US3304338A - Two-stage hydrogenation of aromatic hydrocarbons - Google Patents
Two-stage hydrogenation of aromatic hydrocarbons Download PDFInfo
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- US3304338A US3304338A US366220A US36622064A US3304338A US 3304338 A US3304338 A US 3304338A US 366220 A US366220 A US 366220A US 36622064 A US36622064 A US 36622064A US 3304338 A US3304338 A US 3304338A
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- 238000005984 hydrogenation reaction Methods 0.000 title claims description 57
- 150000004945 aromatic hydrocarbons Chemical class 0.000 title description 7
- 238000006243 chemical reaction Methods 0.000 claims description 150
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 110
- 239000003054 catalyst Substances 0.000 claims description 91
- 239000007791 liquid phase Substances 0.000 claims description 69
- 238000000034 method Methods 0.000 claims description 69
- 230000008569 process Effects 0.000 claims description 64
- 229910052697 platinum Inorganic materials 0.000 claims description 55
- 239000001257 hydrogen Substances 0.000 claims description 54
- 229910052739 hydrogen Inorganic materials 0.000 claims description 54
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical class [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 52
- 229930195733 hydrocarbon Natural products 0.000 claims description 44
- 150000002430 hydrocarbons Chemical class 0.000 claims description 44
- 239000004215 Carbon black (E152) Substances 0.000 claims description 27
- 239000007792 gaseous phase Substances 0.000 claims description 24
- 238000005336 cracking Methods 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 5
- 238000002407 reforming Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- RODZIAKMFCIGPL-UHFFFAOYSA-N P.I.I Chemical compound P.I.I RODZIAKMFCIGPL-UHFFFAOYSA-N 0.000 claims 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 57
- 125000002950 monocyclic group Chemical group 0.000 description 52
- 239000000047 product Substances 0.000 description 37
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 239000002574 poison Substances 0.000 description 20
- 231100000614 poison Toxicity 0.000 description 20
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 16
- 230000000694 effects Effects 0.000 description 12
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 11
- 238000009835 boiling Methods 0.000 description 8
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 8
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- 238000005899 aromatization reaction Methods 0.000 description 6
- 239000000356 contaminant Substances 0.000 description 6
- 150000002431 hydrogen Chemical class 0.000 description 6
- 125000003367 polycyclic group Chemical group 0.000 description 6
- 239000003350 kerosene Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 150000003464 sulfur compounds Chemical class 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 231100000572 poisoning Toxicity 0.000 description 3
- 230000000607 poisoning effect Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 229930195734 saturated hydrocarbon Natural products 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- -1 monocyclic aliphatic hydrocarbons Chemical class 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- OPFTUNCRGUEPRZ-QLFBSQMISA-N Cyclohexane Natural products CC(=C)[C@@H]1CC[C@@](C)(C=C)[C@H](C(C)=C)C1 OPFTUNCRGUEPRZ-QLFBSQMISA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/04—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps
- C10G65/08—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps at least one step being a hydrogenation of the aromatic hydrocarbons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S585/00—Chemistry of hydrocarbon compounds
- Y10S585/8995—Catalyst and recycle considerations
- Y10S585/903—Catalyst and recycle considerations with hydrocarbon recycle to control synthesis reaction, e.g. by cooling, quenching
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S585/00—Chemistry of hydrocarbon compounds
- Y10S585/8995—Catalyst and recycle considerations
- Y10S585/906—Catalyst preservation or manufacture, e.g. activation before use
Definitions
- the present invention generally relates to a process for hydrogenatinig aromatic hydrocarbons and more particularly relates to an improved process for converting monocyclic aromatics into the corresponding cycloaliphatic hydrocarbons.
- Hydrogenation of aromatics in hydrocarbon streams frequently has been carried out to provide saturated hydrocarbons.
- hydrogenation has been employed to convert benzene into cycloheX-ane, toluene into methyl cyclohexane and the aromatics in kerosene petroleum fractions into various cycloaliphatics.
- several processes are specifically directed to the conversion of polycyclic aromatics into polycyclic aliphatics and derivatives.
- Another object is to provide an improved hydrogenation process for converting monocyclic aromatics into the corresponding saturated hydrocarbons under moderate operating conditions, including temperature and pressure, and at high feed rates, whereby catalyst fouling and loss of product are reduced.
- Yet another object of the present in vention is to provide an improved monocyclic aromatic hydrogenation process which employs a minimum number of relatively simple steps, and is lcapable of providing high yields of monocyclic ⁇ aliphatics without substantial cracking of the feed and while preserving the activity of at least a portion of the catalyst so as to assure essentially complete hydrogenation of the monocyclic aromatics.
- a further object is to provide a process for hydrogenating m-onocyclic aroxnatics through the use of platinum catalysts, which process maintains maximum activity of at least a portion of such catalyst.
- the foregoing objects are accomplished by subjecting a low boiling hydrocarbon feed stream containing monocyclic aromatics in a lirst reaction zone to the action of dry hydrogen under selected hydrogenation conditions of temperature and pressure and space velocity generally characterized as moderate conditions, and which do not result in cracking of the feed.
- the hydrogenation in the first reaction zone is carried out with the feed in the liquid phase and in the presence of a hydrogenation catalyst containing platinum to substantially hydrogenate the monocyclic aromatics in the feed.
- the total product of the first reaction zone is then passed from that zone and separated into liquid and gaseous phases, the liquid phase being free of platinum catalyst poisons, while the gaseous phase contains the catalyst poisons, such as sulfur compounds.
- the gaseous phase, including unre'acted hydrogen is passed out of the primary system and, if desired, unreacted hydrogen can be stripped therefrom and purified for recontacting with incoming feed in the iirst reaction zone.
- the separated puriiied liquid phase is then hydrogenated in the liquid phase in a separate second reaction zone with dry, platinum catalyst poison-free hydrogen and a poison-free portion of the hydrogenation catalyst containing platinum, under conditions of pressure, temperature and space velocity equivalent to those of the iirst reaction zone.
- Such hydrogenation in the second reaction zone is preferably carried out for a time suicient to fully hydrogenate the monocyclic aromatics to monocyclic aliphatics. Since the ow rates are high and the conditions are mild, cracking of the feed or product is eliminated. Accordingly, with the second reaction zone isolated from catalyst poisons and free of polymeric laydown on the catalyst, the peak efficiency of hydrogenation in the second reaction zone can be maintained, since the catalyst therein is kept in a state of maximum hydrogenation activity. The net result is conversion of up to essentially percent of the monocyclic aromatics to monocyclic aliphatics and at a relatively rapid rate.
- hydrogen is conventional hydrogen in that it is dry. It has been found that the yield of desired product usually is lowered if the hydrogen contains substantial proportions of water vapor or is saturated therewith. Moreover, the hydrogen which is passed into the second reaction zone is free of both moisture and platinum catalyst poisons, including nitrogen compounds and sulfur compounds. Preferably, the dry hydrogen which passes into the first reaction zone is also free of platinum catalyst poisons, although this is not essential, inasmuch as the feed to the first reaction zone usually contains Vplatinum catalyst poisons.
- the hydrogen referred to herein can be recycle hydrogen or hydrogen from any source, as long as it meets the described criteria so far as moisture and platinum catalyst poisons are concerned.
- the waste hydrogen in the gaseous phase from the stripping zone between the first and second reaction zones can be passed to a separator and completely separated from platinum catalyst poisons and moisture and then can be reused, as previously described.
- dry hydrogen containing platinum catalyst poison could be recycled from the stripping zone between the -lirst .and second reaction zone and can be recycled to the first reaction zone.
- dry, poison-free hydrogen from a stripping zone subsequent to the second reaction zone could be recycled to either the first or second reaction Zone, or both.
- the present process is directed to hydrogenation of monocyclic aromatics rather than polycyclic aromatics and that the monocyclic aromatics are converted to the corresponding monocyclic aliphatics and are not cracked to non-cyclic aliphatics.
- monocyclic aromatics can be present in platinum catalyst poison-containing, low boiling point mixed feed streams such as a kerosene feed stream having a top boiling point not in excess of about 450 F.-500 F.v
- platinum catalyst poison-containing monocyclic aromatics for example, benzene, toluene, xylene and the like can be used as the feed streams to the first reaction zone.
- platinum catalyst poison-'free feed streams can also be used but, from the standpoint of the present process, no substantial advantage is to be gained by employing the same.
- the present process can essentially completely convert the monocyclic aromatics to the corresponding monocyclic aliphatics, but usually does not result in substantial conversion of polycyclic aromatics to polycyclic aliphatics.
- the hydrogenation conditions utilized in both reaction zones are relatively mild, and are optimal only for hydrogenation of monocyclic aromatics.
- Such conditions include a pressure of between about 300 and about 500 psi., which is suicient to maintain the low boiling point feed in the liquid phase during the hydrogenation at the temperatures employed within both reaction zones. If-the hydrogenation were to be carried out with the monocyclic aromatics in the gaseous phase, the rate of conversion would be substantially lowered, and the ultimate yield of desired product might be impaired.
- reaction temperature in each of the two reaction zones can be up to about 600 F., with excursions permitted up to as high as 700 F., or slightly more, but below those temperatures at which substantial aromatization of aliphatics occurs, and with the qualification that the main portion of the hydrogenation takes place at temperatures usually not in excess of about 600 F. and generally within the range of between about 400 F. and about 600 F. Within the described range, temperature rises of up to F. during hydrogenation are permissible.
- a high hydrogen ow rate into each reaction zone is desirable so as to minimize the chances of any cracking of the feed stream. It has been found that it is desirable that the hydrogen flow rate into each reactor zone not be below about 800 s.c.f. per barrel of hydrocarbons but that flow rates for the hydrogen in excess of about 3200 s.c.f. per barrel of hydrocarbons do not provide any further advantages. Moreover, hydrogen flow rates greatly in excess of 3200 s.c.f. per barrel may so far reduce the residence time of the monocyclic aromatics in each reactor zone as to reduce the rate of conversion thereof. Accordingly, hydrogen flow rates for the present process are between about 800 s.c.f. and about 3200 s.c.f. per barrel of hydrocarbons.
- the space velocity of hydrocarbons through the reactors ranges between about 0.5 and about 12 LHSV and can be readily adjusted within the described range.
- the temperature, pressure, space velocity, hydrogen ow rate and other conditions in each of the reaction zones are regulated to prevent substantial aromatization of the feed i.e. reversal of the desired hydrogenation process.
- Some temperature rise does ordinarily take place within each reaction zone due to lthe exothermic hydrogenation reaction, as previously described, but can be readily controlled by varying reaction conditions withvin the above-indicated limits and by feed dilution with constituents which do not undergo hydrogenation under the conditions of the process, e.g. monocyclic aliphatics already prepared by the process.
- aromatization conditions should inadvertently occur in either reaction zone, they act as an inherent safety check against a runaway reaction condition, because aromatiZ-ation is endothermic and results in a lowering of overall temeprature within the particular reaction zone affected.
- the initial concentration of monocyclic aromatics in the feed stream can be varied in order to vary the rate of increase in temperature in the reaction zones. It has been found that optimum monocyclic aromatic concentration in the initial feed stream for the first reaction zone is usually somewhere around 20% by volume, although monocyclic aromatic concentrations of up to about 40% or 50% by volume can be used, depending upon the hydrogenation conditions. It is usually preferable to reduce the hydrogenation condi- -tions towards the minimum values when the monocyclic aromatic content of the initial feed of the first reaction zone is substantially reduced to below about 20% by volume.
- :one means which can be employed is admixing the feed with a preselected proportion of the monocyclic aromatic-free liquid phase product of the second reaction zone before the feed passes to the sec-ond reaction zone. This dilutes the monocyclic aromatic concentration of the feed stream to the desired. degree. It is als-o possible to adjust the concentrationof monocyclic aromatics in the liquid feed to the secondi reaction Zone in the same manner, provided that the. diluent is moisture-free and platinum catalyst poisonfree, such as the liquid product of the second reaction zone. Accordingly the LHSV and/ or the maxi-mum temperature rise in each reaction zone can be readily controlled.
- the platinum-containing catalyst used in both reaction zones can be any convention-al platinum-containing catalyst such as that which is ordiarily used in reforming operations where saturated hydrocarobns are dehydrated and/or cyclized into aromatic hydrocarbons.
- One specific example of such catalyst is commercially available under the trade designation R5 from the Universal Oil Products Company, Des Plaines, Illinois.
- the catalysts for the present process usually contain platinum in a concentration of between about 0.01% and about 5.0%, by Weight, supported on an alumina base, and may optionally contain from about 0% to about 8%, by weight, of a halogen, such as chlorine or fluorine combined therewith. However, the presence of such halogen is not necessary -for the purposes of the catalyst of the present invention.
- the present process is not limited to any particular platinum hydrogenation catalyst but is suitable for use with all those hydrogenation catalysts which contain platinum and which are capable of effecting the requisite hydrogenation under mild conditions in accordance with the present process.
- platinum catalysts with or without other constituents, are Well known in the art.
- the apparatus contains two reactors 11 -and 12, each containing a catalyst containing platinum.
- a hydrocarbon feed stream containing, for example, 30% by volume of benzene is supplied through pipe 13 under a pressure of 400 p.s.i. and is first passed through a heater 14, wherein it is heated to a suitable temperature, e.g. 425 F., whereupon it is discharged through a pipe 15 into the top of reactor 11.
- Dry hydrogen gas is supplied to the reactor 11 by means of pipe 16 and in a suitable amount, for example 2000 s.c.f. per barrel of hydrocarbons.
- the sulfur-bearing materials from the feed are converted into gaseous derivatives such as hydrogen sulfide, etc.
- the total products of reactor 11 exit through pipe 17 at the bottom of reactor 11 and pass into a phase separator 18 wherein they are separated into a liquid phase which exits therefrom through pipe 20 and a gaseous phase which passes out of the system through pipe 19.
- the separator 18 can be operated under any desired physical conditions but preferably under conditions which are milder than the hydrogenation conditions, with respect to the temperature and pressure. If desired, an even more thorough separation can be obtained by passing the liquid phase via pipe 2@ into a fractionating stripper 21 'whereby the hydrocarbon stream can be further separated into liquid hydrocarbons and gaseous products.
- the gaseous phase is exited through pipe 22 and the liquid phase through pipe 23 from stripper 21.
- the gaseous phases in pipes 19 and 2.2 comprise unused hydrogen, nitrogen land gaseous hydrogen derivatives of contaminants, such as hydrogen sulfide.
- platinum catalyst poisons of various types and quantities are removed from the liquid phase so that the resulting purified platinum catalyst poison-free stream is ready for contacting with the poison-free platinum catalyst in a second reactor.
- the described puri-tied liquid phase which may contain, for example, about 10%-l5% benzene, in pipe 23, passes under a suitable pressure, e.g. 400 p.s.i., through a heater 24 and is heated therein to a suitable temperature, e.g. 437 F., then passes therefrom through pipe 25 and into the top of the second reactor 12 containing the poison-free platinum catalyst.
- Dry, platinum catalyst, poison-free hydrogen gas passes in an amount orf 2000 s.c.f. per barrel of liquid into the top of the reactor 12 via pipe 27 and commingles with the liquid therein under hydrogenation conditions, for example, 435-485 F.
- the monocyclic aromatic-free or lowered aromatic content liquid product of reactor 12 is passed out of the
- the separator 29 can be operated under similar or milder conditions than those of the reactor 12.
- a further separation of the liquid phase can be made by use of a fractionating stripper 32 to provide a product liquid phase which exits through pipe 34 or cooler 36, etc. to suitable storage by means of pipe 35 and a Agaseous phase Which exits by means of pipe 33.
- the preferably monocyclic aromatic-free liquid phase from the product of reactor 12 and pipe 34 can be admixed with the hydrocarbon stream in line 13 and the liquid phase of the products of the first reactor 11 in pipe 23 in order to control the monocyclic aromatic concentration supplied to each reactor.
- the amount of benzene in such feeds can thus be controlled to prevent an undue increase in the reactor temperature as a result of the exothermic hydrogenation reaction.
- the ow of t-he liquid in line 34 to the lines 13 and 23 by way of the pipes 37 and 38 can be controlled by valves 40 and 39.
- the admixing of the described liquid phases can be adjusted readily to provide a suitable hydrocarbon stream feed rate, e.g.
- an LHSV of 2.4 an LHSV of 2.4, and a suitable aromatic-free liquid phase recycle rate e.g. an LHSV of 5.6 to the reactor 11, and to provide ⁇ a liquid phase feed rate in pipe 23 of elg. an LHSV of 6.0, with no monocyclic aromatic-free liquid phase recycle to pipe 23 from line 37.
- the liquid phase of the product of the first reactor 11 is platinum catalyst poison-free before it is charged to the second reactor 12 and because dry, platinum catalyst poison-free hydrogen is used exclusively in the second reactor 12, essentially complete conversion of the monocyclic aromatics can Ibe obtained in the second react-or 12 without any depreciation of the activity of the platinum catalyst therein, and without cracking and polymer formation therein and deposition on such catalyst. Moreover, 10 percent less catalyst can be used than is ordinarily required in conventional catalytic hydro- 7 genation processes. Furthermore, the moderate operating conditions of the present process promote a long catalyst life, with at least one-half of the total platinum catalyst always being completely protected against poisoning and reduction of activity.
- the catalyst in the first reaction zone (reactor 11) is, of course, exposed to poisoning and suffers some loss of activity during the process, but can be regenerated by known regeneration techniques, such as steam and the like. Accordingly, it is not irreparably damaged.
- the present process employs the same or a substantially identical platinum-containing catalyst in both the first and the second reaction zones in order to allow standardization of process parameters. It will be ⁇ appreciated that in commercial operation, the process has improved simplicity by reason of substantially the same parameters for both reaction zones. Accordingly, a simplified control system can be employed during such commercial use of the process.
- Example l A hydrocarbon [feed stream consisting of 30% by volume yof benzene containing about 50 p.p.m. sulfur-bearing contaminants, calculated as sulfur, and 70% by volume of cyclohexane was hydrogenated in a first reaction zone, substantially as indicated in the ⁇ accompanying drawing, in the presence of platinum-containing (R-) catalyst and wit'h dry, platinum catalyst poison-free hydrogen entering the reaction zone -at 200 s.c.f. per barrel of hydrocarbon.
- a pressure of about 400 p.s.i. and a temperature of about 425 F. were substantially maintained in the first reaction zone with a maximum exothermically caused temperature rise of .about 60 F., for a maximum temperature in the first reaction zone of 460 F.
- the benzene was hydrogenated to cyclohexane in the first reaction zone under liquid phase conditions, and the total product of the first reaction zone was passed therefrom and separated into liquid and gaseous phases.
- the liquid phase contained only poison-free benzene and cyclohexane, While the gaseous phase contained unused hydrogen, hydrogen sulde, nitrogen and other platinum catalyst poisons.
- the gaseous phase was passed out of the system and into a separator wherein the unused hydrogen was completely separated from the other gaseous constituents and saved for reuse.
- the liquid phase was passed into a second reaction zone, along with dry hydrogen which contained no platinum catalyst poisons, and the benzene therein was hydrogenated in that second reaction zone at a hydrogen flow rate of 2000 s.c.f. per barrel of hydrocarbon, at a pressure of 400 p.s.i. and a temperature of 437 F. in the presence of a platinum-containing catalyst (R-S).
- the reaction exhibited an exothenmically caused temperature rise of 29 F. to a maximum temperature of 466 F.
- the product of the second reaction zone was passed therefrom and Was then separated into liquid and gaseous phase, unused hydrogen being stripped therefrom.
- the remaining liquid phase was found to be aromatic-free and was admixed with the incoming hydrocarbon stream feed to the first reaction zone to provide a feed LHSV of 2.4 and liquid phase recycle of 5.6.
- the liquid phase in the first reaction zone provided feed to the second reaction zone in amounts such that the ⁇ feed ⁇ was 6.0 LHSV and no liquid phase recycle was added to the yfeed to the second reaction zone.
- Conversion of the benzene to cyclohexane in the first reaction zone was approximately 6 percent and the overall conversion of benzene to cyclohexane in the process was 99 percent.
- Example II A hydrocarbon feed stream consisting of 40% toluene containing about 40 ppm. sulfur-bearing contaminants, calculated as sulfur, and 60% methyl cyclohexane by volume was passed into a first reaction zone, and contacted with dry hydrogen and subjected to hydrogenation therein at 400 p.s.i., 600 F. and a hydrogen flow rate of 1072 s.c.f. barrel of hydrocarbon in the presence of a platinum-containing R-S catalyst.
- the products of the first reaction zone were separated into liquid and gaseous phases in a liquid-gaseous phase separator, and the resulting platinum catalyst poison-free liquid phase was then passed into a second reaction zone and contacted with dry platinum catalyst poison-free hydrogen entering the reaction zone at a rate of 2403 scf. per barrel of hydrocarbon.
- the reaction Zone was maintained at a pressure of 400 p.s.i. and a temperature of 575 F. in the presence of poison-free .platinum-containing catalyst. Both the first reaction zone conditions and the second reaction zone conditions were liquid phase for the monocyclic aromatic bein-g hydrogenated.
- the products of the second reaction zone were then separated into liquid and gaseous phases and the aromaticfree liquid phase was admixed with the hydrocarbon feed stream passing to the first reaction zone so as to provide a feed LHSV of 3.2 and a liquid phase recycle of 4.8.
- the liquid phase of the second reaction zone was admixed with the liquid phase of the first reaction zone to provide a feed to the second reaction zone at an LHSV of 0.6 and a liquid phase recycle of 5 .4.
- the conversion of toluene to methyl cyclohexane in the rst reaction zone was about 50 percent and the overall conversion between the two reaction zones of the present .process was 100 percent conversion of toluene to methyl cyclohexane.
- Example III A hydrocarbon feed stream comprising kerosene containing about 50 p.p.m. of sulfur-bearing contaminants, calculated as sulfur, and having a boiling range between 344 F. and 520 F. was passed into a first reaction zone,
- the kerosene consisted predominantly of monocyclic aromatics and contained only a minor proportion of polycyclic aromatics, approximately 3% by weight. It was subjected in the 4first reaction zone to hydrogenation conditions for converting the monocyclic aromatics therein to the corresponding Lrnonocyclic aliphatics.
- Thoseconditions comprised 2000 s.c.f. of dry hydrogen per barrel of hydrocarbon, a pressure of 400 p.s.i., and a temperature of 590 F., R-5 platinum catalyst being present as a fixed bed in the reaction zone.
- the total product of the first reaction zone was then removed from the first reaction zone and separated into liquid and gaseous phases, the liquid phase being totally free of catalyst poison. This liquid phase was then passed to a second reaction zone for completion of hydrogenation of monocyclic aromatics therein. In the second reaction zone the liquid phase was subjected to liquid phase hydrogenation in the presence of a poison-free platinumcontaining R-S catalyst and dry platinum catalyst poisonfree hydrogen at 2000 s.c.f. per barrel of hydrocarbons, at a pressure of 400 .p.s.i. and a temperature of 550 F.
- the substantially aromatic-free liquid phase of the second reaction zone was then admixed with the hydrocarbon feed to the first reaction zone to provide a feed rate LHSV of 2.4, with a liquid phase recycle rate LHSV of 2.0'.
- the liquid phase of the second reaction zone was also recycled to the liquid phase .product from the first reaction zone to provide a feed for the second reaction zone at a feed rate LHSV of 2.0, with a liquid phase recycle rate LHSV of 2.0.
- the monocyclic aromatic content of the feed in the first reaction zone was reduced from about 20 percent to about 13 percent, and was reduced from about 13 percent to about 3-4 percent in the second reaction zone.
- substantially complete conversion of monocyclic aromatics can be accomplished in accordance with the process of the present invention utilizing a two reactor system, with the second reactor completely isolated, catalyst poisonwise, from the first reactor.
- Liquid phase hydrogenation is carried out at moderate temperature and pressure and at relatively high hydrogen ow rates, by passing the feed and hydrogen through a fixed bed of platinum-containing catalyst in each of two separate reaction zones employing corresponding reaction conditions.
- the process is simple, effective and economical and is capable of batch, semi-continuous or continuous operation.
- the process can provide essentially complete conversion of monocyclic aromatics to monocyclic aliphatics without substantial crackin-g of the feed product or aromatization of the product.
- a process for hydrogenating monocyclic aromatics in a hydrocarbon stream comprising the steps of subjecting a platinum catalyst contaminant-containing hydrocarbon stream, the aromatic content thereof containing a major proportion of monocyclic aromatics, in a rst reaction zone to the action of hydrogen in an amount above 800 s.c.f. per barrel of hydrocarbons, a pressure from labout 300 p.s.i. to about 500 p.s.i., a temperature from about 400 F.
- a process for hydrogenating monocyclic aromatics to monocycloaliphatics, without cracking, in a hydrocarbon stream having an end boiling point of not more than about 500 F. which process comprises passing a hydrocarbon stream having an end boiling point of up to about 500 F.
- said hydrogenation conditions comprise a pressure of from about 300 p.s.i. to abou-t 500 p.s.i., a temperature of from about 400 F. to less than that temperature at which substantial arorn-atization occurs, a feed LHSV Ibelow about 12 but sufficiently high to inhibit cracking, and a hydrogen flow rate of between about 800 s.c.f. and about 3200 s.c.f. per barrel of hydrocarbons.
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US366220A US3304338A (en) | 1964-05-05 | 1964-05-05 | Two-stage hydrogenation of aromatic hydrocarbons |
GB12445/65A GB1032838A (en) | 1964-05-05 | 1965-03-24 | Hydrogenation process |
ES0311888A ES311888A1 (es) | 1964-05-05 | 1965-04-14 | Procedimiento para hidrogenar selectivamente aromaticos en una corriente que contiene hidrocarburos. |
NL6505400A NL6505400A (enrdf_load_stackoverflow) | 1964-05-05 | 1965-04-28 | |
FR15591A FR1439338A (fr) | 1964-05-05 | 1965-05-03 | Procédé d'hydrogénation d'hydrocarbures aromatiques |
BE663356D BE663356A (enrdf_load_stackoverflow) | 1964-05-05 | 1965-05-03 | |
DE19651493051 DE1493051A1 (de) | 1964-05-05 | 1965-05-04 | Hydrierverfahren |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US366220A US3304338A (en) | 1964-05-05 | 1964-05-05 | Two-stage hydrogenation of aromatic hydrocarbons |
Publications (1)
Publication Number | Publication Date |
---|---|
US3304338A true US3304338A (en) | 1967-02-14 |
Family
ID=23442133
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US366220A Expired - Lifetime US3304338A (en) | 1964-05-05 | 1964-05-05 | Two-stage hydrogenation of aromatic hydrocarbons |
Country Status (6)
Country | Link |
---|---|
US (1) | US3304338A (enrdf_load_stackoverflow) |
BE (1) | BE663356A (enrdf_load_stackoverflow) |
DE (1) | DE1493051A1 (enrdf_load_stackoverflow) |
ES (1) | ES311888A1 (enrdf_load_stackoverflow) |
GB (1) | GB1032838A (enrdf_load_stackoverflow) |
NL (1) | NL6505400A (enrdf_load_stackoverflow) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3369998A (en) * | 1965-04-30 | 1968-02-20 | Gulf Research Development Co | Production of high quality jet fuels by two-stage hydrogenation |
US3405190A (en) * | 1964-11-12 | 1968-10-08 | Stamicarbon | Process for preparing cyclohexane |
US3484501A (en) * | 1965-10-04 | 1969-12-16 | British Petroleum Co | Operation of reactor systems |
US3996304A (en) * | 1974-06-19 | 1976-12-07 | Universal Oil Products Company | Hydroprocessing of hydrocarbons |
US4108912A (en) * | 1976-05-19 | 1978-08-22 | Idemitsu Petrochemical Co., Ltd. | Two-stage hydrogenation of benzene to form cyclohexane using nickel catalyst |
US4605490A (en) * | 1984-10-05 | 1986-08-12 | Exxon Research And Engineering Co. | Process for the hydrogenation of aromatic hydrocarbons |
US4610779A (en) * | 1984-10-05 | 1986-09-09 | Exxon Research And Engineering Co. | Process for the hydrogenation of aromatic hydrocarbons |
US20060157337A1 (en) * | 2005-01-19 | 2006-07-20 | Catalytic Distillation Technologies | Energy efficient method and apparatus for exothermic reactions |
EP0958245B2 (en) † | 1996-12-31 | 2012-05-02 | ExxonMobil Research and Engineering Company | Multi-stage hydroprocessing in a single reaction vessel |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19524969A1 (de) * | 1995-07-08 | 1997-01-09 | Huels Chemische Werke Ag | Verfahren zur Herstellung von 3.3.5-Trimethylcyclohexanon |
DE19524971A1 (de) * | 1995-07-08 | 1997-01-09 | Huels Chemische Werke Ag | Verfahren zur katalytischen Selektivhydrierung von mehrfach ungesättigten organischen Substanzen |
DE19524970A1 (de) * | 1995-07-08 | 1997-01-09 | Huels Chemische Werke Ag | Verfahren zur Herstellung von 2-Ethylhexanal |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2915452A (en) * | 1958-01-13 | 1959-12-01 | Sun Oil Co | Two-stage hydrogenation process for producing oxidation resistant lubricants |
US2934573A (en) * | 1957-02-06 | 1960-04-26 | Ashland Oil Inc | Preparation of cyclohexane |
US3054833A (en) * | 1960-01-25 | 1962-09-18 | Universal Oil Prod Co | Hydrogenation of aromatic hydrocarbons |
US3124523A (en) * | 1964-03-10 | Production of high octane gasolines from naphthas | ||
US3166489A (en) * | 1961-09-21 | 1965-01-19 | California Research Corp | Hydrocracking process |
US3175970A (en) * | 1962-03-20 | 1965-03-30 | Gulf Research Development Co | Process for preparing a jet fuel |
-
1964
- 1964-05-05 US US366220A patent/US3304338A/en not_active Expired - Lifetime
-
1965
- 1965-03-24 GB GB12445/65A patent/GB1032838A/en not_active Expired
- 1965-04-14 ES ES0311888A patent/ES311888A1/es not_active Expired
- 1965-04-28 NL NL6505400A patent/NL6505400A/xx unknown
- 1965-05-03 BE BE663356D patent/BE663356A/xx unknown
- 1965-05-04 DE DE19651493051 patent/DE1493051A1/de active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3124523A (en) * | 1964-03-10 | Production of high octane gasolines from naphthas | ||
US2934573A (en) * | 1957-02-06 | 1960-04-26 | Ashland Oil Inc | Preparation of cyclohexane |
US2915452A (en) * | 1958-01-13 | 1959-12-01 | Sun Oil Co | Two-stage hydrogenation process for producing oxidation resistant lubricants |
US3054833A (en) * | 1960-01-25 | 1962-09-18 | Universal Oil Prod Co | Hydrogenation of aromatic hydrocarbons |
US3166489A (en) * | 1961-09-21 | 1965-01-19 | California Research Corp | Hydrocracking process |
US3175970A (en) * | 1962-03-20 | 1965-03-30 | Gulf Research Development Co | Process for preparing a jet fuel |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3405190A (en) * | 1964-11-12 | 1968-10-08 | Stamicarbon | Process for preparing cyclohexane |
US3369998A (en) * | 1965-04-30 | 1968-02-20 | Gulf Research Development Co | Production of high quality jet fuels by two-stage hydrogenation |
US3484501A (en) * | 1965-10-04 | 1969-12-16 | British Petroleum Co | Operation of reactor systems |
US3996304A (en) * | 1974-06-19 | 1976-12-07 | Universal Oil Products Company | Hydroprocessing of hydrocarbons |
US4108912A (en) * | 1976-05-19 | 1978-08-22 | Idemitsu Petrochemical Co., Ltd. | Two-stage hydrogenation of benzene to form cyclohexane using nickel catalyst |
US4605490A (en) * | 1984-10-05 | 1986-08-12 | Exxon Research And Engineering Co. | Process for the hydrogenation of aromatic hydrocarbons |
US4610779A (en) * | 1984-10-05 | 1986-09-09 | Exxon Research And Engineering Co. | Process for the hydrogenation of aromatic hydrocarbons |
EP0958245B2 (en) † | 1996-12-31 | 2012-05-02 | ExxonMobil Research and Engineering Company | Multi-stage hydroprocessing in a single reaction vessel |
US20060157337A1 (en) * | 2005-01-19 | 2006-07-20 | Catalytic Distillation Technologies | Energy efficient method and apparatus for exothermic reactions |
US20070289901A1 (en) * | 2005-01-19 | 2007-12-20 | Catalytic Distillation Technologies | Energy efficient method for exothermic reactions |
US7320745B2 (en) | 2005-01-19 | 2008-01-22 | Catalytic Distillation Technologies | Energy efficient method for exothermic reactions |
US7494584B2 (en) | 2005-01-19 | 2009-02-24 | Catalytic Distillation Technologies | Energy efficient method for exothermic reactions |
Also Published As
Publication number | Publication date |
---|---|
DE1493051A1 (de) | 1969-04-03 |
GB1032838A (en) | 1966-06-15 |
ES311888A1 (es) | 1965-06-16 |
NL6505400A (enrdf_load_stackoverflow) | 1965-11-08 |
BE663356A (enrdf_load_stackoverflow) | 1965-09-01 |
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