US3288716A - Method of lubrication employing synthetic hydrocarbon lubricants - Google Patents

Method of lubrication employing synthetic hydrocarbon lubricants Download PDF

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US3288716A
US3288716A US395595A US39559564A US3288716A US 3288716 A US3288716 A US 3288716A US 395595 A US395595 A US 395595A US 39559564 A US39559564 A US 39559564A US 3288716 A US3288716 A US 3288716A
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lubricating
lubrication
viscosity
chain
alkylating agent
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US395595A
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Lloyd G Becraft
Jr Albert M Durr
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ConocoPhillips Co
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Continental Oil Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M3/00Liquid compositions essentially based on lubricating components other than mineral lubricating oils or fatty oils and their use as lubricants; Use as lubricants of single liquid substances
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/06Well-defined aromatic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S585/00Chemistry of hydrocarbon compounds
    • Y10S585/929Special chemical considerations
    • Y10S585/93Process including synthesis of nonhydrocarbon intermediate
    • Y10S585/935Halogen-containing

Definitions

  • the present invention relates to a method of lubrication employing synthetic hydrocarbon lubricants. More particularly, the present invention relates to a method of lubrication employing a lubricating material produced by the condensation of a long, substantially straight-chain paraflinic hydrocarbon with an aromatic hydrocarbon, said lubricating material having outstanding low temperature viscosity, pour point and flash properties.
  • lubricants having low pour points are desirable.
  • lubricants having good viscosity properties at low temperatures are desirable.
  • lubricants having high flash points are desirable.
  • lubricants having a combination of low pour point, good viscosity properties at low temperatures and high flash points are particularly desirable.
  • Synthetic lubricants have been developed having improved viscosity and pour point properties as compared to petroleum lubricants. Unfortunately, however, the synthetic lubricants of the prior art have been relatively expensive. It is :thus apparent that it would be highly desirable to develop an inexpensive synthetic lubricant having very good viscosity, pour point and flash point properties.
  • the present invention is concerned with a method of lubrication employing such a lubricant.
  • the present invention relates to a method of lubrication which employs a lubricating material produced by the condensation of a substantially straightchain parafiinic hydrocarbon, generally containing in the range of from about 8 to about 18 carbon atoms, with an aromatic hydrocarbon.
  • the invention relates to a method of lubrication which employs as a lubricating material a bottoms fraction of the product resulting from the condensation of a susbtianti-ally straight-chain paraflinic hydrocarbon, containing in the range of about 8 to about 18 carbon atoms, with an aromatic hydrocarbon, said bottoms traction having properties which render it particularly useful as a lubricant.
  • the lubricating material of our invention is characterized by having extremely low pour point properties concurrently with good viscosity indices and good flash points. Some of the materials of our invention have extremely low pour points concurrently with excellent viscosity indices for hydrocarbon materials and excellent flash points. All of the lubricating materials of our invention have extremely low pour point properties, excellent flash points and good low temperature viscosities.
  • the lubricating materials of our invention always have :a poor point of at least -30 F., a viscosity index of at least 70, and a flash point of at least 380 F.
  • a lubricating material of our invention can have a pour point of at least 50 F., a viscosity index of at least 90, and a flash point of at least 400 F.
  • a lubricating material of our invention can have a pour point of at least F., a viscosity index of at least 70, and a flash point of at least 430 F.
  • the preferred lubricants of our invention can have a pour point of at least -70 F., a viscosity index of at least 90, and a flash point of at least 430 F.
  • the viscosity index of the material is not entirely indicative of the outstanding quality of the materials.
  • Our lubricating materials have much better low temperature viscosities. than is indicated by the viscosity index.
  • the viscosity index is calculated from the and 210 F. measure-d viscosities.
  • our materials have a much lower measured viscosity at ---40 F. than is obtained by simply determining the viscosity at -40 F. by :a straight line extrapolation of the visoo-sities measured at 1-00 and 210 F. and plotted on standard ASTM viscosity charts.
  • our lubricating materials generally have :a 40 F. viscosity of not more than 100,000 centistokes, more usually have a 40 F. viscosity of not more than 35,000 centistokes, and preferably have a 40 F. viscosity of not more than 25,000 centistokes.
  • the lubricating materials of our invention can be characterized generally by chemical constitution. Since these chemical characteristics cannot be determined as accurately as the physical characteristics, they are included more for reason of illustration than by way of limitation.
  • the major constituent of the lubricating compositions used in our method is a mixture of dialkyl aromatic hydrocarbons. These can be present in amounts in the range of about 25 parts to about 90 parts (by volume), preferably, in the range of about 50 parts to about 95 parts (by volume).
  • a second constituent of the compositions used in our methods is a mixture of diphenylalkanes. Preferably, this mixture of diphenylalkanes is present in amounts in the range of about 5 parts to about 50 parts (by volume), although it can be present in the range of about 0 parts to about 70 parts (by volume).
  • a third constituent of the composition is a mixture of alkyl tetralins, indanes, and other condensed alkyl aromatics.
  • alkyl and alkanes as used hereinbefore refer to those radicals derived from C C normal paraflinic starting materials.
  • the lubricating material used in our method is prepared by the condensation of a substantially straight-chain alkylating agent, containing from about 8 to about 18 carbon atoms, with an aromatic hydrocarbon.
  • the lubricating material is a bottoms fraction resulting from the condensation reaction.
  • the particular type of alkylating agent used in the condensation reaction is an important feature in the preparation of the lubricating material used in our method. For this reason, the alkylating agent will be described at length. a
  • 129,252 relates to a process of preparing a detergent alkylate wherein the process comprises the following steps, broadly stated: (a) separating a fraction of substantially straight-chain C C hydrocarbons from a petroleum distillate substantially free of olefins and containing said straight-chain hydrocarbons together with non-straight chain hydrocarbons, (b) chlorinating said fraction to the extent whereby between about 10 and about mole percent of the straight-chain hydrocarbons present are substantially only mono-chlorinated, (c) alkylating an aromatic compound, selected from the group consisting of benzene, a lower alkyl substituted benzene and. mixtures thereof, with the chlorination product of step (b) in the presence of an alkylation catalyst.
  • the desired product is a distillate fraction obtained from the alkylation reaction mixture.
  • the desired product for use in our method is, preferably, the bottoms fraction of the alkylation reaction mixture.
  • the alkylating agent of our invention is substantially straight-chain, contains from about 8 to about 18 carbon atoms, and is characterized particularly as containing either halogen substituents or olefinic bonds, thereby rendering it susceptible to alkylation with an aromatic hydrocarbon.
  • the halogen substituents of the alkylating agent are chlorine, bromine, or mixtures thereof.
  • trace amounts of other halogens can be included with the preferable halogens.
  • a preferred alky-lating agent For convenience in describing a preferred alky-lating agent we will refer briefly to those agents derived by chlorination of a mixture of straight-chain hydrocarbons.
  • the mixture of straight-chain hydrocarbons is chlorinated in a manner to produce largely monochlorinated hydrocarbons.
  • a suitable degree of chlorination is in the range of about 10 to about 40 mole percent in order to attain satisfactory selectivity of the mono-chlorinated derivatives.
  • a more suitable degree of chlorination is in the range of about 15 to about 35 mole percent.
  • a preferred degree of chlorination is in the order of about 20 mole percent, which provides a product having a selec tivityof above about percent mono-chlorinated product with less than 10 percent of di-, tri-, and poly-chlorinated alkanes. It may be well to note at this time that a chlorination of 40 mole percent provides a selectivity of about 80 percent (mole) mono-chlorinated product; by contrast, a chlorination of 10 mole percent provides a selectivity of about percent (mole) mono-chlorinated product.
  • olefinic analogs thereof are suitable in the preparation of the lubricating material used in our method of lubrication.
  • the term olefinic analogs refers to that material corresponding to the halogenated material with the exception that a double bond, instead of a halogen atom, is present on the carbon atom.
  • Our olefinic analogs are therefore a mixture of monoand di-olefins with perhaps a small amount of triand higher olefins, but are substantially mono-olefins.
  • any of the procedures of the prior art which yield an alkylating agent as described above are suitable for preparing the lubricating material used in our method.
  • a particularly suitable method of preparing the olefinic alkylating agent is by dehydrohalogenation of a halogenated paraffin. It is to be understood, hovvever, that the preferred alkylating agent is the halogenated agent described in application Serial No. 129,252.
  • the alkylating agent is prepared by treatment of normal paraflinic hydrocarbons. While normal paraifinic hydrocarbons from any source containing from about 8 to about 18 carbon atoms can be used, from a commercial viewpoint a particularly suitable material is obtained from a petroleum fraction having a high normal parafi'in content. A naphtha fraction corresponding to a kerosene cut is a particularly satisfactory source of normal parai'lins for use in preparing the alkylating agent used in the preparation of the lubricating material used in our method. The normal parafiins can be obtained from the naphtha fraction either through the use of molecular sieves or by the urea adduction method. Both of these methods are now well known in the art and are described in detail in Serial No. 129,252.
  • the substantially straight-chain hydrocarbons used in preparing the lubricating material of our method contain no more than about 10 percent, preferably no more than 5 percent, branched-chain material.
  • any alkylatable aromatic hydrocarbon can be used for the condensation reaction with the alkylating agent
  • the more suitable aromatic hydrocarbons are benzene, toluene, the xylene isomers, and naphtha-
  • the bottoms can be fractionated to yield lubricants having special properties.
  • the carbon content of the alkylating agent can be varied to yield special properties of the bottoms which are used lene.
  • benzene and toluene are preferable in as a lubricating material in our method. that the are believed to give, generally, improved products.
  • B enzene is still more preferable in that it gives Uses of the materal of method better products.
  • lubricating materials described herein in some in- Th r i n between the lkyl g agent and the r stances can be used per se in lubricating methods.
  • Usumatic hydrocarbon can be conducted employing abo ally they will be used in combination with other mate- 1 to 12 moles of aromatic hydrocarbon per mole alkyl rials, i.e., lubricating oil additives, such as detergents, ing agent.
  • this ratio is in the range of about inhibitors, and the like. (It is believed that the use of 3 to about 10 moles of aromatic hydrocarbon per o lubricating oil additives in lubricating oil base stocks, of alkylating agent.
  • any scribed herein we include any method of lubrication emof the more conventional alkylation catalysts (e.g., Hf, ploying lubricating compositions wherein the lubricating BF and H 80 can be used.
  • Hf ploying lubricating compositions wherein the lubricating BF and H 80 can be used.
  • the almaterial described herein is present in a minor proporkylating agent is a halogenated parafiin, a stronger altion.
  • the lubricating material dekylating agent such as aluminum chloride or aluminum s ribed herein i resent in a major proportion.
  • the alkylating agent consists of higher hydroherein for use in our method of lubrication
  • it will be readcarbons e.g., G -C the entire alkylate fraction (i.e., ily apparent to those skilled in the art that our method of after removal of benzene and other lower material boillubrication can be used in a wide variety of specialized ing below a C alkaryl hydrocarbon)
  • the lubrication problems an example of which is the lubrilubricating composition in certain lubrication methods.
  • cation of aircraft instruments Generally, it is desirable to employ only the bottoms The compositions which are used in the method of the fraction.
  • the bottoms fraction comsubject application are disclosed andrclairned in copendprises that material distilling above about 173 C. at 5 ing applications, Serial No. 446,661, filed April 8, 1965, mm. Hg pressure.
  • a more satisfactory lubricating maand Serial No. 529,284, filed February 23, 1966, the secterial is that material distilling above about 185 C. at 5 ond-mentioned application being a continuation-in-part mm. Hg pressure.
  • the resulting chlorinated parafiin our m h of lubflcatlon also has the advantage ,that was alkylated with benzene using a 3:1 benzene-chlorithe lubricating materlal for our method can be tailor- Hated ,paraffin ratio
  • the bottoms fraction was that made to give it specific properties, thereby rendering it terial distilling above C at 5 mm Hg pressure.
  • suitable for special applications For example, the Twenty volume percent of this material was subsequently alkyl aromatic hydrocarbon content of the material used removed b topping L the i l distilling above in our method can be controlled by varying the mole 165 C. at 0.1 mm. Hg pressure was removed).
  • the ratio of aromatic hydrocarbon to alkylating agent was controlled by varying the mole 165 C. at 0.1 mm. Hg pressure was removed).
  • topped bottoms fractions had the following physical the diphenylalkane content of the lubricating material properties.
  • the properties of 170 pale oil (a naturally of our method can be controlled by varying the degree occurring, solvent-refined, Mid-Continent lubricating of chlorination of the normal paraffins. Still further, the base stock) are included for comparison.
  • Topped Bottoms 5.
  • 75 3s. 0 solid solid 96 410 +5 monoalkyl aromatic hydrocarbon content in the composition of the material used in our method can be controlled
  • the topped bottoms fraction also gave the following results on lubricity tests. Results on 170 pale oil are by varying the cut-off point for obtaining the bottoms. 75 again included for comparison.
  • the test is run for one hour at 77 F.
  • the points of contact are lubr1 cated by immersion in the cup surrounding the Four Ball assembly.
  • the average diameter of the scars which is a measure of wear, is determined on the three stationary balls.
  • Postdodecylbenzene (or, as it is sometimes known, polydodecylbenzene) is a by-product of the manufacture of dodecylbenzene.
  • Dodecylbenzene is the alkylation product of a propylene polymer, having predominantly C material, and benzene.
  • Postdodecylbenzene is the bottoms fraction after removing the dodecylbenzene and higher boiling materials.
  • Postdodecylbenzene has a molecular weight which corresponds to the bottoms fraction used in the instant invention.
  • Typical postdodecylbenzene has the following properties.
  • a method of lubrication employing a lubricating material produced by the condensation of a substantially straight-chain paraffinic hydrocarbon, containing from about 8 to about 18 carbon atoms, with an aromatic hy- 8 drocarbon, characterized in that the lubricating material is prepared by a process comprising the steps of:
  • step (b) alkylating the alkylating agent of step (a) with an aromatic hydrocarbon to prepare an alkylation reaction mass;
  • step (c) subjecting the alkylation reaction mass of step (b) to a distillation and recovering therefrom a lubricatting material comprising a bottoms fraction distilling above about 173 C. at 5 mm. Hg, said bottoms fraction being charcterized further as containing from about 50 parts to about 95 parts (by volume) dialkyl aromatic hydrocarbons, from about 5 to about 50 parts (by volume) diarylalkanes, having a viscosity index of at least 80, a viscosity at 40 F. of not more than 35,000 centistokes, a pour point of at least -50 F., and a flash point of at least 400 F.
  • step (b) is selected from the group consisting of toluene and benzene.
  • step (b) is benzene.
  • a method of lubrication employing a lubricating material produced by the condensation of a substantially straight chain paraflinic hydrocarbon containing from about 8 to about 18 carbon atoms with an aromatic hydrocarbon, characterized in that the lubricating material is prepared by a process comprising the steps of:
  • step (b) alkylating the alkylating agent of step (a) with an aromatic hydrocarbon to prepare an alkylation reaction mass;
  • a lubricating material comprising a bottoms fraction distilling above 185 C. at 5 mm. Hg, said bottoms fraction being characterized further as containing from about 50 parts to about parts (by volume) dialkyl aromatic hydrocrabons, from about 5 to about 50 parts by volume) diarylalkanes, less than 10 parts (by volume) condensed alkyl aromatic hydrocarbons, selected from the group consisting of alkyl tetralins and indanes, and less than 0.5 part (by volume) monoalkyl aromatic hydracrobns, having a viscosity index of at least 90, a viscosity at 40 F. of not more than 25,000 centistokes, a pour point of at least 70 F. and a flash point of at least 430 F.
  • step (b) is selected from the group consisting of toluene and benzene.

Description

United States Patent 3,288,716 METHOD OF LUBRICATION EMPLOYING SYN- THETIC HYDROCAREON LUBRICANTS Lloyd G. Becratt and Albert M. Durr, Jr., Ponca City,
Okla., assiguors to Continental Oil Company, Ponca City, Okla, a corporation of Oklahoma N0 Drawing. Filed Sept. 10, 1964, Ser. No. 395,595
6 Claims. (Cl. 252
The present invention relates to a method of lubrication employing synthetic hydrocarbon lubricants. More particularly, the present invention relates to a method of lubrication employing a lubricating material produced by the condensation of a long, substantially straight-chain paraflinic hydrocarbon with an aromatic hydrocarbon, said lubricating material having outstanding low temperature viscosity, pour point and flash properties.
Numerous oleaginous materials have served as lubricants for centuries. With the advent of commercialization of the recovery of petroleum from subterranean formations, various petroleum fractions have been used as lubricants. As is Well known, the petroleum lubricants have supplied the major part of the lubricants of cornmerce. More recently, in order to improve upon the properties of petroleum lubricants attention has been given to the problem of providing synthetic lubricants.
A Wide number of physical and chemical tests are used in evaluating the properties of lubricants. Of the physical tests the following are usually reported: color, specific gravity, viscosity, viscosity index, pour point, and flash point. Of these physical properties, the viscosity-temperature relationship is generally regarded as being of primary importance. (The viscosity index is one means of expressing the viscosity-temperature relationship.) However, for certain applications lubricants having low pour points are desirable. In other applications, lubricants having good viscosity properties at low temperatures are desirable. In still other applications, lubricants having high flash points are desirable. In yet still other applications, lubricants having a combination of low pour point, good viscosity properties at low temperatures and high flash points are particularly desirable.
Synthetic lubricants have been developed having improved viscosity and pour point properties as compared to petroleum lubricants. Unfortunately, however, the synthetic lubricants of the prior art have been relatively expensive. It is :thus apparent that it would be highly desirable to develop an inexpensive synthetic lubricant having very good viscosity, pour point and flash point properties. The present invention is concerned with a method of lubrication employing such a lubricant.
It is an object of the present invention to provide a method of lubrication employing a lubricating material having good low temperature viscosity, excellent pour point and flash point properties.
It is another object of the present invention to provide a method of lubrication employing a synthetic hydrocarbon lubricating material.
It is a further object of the invention to provide a method of lubrication employing a lubricating composition prepared by the condensation of a long, substantially straight-chain hydrocarbon with an aromatic hydrocarbon.
P Ice 3,288,718
Broadly stated, the present invention relates to a method of lubrication which employs a lubricating material produced by the condensation of a substantially straightchain parafiinic hydrocarbon, generally containing in the range of from about 8 to about 18 carbon atoms, with an aromatic hydrocarbon.
More particularly, the invention relates to a method of lubrication which employs as a lubricating material a bottoms fraction of the product resulting from the condensation of a susbtianti-ally straight-chain paraflinic hydrocarbon, containing in the range of about 8 to about 18 carbon atoms, with an aromatic hydrocarbon, said bottoms traction having properties which render it particularly useful as a lubricant.
Description of lubricating material The lubricating material of our invention is characterized by having extremely low pour point properties concurrently with good viscosity indices and good flash points. Some of the materials of our invention have extremely low pour points concurrently with excellent viscosity indices for hydrocarbon materials and excellent flash points. All of the lubricating materials of our invention have extremely low pour point properties, excellent flash points and good low temperature viscosities.
More specifically, the lubricating materials of our invention always have :a poor point of at least -30 F., a viscosity index of at least 70, and a flash point of at least 380 F. In one instance a lubricating material of our invention can have a pour point of at least 50 F., a viscosity index of at least 90, and a flash point of at least 400 F. In another instance, a lubricating material of our invention can have a pour point of at least F., a viscosity index of at least 70, and a flash point of at least 430 F. In general, the preferred lubricants of our invention can have a pour point of at least -70 F., a viscosity index of at least 90, and a flash point of at least 430 F.
While the lubricating materials of our invention have good to excellent viscosity indices, the viscosity index of the material is not entirely indicative of the outstanding quality of the materials. Our lubricating materials have much better low temperature viscosities. than is indicated by the viscosity index. As is well known, according to the standard procedure, the viscosity index is calculated from the and 210 F. measure-d viscosities. Unexpectedly, our materials have a much lower measured viscosity at ---40 F. than is obtained by simply determining the viscosity at -40 F. by :a straight line extrapolation of the visoo-sities measured at 1-00 and 210 F. and plotted on standard ASTM viscosity charts. More specifically, our lubricating materials generally have :a 40 F. viscosity of not more than 100,000 centistokes, more usually have a 40 F. viscosity of not more than 35,000 centistokes, and preferably have a 40 F. viscosity of not more than 25,000 centistokes.
The preceding physical characteristics of our lubricating materials can be shown more readily in the following tabular form. It is to be understood that this tabular form is by way of amplification and not by way of limitation of the preceding description.
Patented Nov. 29, 1966 1 ASTM Method, D-567. 2 ASTM Method, D445. 3 ASTM Method, 13-97. 4 ASTM Method, D-92.
The lubricating materials of our invention can be characterized generally by chemical constitution. Since these chemical characteristics cannot be determined as accurately as the physical characteristics, they are included more for reason of illustration than by way of limitation.
Usually the major constituent of the lubricating compositions used in our method is a mixture of dialkyl aromatic hydrocarbons. These can be present in amounts in the range of about 25 parts to about 90 parts (by volume), preferably, in the range of about 50 parts to about 95 parts (by volume). A second constituent of the compositions used in our methods is a mixture of diphenylalkanes. Preferably, this mixture of diphenylalkanes is present in amounts in the range of about 5 parts to about 50 parts (by volume), although it can be present in the range of about 0 parts to about 70 parts (by volume). A third constituent of the composition is a mixture of alkyl tetralins, indanes, and other condensed alkyl aromatics. These are present in an amount of less than parts (by volume), preferably less than 10 parts (by volume). Another constituent which is not desirable, but nevertheless usually is present, is a mixture of monoalkyl aromatic hydrocarbons. Preferably, these should be present in an amount of less than 0.5 part (by volume), usually less than 10 parts (by volume), and always less than parts (by volume). The terms alkyl and alkanes as used hereinbefore refer to those radicals derived from C C normal paraflinic starting materials.
Processes 0 preparing lubricating material As previously indicated, the lubricating material used in our method is prepared by the condensation of a substantially straight-chain alkylating agent, containing from about 8 to about 18 carbon atoms, with an aromatic hydrocarbon. Preferably, the lubricating material is a bottoms fraction resulting from the condensation reaction. The particular type of alkylating agent used in the condensation reaction is an important feature in the preparation of the lubricating material used in our method. For this reason, the alkylating agent will be described at length. a
At this time it is believed well to indicate that a preferred method of preparing the lubricating material used in our method is described in application Serial No. 129,- 252, now abandoned filed August 4, 1961, and having the same assignee as the present application. For reason of convenience, the specification of Serial No. 129,252 is made a part of this application. Briefly, application Serial No. 129,252 relates to a process of preparing a detergent alkylate wherein the process comprises the following steps, broadly stated: (a) separating a fraction of substantially straight-chain C C hydrocarbons from a petroleum distillate substantially free of olefins and containing said straight-chain hydrocarbons together with non-straight chain hydrocarbons, (b) chlorinating said fraction to the extent whereby between about 10 and about mole percent of the straight-chain hydrocarbons present are substantially only mono-chlorinated, (c) alkylating an aromatic compound, selected from the group consisting of benzene, a lower alkyl substituted benzene and. mixtures thereof, with the chlorination product of step (b) in the presence of an alkylation catalyst. In application Serial No. 129,252 the desired product is a distillate fraction obtained from the alkylation reaction mixture. In the present invention, however, the desired product for use in our method is, preferably, the bottoms fraction of the alkylation reaction mixture. In some instances in the forthcoming discussion more detailed reference will be made to the aforementioned application.
The alkylating agent of our invention is substantially straight-chain, contains from about 8 to about 18 carbon atoms, and is characterized particularly as containing either halogen substituents or olefinic bonds, thereby rendering it susceptible to alkylation with an aromatic hydrocarbon. Preferably, the halogen substituents of the alkylating agent are chlorine, bromine, or mixtures thereof. In addition, it is to be understood that trace amounts of other halogens can be included with the preferable halogens.
For convenience in describing a preferred alky-lating agent we will refer briefly to those agents derived by chlorination of a mixture of straight-chain hydrocarbons. The mixture of straight-chain hydrocarbons is chlorinated in a manner to produce largely monochlorinated hydrocarbons. A suitable degree of chlorination is in the range of about 10 to about 40 mole percent in order to attain satisfactory selectivity of the mono-chlorinated derivatives. A more suitable degree of chlorination is in the range of about 15 to about 35 mole percent. A preferred degree of chlorination is in the order of about 20 mole percent, which provides a product having a selec tivityof above about percent mono-chlorinated product with less than 10 percent of di-, tri-, and poly-chlorinated alkanes. It may be well to note at this time that a chlorination of 40 mole percent provides a selectivity of about 80 percent (mole) mono-chlorinated product; by contrast, a chlorination of 10 mole percent provides a selectivity of about percent (mole) mono-chlorinated product.
In addition to the aforementioned halogenated alkylating agents, olefinic analogs thereof are suitable in the preparation of the lubricating material used in our method of lubrication. The term olefinic analogs refers to that material corresponding to the halogenated material with the exception that a double bond, instead of a halogen atom, is present on the carbon atom. Our olefinic analogs are therefore a mixture of monoand di-olefins with perhaps a small amount of triand higher olefins, but are substantially mono-olefins.
Any of the procedures of the prior art which yield an alkylating agent as described above are suitable for preparing the lubricating material used in our method. A particularly suitable method of preparing the olefinic alkylating agent is by dehydrohalogenation of a halogenated paraffin. It is to be understood, hovvever, that the preferred alkylating agent is the halogenated agent described in application Serial No. 129,252.
Generally, the alkylating agent is prepared by treatment of normal paraflinic hydrocarbons. While normal paraifinic hydrocarbons from any source containing from about 8 to about 18 carbon atoms can be used, from a commercial viewpoint a particularly suitable material is obtained from a petroleum fraction having a high normal parafi'in content. A naphtha fraction corresponding to a kerosene cut is a particularly satisfactory source of normal parai'lins for use in preparing the alkylating agent used in the preparation of the lubricating material used in our method. The normal parafiins can be obtained from the naphtha fraction either through the use of molecular sieves or by the urea adduction method. Both of these methods are now well known in the art and are described in detail in Serial No. 129,252.
Regardless of the method used for obtaining the normal paraflins, or regardless of the source of the normal parafiins, the substantially straight-chain hydrocarbons used in preparing the lubricating material of our method contain no more than about 10 percent, preferably no more than 5 percent, branched-chain material.
While in general any alkylatable aromatic hydrocarbon can be used for the condensation reaction with the alkylating agent, the more suitable aromatic hydrocarbons are benzene, toluene, the xylene isomers, and naphtha- Yet further, the bottoms can be fractionated to yield lubricants having special properties. As another feature, the carbon content of the alkylating agent can be varied to yield special properties of the bottoms which are used lene. Of these, benzene and toluene are preferable in as a lubricating material in our method. that the are believed to give, generally, improved products. B enzene is still more preferable in that it gives Uses of the materal of method better products. The lubricating materials described herein in some in- Th r i n between the lkyl g agent and the r stances can be used per se in lubricating methods. Usumatic hydrocarbon can be conducted employing abo ally they will be used in combination with other mate- 1 to 12 moles of aromatic hydrocarbon per mole alkyl rials, i.e., lubricating oil additives, such as detergents, ing agent. Preferably, this ratio is in the range of about inhibitors, and the like. (It is believed that the use of 3 to about 10 moles of aromatic hydrocarbon per o lubricating oil additives in lubricating oil base stocks, of alkylating agent. such as that described herein, is so well known to those It is to be understood that the process of alkylating skilled in the art that further description is not necessary aromatic hydrocarbons is not a part of this invention. herein.) In addition, the lubricating materials described In particular, the process of alkylating aromatic hydroherein can be used in combination with other lubricants, carbons employing low mole ratios, e.g., 1:1, is not a either natural or synthetic, in methods of lubrication. part of this invention. This process is the subject of ap- It is to be understood that, when we refer to a method plication Serial No. 446,720, filed April 8, 1965. of lubrication employing the lubricating material de- When employing an olefin as the alkylating agent, any scribed herein, we include any method of lubrication emof the more conventional alkylation catalysts (e.g., Hf, ploying lubricating compositions wherein the lubricating BF and H 80 can be used. However, when the almaterial described herein is present in a minor proporkylating agent is a halogenated parafiin, a stronger altion. Preferably, however, the lubricating material dekylating agent, such as aluminum chloride or aluminum s ribed herein i resent in a major proportion. metal plus hydrogen chloride, is required, The method of lubrication described herein can be used It is not Considered necessary to describe any of the to lubricate turbojet aircraft engines, automotive engines, other conditions of the condensation reaction, such as steam turbines, and the like. In addition, the method of temperature and residence time, in that anyone skilled lubrication described herein is particularly useful for anin the art having the information provided herein can tomatic transmissions. In view of the outstanding propcarry out this reaction. erties possessed by the lubricating materials described When the alkylating agent consists of higher hydroherein for use in our method of lubrication, it will be readcarbons (e.g., G -C the entire alkylate fraction (i.e., ily apparent to those skilled in the art that our method of after removal of benzene and other lower material boillubrication can be used in a wide variety of specialized ing below a C alkaryl hydrocarbon) can be used as the lubrication problems, an example of which is the lubrilubricating composition in certain lubrication methods. cation of aircraft instruments. Generally, it is desirable to employ only the bottoms The compositions which are used in the method of the fraction. More specifically, the bottoms fraction comsubject application are disclosed andrclairned in copendprises that material distilling above about 173 C. at 5 ing applications, Serial No. 446,661, filed April 8, 1965, mm. Hg pressure. A more satisfactory lubricating maand Serial No. 529,284, filed February 23, 1966, the secterial is that material distilling above about 185 C. at 5 ond-mentioned application being a continuation-in-part mm. Hg pressure. Sometimes it is particularly desirable, of the first-mentioned application. in order to obtain a more preferred lubricating composition to remove the upper 20 percent of the bottoms fraclllustmnqns and Compansons tion- When this is done the pp bottoms fraction is Lubricating compositions for use in the claimed inventhat material distilling above about 165 C. at 0.1 mm. Hg tion are illustrated herein below and are compared with Pressure. certain prior art compositions. It is to be understood Advantages of our invention that this information is for purposes of illustration and not for an pur ose of limitation. our Hie/[119d of lubncatwn. a the advfmtage bemg I. This illust r ates the properties of a bottoms fraction 1nexpens1vc 1n that the lubricating materlal used 1n our Obtained using the procedure of Serial No 129,252 A method can be produfefi as a fj m the produc' C C normal parafiin fraction was chlorinated at a of the so'caued Ploiiegradable detergents 20 mole percent level. The resulting chlorinated parafiin our m h of lubflcatlon also has the advantage ,that was alkylated with benzene using a 3:1 benzene-chlorithe lubricating materlal for our method can be tailor- Hated ,paraffin ratio The bottoms fraction was that made to give it specific properties, thereby rendering it terial distilling above C at 5 mm Hg pressure. suitable for special applications For example, the Twenty volume percent of this material was subsequently alkyl aromatic hydrocarbon content of the material used removed b topping L the i l distilling above in our method can be controlled by varying the mole 165 C. at 0.1 mm. Hg pressure was removed). The ratio of aromatic hydrocarbon to alkylating agent. Also, topped bottoms fractions had the following physical the diphenylalkane content of the lubricating material properties. The properties of 170 pale oil (a naturally of our method can be controlled by varying the degree occurring, solvent-refined, Mid-Continent lubricating of chlorination of the normal paraffins. Still further, the base stock) are included for comparison.
Viscosity, cs. at Flash Poul V.I. Point Point 210 F. F. 0 F. -40 F.
Topped Bottoms 5. 95 39. 57 1, s47 23, 000 103 455 -s0 Pale Oil 5. 75 3s. 0 solid solid 96 410 +5 monoalkyl aromatic hydrocarbon content in the composition of the material used in our method can be controlled The topped bottoms fraction also gave the following results on lubricity tests. Results on 170 pale oil are by varying the cut-off point for obtaining the bottoms. 75 again included for comparison.
Topped Bottoms 170 Pale Oil 1 This test is conducted to determine the maximum load the lubricant will carry (pounds The test is run for ten minutes at successively higher loadsuntil max mum OK and failure loads are determined. The OK load is the maximum weight (pounds) which can be applied without producing scoring on the test block.
2 The Four Ball wear measures the permanent displacement of surface material caused by fractional forces on sliding or rolling parts.
The test is run for one hour at 77 F. The points of contact are lubr1 cated by immersion in the cup surrounding the Four Ball assembly. The average diameter of the scars, which is a measure of wear, is determined on the three stationary balls.
3 The Falex wear test is somewhat similar in principle to the Four Ball test. This procedure incorporates two V-blocks loaded against a journal. The prescribed load is applied by an automatic mechanism allowing the wear to be recorded as the number of teeth advanced to maintain the jaw load during the prescribed time.
II. This illustrates the properties of a bottoms fraction similar to I above. In this case a C -C normal paraffin was subjected to chlorination. The bottoms fraction was then subjected to incremental topping (i.e., 15 percent, then 28 per-cent, then 34 percent, then 40 percent of the bottoms fraction was removed by topping). The various fractions had the following physical properties:
Viscosity, cs. at Total 85% 72% 66% 5. 06 5. 38 5. 65 5. 93 6. 12 31. 97 34. 68 37. 65 40. 33 42. 91 1, 300 1, 450 61 l, 810 1, 990 20, 160 22, 670 25, 3 10 29, 900 34, 250 V.I 91 97 9 98 95 Four p (l (0 Flash point, F 400 400 400 400 400 Cut point, F 444 452 452 458 467 mm. Hg. Vac 5.0 5. 0 5.0 5.0 5.0
1 70 and fluid.
III. For purposes of comparison, we include here the properties of a typical sample of postdodecylbenzene. Postdodecylbenzene (or, as it is sometimes known, polydodecylbenzene) is a by-product of the manufacture of dodecylbenzene. Dodecylbenzene is the alkylation product of a propylene polymer, having predominantly C material, and benzene. Postdodecylbenzene is the bottoms fraction after removing the dodecylbenzene and higher boiling materials. Postdodecylbenzene has a molecular weight which corresponds to the bottoms fraction used in the instant invention. It differs primarily from the material used in the instant invention in that it consists substantially of branched-chain material, whereas the material of the lubricating composition of the instant invention consists substantially of straight-chain material. Typical postdodecylbenzene has the following properties.
Viscosity, cs. at: Postdodecylbenzene 210 F. 7.59. 100 F 97.37.. 0 F. Too viscous. 40 F. Too viscous. V.I. 4. Pour point, F 20. Flash point, F 360.
While particular embodiments of the invention have been described, it will be understood, of course, that the invention is not limited thereto, since many modifications may be made; and it is, therefore, contemplated to cover by the appended claims any such modifications as fall within the true spirit and scope of the invention.
The invention having thus been described, what is claimed and desired to be secured by Letters Patent is:
1. A method of lubrication employing a lubricating material produced by the condensation of a substantially straight-chain paraffinic hydrocarbon, containing from about 8 to about 18 carbon atoms, with an aromatic hy- 8 drocarbon, characterized in that the lubricating material is prepared by a process comprising the steps of:
(a) preparing a substantially straight-chain alkylating agent, containing from about 8 to about 18 carbon atoms of a halogenation product prepared by substantially monohalogenating a paraflinic mixture, containing at least 90 percent straight chain material, to the extent whereby from about 10 to about 40 mole percent of the paraflins are so halogenated and that of the halogenated paraflins from about to about 95 mole percent are monohalogenated;
(b) alkylating the alkylating agent of step (a) with an aromatic hydrocarbon to prepare an alkylation reaction mass;
(c) subjecting the alkylation reaction mass of step (b) to a distillation and recovering therefrom a lubricatting material comprising a bottoms fraction distilling above about 173 C. at 5 mm. Hg, said bottoms fraction being charcterized further as containing from about 50 parts to about 95 parts (by volume) dialkyl aromatic hydrocarbons, from about 5 to about 50 parts (by volume) diarylalkanes, having a viscosity index of at least 80, a viscosity at 40 F. of not more than 35,000 centistokes, a pour point of at least -50 F., and a flash point of at least 400 F.
2. A method of lubrication as defined in claim 1, characterized further in that the aromatic hydrocarbon of step (b) is selected from the group consisting of toluene and benzene.
3. A method of lubrication as defined in claim 2, characterized further in that the aromatic hydrocarbon of step (b) is benzene.
4. A method of lubrication employing a lubricating material produced by the condensation of a substantially straight chain paraflinic hydrocarbon containing from about 8 to about 18 carbon atoms with an aromatic hydrocarbon, characterized in that the lubricating material is prepared by a process comprising the steps of:
(a) preparing a substantially straight-chain alkylating agent, containing from about 8 to about 18 carbon atoms, by substantially monochlorinating a parafiinic mixture, containing at least percent straight chain material, to the extent whereby about 20 mole percent of the paraffins are so chlorinated and that of the chlorinated parafiins at least above about 90 percent are monochlorinated and less than about 10 percent are selected from the group consisting of dichlorinated, trichlorinated and polychlorinated;
(b) alkylating the alkylating agent of step (a) with an aromatic hydrocarbon to prepare an alkylation reaction mass;
(0) subjecting the alkylation reaction mass of step b) to a distillation and recovering therefrom a lubricating material comprising a bottoms fraction distilling above 185 C. at 5 mm. Hg, said bottoms fraction being characterized further as containing from about 50 parts to about parts (by volume) dialkyl aromatic hydrocrabons, from about 5 to about 50 parts by volume) diarylalkanes, less than 10 parts (by volume) condensed alkyl aromatic hydrocarbons, selected from the group consisting of alkyl tetralins and indanes, and less than 0.5 part (by volume) monoalkyl aromatic hydracrobns, having a viscosity index of at least 90, a viscosity at 40 F. of not more than 25,000 centistokes, a pour point of at least 70 F. and a flash point of at least 430 F.
5. A method of lubrication as defined in claim 4, characterized further in that the aromatic hydrocarbon of step (b) is selected from the group consisting of toluene and benzene.
6. A method of lubrication as defined in claim 5, characterized further in that the aromatic hydrocarbon of step (b) is benzene.
(References on following page) References Cited by the Examiner UNITED STATES PATENTS OTHER REFERENCES The Petroleum Chemicals Industry by R. F. Goldstein, 1958; E. & F. Sp0n., second edition, 1958.
5525 2 2 1 ggzgi 5 Shell: German printed application, No. 1,096,529, Lieber et a1. 260671 January 1961' Raymond et 1 252 59 DANIEL E. WYMAN, Primary Examiner.
Pappas et a1. 252-59 P. E. KONOPKA, Assistant Examiner.

Claims (1)

1. A METHOD OF LUBRICATION EMPLOYING A LUBRICATING MATERIAL PRODUCED BY THE CONDENSATION OF A SUBSTANTIALLY STRIAGHT-CHAIN PARAFFINIC HYDROCARBON, CONTAINING FROM ABOUT 8 TO ABOUT 18 CARBON ATOMS, WITH AN AROMATIC HYDROCARBON, CHARACTERIZED IN THAT THE LUBRICATING MATERIAL IS PREPARED BY A PROCESS COMPRISING THE STEPS OF: (A) PREPARING A SUBSTATIALLY STRAIGHT-CHAIN ALKYLATING AGENT, CONTAINING FROM ABOUT 8 TO ABOUT 18 CARBON ATOMS OF A HALOGENATION PRODUCT PREPARED BY SUBSTANTIALLY MONOHALOGENATING A PARAFFINIC MIXTURE, CONTAINING AT LEAST 90 PERCENT STRAIGHT CHAIN MATERIAL, TO THE EXTEND WHEREBY FROM ABOUT 10 TO ABOUT 40 MOLE PERCENT OF THE PARAFFINS ARE SOL HALOGENATED AND THAT OF THE HALOGENATED PARAFFINS FROM ABOUT 80 TO ABOUT 95 MOLE PERCENT ARE MONOHALOGENATED; (B) ALKYLATING THE ALKYLATING AGENT OF STEP (A) WITH ANN AROMATIC HYDROCARBON TO PREPARE AN ALKYLATION REACTION MASS, (C) SUBJECTING THE ALKYLATION REACTION MASS OF STEP (B) TO DISTILLATION AND RECOVERING THEREFROM A LUBRICATTING MATERIAL COMPRISING A BOTTOMS FRACTION DISTRILLING ABOVE ABOUT 173*C. AT 5,,. HG, SAID BOTTOMS FRACTION BEING CHARACTERIZED FURTHER AS CONTAINING FROM ABOUT 50 PARTS TO ABOUT 95 PARTS (BY VOLUME) DIALKYL AROMATIC HYDROCARBONS, FROM ABOUT 5 TO ABOUT 50 PART (BY VOLUME) DIARYLALKANES, HAVING A VISCOSITY INDEX OF AT LEAST 80, A VISCOSITY AT -40*F. OF NOT MORE THAN 35,000 CENTISTOKES, A POURPOINT OF AT LEAST -50*F., AND A FLASH POINT OF AT LEAST 400*F.
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Cited By (12)

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US3538177A (en) * 1968-09-25 1970-11-03 Continental Oil Co Preparation of high molecular weight dialkyl aromatic compounds
US3538178A (en) * 1969-04-01 1970-11-03 Continental Oil Co Process for preparing dialkylbenzene lubricant composition
US3834166A (en) * 1973-04-13 1974-09-10 Union Carbide Corp Thermally stable lubricants for external combustion engines
US4011166A (en) * 1975-03-10 1977-03-08 Bray Oil Company Synthetic lubricant compositions
US4800032A (en) * 1987-07-08 1989-01-24 The Lubrizol Corporation Aliphatic hydrocarbon substituted aromatic hydrocarbons to control black sludge in lubricants
US5922922A (en) * 1996-05-14 1999-07-13 Chevron Chemical Company Process for producing an alkylated, non-oxygen-containing aromatic hydrocarbon
US20050203322A1 (en) * 2004-03-12 2005-09-15 Chevron Oronite Company Llc Zeolite y alkylation catalysts
US20050202954A1 (en) * 2004-03-12 2005-09-15 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
US20050203323A1 (en) * 2004-03-12 2005-09-15 Chevron Oronite Company Llc And Chevron Oronite S.A. Mordenite zeolite alkylation catalysts
EP1916289A1 (en) 2006-10-25 2008-04-30 Formosan Union Chemical Corp. Slightly branched dialkyl benzenes and related compositions
US9719041B2 (en) 2015-11-13 2017-08-01 Exxonmobil Research And Engineering Company Low viscosity low volatility lubricating oil base stocks and processes for preparing same
US9822323B2 (en) 2015-11-13 2017-11-21 Exxonmobil Research And Engineering Company Low viscosity low volatility lubricating oil base stocks and processes for preparing same

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US2189924A (en) * 1933-01-07 1940-02-13 Ig Farbenindustrie Ag Products of hydrocarbons
US2339493A (en) * 1941-10-28 1944-01-18 Standard Catalytic Co Condensation product and method of preparing and using same
US2688643A (en) * 1951-10-02 1954-09-07 Standard Oil Dev Co Process for preparing pour depressants
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US2189924A (en) * 1933-01-07 1940-02-13 Ig Farbenindustrie Ag Products of hydrocarbons
US2015748A (en) * 1933-06-30 1935-10-01 Standard Oil Dev Co Method for producing pour inhibitors
US2339493A (en) * 1941-10-28 1944-01-18 Standard Catalytic Co Condensation product and method of preparing and using same
US2688643A (en) * 1951-10-02 1954-09-07 Standard Oil Dev Co Process for preparing pour depressants
US3173965A (en) * 1961-06-28 1965-03-16 Exxon Research Engineering Co Aromatic lubricants and their method of preparation

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3538177A (en) * 1968-09-25 1970-11-03 Continental Oil Co Preparation of high molecular weight dialkyl aromatic compounds
US3538178A (en) * 1969-04-01 1970-11-03 Continental Oil Co Process for preparing dialkylbenzene lubricant composition
US3834166A (en) * 1973-04-13 1974-09-10 Union Carbide Corp Thermally stable lubricants for external combustion engines
US4011166A (en) * 1975-03-10 1977-03-08 Bray Oil Company Synthetic lubricant compositions
US4800032A (en) * 1987-07-08 1989-01-24 The Lubrizol Corporation Aliphatic hydrocarbon substituted aromatic hydrocarbons to control black sludge in lubricants
US5922922A (en) * 1996-05-14 1999-07-13 Chevron Chemical Company Process for producing an alkylated, non-oxygen-containing aromatic hydrocarbon
US20060009669A1 (en) * 2004-03-12 2006-01-12 Chevron Oronite Company Llc Mordenite zeolite alkylation catalyst
US20060142624A1 (en) * 2004-03-12 2006-06-29 Chevron Oronite Company Llc Zeolite Y alkylation catalysts
US20050203323A1 (en) * 2004-03-12 2005-09-15 Chevron Oronite Company Llc And Chevron Oronite S.A. Mordenite zeolite alkylation catalysts
US6964935B2 (en) 2004-03-12 2005-11-15 Chevron Oronite Company Llc. Mordenite zeolite alkylation catalysts
US6974788B2 (en) 2004-03-12 2005-12-13 Chevron Oronite Company Llc. Zeolite Y alkylation catalysts
US6977319B2 (en) 2004-03-12 2005-12-20 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
US20050203322A1 (en) * 2004-03-12 2005-09-15 Chevron Oronite Company Llc Zeolite y alkylation catalysts
US20060036119A1 (en) * 2004-03-12 2006-02-16 Chevron Oronite Company Llc And Chevron Oronite S.A. Alkylated aromatic compositions, zeolite catalyst compositions and process for making the same
US20060142625A1 (en) * 2004-03-12 2006-06-29 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
US20050202954A1 (en) * 2004-03-12 2005-09-15 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
US20060142626A1 (en) * 2004-03-12 2006-06-29 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
US7071370B2 (en) 2004-03-12 2006-07-04 Chevron Oronite Company Llc Mordenite zeolite alkylation catalyst
US7183452B2 (en) 2004-03-12 2007-02-27 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
EP2295392A2 (en) 2004-03-12 2011-03-16 Chevron Oronite Company LLC Alkylated aromatic composition for the preparation of carbonated, overbased aromatic sulfonates
US7563938B2 (en) 2004-03-12 2009-07-21 Chevron Oronite Company Llc Alkylated aromatic compositions, zeolite catalyst compositions and processes for making the same
US7563937B2 (en) 2004-03-12 2009-07-21 Chevron Oronite Company Llc Zeolite Y alkylation catalysts
EP2095874A2 (en) 2004-03-12 2009-09-02 Chevron Oronite Company LLC Zeolite Y alkylation catalysts
EP1916289A1 (en) 2006-10-25 2008-04-30 Formosan Union Chemical Corp. Slightly branched dialkyl benzenes and related compositions
US9719041B2 (en) 2015-11-13 2017-08-01 Exxonmobil Research And Engineering Company Low viscosity low volatility lubricating oil base stocks and processes for preparing same
US9822323B2 (en) 2015-11-13 2017-11-21 Exxonmobil Research And Engineering Company Low viscosity low volatility lubricating oil base stocks and processes for preparing same

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