US3419367A - Motor fuel containing octane improver - Google Patents
Motor fuel containing octane improver Download PDFInfo
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- US3419367A US3419367A US744929A US74492958A US3419367A US 3419367 A US3419367 A US 3419367A US 744929 A US744929 A US 744929A US 74492958 A US74492958 A US 74492958A US 3419367 A US3419367 A US 3419367A
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- Prior art keywords
- octane
- fuel
- lead
- anhydrides
- gasoline
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- 239000000446 fuel Substances 0.000 title claims description 62
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 title claims description 61
- 150000008064 anhydrides Chemical class 0.000 claims description 37
- 229930195733 hydrocarbon Natural products 0.000 claims description 25
- 150000002430 hydrocarbons Chemical class 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 23
- 239000004215 Carbon black (E152) Substances 0.000 claims description 18
- 239000006079 antiknock agent Substances 0.000 claims description 12
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 6
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims 1
- MRMOZBOQVYRSEM-UHFFFAOYSA-N tetraethyllead Chemical compound CC[Pb](CC)(CC)CC MRMOZBOQVYRSEM-UHFFFAOYSA-N 0.000 description 27
- 150000002763 monocarboxylic acids Chemical class 0.000 description 20
- 150000001336 alkenes Chemical class 0.000 description 17
- 125000003118 aryl group Chemical group 0.000 description 14
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 12
- 238000002485 combustion reaction Methods 0.000 description 9
- 230000006872 improvement Effects 0.000 description 9
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 8
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- 230000009471 action Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- -1 octane hydrocarbon Chemical class 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 5
- 238000004523 catalytic cracking Methods 0.000 description 4
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- YHASWHZGWUONAO-UHFFFAOYSA-N butanoyl butanoate Chemical compound CCCC(=O)OC(=O)CCC YHASWHZGWUONAO-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000001833 catalytic reforming Methods 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- LSACYLWPPQLVSM-UHFFFAOYSA-N isobutyric acid anhydride Chemical compound CC(C)C(=O)OC(=O)C(C)C LSACYLWPPQLVSM-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 2
- CHIHQLCVLOXUJW-UHFFFAOYSA-N benzoic anhydride Chemical compound C=1C=CC=CC=1C(=O)OC(=O)C1=CC=CC=C1 CHIHQLCVLOXUJW-UHFFFAOYSA-N 0.000 description 2
- 150000002611 lead compounds Chemical class 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- JAUFWTSSYRTLLB-UHFFFAOYSA-N (2-phenylacetyl) 2-phenylacetate Chemical compound C=1C=CC=CC=1CC(=O)OC(=O)CC1=CC=CC=C1 JAUFWTSSYRTLLB-UHFFFAOYSA-N 0.000 description 1
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 1
- CEDIDAFNGLPUNJ-UHFFFAOYSA-N 1,2-dibromoethane;1,2-dichloroethane Chemical compound ClCCCl.BrCCBr CEDIDAFNGLPUNJ-UHFFFAOYSA-N 0.000 description 1
- IYIHDGMBQBUFFD-UHFFFAOYSA-N 6-methylheptanoyl 6-methylheptanoate Chemical compound CC(C)CCCCC(=O)OC(=O)CCCCC(C)C IYIHDGMBQBUFFD-UHFFFAOYSA-N 0.000 description 1
- 241000288049 Perdix perdix Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 238000003442 catalytic alkylation reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- JOHUAELJNSBTGS-UHFFFAOYSA-N cyclohexanecarbonyl cyclohexanecarboxylate Chemical compound C1CCCCC1C(=O)OC(=O)C1CCCCC1 JOHUAELJNSBTGS-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- NWADXBLMWHFGGU-UHFFFAOYSA-N dodecanoic anhydride Chemical compound CCCCCCCCCCCC(=O)OC(=O)CCCCCCCCCCC NWADXBLMWHFGGU-UHFFFAOYSA-N 0.000 description 1
- 238000004231 fluid catalytic cracking Methods 0.000 description 1
- 239000003269 fluorescent indicator Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- DAPZDAPTZFJZTO-UHFFFAOYSA-N heptanoyl heptanoate Chemical compound CCCCCCC(=O)OC(=O)CCCCCC DAPZDAPTZFJZTO-UHFFFAOYSA-N 0.000 description 1
- QWZBEFCPZJWDKC-UHFFFAOYSA-N hexadecanoyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OC(=O)CCCCCCCCCCCCCCC QWZBEFCPZJWDKC-UHFFFAOYSA-N 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- ZWLPBLYKEWSWPD-UHFFFAOYSA-N o-toluic acid Chemical compound CC1=CC=CC=C1C(O)=O ZWLPBLYKEWSWPD-UHFFFAOYSA-N 0.000 description 1
- 125000004817 pentamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- KDQHJGWPOQNCMI-UHFFFAOYSA-N tetrabutylplumbane Chemical compound CCCC[Pb](CCCC)(CCCC)CCCC KDQHJGWPOQNCMI-UHFFFAOYSA-N 0.000 description 1
- RCRYHUPTBJZEQS-UHFFFAOYSA-N tetradecanoyl tetradecanoate Chemical compound CCCCCCCCCCCCCC(=O)OC(=O)CCCCCCCCCCCCC RCRYHUPTBJZEQS-UHFFFAOYSA-N 0.000 description 1
- XOOGZRUBTYCLHG-UHFFFAOYSA-N tetramethyllead Chemical compound C[Pb](C)(C)C XOOGZRUBTYCLHG-UHFFFAOYSA-N 0.000 description 1
- TUGRZABPBFMBSA-UHFFFAOYSA-N tetrapentylplumbane Chemical compound CCCCC[Pb](CCCCC)(CCCCC)CCCCC TUGRZABPBFMBSA-UHFFFAOYSA-N 0.000 description 1
- SMHNCYOTIYFOKL-UHFFFAOYSA-N tetrapropylplumbane Chemical compound CCC[Pb](CCC)(CCC)CCC SMHNCYOTIYFOKL-UHFFFAOYSA-N 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/188—Carboxylic acids; metal salts thereof
- C10L1/1881—Carboxylic acids; metal salts thereof carboxylic group attached to an aliphatic carbon atom
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/10—Liquid carbonaceous fuels containing additives
- C10L1/14—Organic compounds
- C10L1/30—Organic compounds compounds not mentioned before (complexes)
- C10L1/305—Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
- C10L1/306—Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond) organo Pb compounds
Definitions
- This invention relates to a hydrocrabon fuel composition of high octane rating. More specifically, it involves the discovery that the octane rating of leaded gasoline fuels is substantially improved by the addition of anhydrides of monocarboxylic acids.
- Catalytic cracking and catalytic reforming which are the most widely used refining operations in the production of high octane fuels, produce substantial quantities of aromatics; catalytic cracking also produces a substantial amount of olefins. It is well known that olefins and aromatics, although possessing high octane ratings, have a poorer response to organo-lead compounds such as tetraethyl lead than saturated aliphatic gasoline components. Accordingly, as the aromatic and olefinic content of the gasolines have increased to meet the octane levels required by modern automotive high compression engines, the lead response of the resulting fuels has diminished.
- the octane increment obtainable by the addition of an organo-lead compound decreases as the aromatic and olefin contents of the base fuel increase.
- the subject invention involves the discovery that the octane rating of leaded motor fuels containing a substantial concentration of high octane components, that is, aromatics, olefins and mixtures thereof, is markedly improved by the addition of a small amount of anhydrides of monocarboxylic acids.
- monocarboxylic acids substantially raise the octane rating of a motor fuel containing an organo-lead antiknock agent and a substantial concentration of high octane components which may be aromatic hydrocarbons, olefinic hydrocarbons, or mixtures thereof.
- the subject invention involves the discovery that anhydrides of monocarboxylic acids exert a similar antiknock action in motor fuel compositions of the prescribed type.
- the high octane hydrocarbon motor fuel of this invention comprises high octane components including a substantial concentration of aromatic hydrocarbons, olefinic hydrocarbons or mixtures thereof, organo-lead antiknock agent and an anhydride of a monocarboxylic acid in a concentration of at least 0.1 volume percent of the fuel.
- anhydrides of monocarboxylic acids in raising the octane rating of gasoline is characterized by several unusual features.
- the an- Patented Dec. 31, 1968 hydrides of monocarboxylic acids appear to be inefiective in raising the octane rating of gasolines unless an organolead antiknock agent, normally tetraethyl lead, is a component of the gasoline mixture.
- the second unusual characteristic of the action of anhydrides of monocarboxylic acids in appreciating the octane rating of gasolines is the fact that an equivalent concentration of anhydride appears to cause a greater octane improvement above the 100 octane level than below the 100 octane level.
- the third unusual feature of the action of anhydrides of monocarboxylic acids is that they appear to have substantially no effect on the octane rating of a gasoline consisting essentially of saturated aliphatic hydrocarbons even though an organo-lead antiknock agent is present. Since organo-lead antiknock agents exert their greatest octane appreciation in predominantly saturated parafiinic base hydrocarbon gasolines and have the least effect on the octane rating of aromatic and olefin-rich gasolines, the present invention neatly complements tetraethyl lead as an octane improver. Anhydrides of monocarboxylic acids have their minimum effect where tetraethyl lead has its maximum effect and exert their maximum effect on octane values where tetraethyl lead has its minimum effect.
- novel fuel compositions of this invention have a minimum concentration of aromatic and/ or olefin components of at least 5 volume percent.
- the aromatic and/ or olefin components of the motor fuel of the invention can constitute as high as 100 volume percent thereof but usually comprise between 20 and volume percent.
- the minimum 5 percent concentration is necessary for anhydrides of monocarboxylic acids to exert a significant octane improvement.
- the aromatic components of the motor fuel of the invention are generally supplied by catalytic reforming or catalytic cracking operations. Catalytic reformate is particularly high in aromatics.
- the olefin components of the motor fuel of the invention are derived either from thermal cracking, catalytic cracking or polymerization.
- the organo-lead reagent necessary for the action of anhydrides of monocarboxylic acids as octane improvers is a tetraalkly lead compound of the class known to possess antiknock action.
- Tetraethyl lead is universally used as an antiknock agent but other tetraalkyl lead compounds such as tetramethyl lead, tetrabutyl lead, tetraamyl lead, tetrapropyl lead, etc., possess antiknock properties and may be used in the fuel compositions of the invention in conjunction with anhydrides of monocarboxylic acids.
- tetraethyl lead mixtures commercially available for automotive use contain an ethylene chloride-ethylene bromide mixture as a scavenger for removing lead from the combustion chamber in the form of volatile lead halides.
- tetraethyl lead fluid denotes the commercial product which comprises tetraethyl lead, ethylene chloride and ethylene bromide, the latter two reagents being present in 1.0 theory and 0.5 theory, respectively, theory denoting the stoichiometric amount required for reaction with the lead content of the tetraethyl lead.
- the organo-lead reagent is present in the fuel compositions of the invention in concentrations between 0.5 ml. per gallon up to the statutory limit of organo-lead reagent concentration which, at the present time, is 3 ml. per gallon in the case of automotive fuel and 4.6 ml. per gallon in the case of aviation fuel.
- the usual concentration of tetraethyl lead is between 1 and 3 ml. per gallon in autornotive gasoline and 2 to 4.6 ml. per gallon in aviation gasoline.
- the acid anhydrides of monocarboxylic acids which are effective in increasing the octane rating of an aromatic and/or olefin-containing gasoline in the presence of an organo-lead antiknock agent have the general formula:
- R and R are hydrocarbyl radicals containing 129 carbon atoms.
- the R and R are identical radicals but mixed anhydrides wherein the R and R are dissimilar radicals may also be used in the motor fuels of the invention.
- Anhydrides derived from aliphatic monocarboxylic acids, cycloaliphatic monocarboxylic acids, and aromatic monocarboxylic acids are effective as octane appreciators in leaded fuels containing the prescribed aromatic and/or olefin content.
- Acid anhydrides effective as octane appreciators in the fuel compositions of the invention are exemplified by the following:
- the preferred acid anhydrides used in the fuel compositions of the invention are derived from aliphatic and aromatic monocarboxylic acids containing 1-14 carbon atoms. Particularly preferred acid anhydrides are acetic acid anhydride, propionic acid anhydride, n-butyric acid anhydride, benzoic acid anhydride, Z-ethylhexanoic acid anhydride, and isooctanoic acid anhydride.
- the anhydrides of monocarboxylic acids must be present in the leaded aromatic and/or olefin-containing compositions of the invention in a minimum concentration of 0.1 volume percent before a significant octane appreciation is realized.
- concentration of monocarboxylic acid anhydride is below 0.1 volume percent, no octane improvement is obtained in leaded gasoline containing or more volume percent aromatics and/or olefins.
- the preferred concentration of monocarboxylic acid anhydride in the fuel compositions of the invention fall between 0.2 and 2.0 volume percent with maximum octane appreciation generally being obtained at a concentration level of about 0.5 volume percent. Concentrations of anhydrides of monocarboxylic acids as high as 5 volume percent can be incorporated in the fuel compositions but no additional octane improvement is realized at the higher concentrations and economic considerations preclude the use of such concentrations in commercial fuel compositions.
- Table I there is shown the effectiveness of anhydrides of monocarboxylic acids in raising the octane rating of a leaded fuel composition containing prescribed aromatic and/ or olefin content.
- the base fuel employed in Table I contained 3 cc. of tetraethyl lead fluid (TEL) per gallon and had an octane rating of 101.3; it comprised approximately 7.1 percent butane, 62.3 percent catalytically reformed naphtha, and 30.6 percent light fluid catalytically cracked naphtha.
- the aromatic content of this base fuel was 46 percent as measured by the Fluorescent Indicator Analysis (FIA) Method and its boiling point range was 90 to 351 F.
- FIA Fluorescent Indicator Analysis
- Table II there is shown the action of acid anhydrides in improving the octane rating of a leaded gasoline having a leaded research octane rating of 105.
- the base fuel contained 3 cc. of TEL fluid per gallon and comprised approximately 10 percent n-butane, 40 percent isobutaneisobutylene alkylate, 10 percent pentenes from fluid catalytically cracked naphtha, and 40 percent heavy platformate.
- This 105 research octane base fuel had an aromatic content of approximately 35 percent, an olefin content of approximately 6 percent, and a boiling point range of to 367 F.
- This invention also contemplates a process for operating a spark ignition internal combustion engine involving the use of a leaded fuel of the prescribed aromatic and/or olefin content and separate introduction of measured quantities of anhydrides of monocarboxylic acids into the combustion zone to give a concentration of anhydrides of at least 0.1 volume percent of the total fuel in the combustion zone.
- Auxiliary fuel systems which have been used for water injection into fuels operating under load conditions can be readily converted to this type of operation wherein measured quantities of anhydrides are introduced into the combustion zone. This process is particularly applicable to the operation of engines having a compression ratio above 7.5.
- a hydrocarbon fuel in the gasoline boiling range containing an organo-lead antiknock agent, 5.0 volume percent of high octane components selected from the group consisting of olefinic hydrocarbons, aromatic hydrocarbons and mixtures thereof and an anhydride of hydrocarbyl monocarboxylic acids containing up to 30 carbon atoms in a concentration of 0.1 to 5.0 volume percent, said amount being sufficient to elfect substantial improvement of the octane rating of said hydrocarbon fuel.
- organo-lead antiknock agent 5.0 volume percent of high octane components selected from the group consisting of olefinic hydrocarbons, aromatic hydrocarbons and mixtures thereof and an anhydride of hydrocarbyl monocarboxylic acids containing up to 30 carbon atoms in a concentration of 0.1 to 5.0 volume percent, said amount being sufficient to elfect substantial improvement of the octane rating of said hydrocarbon fuel.
- a hydrocarbon fuel according to claim 2 in which the monocarboxylic acid anhydride has the general formula:
- a hydrocarbon fuel in the gasoline boiling range containing an alkyl lead antiknock agent in a concentration of at least 0.5 cc. per gallon, high octane components selected from the group consisting of olefinic hydrocarbons, aromatic hydrocarbons, and mixtures thereof, in a concentration of at least 5 volume percent of said fuel and an anhydride of a monocarboxylic acid having the general formula:
- R and R' are hydrocarbyl radicals containing 1-29 carbon atoms in a concentration of 0.1 to 5.0 volume percent.
- a hydrocarbon fuel according to claim 5 containing 1.0-4.6 cc. TEL per gallon.
- a process for operating a spark ignition internal combustion engine having a compression ratio above about 7.5 which comprises charging to the combustion zone a gasoline fuel comprising high octane components selected from the group consisting of olefinic hydrocar bons, aromatic hydrocarbons and mixtures thereof in a concentration of at least 5 volume percent of said fuel and an organo-lead an-tiknock agent and separately introducing into said combustion zone measured amounts of an anhydride of monocarboxylic acids of the general formula:
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- Oil, Petroleum & Natural Gas (AREA)
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- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Description
United States Patent No Drawing. Filed June 27, 1958, Ser. No. 744,929 13 Claims. (Cl. 44-66) This invention relates to a hydrocrabon fuel composition of high octane rating. More specifically, it involves the discovery that the octane rating of leaded gasoline fuels is substantially improved by the addition of anhydrides of monocarboxylic acids.
The recent increases in compression ratios of automobile engines have placed a severe strain on petroleum refiners to produce fuels having the octane rating demanded by these engines. Premium fuels at the present time have research octane ratings between 97 and 100 and it has been predicted that premium fuels will have to have octane ratings between 105 and 110 five years from now in order to satisfy the octane requirements of the high compression automotive engines predicted for that date. In order to produce premium fuels of octane ratings of 95 and above, it has been necessary for refiners to rely heavily on catalytic refining operations such as fluid catalytic cracking, catalytic reforming, alkylation and catalytic isomerization.
Catalytic cracking and catalytic reforming, which are the most widely used refining operations in the production of high octane fuels, produce substantial quantities of aromatics; catalytic cracking also produces a substantial amount of olefins. It is well known that olefins and aromatics, although possessing high octane ratings, have a poorer response to organo-lead compounds such as tetraethyl lead than saturated aliphatic gasoline components. Accordingly, as the aromatic and olefinic content of the gasolines have increased to meet the octane levels required by modern automotive high compression engines, the lead response of the resulting fuels has diminished. Stated another way, the octane increment obtainable by the addition of an organo-lead compound decreases as the aromatic and olefin contents of the base fuel increase. The subject invention involves the discovery that the octane rating of leaded motor fuels containing a substantial concentration of high octane components, that is, aromatics, olefins and mixtures thereof, is markedly improved by the addition of a small amount of anhydrides of monocarboxylic acids.
In copending application Ser. No. 689,466, filed Oct. 11, 1957, it is disclosed that monocarboxylic acids substantially raise the octane rating of a motor fuel containing an organo-lead antiknock agent and a substantial concentration of high octane components which may be aromatic hydrocarbons, olefinic hydrocarbons, or mixtures thereof. The subject invention involves the discovery that anhydrides of monocarboxylic acids exert a similar antiknock action in motor fuel compositions of the prescribed type.
The high octane hydrocarbon motor fuel of this invention comprises high octane components including a substantial concentration of aromatic hydrocarbons, olefinic hydrocarbons or mixtures thereof, organo-lead antiknock agent and an anhydride of a monocarboxylic acid in a concentration of at least 0.1 volume percent of the fuel.
The action of anhydrides of monocarboxylic acids in raising the octane rating of gasoline is characterized by several unusual features. In the first instance, the an- Patented Dec. 31, 1968 hydrides of monocarboxylic acids appear to be inefiective in raising the octane rating of gasolines unless an organolead antiknock agent, normally tetraethyl lead, is a component of the gasoline mixture.
The second unusual characteristic of the action of anhydrides of monocarboxylic acids in appreciating the octane rating of gasolines is the fact that an equivalent concentration of anhydride appears to cause a greater octane improvement above the 100 octane level than below the 100 octane level.
The third unusual feature of the action of anhydrides of monocarboxylic acids is that they appear to have substantially no effect on the octane rating of a gasoline consisting essentially of saturated aliphatic hydrocarbons even though an organo-lead antiknock agent is present. Since organo-lead antiknock agents exert their greatest octane appreciation in predominantly saturated parafiinic base hydrocarbon gasolines and have the least effect on the octane rating of aromatic and olefin-rich gasolines, the present invention neatly complements tetraethyl lead as an octane improver. Anhydrides of monocarboxylic acids have their minimum effect where tetraethyl lead has its maximum effect and exert their maximum effect on octane values where tetraethyl lead has its minimum effect.
The novel fuel compositions of this invention have a minimum concentration of aromatic and/ or olefin components of at least 5 volume percent. The aromatic and/ or olefin components of the motor fuel of the invention can constitute as high as 100 volume percent thereof but usually comprise between 20 and volume percent. The minimum 5 percent concentration is necessary for anhydrides of monocarboxylic acids to exert a significant octane improvement.
The aromatic components of the motor fuel of the invention are generally supplied by catalytic reforming or catalytic cracking operations. Catalytic reformate is particularly high in aromatics. The olefin components of the motor fuel of the invention are derived either from thermal cracking, catalytic cracking or polymerization.
The organo-lead reagent necessary for the action of anhydrides of monocarboxylic acids as octane improvers is a tetraalkly lead compound of the class known to possess antiknock action. Tetraethyl lead is universally used as an antiknock agent but other tetraalkyl lead compounds such as tetramethyl lead, tetrabutyl lead, tetraamyl lead, tetrapropyl lead, etc., possess antiknock properties and may be used in the fuel compositions of the invention in conjunction with anhydrides of monocarboxylic acids.
The tetraethyl lead mixtures commercially available for automotive use contain an ethylene chloride-ethylene bromide mixture as a scavenger for removing lead from the combustion chamber in the form of volatile lead halides. As is used hereafter in the examples illustrating the invention, tetraethyl lead fluid denotes the commercial product which comprises tetraethyl lead, ethylene chloride and ethylene bromide, the latter two reagents being present in 1.0 theory and 0.5 theory, respectively, theory denoting the stoichiometric amount required for reaction with the lead content of the tetraethyl lead.
The organo-lead reagent is present in the fuel compositions of the invention in concentrations between 0.5 ml. per gallon up to the statutory limit of organo-lead reagent concentration which, at the present time, is 3 ml. per gallon in the case of automotive fuel and 4.6 ml. per gallon in the case of aviation fuel. The usual concentration of tetraethyl lead is between 1 and 3 ml. per gallon in autornotive gasoline and 2 to 4.6 ml. per gallon in aviation gasoline.
The acid anhydrides of monocarboxylic acids which are effective in increasing the octane rating of an aromatic and/or olefin-containing gasoline in the presence of an organo-lead antiknock agent have the general formula:
wherein R and R are hydrocarbyl radicals containing 129 carbon atoms. Usually, the R and R are identical radicals but mixed anhydrides wherein the R and R are dissimilar radicals may also be used in the motor fuels of the invention. Anhydrides derived from aliphatic monocarboxylic acids, cycloaliphatic monocarboxylic acids, and aromatic monocarboxylic acids are effective as octane appreciators in leaded fuels containing the prescribed aromatic and/or olefin content. Acid anhydrides effective as octane appreciators in the fuel compositions of the invention are exemplified by the following:
Acetic anhydride, propionic acid anhydride, n-butyric acid anhydride, isobutyric acid anhydride, heptanoic acid anhydride, lauric acid anhydride, myristic acid anhydride, palmitic acid anhydride, o-cumic acid anhydride, benzoic acid anhydride, cyclohexane carboxylic acid anhydride, cmnamic acid anhydride, phenyl acetic acid anhydride, and toluic acid anhydride.
The preferred acid anhydrides used in the fuel compositions of the invention are derived from aliphatic and aromatic monocarboxylic acids containing 1-14 carbon atoms. Particularly preferred acid anhydrides are acetic acid anhydride, propionic acid anhydride, n-butyric acid anhydride, benzoic acid anhydride, Z-ethylhexanoic acid anhydride, and isooctanoic acid anhydride.
The anhydrides of monocarboxylic acids must be present in the leaded aromatic and/or olefin-containing compositions of the invention in a minimum concentration of 0.1 volume percent before a significant octane appreciation is realized. When the concentration of monocarboxylic acid anhydride is below 0.1 volume percent, no octane improvement is obtained in leaded gasoline containing or more volume percent aromatics and/or olefins. The preferred concentration of monocarboxylic acid anhydride in the fuel compositions of the invention fall between 0.2 and 2.0 volume percent with maximum octane appreciation generally being obtained at a concentration level of about 0.5 volume percent. Concentrations of anhydrides of monocarboxylic acids as high as 5 volume percent can be incorporated in the fuel compositions but no additional octane improvement is realized at the higher concentrations and economic considerations preclude the use of such concentrations in commercial fuel compositions.
In Table I there is shown the effectiveness of anhydrides of monocarboxylic acids in raising the octane rating of a leaded fuel composition containing prescribed aromatic and/ or olefin content. The base fuel employed in Table I contained 3 cc. of tetraethyl lead fluid (TEL) per gallon and had an octane rating of 101.3; it comprised approximately 7.1 percent butane, 62.3 percent catalytically reformed naphtha, and 30.6 percent light fluid catalytically cracked naphtha. The aromatic content of this base fuel was 46 percent as measured by the Fluorescent Indicator Analysis (FIA) Method and its boiling point range was 90 to 351 F.
TABLE I.EFFECT OF ANHYDRIDES ON RESEARCH OCTANE RATINGS OF 101.3 OCTANE GASOLINE Volume percent of anhydride in fuel The foregoing data demonstrate that anhydrides of monocarboxylic acids in concentrations of at least 0.1 volume percent are effective in raising the octane rating of leaded gasoline having the prescribed content of aromatics and/ or olefins.
In Table II there is shown the action of acid anhydrides in improving the octane rating of a leaded gasoline having a leaded research octane rating of 105. The base fuel contained 3 cc. of TEL fluid per gallon and comprised approximately 10 percent n-butane, 40 percent isobutaneisobutylene alkylate, 10 percent pentenes from fluid catalytically cracked naphtha, and 40 percent heavy platformate. This 105 research octane base fuel had an aromatic content of approximately 35 percent, an olefin content of approximately 6 percent, and a boiling point range of to 367 F.
TABLE II.EFFEOT OF ANHYD RIDES ON THE RESEARCH OGTANE RATINGS OF 105 OC'IANE GASOLINE Volume percent of Isobutyric acid anhydride The data in the above table demonstrate that substantial improvements in octane rating result from the incorporation of acid anhydrides in 105 octane gasoline containing lead and the prescribed aromatic and/or olefin content. It is significant that a larger octane improvement is obtained at the 105 octane level than at the octane level by the incorporation of equivalent amounts of additive. This fact can be ascertained by a comparison of the improvements resulting from the incorporation of 0.5 and 0.75 volume percent anhydride in the octane gasoline with the improvements obtained by the equivalent amounts of anhydrides in the 101.3 octane gasoline.
This invention also contemplates a process for operating a spark ignition internal combustion engine involving the use of a leaded fuel of the prescribed aromatic and/or olefin content and separate introduction of measured quantities of anhydrides of monocarboxylic acids into the combustion zone to give a concentration of anhydrides of at least 0.1 volume percent of the total fuel in the combustion zone. Auxiliary fuel systems which have been used for water injection into fuels operating under load conditions can be readily converted to this type of operation wherein measured quantities of anhydrides are introduced into the combustion zone. This process is particularly applicable to the operation of engines having a compression ratio above 7.5.
Obviously, many modifications and variations of the invention as hereinbefore set forth may be made without departing from the spirit and scope thereof and, therefore, only such limitations should be imposed as are indicated in the appended claims.
We claim:
1. A hydrocarbon fuel in the gasoline boiling range containing a tetraalkyl lead antiknock agent, at least 5 volume percent of high octane components selected from the group consisting of olefinic hydrocarbons, aromatic hydrocarbons, and mixture thereof and an anhydride of a gasoline-soluble saturated hydrocarbyl monocarboxylic acid in an amount sufiicient to further improve the octane rating of said hydrocarbon fuel.
2. A hydrocarbon fuel in the gasoline boiling range containing an organo-lead antiknock agent, 5.0 volume percent of high octane components selected from the group consisting of olefinic hydrocarbons, aromatic hydrocarbons and mixtures thereof and an anhydride of hydrocarbyl monocarboxylic acids containing up to 30 carbon atoms in a concentration of 0.1 to 5.0 volume percent, said amount being sufficient to elfect substantial improvement of the octane rating of said hydrocarbon fuel.
3. A hydrocarbon fuel according to claim 2 in which the monocarboxylic acid anhydride has the general formula:
I? u RCOC R in which R and R are hydrocarbyl radicals containing 1-29 carbon atoms.
4. A hydrocarbon fuel according to claim 2 in which said organo-lead antiknock agent is present in a concentration between 0.5 and 4.6 cc. per gallon.
5. A hydrocarbon fuel in the gasoline boiling range containing an alkyl lead antiknock agent in a concentration of at least 0.5 cc. per gallon, high octane components selected from the group consisting of olefinic hydrocarbons, aromatic hydrocarbons, and mixtures thereof, in a concentration of at least 5 volume percent of said fuel and an anhydride of a monocarboxylic acid having the general formula:
in which R and R' are hydrocarbyl radicals containing 1-29 carbon atoms in a concentration of 0.1 to 5.0 volume percent.
6. A hydrocarbon fuel according to claim 5 in which the concentration of said anhydride is between 0.2 and 2.0 volume percent.
7. A hydrocarbon fuel according to claim 5 in which said high octane components constitute -80 volume percent of said fuel.
8. A hydrocarbon fuel according to claim 5 containing 1.0-4.6 cc. TEL per gallon.
9. A hydrocarbon fuel according to claim 5 in which said anhydride is acetic anhydride.
10. A hydrocarbon fuel according to claim 5 in which said anhydride is propionic acid anhydride.
11. A hydrocarbon fuel according to claim 5 in which said anhydride is n-butyric acid anhydride.
12. A hydrocarbon fuel according to claim 5 in which said anhydride is isobuty ric acid anhydride.
13. A process for operating a spark ignition internal combustion engine having a compression ratio above about 7.5 which comprises charging to the combustion zone a gasoline fuel comprising high octane components selected from the group consisting of olefinic hydrocar bons, aromatic hydrocarbons and mixtures thereof in a concentration of at least 5 volume percent of said fuel and an organo-lead an-tiknock agent and separately introducing into said combustion zone measured amounts of an anhydride of monocarboxylic acids of the general formula:
0 0 Ri'l-O-(JR in which R and R' are hydrocarbyl radicals containing l-29 carbon atoms so that the concentration of said anhydride in said combustion zone is between 0.1 and 5.0 volume percent of said fuel.
References Cited UNITED STATES PATENTS 1,692,784 11/1928 Orelup et al 44-66 2,528,605 11/ 1950 Partridge et al 4469 2,360,585 10/1944 Ross et al. 44-80 FOREIGN PATENTS 640,311 7/ 1928 France.
OTHER REFERENCES Improved Motor Fuels through Selective Blending, Wagner et al., Paper Presented before American Petroleum Institute, Nov. 7, 1941, pages 1-19.
DANIEL E. WYMAN, Primary Examiner. Y. H. SMITH, Assistant Examiner.
US. Cl. X.R. 4469,
Claims (1)
1. A HYDROCARBON FUEL IN THE GASOLINE BOILING RANGE CONTAINING A TETRAALKYL LEAD ANTIKNOCK AGENT, AT LEAST 5 VOLUME PERCENT OF HIGH OCTANE COMPONENTS SELECTED FROM THE GROUPS CONSISTING OF OLEFINIC HYDROCARBONS, AROMATIC HYDROCARBONS, AND MIXTURE THEREOF AND AN ANHYDRIDE OF A GASOLINE-SOLUBLE SATURATED HYDROCARBYL MONOCRABOXYLIC ACID IN AN AMOUNT SUFFICIENT TO FURTHER IMPROVE THE OCTANE RATING OF SAID HYDROCARBON FUEL.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US744929A US3419367A (en) | 1958-06-27 | 1958-06-27 | Motor fuel containing octane improver |
DK365958A DK106708C (en) | 1957-10-11 | 1958-10-10 | Petrol fuel containing an organoblyane anti-bank agent and at least 10% by volume of high octane constituents consisting of olefinic hydrocarbons, aromatic hydrocarbons or mixtures thereof. |
CH6490958A CH376714A (en) | 1957-10-11 | 1958-10-10 | Hydrocarbon-based fuels |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US744929A US3419367A (en) | 1958-06-27 | 1958-06-27 | Motor fuel containing octane improver |
Publications (1)
Publication Number | Publication Date |
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US3419367A true US3419367A (en) | 1968-12-31 |
Family
ID=24994511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US744929A Expired - Lifetime US3419367A (en) | 1957-10-11 | 1958-06-27 | Motor fuel containing octane improver |
Country Status (1)
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US (1) | US3419367A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4444565A (en) * | 1982-12-20 | 1984-04-24 | Union Oil Company Of California | Method and fuel composition for control of octane requirement increase |
US4647292A (en) * | 1985-04-29 | 1987-03-03 | Union Oil Company Of Company | Gasoline composition containing acid anhydrides |
US4752374A (en) * | 1987-04-20 | 1988-06-21 | Betz Laboratories, Inc. | Process for minimizing fouling of processing equipment |
US4781728A (en) * | 1985-04-29 | 1988-11-01 | Union Oil Company Of California | Octane enhancers for fuel compositions |
US5032144A (en) * | 1985-04-29 | 1991-07-16 | Union Oil Company Of California | Octane enhancers for fuel compositions |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR640311A (en) * | 1926-09-07 | 1928-07-10 | Avenarius Soc Geb | Method and means for preventing knocking caused by motor fuels |
US1692784A (en) * | 1925-01-23 | 1928-11-20 | Boyce Ite Products Inc | Fuel and fuel ingredients |
US2360585A (en) * | 1941-10-27 | 1944-10-17 | Pure Oil Co | Motor fuel |
US2528605A (en) * | 1945-09-21 | 1950-11-07 | Anglo Iranian Oil Co Ltd | Motor fuels |
-
1958
- 1958-06-27 US US744929A patent/US3419367A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1692784A (en) * | 1925-01-23 | 1928-11-20 | Boyce Ite Products Inc | Fuel and fuel ingredients |
FR640311A (en) * | 1926-09-07 | 1928-07-10 | Avenarius Soc Geb | Method and means for preventing knocking caused by motor fuels |
US2360585A (en) * | 1941-10-27 | 1944-10-17 | Pure Oil Co | Motor fuel |
US2528605A (en) * | 1945-09-21 | 1950-11-07 | Anglo Iranian Oil Co Ltd | Motor fuels |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4444565A (en) * | 1982-12-20 | 1984-04-24 | Union Oil Company Of California | Method and fuel composition for control of octane requirement increase |
US4647292A (en) * | 1985-04-29 | 1987-03-03 | Union Oil Company Of Company | Gasoline composition containing acid anhydrides |
US4781728A (en) * | 1985-04-29 | 1988-11-01 | Union Oil Company Of California | Octane enhancers for fuel compositions |
US5032144A (en) * | 1985-04-29 | 1991-07-16 | Union Oil Company Of California | Octane enhancers for fuel compositions |
US4752374A (en) * | 1987-04-20 | 1988-06-21 | Betz Laboratories, Inc. | Process for minimizing fouling of processing equipment |
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