US3231250A - Carburetor - Google Patents
Carburetor Download PDFInfo
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- US3231250A US3231250A US220405A US22040562A US3231250A US 3231250 A US3231250 A US 3231250A US 220405 A US220405 A US 220405A US 22040562 A US22040562 A US 22040562A US 3231250 A US3231250 A US 3231250A
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- tube
- cover
- stud
- fuel
- bowl
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M17/00—Carburettors having pertinent characteristics not provided for in, or of interest apart from, the apparatus of preceding main groups F02M1/00 - F02M15/00
- F02M17/44—Carburettors characterised by draught direction and not otherwise provided for, e.g. for model aeroplanes
- F02M17/48—Carburettors characterised by draught direction and not otherwise provided for, e.g. for model aeroplanes with up- draught and float draught, e.g. for lawnmower and chain saw motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M17/00—Carburettors having pertinent characteristics not provided for in, or of interest apart from, the apparatus of preceding main groups F02M1/00 - F02M15/00
- F02M17/40—Selection of particular materials for carburettors, e.g. sheet metal, plastic, or translucent materials
Definitions
- This invention relates to carburetors, and more particularly to a carburetor of the type having a horizontal mixture conduit and a fuel bowl below the mixture conduit.
- a carburetor of the class described for small internal combustion engines (such as are used on apparatus such as power lawn mowers and the like) which is of such construction that it may be manufactured at low cost primarily from sheet metal and molded plastic parts, including a sheet metal fuel bowl, a molded plastic bowl cover, and a sheet metal tube which constitutes the mixture conduit of the carburetor; the provision of a carburetor such as described having a construction which, in simple and economical manner, provides a boost venturi in addition to a main venturi; and the provision of a carburetor such as described having a low speed or idle fuel system, in addition to its high speed fuel system, with provision for adjustment of both the high speed and idle systems.
- FIG. 1 is a plan of a carburetor made according to the invention, showing the carburetor attached to the intake manifold of an internal combustion engine;
- FIG. 2 is an enlarged vertical section taken on line 2-2 of FIG. 1 (omitting the intake manifold);
- FIG. 3 is a horizontal section taken on line 3-3 of FIG. 2;
- FIG. 4 is a plan of the bowl cover per se of the carburetor
- FIG. 5 is an enlarged vertical section taken on line 55 of FIG. -1;
- FIG. 6 is a vertical section taken on line 6-6 of FIG. 2;
- a carburetor constructed in accordance with this invention is shown to comprise a fuel receptacle constituted by a bowl 1 and a cover 3 on the bowl.
- a mixture conduit 5 extends horizontally over the cover.
- Bowl 1 is shown as comprising a circuilar cup, and may be a deep-drawn sheet metal cup.
- Cover 3 is shown as a circular molded plastic cover having a circular groove 7 in its bottom adjacent its periphery receiving the rim of the cup-shaped bowl with a ringshaped gasket 9 in the groove between the rim of the bowl and the cover.
- Mixture conduit 5 is constituted by a sheet metal tube, and has a flange or collar 11 secured on one end thereof. This has bolt holes 13 (see FIG.
- an air horn 17 which may contain an air filter (not shown) and which has a cap 19 with a quick detachable bayonet connection 21 to the horn. It will be understood that cap 19 has openings in its end face for admission of air to the horn.
- Cover 3 has an integral upwardly extending formation 23 (FIGS. 3, 4 and 5) on its top. This extends diametrically across the cover, and is formed with a recess 25 of arcuate shape in transverse cross section extending throughout its length. Tube 5 is seated in this recess with a gasket 27 underneath the tube. The length of the tube is somewhat greater than the diameter of the cover and the tube projects at both ends beyond the cover. Cover 3 also has an integral cylindric stud 29 extending upward from its center and in integral stud 31 of pearshape in cross section (see FIG. 4) extending downward generallycentrally of the cover. Stud 29 extends through a hole 33 (FIG.
- extension 37 is in the wall of tube 5 at the bottom of the latter (there being a registering hole 35 in gasket 27), and has a reduced-diameter upper end extension 37 which extends through a hole 39 in the wall of tube 5 at the top.
- stud 29 At the inner (lower) end of extension 37, stud 29 has an annular shoulder 41 on which the top of the tube 5 is seated. Shoulder 41 is suitably curved for this purpose (see FIG. 2).
- a cap nut 43 is threaded on extension 37 to hold the tubein assembly with cover 3 with a sealing washer 45 under the nut.
- Stud 29 has a crosshole 47 extending lengthwise of tube 5 adjacent the bottom of the tube.
- the ends of crosshole 47 are beveled as indicated at 49, and crosshole 47 constitutes what may be termed a primary or boost venturi as will be later explained.
- Stud 31 extends down to the bottom of bowl 3 generally centrally of the bowl, and has a cylindric recess 51 which extends up from its lower end nearly to the top of cover 3, with a reduceddiameter hole 53 in continuation of the recess extending to the crosshole 47.
- Recess 51, toward its lower end, is tapped as indicated at 55.
- Screw 57 Threaded in the lower end of recess 51 is a screw 57 extending through a central hole 59 in the bottom of the bowl 3 and having a head 61 engaging a sealing washer 63 which seals against the bottom of the bowl. This holds the bowl and cover in as sembly.
- Screw 57 is tubular, having a metering orifice 65 at its upper end communicating with a tapped bore 67 which opens at its lower end into an enlarged cylindric recess 69 in the lower end of the screw.
- a needle valve designated in its entirety by reference character 71 is adjustable in screw 57. As shown in FIG.
- needle valve 71 has a stem 73 threaded at its upper end in the tapped bore- 67 of screw 57, extending down through recess 69 and having a knurled head 75 on its lower end, and having a needle tip 77 movable up and down in metering orifice 65.
- An O-ring 79 is retained in an annular groove in the stem for sealing recess 69, and a coil compression spring 81 is provided between the knurled head 75 of the needle valve and the head 61 of screw 57.
- a fuel tube 83 has its upper end pressed in hole 53 and extends down into recess 51 with its lower end somewhat above the upper end of screw 57.
- the portion of recess 51 above the upper end of screw 57 constitutes a fuel well 84 and fuel is adapted to flow into this well from the bowl 3 via a port 85 in stud 31 which communicates with a space around screw 57 provided by an annular peripheral groove 37 in the screw 57, ports 89 in the screw 57 providing for communication from groove 87 to the space Within screw 57 above the stem 73 of the needle valve, and the metering orifice 65, with the rate of flow controllable by the adjustment of the needle valve 71.
- Cover 3 is molded with grooves such as indicated at 91, 93, and 97 in FIG. 4, grooves 91, 93, and 97 extendinggenerally lengthwise and groove 95 extending crosswise of the tube-seating recess 25.
- Groove 91 is a relatively shallow groove extending from near the air horn end of the recess 25 (its upstream end) to the region of stud 29 on one side of the latter.
- a branch groove 3 91a angles off from groove 91 to the central vertical longitudinal plane of recess 25, terminating just upstream from stud 29.
- Air is adapted to bleed into the groove 91 at its upstream end via an air bleed hole 99 in tube 5 (see FIG.
- Air bleeding into groove 91 through hole 99 is adapted to flow through branch groove 91a and through a passage 101 to the fuel well 8 1 (FIG. 2). Passage 101 angles downward from the end of branch groove 91a in the central vertical longitudinal plane of recess to the well 84.
- Fuel tube 83 has holes such as indicated at 103 for bleeding air entering well 84 via passage 101 into the tube 83. These holes 103 are made of such size as appropriately to meter the flow of air into the fuel tube.
- Groove 93 is a relatively shallow groove having its upstream end adjacent the downstream end of groove 91,- and extends lengthwise of recess 25 in line with groove 91 for some distance, then curves inward so that its downstream end 93:: is located in the central vertical longitudinal plane of recess 25. At its upstream end, groove 93 has a relatively deep pocket 105 (FIGS. 4 and 6). A passage 107 interconnects the downstream end of groove 91 and the upstream end of groove 93.
- Groove 95 is a relatively deep groove located immediately adjacent stud 29 on the downstream side thereof and extending crosswise of recess 25. Stud 31 has a vertical idle system passage 199 (FIGS. 2, 4 and 6) extending down from groove 95 (on the downstream side of recess 51). This idle passage 199' extends all the way down to the lower end of stud 31. Fuel is adapted to enter passage 109 adjacent its lower end via a port 111 (seeFIG. 2) providing for communication from annular groove 87 to passage 109. A metering jet 113 is pressed into passage 199 from its lower end, this jet being located just above port 111. An economizer passage 115 connects grooves 95 and 93, extending between one end of groove 95 to the pocket 195.
- the wall of tube 5 has a stepped idle port 117 (see FIG. 2) in the bottom registering via a hole 119 in gasket 27 with the downstream end 93a of groove 93.
- Flow through this idle port is regulated by an idle adjusting screw 121 threaded in a tapped hole 123 in the wall of tube 5 at the top aligned with port 117.
- Screw 121 extends vertically downward through tube 5 and has a conical tip 125 at its lower end adjustably movable, up and down, in port 117 by the turning of screw 121 to vary the effective area of the port 117.
- Screw 121 has a notched head 127 at its upper end to receive a turning tool.
- a coil compression spring 129 is provided between head 127 and theutop of tube 5.
- Groove 97 extends on the side of recess 25 opposite grooves 91 and 93 and alongside the stud 29. Air is adapted to bleed into groove 97 at its upstream end via an air bleed hole 131 in the Wall of tube 5 (see FIG. 3) and a registering hole in gasket 27, the remainder of the groove being covered by the gasket. Air bleeding into groove 97 through hole 131 is adapted to flow through a passage 133 (FIGS. 4 and 6) into groove 95, this passage 133 extending from the downstream end of groove 131 laterally to the respective end of groove 95.
- a throttle shaft 135 extends vertically downward in tube 5 downstream from stud 29, being journaled in holes 137 and 139 in the wall of the tube at top and bottom.
- a throttle valve 141 Fastened to shaft 135 in tube 5 is a throttle valve 141 constituted by an elliptical sheet metal disk.
- Shaft 135 is located between stud 29 and idle adjusting screw 121, and the throttle valve 141 is rotatable with the shaft between a closed idle or low speed position shown in dotted lines in FIG. 3 and the full-open position shown in solid lines in FIG. 3, the latter being determined by engagement of the throttle valve with the idle adjusting screw 121.
- Shaft 135 has an arm 142 on its upper end for connection thereto of a throttle-operating linkage.
- the wall of tube 5 has an idle air bleed hole 143 iru register with the upstream end of the groove 93 and at corresponding hole in gasket 27 for bleeding air into-2' groove 93 from upstream of the throttle valve 141 when: the latter is in the closed idle or low speed position.
- The* wall of tube 5 also has a hole 14-5 constituting an acceleration port in register with groove 93 via a corresponding. hole in gasket 27, this port 145 being located so as to be blocked by the rim of throttle valve 141 when the latter is in closed position.
- a choke shaft 147 extends vertically downward in tube 5 upstream from stud 29, being journaled in holes 149 and 151 in the wall of the tube at top and bottom.
- a choke valve 153 Fastened to shaft 14-7 in the tube is a choke valve 153 constituted by an elliptical sheet metal disk.
- the choke valve is biased toward open position (see FIG. 3) by a torsion spring 155 positioned around nut 43, having one end 157 inserted in a hole 159 in the tube 5, and its other end 161 engaging a bent operating arm 163 at the upper end of shaft 147.
- Bleed hole 99 is located to her upstream from the choke when the choke valve is closeed;
- the choke valve swings closed in counterclockwise direc tion as viewed in FIG. 3 toa position indicated by the.- dotted structure 153.
- a nipple 165 communicates downward through a port 167' (see FIG. 5) to the upper end of a downwardly opening: cylindric recess 169 in the cover.
- a needle valve 171 has a stern 173 of cruciform cross section vertically slidable in recess 169. Valve 171 is adapted for engagement on upward movement with the valve seat 175 provided at the upper end of the recess.
- Valve 171 has a button 177 at its lower end engaging an arm 179 on a float lever 181 pivoted for swinging movement on a horizontal axis underneath the cover 3 and carrying an annular float 183 surrounding stud 31.
- Lever 181 is formed of sheet metal with two side ears 185 each having outwardly extending bosses 187 snapped into corresponding recesses in a pair of lugs 189 extending down from the cover for holding the lever and float in pivoted assembly with the cover.
- Cover 3 is provided with a vent passage 191 for venting to the atmosphere fuel vapors in the bowl 1. Fuel may be fed from tank 168 to the fitting 165 by means of gravity or by a fuel pump.
- This air tends to vaporize the fuel to form an air and fuel mixture or emulsion and also directs this emulsion through the economizer passage 115, which being of a predetermined cross section meters this air and fuel mixture.
- Additional low speed air is bled into the low speed system from upstream of the closed throttle through port 99 and passages 91 and 107. This air strikes the air and fuel mixture coming through the economizer passage 115 to lean the mixture and this keeps the fuel vaporized. This air also accelerates the fuel and air mixture down passage 93 and out the idle port 117.
- the screw 12 1 is adjusted to control the amount of fuel and air mixture required for proper low speed operation.
- the air bleed port 143 may be used to further lean out the fuel and air mixture in passage 93, if desired.
- the throttle valve uncovers port 145. Air sweeping around the edge of the throttle valve is at low pressure and additional accelerating fuel and air mixture is sucked through port 145 to speed up the engine until air flow through the venturi passage 47 can raise fuel into the mixture passage '5.
- the potional port 143 also is swept by the throttle 141 as it is opened to provide an additional flow of accelcrating fuel and air from passage 93.
- the bowl 1, cover 3 and tube 5 are the main parts of the carburetor.
- Bowl 1 and tube 5 can be made of sheet metal and cover 3 of molded plastic. Thus, these are all low-cost parts. Assembly of these parts is relatively simple, involving attaching bowl 1 to cover 3 by threading screw 57 through hole 59 in the bottom of the bowl and attaching tube 5 to stud 2.9 by threading cap nut 43 on the extension 37 of stud 29.
- a carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover on top of the cover, an upper stud formed integrally with the cover extending upward from the cover through holes in the tube wall at top and bottom, means on the upper end of said upper stud holding the tube in assembly with the cover, said upper stud providing a portion of restricted cross sectional area in the tube constituting a main venturi, said upper stud having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, a lower stud extending down from the cover generally in line with the upper stud to the bottom of the bowl, said lower stud having a recess extending up from its lower end, screw means threaded in the lower end of said recess in said lower stud through a hole in the bottom of the bowl and holding the bowl and cover in assembly, the portion of said recess in said lower stud above said screw means constituting a fuel well, a fuel tube extending down from said boost venturi into
- a carburetor as set forth in claim 2 having an idle adjusting screw extending across the tube in line with said idle port, said screw being threaded in a hole in the top of the tube and having its lower end assoicated with the idle port.
- a carburetor comprising a fuel bowl, a. cover on the bowl, a tube constituting a mixture conduit extending across the cover, a first stud formed integrally with the cover extending downwardly into the bowl and having an axial recess therein extending the length of the stud to provide a fuel well in communication with the bowl, a second stud formed integrally with the cover extending upwardly from the cover across the tube through aligned holes in the tube wall to provide a portion of restricted cross-sectional area in the tube and having an opening therethrough extending lengthwise in relation to the tube to provide a boost venturi, means associated with the upper end of said second stud for holding the mixture conduit in assembly with the cover, a fuel tube extending from the boost venturi into the fuel well for delivery of fuel to said boost venturi, a tubular screw threaded in the lower end of said recess through a hole in the bottom of the bowl for holding the cover and bowl in assembly and having a metering orifice at its upper end, said fuel well being constituted
- a carburetor as set forth in claim 5 having an idle system including an idle passage in said first stud extending down to the lower end of said first stud, the lower end of said idle passage being in communication with the bowl.
- a carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover on top of the cover, an upper stud formed integrally with the cover extending upward from the cover through holes in the tube wall at top and bottom, means on the upper end of said upper stud holding the tube in assembly with the cover, said upper stud providing a portion of restricted cross sectional area in the tube constituting a main venturi, said upper stud having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, a lower stud extending down from the cover generally in line with the upper stud to the bottom of the bowl, said lower stud having a recess extending up from the lower end, screw means threaded in the lower end of said recess in said lower stud through a hole in the bottom of the bowl and holding the bowl and cover in assembly, the portion of said recess in said lower stud above said screw means constituting a fuel well, a fuel tube extending down from said boost venturi into
- a carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover, a stud having an upper portion extending upwardly from the cover across the tube through holes in the tube, means associated with the upper end of the stud for holding the tube on the cover, said stud providing a portion of restricted cross sectional area in the tube constituting a main venturi and having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, a choke in said tube upstream from said stud, a throttle in said tube downstream from said stud, said stud having a lower portion extending downwardly into the bowl with an axial recess therein forming a fuel well in communication with the bowl, a fuel tube extending from said boost venturi into said fuel well, an idle passage extending from said bowl to an idle port downstream of said throttle and including idle passage grooving in the top of the cover, an air bleed hole in the tube wall and an air passage including grooving in the top of the cover
- a carburetor as set forth in claim 8 wherein an air bleed hole and an air passage are provided for bleeding air from a point upstream of said upper stud portion and downstream from the choke into the idle passage groov- 8 ing and including grooving in the top of the cover, and an acceleration port in the tube wall is provided for communication from said idle passage grooving to the interior of the tube when the throttle is open and blocked by the throttle when at idle.
- a carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover, a first stud formed integrally with the cover extending down into the bowl, means associated with the lower end of said first stud for holding the cover and bowl in assembly, a second stud formed integrally with the cover extending upward from the cover across the tube through holes in the tube wall and having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, means associated with the upper end of said second stud for holding the tube in assembly with the cover, said second stud providing a portion of restricted cros--sectional area in the tube, said first stud having an axial passage for delivery of fuel from the bowl to said boost venturi, the said axial passage in said first stud also providing a fuel well in communication with the bowl, and wherein there is provided a fuel tube extending down from said boost venturi into said fuel well.
- a carburetor as set forth in claim 10 having an idle system including an idle passage in said first stud.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of The Air-Fuel Ratio Of Carburetors (AREA)
Description
Jan. 25, 1966 R, E. KALERT, JR 3,231,250
CARBURETOR Filed Aug. 30, 1962 5 Sheets-Sheet l INVENTOR. RALPH E. KALERT JR.
AGENT Jan. 25, 1966 KALERT, JR 3,231,250
CARBURETOR Filed Aug. 50, 1962 5 Sheets-Sheet .2
JNVENTOR. RALPH E. KALE TJR.
CARBURETOR Filed Aug. 30, 1962 FIG.5.
RALPH E. KALERT 'JR.
United States Patent C 3,231,250 CARBURETQR Ralph E. Kalert, In, Granite City, Ill., assignor to ACE Industries Incorporated, New York, N.Y., a corporation of New Jersey Filed Aug. 30, 1962, Ser. No. 220,405 11 Claims. (Cl. 261-41) This invention relates to carburetors, and more particularly to a carburetor of the type having a horizontal mixture conduit and a fuel bowl below the mixture conduit.
Among the several objects of the invention may be noted the provision of a carburetor of the class described for small internal combustion engines (such as are used on apparatus such as power lawn mowers and the like) which is of such construction that it may be manufactured at low cost primarily from sheet metal and molded plastic parts, including a sheet metal fuel bowl, a molded plastic bowl cover, and a sheet metal tube which constitutes the mixture conduit of the carburetor; the provision of a carburetor such as described having a construction which, in simple and economical manner, provides a boost venturi in addition to a main venturi; and the provision of a carburetor such as described having a low speed or idle fuel system, in addition to its high speed fuel system, with provision for adjustment of both the high speed and idle systems. Other objects and features will be in part apparent and in part pointed out hereinafter.
The invention accordingly comprises the constructions hereinafter described, the scope of the invention being indicated in the following claims.
In the accompanying drawings, in which one of various possible embodiments of the invention is illustrated,
FIG. 1 is a plan of a carburetor made according to the invention, showing the carburetor attached to the intake manifold of an internal combustion engine;
FIG. 2 is an enlarged vertical section taken on line 2-2 of FIG. 1 (omitting the intake manifold);
FIG. 3 is a horizontal section taken on line 3-3 of FIG. 2;
FIG. 4 is a plan of the bowl cover per se of the carburetor;
FIG. 5 is an enlarged vertical section taken on line 55 of FIG. -1; and
FIG. 6 is a vertical section taken on line 6-6 of FIG. 2;
Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.
Referring to the drawings, a carburetor constructed in accordance with this invention is shown to comprise a fuel receptacle constituted by a bowl 1 and a cover 3 on the bowl. A mixture conduit 5 extends horizontally over the cover. Bowl 1 is shown as comprising a circuilar cup, and may be a deep-drawn sheet metal cup. Cover 3 is shown as a circular molded plastic cover having a circular groove 7 in its bottom adjacent its periphery receiving the rim of the cup-shaped bowl with a ringshaped gasket 9 in the groove between the rim of the bowl and the cover. Mixture conduit 5 is constituted by a sheet metal tube, and has a flange or collar 11 secured on one end thereof. This has bolt holes 13 (see FIG. 3) for reception of bolts 15 (see FIG. 1) to attach the carburetor to the intake manifold M of an internal combustion engine. At the other end of the tube is an air horn 17 which may contain an air filter (not shown) and which has a cap 19 with a quick detachable bayonet connection 21 to the horn. It will be understood that cap 19 has openings in its end face for admission of air to the horn.
ice
A fuel tube 83 has its upper end pressed in hole 53 and extends down into recess 51 with its lower end somewhat above the upper end of screw 57. The portion of recess 51 above the upper end of screw 57 constitutes a fuel well 84 and fuel is adapted to flow into this well from the bowl 3 via a port 85 in stud 31 which communicates with a space around screw 57 provided by an annular peripheral groove 37 in the screw 57, ports 89 in the screw 57 providing for communication from groove 87 to the space Within screw 57 above the stem 73 of the needle valve, and the metering orifice 65, with the rate of flow controllable by the adjustment of the needle valve 71.
Groove 93 is a relatively shallow groove having its upstream end adjacent the downstream end of groove 91,- and extends lengthwise of recess 25 in line with groove 91 for some distance, then curves inward so that its downstream end 93:: is located in the central vertical longitudinal plane of recess 25. At its upstream end, groove 93 has a relatively deep pocket 105 (FIGS. 4 and 6). A passage 107 interconnects the downstream end of groove 91 and the upstream end of groove 93.
The wall of tube 5 has a stepped idle port 117 (see FIG. 2) in the bottom registering via a hole 119 in gasket 27 with the downstream end 93a of groove 93. Flow through this idle port is regulated by an idle adjusting screw 121 threaded in a tapped hole 123 in the wall of tube 5 at the top aligned with port 117. Screw 121 extends vertically downward through tube 5 and has a conical tip 125 at its lower end adjustably movable, up and down, in port 117 by the turning of screw 121 to vary the effective area of the port 117. Screw 121 has a notched head 127 at its upper end to receive a turning tool. A coil compression spring 129 is provided between head 127 and theutop of tube 5.
A throttle shaft 135 extends vertically downward in tube 5 downstream from stud 29, being journaled in holes 137 and 139 in the wall of the tube at top and bottom. Fastened to shaft 135 in tube 5 is a throttle valve 141 constituted by an elliptical sheet metal disk. Shaft 135 is located between stud 29 and idle adjusting screw 121, and the throttle valve 141 is rotatable with the shaft between a closed idle or low speed position shown in dotted lines in FIG. 3 and the full-open position shown in solid lines in FIG. 3, the latter being determined by engagement of the throttle valve with the idle adjusting screw 121. Shaft 135 has an arm 142 on its upper end for connection thereto of a throttle-operating linkage.
The wall of tube 5 has an idle air bleed hole 143 iru register with the upstream end of the groove 93 and at corresponding hole in gasket 27 for bleeding air into-2' groove 93 from upstream of the throttle valve 141 when: the latter is in the closed idle or low speed position. The* wall of tube 5 also has a hole 14-5 constituting an acceleration port in register with groove 93 via a corresponding. hole in gasket 27, this port 145 being located so as to be blocked by the rim of throttle valve 141 when the latter is in closed position.
A choke shaft 147 (FIG. 2) extends vertically downward in tube 5 upstream from stud 29, being journaled in holes 149 and 151 in the wall of the tube at top and bottom. Fastened to shaft 14-7 in the tube is a choke valve 153 constituted by an elliptical sheet metal disk. The choke valve is biased toward open position (see FIG. 3) by a torsion spring 155 positioned around nut 43, having one end 157 inserted in a hole 159 in the tube 5, and its other end 161 engaging a bent operating arm 163 at the upper end of shaft 147. Bleed hole 99 is located to her upstream from the choke when the choke valve is closeed; The choke valve swings closed in counterclockwise direc tion as viewed in FIG. 3 toa position indicated by the.- dotted structure 153.
With regard to the operation of the carburetor, it will be apparent that a predetermined level of fuel, well above the level of port 85, is maintained in the bowl 1 by means of the float-controlled needle valve 171. During high-speed operation with the throttle 141 open there is a maximum flow of air through tube 5 to the engine. Stud 29 provides a portion of restricted cross sectional area in tube 5 constituting a main venturi, and passage 47, which extends lengthwise in relation to tube 5 and provides a. venturi effect in view of its beveled ends, acts as a boost. venturi for boosting the delivery of fuel. The flow of air around stud 29 and through passage 47 is subatmospheric so that fuel is forced from bowl 1 through port 85 and. through the passages in screw 57 to fuel well 84, and. thence through fuel tube 83 to the hole 47 in stud 29. Air bleeds into fuel well 84 via air bleed hole 99, groove or passage 91a and passage 191. This air passes through ports 103 to mix with the fuel passing upwardly through the fuel tube 83. The flow of fuel for high speed operation is metered at orifice 65, depending on the adjustment of the needle valve 71.
With the throttle valve 141 in a closed position, shown by the dotted-line throttle position of FIG. 3, engine manifold vacuum exists downstream of the throttle valve. Fuel is forced from the bowl through passages 85, 89 and 111 into idle passage 199. Fuel flows into passages 95, 115, 93. and out the idle port 117. The restriction 113 in passage 199 is of a predetermined size depending on the needs of the engine and meters the solid fuel flowing into the low speed system. Air is bled into the low speed system through port 131 upstream of the closed throttle valve 141. This air flows in response to the pressure differential on opposite sides of the closed throttle and through passages 97 and 133 into groove 95 where it meets the solid fuel being forced up passage 109. This air tends to vaporize the fuel to form an air and fuel mixture or emulsion and also directs this emulsion through the economizer passage 115, which being of a predetermined cross section meters this air and fuel mixture. Additional low speed air is bled into the low speed system from upstream of the closed throttle through port 99 and passages 91 and 107. This air strikes the air and fuel mixture coming through the economizer passage 115 to lean the mixture and this keeps the fuel vaporized. This air also accelerates the fuel and air mixture down passage 93 and out the idle port 117. The screw 12 1 is adjusted to control the amount of fuel and air mixture required for proper low speed operation. The air bleed port 143 may be used to further lean out the fuel and air mixture in passage 93, if desired.
As the throttle is opened, in the transition from low speed to high speed operation of the engine, the throttle valve uncovers port 145. Air sweeping around the edge of the throttle valve is at low pressure and additional accelerating fuel and air mixture is sucked through port 145 to speed up the engine until air flow through the venturi passage 47 can raise fuel into the mixture passage '5. The potional port 143 also is swept by the throttle 141 as it is opened to provide an additional flow of accelcrating fuel and air from passage 93.
The bowl 1, cover 3 and tube 5 are the main parts of the carburetor. Bowl 1 and tube 5 can be made of sheet metal and cover 3 of molded plastic. Thus, these are all low-cost parts. Assembly of these parts is relatively simple, involving attaching bowl 1 to cover 3 by threading screw 57 through hole 59 in the bottom of the bowl and attaching tube 5 to stud 2.9 by threading cap nut 43 on the extension 37 of stud 29.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
What is claimed is:
1. A carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover on top of the cover, an upper stud formed integrally with the cover extending upward from the cover through holes in the tube wall at top and bottom, means on the upper end of said upper stud holding the tube in assembly with the cover, said upper stud providing a portion of restricted cross sectional area in the tube constituting a main venturi, said upper stud having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, a lower stud extending down from the cover generally in line with the upper stud to the bottom of the bowl, said lower stud having a recess extending up from its lower end, screw means threaded in the lower end of said recess in said lower stud through a hole in the bottom of the bowl and holding the bowl and cover in assembly, the portion of said recess in said lower stud above said screw means constituting a fuel well, a fuel tube extending down from said boost venturi into said fuel well, said screw means being formed for flow of fuel from the bowl to said fuel well, a throttle in said tube downstream from said upper stud, said lower stud having an idle passage extending up from the lower end thereof to idle passage grooving in the top of the cover, said tube overlying said idle passage grooving, said idle passage grooving extending to an idle port in the tube wall downstream from the throttle, and said idle passage in said lower stud being in communication toward its lower end with the bowl.
2. A carburetor as set forth in claim 1 wherein said screw means comprises a tubular screw having a metering orifice at the upper end thereof and a metering valve adjustably threaded in said tubular screw and associated with said orifice.
3. A carburetor as set forth in claim 2 having an idle adjusting screw extending across the tube in line with said idle port, said screw being threaded in a hole in the top of the tube and having its lower end assoicated with the idle port.
4. A carburetor as set forth in claim 3 wherein said idle adjusting screw is engageable by the throttle to determine the full-open position of the throttle.
5. A carburetor comprising a fuel bowl, a. cover on the bowl, a tube constituting a mixture conduit extending across the cover, a first stud formed integrally with the cover extending downwardly into the bowl and having an axial recess therein extending the length of the stud to provide a fuel well in communication with the bowl, a second stud formed integrally with the cover extending upwardly from the cover across the tube through aligned holes in the tube wall to provide a portion of restricted cross-sectional area in the tube and having an opening therethrough extending lengthwise in relation to the tube to provide a boost venturi, means associated with the upper end of said second stud for holding the mixture conduit in assembly with the cover, a fuel tube extending from the boost venturi into the fuel well for delivery of fuel to said boost venturi, a tubular screw threaded in the lower end of said recess through a hole in the bottom of the bowl for holding the cover and bowl in assembly and having a metering orifice at its upper end, said fuel well being constituted by the portion of said recess above the upper end of said screw, and valve means adjustable in said screw for metering flow through said metering orifice, said first stud and said screw being formed for flow of fuel from the bowl to said fuel well through said metering orifice under control of said valve means. I
6. A carburetor as set forth in claim 5 having an idle system including an idle passage in said first stud extending down to the lower end of said first stud, the lower end of said idle passage being in communication with the bowl.
7. A carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover on top of the cover, an upper stud formed integrally with the cover extending upward from the cover through holes in the tube wall at top and bottom, means on the upper end of said upper stud holding the tube in assembly with the cover, said upper stud providing a portion of restricted cross sectional area in the tube constituting a main venturi, said upper stud having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, a lower stud extending down from the cover generally in line with the upper stud to the bottom of the bowl, said lower stud having a recess extending up from the lower end, screw means threaded in the lower end of said recess in said lower stud through a hole in the bottom of the bowl and holding the bowl and cover in assembly, the portion of said recess in said lower stud above said screw means constituting a fuel well, a fuel tube extending down from said boost venturi into said fuel well, said screw means being formed for flow of fuel from the bowl to said fuel well, a thottle in said tube downstream from said upper stud, said lower stud having an idle passage extending up from the lower end thereof to idle passage grooving in the top of the cover, said tube overlying said idle passage grooving, said idle passage grooving extending to an idle port in the tube wall downstream from the throttle, said idle passage in said lower stud being in communication toward its lower end with the bowl, a choke in said tube upstream from said upper stud, an air bleed hole in the tube wall and a passage including grooving in the top of the cover :for bleeding air from upstream of the choke into the fuel grooving from a point upstream of the throttle and downstream from said upper stud, an air bleed hole and a passage including grooving in the top of the cover for bleeding air from a point upstream of said upper stud and downstream from the choke into the idle passage grooving, and an acceleration port in the tube wall providing for communication from said idle passage grooving to the interior of the tube when the throttle is open and blocked by the throttle when at idle.
8. A carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover, a stud having an upper portion extending upwardly from the cover across the tube through holes in the tube, means associated with the upper end of the stud for holding the tube on the cover, said stud providing a portion of restricted cross sectional area in the tube constituting a main venturi and having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, a choke in said tube upstream from said stud, a throttle in said tube downstream from said stud, said stud having a lower portion extending downwardly into the bowl with an axial recess therein forming a fuel well in communication with the bowl, a fuel tube extending from said boost venturi into said fuel well, an idle passage extending from said bowl to an idle port downstream of said throttle and including idle passage grooving in the top of the cover, an air bleed hole in the tube wall and an air passage including grooving in the top of the cover for bleeding air from upstream of the choke into the fuel well and the idle passage grooving, and an idle air bleed hole in the tube wall for bleeding air into the idle passage grow-ing from a point upstream of the throttle and downstream from said upper stud portion.
9. A carburetor as set forth in claim 8 wherein an air bleed hole and an air passage are provided for bleeding air from a point upstream of said upper stud portion and downstream from the choke into the idle passage groov- 8 ing and including grooving in the top of the cover, and an acceleration port in the tube wall is provided for communication from said idle passage grooving to the interior of the tube when the throttle is open and blocked by the throttle when at idle.
10. A carburetor comprising a fuel bowl, a cover on the bowl, a tube constituting a mixture conduit extending across the cover, a first stud formed integrally with the cover extending down into the bowl, means associated with the lower end of said first stud for holding the cover and bowl in assembly, a second stud formed integrally with the cover extending upward from the cover across the tube through holes in the tube wall and having an opening therethrough extending lengthwise in relation to the tube constituting a boost venturi, means associated with the upper end of said second stud for holding the tube in assembly with the cover, said second stud providing a portion of restricted cros--sectional area in the tube, said first stud having an axial passage for delivery of fuel from the bowl to said boost venturi, the said axial passage in said first stud also providing a fuel well in communication with the bowl, and wherein there is provided a fuel tube extending down from said boost venturi into said fuel well.
11. A carburetor as set forth in claim 10 having an idle system including an idle passage in said first stud.
References Cited by the Examiner UNITED STATES PATENTS 1,758,954 5/1930 Linn 26141 1,857,543 5/1932 Heitger 26'141 2,094,959 10/1937 Pulidori 26178 X 2,670,189 2/1954 Phillips 261-41 2,759,716 8/1956 Jones 26 1-41 2,799,486 7/1957 Teschenclorf et al. 261-4l 2,852,240 9/1958 Goodyear 26l41 2,914,307 11/1959 Eickmann 26 l--72 X 3,093,699 6/1963 Demitz 261-72 X 3,100,236 8/1963 Ott et al 261-72 X 3,103,544 9/1963 Kalert et al 261-72 X 3,105,861 10/1963 Korte 26172 HARRY B. THORNTON, Primary Examiner.
Claims (1)
1. A CARBURETOR COMPRISING A FUEL BOWL, A COVER ON THE BOWL, A TUBE CONSTITUTING A MIXTURE CONDUIT EXTENDING ACROSS THE COVER ON TOP OF THE COVER, AN UPPER STUD FORMED INTEGRALLY WITH THE COVER EXTENDING UPWARD FROM THE COVER THROUGH HOLES IN THE TUBE WALL AT TOP AND BOTTOM, MEANS ON THE UPPER END OF SAID UPPER STUD HOLDING THE TUBE IN ASSEMBLY WITH THE COVER, SAID UPPER STUD PROVIDING A PORTION OF RESTRICTED CROSS SECTIONAL AREA IN THE TUBE CONSTITUTING A MAIN VENTURI, SAID UPPER STUD HAVING AN OPENING THERETHROUGH EXTENDING LENGTHWISE IN RELATION TO THE TUBE CONSTITUTING A BOOST VENTURI, A LOWER STUD EXTENDING DOWN FROM THE COVER GENERALLY IN LINE WITH THE UPPER STUD TO THE BOTTOM OF THE BOWL, SAID LOWER STUD HAVING A RECESS EXTENDING UP FROM ITS LOWER END, SCREW MEANS THREADED IN THE LOWER END OF SAID RECESS IN SAID LOWER STUD THROUGH A HOLE IN THE BOTTOM OF THE BOWL AND HOLDING THE BOWL AND COVER IN ASSEMBLY, THE PORTION OF SAID RECESS IN SAID LOWER STUD ABOVE SAID SCREW MEANS CONSTITUTING A FUEL WELL, A FUEL TUBE EXTENDING DOWN FROM SAID BOOST VENTURI INTO SAID FUEL WELL, SAID SCREW MEANS BEING FORMED FOR FLOW OF FUEL FORM THE BOWL TO SAID FUEL WELL, A THROTTLE IN SAID TUBE DOWNSTREAM FROM SAID
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US220405A US3231250A (en) | 1962-08-30 | 1962-08-30 | Carburetor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US220405A US3231250A (en) | 1962-08-30 | 1962-08-30 | Carburetor |
Publications (1)
Publication Number | Publication Date |
---|---|
US3231250A true US3231250A (en) | 1966-01-25 |
Family
ID=22823416
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US220405A Expired - Lifetime US3231250A (en) | 1962-08-30 | 1962-08-30 | Carburetor |
Country Status (1)
Country | Link |
---|---|
US (1) | US3231250A (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3469825A (en) * | 1967-10-12 | 1969-09-30 | Outboard Marine Corp | Alignment bushing for needle valve |
US4003968A (en) * | 1973-06-01 | 1977-01-18 | Borg-Warner Corporation | Charge forming method and apparatus |
US4323522A (en) * | 1980-09-24 | 1982-04-06 | Tecumseh Products Company | Internally vented float bowl primer arrangement |
DE3319375A1 (en) * | 1982-05-27 | 1983-12-15 | Nippon Carbureter Co., Ltd., Tokyo | CARBURETOR ARRANGEMENT |
US4812266A (en) * | 1987-09-30 | 1989-03-14 | Onan Corporation | Carburetor altitude compensator apparatus |
EP0367263A2 (en) * | 1988-11-04 | 1990-05-09 | Tecumseh Products Company | Carburetor assembly |
AU614883B2 (en) * | 1988-11-04 | 1991-09-12 | Tecumseh Products Company | Method of making a carburetor |
US5049318A (en) * | 1988-11-04 | 1991-09-17 | Tecumseh Products Company | Carburetor assembly |
US5057249A (en) * | 1990-06-14 | 1991-10-15 | Outboard Marine Corporation | Carburetor float chamber drain device |
USRE34224E (en) * | 1988-11-04 | 1993-04-20 | Tecumseh Products Company | Method of making a carburetor |
US6499726B2 (en) | 1999-11-04 | 2002-12-31 | Tecumseh Products Company | Engine having carburetor with bridge circuit |
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US1758954A (en) * | 1923-01-26 | 1930-05-20 | William J Linn | Carburetor |
US1857543A (en) * | 1928-07-28 | 1932-05-10 | Frank H Heitger | Carburetor |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3469825A (en) * | 1967-10-12 | 1969-09-30 | Outboard Marine Corp | Alignment bushing for needle valve |
US4003968A (en) * | 1973-06-01 | 1977-01-18 | Borg-Warner Corporation | Charge forming method and apparatus |
US4323522A (en) * | 1980-09-24 | 1982-04-06 | Tecumseh Products Company | Internally vented float bowl primer arrangement |
DE3319375A1 (en) * | 1982-05-27 | 1983-12-15 | Nippon Carbureter Co., Ltd., Tokyo | CARBURETOR ARRANGEMENT |
US4496497A (en) * | 1982-05-27 | 1985-01-29 | Nippon Carburetor Co., Ltd. | Carburetor assembly |
US4812266A (en) * | 1987-09-30 | 1989-03-14 | Onan Corporation | Carburetor altitude compensator apparatus |
EP0367263A2 (en) * | 1988-11-04 | 1990-05-09 | Tecumseh Products Company | Carburetor assembly |
EP0367263A3 (en) * | 1988-11-04 | 1990-07-18 | Tecumseh Products Company | Carburetor assembly |
AU614883B2 (en) * | 1988-11-04 | 1991-09-12 | Tecumseh Products Company | Method of making a carburetor |
US5049318A (en) * | 1988-11-04 | 1991-09-17 | Tecumseh Products Company | Carburetor assembly |
USRE34224E (en) * | 1988-11-04 | 1993-04-20 | Tecumseh Products Company | Method of making a carburetor |
US5057249A (en) * | 1990-06-14 | 1991-10-15 | Outboard Marine Corporation | Carburetor float chamber drain device |
GB2246170B (en) * | 1990-06-14 | 1994-07-13 | Outboard Marine Corp | Carburetor float chamber drain device |
US6499726B2 (en) | 1999-11-04 | 2002-12-31 | Tecumseh Products Company | Engine having carburetor with bridge circuit |
US6513794B2 (en) | 1999-11-04 | 2003-02-04 | Tecumseh Products Company | Engine having carburetor with bridge circuit |
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