US3218008A - Shock isolating means for impact machine - Google Patents

Shock isolating means for impact machine Download PDF

Info

Publication number
US3218008A
US3218008A US292522A US29252263A US3218008A US 3218008 A US3218008 A US 3218008A US 292522 A US292522 A US 292522A US 29252263 A US29252263 A US 29252263A US 3218008 A US3218008 A US 3218008A
Authority
US
United States
Prior art keywords
plates
plate
pads
pad
damping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US292522A
Inventor
Harris Jack
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Korfund Dynamics Corp
Original Assignee
Korfund Dynamics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Korfund Dynamics Corp filed Critical Korfund Dynamics Corp
Priority to US292522A priority Critical patent/US3218008A/en
Application granted granted Critical
Publication of US3218008A publication Critical patent/US3218008A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F1/00Springs
    • F16F1/36Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
    • F16F1/40Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers consisting of a stack of similar elements separated by non-elastic intermediate layers

Definitions

  • This invention relates to shock-isolating structures for impact machines as, for example, drop hammers, forging hammers, heavy capacity presses and the like. More particularly, this invention relates to structures of such sort which provide greatly improved attenuation of the impact shock, noise, mechanical vibration and other mechanical disturbances normally accompanying the operation of an impact machine.
  • a further object of this invention is to provide shockisolating structures of such sort in which the structure is entirely or mostly formed of pre-fabricated components.
  • a still further object of the invention is to provide such components individually or in combination.
  • a foundation structure comprised of a two-dirnensional array of vertical support means of which each is comprised of a plurality of vertically superposed elastically compressible pads in horizontally spaced relation from the pads of the adjacent support means.
  • a preferred material for such pads is an elastomeric material such as cotton duck impregnated with rubber which may either be natural rubber or neoprene. Gther materials may, however, also be used as, say, slabs of natural or synthetic rubber or other elastomeric :synthetic resin materials or pads of canvass or a like tough fabric impregnated with one of the aforementioned elastomeric materials.
  • An elastomeric pad has little or no volumetric compressibility when squeezed by a load. Therefore, in ⁇ order for the pad to yield, the pad must bulge outwardly at its peripheral edge.
  • each such pad has a ratio of peripheral edge length to area which is relatively small. Accordingly, a foundation incorporating such pads has a stiff reaction to loading to thereby have a relatively high frequency of response to an impact shock. Because of such high response frequency, the foundation is relatively inecient as an attenuator of the shock.
  • elastomeric pads have a ratio of peripheral edge length to area which is relatively high, and because such pads are spaced from each other to permit outward horizontal expansion of each pad individually when subjected to a downward load, the separate pads yield easily, i.e., have a high elastic compliance in the presence of such load. Therefore, the frequency of re spouse of a foundation comprised, as described, of such elastomeric pads is relatively loW to thereby cause the foundation to be a good attenuator of impact shock and to have little or no tendency to resonate with the underlying earth.
  • the elastomeric pads of the present invention form components of a plurality of horizontallyspaced support cores extending vertically through a matrix which is also a part ⁇ of the foundation, but which bears a lesser fraction of the total load then does the array of cores.
  • the matrix is preferably formed 0f an elastically compressible material which acts as a spacing and horizontal-support medium between the pads of the separate cores. Natural suberose materials such as cork are very satisfactory for this purpose.
  • the matrix may, however, be constituted of other materials as, say, packed fibrous or comminuted material 'Which is somewhat springy, natural or synthetic rubber having a greater ⁇ compliance under load than does the elastomeric material of the pads, or, alternatively, synthetic suberose- ⁇ like materials such as foam polyethylene.
  • the foundation may be constructed of a number of damping plates of which each comprises one or more pads 0f elastomeric material and, also, a frame constituted of said elastically compressible material and disposed around such pad or pads.
  • the plates are arranged to form separate vertical support columns of which the plates in each are in non-overlapping relation with the plates of adjacent columns to thereby permit each column to respond individually to an applied load.
  • each column be so shaped and dimensioned in relation to adjacent columns that the Various columns t side to side in close relation to each other to lill up substantially all the space occupied by the foundation.
  • This close fitting together of the separate columns is fully realized only by prismatic columns, i.e., columns of uniform horizontal cross section Which are, say, of triangular, hexagonal or rectangular (square -or oblong) shape in that cross section.
  • prismatic columns i.e., columns of uniform horizontal cross section which are, say, of triangular, hexagonal or rectangular (square -or oblong) shape in that cross section.
  • the plates in the separate columns are vertically positioned relative to each other so as to form in the ⁇ structure a plurality of vertically superposed horizontal layers of plates, the plates in each layer being at the same level and being disposed side to side in close fitting relation to provide mutual horizontal support.
  • each column may contain a plurality of rigid plates constituted of, sajy7 steel, iron, or some other strong rigid material, the rigid plates being disposed in interleaved relation with the damping plates of the column.
  • rigid plates constituted of, sajy7 steel, iron, or some other strong rigid material, the rigid plates being disposed in interleaved relation with the damping plates of the column. The functions performed by such rigid plates will be later described.
  • FIG. 1 is a plan view of a partly completed recessed foundation according to the invention, the sub-Hoor material in which the foundation is recessed being absent from the view in order to provide a better showing of the whole foundation proper;
  • FIG. 2 is a front elevation view, partly in cross section and taken as indicated by the arrows 2-2 in FIG. 1, of a portion of the foundation of FIG. 1 and of a portion of the sub-floor material surrounding and overlying such foundation;
  • FIG. 3 is a plan view of one type of damping plate employed in the shock-isolating structure of FIG. 1 and designated herein as type A, the damping plate being partly broken away to provide a showing of each of the constituent elements thereof; and
  • FIG. 4 is a plan view of another type of damping plate employed in the shock-isolating structure of FIG. 1 and designated herein as type B, the last named damping plate being likewise broken away to provide a showing of the constituent elements thereof.
  • the reference numeral designates the floor of a Shop in which is located a steam drop hammer having an anvil 11 (FIG. 2).
  • the floor 10 is underlaid by a thickness of ordinary foundation material 12 (e.g., earth, concrete) overlying and surrounding a massive reinforced concrete block 13 sunk into to the ground below anvil 11.
  • Block 13 supports tour steel L-angle sections a20d (FIG. 1) having respective vertical ange plates 21a-21d and horidontal flanges plates 22a-22d, the latter flange plates being bolted to the block.
  • Each of the L-angles has triangular stiifening webs 23 extending between the horizontal and vertical flange plates thereof.
  • the four L-angles are arranged so that their vertical flange plates form an outer rectangular retaining frame 2d enclosing a space about 9 ft. wide and 16 ft. long.
  • an inner rectangular side-isolation frame 2S formed by four vertical timber walls 26 (FIG. 2) disposed inside and against the vertical ange plates of the four L-angles.
  • the inner frame in turn encloses the lower part of anvil 11 and a .shock-isolating foundation structure 28 interposed between anvil 11 and the block 13. It is the structure 23 which is the primary subject of this application. As indicated by FIG.
  • the inner frame 25 extends upwards from the block for a lesser distance than does outer frame 24 to form a trough above frame 2S and extending inside frame 24 around the periphery of anvil 11 at a level at which the sides of the anvil taper convergently in the upward direction.
  • This trough is filled with a layer 27 of a sealer material such as mastic.
  • the shock-attenuating structure 23 is comprised of eleven vertically superposed layers of damping plates of which the uppermost layer and the next-to uppermost layer are designated as 29 and 30, respectively, and the lowermost layer is designated as 39. Interleaved with those layers of damping plates are eleven layers of rigid steel plates of which the uppermost layer is designated 29 and the lowermost layer is designated 39. As illustrated, each of the damping plate layers and each of thefdsteel plate layers is only one plate thick, whereby single 4damping plates and single steel plates alternate with each other in the vertical direction. If desired, however, either type layer may have a thickness constituted of two or more plates.
  • the damping plate layer 30, is for the most part, shown in FIG. l. Some of this layer is, however, overlaid in the FIG. 1 View by steel plates belonging to the layer 29.
  • the plates of each layer are designated by the same number as the layer itself but are differentiated in designation from the layer and from each other by letter sufxes which are different for the reference numbers of the ditterent plates.
  • the layer 3@ is constituted of three groups of damping plates, namely, a left-hand group 31m-31th of type A plates (30e-36h being overlaid by plates 296-2911 of steel plate layer 29'), a central group Stef-36m of type B plates (31E-e and 313m being overlaid by plates 29'@ and 23m of steel plate layer 29') and a right-hand group Sdn-Stili of type A plates.
  • all of the plates of layer 3@ are prismatic in that they are rectangular.
  • those plates are so related in size and shape to each other that each plate is disposed side to side and in close fitting relation with each of the plates adjacent thereto, such close littinU relation being implemented by the prismatic shape of the plates.
  • any two adjacent plates in layer 3% are desirably in actual contact but may be separated by a crack. The actual or near contact of adjacent plates in the layer maintains each plate in its proper horizontal position even though the plate is otherwised unsecured and is otherwise held in place only by the friction force produced by the weight of the overlying plates.
  • the other damping plate layers of the structure 28 are duplicates of layer 3() in respect to the damping plates therein and in the manner in which those plates are arranged.
  • the steel plates in each layer thereof are substantial duplicates of tie damping plates of layer 3i) in respect to size, shape, manner of arrangement and the actual or near mutual Contact which maintains the plates properly positioned.
  • the damping plates and the steel plate structure 28 form a plurality of separate vertical support columns of which each is coextensive at any horizontal plate level with only a single plate, and of which each is comprised in the vertical direction of a stack of alternate damping plates and steel plates.
  • column c is exemplary of the others. As shown in FIG. 2, column c is comprised of the damping plates 29e-39C, the steel plates 290, 3tlc, Sc, 390 and other steel plates not designated by number in the figure.
  • Each of columns a-u is prismatic in the sense that it is of uniform polygonal horizontal cross section. It follows that there is no overlapping of a plate or plates of any given column with a plate or plates of the columns adjacent thereto. Hence, each column is individually loadable in the sense that it may be compressed downwardly without the downward load on that column being transmitted to the columns adjacent thereto.
  • the columns a-t and n-u employ type A damping plates of which the plate 36C is exemplary and is shown in detail in FIG. 3.
  • the plate Stic has an elastomeric pad means provided by a single l2 X 12" square pad 40 of 1 thick rubber-impregnated cotton duck.
  • the pad 40 has a peripheral edge constituted of the four individual straight-line edges thereof.
  • a frame means 41 of equal thickness Disposed around pad itl is a frame means 41 of equal thickness.
  • Such frame means is comprised of four 1 thick cork slabs 4t2-45 arranged as shown and of a size and shape to impart to plate 3Go an exterior width of 26% and an exterior length of 36".
  • Each of the slabs 42-45 contacts a respective one of the four straight-line edges of pad 40.
  • the pad ttl is horizontally supported around its entire peripheral edge by the frame 41.
  • the cork material of the frame is substantially homogeneous and elastically compressible in all directions.
  • the pad 40 and the cork slabs 42435 are joined together to form a structurally unitary plate by an upper asphalt-felt sheet 46 and by a lower asphalt-felt sheet 47. Each of those sheets is bonded to the pad and to each of the cork slabs by suitable elastic adhesive (not shown).
  • the support columns im of structure 2S each employs a type B damping plate of which plate 301' is exemplary and is shown in detail by FIG. 4.
  • the pad means thereof is comprised of two 12 X 12 pads of 1" thick rubber-impregnated cotton duck.
  • the frame means 51 of plate 3'01' is comprised of the cork slabs 52-58 arranged as shown so that the central portion of slab 54 acts as a spacing means between the pads 50 and 50.
  • the pads and the cork slabs of plate 301' are joined together to form a structural unit by upper and lower asphalt-felt sheets 59 and 60 of which each is bonded to each of the pads and cork slabs of plate 301' by suitable elastic adhesive (not shown).
  • the exterior dimensions of plate 391' are 2li/1G" X 48", and the spacing between pads Si) and 50' is l2. Otherwise, the plate 301' is similar to the earlier described plate 30e.
  • the steel plates of the foundation structure are each ls'i thick and each has the same width and length dimensions as the damping plates of the column incorporating that steel plate.
  • the steel plates in, say, column c each measures 261/2 x 36 (the same as plate 30e), and the steel plates in, say, column i, measure 21%0 X 48" (the same as plate 301').
  • the elastomeric pads of the structure 28 are arranged in vertically superposed sets of which the pads in each set are components of a vertical support core.
  • Column c for example, contains one such core, whreas column z' contains two such cores.
  • the plurality of vertical support cores which are so formed are surrounded by an elastically compressible matrix provided by the cork frames of the various damping plates.
  • the shock-isolating structure 28 is constructed while anvil 11 is removed from the foundation site but after the outer and inner frames 24 and 25 are in place.
  • the construction proceeds by rst laying in steel plates side by side on top of block 13 to form the lowermost steel plate layer 39' (FIG. 2).
  • damping plates are placed side by side on top of layer 39 with the same arrangement as that illustrated in FIG. l for layer 30 to thereby form on top of the steel plate layer 39 the lowermost damping plate layer 39 (FG. 2).
  • the remaining steel plate and damping plate layers are laid down in like manner.
  • the anvil 11 is placed on top of the structure, and the anvil is sealed in place by the forming around it of the mastic layer 27.
  • a shock isolating structure of the sort described is installable at new foundation sites for impact machines. It is also installable at existing sites (i.e., those already having a support block such as 13 and retaining frames such as 24 and 25), without requiring any special revision to the ancillary construction other than perhaps the addition of more concrete to the top of the support block. Such additional concrete may be needed because a shockisolating of the sort shown in FIG. l occupies considerably less vertical space than conventional foundations (i.e., ⁇ ones formed of plural layers of timber and/or large area resilient pads) and, accordingly, may have to be elevated in order to maintain the anvil at the same level as before.
  • the present structure has a much 6 longer useful life and requires much less maintenance than the conventional structure.
  • the number of the layers and the size and construction of the damping and steel plates employed in the present structure may readily be engineered for each specific installation.
  • the structure may be constructed in a modular manner by providing a stock of plates which vary in a standardized manner among themselves in respect to width and length, and be selecting from the stock the particular combination of plates which can be arranged into layers best tting the dimensions of the foundation site. Any minor discrepancy between the dimensions of such layers and the dimensions of the outer frame 24 can, of course, be compensated for by varying the horizontal thickness of the various wall sections of the inner sideisolation frame 25 of timber.
  • the primary purpose of the frames 24 and 25 is to prevent the hammer anvil from walking off the pads of the shock-isolating structure.
  • those frames need not extend around the entire perimeter of the foundation, and, in fact, any stop arrangement that prevents the anvil from shifting is satisfactory.
  • the shock-isolating structure 28 responds as follows to a load. Under static conditions, the load caused by anvil 11 is distributed with substantially uniform loading among the separate columns a-u of the structure. Because those prismatic columns fit closely together as to leave no large voids between them, the total support area provided by the columns is maximized (i.e., approximates the area in the horizontal plane occupied by the whole foundation structure). Accordingly, over each column the loading per unit area is minimized.
  • the damping plate Suc is yoverlain by a coextensive steel plate 29c which transmits to that damping plate the downward load irnpressed on column c from the anvil 11.
  • the rigidity of such steel plate causes that downward load to compress damping plate Stic in a manne-r whereby the pad 40 and the cork frame 41 are equally compressed. ln those circumstances, because the material of the frame 41 has much greater compliance per unit area than does the material of the pad 40, the major part of the downward load is carried by the pad 40 (i.e., only a minor part of that load is carried by the cork frame 41) despite the fact that the frame has a greater total face area than the pad.
  • the pad 40 Since the material of pad 40 has little or no volumetric compressibility, the pad must expand outwardly in the horizontal direction in order to be squeezed (i.e., compressively decreased in thickness) in the vertical direction by the downward load. Thus, the pad 40 responds to such load by developing at its peripheral edge an outward pressure which is exerted against the inner margin of the cork frame 41.
  • the material of that frame is, however, elastically compressible in an isotropic manner.
  • the frame material has a greater compliance per unit horizontal thickness than does the material of the pad. Therefore, the cork material of the frame elastically yields to the outward pressure exerted 7 by the pad so as to allow the pad to expand outwardly to thereby permit the pad to be vertically compressed by the downward load.
  • the yielding of the frame 41 to the loaded pad 40 is aided by the fact that the horizontal thickness of the frame is greater than the horizontal thickness of the pad from its edge to its center.
  • a relatively large horizontal thickness for the frame increases, of course, its total compliance per unit vertical area to outward pressure from the pad because such total compliance in compression is equal to the produuct of the frame thickness in the horizontal direction and the frames compliance per unit vertical area per unit horizontal thickness.
  • the other type A damping plates respond like plate 30C to a static downward load as do the type B plates (eg, plate 301') excepting that the latter type plates have two expanding pads instead of one. Therefore, the static load of the anvil il is distributed over the shock-isolating structure 2S in such maner that the major part of the anvil lo-ad is carried by the vertically superposed sets of elastomeric pads (i.e., the array of support cores) and the minor part of the load is carried by the cork frames around the pads (i.e., the matrix of the structure). Under the static load, the cork frames in each layer of damping plates tend to expand slightly to make pressure contact with each other and to thereby close any clearances existing between adjacent columns under unloaded conditions.
  • the cork frames in each layer of damping plates tend to expand slightly to make pressure contact with each other and to thereby close any clearances existing between adjacent columns under unloaded conditions.
  • That pressure contact is not, however, great enough to permit transmission by shear of any substantial amount of the load on one column to the columns adjacent thereto.
  • An advantage of the pressure Contact is that, when the columns are so in side to side contact, each column is horizontally supported by its adjacent columns against being laterally deected by the downward load.
  • Impact shocks received by the anvil 1l are distributed over the shock-insulating structure 28 in the same manner as the static load to produce effects in and on that structure which are generally -alike to those which would be produced in accordance with the foregoing description if the static load were rst to be increased and then reduced back to its initial value. ln addition, certain transient effects are obtained.
  • each layer of damping plates has much greater compliance to an impact load than would a layer of equal area ⁇ and thickness constituted of a single pad of elastomeric material (or of timber).
  • the shock-isolating structure 28 has a much lower frequency of response to a ⁇ sudden impact ⁇ shock than would a conventional structure comprised of plural layers of single elastomeric pads and/or plural layers of timbers. Also, because the cork material of the present structure has an excellent damping characteristic (i.e., has high internal friction and a slow recovery from compression), any mechanical oscillations induced in the structure 28 by the impact shock are much more rapidly damped out than in a conventional structure.
  • the structure 28 has the advantages over conventional shock isolating structures of providing a much higher percentage of attenuation of the shock transmitted thereto while, at the same time, suppressing any excessive rebound or continual oscillation that might atfect the operating etliciency of the hammer. Moreover, because of the low frequency of response of the structure 28, it has little tendency to resonate with the underlying earth formations (which usually have a much higher resonant frequency), wherefore the structure vand the earth formations do not act together to amplify the vibrations produced by the impact shock.
  • the steel plates plus the individual pads help dissipate heat so as to reduce the heat built up during operation.
  • the arrangement of the steel plates in horizontal layers in which they t closely, side to side does much to increase the horizontal st-ability of the columns. That is, ifa given column exerts a lateral force on adjacent columns, while the cork material in the damping plates of the adjacent columns might yield somewhat to that force, the steel plates of the adjacent columns would not do so and would, therefore, preclude lateral bowing of the given column by that force.
  • a 35,000 lb. steam drop hammer had previously used for shock-isolating purposes a structure comprised of two l2 layers of timbers plus three layers of 5/8" thick cotton duck impregnated with neoprene.
  • Such hammer weighed over 1,120,000 lbs. including a 39,000 lb. ram and a 30,000 lb. upper die, the hammer comprising a 69,000 lb, falling weight actuated through 68 by 135 p.s.i. steam pressure. in a 38 diameter cylinder.
  • the vibration transmitted from such hammer through such prior art structure to the earth was within the limits considered acceptable by the prior art. Nonetheless, the impact from the hammer shook the whole neighborhood and caused fatigue and lowered efficiency of the workers in the hammer shop.
  • the described timber and fabric structure was replaced by a shock-isolating structure similar to that shown in FG. l hereof.
  • An extra layer of concrete was added to the underlying support block in order compensate for the difference in height between the old structure and the new one.
  • the new structure would reduce the earth-transmitted shock and vibration by from its previous level.
  • the new structure had the effect of reducing the average value of the acceleration (a measure of earth-transmitted shock) by a ratio of 6:1 or 83% with a maximum reduction by a ratio of 12:1, well in excess of 90%.
  • the actual value of shock reduction obtained by the new structure exceeded that theoretically calculated for the probable reason (not taken into account in the calculation) that the lower frequency of response of the new structure cured a resonant condition which had existed between the old structure and the underlying earth.
  • a foundation structure comprising, a two-dimensional horizontal array of verti-cal support cores each comprised of vertically supreposed elastomeric pads, the pads of each core being in spaced relation from the pads of adjacent cores, and a matrix compressible material disposed around said cores and having a greater compliance than said array of cores to a downward load applied to said structure, said matrix being yieldable to outward pressure exerted by said pads under said load to permit outward expansion of said pads.
  • a foundation structure comprising, a two-dimensional horizontal array of vertical support columns each comprised of vertically superposed horizontal damping plates of which each is comprised of central elastomeric pad means and of elastically compressible frame means disposed around such pad means and having greater compliance than said pad means to a downward load applied to the plate, the frame means of each plate being yieldable to outward pressure exerted by the pad means thereof when under said load to permit outward expansion of such pad means.
  • a foundation as in claim 2 in which a plurality of rigid plate means are interleaved in each column with the vertically superposed damping plates thereof.
  • a foundation structure as in claim 2 in which said columns are disposed side to side in close fitting relation to each other in said dimensions of said array, said columns being prismatic to provide such close mutual fit.
  • a foundation structure as in claim 2 in which the respective damping plates of said columns form in said structure a plurality of horizontal layers of plates, and in which the plates in each layer are disposed side to side in close tting relation with each other, said last named plates being prismatic to provide said close fitting relation.
  • a foundation structure comprising, a two-dimensional horizontal array of vertical prismatic support columns each comprised of a plurality of vertically superposed prismatic damping paltes of which each is comprised of elastomeric pad means and of elastically compressible frame means around such pad means, the respective plates Of Said Columns forming in said structure a,
  • a foundation structure as in claim 6 in which the frame means of each plate has greater compliance to a downward load than the pad means thereof, and in which such frame means is yieldable to outward pressure exerted by such pad means under such load to permit outward expansion of such pad means.
  • a foundation structure comprising, a two-dimensional horizontal array of vertical prismatic support columns each comprised of a plurality of vertically superposed prismatic damping plates and a plurality of prismatic rigid plates interleaved in such column with the damping plates thereof, each of said damping plates being comprised of central elastomeric pad means and of elastically compressible frame means around said pad means and having a greater compliance to a downward load than such pad means, and such frame means being yieldable under outward pressure exerted by such pad means when under said load to permit outward expansion of such pad means, the respective damping plates and rigid plates of said columns forming in said structure a plurality of vertically superposed horizontal layers of damping plates interleaved with a plurality of horizontal layers of rigid. plates and the plates in each such layer being disposed side to side in close tting relation with each other, said close fitting relation being provided by the prismatic shape of such plates.
  • a foundation structure comprising, a two dimensional array of individually loadable columns each comprised of a plurality of vertically superposed elastically compressible plates and of a plurality of rigid plates interleaved with said elastically compressible plates, the plates in each column being unsecured in horizontal position in the absence of the other columns, the respective plates of said columns forming in said structure a plurality of horizontal layers of plates, each layer being in one continuous plane over the horizontal area of said array, and each plate in each such layer being in at least proximate contact with adjacent plates to render each plate in that layer constrained in horizontal position by said adjacent plates.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Buildings Adapted To Withstand Abnormal External Influences (AREA)

Description

Nov. 3l6, 1965 1 HARRIS 3,218,008
SHOCK ISOLATING MEANS FOR IMPACT MACHINE Filed July 5, 1965 coLuMN c UMN d 50c 32C I LA .l y. Q 4
INVENTOR.
JACK HARRIS BY @l www? his ATTORNEYS United States Patent Oilice 3,218,008 Patented Nov. i6, 1965 3,218,008 SHOCK ISLATHNG MEANS FR EMPACT MACHENE Jacli Harris, Forest Hills, Nfl., assigner to Korfund Dynamics Corporation, Long Island City, N.Y., a corporation of New `lorli Filed .luly 3, 1963, Ser. No. 292,522 9 Claims. '(Cl. 248-22) This invention relates to shock-isolating structures for impact machines as, for example, drop hammers, forging hammers, heavy capacity presses and the like. More particularly, this invention relates to structures of such sort which provide greatly improved attenuation of the impact shock, noise, mechanical vibration and other mechanical disturbances normally accompanying the operation of an impact machine.
Drop hammers an other impact machines now commonly have `shock-isolating foundations constructed of layers of machined oak timbers and/ or layers of resilient pads coextensive in expanse with the area of the entire foundation. Those foundations are, however, relatively ineffectual to isolate the impact shock of the machine from the underlying soil or rock substrate. As a result, the operation of the machine develops earth tremors of Suilicient strength to be annoying at some distance away from the shop in which the machine is located. Also, workers tending the machine or `in its vicinity become fatigued by the high amplitude impact shock and the vibration transmitted from the machine through its foundation to the surrounding area. Other disadvantages of those prior art foundations are that they are of short useful life, expensive to maintain, and of a construction which does not len-d itself well to pre-fabrication.
It is accordingly an object of this invention to provide shock-isolating foundation structures for impact machines which are more eiiicient attenuators of impact shock or `other mechanical disturbances than previous foundations used for that purpose.
A further object of this invention is to provide shockisolating structures of such sort in which the structure is entirely or mostly formed of pre-fabricated components.
A still further object of the invention is to provide such components individually or in combination.
These and other objects are realized according to the invention by providing a foundation structure comprised of a two-dirnensional array of vertical support means of which each is comprised of a plurality of vertically superposed elastically compressible pads in horizontally spaced relation from the pads of the adjacent support means. A preferred material for such pads is an elastomeric material such as cotton duck impregnated with rubber which may either be natural rubber or neoprene. Gther materials may, however, also be used as, say, slabs of natural or synthetic rubber or other elastomeric :synthetic resin materials or pads of canvass or a like tough fabric impregnated with one of the aforementioned elastomeric materials.
An elastomeric pad has little or no volumetric compressibility when squeezed by a load. Therefore, in `order for the pad to yield, the pad must bulge outwardly at its peripheral edge. When, according to conventional practice, lthe foundation is constructed wholly or in part of plural horizontal layers of resilient pads individually coextensive in area with the foundation itself, each such pad has a ratio of peripheral edge length to area which is relatively small. Accordingly, a foundation incorporating such pads has a stiff reaction to loading to thereby have a relatively high frequency of response to an impact shock. Because of such high response frequency, the foundation is relatively inecient as an attenuator of the shock. Moreover, when the frequency of response of the foundation is high, that frequency often approaches close to or equals the natural frequency of response of the underlying earth formations such that the foundation and the formations provide together a resonant system which has an amplifying effect upon the shock transmitted from the machine.
I have discovered that the problems just mentioned can be minimized by eliminating the stiflly-reacting single-pad layers (and/or the even more stimy-reacting oak timber layers) of conventional foundations and by replacing them with the described two-dimensional array of vertical support means individually comprised of vertically superposed elastomeric pads. In such an array, the static and dynamic loading of the impact machine is distributed in the horizontal plane over a number of mutually spaced pads of relatively small area as opposed to a single pad of large area or a continuous layer of timber. Because such elastomeric pads have a ratio of peripheral edge length to area which is relatively high, and because such pads are spaced from each other to permit outward horizontal expansion of each pad individually when subjected to a downward load, the separate pads yield easily, i.e., have a high elastic compliance in the presence of such load. Therefore, the frequency of re spouse of a foundation comprised, as described, of such elastomeric pads is relatively loW to thereby cause the foundation to be a good attenuator of impact shock and to have little or no tendency to resonate with the underlying earth.
Preferably, the elastomeric pads of the present invention form components of a plurality of horizontallyspaced support cores extending vertically through a matrix which is also a part `of the foundation, but which bears a lesser fraction of the total load then does the array of cores. The matrix is preferably formed 0f an elastically compressible material which acts as a spacing and horizontal-support medium between the pads of the separate cores. Natural suberose materials such as cork are very satisfactory for this purpose. The matrix may, however, be constituted of other materials as, say, packed fibrous or comminuted material 'Which is somewhat springy, natural or synthetic rubber having a greater` compliance under load than does the elastomeric material of the pads, or, alternatively, synthetic suberose- `like materials such as foam polyethylene.
The foundation may be constructed of a number of damping plates of which each comprises one or more pads 0f elastomeric material and, also, a frame constituted of said elastically compressible material and disposed around such pad or pads. Preferably, the plates are arranged to form separate vertical support columns of which the plates in each are in non-overlapping relation with the plates of adjacent columns to thereby permit each column to respond individually to an applied load.
It is also preferable that each column be so shaped and dimensioned in relation to adjacent columns that the Various columns t side to side in close relation to each other to lill up substantially all the space occupied by the foundation. This close fitting together of the separate columns is fully realized only by prismatic columns, i.e., columns of uniform horizontal cross section Which are, say, of triangular, hexagonal or rectangular (square -or oblong) shape in that cross section. When, as is generally the case, the foundation site is rectangular, prismatic columns of rectangular shape are preferred.
As an aid to construction and to provide better side support of each column by the others, it is desirable for the plates in the separate columns to be vertically positioned relative to each other so as to form in the `structure a plurality of vertically superposed horizontal layers of plates, the plates in each layer being at the same level and being disposed side to side in close fitting relation to provide mutual horizontal support.
As an aspect of the invention, each column may contain a plurality of rigid plates constituted of, sajy7 steel, iron, or some other strong rigid material, the rigid plates being disposed in interleaved relation with the damping plates of the column. The functions performed by such rigid plates will be later described.
For a better understanding of the invention, reference is made to the following description of a representative embodiment thereof, and to the accompanying drawings wherein:
FIG. 1 is a plan view of a partly completed recessed foundation according to the invention, the sub-Hoor material in which the foundation is recessed being absent from the view in order to provide a better showing of the whole foundation proper;
FIG. 2 is a front elevation view, partly in cross section and taken as indicated by the arrows 2-2 in FIG. 1, of a portion of the foundation of FIG. 1 and of a portion of the sub-floor material surrounding and overlying such foundation;
FIG. 3 is a plan view of one type of damping plate employed in the shock-isolating structure of FIG. 1 and designated herein as type A, the damping plate being partly broken away to provide a showing of each of the constituent elements thereof; and
FIG. 4 is a plan view of another type of damping plate employed in the shock-isolating structure of FIG. 1 and designated herein as type B, the last named damping plate being likewise broken away to provide a showing of the constituent elements thereof.
Referring now to FIGS. l and 2, the reference numeral designates the floor of a Shop in which is located a steam drop hammer having an anvil 11 (FIG. 2). The floor 10 is underlaid by a thickness of ordinary foundation material 12 (e.g., earth, concrete) overlying and surrounding a massive reinforced concrete block 13 sunk into to the ground below anvil 11. Block 13 supports tour steel L-angle sections a20d (FIG. 1) having respective vertical ange plates 21a-21d and horidontal flanges plates 22a-22d, the latter flange plates being bolted to the block. Each of the L-angles has triangular stiifening webs 23 extending between the horizontal and vertical flange plates thereof.
As shown, the four L-angles are arranged so that their vertical flange plates form an outer rectangular retaining frame 2d enclosing a space about 9 ft. wide and 16 ft. long. Within the retaining frame 24 yis an inner rectangular side-isolation frame 2S formed by four vertical timber walls 26 (FIG. 2) disposed inside and against the vertical ange plates of the four L-angles. The inner frame in turn encloses the lower part of anvil 11 and a .shock-isolating foundation structure 28 interposed between anvil 11 and the block 13. It is the structure 23 which is the primary subject of this application. As indicated by FIG. 2, the inner frame 25 extends upwards from the block for a lesser distance than does outer frame 24 to form a trough above frame 2S and extending inside frame 24 around the periphery of anvil 11 at a level at which the sides of the anvil taper convergently in the upward direction. This trough is filled with a layer 27 of a sealer material such as mastic.
The shock-attenuating structure 23 is comprised of eleven vertically superposed layers of damping plates of which the uppermost layer and the next-to uppermost layer are designated as 29 and 30, respectively, and the lowermost layer is designated as 39. Interleaved with those layers of damping plates are eleven layers of rigid steel plates of which the uppermost layer is designated 29 and the lowermost layer is designated 39. As illustrated, each of the damping plate layers and each of thefdsteel plate layers is only one plate thick, whereby single 4damping plates and single steel plates alternate with each other in the vertical direction. If desired, however, either type layer may have a thickness constituted of two or more plates.
The damping plate layer 30, is for the most part, shown in FIG. l. Some of this layer is, however, overlaid in the FIG. 1 View by steel plates belonging to the layer 29. For convenience of reference, in both the damping plate layers and the steel plate layers, the plates of each layer are designated by the same number as the layer itself but are differentiated in designation from the layer and from each other by letter sufxes which are different for the reference numbers of the ditterent plates.
As indicated by FIG. l, the layer 3@ is constituted of three groups of damping plates, namely, a left-hand group 31m-31th of type A plates (30e-36h being overlaid by plates 296-2911 of steel plate layer 29'), a central group Stef-36m of type B plates (31E-e and 313m being overlaid by plates 29'@ and 23m of steel plate layer 29') and a right-hand group Sdn-Stili of type A plates. As will be noted, all of the plates of layer 3@ are prismatic in that they are rectangular. Further, those plates are so related in size and shape to each other that each plate is disposed side to side and in close fitting relation with each of the plates adjacent thereto, such close littinU relation being implemented by the prismatic shape of the plates. In practice, any two adjacent plates in layer 3% are desirably in actual contact but may be separated by a crack. The actual or near contact of adjacent plates in the layer maintains each plate in its proper horizontal position even though the plate is otherwised unsecured and is otherwise held in place only by the friction force produced by the weight of the overlying plates.
The other damping plate layers of the structure 28 are duplicates of layer 3() in respect to the damping plates therein and in the manner in which those plates are arranged. Moreover, the steel plates in each layer thereof are substantial duplicates of tie damping plates of layer 3i) in respect to size, shape, manner of arrangement and the actual or near mutual Contact which maintains the plates properly positioned. Accordingly, the damping plates and the steel plate structure 28 form a plurality of separate vertical support columns of which each is coextensive at any horizontal plate level with only a single plate, and of which each is comprised in the vertical direction of a stack of alternate damping plates and steel plates.
These columns are designated herein as columns a to u, inclusive, the letter used to designate each column being the same as the common letter sutix in the respective designations for all the plates in that column. Column c is exemplary of the others. As shown in FIG. 2, column c is comprised of the damping plates 29e-39C, the steel plates 290, 3tlc, Sc, 390 and other steel plates not designated by number in the figure.
Each of columns a-u is prismatic in the sense that it is of uniform polygonal horizontal cross section. It follows that there is no overlapping of a plate or plates of any given column with a plate or plates of the columns adjacent thereto. Hence, each column is individually loadable in the sense that it may be compressed downwardly without the downward load on that column being transmitted to the columns adjacent thereto.
The columns a-t and n-u employ type A damping plates of which the plate 36C is exemplary and is shown in detail in FIG. 3. At its center, the plate Stic has an elastomeric pad means provided by a single l2 X 12" square pad 40 of 1 thick rubber-impregnated cotton duck. The pad 40 has a peripheral edge constituted of the four individual straight-line edges thereof.
Disposed around pad itl is a frame means 41 of equal thickness. Such frame means is comprised of four 1 thick cork slabs 4t2-45 arranged as shown and of a size and shape to impart to plate 3Go an exterior width of 26% and an exterior length of 36". Each of the slabs 42-45 contacts a respective one of the four straight-line edges of pad 40. Thus, the pad ttl is horizontally supported around its entire peripheral edge by the frame 41. While, in each of the slabs, the grain runs parallel to the pad edge contacted by that slab, the cork material of the frame is substantially homogeneous and elastically compressible in all directions.
The pad 40 and the cork slabs 42435 are joined together to form a structurally unitary plate by an upper asphalt-felt sheet 46 and by a lower asphalt-felt sheet 47. Each of those sheets is bonded to the pad and to each of the cork slabs by suitable elastic adhesive (not shown).
The support columns im of structure 2S each employs a type B damping plate of which plate 301' is exemplary and is shown in detail by FIG. 4. In the plate 301', the pad means thereof is comprised of two 12 X 12 pads of 1" thick rubber-impregnated cotton duck. The frame means 51 of plate 3'01' is comprised of the cork slabs 52-58 arranged as shown so that the central portion of slab 54 acts as a spacing means between the pads 50 and 50. As in the case of plate 30C, the pads and the cork slabs of plate 301' are joined together to form a structural unit by upper and lower asphalt-felt sheets 59 and 60 of which each is bonded to each of the pads and cork slabs of plate 301' by suitable elastic adhesive (not shown). The exterior dimensions of plate 391' are 2li/1G" X 48", and the spacing between pads Si) and 50' is l2. Otherwise, the plate 301' is similar to the earlier described plate 30e.
The steel plates of the foundation structure are each ls'i thick and each has the same width and length dimensions as the damping plates of the column incorporating that steel plate. Thus, the steel plates in, say, column c each measures 261/2 x 36 (the same as plate 30e), and the steel plates in, say, column i, measure 21%0 X 48" (the same as plate 301').
As will be apparent from the foregoing description, the elastomeric pads of the structure 28 are arranged in vertically superposed sets of which the pads in each set are components of a vertical support core. Column c, for example, contains one such core, whreas column z' contains two such cores. The plurality of vertical support cores which are so formed are surrounded by an elastically compressible matrix provided by the cork frames of the various damping plates.
The shock-isolating structure 28 is constructed while anvil 11 is removed from the foundation site but after the outer and inner frames 24 and 25 are in place. The construction proceeds by rst laying in steel plates side by side on top of block 13 to form the lowermost steel plate layer 39' (FIG. 2). Next, damping plates are placed side by side on top of layer 39 with the same arrangement as that illustrated in FIG. l for layer 30 to thereby form on top of the steel plate layer 39 the lowermost damping plate layer 39 (FG. 2). The remaining steel plate and damping plate layers are laid down in like manner. Finally, the anvil 11 is placed on top of the structure, and the anvil is sealed in place by the forming around it of the mastic layer 27.
A shock isolating structure of the sort described is installable at new foundation sites for impact machines. It is also installable at existing sites (i.e., those already having a support block such as 13 and retaining frames such as 24 and 25), without requiring any special revision to the ancillary construction other than perhaps the addition of more concrete to the top of the support block. Such additional concrete may be needed because a shockisolating of the sort shown in FIG. l occupies considerably less vertical space than conventional foundations (i.e., `ones formed of plural layers of timber and/or large area resilient pads) and, accordingly, may have to be elevated in order to maintain the anvil at the same level as before.
Further constructional advantages of the presently described structure are that it costs about the same or less than a conventional shock-isolating foundation while, at the same time, it is easier to install because of being built up entirely of components which can be fabricated ahead of time. Once in place, the present structure has a much 6 longer useful life and requires much less maintenance than the conventional structure. The number of the layers and the size and construction of the damping and steel plates employed in the present structure may readily be engineered for each specific installation. If desired, however, the structure may be constructed in a modular manner by providing a stock of plates which vary in a standardized manner among themselves in respect to width and length, and be selecting from the stock the particular combination of plates which can be arranged into layers best tting the dimensions of the foundation site. Any minor discrepancy between the dimensions of such layers and the dimensions of the outer frame 24 can, of course, be compensated for by varying the horizontal thickness of the various wall sections of the inner sideisolation frame 25 of timber.
The primary purpose of the frames 24 and 25 is to prevent the hammer anvil from walking off the pads of the shock-isolating structure. For such purpose, those frames need not extend around the entire perimeter of the foundation, and, in fact, any stop arrangement that prevents the anvil from shifting is satisfactory.
The shock-isolating structure 28 responds as follows to a load. Under static conditions, the load caused by anvil 11 is distributed with substantially uniform loading among the separate columns a-u of the structure. Because those prismatic columns fit closely together as to leave no large voids between them, the total support area provided by the columns is maximized (i.e., approximates the area in the horizontal plane occupied by the whole foundation structure). Accordingly, over each column the loading per unit area is minimized.
Consider now the individual effect of the downward load on the damping plate 30C (FIG. 3). If the pad 4t) and the cork frame 41 of that plate were to be separated from each other, and if each were to then be compressed by the same downward load (i.e., force) to produce on each a uniformly distributed loading per unit area (i.e., load valve divided by total face area subjected to the load) the cork frame 41 would compress more in the vertical direction per unit inch of vertical thickness than would the pad 40. That is, the overall structure of the cork frame 41 `of plate 30C has a greater compliance to a downward load than does tht overall structure of the pad 40. This follows from the fact that the compliance per unit vertical thickness per unit horizontal area of the frame`s cork material is substantially greater than that of the pads elastomeric material.
In the shock isolating structure 28, the damping plate Suc is yoverlain by a coextensive steel plate 29c which transmits to that damping plate the downward load irnpressed on column c from the anvil 11. The rigidity of such steel plate causes that downward load to compress damping plate Stic in a manne-r whereby the pad 40 and the cork frame 41 are equally compressed. ln those circumstances, because the material of the frame 41 has much greater compliance per unit area than does the material of the pad 40, the major part of the downward load is carried by the pad 40 (i.e., only a minor part of that load is carried by the cork frame 41) despite the fact that the frame has a greater total face area than the pad.
Since the material of pad 40 has little or no volumetric compressibility, the pad must expand outwardly in the horizontal direction in order to be squeezed (i.e., compressively decreased in thickness) in the vertical direction by the downward load. Thus, the pad 40 responds to such load by developing at its peripheral edge an outward pressure which is exerted against the inner margin of the cork frame 41. The material of that frame is, however, elastically compressible in an isotropic manner. Moreover, for a given loading per unit vertical area over such margin, the frame material has a greater compliance per unit horizontal thickness than does the material of the pad. Therefore, the cork material of the frame elastically yields to the outward pressure exerted 7 by the pad so as to allow the pad to expand outwardly to thereby permit the pad to be vertically compressed by the downward load.
The yielding of the frame 41 to the loaded pad 40 is aided by the fact that the horizontal thickness of the frame is greater than the horizontal thickness of the pad from its edge to its center. A relatively large horizontal thickness for the frame increases, of course, its total compliance per unit vertical area to outward pressure from the pad because such total compliance in compression is equal to the produuct of the frame thickness in the horizontal direction and the frames compliance per unit vertical area per unit horizontal thickness.
The other type A damping plates respond like plate 30C to a static downward load as do the type B plates (eg, plate 301') excepting that the latter type plates have two expanding pads instead of one. Therefore, the static load of the anvil il is distributed over the shock-isolating structure 2S in such maner that the major part of the anvil lo-ad is carried by the vertically superposed sets of elastomeric pads (i.e., the array of support cores) and the minor part of the load is carried by the cork frames around the pads (i.e., the matrix of the structure). Under the static load, the cork frames in each layer of damping plates tend to expand slightly to make pressure contact with each other and to thereby close any clearances existing between adjacent columns under unloaded conditions. That pressure contact is not, however, great enough to permit transmission by shear of any substantial amount of the load on one column to the columns adjacent thereto. An advantage of the pressure Contact is that, when the columns are so in side to side contact, each column is horizontally supported by its adjacent columns against being laterally deected by the downward load.
Impact shocks received by the anvil 1l are distributed over the shock-insulating structure 28 in the same manner as the static load to produce effects in and on that structure which are generally -alike to those which would be produced in accordance with the foregoing description if the static load were rst to be increased and then reduced back to its initial value. ln addition, certain transient effects are obtained. Specifically, because each of the elastomeric pads in the structure has a relatively high value for the ratio of its peripheral edge length to its area, and because the cork frame around each pad has both high compliance to a downward load thereon and high compliance to outward pressure exterted by the pad as it seeks to exp-and under the downward load, each layer of damping plates has much greater compliance to an impact load than would a layer of equal area `and thickness constituted of a single pad of elastomeric material (or of timber). Therefore, in accordance with well known principles of mechanics, the shock-isolating structure 28 has a much lower frequency of response to a `sudden impact `shock than would a conventional structure comprised of plural layers of single elastomeric pads and/or plural layers of timbers. Also, because the cork material of the present structure has an excellent damping characteristic (i.e., has high internal friction and a slow recovery from compression), any mechanical oscillations induced in the structure 28 by the impact shock are much more rapidly damped out than in a conventional structure. Because of the considerations just mentioned, the structure 28 has the advantages over conventional shock isolating structures of providing a much higher percentage of attenuation of the shock transmitted thereto while, at the same time, suppressing any excessive rebound or continual oscillation that might atfect the operating etliciency of the hammer. Moreover, because of the low frequency of response of the structure 28, it has little tendency to resonate with the underlying earth formations (which usually have a much higher resonant frequency), wherefore the structure vand the earth formations do not act together to amplify the vibrations produced by the impact shock.
In the damping plates of the FIG. 1 structure, there is is little or no shear transmission of force from the pad or pads of the plate to the surrounding cork frame. Hence, if each column of the structure were to be constituted wholly of damping plates, there would be no interaction between the major part of the load which is carried by the pads forming the inner core (or cores) of the column and the minor part of the load carried by the cork frame which forms an outer vertical casing around that inner core (or cores). ln other words, the one or more padformed cores of the column 'and the frame-formed casing of the column would act -as separate support elements having entirely independent responses to the applied load. In those circumstances, however, there may be a variation from plate to plate in the column with respect to the amount by which each plate is loaded, the amount of bulging of the central pad or pads thereof, and the amount of compression (decrease of thickness) under load of the frame of each plate as compared to its pad or pads.
When, however, steel 'plates are interleaved in the manner shown with the damping plates of each column, the steel plates preclude such variations from arising. This is so because the steel plates are rigid and transmit force in shear to thereby replicate for each damping plate below the top one of the loading of the top plate by the contacting rigid member provided by the `anvil 11. Under such conditions where the mode of loading of the top plate is, in effect, reconstituted by each steel plate for the damping which lies beneath it, all of the plates of the column are uniformly loaded, the pads thereof bulge uniformly, yall the plates undergo a uniform amount of compression (decrease of vertical thickness), and, in each plate, there is no differential between the amount of compression of the pad or pads and the amount of compression of the surrounding cork frame. By so avoiding any peaking of the loading or bulging of the pads in the plates of a column, internal stresses due to bulge eiect are minimized. Further, the steel plates plus the individual pads help dissipate heat so as to reduce the heat built up during operation. Still further, the arrangement of the steel plates in horizontal layers in which they t closely, side to side, does much to increase the horizontal st-ability of the columns. That is, ifa given column exerts a lateral force on adjacent columns, while the cork material in the damping plates of the adjacent columns might yield somewhat to that force, the steel plates of the adjacent columns would not do so and would, therefore, preclude lateral bowing of the given column by that force.
To give a practical example of the improvement afforded by the present invention, a 35,000 lb. steam drop hammer had previously used for shock-isolating purposes a structure comprised of two l2 layers of timbers plus three layers of 5/8" thick cotton duck impregnated with neoprene. Such hammer weighed over 1,120,000 lbs. including a 39,000 lb. ram and a 30,000 lb. upper die, the hammer comprising a 69,000 lb, falling weight actuated through 68 by 135 p.s.i. steam pressure. in a 38 diameter cylinder. The vibration transmitted from such hammer through such prior art structure to the earth was within the limits considered acceptable by the prior art. Nonetheless, the impact from the hammer shook the whole neighborhood and caused fatigue and lowered efficiency of the workers in the hammer shop.
The described timber and fabric structure was replaced by a shock-isolating structure similar to that shown in FG. l hereof. An extra layer of concrete was added to the underlying support block in order compensate for the difference in height between the old structure and the new one. Before installation, it was calculated that the new structure would reduce the earth-transmitted shock and vibration by from its previous level. After installation, it was established by tests that the new structure had the effect of reducing the average value of the acceleration (a measure of earth-transmitted shock) by a ratio of 6:1 or 83% with a maximum reduction by a ratio of 12:1, well in excess of 90%. The actual value of shock reduction obtained by the new structure exceeded that theoretically calculated for the probable reason (not taken into account in the calculation) that the lower frequency of response of the new structure cured a resonant condition which had existed between the old structure and the underlying earth.
The above described embodiment being exemplary only, it will be understood that additions thereto, modications thereof and omissions therefrom can be made without reparting from the spirit of the invention, and that the invention comprehends embodiments differing in form and/ or detail from that specifically disclosed. Accordingly, the invention is not to be considered as limited save as is consonant with the recitals of the following calims.
In the claims:
1. A foundation structure comprising, a two-dimensional horizontal array of verti-cal support cores each comprised of vertically supreposed elastomeric pads, the pads of each core being in spaced relation from the pads of adjacent cores, and a matrix compressible material disposed around said cores and having a greater compliance than said array of cores to a downward load applied to said structure, said matrix being yieldable to outward pressure exerted by said pads under said load to permit outward expansion of said pads.
2. A foundation structure comprising, a two-dimensional horizontal array of vertical support columns each comprised of vertically superposed horizontal damping plates of which each is comprised of central elastomeric pad means and of elastically compressible frame means disposed around such pad means and having greater compliance than said pad means to a downward load applied to the plate, the frame means of each plate being yieldable to outward pressure exerted by the pad means thereof when under said load to permit outward expansion of such pad means.
3. A foundation as in claim 2 in which a plurality of rigid plate means are interleaved in each column with the vertically superposed damping plates thereof.
4. A foundation structure as in claim 2 in which said columns are disposed side to side in close fitting relation to each other in said dimensions of said array, said columns being prismatic to provide such close mutual fit.
5. A foundation structure as in claim 2 in which the respective damping plates of said columns form in said structure a plurality of horizontal layers of plates, and in which the plates in each layer are disposed side to side in close tting relation with each other, said last named plates being prismatic to provide said close fitting relation.
6. A foundation structure comprising, a two-dimensional horizontal array of vertical prismatic support columns each comprised of a plurality of vertically superposed prismatic damping paltes of which each is comprised of elastomeric pad means and of elastically compressible frame means around such pad means, the respective plates Of Said Columns forming in said structure a,
plurality of horizontal layers of plates, and the plates in each layer being disposed side to side in close relation with each other, said close tting relation being provided by the prismatic shape of said plates.
7. A foundation structure as in claim 6 in which the frame means of each plate has greater compliance to a downward load than the pad means thereof, and in which such frame means is yieldable to outward pressure exerted by such pad means under such load to permit outward expansion of such pad means.
8. A foundation structure comprising, a two-dimensional horizontal array of vertical prismatic support columns each comprised of a plurality of vertically superposed prismatic damping plates and a plurality of prismatic rigid plates interleaved in such column with the damping plates thereof, each of said damping plates being comprised of central elastomeric pad means and of elastically compressible frame means around said pad means and having a greater compliance to a downward load than such pad means, and such frame means being yieldable under outward pressure exerted by such pad means when under said load to permit outward expansion of such pad means, the respective damping plates and rigid plates of said columns forming in said structure a plurality of vertically superposed horizontal layers of damping plates interleaved with a plurality of horizontal layers of rigid. plates and the plates in each such layer being disposed side to side in close tting relation with each other, said close fitting relation being provided by the prismatic shape of such plates.
9. A foundation structure comprising, a two dimensional array of individually loadable columns each comprised of a plurality of vertically superposed elastically compressible plates and of a plurality of rigid plates interleaved with said elastically compressible plates, the plates in each column being unsecured in horizontal position in the absence of the other columns, the respective plates of said columns forming in said structure a plurality of horizontal layers of plates, each layer being in one continuous plane over the horizontal area of said array, and each plate in each such layer being in at least proximate contact with adjacent plates to render each plate in that layer constrained in horizontal position by said adjacent plates.
References Cited by the Examiner CLAUDE A. LE ROY, Primary Examiner.
Aan-h UNITED STATES PATENT OFFICE CER'HFICATE OF CURRECTEON Patent No 3 ,218 ,O08 November 16, 1965 Jack Harris A It is hereby certified that error appears in the above numbered patent requiring correction and that the said Letters Patent should read as corrected below.
Column 3, line 39, for "horidontal" read horizontal Column 5, line 37, for "whreas" read whereas Column 6, line 39, for "Valve" read value line 44, for "tht" read the column 7, line 36, for "shock-insulating" read shock-isolating column 8, line Z6, strike out "of", first occurrence; line 69, after "order" insert to column 9, line 18, for "calims" read claims line 22, for "supreposed" read superposed column 9, line 24, after "matrix" insert of line 58, for "paltes" read plates Signed and sealed this 6th day of September 1966.
(SEAL) Attest:
ERNEST W. SWIDER EDWARD J. BRENNER Attesting Officer Commissioner of Patents

Claims (1)

1. FOUNDATION STRUCTURE COMPRISING, A TWO-DIMENSIONAL HORIZONTAL ARRAY OF VERTICAL SUPPORT CORES EACH COMPRISED OF VERTICALLY SUPREPOSED ELASTOMERIC PADS, THE PADS OF EACH CORE BEING IN SPACED RELATION FROM THE PADS OF ADJACENT CORES, AND A MATRIX COMPRESSIBLE MATERIAL DISPOSED AROUND SAID CORES AND HAVING A GREATER COMPLIANCE THAN SAID ARRAY OF CORES TO A DOWNWARD LOAD APPLIED TO
US292522A 1963-07-03 1963-07-03 Shock isolating means for impact machine Expired - Lifetime US3218008A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US292522A US3218008A (en) 1963-07-03 1963-07-03 Shock isolating means for impact machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US292522A US3218008A (en) 1963-07-03 1963-07-03 Shock isolating means for impact machine

Publications (1)

Publication Number Publication Date
US3218008A true US3218008A (en) 1965-11-16

Family

ID=23125016

Family Applications (1)

Application Number Title Priority Date Filing Date
US292522A Expired - Lifetime US3218008A (en) 1963-07-03 1963-07-03 Shock isolating means for impact machine

Country Status (1)

Country Link
US (1) US3218008A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3354594A (en) * 1963-12-30 1967-11-28 Kilcher Frederick Fredy Building structure having an elastic bearing member in at least one course joint, method for making the structure and intermediate ply for carrying out the method
US3520096A (en) * 1966-07-20 1970-07-14 Fredi Kilcher Bearing between parts of a building
US3583215A (en) * 1969-05-01 1971-06-08 Us Steel Corp The Impact-testing apparatus
US3691712A (en) * 1969-05-13 1972-09-19 Monsanto Co Damping system
US3974614A (en) * 1972-07-27 1976-08-17 Strong Gardner H Expansion-contraction joint
US3986222A (en) * 1974-12-05 1976-10-19 Japanese National Railways Shock control device for use in the construction of buildings such as bridges and the like
US5373670A (en) * 1988-05-06 1994-12-20 Sumitomo Gomu Kogyo Kabushiki Kaisha Shakeproof bearing

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1666311A (en) * 1925-08-25 1928-04-17 Rosenzweig Siegfried Insulating unit for deadening vibration and sound
GB398657A (en) * 1931-10-27 1933-09-21 Hugo Stoessel Improvements in or relating to supports for the foundations of machines
GB404895A (en) * 1932-10-26 1934-01-25 Ilja Katel Improvements in and relating to anti-vibrative plates for insulation of machinery
US2184482A (en) * 1936-05-15 1939-12-26 Crown Cork & Seal Co Vibration absorbing composition and structure embodying the same
US2255571A (en) * 1939-11-16 1941-09-09 Rosenzweig Siegfried Means for isolating machinery
US2447712A (en) * 1944-11-18 1948-08-24 Theodore S Rowe Cushioning device
US2724670A (en) * 1954-01-25 1955-11-22 Boston Woven Hose & Rubber Co Laminated packing
US2775998A (en) * 1953-07-08 1957-01-01 Gen Latex & Chemical Corp Cushions and method of making same
FR1241030A (en) * 1958-12-02 1960-09-09 Gomma Antivibranti Applic Rubber support for bridges
US2982536A (en) * 1956-11-30 1961-05-02 Mobay Chemical Corp Spring
GB890942A (en) * 1957-04-04 1962-03-07 Norman Dennis Allen Hall Improvements in vibration isolating blocks

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1666311A (en) * 1925-08-25 1928-04-17 Rosenzweig Siegfried Insulating unit for deadening vibration and sound
GB398657A (en) * 1931-10-27 1933-09-21 Hugo Stoessel Improvements in or relating to supports for the foundations of machines
GB404895A (en) * 1932-10-26 1934-01-25 Ilja Katel Improvements in and relating to anti-vibrative plates for insulation of machinery
US2184482A (en) * 1936-05-15 1939-12-26 Crown Cork & Seal Co Vibration absorbing composition and structure embodying the same
US2255571A (en) * 1939-11-16 1941-09-09 Rosenzweig Siegfried Means for isolating machinery
US2447712A (en) * 1944-11-18 1948-08-24 Theodore S Rowe Cushioning device
US2775998A (en) * 1953-07-08 1957-01-01 Gen Latex & Chemical Corp Cushions and method of making same
US2724670A (en) * 1954-01-25 1955-11-22 Boston Woven Hose & Rubber Co Laminated packing
US2982536A (en) * 1956-11-30 1961-05-02 Mobay Chemical Corp Spring
GB890942A (en) * 1957-04-04 1962-03-07 Norman Dennis Allen Hall Improvements in vibration isolating blocks
FR1241030A (en) * 1958-12-02 1960-09-09 Gomma Antivibranti Applic Rubber support for bridges

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3354594A (en) * 1963-12-30 1967-11-28 Kilcher Frederick Fredy Building structure having an elastic bearing member in at least one course joint, method for making the structure and intermediate ply for carrying out the method
US3520096A (en) * 1966-07-20 1970-07-14 Fredi Kilcher Bearing between parts of a building
US3583215A (en) * 1969-05-01 1971-06-08 Us Steel Corp The Impact-testing apparatus
US3691712A (en) * 1969-05-13 1972-09-19 Monsanto Co Damping system
US3974614A (en) * 1972-07-27 1976-08-17 Strong Gardner H Expansion-contraction joint
US3986222A (en) * 1974-12-05 1976-10-19 Japanese National Railways Shock control device for use in the construction of buildings such as bridges and the like
US5373670A (en) * 1988-05-06 1994-12-20 Sumitomo Gomu Kogyo Kabushiki Kaisha Shakeproof bearing

Similar Documents

Publication Publication Date Title
US3218008A (en) Shock isolating means for impact machine
US5018701A (en) Vibration isolating support apparatus
US5738330A (en) Machinery mount with damping means
CN112324459B (en) Yielding lining structure suitable for crossing fault and soft rock large-deformation section
US5386671A (en) Stiffness decoupler for base isolation of structures
CN114992278A (en) Multi-dimensional vibration isolation and reduction device and method for large power machine foundation
CN110259205A (en) A kind of comprehensive antidetonation toughness mill construction system using every cushion technique
KR101051966B1 (en) Reinforced earth retaining wall for composite earthquake
JPS59134230A (en) Earthquake-resistant pile
JPH02129430A (en) Vibration damping device for structure
US2359000A (en) Shockproof isolator
US4783986A (en) Anti-vibration mounting for shock-or vibration-producing machinery
CN111024348B (en) Bidirectional layered shearing model box device and using method thereof
CN212153789U (en) Bending metal damper with displacement amplifying device
CH170528A (en) Base for foundations, in particular for horizontal power and work machines, to avoid vibrations being transmitted to the floor.
JPH1046864A (en) Vibration-isolation building
JP6031632B1 (en) Displacement limiting device used for seismic isolation structure and method of introducing pre-compression
JPH04270992A (en) Earthquake isolation fast breeder reactor
CN206346220U (en) A kind of pile foundation barricade antidetonation retaining structure of the cushion containing EPS
EP0178748A2 (en) Vibrator thermal-stress differential compensator
JPH0328197Y2 (en)
US2255571A (en) Means for isolating machinery
US1666311A (en) Insulating unit for deadening vibration and sound
RU2063291C1 (en) Forging hammer with vibration-isolated anvil
JP5332018B2 (en) Ground-isolated structure and ground-isolated construction method using it