US3328309A - Stabilized liquid heavy duty detergent composition - Google Patents
Stabilized liquid heavy duty detergent composition Download PDFInfo
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- US3328309A US3328309A US582762A US58276266A US3328309A US 3328309 A US3328309 A US 3328309A US 582762 A US582762 A US 582762A US 58276266 A US58276266 A US 58276266A US 3328309 A US3328309 A US 3328309A
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
- C11D3/3765—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions in liquid compositions
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
- C11D17/0026—Structured liquid compositions, e.g. liquid crystalline phases or network containing non-Newtonian phase
Definitions
- This invention relates to new composition of matter and to methods for making same, and in particular to stabilized liquid heavy duty detergent compositions.
- Liquid detergent compositions comprise as the major components thereof a surface active detergent ingredient in a liquid medium.
- the liquid medium is usually water, and the detergent may be any of the commonly used surfactants of the nonionic and anionic types and mixtures thereof.
- the detergents themselves, whether in the form of a liquid or solid, are generally sufficiently soluble in the aqueous medium to form relatively stable and usually clear solutions.
- so-called heavy duty detergent compositions to the water detergent combination there are added various inorganic salts of an alkaline nature, which combination is then characterized as a heavy duty detergent.
- the presence of the alkaline salts resulting in a relatively high pH of the aqueous detergent composition gives to the composition its socalled heavy duty cleansing characteristics.
- the heavy duty liquid detergent compositions have become of increasing importance and permanence, particularly in the home laundering field. This is, of course, not to say that heavy duty detergent compositions are not of great utility in many other commercial and industrial applications, and while in the latter two fields unquestionably, stability of the detergent compositions is an important consideration, in the consumer market which would be the primary outlet for home laundry use, the stability of the liquid heavy duty detergent composition is of great importance.
- the particular stability mentioned above refers to the homogeneity of the various ingredients.
- the three major ingredients of a heavy duty liquid detergent composition are water, detergent, and inorganic alkaline salt. The presence of the salt, especially in relatively large amounts, results in the insolubilization of the detergent in the Water medium.
- the polymeric partial esters which are used to effect the stabilization of the liquid heavy duty detergent compositions hereinafter to be described are prepared by the interaction of hydroxy-containing micelle forming surface active compounds with ethylenically unsaturated polymeric anhydrides, and preferably afi-unsaturated polymeric an hydrides.
- the partial esters herein contemplated are water soluble products which contain up to about 5 mole percent of the potential carboxyl groups in the polymeric anhydride as ester groups, and preferably no more than about 3 mole percent as ester groups. As little as 0.01% ester groups in the polymeric anhydride produces a partial ester which functions outstandingly well as a stabilizer for the compositions employed in this invention.
- the hydroxyl-containing micelle forming surface active agents comprise the nonionic hydroxyl containing compounds as well as anionics containing an hydroxyl grouping.
- the micelle forming surface active agents are wellknown and as illustrative of the hydroxyl-containing compounds, mention may be made of the following:
- the alkylene oxide condensates are prepared from an alkylene oxide or a precursor thereof and a hydrophobe containing an active hydrogen.
- the alkylene oxides include precursors as well having from 2 to 4 carbon atoms such as ethylene oxide, propylene oxide and the like. Mixtures of such oxyalkylating reagents may also be used simultaneously or in sequence. Examples of such products may be found in US. Patents 1,970,578 directed to derivatives of carboxylic acids, alcohols and amines; 2,085,706, directed to derivatives of amides; 2,205,021, directed to derivatives of mercaptans; and 2,213,477, directed to derivatives of ring substituted isocyclic hydroxyl compounds.
- the number of oxyalkyl groups may range from 1 to about 200 or more.
- alkylolarnine condensation products with fatty acids or esters Alkylolarnine condensation products with fatty acids or esters.
- Suitable alkylolamines include:
- diethanolamine monoethanolamine isopropanolamine di-n-propanolamine C
- Glycol and polyol etsters of fatty acids C
- Anionic surface active agents containing hydroxyls e.g., (1) sodium salt of oc-hYdIOXY stearic acid (2) sulfated fatty acid esters of glycols and polyols (3) alkali salts of sulfate ester of (B) (4) oleyl alcohol sulfate (CI-Ia) (CH2)7CH2CH(CH(CH7) :CHzOH SOgNa (5) salts of rincinoleic acid, and the like (6) sulfate and phosphate esters and neutral salts thereof of the nonionic products described in (A) above.
- hydroxyls e.g., (1) sodium salt of oc-hYdIOXY stearic acid (2) sulfated fatty acid esters of glycols and polyols (3) alkali salts of sulfate ester of (B) (4) oleyl alcohol sulfate (CI-Ia) (CH2)7CH2
- polymeric anhydrides which are herein contemplated are interpolymers of at least one ethylenically unsaturated monomer with an anhydride containing an ethylenic linkage.
- the preferred anhydrides are the u,fi-unsaturated dicarboxylic acid anhydrides and particularly those of the maleic anhydride series having the formula:
- R and R are independently selected from the group consisting of hydrogen, halogen, alkyl, aryl, aralkyl, substituted alkyl, aryl or aralkyl, or -SO H.
- maleic anhydride chloromaleic anhydride citraconic anhydride (methyl maleic) furnaric anhydride mesaconic anhydride phenyl maleic anhydride benzyl maleic anhydride sulfomaleic anhydride aconitic anhydride
- other unsaturated anhydrides such as itaconic methylene malonic allyl succinic, and the like may be used.
- vinyl chloride vinyl fluoride vinyl bromide acrylic acid and esters e.g.,
- N-vinyl pyrrolidone N-vinyl-3-morpholinones
- N-vinyl oxazolidone N-vinyl imidazole styrene alkyl styrenes, e.g., a-methyl styrene vinylidene chloride vinyl ketones, e.g., methyl vinyl ketone olefins such as ethylene propylene isobutylene butane-1 2,4,4-trimethyl pentene-l hexene-l 3-methyl-butene-1, and the like.
- the anhydride-cthylenically unsaturated interpolymers preferably contain the two moieties in equirnolar amounts whereby the repeating unit in the interpolymer contains 1 anhydride and l como-nomer moiety.
- interpolymers above described may vary in molecular Weights from as low as about 400 to several rniilion (e.g., 2,000,000) or more. Viscosity measurements are commonly used as an indication of the average molecular weight of the polymeric composition.
- the K value (Fikentscher) of any particular mixture of polymers is calculated from viscosity data and is useful as an indication of the average molecular Weight of such mixture. Its determination is fully described in Modern Plastics 23, No. 3, 157-61, 212, 214, 216, 218 (1945) and is defined as 1000 times It in the empirical relative viscosity equation:
- C is the concentration in grams per hundred cc. of polymer solution and 1 is the ratio of the viscosity of the solution to that of pure solvent.
- K values are reported as 1000 times the calculated viscosity coefficient in order to avoid the use of decimals.
- the preferred interpolymers employed in the present invention have K values of from about to about 200.
- Relative viscosity, specific viscosity and K are dimensionless, Whereas inherent viscosity eflrel) and intrinsic viscosity (the limit of inherent viscosity as C approaches zero) have the dimensions of dilution, i.e., the reciprocal of concentration. Intrinsic viscosity and K are intended to be independent of concentration.
- the preferred interpolymers are those having a specific viscosity ranging from about 0.1 to about 4.5.
- the partial esters employed as stabilizers in the compositions of the present invention may be prepared in various Ways.
- the partial esters may be prepared in an aqueous medium or in a non-aqueous solvent medium.
- the polymeric anhydride must not be in contact with the Water except when there is present surface active hydroxy compounds.
- the anhydride must be added to the hydroxy compound in water solution, the hydroxy compound being present at a concentration greater than its critical micelle concentration.
- the solution of the hydroxy compounds may be added to the anhydride, for example, in the dry state.
- either reactant or both may be in solution, and either may be added to the other.
- a non-reactive solvent such as acetone
- either reactant or both may be in solution, and either may be added to the other.
- the amount of water to be used should not be greater than about 99.7%, i.e., 0.25% reactants.
- the minimum Water content is governed primarily by viscosity considerations relating to handling problems. It is, however, desirable to maintain a minimum Water content of about 2%.
- the preferred range of Water is from about 8% to about 98%.
- the ratio of the reactants may vary Widely. As little as about 0.01% on a molar basis of surface active agent per mole of polymeric anhydride yields partial esters suitable for the present invention.
- the surface active agent may also be present in large excess. While there is no theoretical mass ratio of surface active agent to polymer anhydride from the practical point of view, it is preferred to employ a molar ratio of no more than about 100:1. It is of course clear that the weight ratios will vary in accordance with the above depending upon the particular polymeric anhydride used and the particular surface active agent employed.
- the lower limit of surfactant is similar to that described above for the aqueous systems but in contradistinction to the aqueous system, the upper limit of the surface active material is about 1.5 to 2 moles thereof per mole of polymeric anhydride.
- the two essential ingredients of the heavy duty detergent composition are the surface active agent and the inorganic salt.
- the surface active agent may be a non-ionic surfactant, an anionic surfactant or a mixture of these. Suitable nonionic surfactants and anionic surfactants include those described above as useful in the preparation of the partial esters in the preparation of the stabilizers used in the compositions of this invention.
- the surface active compounds described above all contain hydroXyl groups, one may employ other surface active materials as organic detergent ingredients of the heavy duty liquid composition, as for example, sodium lauryl sulfate, dodecyl benzene sulfonates and the like.
- the salts which are herein contemplated are usual alkaline reacting inorganic materials employed in such compositions and include alkali metal polyphosphates alone or in combination with other neutral or alkaline reacting inorganic salts such as alkali metal silicates, carbonates, bicarbonates, phosphates, sulfates, borates, hydroxides, etc.
- the polyphosphates may not be present, and instead, one or more of the other mentioned inorganic salts is present as the inorganic constituent of the detergent composition.
- alkali metal polyphosphates which are the preferred inorganic salts employed in the compositions of this invention are well known in the art and may also be referred to as condensed phosphates or molecularly dehydrated phosphates. In general, these polyphosphates have an analytical ratio of alkali metal oxide to P 0 of less than 3:1, such ratio usually falling in the range of about 1:2 to 5:3.
- polyphosphates are available as alkali metal pyrophosphates, metaphosphates and polyphosphates in monomeric or polymeric form as the pyrophosphates, triphosphates, tetraphosphates, decaphosphates and the like.
- alkali met-a1 polyphosphates there may be mentioned tetrasodium and tetrapotassium pyrophosphates, sodium and potassium tripolyphosphates, tetraphosphates, pentaphosphates, hexametaphosphates, and mixtures of two or more thereof.
- Ammonium and amine salts of the above described compounds are to be regarded as the equivalents of the alkali metal products recited.
- concentrations of the various ingredients of the compositions of the present invention are not critical except that certain practical limits are advantageous. Since the object of this invention is to prepare a stable emulsion of detergent, Water and inorganic salt, any combinations of these three which does not produce a single phase,
- the amount of partial ester may vary between about 0.1% to about with a range of about 0.4% to about 2.0% being preferred.
- the amount of detergent may vary Widely with the preferred range for all-purpose dishwashing and clotheswashing compositions being from about 5% to about 20%.
- the inorganic salts may vary in amounts from about 7% to about 40% with the preferred limits being from about 15% to about 30%.
- the other additives mentioned above comprise but a minor portion of the total solids, i.e., less than about 5%, leaving as the balance for the amount of Water a range of from about 35% to about 85.
- EXAMPLE 1 Operating at room temperature (about 25 C.), 38 g. of vinyl methyl ether-maleic anhydride interpolymer (mole ratio 1:1; specific viscosity 1.6) is added to a solution of 2 grams of a surface active product (made by reacting nonyl phenol with moles of ethylene oxide) in 60 g. of water. The product becomes extremely viscous.
- Formulation A Water 62.5 Nonyl phenol+10 moles ethylene oxide surfactant 10.0 Tetrapotassium pyrophosphate 25.0
- the pH of finished Formula A is 8.9, the viscosity is 1100 cps. and the resulting emulsion is completely stable after 100 minutes in a centrifuge at 500 r.p.m. and overnight there is still 100% emulsion stability.
- Example 1 is repeated except that the reaction product is prepared from 39.6 g. of interpolymer and 0.4 g. of surface active agent.
- the pH is 8.7, the viscosity 200 cps. and the stability similar to Example 1.
- Example 2 is repeated except that the reaction product is added to a liquid detergent of the following composition:
- Formulation B Water 40 Carboxymethyl cellulose (5% solution in water) 10 KOH 2 Sodium silicate-H O solution (36% solids) 10 Surface active agent of formulation A 10 Tetrapotassium pyrophosphate 25
- the pH of the finished formulation is 11.9, viscosity 1600 cps. and stability as in Examples 1 and 2.
- the interpolymer-surfactant reaction products of Examples 1 and 2 have, respectively, about 0.3% and 0.1% of the total potential carboxyl groups of the interpol mer present as ester groups.
- a heavy duty liquid detergent composition is prepared as follows:
- Example 4 is repeated except that the partial ester stabilizer is reduced to 0.75% active in the final composition, employing 3.75 g. of anhydride copolymer and 0.0038 g. of surfactant.
- EXAMPLE 6 EXAMPLE 7 Example 2 is repeated employing as the interpolymer an ethylene-maleic anhydride copolymer of specific viscosity 0.6 (Monsanto DX84021) and is used in formulation B of Example 3. A stable emulsion is produced.
- EXAMPLE 8 5 g. of the interpolymer of Example 1 is added to a solution of 5 g. of the surface active product of Example 1 in g. of water. The mixture is heated on a steam bath for 1 hour with stirring.
- Oleic acid 2.0 Surface active agent of nonylphenol+10 moles ethylene oxide 10.0 Tethapotassium pyrophosphate 25 Ethanol -1 4 Balance water and KOH to a pH 12.
- the resultant emulsion is very stable and has a viscosity of 1500 cps.
- the partial ester stablizer contains about 0.7% ester groups based on total carboxyls present or potential.
- Example 8 is -repeated except that the surface active hydroxy compound used to prepare the partisl ester is (a) nonyl phenol+6 moles ethylene oxide (0.6% ester groups) ('b) nonyl phenol-H5 moles ethylene oxide (0.5% ester groups) 9 (c) non phenol-P30 moles ethylene oxide (d) tridecyl alcohol+6 moles ethylene oxide (0.5% ester groups) 10 anhydride to surfactant of 399:1.
- the viscosity of the detergent formulation is 140 cps. and the stability is excellent.
- EXAMPLE 10 EXAMPLE 15 The partial ester stabilizer of Example 9(b) is used in Example -1 is repeated except that the ratio of polymer the following formulations: anhydride to surfactant is 3:1 (i.e., 30 g. anhydridezlO g.
- TKPP 5 25. 0 25. 0 0 25. 0 25. 0 25. 0 25. 0 2s. 0 25. 0 25. Ethanol 2 2 4. 0 4. O 4. 0 4. 0
- Detergent 13 G. "I "I Viscositytcps 1 1, 850 1, 000 1, 840 440 9, 000 7, 000 3, 000 3, 800 3, 3 Stability. 11 exc llent 1 Low viscosity carboxy methyl cellulose. tabilizoi' of Example 9(c) (O.7 ester groups). 3 3G- sorlium silicate in W ater.
- Example 8 is again repeated except that 9.9 g. of surface active agent and only 1 g. of interpolymer is used. This stabilizer contains 3% ester groups. The resultant liquid detergent composition is very stable.
- EXAMPLE 12 0.3 g. of the detergent composition containing stabilizer of Example 4 is added to 1 liter of water (150 ppm. hardness) at 120 F. in a stainless steel beaker and evaluated for cotton detergency in a standard Terg-O-Tometer test (125 r.p.m) using 4 samples each of three different soiled fabrics: (1) US. Testing Co.; (2) Test Fabrics soiled cotton No. 26, and (3) American Conditioning House No. (115) and three samples of unsoiled Indianhead Cloth. The soiled (1%" x 3 /2") and unsoiled samples are added to the Water at 120 F. and washed for minutes, wrung hand dry and rinsed for five minutes with one liter water (150 ppm. hardness) at 100 F.
- Example 3 is again repeated using a ratio of polymer 4 Nonyl phenol-H0 moles ethylene oxide. 5 Tetrapotassium pyrophosphate. Sodium dodccyl benzene sullonate.
- the viscosity of the detergent formulation A is 490 cps. and the stability is excellent.
- Example 1 is again repeated using a polymer anhydride to surfactant ratio of 9:1.
- the finished formulation has a pH of 9.1, a viscosity of 3600 cps. and is excellently stabilized.
- EXAMPLE 17 EXAMPLE 18 Example 3 is repeated except that instead of 1% active stab1lizer, the following amounts (active bases) are used and the viscosities and stabilities given below.
- Example 19 The procedure of Example 8 is repeated in the preparation of the stabilizer using, however, an interpolymer of specific viscosity 0.1. To detergent formulation B of Example 3 there is added 10% by weight of the stabilizer solution (1% active in final formulation) based on weight of detergent formulation B. The viscosity of the final stabilized formulation is cps.
- Example 19 is repeated except that the interpolymers used have the indicated viscosity characteristics.
- EXAMPLE 29 The products of Example 27 are employed (1% active) in detergent formulations as in Examples 1, 3 and 8. Excellent stabilities are forthcoming.
- Example 27 is repeated employing as the esterifying surfactant in place of the one used in Examples 1 and 8, the following:
- One percent (active) of the stabilizer is added to a liquid detergent formulation of:
- Example 1 is again repeated employing 9 g. of anhydride and 36 g. of surfactant (ratio 1:9). A well stabilized detergent formulation is obtained.
- Example 1 is once again repeated employing 0.4 g. of anhydride and 39.6 g. of surfactant (ratio 1:99). A well stabilized product is obtained.
- a stabilized liquid alkaline detergent composition consisting essentially of water, a water-soluble organic detergent compound selected from the group consisting of anionic and non-ionic compounds and mixtures thereof and a Water-soluble inorganic alkaline salt, the said detergent forming a separate liquid phase, with from about 0.1% to about 5% based on the weight of the total composition of a water-soluble partial ester of (a) a hydroxyl-containing micelle-forming surface active agent selected from the group consisting of anionic surface active agents, alkaline oxide condensation products with an active hydrogen-containing hydrophobe, alkylolamine condensation products with fatty acids, alkylolamine condensation products with fatty esters, and glycol and polyol esters of fatty acids and (b) an alkaline-soluble interpolymer with an a,fl-11nsaturated carboxylic acid anhydride with an ethylenically unsaturated monomer selected from the group consisting of vinyl esters, vinyl ethers and u.-
- said interpolymer having a K value of from about 10 to about 200 and said partial ester containing from about 0.01% to about 5% of the carboxyl groups present as ester groups.
- composition as defined in claim 1, wherein the anhydride is maleic anhydride.
- composition as defined in claim. 2 wherein the ethylenically unsaturated monomer is methyl vinyl ether.
- composition as defined in claim 2 wherein the ethylenically unsaturated monomer is an olefin.
- composition as defined in claim 2 wherein the ethylenically unsaturated monomer is ethylene.
- composition as defined in claim 2 wherein the ethylenically unsaturated monomer is styrene.
- composition as defined in claim 1, wherein the hydroxyl-containing micelle-forming surface active agent is an alkaline oxide condensation product of an active hydrogen-containing hydrophobe.
- composition as defined in claim 1, wherein the hydroxybcontaining micelle-forming surface active agent is an anionic surface active agent.
- composition as defined in claim 7, wherein the surface active agent is an alkyl phenol-ethylene oxide condensate.
- the alkaline salt is an alkali polyphosphate.
- composition as defined in claim 7, wherein the alkaline salt is sodium metaphosphate.
- a stabilized aqueous detergent composition consisting essentially of from about 7% to about 40% by weight of a water-soluble inorganic alkaline salt, from about 5% to about by weight of a water-soluble organic detergent compound selected from the group consisting of anionic and nonionic compounds and mixtures thereof, and from about 0.1% to about 5% by weight, the said weights based upon the weight of the total composition, of a water-soluble partial ester of (a) a hydroxyl-containing micelle-forming surface active agent selected from the group consisting of 20 anionic surface active agents, alkaline oxide condensation products with an active hydrogen-containing hydrophobe, alkylolamine condensation products with fatty acids, alkylolamine condensation products with fatty esters, and glycol and polyolesters of fatty acids and (b) an alkali-soluble interpolymer with an a,B-unsaturated carboxylic acid anhydride with an ethy1eni cally unsaturated monomer selected from the group consisting of vinyl esters,
- composition as defined in claim 14, wherein the surface active agent is an alkyl phenol-ethylene oxide condensate.
- composition as defined in claim 14, wherein the surface active agent is an aliphatic alcohol-ethylene oxide condensate.
- composition as defined in claim 14, wherein the alkaline salt is an alkali polyphosphate.
- composition as defined in claim 14, wherein the interpolymer is an alkyl vinyl ether-maleic anhydride interpolymer.
- a stabilized aqueous detergent composition consisting essentially of from about 7% to about by weight of an alkali polyphosphate, from about 5% to about 20% 'by weight of a water-soluble organic nonionic detergent and from about 0.1% to about 5% by weight of a water-soluble partial ester of an alkyl phenolethylene oxide surface active condensate and an alkyl vinyl ether rnaleic anhydride interpolymer, the said weights based upon the weight of the total composition and said partial ester containing from about 0.01% to about 5% of the carboxyl groups present as ester groups.
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Description
United States Patent 3,328,309 STABILIZED LIQUID HEAVY DUTY DETERGENT COMPQSITHON Richard A. Grifo, Easton, Pa, and Fred E. Woodward, Watchung, NJ, assignors to General Aniline & Film Cor oration, New York, N.Y., a corporation of Delaware No Drawing. Continuation of application Ser. No. 202,098, June 13, 1962. This application Sept. 28, 1966, Ser. No. 582,762
Claims. (61. 252-137) This case is a continuation of Ser. No. 202,098, filed June 13, 1962, now abandoned.
This invention relates to new composition of matter and to methods for making same, and in particular to stabilized liquid heavy duty detergent compositions.
Liquid detergent compositions comprise as the major components thereof a surface active detergent ingredient in a liquid medium. The liquid medium is usually water, and the detergent may be any of the commonly used surfactants of the nonionic and anionic types and mixtures thereof. In general, the detergents themselves, whether in the form of a liquid or solid, are generally sufficiently soluble in the aqueous medium to form relatively stable and usually clear solutions. In preparing so-called heavy duty detergent compositions, however, to the water detergent combination there are added various inorganic salts of an alkaline nature, which combination is then characterized as a heavy duty detergent. The presence of the alkaline salts resulting in a relatively high pH of the aqueous detergent composition gives to the composition its socalled heavy duty cleansing characteristics.
The heavy duty liquid detergent compositions have become of increasing importance and permanence, particularly in the home laundering field. This is, of course, not to say that heavy duty detergent compositions are not of great utility in many other commercial and industrial applications, and while in the latter two fields unquestionably, stability of the detergent compositions is an important consideration, in the consumer market which would be the primary outlet for home laundry use, the stability of the liquid heavy duty detergent composition is of great importance. The particular stability mentioned above refers to the homogeneity of the various ingredients. As pointed out above, the three major ingredients of a heavy duty liquid detergent composition are water, detergent, and inorganic alkaline salt. The presence of the salt, especially in relatively large amounts, results in the insolubilization of the detergent in the Water medium. This phenomenon is well known and is referred to as a salting out effect. Since most of the detergents employed, especially of the nonionic type, are liquid materials, the emulsions which are produced by the presence of a separate detergent liquid phase should be stable for extended periods of time and under varying ambient conditions of temperature lest there result a complete separation of the detergent as a distinct oil phase and perhaps some precipitation of the inorganic salt. This would not only be intolerable from an aesthetic point of view for the consumer but would obviously render the composition sadly deficient if the ma terials were not homogeneously distributed throughout the water carrier.
In order to effect the formulation of satisfactory emulsions containing inorganic salts and detergent in water, various thickeners and stabilizers have been resorted to. To date there has been no satisfactory product for producing liquid heavy duty detergent compositions of the type above described which have any significant degree of stabilization of the emulsion system, and this includes not only stability under uniform conditions of temperature but also stability under varying conditions of temperature which 3,323,300 Patented .iune 27, 1967 would include a range of temperatures from freezing up to about F.
It is therefore an object of the present invention to provide new and useful liquid heavy duty detergent compositions which are outstandingly stable.
It is a further object of the present invention to provide new and useful stabilized liquid heavy duty detergent compositions comprising as the detergent nonionic, anionic deter-gents and mixtures thereof.
It is still a further object of the present invention to provide liquid heavy duty detergent compositions which form stable emulsions and/ or suspensions.
It is still a further object of the present invention to provide detergent compositions which are characterized as heavy duty due to the presence of inorganic alkaline salts and which form with water stable emulsions or suspen- SlOIlS.
It is still another further object of the present invention to provide processes for accomplishing the foregoing objects.
Other objects will appear hereinafter as the description proceeds.
It has now been discovered that the objects set forth above may be accomplished by preparing liquid heavy duty detergent compositions containing minor amounts of polymeric partial esters which result in the detergent compositions having outstanding stability.
The polymeric partial esters which are used to effect the stabilization of the liquid heavy duty detergent compositions hereinafter to be described are prepared by the interaction of hydroxy-containing micelle forming surface active compounds with ethylenically unsaturated polymeric anhydrides, and preferably afi-unsaturated polymeric an hydrides. The partial esters herein contemplated are water soluble products which contain up to about 5 mole percent of the potential carboxyl groups in the polymeric anhydride as ester groups, and preferably no more than about 3 mole percent as ester groups. As little as 0.01% ester groups in the polymeric anhydride produces a partial ester which functions outstandingly well as a stabilizer for the compositions employed in this invention.
The hydroxyl-containing micelle forming surface active agents comprise the nonionic hydroxyl containing compounds as well as anionics containing an hydroxyl grouping. The micelle forming surface active agents are wellknown and as illustrative of the hydroxyl-containing compounds, mention may be made of the following:
(A) Alkylene oxide condensation products with an active hydrogen-containing hydrophobe.
The alkylene oxide condensates are prepared from an alkylene oxide or a precursor thereof and a hydrophobe containing an active hydrogen. The alkylene oxides include precursors as well having from 2 to 4 carbon atoms such as ethylene oxide, propylene oxide and the like. Mixtures of such oxyalkylating reagents may also be used simultaneously or in sequence. Examples of such products may be found in US. Patents 1,970,578 directed to derivatives of carboxylic acids, alcohols and amines; 2,085,706, directed to derivatives of amides; 2,205,021, directed to derivatives of mercaptans; and 2,213,477, directed to derivatives of ring substituted isocyclic hydroxyl compounds. The number of oxyalkyl groups may range from 1 to about 200 or more.
The following illustrate typical reactive-hydrogen com pounds:
nonylphenol (propylene trirner) octylphenol (diisobutylene) dodecylphenol (propylene tetramer) diamylphenol dibutylphenol alkylphenols, where alkyl is Q, to C alkyl cresols, Where alkyl is Q, to C mixed coco alcohols lauryl alcohol (85% C alcohol) castor oil lauryl alcohol (92% C alcohol) tridecyl (oxo) alcohol oleyl alcohol hydrogenated tallow alcohol ROH prepared from olefins of C to C by the x0 process, i.e., addition of H C=O and hydrogenation to the alcohol R-OH where R=C to C polypropylene oxide of M.W. about 800 to about 2500 H NCH CH Nl-I +propylene oxide to M.W. 800 to XNH or X(NH) +propylene oxide to M.W. 800 to X or (OH or X(OH) +propylene oxide to M.W. 800 to X=residue of active hydrogen compound (B) Alkylolarnine condensation products with fatty acids or esters. Suitable alkylolamines include:
diethanolamine monoethanolamine isopropanolamine di-n-propanolamine (C) Glycol and polyol etsters of fatty acids.
(D) Anionic surface active agents containing hydroxyls, e.g., (1) sodium salt of oc-hYdIOXY stearic acid (2) sulfated fatty acid esters of glycols and polyols (3) alkali salts of sulfate ester of (B) (4) oleyl alcohol sulfate (CI-Ia) (CH2)7CH2CH(CH(CH7) :CHzOH SOgNa (5) salts of rincinoleic acid, and the like (6) sulfate and phosphate esters and neutral salts thereof of the nonionic products described in (A) above.
The polymeric anhydrides which are herein contemplated are interpolymers of at least one ethylenically unsaturated monomer with an anhydride containing an ethylenic linkage. The preferred anhydrides are the u,fi-unsaturated dicarboxylic acid anhydrides and particularly those of the maleic anhydride series having the formula:
wherein R and R are independently selected from the group consisting of hydrogen, halogen, alkyl, aryl, aralkyl, substituted alkyl, aryl or aralkyl, or -SO H.
Examples of such compounds are:
maleic anhydride chloromaleic anhydride citraconic anhydride (methyl maleic) furnaric anhydride mesaconic anhydride phenyl maleic anhydride benzyl maleic anhydride sulfomaleic anhydride aconitic anhydride In addition, other unsaturated anhydrides such as itaconic methylene malonic allyl succinic, and the like may be used.
The copolymerizable monomers containing a C=CH group which may be employed with the above described anhydride included all of the known ethylenically unsaturated copolymerizable compounds such as:
vinyl ethers e. g.,
vinyl methyl ether vinyl ethyl ether vinyl n-propyl ether vinyl iso-propyl ether vinyl n-butyl ether vinyl iso-butyl ether vinyl iso-octyl ether vinyl phenyl ether a-chlorovinyl phenyl ether vinyl fi-naphthyl ether vinyl esters, e.g., vinyl acetate vinyl propionate vinyl butyrate vinyl caproate vinyl stearate, etc. vinyl halides, e.g.,
vinyl chloride vinyl fluoride vinyl bromide acrylic acid and esters, e.g.,
methyl acrylate ethyl acrylate propyl acrylate acrylic acid derivatives, e.g.,
methacrylic acid and esters vt-haloacrylic acid and esters acrylonitrile methacrylonitrile acrylamide methacrylamide N-alkyl acrylamides N-aryl acrylamides N-vinyl heterocycles, e.g.,
N-vinyl pyrrolidone N-vinyl-3-morpholinones N-vinyl oxazolidone N-vinyl imidazole styrene alkyl styrenes, e.g., a-methyl styrene vinylidene chloride vinyl ketones, e.g., methyl vinyl ketone olefins such as ethylene propylene isobutylene butane-1 2,4,4-trimethyl pentene-l hexene-l 3-methyl-butene-1, and the like.
The anhydride-cthylenically unsaturated interpolymers preferably contain the two moieties in equirnolar amounts whereby the repeating unit in the interpolymer contains 1 anhydride and l como-nomer moiety.
Examples of specific interpolymers which may be employed are:
a-methyl styrene-maleic anhydride ethylene-maleic anhydride vinyl methyl ether-citraconic anhydride vinyl methyl ether-itaconic anhydride vinyl methyl ether-chlormaleic anhydride vinyl chloride-maleic anhydride vinyl acetate-maleic anhydride vinyl chloride-vinyl acetate-maleic anhydride styrene-vinyl acetate-maleic anhydride The interpolymers above described may vary in molecular Weights from as low as about 400 to several rniilion (e.g., 2,000,000) or more. Viscosity measurements are commonly used as an indication of the average molecular weight of the polymeric composition. The K value (Fikentscher) of any particular mixture of polymers is calculated from viscosity data and is useful as an indication of the average molecular Weight of such mixture. Its determination is fully described in Modern Plastics 23, No. 3, 157-61, 212, 214, 216, 218 (1945) and is defined as 1000 times It in the empirical relative viscosity equation:
wherein C is the concentration in grams per hundred cc. of polymer solution and 1 is the ratio of the viscosity of the solution to that of pure solvent. The K values are reported as 1000 times the calculated viscosity coefficient in order to avoid the use of decimals. The preferred interpolymers employed in the present invention have K values of from about to about 200.
K values and specific viscosities (1 are interconvertible and are related through relative viscosity (1 Thus, when viscosity measurements are taken on solutions which have a concentration of 1.00 gram of polymer per deciliter of solution at 25 C. (C=1), the relationships are as follows:
Relative viscosity specific viscosity plus one Relative i it 1()(0.001K+0.0O00'75K /(1+0.0015K)) Hencg ,ISD: 1 1Q(0.00lK-l-0.000075K /(1+0.00l5K)) Relative viscosity, specific viscosity and K are dimensionless, Whereas inherent viscosity eflrel) and intrinsic viscosity (the limit of inherent viscosity as C approaches zero) have the dimensions of dilution, i.e., the reciprocal of concentration. Intrinsic viscosity and K are intended to be independent of concentration. The preferred interpolymers are those having a specific viscosity ranging from about 0.1 to about 4.5.
The partial esters employed as stabilizers in the compositions of the present invention may be prepared in various Ways. The partial esters may be prepared in an aqueous medium or in a non-aqueous solvent medium. Where water is used as the medium for reaction, the polymeric anhydride must not be in contact with the Water except when there is present surface active hydroxy compounds. Thus, Where Water is used as the reaction solvent medium, the anhydride must be added to the hydroxy compound in water solution, the hydroxy compound being present at a concentration greater than its critical micelle concentration. Alternatively, the solution of the hydroxy compounds may be added to the anhydride, for example, in the dry state. Where a non-reactive solvent is used such as acetone, either reactant or both may be in solution, and either may be added to the other. When employing Water as the reaction medium, the amount of water to be used should not be greater than about 99.7%, i.e., 0.25% reactants. The minimum Water content is governed primarily by viscosity considerations relating to handling problems. It is, however, desirable to maintain a minimum Water content of about 2%. The preferred range of Water is from about 8% to about 98%. In preparing the partial esters the ratio of the reactants may vary Widely. As little as about 0.01% on a molar basis of surface active agent per mole of polymeric anhydride yields partial esters suitable for the present invention. The surface active agent may also be present in large excess. While there is no theoretical mass ratio of surface active agent to polymer anhydride from the practical point of view, it is preferred to employ a molar ratio of no more than about 100:1. It is of course clear that the weight ratios will vary in accordance with the above depending upon the particular polymeric anhydride used and the particular surface active agent employed.
In non-aqueous systems the lower limit of surfactant is similar to that described above for the aqueous systems but in contradistinction to the aqueous system, the upper limit of the surface active material is about 1.5 to 2 moles thereof per mole of polymeric anhydride.
As pointed out above, the two essential ingredients of the heavy duty detergent composition are the surface active agent and the inorganic salt. The surface active agent may be a non-ionic surfactant, an anionic surfactant or a mixture of these. Suitable nonionic surfactants and anionic surfactants include those described above as useful in the preparation of the partial esters in the preparation of the stabilizers used in the compositions of this invention. In addition, since the surface active compounds described above all contain hydroXyl groups, one may employ other surface active materials as organic detergent ingredients of the heavy duty liquid composition, as for example, sodium lauryl sulfate, dodecyl benzene sulfonates and the like.
Since the characteristic of the heavy duty compositions lies in the presence generally of inorganic salts alkaline in nature, the salts which are herein contemplated are usual alkaline reacting inorganic materials employed in such compositions and include alkali metal polyphosphates alone or in combination with other neutral or alkaline reacting inorganic salts such as alkali metal silicates, carbonates, bicarbonates, phosphates, sulfates, borates, hydroxides, etc. In many applications, the polyphosphates may not be present, and instead, one or more of the other mentioned inorganic salts is present as the inorganic constituent of the detergent composition.
A number of other auxiliary agents may also be included in such compositions to adapt them to certain specific applications. These include optical brighteners, foam stabilizers, defoaming agents, soil suspending agents, and the like. Additionally, there may be employed coloring materials, perfumes, and corrosion inhibitors. The alkali metal polyphosphates Which are the preferred inorganic salts employed in the compositions of this invention are well known in the art and may also be referred to as condensed phosphates or molecularly dehydrated phosphates. In general, these polyphosphates have an analytical ratio of alkali metal oxide to P 0 of less than 3:1, such ratio usually falling in the range of about 1:2 to 5:3. These polyphosphates are available as alkali metal pyrophosphates, metaphosphates and polyphosphates in monomeric or polymeric form as the pyrophosphates, triphosphates, tetraphosphates, decaphosphates and the like. As representative of commonly employed alkali met-a1 polyphosphates, there may be mentioned tetrasodium and tetrapotassium pyrophosphates, sodium and potassium tripolyphosphates, tetraphosphates, pentaphosphates, hexametaphosphates, and mixtures of two or more thereof. Ammonium and amine salts of the above described compounds are to be regarded as the equivalents of the alkali metal products recited.
The concentrations of the various ingredients of the compositions of the present invention are not critical except that certain practical limits are advantageous. Since the object of this invention is to prepare a stable emulsion of detergent, Water and inorganic salt, any combinations of these three which does not produce a single phase,
homogenous system will be stabilized by the partial esters used and described herein.
The amount of partial ester may vary between about 0.1% to about with a range of about 0.4% to about 2.0% being preferred.
The amount of detergent may vary Widely with the preferred range for all-purpose dishwashing and clotheswashing compositions being from about 5% to about 20%. Similarly, the inorganic salts may vary in amounts from about 7% to about 40% with the preferred limits being from about 15% to about 30%. The other additives mentioned above comprise but a minor portion of the total solids, i.e., less than about 5%, leaving as the balance for the amount of Water a range of from about 35% to about 85 The following examples will serve to illustrate the present invention Without being deemed limitative thereof. Parts are by weight unless otherwise indicated.
EXAMPLE 1 Operating at room temperature (about 25 C.), 38 g. of vinyl methyl ether-maleic anhydride interpolymer (mole ratio 1:1; specific viscosity 1.6) is added to a solution of 2 grams of a surface active product (made by reacting nonyl phenol with moles of ethylene oxide) in 60 g. of water. The product becomes extremely viscous.
2.5 g. of the above reaction product is added to the following liquid detergent:
Formulation A Water 62.5 Nonyl phenol+10 moles ethylene oxide surfactant 10.0 Tetrapotassium pyrophosphate 25.0
The pH of finished Formula A is 8.9, the viscosity is 1100 cps. and the resulting emulsion is completely stable after 100 minutes in a centrifuge at 500 r.p.m. and overnight there is still 100% emulsion stability.
EXAMPLE 2 Example 1 is repeated except that the reaction product is prepared from 39.6 g. of interpolymer and 0.4 g. of surface active agent. In finished Formulation A the pH is 8.7, the viscosity 200 cps. and the stability similar to Example 1.
EXAMPLE 3 Example 2 is repeated except that the reaction product is added to a liquid detergent of the following composition:
Formulation B Water 40 Carboxymethyl cellulose (5% solution in water) 10 KOH 2 Sodium silicate-H O solution (36% solids) 10 Surface active agent of formulation A 10 Tetrapotassium pyrophosphate 25 The pH of the finished formulation is 11.9, viscosity 1600 cps. and stability as in Examples 1 and 2.
In the absence of the reaction product the Formulations A and B after minutes on the centrifuge have only 10% emulsion. With 1.0% interpolymer (unreacted), the stability of the emulsion is only after 15 minutes in the centrifuge.
The interpolymer-surfactant reaction products of Examples 1 and 2 have, respectively, about 0.3% and 0.1% of the total potential carboxyl groups of the interpol mer present as ester groups.
EXAMPLE 4 A heavy duty liquid detergent composition is prepared as follows:
(A) To a solution of 0.05 g. of a nonyl phenol plus 15 moles of ethylene oxide condensate (surface active agent) in 7.5 g. of water are added 4.95 g. of a vinyl methyl ether-maleic anhydride copolymer (1:1 ratio; specific viscosity=1.6). The mixture is stirred while being heated on a steam bath for 45 minutes and then 153 g. of Water are added and the reaction mixture stirred until solution is complete.
(B) There are then added:
1% aqueous solution of Blancophor RG96 (brightener) 50.5 5% aqueous solution of a low viscosity carboxy methylcellulose 50 KOH 9 36% aqueous sodium silicate 50 Nonyl phenol-H0 moles ethylene oxide surface active condensation product 50 Tetrapotassium pyrophosphate 125 The resultant composition has a pH of 12 and is a readily pour-able emulsion of excellent stability. Viscosity=400 cps.
EXAMPLE 5 Example 4 is repeated except that the partial ester stabilizer is reduced to 0.75% active in the final composition, employing 3.75 g. of anhydride copolymer and 0.0038 g. of surfactant.
EXAMPLE 6 EXAMPLE 7 Example 2 is repeated employing as the interpolymer an ethylene-maleic anhydride copolymer of specific viscosity 0.6 (Monsanto DX84021) and is used in formulation B of Example 3. A stable emulsion is produced.
EXAMPLE 8 5 g. of the interpolymer of Example 1 is added to a solution of 5 g. of the surface active product of Example 1 in g. of water. The mixture is heated on a steam bath for 1 hour with stirring.
To the following detergent composition there is added 1% (active basis) or 10% of the above solution:
Percent Low viscosity carboxymethyl cellulose 0.5 Sodium silicate (36% aqueous solution) 10.0 Sodium xylene sulfonate (40% aqueous solution) 12.5
Oleic acid 2.0 Surface active agent of nonylphenol+10 moles ethylene oxide 10.0 Tethapotassium pyrophosphate 25 Ethanol -1 4 Balance water and KOH to a pH=12.
The resultant emulsion is very stable and has a viscosity of 1500 cps. The partial ester stablizer contains about 0.7% ester groups based on total carboxyls present or potential.
EXAMPLE 9 Example 8 is -repeated except that the surface active hydroxy compound used to prepare the partisl ester is (a) nonyl phenol+6 moles ethylene oxide (0.6% ester groups) ('b) nonyl phenol-H5 moles ethylene oxide (0.5% ester groups) 9 (c) non phenol-P30 moles ethylene oxide (d) tridecyl alcohol+6 moles ethylene oxide (0.5% ester groups) 10 anhydride to surfactant of 399:1. The viscosity of the detergent formulation is 140 cps. and the stability is excellent.
EXAMPLE 10 EXAMPLE 15 The partial ester stabilizer of Example 9(b) is used in Example -1 is repeated except that the ratio of polymer the following formulations: anhydride to surfactant is 3:1 (i.e., 30 g. anhydridezlO g.
Formula I 1 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10 K011 2. 2. 0 2. 0 2. 0 2. 0 2. 0 2. 0 2.0 2. 0 2. 0 OM61. 0. 0. 5 0.5 0. 5 0. 5 0. 5 0.5 0.5 0.5 Stabilizer 1.0 1.0 1.0 1.0 1.0 1.0 0.5 0.25 2.0 1.0 Silicate 10. 0 10. 0 10. 0 10. 0 10. 0 10. 0 10. 0 10. 0 10. 0 10. 0 Sodium xv nate (40 01.) 12 5 12.5 12.5 12.5 12.5 12.5 12. Oleic acid 2. 0 2. 0 2.0 2. 0 2, 0 g Detergent A 10.0 10.0 10.0 10.0 10. 0 10.0 10.0 10.0 10. TKPP 5 25. 0 25. 0 0 25. 0 25. 0 25. 0 2s. 0 25. 0 25. Ethanol 2 2 4. 0 4. O 4. 0 4. 0 Detergent 13 G. "I "I Viscositytcps 1 1, 850 1, 000 1, 840 440 9, 000 7, 000 3, 000 3, 800 3, 3 Stability. 11 exc llent 1 Low viscosity carboxy methyl cellulose. tabilizoi' of Example 9(c) (O.7 ester groups). 3 3G- sorlium silicate in W ater.
EXAMPLE 1 1 Example 8 is again repeated except that 9.9 g. of surface active agent and only 1 g. of interpolymer is used. This stabilizer contains 3% ester groups. The resultant liquid detergent composition is very stable.
EXAMPLE 12 0.3 g. of the detergent composition containing stabilizer of Example 4 is added to 1 liter of water (150 ppm. hardness) at 120 F. in a stainless steel beaker and evaluated for cotton detergency in a standard Terg-O-Tometer test (125 r.p.m) using 4 samples each of three different soiled fabrics: (1) US. Testing Co.; (2) Test Fabrics soiled cotton No. 26, and (3) American Conditioning House No. (115) and three samples of unsoiled Indianhead Cloth. The soiled (1%" x 3 /2") and unsoiled samples are added to the Water at 120 F. and washed for minutes, wrung hand dry and rinsed for five minutes with one liter water (150 ppm. hardness) at 100 F. in same beaker. The swatches are then dried and the reflectance is measured using a model 610 photometer (Photovolt Corp.) containing a tristimulus green filter on the search unit. The unit is calibrated so that the standard White ceramic plate gives a reading of 86. Similar tests are run using a commercial liquid detergent (A) and a commercial powder detergent (B). The results are tabulated below.
Reflectance Readings Soiled Fabrics Redepo- Detergent sition (unsoiled) The above results clearly establish that the detergent qualities of the heavy-duty liquid formulation are excellent and compare favorably with other commercially available products.
EXAMPLE 13 Example 3 is again repeated using a ratio of polymer 4 Nonyl phenol-H0 moles ethylene oxide. 5 Tetrapotassium pyrophosphate. Sodium dodccyl benzene sullonate.
surfactant). The viscosity of the detergent formulation A is 490 cps. and the stability is excellent.
EXAMPLE 16 Example 1 is again repeated using a polymer anhydride to surfactant ratio of 9:1. The finished formulation has a pH of 9.1, a viscosity of 3600 cps. and is excellently stabilized.
EXAMPLE 17 EXAMPLE 18 Example 3 is repeated except that instead of 1% active stab1lizer, the following amounts (active bases) are used and the viscosities and stabilities given below.
Percent Viscosity of Stability I Stabilizer Detergent (cps) 2.00 5, 400 Excellent. 0.50 180 D0. 0.25 D0.
EXAMPLE 19 The procedure of Example 8 is repeated in the preparation of the stabilizer using, however, an interpolymer of specific viscosity 0.1. To detergent formulation B of Example 3 there is added 10% by weight of the stabilizer solution (1% active in final formulation) based on weight of detergent formulation B. The viscosity of the final stabilized formulation is cps.
EXAMPLES 2025 Example 19 is repeated except that the interpolymers used have the indicated viscosity characteristics.
Example Specific Viscosity of Viscosity of Final Interpolymer Formulation (cps) 1 1 EXAMPLE 26 EXAMPLE 27 The procedures of Examples 1 and 8 are repeated for preparing the stabilizer using the following polymer anhydrides and comonomers in equimolar amounts:
(1) Chloromaleic anhydride.-vinyl methyl ether (K=30);
(2) Chloromaleic anhydride-vinyl methyl ether (K=60);
(3) Citraconic anhydride-vinyl methyl ether (K=40);
(4) Methylene malonic anhydride-vinyl methyl ether (5) Benzyl (6) Maleic anhydride-vinyl ethyl ether (K=20);
(7) Maleic anhydride-vinyl ethyl ether (K=90);
(8) Maleic anhydride-vinyl isobutyl ether (K=40);
(9) Maleic anhydride-vinyl acetate;
(10) Maleic anhydride-vinyl stearate;
(11) Maleic anhydride-vinyl chloride;
(12) Maleic anhydride-vinyl chloride (80% )-vinyl acetate (20%);
(13) Maleic anhydride-acrylonitrile;
(14) Maleic anhydride-methyl acrylate;
(15) Maleic anhydride-N-vinyl pyrrolidone;
(16) Maleic anhydride-styrene;
(17) Maleic anhydride-propylene.
EXAMPLE 28 Example 7 is repeated using a styrene-maleic anhydride interpolymer (M.W.=2300).
EXAMPLE 29 The products of Example 27 are employed (1% active) in detergent formulations as in Examples 1, 3 and 8. Excellent stabilities are forthcoming.
EXAMPLE 30 Example 27 is repeated employing as the esterifying surfactant in place of the one used in Examples 1 and 8, the following:
(a) castor oil+ moles ethylene oxide (b) castor oil+'moles ethylene oxide (c) castor oil +180 moles ethylene oxide ((1) dinonyl phenol-H moles ethylene oxide (e) dodecyl phenol+18 moles ethylene oxide (f) dodecyl phenol+33 moles ethylene oxide (g) dodecyl phenol-P200 moles ethylene oxide (h) polypropylene oxide (M.W. 1200)+10 moles ethylene oxide (i) sodium a-hydroxy stearate (j) monophopshate ester of nonyl phenol+6 moles ethylene oxide.
(k) ammonium sulfate of nonyl phenol+l0 moles ethylene oxide maleic anhydride-vinyl methyl ether EXAMPLE 31 A stabilizer composition is prepared as in Example 8 using as the surfactant, however, a nonyl phenol+15 moles of ethylene oxide condensate.
One percent (active) of the stabilizer is added to a liquid detergent formulation of:
Percent Nonyl phenol-H0 moles ethylene oxide 10.0 T etrapotassium pyrophosphate 20.0 Sodium silicate (36% aqueous) 10.0
Water balance.
0.25g. of the above detergent formulation is employed in a Terg-O-Tometer test as in Example 12.
A similar formulation without the stabilizer is also tested in the same manner. The results are in the following table:
el dicates same fabrics as tested in Example 12.
The data demonstrates that there is no loss in detergency due to the presence of the stabilizer.
EXAMPLE 32 Example 1 is again repeated employing 9 g. of anhydride and 36 g. of surfactant (ratio 1:9). A well stabilized detergent formulation is obtained.
EXAMPLE 33 Example 1 is once again repeated employing 0.4 g. of anhydride and 39.6 g. of surfactant (ratio 1:99). A well stabilized product is obtained.
Other variations in and modifications of the described processes which will be obvious to those skilled in the art can be made in this invention without departing from the scope or spirit thereof.
We claim:
1. A stabilized liquid alkaline detergent composition consisting essentially of water, a water-soluble organic detergent compound selected from the group consisting of anionic and non-ionic compounds and mixtures thereof and a Water-soluble inorganic alkaline salt, the said detergent forming a separate liquid phase, with from about 0.1% to about 5% based on the weight of the total composition of a water-soluble partial ester of (a) a hydroxyl-containing micelle-forming surface active agent selected from the group consisting of anionic surface active agents, alkaline oxide condensation products with an active hydrogen-containing hydrophobe, alkylolamine condensation products with fatty acids, alkylolamine condensation products with fatty esters, and glycol and polyol esters of fatty acids and (b) an alkaline-soluble interpolymer with an a,fl-11nsaturated carboxylic acid anhydride with an ethylenically unsaturated monomer selected from the group consisting of vinyl esters, vinyl ethers and u.-
olefins, said interpolymer having a K value of from about 10 to about 200 and said partial ester containing from about 0.01% to about 5% of the carboxyl groups present as ester groups.
2. A composition as defined in claim 1, wherein the anhydride is maleic anhydride.
3. A composition as defined in claim. 2, wherein the ethylenically unsaturated monomer is methyl vinyl ether.
4. A composition as defined in claim 2, wherein the ethylenically unsaturated monomer is an olefin.
5. A composition as defined in claim 2, wherein the ethylenically unsaturated monomer is ethylene.
6. A composition as defined in claim 2, wherein the ethylenically unsaturated monomer is styrene.
7. A composition as defined in claim 1, wherein the hydroxyl-containing micelle-forming surface active agent is an alkaline oxide condensation product of an active hydrogen-containing hydrophobe.
8. A composition as defined in claim 1, wherein the hydroxybcontaining micelle-forming surface active agent is an anionic surface active agent.
9. A composition as defined in claim 7, wherein the surface active agent is an alkyl phenol-ethylene oxide condensate.
10. A composition as defined in claim 7, wherein the 11. A composition as defined in claim 7, wherein the alkaline salt is an alkali polyphosphate.
12. A composition as defined in claim 7, wherein the alkaline salt is tetrapotassium pyrophosphate.
13. A composition as defined in claim 7, wherein the alkaline salt is sodium metaphosphate.
14. A stabilized aqueous detergent composition consisting essentially of from about 7% to about 40% by weight of a water-soluble inorganic alkaline salt, from about 5% to about by weight of a water-soluble organic detergent compound selected from the group consisting of anionic and nonionic compounds and mixtures thereof, and from about 0.1% to about 5% by weight, the said weights based upon the weight of the total composition, of a water-soluble partial ester of (a) a hydroxyl-containing micelle-forming surface active agent selected from the group consisting of 20 anionic surface active agents, alkaline oxide condensation products with an active hydrogen-containing hydrophobe, alkylolamine condensation products with fatty acids, alkylolamine condensation products with fatty esters, and glycol and polyolesters of fatty acids and (b) an alkali-soluble interpolymer with an a,B-unsaturated carboxylic acid anhydride with an ethy1eni cally unsaturated monomer selected from the group consisting of vinyl esters, vinyl ethers and oc.-0l6fins, said interpolymer having a K value of from about 10 to about 200 and said partial ester containing from about 0.01% to about 5% of the carboxyl groups present as ester groups.
15. A composition as defined in claim 14, wherein the surface active agent is an alkyl phenol-ethylene oxide condensate.
16. A composition as defined in claim 14, wherein the surface active agent is an aliphatic alcohol-ethylene oxide condensate.
17. A composition as defined in claim 14, wherein the alkaline salt is an alkali polyphosphate.
18. A composition as defined in claim 14, wherein the interpolymer is an alkyl vinyl ether-maleic anhydride interpolymer.
19. A composition as defined in claim 15, wherein the interpolymer is an alkyl vinyl ether-maleic anhydride interpolymer.
20. A stabilized aqueous detergent composition consisting essentially of from about 7% to about by weight of an alkali polyphosphate, from about 5% to about 20% 'by weight of a water-soluble organic nonionic detergent and from about 0.1% to about 5% by weight of a water-soluble partial ester of an alkyl phenolethylene oxide surface active condensate and an alkyl vinyl ether rnaleic anhydride interpolymer, the said weights based upon the weight of the total composition and said partial ester containing from about 0.01% to about 5% of the carboxyl groups present as ester groups.
No references cited.
LEON D. ROSDOL, Primary Examiner.
M. WEINBLATT, Assistant Examiner.
3 2 3 UNITED STATES PATENT OFFICE CERTIFICATE OF CORREQTEON Patent No. 3 328 309 Dated June 27 1967 In nt fl Richard A. Grifo and Fred E. Woodward It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Column 12 lines 42 and 68, and column 13, line 21, for "alkaline", read alkylene Signed and sealed this 12th day of June 1973.
(SEAL) Attest 1 EDWARD M.FLETCHER,JR. ROBERT GOTZI'SCHALK Attesting Officer Commissioner of Patents
Claims (1)
1. A STABILIZED LIQUID ALKALINE DETERGENT COMPOSITION CONSISTING ESSENTIALLY OF WATER, A WATER-SOLUBLE ORGANIC DETERGENT COMPOUND SELECTED FROM THE GROUP CONSISTING OF ANIONIC AND NON-IONIC COMPOUNDS AND MIXTURES THEREOF AND A WATER-SOLUBLE INORGANIC AKALINE SALT, THE SAID DETERGENT FORMING A SEPARATE LIQUID PHASE, WITH FROM ABOUT 0.1% TO ABOUT 5% BASED ON THE WEIGHT OF THE TOTAL COMPOSITION OF A WATER-SOLUBLE PARTIAL ESTER OF (A) A HYDROXYL-CONTAINING MICELLE-FORMING SURFACE ACTIVE AGENT SELECTED FROM THE GROUP CONSISTING OF ANIONIC SURFACE ACTIVE AGENTS, ALKALINE OXIDE CONDENSATION PRODUCTS WITH AN ACTIVE HYDROGEN-CONTAINING HYDROPHOBE, ALKYLOLAMINE CONDENSATION PRODUCTS WITH FATTY ACIDS, ALKYLOLAMINE CONDENSATION PRODUCTS WITH FATTY ESTERS, AND GLYCOL AND POLYOL ESTERS OF FATTY ACIDS AND (B) AN ALKALINE-SOLUBLE INTERPOLYMER WITH AN A,B-UNSATURATED CARBOXYLIC ACID ANHYDRIDE WITH AN ETHYLENICALLY UNSATURATED MONOMER SELECTED FROM THE GROUP CONSISTING OF VINYL ESTERS, VINYL ETHERS AND AOLEFINS, SAID INTERPOLYMERS HAVING A K VALUE OF FROM ABOUT 10 TO ABOUT 200 AND SAID PARTIAL ESTER CONTAINING FROM ABOUT 0.01% TO ABOUT 5% OF THE CARBOXYL GROUPS PRESENT AS ESTER GROUPS.
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US5409629A (en) * | 1991-07-19 | 1995-04-25 | Rohm And Haas Company | Use of acrylic acid/ethyl acrylate copolymers for enhanced clay soil removal in liquid laundry detergents |
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PH17613A (en) * | 1981-05-29 | 1984-10-05 | Unilever Nv | General-purpose cleaning composition |
US4438015A (en) | 1981-08-24 | 1984-03-20 | Lever Brothers Company | Lavatory cleansing block |
JPS61275396A (en) * | 1985-05-16 | 1986-12-05 | 中西化研株式会社 | Detergent |
GB8609806D0 (en) * | 1986-04-22 | 1986-05-29 | Unilever Plc | Cleaning composition |
GB8713574D0 (en) * | 1987-06-10 | 1987-07-15 | Albright & Wilson | Liquid detergent compositions |
JPH05501574A (en) * | 1989-12-01 | 1993-03-25 | ユニリーバー・ナームローゼ・ベンノートシヤープ | liquid detergent |
ES2052279T3 (en) * | 1989-12-07 | 1994-07-01 | Unilever Nv | LIQUID DETERGENTS. |
GB8927729D0 (en) * | 1989-12-07 | 1990-02-07 | Unilever Plc | Liquid detergents |
SK53294A3 (en) * | 1993-05-07 | 1995-04-12 | Albright & Wilson | Concentrated aqueous mixture containing surface active matter and its use |
US6090762A (en) * | 1993-05-07 | 2000-07-18 | Albright & Wilson Uk Limited | Aqueous based surfactant compositions |
GB9315854D0 (en) * | 1993-07-30 | 1993-09-15 | Nat Starch Chem Corp | Improvements in or relating to hydrotropes |
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Publication number | Priority date | Publication date | Assignee | Title |
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BE624160A (en) * | 1961-10-30 |
-
0
- CA CA722623A patent/CA722623A/en not_active Expired
- NL NL297876D patent/NL297876A/xx unknown
- BE BE637821D patent/BE637821A/xx unknown
-
1963
- 1963-09-13 DE DEG38683A patent/DE1273108B/en active Pending
- 1963-09-17 AU AU35480/63A patent/AU280078B2/en not_active Expired
- 1963-09-23 FR FR948411A patent/FR1403638A/en not_active Expired
- 1963-10-21 GB GB41462/63A patent/GB1068554A/en not_active Expired
-
1966
- 1966-09-28 US US582762A patent/US3328309A/en not_active Expired - Lifetime
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None * |
Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3457176A (en) * | 1964-10-16 | 1969-07-22 | Monsanto Co | Liquid detergent processes |
US3520818A (en) * | 1966-12-20 | 1970-07-21 | Procter & Gamble | Abrasive liquid detergent compositions |
US3676373A (en) * | 1970-07-20 | 1972-07-11 | Gulf Research Development Co | Detergent compositions |
US3910855A (en) * | 1972-05-16 | 1975-10-07 | Richard M Abeles | Liquid cleaning compositions |
US3904543A (en) * | 1973-08-07 | 1975-09-09 | Morton Norwich Products Inc | Detergent film |
US4014806A (en) * | 1973-12-07 | 1977-03-29 | David Connor | Novel organopolyphosphates in aqueous cleaning compositions |
US4057506A (en) * | 1975-12-30 | 1977-11-08 | Colgate Palmolive Company | Heavy-duty liquid detergent |
US4826618A (en) * | 1984-02-22 | 1989-05-02 | Diversey Corporation | Stable detergent emulsions |
US4597889A (en) * | 1984-08-30 | 1986-07-01 | Fmc Corporation | Homogeneous laundry detergent slurries containing polymeric acrylic stabilizers |
US5147576A (en) * | 1988-06-13 | 1992-09-15 | Lever Brothers Company, Division Of Conopco, Inc. | Liquid detergent composition in the form of lamellar droplets containing a deflocculating polymer |
US5021525A (en) * | 1988-06-13 | 1991-06-04 | National Starch And Chemical Investment Holding Corporation | Process for the manufacture of polymers |
US5008032A (en) * | 1988-10-31 | 1991-04-16 | Basf Aktiengesellschaft | Use of partially esterified copolymers in liquid detergents |
AU617888B2 (en) * | 1988-10-31 | 1991-12-05 | Basf Aktiengesellschaft | Use of partially esterified copolymers in liquid detergents |
US5009805A (en) * | 1988-11-10 | 1991-04-23 | Basf Aktiengesellschaft | Liquid detergent with copolymer additive |
US5409629A (en) * | 1991-07-19 | 1995-04-25 | Rohm And Haas Company | Use of acrylic acid/ethyl acrylate copolymers for enhanced clay soil removal in liquid laundry detergents |
US5486307A (en) * | 1993-11-22 | 1996-01-23 | Colgate-Palmolive Co. | Liquid cleaning compositions with grease release agent |
US5573702A (en) * | 1993-11-22 | 1996-11-12 | Colgate-Palmolive Co. | Liquid cleaning compositions with grease release agent |
LT3962B (en) | 1993-12-21 | 1996-05-27 | Albright & Wilson | Funcional fluids |
US20040198902A1 (en) * | 2003-03-03 | 2004-10-07 | Koji Yui | Emulsion composition |
US7371715B2 (en) * | 2003-03-03 | 2008-05-13 | Kao Corporation | Emulsion composition |
US9279097B1 (en) | 2014-08-14 | 2016-03-08 | Ecolab USA, Inc. | Polymers for industrial laundry detergents |
US9637709B2 (en) | 2014-08-14 | 2017-05-02 | Ecolab Usa Inc. | Polymers for industrial laundry detergents |
US10179889B2 (en) | 2014-08-14 | 2019-01-15 | Ecolab Usa Inc. | Polymers for industrial laundry detergents |
Also Published As
Publication number | Publication date |
---|---|
AU280078B2 (en) | 1968-01-09 |
CA722623A (en) | 1965-11-30 |
FR1403638A (en) | 1965-06-25 |
AU3548063A (en) | 1965-03-18 |
BE637821A (en) | |
GB1068554A (en) | 1967-05-10 |
NL297876A (en) | |
DE1273108B (en) | 1968-07-18 |
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