. 4 represents a front elevational view of the assembled sewing machine of FIG. 2 with portions of the actuating mechanism illustrated in vertical cross section,
  • FIG. 6 represents a top plan view of the loop taker module of this invention as secured in place on the sewing machine frame
  • the frame 11 may also be formed with provision for fastenings, such as the tapped holes 20 and 21 illustrated in FIG. 1, to accommodate fastening screws 22 and 23 for the actuating and control module 14, the tapped holes 24 and 25 to accommodate fastening screws 26 and 27 for the loop taker module 13, and the tapped hole 28 to accommodate the fastening screw 29 for a supporting block 30 illustrated in FIG. 4.
  • fastenings such as the tapped holes 20 and 21 illustrated in FIG. 1, to accommodate fastening screws 22 and 23 for the actuating and control module 14, the tapped holes 24 and 25 to accommodate fastening screws 26 and 27 for the loop taker module 13, and the tapped hole 28 to accommodate the fastening screw 29 for a supporting block 30 illustrated in FIG. 4.
  • fastenings such as the tapped holes 20 and 21 illustrated in FIG. 1, to accommodate fastening screws 22 and 23 for the actuating and control module 14, the tapped holes 24 and 25 to accommodate fastening screws 26 and 27 for the loop taker module 13, and the tapped hole 28 to accommodate the fastening
  • the out-turned arm 46 and 47 of the bracket 45 may support a sheet metal guard plate to which is secured a conventional thread tensioning device 81 which includes thread tensioning friction disks 82, a conventional check spring 83 and a thread guiding post 84. Thread from a source of supply (not shown) is directed to the friction disks 82 of the thread tensioning device 81 looped about the check spring 83 and thence to the take-up eyelet 66. From the take-up eyelet the thread is directed through a thread guiding eyelet 85 formed in a pin 86 adjacent to the thread tensioning device 81, next to a thread guide 87 secured to the guard plate 80, and then to the needle eye.
  • the loop taker 104 is carried by the swinging frame and is so disposed thereon as to occupy a position cooperative with the needle 51 in the formation of stitches when the swinging frame abutment 113 is seated against the shouldered head 103 of the fastening screw 101.
  • the loop taker may be of any known or conventional type suitable for the formation of either chain or lock stitches as may be desired. Indeed the novel organization of the sewing machine of this invention provides for the ready exchange of loop taker modules 13 to substitute one type of loop taker for another.
  • the loop taker illustrated on the accompanying drawin s is a lock stitch forming loop taker which operates in accordance with the principles set forth in my co -pending United States patent application Ser. No. 439,420 filed Mar.
  • the belt pulley groove 210 accommodates a drive belt 216 which runs over a pair of idler pulleys 217 and 218 carried on the plate and is directed about the pulley 123 on the loop taker 104.
  • the handwheel pulley 210 is three times the diameter of the pulley 123 on the loop taker so that a speed ratio of approximately three revolutions of the loop taker will be maintained for each reciprocation of the needle.
  • the feed advance rock shaft 163 extends through an aperture 239 in the plate 180 when the parts are assembled on the frame.
  • a rock arm 240 is secured to the rock shaft 163 by a set screw 241.
  • a link 242 pivoted to the rock arrn 240 by a pivot pin 243 is also connected by a pivot pin 244 to the pitman strap 221 which extends generally horizontally from the feed eccentric 205.
  • Journaled on the pivot pin 244 is a slide block 245 which is constrained to move along the diametrical slot 189 in the collar 188. Adjustment of the angular position of the slot 189 by means of the finger grip 187 will determine the direction in which the work will be fed and the length of the feed step at each stitch.
  • the support block 30 of frame 11 may be secured to a base 250 or to a table, carrying case, or the like as is desired.
  • the actuating module 14 is then secured in place by the screws 22 and 23.
  • the loop taker module 13 is then secured in place using the screws 101 and 102 taking care that the feed lift lever 173 is inserted through the slot 231 and the feed lift rock shaft is inserted into the bore in the rock arm 240 in the actuating module support plate 180 when the spring 232 is attached to the feed lift lever 173.
  • the set screw 241 is tightened to complete the feed advance connection, and when the belt 216 is entrained on the pulleys 123, 210, 217, and 218, the loop taker and work feed mechanism will be operatively installed on the frame.
  • a sewing machine comprising a C-shaped frame having spaced frame arms, an accurately machined straight cylindrical portion at the extremity of one of said frame arms, an accurately machined flat slabbed surface on the other frame arm parallel to the axis of said straight cylindrical surface, a first and a second module each including a bracket and a movable stitch forming instrumentality carried one on each of said brackets, means for securing said first and second module brackets each on a respective one of said two accurately machined frame surfaces in positions arranging said stitch forming instrumentalities complemental toeach other for cooperation in the formation of stitches, said means including an accurately machined straight cylindrical bore fonmed in said first module bracket complemental to said straight cylindrical portion, and an accurately machined flat seat formed on said second module bracket complemental to said slabbed surface, a third module including a bracket and a driven actuating element carried thereon, means for securing said third module to said frame unit remote from said two accurately machined surfaces, and means operatively connecting said driven actuating element with at least one of said stitch forming instrumental

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Description

Jan. 7, 1969 R. E. JOHNSON MODULAR SEWING MACHINES Sheet Filed Feb. 3, 1966 R. m E V m Ralph E. Johnson BY ZTTORNE Y WITNESS 7, 6 R. E. JOHNSON MODULAR SEWING MACHINES Sheet Filed Feb. 5, 1966 INVENTOR. Ralph E Johnson BY W 9'4 TTORNEY WITNESS 1969 R. E. JOHNSON MODULAR SEWING MACHINES- Sheet Filed Feb. 5, 1966 INVENTOR Ralph E. Johnson 8) I 42 7mm w/nvsss 1969 R. E. JOHNSON 3,420,200
MODULAR SEWING MACHINES Filed Feb. 3, 1966 iVIII/ I lllll INVENTOR. Ralph E. Johnson ATTORNEY Jan. 7, 1969 R. E. JOHNSON MODULAR SEWING MACHINES Sheet Filed Feb. 5, 1966 3 N 9 I H 0 I: I. H a 3 V G a o zotom b 5024 x258 5m $35. 955;
INVENTOR. Ralph E. Johnson BY )2 2T TORNE Y WITNESS United States Patent Oflice 3,420,200 Patented Jan. 7, 1969 1 Claim ABSTRACT OF THE DISCLOSURE A modular lockstitch sewing machine construction is disclosed in which a frame member having only two accurately machined surfaces supports all of the parts of the sewing machine. A needle module including a needle thread take-up is located and secured on one of the accurately machined surfaces and a loop taker module is carried on the other accurately machined surface. A drive module including a rotary drive shaft is secured on a portion of the frame which is not accurately machined. The rotary drive shaft which is opcratively connected to reciprocate the needle and actuate the take-up is supported in self-aligning bearings in the needle drive modules. Wide variations in the alignment of the rotary drive shaft can be accommodated because the take-up is formed as an extension of the needle bar drive link.
This invention relates to sewing machines, and more particularly to a novel and improved organization and arrangement of parts in a sewing machine.
It is an object of this invention to provide a sewing machine in which the various instrumentalities are subassembled as separate modules which may be fixed in cooperative relation on a simple supporting element.
In the conventional construction of a sewing machine, the sewing machine frame is constructed so as to accommodate the individual relatively movable elements of the stitch forming instrumentalities as well as the individual elements of the actuating and control means therefor.
The manufacture of the conventional sewing machine frame, therefore, requires a large number of separate machining operations each involving a high degree of accuracy. Since an error in any of the many machining operations can jeopardize the usefulness of the entire conventional machine frame, this mode of sewing machine organization is relatively expensive; and moreover, the complexity of the conventional sewing machine frame is a deterrent to the ready substitution of one instrumentality for another in a conventional sewing machine as might be desirable, for instance, to ready the machine for different types of sewing operations.
It is an object of this invention to provide a sewing machine construction in which none of the relatively movable elements of the stitch forming instrumentalities nor of the actuating and control means therefor are accommodated directly in the machine frame. This arrangement makes possible a sewing machine frame which requires only two accurately machined locating surfaces; one upon which the sewing needle module is fixed, and the other upon which the loop taker module is located. Over and above these two accurately machined surfaces only fastening means requiring a relatively low order of accuracy are required in order to accept the actuating mechanism module, supporting legs, and the like.
Apart from the advantages of simplicity and economy of manufacture, the modular organization of the sewing machine of the present invention provides an advantage of increased versatility, in that any of the modules may be readily removed and exchanged for modules particularly arranged for different specific sewing operations.
It is also an object of this invention to provide novel combinations of thread manipulating instrumentalities, actuating mechanism, and control means therefor which make possible advantageous organization of the sewing machine parts in modular arrangement.
These novel combinations and the manner in which they contribute to the novel modular organization of a sewing machine in accordance 'with this invention will now be described with regard to a preferred embodiment illustrated in the accompanying drawings in which:
FIG. 1 represents a perspective view of the sewing machine frame together with the stitch forming instrumentalities, actuating mechanism, and control means therefor in modular form in accordance with this invention with each module shown detached from the sewing machine frame,
FIG. 2 represents a head end elevational view of an assembled sewing machine of the type illustrated in FIG. 1 and including a supporting base and an electric drive motor,
FIG. 3 represents a hand wheel end elevational view of the assembled sewing machine of FIG. 2, with a portion of the hand wheel broken away exposing the stitch length adjusting means,
FIG. 4 represents a front elevational view of the assembled sewing machine of FIG. 2 with portions of the actuating mechanism illustrated in vertical cross section,
FIG. 5 is an enlarged cross sectional view taken substantially along line 5-5 of FIG. 2 illustrating the work feeding mechanism,
FIG. 6 represents a top plan view of the loop taker module of this invention as secured in place on the sewing machine frame,
FIG. 7 is a cross sectional view taken substantially along line 77 of FIG. 6 illustrating the loop taker,
FIG. 8 is a top plan view of the loop taker of this invention,
FIG. 9 is a top plan view of the bobbin case,
FIG. 10 represents a head end elevational view of an assembled sewing machine of the type illustrated in FIG. 1 and including a portion of an end cover plate applied thereto together with a representation of the path of motion of the needle thread take-up eyelet, and
FIG. 11 is a graph indicating the thread demand of the stitch forming instrumentalities as compared with the thread control attained by the take-up.
Referring particularly to FIG. 1, the machine frame is indicated generally at 11; the sewing needle module at 12; the loop taker module at 13; and the actuating and control module at 14.
The frame 11 comprises a C-shaped member which may be of uniform cross section and includes a pair of substantially parallel free extremities 15 and 16 joined by a connecting portion 17. The frame may be fabricated in this shape by a bending or forging operation or it may be cast in this shape. Only two accurately machined surfaces are required on the frame 11 and in the preferred embodiment illustrated in the drawings these surfaces are a cylindrical portion 18 turned on the free extremity of the arm 15 to accept the sewing needle module 12, and a slabbed portion 19 milled on the free extremity of the arm 16 upon which the loop taker module 13 is located. The axis of the cylindrical portion 18 is preferably parallel to the plane defined by the slatted portion 19 and the distance there between is preferably formed to an accurate predetermined dimension. The frame 11 may also be formed with provision for fastenings, such as the tapped holes 20 and 21 illustrated in FIG. 1, to accommodate fastening screws 22 and 23 for the actuating and control module 14, the tapped holes 24 and 25 to accommodate fastening screws 26 and 27 for the loop taker module 13, and the tapped hole 28 to accommodate the fastening screw 29 for a supporting block 30 illustrated in FIG. 4. It will be appreciated, however, that other known types of fasteners such as clamps might be used in place of these threaded fasteners which would not require any machining of the frame 11 for the fasteners, and the tapped holes 20, 21, 24, 25, and 28 need not be located with a high degree of accuracy.
The needle module 12 comprises a support plate to the inside surface of which is secured a block 41 formed with a bore 42 which may be accommodated on the cylindrical machined surface 18 of the frame arm 15. The block 41 is drilled and tapped, as at 43, for a set screw 44 by which the needle module 12 may be secured relatively to cylindrical machined surface 18 in selected axial and angular position thereon.
To the outside surface of the support plate 40 is secured a bracket 45 between the out turned arms 46 and 47 for endwise reciprocatory motion is a needle bar 49 carrying at its lower extremity a needle clamp 50 in which an eye-pointed thread-carrying sewing machine needle 51 is secured. The upper extremity of the needle bar is transversely apertured to accommodate a pivot screw 52 which carries a roller 53 which rides in a guide slot 54 in the support plate 40 to prevent turning of the needle bar.
The support plate 40 above the guide slot 54 is formed with concave bearing seat 55 having the shape of a spherical section. Accommodated in the bearing seat 55 is the spherically shaped collar portion 56 of a stud shaft 57 formed with an axial bore 58. The stud shaft 15 formed integrally with a crank arm 59 at one side of the collar portion 56 and adjacent to the other side of the collar portion, the stud shaft is externally shouldered and accommodates a bifurcated leaf spring 60 secured by a fastening screw 61 to the support plate 40, yieldingly constraining the collar portion against the bearing seat.
Pivotally connected to the crank arm 59 by a pivot pin 62 is the upper extremity of a needle bar drive link 63 which is formed at the lower extremity with an inturned clevis 64 straddling the upper extremity of the needle bar 49 and pivotally connected thereto by the pivot screw 52. The needle bar drive link 63 is formed opposite the clevis 64 with a rearwardly extending take-up arm 65 terminating in a thread accommodating eyelet 66 which, as will be described hereinbelow, controls and meters the thread which is directed to the eye of the needle.
Also endwise slidable in the out-turned arms 46 and 47 is a presser bar 70 having a conventional presser foot 71 secured to its lower extremity. A lateral stud 72 secured to the presser bar extends through a guide slot 73 in the support plate 40 to prevent the presser bar from turning. The lateral stud 72 is engaged by one arm of a coil spring 74 of which the other arm abuts beneath the block 41 so as to bias the presser foot downwardly. A presser lifting cam member 75 pivoted on the support plate 40 may also be disposed beneath the lateral stud 72 by which the presser foot may be elevated.
The out-turned arm 46 and 47 of the bracket 45 may support a sheet metal guard plate to which is secured a conventional thread tensioning device 81 which includes thread tensioning friction disks 82, a conventional check spring 83 and a thread guiding post 84. Thread from a source of supply (not shown) is directed to the friction disks 82 of the thread tensioning device 81 looped about the check spring 83 and thence to the take-up eyelet 66. From the take-up eyelet the thread is directed through a thread guiding eyelet 85 formed in a pin 86 adjacent to the thread tensioning device 81, next to a thread guide 87 secured to the guard plate 80, and then to the needle eye.
The loop taker module 13 is assembled on a plate 100, which is drilled to accommodate fastening screws 101 and 102 threaded into the tapped holes 24 and 25, re-
spectively, in the frame 11 by which the plate is secured on the surface 19. Preferably, the screw 101 is formed with a shouldered head 103 serving to locate the loop taker in sewing position as will be described hereinbelow. Assembled on the plate 100 and sustained in cooperating relation as a unitary module therewith are the loop taker, indicated generally as 104, and the work feeding instrumentalities, indicated generally as 105.
The loop taker is carried by a swinging frame hinged to the plate 100. The swinging frame comprises an upper arm 106 which extends above the plate 106, and a lower arm 107 rigidly secured to the upper arm by a spacer 108. A second spacer 109 secured to the lower arm 107 is drilled and tapped for a headed hinge screw 110 which is extended through both the plate 100 and the upper arm 106 and bears against the upper arm by way of a spring Washer 111. Encircling the second spacer 109 is a two armed wire spring 112 of which one arm bears against the frame arm 16- and the other bears against the spacer 108 to bias the swinging frame toward the plate 100. An abutment 113 formed on the upper arm 106 of the swing ing frame engages the shouldered head 103 of the fastening screw 101 to locate the swinging frame in a predetermined operative position relatively to the path of reciprocation of the needle 51.
The loop taker 104, as illustrated in the drawings, is carried by the swinging frame and is so disposed thereon as to occupy a position cooperative with the needle 51 in the formation of stitches when the swinging frame abutment 113 is seated against the shouldered head 103 of the fastening screw 101. The loop taker may be of any known or conventional type suitable for the formation of either chain or lock stitches as may be desired. Indeed the novel organization of the sewing machine of this invention provides for the ready exchange of loop taker modules 13 to substitute one type of loop taker for another. The loop taker illustrated on the accompanying drawin s is a lock stitch forming loop taker which operates in accordance with the principles set forth in my co -pending United States patent application Ser. No. 439,420 filed Mar. 12, 1965, to which reference may be had, which does not require that the loop taker be driven in any predetermined timed relationship with the needle reciprocation. Moreover, the specific features of construction of the loop taker illustrated in the accompanying drawings also forms the subject of my co-pending United tates patent application Ser. No. 537,065 filed Mar. 24, 1966 to which reference may be had, and therefore, only that brief description of the loop taker will be set forth hereinbelow as will provide an understanding of the operation of the sewing machine of this invention.
Referring particularly to FIGS. 7 and 8, the loop taker 104 takes the form of a rotary hook and includes an inverted conical basket secured by pins 121 to the upstanding collar portion 122 of a belt pulley 123. The pulley 123 is freely journaled on a bushing 124 surrounding a stationary cylindrical post 125 which is secured, as by a screw 126, to the lower arm 107 of the swinging frame. Secured, as by a force fit into a shallow counterbore 127 in the rim of the basket 120, is a flat annular ring 128 formed with a plurality of internally extending thread seizing beaks 129. A pin 130 set into the basket in a notch 131 in the ring 128 serves to lock the ring for rotation with the basket.
A bobbin case supporting tray 132 is fixed to the top of the stationary post 125 within the rotary hook basket 120. The stationary tray is formed with a fiat bottom 133 and with two angularly arranged upstanding sidewalls 134 and 135 which support and locate a bobbin case, indicated generally at 136. The bobbin case 136 is formed with angularly arranged side surfaces 137 and 138 which abut the tray sidewalls and with a flange 139 which overlies the fiat annular ring 128 of the rotary hook. The underside of the bobbin case rests upon the flat bottom 133 of the tray except where the bobbin case is formed with a shallow recess 140 shaped generally circular but with a chord 141 extending across one side.
The upper arm 106 of the swinging frame is formed with an opening 150 above the rotary hook which exposes a cavity 151 in the bobbin case adapted rotatably to accommodate a thread carrying bobbin 152. A spring finger 153 secured by a pivot screw 154 to the upper arm 106 of the swinging frame overlies and bears downwardly against the bobbin 152 and thus also biases the bobbin thread case upon the stationary tray 132. A leaf spring 155 carried on the upper arm 106 also engages the bobbin case side surface 138 serving to constrain the bobbin case yieldingly in position within the rotary hook.
The loop taker module may also carry the work feeding instrumentalities of the sewing machine particularly wherein a drop feed is desired such as that illustrated particularly in FIGS. 5, 6 and 7. It is pointed out, however, that using the module concept of construction as taught by this invention, other forms of work feed mechanism might be used as, for instance, a top feed mechanism carried by the needle module 12 might be employed.
Referring to FIGS. 5, 6, and 7, the drop feed mechanism 105 includes a feed dog 160 arranged beneath the presser foot 71. The forward extremity of the feed dog rests upon the plate 100 and in the rearward extremity is formed with a notch 161 embracing the upper portion of a rock arm 162 which is fast on a rock shaft 163. The rock shaft 163 is journaled in spaced bearing lugs 164 downturned from a bar 165 which is supported beneath the plate 100 by two spacers 166. A throat plate 167 formed with slots 168 accommodating the feed dog and with a needle aperture 168' is secured to a vertical stud 169 which is slidable vertically in a hole 170 in the plate 100 and a hole 171 in the bar 165. Pivoted to the stud 169 on a pin 172 is a lever 173 to which is pivoted, as at 174, a fulcrum roller 175 which snuggly fits between the underside of the plate 100 and the bar 165. Movement of the lever 173 causes the throat plate to rise and fall alternately to cover and to expose the feed dog through the throat plate slots. Oscillation of the rock shaft 163 serves to reciprocate the feed dog along the throat plate slots. Operation of the feed mechanism, therefore, requires simply that rocking movement be imparted to the lever 173 and that related oscillatory movement be imparted to the rock shaft 163.
The means for imparting such related operative movement to the feed mechanism as well as for imparting turning movement to the loop taker and to the needle bar driving crank are provided in the actuating module 14 which will now be described.
The actuating module 14 is assembled on a supporting plate 180 which is aflixed to the connecting limb 17 of the frame 11 by the aforementioned fastening screws 22 and 23. As illustrated in FIG. 4, the supporting plate 180 is formed near the top with a concave bearing seat 181 having the shape of a spherical section.
A bushing 182 having a spherically shaped peripheral portion 183 accommodated in the bearing seat 181 is formed with an external shoulder 184 upon which a bifurcated spring 185 engages to hold the bushing resiliently in the bearing seat 181. The spring 185 is secured to the plate 180 by a headed adjusting pin 186 which passes through the plate 180. A finger grip 187 projects from the headed pin 186 so that the machine operator may at will change the angular position of the pin 186, and at the opposite side of the plate 180 the pin 186 has secured to it a collar 188 formed with a diametrical slot 189 for regulating the feed stroke of the work feeding mechanism.
Journaled' in the bushing 182 is a shaft 200 adapted at the free extremity to be accommodated in the axial bore 58 of the stud shaft 57 on the needle module 12. A fiat 201 formed on the shaft 200 may be used in cooperation with a set screw 212 threaded into the stud shaft 57 to secure the stud shaft onto the shaft 200. A
counterweight 203 may also be provided fast on the shaft 200 to minimize vibration of the sewing machine.
Secured to the shaft 200 by a set screw 204 is a feed driving eccentric 205 which in the assembled relation of parts is spaced from the bushing 182 by a collar 206. Secured to the eccentric 205 by screws 207 is a handwheel 208 formed with two annular belt pulley grooves 209 and 210. The belt pulley groove 209 accommodates a drive belt 211 from any suitable source of power, such as for instance, as a drive pulley 212 on an electric motor 213 supported on a bracket 214 secured by screws 215 to the plate 180. The belt pulley groove 210 accommodates a drive belt 216 which runs over a pair of idler pulleys 217 and 218 carried on the plate and is directed about the pulley 123 on the loop taker 104. Preferably using the thread manipulating and stitching instrumentalities illustrated in the drawings, the handwheel pulley 210 is three times the diameter of the pulley 123 on the loop taker so that a speed ratio of approximately three revolutions of the loop taker will be maintained for each reciprocation of the needle.
For driving the work feeding mechanism, the feed driving eccentric 205 is embraced by two pitman straps 220 and 221 which, as illustrated in FIG. 3, extend substantially at right angles to each other. The pitman strap 220 extends substantially vertically downward and is pivoted to a cylindrical boss 222 formed on a vertical link 223 which is constrained to move in a slot 224 in the supporting plate 180. At the lower extremity the link 223 is formed with a lengthwise slot 225 along which as extension abutment 226 may be selectively clamped between nuts 227 and 228 on a headed fastening screw 229. The extension abutment 226 may be formed with an inturned tang 230 extending into the slot 225 to prevent the abutment from turning. The fastening screw 229 extends through a Vertical guide slot 231 formed in the plate 180.
FIG. 5 illustrates the position of parts when both the actuating module 14 and the loop taker module are assembled on the frame 11. The feed lift lever 173 will pass through the guide slot 231 beneath the abutment extension 226. A tension spring 232 arranged to act between the lever 173 and an anchor pin 233 fixed in the plate 182 biases the lever 173 into engagement with the abutment extension 226.
Referring to FIGS. 3 and 5, the feed advance rock shaft 163 extends through an aperture 239 in the plate 180 when the parts are assembled on the frame. A rock arm 240 is secured to the rock shaft 163 by a set screw 241. A link 242 pivoted to the rock arrn 240 by a pivot pin 243 is also connected by a pivot pin 244 to the pitman strap 221 which extends generally horizontally from the feed eccentric 205. Journaled on the pivot pin 244 is a slide block 245 which is constrained to move along the diametrical slot 189 in the collar 188. Adjustment of the angular position of the slot 189 by means of the finger grip 187 will determine the direction in which the work will be fed and the length of the feed step at each stitch.
In assembling the sewing machine of this invention, the support block 30 of frame 11 may be secured to a base 250 or to a table, carrying case, or the like as is desired. The actuating module 14 is then secured in place by the screws 22 and 23. The loop taker module 13 is then secured in place using the screws 101 and 102 taking care that the feed lift lever 173 is inserted through the slot 231 and the feed lift rock shaft is inserted into the bore in the rock arm 240 in the actuating module support plate 180 when the spring 232 is attached to the feed lift lever 173. The set screw 241 is tightened to complete the feed advance connection, and when the belt 216 is entrained on the pulleys 123, 210, 217, and 218, the loop taker and work feed mechanism will be operatively installed on the frame.
The needle module 12 is then installed simply by placing the bore 42 of the block 41 on the cylindrical portion 18 of the frame arm and simultaneously inserting the shaft 200 in the axial bore 58 of the stud shaft 54. The support plate 40 of the needle module 12 may then be turned and slid axially upon the cylindrical portion 18 of the frame until the needle 51 is accurately aligned with the needle aperture 168 of the throat plate on the loop taker module in place. The set screw 202. is then tightened to connect the needle lbar drive and the sewing machine will be completely assembled.
Since the stud shaft 57 is accommodated in a spherical bearing seat 55 in the support plate 40 of the needle bar module, and the bearing seat 181 for the shaft 200 in the supporting plate 180 of the actuating module is similarly spherical, conisdera'ble variation in the relative positions of the support plates 40 and 180 on the frame 11 may be accommodated without binding of the shaft 200. The construction of the needle thread take up arm 65 as an integral part of the needle bar drive link 63 makes possible this advantageous utilization of the self-aligning bearings 55, 181 because this take up construction obviates the need for any anchor pivots or anchor links between the take up arm 65 and the supporting frame as exist in conventional link type take-ups. A shaft which drives a conventional link take-up having a pivot pin or anchor link connection with the machine frame must be manufactured in predetermined spacing and alignment with the pivot pin -or anchor link connection, which requirement in the present invention would obviate the advantages of the self-aligning bearings 55181.
Referring to FIGS. 2 and 10, it will be noted that the take-up arm 65 projects toward the rear of the sewing machine substantially perpendicularly from the needle bar drive link 63 at a point opposite the pivotal connection provided by the pin 52 with the needle bar. Moreover, the distance of the take-up eyelet 66 from the pivot pin 52 is approximately twice the distance between the pivot pins 52 and 62. With this construction, as illustrated in FIG. 10, the path of the eyelet 66 on the takeup arm is a flattened figure eight oriented substantially parallel to the axis of the needle bar 49. Optimum efficiency of thread metering will thus be obtained relatively to the checkspring 83 about which the thread approaches the eyelet 66 and the thread guide eyelet 85 to which the thread extends from the eyelet 66.
As ilustrated in FIG. 10, the path of motion of the take-up eyelet 66 substantially parallel to the axis of the needle bar makes possible effective and convenient shrouding of the operating mechanism on the needle bar module 12 by a cover plate 250 which may follow the functional substantially rectangular outline of the support plate 40, without the requirement 'for flanges, lips, 'or extensions, in order to shroud the movement of the take-up arm 65.
The graph ilustrated in FIG. 11 indicates the co-operative relationship between the manner in which the needle thread is metered by the take-up eyelet 66- and the demands of the stitch forming instr-umentalities upon the needle thread during stitch formation. This graph plots as abscissa the needle bar crank angle, and as ordinate the total lengths of thread on the one hand as made available by the take-up, and on the other hand as demanded by the stitch forming instrumentalities including the rotary hook 104 which is driven at approximately three revolutions for each needle reciprocation. The curve illustrated in dashed lines and labeled TAKE-UP indicates the thread made available at each crank angle by the take-trpwhile the curve illustrated in solid lines indicates the corresponding thread demanded by the stitch forming instrumentalities.
As described hereinabove, the loop taker 104 is preferably of the type in which the motion imparted to the needle loop seizing beaks 129 need not be timed precisely relatively to the needle reciprocation, it being immaterial to stitch formation which of the beaks 129 seizes the needle thread. The thread demand curve in FIG. 11, therefore,
from the points A and B to the points C and D widens into an area or family of parallel curves depending at each stitch upon the actual time at which loop seizure occurs. Similarly from the points C and D to the point E the demand must be represented by a family of curves since the cast off of the thread from a stored position on the bobbin case may be influenced by the actual time at which loop seizure occurs.
Whereas in conventional lock stitch sewing machines in which the loop taker is driven in precise timed relation with the needle reciprocation, the take-up need satisfy only one predetermined thread demand, in the machine of the preferred form of this invention, the take-up must satisfy whichever one of the family of different thread demands may occur. As illustrated in FIG. 11 the thread supplied by the take-up of this invention adequately incompasses the entire range of thread demands which are imposed by these stitch forming instrumentalities.
Having thus set forth the nature of this invention, what I claim herein is:
1. A sewing machine comprising a C-shaped frame having spaced frame arms, an accurately machined straight cylindrical portion at the extremity of one of said frame arms, an accurately machined flat slabbed surface on the other frame arm parallel to the axis of said straight cylindrical surface, a first and a second module each including a bracket and a movable stitch forming instrumentality carried one on each of said brackets, means for securing said first and second module brackets each on a respective one of said two accurately machined frame surfaces in positions arranging said stitch forming instrumentalities complemental toeach other for cooperation in the formation of stitches, said means including an accurately machined straight cylindrical bore fonmed in said first module bracket complemental to said straight cylindrical portion, and an accurately machined flat seat formed on said second module bracket complemental to said slabbed surface, a third module including a bracket and a driven actuating element carried thereon, means for securing said third module to said frame unit remote from said two accurately machined surfaces, and means operatively connecting said driven actuating element with at least one of said stitch forming instrumentalities, the stitch forming instrumentality carried on said first module bracket comprises a thread carrying needle supported for endwise reciprocation in a path extending transversely of said cylindrical bore, and in which the stitch forming instrumentality carried on said second module bracket comprises a loop taker, a needle reciprocating crank journaled in said first module bracket, a drive link connecting said crank with said needle bar, in which said means operatively connecting said driven actuating element with at least one of said stitch forming instrumentalities includes shaft means operatively connecting said driven actuating element with said needle reciprocating crank, self-aligning bearing means in each of said first and third module brackets defining an axis of turning movement of said shaft means, and in Which a needle thread take-up arm extends laterally from said drive link and is formed at the free extremity with a thread engaging eyelet.
References Cited UNITED STATES PATENTS 683,847 10/ 1901 Catenacci 112-230 1,062,696 5/1913 Cox 112-181 1,129,588 2/ 1915 Onerdon-k 112-241 1,387,677 5/1921 Hemleb 112181 1,396,040 11/1921 Herr 112182 1,468,319 9/1923 Nelson 112-484 1,593,250 7/ 1926 Echandia 112-220 1,708,296 4/ 1929 Greenwood 112258 2,633,092 3/1953 Robert 112---220 (Other references on following page) 9 10/ 1953 Reinhold 112258 5/1957 Francois 112-258 12/1961 Leslie 112258 FOREIGN PATENTS 2/ 1954 Great Britain. 2/1955 Great Britain. 7/ 1942 Germany.
1 0 345,526 9/1960 Switzerland. 374,273 2/ 1964 Switzerland.
HERBERT F. ROSS, Primary Examiner.
US. Cl. X.R.
US524949A 1966-02-03 1966-02-03 Modular sewing machines Expired - Lifetime US3420200A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US52494966A 1966-02-03 1966-02-03

Publications (1)

Publication Number Publication Date
US3420200A true US3420200A (en) 1969-01-07

Family

ID=24091301

Family Applications (1)

Application Number Title Priority Date Filing Date
US524949A Expired - Lifetime US3420200A (en) 1966-02-03 1966-02-03 Modular sewing machines

Country Status (4)

Country Link
US (1) US3420200A (en)
DE (1) DE1685006A1 (en)
FR (1) FR1510353A (en)
GB (2) GB1116266A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3954070A (en) * 1975-05-28 1976-05-04 The Singer Company Adjustable loop taker support for sewing machines
US4121527A (en) * 1976-08-23 1978-10-24 The Singer Company Hook drive for sewing machines
US4131076A (en) * 1977-11-14 1978-12-26 The Singer Company Sewing machine work feeding mechanism
US4421042A (en) * 1983-06-22 1983-12-20 The Singer Company Sewing machine head end module construction
US4422396A (en) * 1982-07-14 1983-12-27 The Singer Company Belt retainer guard for sewing machine
US5140918A (en) * 1988-04-14 1992-08-25 Mefina S.A. Sewing machine and a method of manufacturing a sewing machine
US6032597A (en) * 1997-09-30 2000-03-07 Brother Kogyo Kabushiki Kaisha Shuttle hook driver for sewing machine
US20030183143A1 (en) * 2002-03-28 2003-10-02 Brother Kogyo Kabushiki Kaisha Sewing machine

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH587374A5 (en) * 1975-12-18 1977-04-29 Mefina Sa
CH683353A5 (en) * 1990-05-23 1994-02-28 Mefina Sa Sewing machine.
DE19810739C1 (en) * 1998-03-12 1999-11-25 Pfaff Ag G M Housing assembly for sewing machine
DE10028274C1 (en) * 2000-05-26 2002-04-18 G M Pfaff Ag I I Housing for stitch group sewing machines

Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US683847A (en) * 1899-07-31 1901-10-01 Emilio Catenacci Revolving-hook machine.
US1062696A (en) * 1911-05-09 1913-05-27 Singer Mfg Co Sewing-machine.
US1129588A (en) * 1907-09-10 1915-02-23 Union Special Machine Co Thread-controller for sewing-machines.
US1387677A (en) * 1916-03-14 1921-08-16 Gulf Refining Co Process of heating oil-retorts and apparatus therefor
US1396040A (en) * 1919-09-30 1921-11-08 Singer Mfg Co Loop-taker-actuating mechanism for sewing-machines
US1468319A (en) * 1921-06-15 1923-09-18 Standard Sewing Machine Compan Sewing machine
US1593250A (en) * 1921-12-22 1926-07-20 Pedro L Echandia Driving connection for sewing machines
US1708296A (en) * 1923-06-09 1929-04-09 Charles H Greenwood Arm and bedplate for sewing machines
DE722668C (en) * 1940-05-31 1942-07-16 Duerkoppwerke Ag Circumferential gripper for sewing machines with thread cutting devices
US2633092A (en) * 1949-01-14 1953-03-31 Mefina Sa Sewing machine
US2656805A (en) * 1949-11-23 1953-10-27 Gallaz And Co Sewing machine
GB703821A (en) * 1952-04-09 1954-02-10 William James Cullinane Improvements in or relating to sewing machines
GB723234A (en) * 1951-12-28 1955-02-02 Handelmij Hostaco Nv Improvements in or relating to sewing machines
US2793600A (en) * 1954-03-24 1957-05-28 Marque Usine Sewing machine
CH345526A (en) * 1958-03-21 1960-03-31 Hefti Fritz Sewing machine
US3012532A (en) * 1958-02-03 1961-12-12 Leslie Ivan Alexander Sewing machines
CH374273A (en) * 1961-11-01 1963-12-31 Mefina Sa Sewing machine

Patent Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US683847A (en) * 1899-07-31 1901-10-01 Emilio Catenacci Revolving-hook machine.
US1129588A (en) * 1907-09-10 1915-02-23 Union Special Machine Co Thread-controller for sewing-machines.
US1062696A (en) * 1911-05-09 1913-05-27 Singer Mfg Co Sewing-machine.
US1387677A (en) * 1916-03-14 1921-08-16 Gulf Refining Co Process of heating oil-retorts and apparatus therefor
US1396040A (en) * 1919-09-30 1921-11-08 Singer Mfg Co Loop-taker-actuating mechanism for sewing-machines
US1468319A (en) * 1921-06-15 1923-09-18 Standard Sewing Machine Compan Sewing machine
US1593250A (en) * 1921-12-22 1926-07-20 Pedro L Echandia Driving connection for sewing machines
US1708296A (en) * 1923-06-09 1929-04-09 Charles H Greenwood Arm and bedplate for sewing machines
DE722668C (en) * 1940-05-31 1942-07-16 Duerkoppwerke Ag Circumferential gripper for sewing machines with thread cutting devices
US2633092A (en) * 1949-01-14 1953-03-31 Mefina Sa Sewing machine
US2656805A (en) * 1949-11-23 1953-10-27 Gallaz And Co Sewing machine
GB723234A (en) * 1951-12-28 1955-02-02 Handelmij Hostaco Nv Improvements in or relating to sewing machines
GB703821A (en) * 1952-04-09 1954-02-10 William James Cullinane Improvements in or relating to sewing machines
US2793600A (en) * 1954-03-24 1957-05-28 Marque Usine Sewing machine
US3012532A (en) * 1958-02-03 1961-12-12 Leslie Ivan Alexander Sewing machines
CH345526A (en) * 1958-03-21 1960-03-31 Hefti Fritz Sewing machine
CH374273A (en) * 1961-11-01 1963-12-31 Mefina Sa Sewing machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3954070A (en) * 1975-05-28 1976-05-04 The Singer Company Adjustable loop taker support for sewing machines
US4121527A (en) * 1976-08-23 1978-10-24 The Singer Company Hook drive for sewing machines
US4131076A (en) * 1977-11-14 1978-12-26 The Singer Company Sewing machine work feeding mechanism
US4422396A (en) * 1982-07-14 1983-12-27 The Singer Company Belt retainer guard for sewing machine
US4421042A (en) * 1983-06-22 1983-12-20 The Singer Company Sewing machine head end module construction
US5140918A (en) * 1988-04-14 1992-08-25 Mefina S.A. Sewing machine and a method of manufacturing a sewing machine
US6032597A (en) * 1997-09-30 2000-03-07 Brother Kogyo Kabushiki Kaisha Shuttle hook driver for sewing machine
US20030183143A1 (en) * 2002-03-28 2003-10-02 Brother Kogyo Kabushiki Kaisha Sewing machine
US6843188B2 (en) * 2002-03-28 2005-01-18 Brother Kogyo Kabushiki Kaisha Sewing machine

Also Published As

Publication number Publication date
GB1116267A (en) 1968-06-06
GB1116266A (en) 1968-06-06
FR1510353A (en) 1968-01-19
DE1685006A1 (en) 1971-08-12

Similar Documents

Publication Publication Date Title
US3420200A (en) Modular sewing machines
US25471A (en) Improvement in sewing-machines
US3476067A (en) Sewing machines with needle and loop taker operable not in predictably timed relationship
US3844234A (en) Work clamp feeding mechanism for sewing machines
GB2142051A (en) Sewing machine head end module construction
US3366082A (en) Stitch forming mechanism for sewing machines
US939548A (en) Overseaming sewing-machine.
US2718204A (en) Rotary take-ups for sewing machines
GB885779A (en) Improvements relating to sewing machines
US2441931A (en) Chain stitch sewing machine with looper throwout
US2686486A (en) Rotary take-up for sewing machines
US32925A (en) Improvement in sewing-machines
US1386322A (en) Looper mechanism for sewing-machines
US3094088A (en) Work feeding mechanism for sewing machines
US4856443A (en) Needle thread tensioning device for a swing machine
US1107659A (en) Chain-stitch sewing-machine.
US554626A (en) murphy
US966431A (en) Sewing-machine.
JPS598693Y2 (en) Balance drive adjustment device
US4131076A (en) Sewing machine work feeding mechanism
US274359A (en) Sewing-machine
US381778A (en) Feeding device for sewing-machines
US287869A (en) Sewing-machine
US25004A (en) Improvement in sewing-machines
US1236739A (en) Speed controlling and arresting mechanism for sewing-machines.