US3231499A - Polyphenyl ether blends - Google Patents

Polyphenyl ether blends Download PDF

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Publication number
US3231499A
US3231499A US276992A US27699263A US3231499A US 3231499 A US3231499 A US 3231499A US 276992 A US276992 A US 276992A US 27699263 A US27699263 A US 27699263A US 3231499 A US3231499 A US 3231499A
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US
United States
Prior art keywords
bis
blends
ether
phenoxyphenoxy
ester
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US276992A
Inventor
John O Smith
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Monsanto Research Corp
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Monsanto Research Corp
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Publication date
Priority to GB1053062D priority Critical patent/GB1053062A/en
Application filed by Monsanto Research Corp filed Critical Monsanto Research Corp
Priority to US276976A priority patent/US3189548A/en
Priority to US277020A priority patent/US3231497A/en
Priority to US277021A priority patent/US3274107A/en
Priority to US276992A priority patent/US3231499A/en
Priority to BE647154D priority patent/BE647154A/xx
Priority to CH555964A priority patent/CH450599A/en
Priority to NL6404793A priority patent/NL6404793A/xx
Priority to SE5381/64A priority patent/SE309817B/xx
Priority to FR972832A priority patent/FR1398990A/en
Priority to DE19641594482 priority patent/DE1594482A1/en
Priority to ES299300A priority patent/ES299300A1/en
Application granted granted Critical
Publication of US3231499A publication Critical patent/US3231499A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Definitions

  • lubricant Use of functional fluids as lubricants for aircraft engines such as jet engines requires fluidity at low temperatures.
  • the lubricant must be at least fluid enough to permit free movement of engine parts in starting up at ambient outdoor temperatures, down to at least, say, F.
  • high-speed engines such as jet engines are designed for operating temperatures as high as about 500 F., and the lubricant must be reasonably stable at operating temperatures.
  • a minimum operating life of 50- to 100 hours should be obtainable before the lubricant has deteriorated to such an extent that it must be drained and replaced with fresh material.
  • polyphenyl ether fluids have been found to be well adapted for use as functional fluids in applications requiring high temperature stability. They have unusually good thermal and oxidative stability. These fluids, moreover, have superior lubricating ability and resistance to foaming.
  • the polyphenyl ethers have a very wide liquid range, remaining in the liquid phase at temperatures from below 100 F. up to as high as 800 F. or above.
  • the metalinked variety have a particularly wide liquid range, and it has been found that a mixture of about 65% (by weight) In his (in phenoxyphenoxy)benzene, 30% m [(m phenoxyphenoxy) (p-phenoxyphenoxy)]benzene and 5% Inbis(p-phenoxyphenoxy)benzene provides a composition which is liquid at below ordinary room temperature, while retaining thermal stability to above 800 F.
  • the pour point of this mixture at which its viscosity becomes above 500,000 centistokes, is about 40 F., so that use of this material itself where engine cold starts are required is impractical.
  • a particular object of this invention is to provide function-al fluid compositions comprising polyphenyl ether base fluids having an improved liquid operating temperature range.
  • blends of polyphenyl ether and ester lubricant base fluids provide functional fluid compositions having an advantageous liquid range and which, particularly when combined with antioxidant additives as set forth hereinafter, also possess unusual high temperature oxidative stability.
  • These functional fluid compositions are particularly adapted for use as lubricants in environments such as jet engines, requiring fluidity in the liquid phase combined with oxidative stability over a range such as from 0 F. to 500 F.
  • the polyphenyl ethers are not generally miscible with other base fluids: they do not dissolve more than about 5% by weight mineral oil, for example. Attempts to blend silicones with the phenyl ether base fluids have shown that only a few of this class of fluids are miscible with the polyphenyl ethers, and then to a limited extent. However, it has been found that the polyphenyl ethers can be combined with other oxygenated carbonaceous base fluids to provide. homogeneous fluids having advantageous properties.
  • Blending of ester base fluids with the polyphenyl ethers has been discovered to result in an unexpectedly steep reduction of the viscosity of the ethers.
  • the viscosities of; the blends are not the arithmetical average of the components, and indeed, reduction of the ether viscosity produced by introduction of the ester is even greater than can be attributed to a logarithmic effect.
  • blends can be produced with the fluidity range needed for lubricant use, where the engine must be able to make a cold start" and yet operate at elevated temperatures, employing etherzether weight ratios in the range of from 25:75 to :25.
  • These blends, containing a substantial proportion of the polyphenyl ethers have desirably enhanced high temperature oxidative stability as compared to the ester components thereof.
  • the percentage viscosity increase on exposure of the blends to oxidative conditions at elevated:
  • blends of 25 to 75 weight percent polyphenyl ethers with 75 to 25 weight percent neopentyl polyol ester base fluids are found to be unexpectedly responsive to certain antioxidant additives.
  • Temperature has been shown to be critical to the high temperature oxidative stability of neopentyl polyol base fluids.
  • an inhibited trimethylolpropane ester is degraded only slightly by exposure to an air flow as high as 96 liters per hour (Gunderson et al., eds., Synthetic Lubricants, Reinhold, 1962, p. 395).
  • 500 F. the same fluid almost doubles in viscosity within 24 hours at a 5 liter per hour air flow rate.
  • blends of neopentyl polyol esters with polyphenyl ethers have been found to exhibit a unique and pronounced oxidative stability increase upon combination with an (alkanedionato) cobalt coordination compound.
  • the 500 F. oxidative stability of the blends combined with such cobalt compounds is markedly superior to that of a blend containing the inhibitor used in the ester providing the above-stated results.
  • other metal pentanedionates do not exhibit such antioxidant activity, and indeed, exert a pro-oxidant effect in the blends.
  • the useful amines include polyaryl amines and polyarylidene polyamines containing at least two benzene nuclei.
  • compositions which not only have the fluidity at 0 F. and below that the polyphenyl ethers lack, but also the oxidative stability at 500 F. that the neopentyl polyol esters lack, and which are uniquely adapted as lubricants for jet engine systems requiring ability to operate from a cold start up to running temperatures of about 500 F.
  • the polyphenyl ethers employed in the compositions of this invention have from 3 to 7 benzene rings and from 1 to 6 oxygen atoms, with the stated oxygen atoms joining the benzene rings in chains as ether linkages.
  • One or more of the benzene rings in these polyphenyl ethers may be hydrocarbyl substituted.
  • the hydrocarbyl substituents for thermal stability, must be free of CH and aliphatic CH, so that preferred aliphatic substituents are lower saturated hydrocarbon radicals (l to 6 carbon atoms) like methyl and tert-butyl, and preferred aromatic substituents are aryl radicals like phenyl, tolyl, t-butylphenyl and a-cumyl. In the latter case, the benzene ring supplied in the hydrocarbyl substituent contributes to the total number of benzene rings in the molecule. Polywith wide liquid ranges.
  • phenyl ethers consisting exclusively of chains of from 3 to 7 benzene rings with at least one oxygen atom joining the stated benzene rings in the chains as an ether linkage have particularly desirable thermal stability.
  • polyphenyl ethers containing aliphatic carbon which are suitable for high temperature base fluids are 3-ring polyphenyl ethers like 1-(p-methylphenoxy)-4- phenoxybenzene and 2,4-diphenoxy-l-methylbenzene, 4- ring polyphenyl ethers like bis [p-(p-methylphenoxy)phenyl] ether and bis[p-(p-tert-butylphenoxy)phenyl] ether, and so forth.
  • Polyphenyl ethers consisting exclusively of benzene rings and including ether oxygen atoms linking said rings are exemplified by the triphenoxy benzenes and aryl-substituted polyphenyl ethers such as biphenylyl phenoxyphenyl ether, biphenylyloxyphenyl phenoxyphenyl ether, biphenylyl ether, dibiphenylyloxybenzene, bis(biphenylyloxyphenyl) ether, and the like.
  • a preferred class of the polyphenyl ethers are those consisting of benzene rings joined in a chain by oxygen atoms as ether linkages between each ring, of the formula C H O(C H O) -C H where n is an integer of from 1 to 5.
  • polyphenyl ethers contemplated in this class are the bis(phenoxyphenyl) ethers (4 benzene rings joined in a chain by 3 oxygen atoms), illustrative of which is bis(m-p-henoxyphenyl) ether.
  • the bis-phenoxyphenoxy) benzenes are particularly valuable in the present connection. Illustrative of these are m-bis(m-phenoxyphenoxy benzene, m-bis (p-phenoxyphenoxy benzene, obis(o-phenoxyphenoxy)benzene, and so forth.
  • polyphenyl ethers contemplated herein include the bis- (phenoxyphenoxyphenyl) ethers such as bis[m-(m-phenoxyphenoxy) phenyl] ether, bis] p- (p-phenoxyphenoxy) phenyl] ether, and m-(m-phenoxyphenoxy)phenyl m-(ophenoxyphenoxy)phenyl ether, and the bis(phenoxyphenoxyphenoxy)benzenes such as m-bis-[m-(m-phenoxyphenoxy)phenoxy]benzene, p-bis[p (m phenoxyphenoxy)- phenoxy] benzene and m-bis[m-(p-phenoxyphenoxy]benzene.
  • bis- (phenoxyphenoxyphenyl) ethers such as bis[m-(m-phenoxyphenoxy) phenyl] ether, bis] p- (p-phenoxyphenoxy) phenyl] ether, and m-(m-phenoxyphen
  • the preferred polyphenyl ethers are those having all their ether linkages in the meta-positions since the allmeta-linked ethers are particularly advantageous because of their Wide liquid range and high thermal stability.
  • mixtures of the polyphenyl ethers either isomeric mixtures or mixtures of homologous ethers, can also advantageously be used in some applications, especially Where particular properties such as lower solidification points are required.
  • a preferred polyphenyl ether mixture of this invention is the mixture of bis(phenoxyphenoxy) benzenes wherein the non-terminal phenylene rings are linked through oxygen atoms in the meta and para position, and composed by weight of about 65% m-bis- (m-phenoxyphenoxy)benzene, 30% m-[(m-phenoxyphenoxy) (p-phenoxyphenoxy)]benzene and 5% m-bis(p-phenoxyphenoxy)benzene.
  • Such a mixture solidifies at below room temperature (that is, below about 70 F.) whereas the three components solidify individually at temperatures above normal room temperatures.
  • polyphenyl ethers can be obtained by known procedures such as, for example, the Ullmann ether synthesis, which broadly relates to ether-forming reactions wherein alkali metal phenoxides such as sodium and potas sium phenoxide are reacted with aromatic halides such as bromobenzene in the presence of a copper catalyst such as metallic copper, copper hydroxides, or copper salts.
  • Ullmann ether synthesis which broadly relates to ether-forming reactions wherein alkali metal phenoxides such as sodium and potas sium phenoxide are reacted with aromatic halides such as bromobenzene in the presence of a copper catalyst such as metallic copper, copper hydroxides, or copper salts.
  • the high temperature, oxygenated carbonaceous base fluids employed in the compositions of this invention will also comprise a synthetic ester base fluid.
  • These are fluids of lubricating viscosity and thermally stable to at least ture viscosity properties, which flow readily at tempera tures as low as 30 F., are provided by the diester of di-' Ester lubricants of the dibasic acid ester type are illustrated by diesters of long chain dicarboxylic acidsbasic acids,
  • the synthetic ester lubricants also frequently include the esters of long chain monobasic acids such as pelargonic acid with glycols such as polyethylene glycols.
  • Complex esters are also formed by linking dibasic acid half esters through a glycol such as dipropylene glycol, a polyethylene glycol of 200 molecular weight, and so forth. Permutation and combination of these methods of forming polyester type lubricant fluids have been reported to be valuable and also, it is common practice to achieve desired properties in the ultimate base fluid by blending different polyester products.
  • Simple esters providing suitable fluids can be exemplified, for example, by bis(Z-methylbutyl) sebacate, bis(1-methyl-4- ethyloctyl) sebacate, bis(2-ethylhexyl) sebacate, dipropylene glycol dipelargonate, the diesters of acids such as sebacic, azelaic and adipic acid with complex C -C primary branched chain alcohols such as those produced by the 0x0 process, polyethylene glycol 200 bis(Z-ethylheXyl sebacate), diisoamyl adipate, 1,6-hexamethylene glycol di(Z-ethylhexanoate), bis(dimethylamyl) azelate and s0 forth.
  • Ester fluids with particularly good high temperature"- oxidation resistance are provided by neopentyl polyol: esters.
  • the alcohols from which these esters are derived have the carbon structure of neopentane, with a central! carbon atom surrounded by 4 substituent carbon atoms.
  • neopentyl polyols include neopentyl glycol,- trimethylolethane, trimethylolpropane and pentaerythritol.
  • the base fluids comprising neopentyl polyol esters are the esters with monocarboxylic acids. Such esters are generally more oxidatively and thermally stable than the dibasic acid esters.
  • the useful esters of the neopentyl polyols include, for example, the esters of trimethylol propane, neopentyl glycol and pentaerythritol with normal, branched chain and mixed acids having chain lengths varying from C to C
  • an illustrative series of esters are trimethylolpropane tri-n-pelargonate, trimethylolpropane tricaprate, trimethylolpropane tricaprylate, the trimethylolpropane triester of mixed octanoates, and the like.
  • ester fluids adapted for use as lubricant base stocks and useful in the provision of the blends of this invention, reference may be made, for example, to the discussion in Gunderson et al., Synthetic Lubricants (Reinhold, 1962).
  • the polyphenyl ether blends of the present invention will consist of a blend of at least one polyphenyl ether and at least one ester lubricant base fluid, with the polyphenyl ether component providing from about 25 to weight percent of the total. These blends will have a: pour point at least as low as about 0 F.; desirably, they will have a pour point well below 0 F., and a viscosity of below about 25,000 oentistokes at 0 F.
  • compositions of this nature include blends of bis(phenoxyphenoxy)benzenes with alkanedicarboxylic acid diesters of alkanols of the formula wherein each of R R and R are saturated aliphatic hydrocarbon of from 4 to 12 C atoms.
  • such blends are illustrated by blends in which 25 to 75 weight percent of the total is a bis(phenoxyphenoxy)benzene and the remainder is a dialkyl alkanea dicarboxylate such as bis(Z-ethylhexyl) sebacate, bis(2- ethylhexyl) azelate, bis(l-methylcyclohexyl) sebacate, di-C -oxo azelate and di-C -oxo azelate (where the x0 alcohols are mixtures of branched chain alcohols made by the 0x0 process, C oxo alcohol consisting chiefly of a mixture of 3,4-, 3,5-, and 4,5-dimethyl-l-hexanol, for example).
  • a dialkyl alkanea dicarboxylate such as bis(Z-ethylhexyl) sebacate, bis(2- ethylhexyl) azelate, bis(l-methylcycl
  • blends including diesters can be provided, for example, by combining one or more bis(phenoxyphenoxy) benzenes with a fluoroalkyl diester such as 1,1-H-perfluoroheptyl sebacate, with a polyalkylene glycol ester such as dipropylene glycol dipelargonate, and so forth.
  • a fluoroalkyl diester such as 1,1-H-perfluoroheptyl sebacate
  • polyalkylene glycol ester such as dipropylene glycol dipelargonate
  • Still other useful blends may be prepared by combining polyphenyl ethers such as trisphenoxybenzenes, bis(phenoxyphenyl) ethers, diphenoxybenzenes and the like with ethers such as bis(l-ethylpropyl) adipate, bis(1,3-dimethylbutyl) sebacate, di(2-ethylhexyl) sebacate and the like, or with other combinations of the polyphenyl ethers and diester lubricant base stocks such as those mentioned above.
  • polyphenyl ethers such as trisphenoxybenzenes, bis(phenoxyphenyl) ethers, diphenoxybenzenes and the like
  • ethers such as bis(l-ethylpropyl) adipate, bis(1,3-dimethylbutyl) sebacate, di(2-ethylhexyl) sebacate and the like, or with other combinations of the polyphenyl ethers and diester
  • the especially preferred class of blends of polyphenyl ethers with neopentyl polyesters is the especially preferred class of blends of polyphenyl ethers with neopentyl polyesters.
  • exemplary of this class are blends of bis(phenoxyphenyl) ethers and of bis(phenoxyphenoxy)benzenes, preferably including the ethers with meta-oriented substituents, with trimethylolpropane esters such as the trin-heptanoate and trineoheptanoate and with pentaeryth ritol esters such as the tetracaprate and tetracaproate esters, and so forth.
  • blends are proivded by combinations of polyphenyl ethers such as 1 (p-u-cumylphenoxy) 4 phenoxybenzene, mixed bis- (phenoxyphenoxy) benzenes, and so forth, with neopentyl glycol n-heptanoate, pentaeryt-hritol tetraester with mixed nonanoic acids and the like, as well as by other combinations of the polyphenyl ethers with neopentyl polyol esters as discussed above. Also, it is to be appreciated that mixtures of different polyphenyl ethers, diesters and neopentyl polyol esters are in the scope of the blend compositions of this invention.
  • compositions wherein an antioxidant additive is combined with the base stock blends of this invention form an especially preferred embodiment of the presently provided compositions.
  • Such compositions are provided, for example, by combining an adjuvant amount of an (alkanedionato) cobalt coordination compound with polyphenyl ether/synthetic ester base fluid blend of the above-discussed nature.
  • the useful cobalt coordination compounds include the cobaltous and cobaltic 1,3-propanedionates (alkanedionates with beta-positioned oxo groups) wherein substituents of the propanedione carbon chain are hydrocarbon free of aliphatic (olefinic and acetylenic) unsaturation, and the dione may contain from 5 to 15 carbon atoms.
  • cobalt compounds of the stated nature are bis(2,4-pentanedionato) cobalt, tris(2,4-pentanedionato) cobalt, tris(2-ethyl-lphenyl 1,3 hexanedionato) cobalt, tris(2,4 hexanedionato) cobalt, bis(2,4-hexanedionato) cobalt, tris(5,5- dimethyl-2,4-hexanedionato) cobalt, tris(5-methyl-2,4- hexanedionato) cobalt, tris(3-benzyl-2,4-pentanedionato) cobalt, bis(2-ethyl-1-phenyl-1,3-butanedionato) cobalt, tris(2-methyl-1-phenyl-1,3-butanedionato) cobalt, tris(1- naphthyl-l,3-but
  • the antioxidant additive employed in the formulated lubricants of this invention may consist of the cobalt alkanedionate alone or in combination with further oxidation-suppressing additives. It has been found that particularly effective suppression of the oxidative degradation of the present base stock blends is produced by combinations of aromatic amines with the cobalt alkanedionate compounds.
  • an aromatic amine is meant an amine including a benzene ring.
  • useful amines contain at least two benzene nuclei, which may be either phenyl radicals or part of a fused ring system such as naphthyl.
  • benzene nuclei include arylarnines and arylidene amines wherein the benzene nuclei are attached to the amine nitrogen atoms either directly by a ring carbon atom or through a single aliphatic carbon atom.
  • aromatic amines contemplated herein are free of aliphatic (olefinic and acetylenic) unsaturation, contain from 12 to 36 carbon atoms, and consist of hydrocarbon radicals and amino nitrogen atoms, which may or may not have oxy (oxygen joined to atoms selected from C and H) radicals as substituents.
  • aliphatic (olefinic and acetylenic) unsaturation contain from 12 to 36 carbon atoms, and consist of hydrocarbon radicals and amino nitrogen atoms, which may or may not have oxy (oxygen joined to atoms selected from C and H) radicals as substituents.
  • oxy oxygen joined to atoms selected from C and H radicals
  • aryl amines such as naphthylamine (a or B), naphthylenediarnine (1,2-, 1,5-, 1,8-), N-methyl-fl-naphthylamine, benzidine, 2,4-diaminobiphenyl, Z-aminobiphenyl, 4-aminobiphenyl, diphenylamine, 4-aminodiphenylamine, N-phenylphenylenediamine, N-ethyl-ot-naphthylamine, 2,4-diaminodiphenylamine, l,2-diphenylethylenediarnine, N-benzylaniline, methylenedianiline, l-aminoanthracene, l-aminophenanthrene, di-p-tolylamine, 4-dimethylaminodiphenylamine, N,N-diphenylethylenediamine, o-d
  • the antioxidant compounds are combined with the base fluid to the extent of, generally, between about 0.01% and 10%, individually or jointly, by weight of the fluid. Particular effective amounts depend on the nature of the individual additive and of the base fluid.
  • compositions may additionally include any of a wide variety of further additives.
  • the base fluids may be combined with lubricity improvers effective to increase load-carrying ability, decrease wear, or both, with viscosity index improvers such as poly-methacrylate alkyl esters, with detersives and dispersants, and so forth.
  • Example I This example illustrates theblends of this invention, and viscosity properties of the blends.
  • the polyphenyl ether base stock referred to in the following discussion is a bis(phenoxyphenoxy)benzene mixture of the composition 6 m-bis (m-phenoxyphenoxy) benzene 30% m-[ (m-phenoxyphenoxy) (p-phenoxyphenoxy) ]benzene 5 m-bis (p-phenoxyphenoxy benzene.
  • This fluid is liquid at room temperature, has a viscosity of about 350 centistokes (05.) at 100 F., and has a pour point (viscosity above 500,000 cs.) of 40 F.
  • Example 2 This example further illustrates the blends of this invention, exemplifying blends including a neopentyl polyol ester.
  • the mixture of bis(phenoxyphenoxy)benzenes described in the above example is combined with pentaerythritol tetracaprate (identified herein as PE-T CA), pentaerythritol tetracaiproate (identified herein as PE- TCO), trimethylolpropane trienanthate (identified below as C-TMP) and with another, similar trimethylol triester with mixed alkanecarboxylic acids of about 0; chain length (identified herein below as HN-TMP), to provide base stock blends.
  • PE-T CA pentaerythritol tetracaprate
  • PE- TCO pentaerythritol tetracaiproate
  • C-TMP trimethylolpropane trienanthate
  • HN-TMP chain length
  • Blends are prepared by combining bis(m-phenoxyphenyl) ether with the trimethylolpropane trienanthate identified in Example 2 as C-TMP.
  • the composition consisting of ether and 20% ester has a 0 F. viscosity of 22,000 cs., and a F. viscosity of 38 cs.; in the proportion of 70% ether and 30% ester, the base stock blend has a 0 F. viscosity of 6800 cs. and a 100 F. viscosity of 32 cs.
  • Example 4 This example illustrates still other blend compositions of this invention, produced by combining three dilferent base stocks.
  • Blends having a 100 F. viscosity of 39 cs. are prepared by combining pentaerythritol tetracaprate, the trimethylolpropane trienanthate ester identified above as the C-TMP ester, and the mixture of bis(phenoxyphenoxy) benzenes described in Example 1, in the following weight proportions:
  • Example 5 100 F. viscosity, es. Pentaue- Evap., Ester, percent dionato 00 percent compound Before After Percent test test change C-TMP, 45 tris-- 47 53 13 5. 0 C-TMP, 45 bis-- 50 65 30 1.0 HN-TMP, 45 bis- 48 61 27 7. 6
  • the blend containing 45% C-IMP ester combined with 1% of 5-phenyl-l0,10-diphenylphenazasilane has an initial viscosity of 50 es, and an after-test viscosity of 76 cs., which is an increase of 52% in 24 hours, -with an evaporation loss of 5.0%.
  • the TMP ester blends combined with the 1,3-pentanedionato sodium, chromium, titanium and zinc chelate compounds form heavy deposits in 24 hours, amounting to as much as 90% of the weight of the sample.
  • Example 6 Co,percent Aromatic amine, percent; Change, percent 2 bis-, 0.27- N-[(l-aminocyclohexyl)methyl]-N- 3 13 phenyl-p-phenylenediamine, 0.5. tris-, 1 diphenylamine, 2. 26 bis-, 1 N,N-bis(2-hydr0xybenzy1idene)- 1,2- 11 propylenediamine, 1. bis-, 0.5 N,N-bis(2-hydroxybenzylidene)- 1,2- 9
  • propylenediarnine 0. tris-, 1 N ,N-bis(2-hydroxybenzylidene) 1,2- 15 propylenediamine, 1.
  • Base stock blends having a pour point below about 0 F., consisting essentially of a mixture of at least one polyphenyl ether having from 3 to 7 benzene rings and from 1 to 6 oxygen atoms, the said oxygen atoms joining the said benzene rings in chains as ether linkages, and at least one synthetic base fluid, selected from the class consisting of diesters of alkanoic acids of from 4 to 14 carbon atoms with alkanols of from 4 to 12 carbon atoms; diesters of alkanoic acids of from 4 to 14 carbon atoms with polyalkylene glycols of molecular weight up to 200 in which the alkylene group has from 2 to 3 carbon atoms;
  • esters of neopentyl polyols with alkanoic acids of from '6 to 12 carbon atoms in which the polyphenyl ether constituent provides from 25 to 75 weight-percent of the total.
  • ester base fluid is a neopentyl polyol ester.
  • a base stock blend having a pour point below about 0 F., consisting essentially of at least one bis(phenoxyphenoxy)benzene and at least one neopentyl polyol ester with an acid of from 6 to 12 carbon atoms, with the bis- (phenoxyphenoxy)benzene constituent providing from 25 to 75% of the weight of the total.
  • a base stock blend having a pour point below about 0 F consisting essentially of mixed bis(pbenoxyphenoxy)benzenes and a trimethylolpropane triester with a monocarboxylic alkanoic acid having from five to ten carbon atoms, wherein said mixed bis(phenoxyphenoxy)- benzenes provide from 25 to 75 weight percent of the total.
  • a base stock blend having a pour point below about 0 F. consisting essentially .of mixed bis(phenoxyphenoxy)benzenes and trimethylolpropane tri-enanthate, wherein said bis(pbenoxyphenoxy)benzenes provide from 25 to 75 percent of the weight of the total.
  • a base stock blend having a pour point below about 0 F. consisting essentially of mixed bis(phenoxyphenoxy)benzenes and a pentaerythritol tetraester with a monocarboxylic alkanoic acid of from five to ten carbon atoms, wherein said bis(pbenoxyphenoxy)benzenes pro vide from 25 to 75 percent of the weight of the total.
  • a base stock blend having a pour point below about 0 R consisting essentially of mixed bis(pbenoxyphenoxy)benzenes and pentaerythritol tetracaproa-te, wherein said bis(phenoxyphenoxy)benzenes provide from 25 to 75 percent of the weight of the total.
  • a base stock blend having a pour point below about 0 F consisting essentially of bis(pbenoxyphenoxy)berrzenes and pentaerythritol tetracaprate, wherein said bis(pbenoxyphenoxy) benzenes provide from 25 to 75 percent of the weight of the total.

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Description

United States Patent C) 3,231,499 POLYPHENY L ETIER BLENDS John O. Smith, Swampscott, Mass., assignor to Monsanto Research Corporation, St. Louis, Mo., a corporation of Delaware No Drawing. Filed Apr. 30, 1963, Ser. No. 276,992 13 Claims. (Cl; 252'--57) This invention relates to functional fluids, and more particularly, provides novel functional fluids comprising mixtures of ester base fluids and polyphenyl ethers.
Use of functional fluids as lubricants for aircraft engines such as jet engines requires fluidity at low temperatures. The lubricant must be at least fluid enough to permit free movement of engine parts in starting up at ambient outdoor temperatures, down to at least, say, F. On the other hand, high-speed engines such as jet engines are designed for operating temperatures as high as about 500 F., and the lubricant must be reasonably stable at operating temperatures. A minimum operating life of 50- to 100 hours should be obtainable before the lubricant has deteriorated to such an extent that it must be drained and replaced with fresh material.
The polyphenyl ether fluids have been found to be well adapted for use as functional fluids in applications requiring high temperature stability. They have unusually good thermal and oxidative stability. These fluids, moreover, have superior lubricating ability and resistance to foaming.
The polyphenyl ethers have a very wide liquid range, remaining in the liquid phase at temperatures from below 100 F. up to as high as 800 F. or above. The metalinked variety have a particularly wide liquid range, and it has been found that a mixture of about 65% (by weight) In his (in phenoxyphenoxy)benzene, 30% m [(m phenoxyphenoxy) (p-phenoxyphenoxy)]benzene and 5% Inbis(p-phenoxyphenoxy)benzene provides a composition which is liquid at below ordinary room temperature, while retaining thermal stability to above 800 F. However, the pour point of this mixture, at which its viscosity becomes above 500,000 centistokes, is about 40 F., so that use of this material itself where engine cold starts are required is impractical.
It is an object of this invention to provide improved functional fluid compositions.
A particular object of this invention is to provide function-al fluid compositions comprising polyphenyl ether base fluids having an improved liquid operating temperature range.
These and other objects will become evident upon consideration of the following specification and claims.
It has now been found that blends of polyphenyl ether and ester lubricant base fluids provide functional fluid compositions having an advantageous liquid range and which, particularly when combined with antioxidant additives as set forth hereinafter, also possess unusual high temperature oxidative stability. These functional fluid compositions are particularly adapted for use as lubricants in environments such as jet engines, requiring fluidity in the liquid phase combined with oxidative stability over a range such as from 0 F. to 500 F.
The polyphenyl ethers are not generally miscible with other base fluids: they do not dissolve more than about 5% by weight mineral oil, for example. Attempts to blend silicones with the phenyl ether base fluids have shown that only a few of this class of fluids are miscible with the polyphenyl ethers, and then to a limited extent. However, it has been found that the polyphenyl ethers can be combined with other oxygenated carbonaceous base fluids to provide. homogeneous fluids having advantageous properties.
ice
Blending of ester base fluids with the polyphenyl ethers has been discovered to result in an unexpectedly steep reduction of the viscosity of the ethers. The viscosities of; the blends are not the arithmetical average of the components, and indeed, reduction of the ether viscosity produced by introduction of the ester is even greater than can be attributed to a logarithmic effect. Thus, blends can be produced with the fluidity range needed for lubricant use, where the engine must be able to make a cold start" and yet operate at elevated temperatures, employing etherzether weight ratios in the range of from 25:75 to :25. These blends, containing a substantial proportion of the polyphenyl ethers, have desirably enhanced high temperature oxidative stability as compared to the ester components thereof. The percentage viscosity increase on exposure of the blends to oxidative conditions at elevated:
temperatures is sufficiently diminished to make the blends useful as functional fluids at operating temperatures where the ester itself cannot be used.
Especially advantageous high temperature oxidative stability is exhibited by blends of 25 to 75 weight percent polyphenyl ethers with 75 to 25 weight percent neopentyl polyol ester base fluids. These blends remain clear and free of objectionable solids during oxidative decomposition. Moreover, these blends are found to be unexpectedly responsive to certain antioxidant additives.
Temperature has been shown to be critical to the high temperature oxidative stability of neopentyl polyol base fluids. At 425 R, an inhibited trimethylolpropane ester is degraded only slightly by exposure to an air flow as high as 96 liters per hour (Gunderson et al., eds., Synthetic Lubricants, Reinhold, 1962, p. 395). At 500 F., however, the same fluid almost doubles in viscosity within 24 hours at a 5 liter per hour air flow rate.
The presently provided blends of neopentyl polyol esters with polyphenyl ethers have been found to exhibit a unique and pronounced oxidative stability increase upon combination with an (alkanedionato) cobalt coordination compound. The 500 F. oxidative stability of the blends combined with such cobalt compounds is markedly superior to that of a blend containing the inhibitor used in the ester providing the above-stated results. Unexpectedly, other metal pentanedionates do not exhibit such antioxidant activity, and indeed, exert a pro-oxidant effect in the blends.
Furthermore, it has been found that combinations of a cobalt alkanedionate with an aromatic amine compound are effective antioxidants for the stated blends. The useful amines include polyaryl amines and polyarylidene polyamines containing at least two benzene nuclei.
Thus, in accordance with the present invention, there are provided compositions which not only have the fluidity at 0 F. and below that the polyphenyl ethers lack, but also the oxidative stability at 500 F. that the neopentyl polyol esters lack, and which are uniquely adapted as lubricants for jet engine systems requiring ability to operate from a cold start up to running temperatures of about 500 F.
The polyphenyl ethers employed in the compositions of this invention have from 3 to 7 benzene rings and from 1 to 6 oxygen atoms, with the stated oxygen atoms joining the benzene rings in chains as ether linkages. One or more of the benzene rings in these polyphenyl ethers may be hydrocarbyl substituted. The hydrocarbyl substituents, for thermal stability, must be free of CH and aliphatic CH, so that preferred aliphatic substituents are lower saturated hydrocarbon radicals (l to 6 carbon atoms) like methyl and tert-butyl, and preferred aromatic substituents are aryl radicals like phenyl, tolyl, t-butylphenyl and a-cumyl. In the latter case, the benzene ring supplied in the hydrocarbyl substituent contributes to the total number of benzene rings in the molecule. Polywith wide liquid ranges.
phenyl ethers consisting exclusively of chains of from 3 to 7 benzene rings with at least one oxygen atom joining the stated benzene rings in the chains as an ether linkage have particularly desirable thermal stability.
Exemplary of the polyphenyl ethers containing aliphatic carbon which are suitable for high temperature base fluids are 3-ring polyphenyl ethers like 1-(p-methylphenoxy)-4- phenoxybenzene and 2,4-diphenoxy-l-methylbenzene, 4- ring polyphenyl ethers like bis [p-(p-methylphenoxy)phenyl] ether and bis[p-(p-tert-butylphenoxy)phenyl] ether, and so forth.
Polyphenyl ethers consisting exclusively of benzene rings and including ether oxygen atoms linking said rings are exemplified by the triphenoxy benzenes and aryl-substituted polyphenyl ethers such as biphenylyl phenoxyphenyl ether, biphenylyloxyphenyl phenoxyphenyl ether, biphenylyl ether, dibiphenylyloxybenzene, bis(biphenylyloxyphenyl) ether, and the like.
A preferred class of the polyphenyl ethers are those consisting of benzene rings joined in a chain by oxygen atoms as ether linkages between each ring, of the formula C H O(C H O) -C H where n is an integer of from 1 to 5.
Examples of the polyphenyl ethers contemplated in this class are the bis(phenoxyphenyl) ethers (4 benzene rings joined in a chain by 3 oxygen atoms), illustrative of which is bis(m-p-henoxyphenyl) ether. The bis-phenoxyphenoxy) benzenes are particularly valuable in the present connection. Illustrative of these are m-bis(m-phenoxyphenoxy benzene, m-bis (p-phenoxyphenoxy benzene, obis(o-phenoxyphenoxy)benzene, and so forth. Further, the polyphenyl ethers contemplated herein include the bis- (phenoxyphenoxyphenyl) ethers such as bis[m-(m-phenoxyphenoxy) phenyl] ether, bis] p- (p-phenoxyphenoxy) phenyl] ether, and m-(m-phenoxyphenoxy)phenyl m-(ophenoxyphenoxy)phenyl ether, and the bis(phenoxyphenoxyphenoxy)benzenes such as m-bis-[m-(m-phenoxyphenoxy)phenoxy]benzene, p-bis[p (m phenoxyphenoxy)- phenoxy] benzene and m-bis[m-(p-phenoxyphenoxy)phenoxy]benzene.
The preferred polyphenyl ethers are those having all their ether linkages in the meta-positions since the allmeta-linked ethers are particularly advantageous because of their Wide liquid range and high thermal stability. However, mixtures of the polyphenyl ethers, either isomeric mixtures or mixtures of homologous ethers, can also advantageously be used in some applications, especially Where particular properties such as lower solidification points are required. Mixtures of polyphenyl ethers in which the non-terminal phenylene rings are linked through oxygen atoms in the meta and para positions have been found to be particularly suitable to provide compositions Of the mixtures having only meta and para linkages, a preferred polyphenyl ether mixture of this invention is the mixture of bis(phenoxyphenoxy) benzenes wherein the non-terminal phenylene rings are linked through oxygen atoms in the meta and para position, and composed by weight of about 65% m-bis- (m-phenoxyphenoxy)benzene, 30% m-[(m-phenoxyphenoxy) (p-phenoxyphenoxy)]benzene and 5% m-bis(p-phenoxyphenoxy)benzene. Such a mixture solidifies at below room temperature (that is, below about 70 F.) whereas the three components solidify individually at temperatures above normal room temperatures.
The aforesaid polyphenyl ethers can be obtained by known procedures such as, for example, the Ullmann ether synthesis, which broadly relates to ether-forming reactions wherein alkali metal phenoxides such as sodium and potas sium phenoxide are reacted with aromatic halides such as bromobenzene in the presence of a copper catalyst such as metallic copper, copper hydroxides, or copper salts.
The high temperature, oxygenated carbonaceous base fluids employed in the compositions of this invention will also comprise a synthetic ester base fluid. These are fluids of lubricating viscosity and thermally stable to at least ture viscosity properties, which flow readily at tempera tures as low as 30 F., are provided by the diester of di-' Ester lubricants of the dibasic acid ester type are illustrated by diesters of long chain dicarboxylic acidsbasic acids,
like azelaic acid with long-chain branched primary alcohols of the C to C range. The synthetic ester lubricants also frequently include the esters of long chain monobasic acids such as pelargonic acid with glycols such as polyethylene glycols. Complex esters are also formed by linking dibasic acid half esters through a glycol such as dipropylene glycol, a polyethylene glycol of 200 molecular weight, and so forth. Permutation and combination of these methods of forming polyester type lubricant fluids have been reported to be valuable and also, it is common practice to achieve desired properties in the ultimate base fluid by blending different polyester products. Simple esters providing suitable fluids can be exemplified, for example, by bis(Z-methylbutyl) sebacate, bis(1-methyl-4- ethyloctyl) sebacate, bis(2-ethylhexyl) sebacate, dipropylene glycol dipelargonate, the diesters of acids such as sebacic, azelaic and adipic acid with complex C -C primary branched chain alcohols such as those produced by the 0x0 process, polyethylene glycol 200 bis(Z-ethylheXyl sebacate), diisoamyl adipate, 1,6-hexamethylene glycol di(Z-ethylhexanoate), bis(dimethylamyl) azelate and s0 forth.
Ester fluids with particularly good high temperature"- oxidation resistance are provided by neopentyl polyol: esters. The alcohols from which these esters are derived have the carbon structure of neopentane, with a central! carbon atom surrounded by 4 substituent carbon atoms.- Included in the neopentyl polyols are neopentyl glycol,- trimethylolethane, trimethylolpropane and pentaerythritol. Generally, the base fluids comprising neopentyl polyol esters are the esters with monocarboxylic acids. Such esters are generally more oxidatively and thermally stable than the dibasic acid esters. The useful esters of the neopentyl polyols include, for example, the esters of trimethylol propane, neopentyl glycol and pentaerythritol with normal, branched chain and mixed acids having chain lengths varying from C to C Thus, an illustrative series of esters are trimethylolpropane tri-n-pelargonate, trimethylolpropane tricaprate, trimethylolpropane tricaprylate, the trimethylolpropane triester of mixed octanoates, and the like.
For further description of still other ester fluids adapted for use as lubricant base stocks and useful in the provision of the blends of this invention, reference may be made, for example, to the discussion in Gunderson et al., Synthetic Lubricants (Reinhold, 1962).
The polyphenyl ether blends of the present invention will consist of a blend of at least one polyphenyl ether and at least one ester lubricant base fluid, with the polyphenyl ether component providing from about 25 to weight percent of the total. These blends will have a: pour point at least as low as about 0 F.; desirably, they will have a pour point well below 0 F., and a viscosity of below about 25,000 oentistokes at 0 F.
Illustrative of the fluid blends of this invention are, for example, blends of polyphenyl ethers with diesters, Preferred compositions of this nature include blends of bis(phenoxyphenoxy)benzenes with alkanedicarboxylic acid diesters of alkanols of the formula wherein each of R R and R are saturated aliphatic hydrocarbon of from 4 to 12 C atoms. Thus, for example, such blends are illustrated by blends in which 25 to 75 weight percent of the total is a bis(phenoxyphenoxy)benzene and the remainder is a dialkyl alkanea dicarboxylate such as bis(Z-ethylhexyl) sebacate, bis(2- ethylhexyl) azelate, bis(l-methylcyclohexyl) sebacate, di-C -oxo azelate and di-C -oxo azelate (where the x0 alcohols are mixtures of branched chain alcohols made by the 0x0 process, C oxo alcohol consisting chiefly of a mixture of 3,4-, 3,5-, and 4,5-dimethyl-l-hexanol, for example). Other blends including diesters can be provided, for example, by combining one or more bis(phenoxyphenoxy) benzenes with a fluoroalkyl diester such as 1,1-H-perfluoroheptyl sebacate, with a polyalkylene glycol ester such as dipropylene glycol dipelargonate, and so forth. Still other useful blends may be prepared by combining polyphenyl ethers such as trisphenoxybenzenes, bis(phenoxyphenyl) ethers, diphenoxybenzenes and the like with ethers such as bis(l-ethylpropyl) adipate, bis(1,3-dimethylbutyl) sebacate, di(2-ethylhexyl) sebacate and the like, or with other combinations of the polyphenyl ethers and diester lubricant base stocks such as those mentioned above.
Further illustrative of the fluid blends of base stocks provided by this invention is the especially preferred class of blends of polyphenyl ethers with neopentyl polyesters. Exemplary of this class are blends of bis(phenoxyphenyl) ethers and of bis(phenoxyphenoxy)benzenes, preferably including the ethers with meta-oriented substituents, with trimethylolpropane esters such as the trin-heptanoate and trineoheptanoate and with pentaeryth ritol esters such as the tetracaprate and tetracaproate esters, and so forth. Still other illustrative blends are proivded by combinations of polyphenyl ethers such as 1 (p-u-cumylphenoxy) 4 phenoxybenzene, mixed bis- (phenoxyphenoxy) benzenes, and so forth, with neopentyl glycol n-heptanoate, pentaeryt-hritol tetraester with mixed nonanoic acids and the like, as well as by other combinations of the polyphenyl ethers with neopentyl polyol esters as discussed above. Also, it is to be appreciated that mixtures of different polyphenyl ethers, diesters and neopentyl polyol esters are in the scope of the blend compositions of this invention.
Formulated compositions wherein an antioxidant additive is combined with the base stock blends of this invention form an especially preferred embodiment of the presently provided compositions. Such compositions are provided, for example, by combining an adjuvant amount of an (alkanedionato) cobalt coordination compound with polyphenyl ether/synthetic ester base fluid blend of the above-discussed nature.
The useful cobalt coordination compounds include the cobaltous and cobaltic 1,3-propanedionates (alkanedionates with beta-positioned oxo groups) wherein substituents of the propanedione carbon chain are hydrocarbon free of aliphatic (olefinic and acetylenic) unsaturation, and the dione may contain from 5 to 15 carbon atoms. Thus for example, illustrative cobalt compounds of the stated nature are bis(2,4-pentanedionato) cobalt, tris(2,4-pentanedionato) cobalt, tris(2-ethyl-lphenyl 1,3 hexanedionato) cobalt, tris(2,4 hexanedionato) cobalt, bis(2,4-hexanedionato) cobalt, tris(5,5- dimethyl-2,4-hexanedionato) cobalt, tris(5-methyl-2,4- hexanedionato) cobalt, tris(3-benzyl-2,4-pentanedionato) cobalt, bis(2-ethyl-1-phenyl-1,3-butanedionato) cobalt, tris(2-methyl-1-phenyl-1,3-butanedionato) cobalt, tris(1- naphthyl-l,3-butanedionato) cobalt, tris(1 phenyl 1,3- butanedionato) cobalt, tris(l,3-diphenyl 1,3 propanedionato) cobalt, and the like.
The antioxidant additive employed in the formulated lubricants of this invention may consist of the cobalt alkanedionate alone or in combination with further oxidation-suppressing additives. It has been found that particularly effective suppression of the oxidative degradation of the present base stock blends is produced by combinations of aromatic amines with the cobalt alkanedionate compounds.
By an aromatic amine is meant an amine including a benzene ring. For the present purposes, useful amines contain at least two benzene nuclei, which may be either phenyl radicals or part of a fused ring system such as naphthyl. Presently useful amines include arylarnines and arylidene amines wherein the benzene nuclei are attached to the amine nitrogen atoms either directly by a ring carbon atom or through a single aliphatic carbon atom. The aromatic amines contemplated herein are free of aliphatic (olefinic and acetylenic) unsaturation, contain from 12 to 36 carbon atoms, and consist of hydrocarbon radicals and amino nitrogen atoms, which may or may not have oxy (oxygen joined to atoms selected from C and H) radicals as substituents. Generally the presently contemplated amines will include from 1 to 4 N and from 0 to 30 atoms.
Illustrative of presently useful aromatic amines are aryl amines such as naphthylamine (a or B), naphthylenediarnine (1,2-, 1,5-, 1,8-), N-methyl-fl-naphthylamine, benzidine, 2,4-diaminobiphenyl, Z-aminobiphenyl, 4-aminobiphenyl, diphenylamine, 4-aminodiphenylamine, N-phenylphenylenediamine, N-ethyl-ot-naphthylamine, 2,4-diaminodiphenylamine, l,2-diphenylethylenediarnine, N-benzylaniline, methylenedianiline, l-aminoanthracene, l-aminophenanthrene, di-p-tolylamine, 4-dimethylaminodiphenylamine, N,N-diphenylethylenediamine, o-ditoluidine (33'- diamino 4,4-dimethylbiphenyl), N-phenyl-u-naphthylamine, N phenyl-fl-naphthylamine, N-cycloheXyl-u-naphthylamine (or 18), N-p-tolyl-fi-naphthylamine, triphenylamine, N,N'-diphenyl p phenylenediamine, di-a-naphthylamine, di-fi-naphthylamine, dibiphenylamine, N,N'-diphenylbenzidine, p-aminophenyltriphenylmethane, N,N- dinaphthylmethylenediamine, N,N'-dinaphthyl-p-phenylenediamine, N-[ l-aminocyclohexyl)methyl] -N-phenylp-phenylenediamine, and so forth.
Exemplary of presently useful arylidene amines are N,N '-dibenzylidene-p-phenylenediamine,
N,N-bis(2,3-dimethylbenzylidene -p-phenylenediamine,
N,N-bis (Z-hydroxybenzylidene -p -phenylene diamine,
N,N-bis Z-ethoxybenzylidene -p-phenylenediamine,
N,N '-bis 2-hydroxyb enzylidene ethylenediamine,
N,N'-bis (Z-hydroxybenzylidene) -1,2-propylenediamine,
N,N -bis (Z-hydroxybenzylidene -1 ,3-propylene diamine,
N,N-bis (3-ethoxy-4-hydroxyb enzylidene) -1,2 propylenediamine,
N,N '-bis (2-hydroXy-4-methylbenzylidene -p-phenylenediamine,
N-3-methylbenzylidene-3-octylaniline,
N-Z-hydroxybenzylidene-4-hexadecyl aniline,
N,N'-bis 3 ,4-methylenedioxybenzylidene -p-phenylenediamine,
N,N -bis (2,3 -dimethoxybenzylidene) -p-phenylenediamine,
N,N '-bis 2-methoxybenzylidene -p-phenylenediamine,
N,N -bis Z-hydroxybenzylidene -o-phenylenediamine,
N,N'-bis 3-methoxy-4-hydroxyb enzylidene -p-phenylenediamine,
N,N'-bis 3-ethoxy-4-hydroxybenzylidene -p-phenylenediamine,
N- 3-ethoxy-4-l1ydroxybenzylidene -4-dodecylaniline,
N,N-bis 4-phenoxybenzylidene -paphenylenediamine,
Ndi dib enzylidene-l ,2-diphenylethylenediamine, and the li e.
The antioxidant compounds are combined with the base fluid to the extent of, generally, between about 0.01% and 10%, individually or jointly, by weight of the fluid. Particular effective amounts depend on the nature of the individual additive and of the base fluid.
It will be appreciated that the present compositions may additionally include any of a wide variety of further additives. For example, the base fluids may be combined with lubricity improvers effective to increase load-carrying ability, decrease wear, or both, with viscosity index improvers such as poly-methacrylate alkyl esters, with detersives and dispersants, and so forth.
The invention is illustrated but not limited by the following examples, in which the tests employed to determine the reported adjuvant effects of the additive compounds when employed with the polyphenyl ether lubricant base fluid are conducted as follows:
For determination of the antioxidant effect of the present additive compounds, air is bubbled through heated samples of the base fluids and base fluids plus additives. The percent change in (100 F.) viscosity from before to after oxidation is an index of anti-oxidant activity. The conditions employed are temperatures of 500 and a flow rate of 1 liter of air per hour. Samples are run in the presence and absence of metal wires (silver, copper, aluminum, stainless steel) as a check on the effect of such metals on the oxidation rate.
Example I This example illustrates theblends of this invention, and viscosity properties of the blends.
The polyphenyl ether base stock referred to in the following discussion is a bis(phenoxyphenoxy)benzene mixture of the composition 6 m-bis (m-phenoxyphenoxy) benzene 30% m-[ (m-phenoxyphenoxy) (p-phenoxyphenoxy) ]benzene 5 m-bis (p-phenoxyphenoxy benzene.
This fluid is liquid at room temperature, has a viscosity of about 350 centistokes (05.) at 100 F., and has a pour point (viscosity above 500,000 cs.) of 40 F.
Measurements of viscosity of blends of this ether base stock with bis(2-ethylhexyl) sebacate give the following results:
Viscosity, cs. Percent ester Low temp., F. 100 F None 350 35 14,000/0 53 60 13,000l 30 26 100-- 838/- 30 13 Example 2 This example further illustrates the blends of this invention, exemplifying blends including a neopentyl polyol ester.
The mixture of bis(phenoxyphenoxy)benzenes described in the above example is combined with pentaerythritol tetracaprate (identified herein as PE-T CA), pentaerythritol tetracaiproate (identified herein as PE- TCO), trimethylolpropane trienanthate (identified below as C-TMP) and with another, similar trimethylol triester with mixed alkanecarboxylic acids of about 0; chain length (identified herein below as HN-TMP), to provide base stock blends.
The viscosities of these blends are measured, and the blends are subjected to the above-described oxidation test, conducted by exposing the base stocks to an air flow rate of 1 liter per hour for 24 hours at 500 F. in the presence of metal (Al, Cu, Ag, and Fe) wires.
Results are tabulated in the following table:
Percent change viscosity in oxidation test Example 3 This example illustrates still another embodiment of the base stock blends of this invention.
Blends are prepared by combining bis(m-phenoxyphenyl) ether with the trimethylolpropane trienanthate identified in Example 2 as C-TMP. The composition consisting of ether and 20% ester has a 0 F. viscosity of 22,000 cs., and a F. viscosity of 38 cs.; in the proportion of 70% ether and 30% ester, the base stock blend has a 0 F. viscosity of 6800 cs. and a 100 F. viscosity of 32 cs.
Example 4 This example illustrates still other blend compositions of this invention, produced by combining three dilferent base stocks.
Blends having a 100 F. viscosity of 39 cs. are prepared by combining pentaerythritol tetracaprate, the trimethylolpropane trienanthate ester identified above as the C-TMP ester, and the mixture of bis(phenoxyphenoxy) benzenes described in Example 1, in the following weight proportions:
Employing the oxidation conditions stated in Example 3, it is found that these blends are approximately doubled in viscosity at the end of the test.
Example 5 100 F. viscosity, es. Pentaue- Evap., Ester, percent dionato 00 percent compound Before After Percent test test change C-TMP, 45 tris-- 47 53 13 5. 0 C-TMP, 45 bis-- 50 65 30 1.0 HN-TMP, 45 bis- 48 61 27 7. 6
In another series of runs, made with compositions including base stock blends prepared and identified as described in Example 3, and 1 g./'100 g. base stock of freshly prepared cobalt 2,4-pentanedionate, result-s obtained are as follows:
100 F. viscosity, cs. Pentane- Evap. Ester, percent dionato Co percent compound Before After Percent test test change C-TMP, 45 tris- 52 56 8 3.0 PE-TCA, 70 tris- 56 61 11 2.0
Under the same conditions, the blend containing 45% C-IMP ester combined with 1% of 5-phenyl-l0,10-diphenylphenazasilane has an initial viscosity of 50 es, and an after-test viscosity of 76 cs., which is an increase of 52% in 24 hours, -with an evaporation loss of 5.0%. The TMP ester blends combined with the 1,3-pentanedionato sodium, chromium, titanium and zinc chelate compounds form heavy deposits in 24 hours, amounting to as much as 90% of the weight of the sample.
Example 6 Co,percent Aromatic amine, percent; Change, percent 2 bis-, 0.27- N-[(l-aminocyclohexyl)methyl]-N- 3 13 phenyl-p-phenylenediamine, 0.5. tris-, 1 diphenylamine, 2. 26 bis-, 1 N,N-bis(2-hydr0xybenzy1idene)- 1,2- 11 propylenediamine, 1. bis-, 0.5 N,N-bis(2-hydroxybenzylidene)- 1,2- 9
propylenediarnine, 0. tris-, 1 N ,N-bis(2-hydroxybenzylidene) 1,2- 15 propylenediamine, 1.
1 bis: bis(2,4-pentanedionato) cobalt.
tris: tris (2,4-pentanedionato) cobalt.
percent: weight percent of weight of base fluid. 2 Percent change in 100 F. Viscosity, cs. 3 Average of multiple determinations.
While the invention has been described with reference to various particular preferred embodiments thereof, it is to be appreciated that modifications and variations can be made without departing from the scope of the invention, which is limited only as described in the appended claims.
What is claimed is:
1. Base stock blends having a pour point below about 0 F., consisting essentially of a mixture of at least one polyphenyl ether having from 3 to 7 benzene rings and from 1 to 6 oxygen atoms, the said oxygen atoms joining the said benzene rings in chains as ether linkages, and at least one synthetic base fluid, selected from the class consisting of diesters of alkanoic acids of from 4 to 14 carbon atoms with alkanols of from 4 to 12 carbon atoms; diesters of alkanoic acids of from 4 to 14 carbon atoms with polyalkylene glycols of molecular weight up to 200 in which the alkylene group has from 2 to 3 carbon atoms;
10 and esters of neopentyl polyols with alkanoic acids of from '6 to 12 carbon atoms, in which the polyphenyl ether constituent provides from 25 to 75 weight-percent of the total.
2. The base stock blends of claim 1 wherein said ester base fluid is a diester.
3. The base stock blends of claim 1 wherein said ester base fluid is a neopentyl polyol ester.
4. The base stock blend of claim 1 wherein said ester base fluid is a sebacate diester.
5. The base stock blend of claim 1 wherein said ester base fluid is a trimethylolpropane ester.
6. The base stock blend of claim 1 wherein said ester base fluid is .a pentaerythritol ester.
7. The base stock blend of claim 1 wherein said polyphenyl ether consists of from 3 to 7 benzene rings joined in a chain by oxygen atoms as ether linkages between each ring.
8. A base stock blend having a pour point below about 0 F., consisting essentially of at least one bis(phenoxyphenoxy)benzene and at least one neopentyl polyol ester with an acid of from 6 to 12 carbon atoms, with the bis- (phenoxyphenoxy)benzene constituent providing from 25 to 75% of the weight of the total.
9. A base stock blend having a pour point below about 0 F, consisting essentially of mixed bis(pbenoxyphenoxy)benzenes and a trimethylolpropane triester with a monocarboxylic alkanoic acid having from five to ten carbon atoms, wherein said mixed bis(phenoxyphenoxy)- benzenes provide from 25 to 75 weight percent of the total.
10. A base stock blend having a pour point below about 0 F., consisting essentially .of mixed bis(phenoxyphenoxy)benzenes and trimethylolpropane tri-enanthate, wherein said bis(pbenoxyphenoxy)benzenes provide from 25 to 75 percent of the weight of the total.
11. A base stock blend having a pour point below about 0 F., consisting essentially of mixed bis(phenoxyphenoxy)benzenes and a pentaerythritol tetraester with a monocarboxylic alkanoic acid of from five to ten carbon atoms, wherein said bis(pbenoxyphenoxy)benzenes pro vide from 25 to 75 percent of the weight of the total.
12. A base stock blend having a pour point below about 0 R, consisting essentially of mixed bis(pbenoxyphenoxy)benzenes and pentaerythritol tetracaproa-te, wherein said bis(phenoxyphenoxy)benzenes provide from 25 to 75 percent of the weight of the total.
13. A base stock blend having a pour point below about 0 F consisting essentially of bis(pbenoxyphenoxy)berrzenes and pentaerythritol tetracaprate, wherein said bis(pbenoxyphenoxy) benzenes provide from 25 to 75 percent of the weight of the total.
References Cited by the Examiner UNITED STATES PATENTS 2,929,786 5/ 1960 Young et al 252-56 2,937,996 5/1960 Pethrick et al 25257 2,957,022 10/ 1960 Cohen 25257 X 2,958,706 I l/1960 Hurwitz et al 25256 X 3,006,852 10/1961 Barnum et al 25252 3,048,608 8/1962 Girard et al 252-52 X 3,080,321 3/1963 Blake et al 25252 X 3,099,682 7/ 1963 Popkin 25257 X OTHER REFERENCES Glasstone, Textook of Physical Chemistry, second edition (April 1946), Lancaster Press Inc., Lancaster, Pa., page 500 pertinent.
DANIEL E. WYMAN, Primary Examiner.

Claims (1)

1. BASE STOCK BLENDS HAVING A POUR POINT BELOW ABOUT 0*F., CONSISTING ESSENTIALLY OF A MIXTURE OF AT LEAST ONE POLYPHENYL ETHER HAVING FROM 3 TO 7 BENZENE RINGS AND FROM 1 TO 6 OXYGEN ATOMS, THE SAID OXYGEN ATOMS JOINING THE SAID BENZENE RINGS IN CHAINS AS ETHER LINKAGES, AND AT LEAST ONE SYNTHETIC BASE FLUID, SELECTED FROM THE CLASS CONSISTING OF DIESTERS OF ALKANOIC ACIDS OF FROM 4 TO 14 CARBON ATOMS WITH ALKANOLS OF FROM 4 TO 12 CARBON ATOMS; DIESTERS OF ALKANOIC ACIDS OF FROM 4 TO 14 CARBON ATOMS WITH POLYALKYLENE GLYCOLS OF MOLECULAR WEIGHT UP TO 200 IN WHICH THE ALKYLENE GROUP HAS FROM 2 TO 3 CARBON ATOMS; AND ESTERS OF NEOPENTYL POLYOLS WITH ALKANOIC ACIDS OF FROM 6 TO 12 CARBON ATOMS, IN WHICH THE POLYPHENYL ETHER CONSTITUENT PROVIDES FROM 25 TO 75 WEIGHT-PERCENT OF THE TOTAL.
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US277021A US3274107A (en) 1963-04-30 1963-04-30 Lubricant composition containing a sulfide
US276992A US3231499A (en) 1963-04-30 1963-04-30 Polyphenyl ether blends
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CH555964A CH450599A (en) 1963-04-30 1964-04-28 Composition with lubricating properties
NL6404793A NL6404793A (en) 1963-04-30 1964-04-29
SE5381/64A SE309817B (en) 1963-04-30 1964-04-29
FR972832A FR1398990A (en) 1963-04-30 1964-04-29 Blends of polyphenyl ethers
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GB1053062A (en)
NL6404793A (en) 1964-11-02
BE647154A (en) 1964-08-17
US3274107A (en) 1966-09-20
US3231497A (en) 1966-01-25
DE1594482A1 (en) 1971-06-09
CH450599A (en) 1968-01-31

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