US3202001A - Limit switch - Google Patents

Limit switch Download PDF

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Publication number
US3202001A
US3202001A US137424A US13742461A US3202001A US 3202001 A US3202001 A US 3202001A US 137424 A US137424 A US 137424A US 13742461 A US13742461 A US 13742461A US 3202001 A US3202001 A US 3202001A
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Prior art keywords
shoulder
latch member
dog
limit switch
movement
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US137424A
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Alphonse P Gauvreau
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H21/00Switches operated by an operating part in the form of a pivotable member acted upon directly by a solid body, e.g. by a hand
    • H01H21/02Details
    • H01H21/18Movable parts; Contacts mounted thereon
    • H01H21/22Operating parts, e.g. handle
    • H01H21/24Operating parts, e.g. handle biased to return to normal position upon removal of operating force
    • H01H21/28Operating parts, e.g. handle biased to return to normal position upon removal of operating force adapted for actuation at a limit or other predetermined position in the path of a body, the relative movement of switch and body being primarily for a purpose other than the actuation of the switch, e.g. door switch, limit switch, floor-levelling switch of a lift
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/11Tripping mechanism
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/18Mechanical movements
    • Y10T74/18856Oscillating to oscillating
    • Y10T74/18864Snap action

Definitions

  • FIG. 4 I 59 ATTORNEY 3,202,601 LIMET SWITQIH Alphonse P. Gandau, Cleveland, ()hio, assignor to Robert B. Eenison, Cleveland, Uhio Filed Sept. 11, 1961, Ser. No. 137,424 4 Claims. (Cl. 74-97)
  • This invention pertains to the art of electrical switches and more particularly to a snap action type switch often timeslcnown as a limit switch.
  • the present invention is an improvement on the limit switch disclosed in the copending application Serial No 27,238, filed May 3, 1960, of Robert B. Denison, now United States Letters Patent No. 3,097,271.
  • a snap action type of switch comprising a pivoted contact carrier which is repeatedly snapped between two contact positions.
  • This pivoted contact carrier is secured to a latch member having a pair of protruding shoulders which coact with one of a pair of latching dogs to secure the latch member in one of the two positions.
  • a pivotally mounted actuator arm is provided with a free end and an intermediate portion, and the free end is connected to the latch member through a torsion spring so initial movement of the actuator arm loads the torsion spring.
  • the intermediate portion contacts the latching dog and shifts the dog from engagement with the shoulder which releases the energy stored in the torsion spring and snaps the latch member into the second contact position. Since the movable contact is carried by the latch member, the movable contact is also snapped into this second position.
  • Switches of this type have presented the problem of providing a durable, small, snap-action mechanism which ailows millions of operating cycles without mechanical or electrical failure.
  • the operation of the switch by pivoting the actuator arms must be accomplished with a minimum torque.
  • the torque required to operate a limit switch such as that described in the copending application depends upon the internal frictional forces which must be overcome and the mechanical advantage of the operating members.
  • the frictional forces are determined by the pressures between the various sliding surfaces within the switch.
  • the primary frictional force occurs between the latching dog and the protruding shoul tier of the latch member during sliding disengagement of the dog.
  • This invention relates to an improved limit switch wherein the pressure between the latching dog and the shoulder is substantially reduced to decrease the frictional force which must be overcome to disengage these members during operation of the switch.
  • the invention is also directed toward an improved relationship of the peripheral shape of and the relative movement between he latching dog and the shoulder which substantially improves the disengaging action between these members.
  • a limit switch is provided wherein the dog engaging shoulders of the pivoting latch member are substantially spaced from the pivotal axis of the latch member to provide a shoulder lever arm substantially equal to the spacing of movable contacts on the contact carrier from the pivotal axis of the carrier.
  • a limit switch is provided wherein an arc defined by the movement of the latch engaging end of the latching dogs and an arc defined by the movement of the shoulders intersect at substantially right angles so the radii of these arcs at the intersection are perpendicular.
  • the portion of the latch member between the dog engaging United States Patent M 3,292,001 Patented Aug. 24, 1965 shoulders is arcuate and has a center of curvature substantially at the pivotal axis of the latch member.
  • a limit switch is provided wherein the shoulder engaging leg of the latching dog has an arcuate end surface with a center of curvature at the pivotal axis of the dog and the shoulder has a coinciding arcuate surface so the surfaces of the shoulder and the leg match when these members are in blocking relationship.
  • the pivotally mounted latch member is provided with a pair of shoulders radially spaced from the pivotal axis of the latch member, and the terminal end of the actuator arm contacts the torsion spring between the pivotal axis of the latch member and the shoulders.
  • the latching dogs are pivotally mounted at a point transversely spaced from and directly opposite to the shoulders.
  • Each of the latching dogs is essentially a lever comprised of a blocking leg extending generally perpendicularly toward the surface of the shoulder and a cam arm having a length substantially equal to the length of the blocking leg and having a generally flat surface extending substantially parallel to the shoulder.
  • a bumper on the intermediate portion of the actuator arm contacts the flat surface of the cam arm to disengage the blocking leg from the shoulder by a short sliding movement of the blocking leg along the surface of the shoulder.
  • the primary object of this invention is the provision of an improved limit switch which will not fail mechanically or electrically when operated over a great number of switching cycles.
  • a further object of the present invention is the provision of a limit switch which has a snap action mechanism that requires a minimum number of operating parts and that may be produced and assembled at a substantially reduced cost.
  • a still further object of the present invention is the provision of an improved limit switch having a snap action mechanism which greatly reduces the friction forces between the separate elements comprising the snap action mechanism.
  • Another object of the present invention is to provide an improved snap action mechanism for a switch having a means for storing energy and a means for releasing the stored energy which mechanism exerts a substantially lesser force on the means for releasing the energy.
  • a further object of the present invention is the provision of a limit switch having a snap action mechanism comprised of a pivotally mounted latching dog having a cam arm and a blocking leg wherein the curvilinear movement of the cam arm is nearly equal to the curvilinear movement of the blocking leg.
  • Another object of this invention is the provision of a limit switch having a snap action mechanism comprised of a pivotally mounted latching dog having a blocking leg which coacts with a shoulder of a biased latch member so that movement of the blocking leg is coincidental to the surface of the shoulder.
  • Another object of the present invention is the provision of a limit switch having snap action mechanism comprised of a pivotlly mounted latching dog having a blocking leg which coacts with the shoulder of a biased latch member so that movement of the blocking leg does not move the shoulder.
  • Still another object or" this invention is the provision of a limit switch having a snap action mechanism operated by a pivoting actuator arm having a terminal end that stores energy in the snap action mechanism and an intermediate end whicn releases the snap action mechanism to produce the snapping action in either direction which rier is detachably Coupled; and 1
  • FIG. 7 is a layout' view of the latching legs and latch than the; intermediate portion. 7 l
  • Another object of the present invention is to1provide 'a limit switch havinga snap actioninechanism com prisedfof a pivot ally.
  • mounted latchingjdog havingablocki termmak'nd moves'through' a" substantially greater arc a,
  • FIG. 1 is anexplodedper'specti e viewof aswitchillus trating a preferred embodiment. of the invention
  • FIG. -2' is a view showing the-operating mechanism of the switch just prior to being actuated
  • This return spring is also a helical wirevtorsion spring, the ends of whichfcro'ss and then extend radially outwardly. to proyidespaced end legs At its inner-end-, ;the operating shaft 17 carries a head 213' formed with'a'lug 24 extending parallel to the shaft 17 ins'pacedrelationthereto. Thislug extends between the end leg 1641,1161) on the return spring 16 and between the end legs 15q,15b of the operating spring 15.
  • FIG. '3 is a similar View showing the switch operating a mechanism midway through'its actuation;
  • no. 4 is a similar viewshowing theqswitch operating' 1 shoulders-3t The-details of, contact carrier assembly E member showing the geometry of these members, ,7
  • the figures show a housing' fA supporting: an 'operatingassembly B, an actuator arm C pivoted'b'y the operating assembly B'through an over-travel spring 'arrangement;..a movable contact'carrier D in turn pivoted by the actuator arm C through anenergy' storing spring arrangement and latched in either of two positions by a latching arrangement; anda firted'contact carrier E.
  • the-housing A is generally 10. having side Walls 9 and a base wall 12' defining agen erally rectangular chamber :11 which is closed by a sec- Qnd housing member (not shown). to completely enclose theswitch operatingmechanism to be described.
  • the operating assembly B- includes generally an'operating shaft 17 rotatably supported inasleeve bearing l3 mounted on the base wall 12..
  • :ThlS shaft has a knurled portion w from The housing wall 1 g latch member 57 presentsf anoutwardly.
  • the actuator arm C is generally elongated and has a sleeve 14 rigidly aflixed thereto at one end which sleeve.
  • actuator arm C extendends longitudinally toward the opposite end'of the recess 11 between a pair of shoulders integral with the base wall llandunder the contact carrier, assembly E which rests onand is fastened to the need not be dis cussed since they form no part of the present invention and ,theyfare described in detailin the above 7 for the purposes offillustratingfa'preferred embodiment formed in two parts and includesa firsthousingmember identified copendingfapplication, Basically the assembly
  • the movable contact-carrier D includes a pair of movable contacts 44, fmountedby spring'48 in opening 47 r of contact carrier arm 46.which extends through opening 38.
  • the arrangement is such that in one-angularposition of the arm 46 the contact 44 bridges-thefiXed contacts 40- and41while the contact 45flisspac'ed from the fixedc'ontacts 42 andJ43 at the-opposite side of the co'ntactblock -31. In the opposite angular position of the arm 46, the
  • the arm 46' At its pivotal mounted end,"the arm 46' is formed within alarge, oblong portion 49 ihaving a square o'pening 50 I'therethrouglnf 'Atiits ;inner face, this hubportion 49 is formed with a-circularfrecess SZKFIG. 5.) whicheXtends aroun ddhesquare" opening 50 andis; generally concentric therewith ⁇ Also,jat theedge of-hubx49 toward thev free end of the contact carrier, there is formed a recess 56 which has an inner end" substantially sie mircir cular and whichhas relatively'straight opposite sides. v
  • The'arm 46 formsone part; of a'tWo-piece'assembly, the
  • T'lhis latch member 57 has a circularop'ening 58 therethrough 4' which receives thefixedpivot pin 51. "'Atits outer end extends toward the'hnbportion ,49 'onthe contactcarrier 46. -This'hub, 59 'terminatesin a, square shaft 60which extends: into square opening 50ofjthe contact carrier arm 46 to "securely couple the 'twofpieces 57, and 46 together. The hub .59 is soldimensioned to'extendinto' the recess 52.
  • a pin or projection 66 formed integrally onthe upper 5 surface of latch'memb'er S'I extends into recess 56.
  • V 'pin;6;6 Surrounding thesleeve 14-an operating spring 15" V 'pin;6;6 extends generallyparallel to hub 59 and is spaced 7 slightly therefrom; Preferably,xthe pin is circular in cross s t n; t
  • helically ,woundspringjtl' (FIGS, 1, 2-4) encircles the hub 59. on latchfmember. 57..
  • the opposite ends of the spring 70 cross and then extend outwardly to provide protruding legs 76a, 70b which are disposed on opposite sides of the pin 66.
  • the snap action limit switch as so far described is substantially the same as the limit switch of the copending application; the structure to be discussed hereinafter relates to an improvement over that limit switch.
  • the first improvement of the present limit switch is the provision of a means for reducing the force of shoulders 63, 454 by increasing the distance of the shoulders from the pivot pin 51.
  • the means may be accomplished in various ways; however, in a preferred embodiment, an elongated central opening 61 is provided within the body of latch member 57.
  • the latch member has an outwardly extending peripheral portion 62 supporting the oppositely facin g: shoulders 63, 64 which define the ends of the peripheral portion and have surfaces generally parallel to one another and symmetric with respect to the latch member.
  • the terminal end of actuator arm C is disposed a short distance from pin 66 and an integral generally perpendicularly extending lug 14b of the actuator arm C protrudes upwardly from the back of latch member 57 through central opening 61 and extends through protruding legs 74hr, 70b of spring 70.
  • the latch member 57 is pivoted about pin 51 in an opposite direction. Pivotal movement of the latch member causes a corresponding movement of arm .6 to estab- 11311; the desired electrical circuit.
  • the actuator arm C contacts the spring 7% at a point substantially below the shoulders 63, 64 which allows the shoulders to be spaced a substantial distance from the pivotal axis of the latch member 57, the spacing being represented by x in FIG. 6. By spacing the shoulders away from the axis of the latch member, the force on the shoulders is decreased.
  • the force on the shoulders is caused by the torque on the spring 79 and the compressive force exerted on contact springs 43.
  • the force of the compression of springs 4? acts on the shoulders through the distance y shown in FIG. 5 and the distance x.
  • the distance x By making the distance x substantially equal or, as in practice where the space in the switch is limited, only slightly less than distance y, the force on the shoulder is decreased.
  • the ratio of x to y was approximately 1:5, which caused a magnification of the contact spring force and the torque force of spring 79 on the shoulders 63, 64-. This correspondingly increased the torque required to activate the switch and increased the wear of the cam members.
  • the second improvement of the present limit switch over the limit switch disclosed in the copending application is the construction and actuation of latching dogs 80 and 81 which are pivotally supported at their central portion on pins extending from the housing 12.
  • the latching dogs are transversely spaced from the latched member 57 and are provided with blocking legs 32 and 83 respectively which are adapted to coact with shoulders 63 and 64 to block the movement of latch member 57 in either direction.
  • Coil spring 34 is connected under tension between the latching dogs to bias blocking legs 82, $3 into engagement with the shoulders of the latch member. Actuation of the latching dogs is accomplished by movement of a pair of cam arms 72, 73.
  • the actuator arm C carries a perpendicularly extending pin or other bumper means 14c which coacts with the inwardly facing surfaces of cam arms 72, 73 to move the respective latching dogs out of engagement with the shoulders to allow movement of the latch member 57 in either direction.
  • the bumper 140 is spaced a substantial distance from lug 14b so that arcuate movement of bumper 140 is less than arcuate movement of lug 1412. By this arrangement, the lug 141) may swing a distance sufiicient to properly bias spring 70 without requiring the same movement of bumper 14c.
  • the blocking legs 82, 84 have contoured ends to coact with the surfaces of the shoulders so that when the blocking leg engages the shoulder, the surfaces of the engaging members substantially coincide.
  • the blocking leg slides in an arcuate path along the surface of the shoulder.
  • the latch member is not forced rearwardly, nor is it allowed to advance forwardly during this disengaging movement of the blocking leg. This feature substantially decreases the wear between the blocking leg and the shoulder and does not dissipate energy by moving or allowing movement of the latch member.
  • the length of the blocking leg is not substantially less than the length of the cam arm between the pivot point and the point of contact of pin 14c.
  • the lever arm of the blocking leg is approXimately equal to the lever arm of the cam arm. This results in nearly the same curvilinear movement of the blocking leg and the cam arm to reduce the outward transverse movement of the latching dogs.
  • the fiat cam surfaces of the cam arms are substantially perpendicular to the blocking legs and are offset transversely from the pivot point of the latching dogs.
  • the force to slide the blocking leg is determined by the frictional force between the shoulder and the blocking leg, which force varies as the force between these members; therefore, the decrease in the lever arm of the shoulder decreases the force necessary to disengage the blocking leg.
  • the switch is shown in an initial position in FIG. 2 whereby fixed contacts 42 and 43 are closed by the movable contact 45.
  • lug 14b of the actuator arm C exerts a force on spr ng leg 70b.
  • the spring 70 tends to rotate the latch member 57 counterclockwise by leg 70a which exerts force on pin 66.
  • the latch member cannot pivot because it is blocked by leg 82 of dog contacting with shoulder 63 (see FIG. 3).
  • the actuator arm C continues movement against the resiliency of spring 70, increased energy is stored within the spring. Still further movement of the actuator arm causes the bumper or pin 140 to ride along the flat surface of cam arm 72 to pivot the dog 80 counterclockwise.
  • the latch member 57 is pivotally mounted on axis L, and the peripheral portion 62 has a contour defined by radius R which radius also defines arc L Arc L is the path of movement of th outermost portions of dog engaging shoulders 63, 64.
  • the swinging dogs 86 and 81 are identical and have the same relationship with the latch member 57. Therefore, a detailed description will be given of only the latching dog 8%
  • the blocking leg 82 has a tip surface defined by a radius R extending from the pivotal axis M of the dog 80. This radius R defines an arc M which are represents the arcuate path of surface 100.
  • the lowermost surface of leg 82 lies along a radius line from axis M to are M
  • an actuator arm pivotallymount ed'a first axis and having a terminal end and an intersurface 62 with the leg S2, the strength of the outermost corner of'shoulderv 63 would be reduced. If the disengagement were at an acute angle, that is, the surface 102 form .at less. than 90 with a radius line of arc L to point N, there would be a tendency to break ofi the outer most corner of shoulder 63, since the force on the shoulder .at this point would not be perpendicularto'the surface. 7 As was mentioned before,surface-100 lies on the arcuate path M defined by radius R This allows disengagee ment of the dog from the shoulder 63 without movement of the latch member 57.
  • the shoulder is provided mediate portion, a latch member pivotally mounted on a second axis, a torsionspring connecting said terminal end to said latch member, a shoulder on said latch mem-' her, a latching dog engageable with said shoulder, and a bumper on said intermediate portion, said bumper engageable with said latching dog to move said dog from engagement with said shoulder,'the improvement comprising: said latch member having an opening between said shoulder and said second axis, said actuator arm adjacent a first surface of said member and said torsion spring adjacent an opposite surface of said member, said terminal end extending through said' opening to connect with said torsion spring.
  • an'actuator arm pivotally, mounted-on* a first axi s,-a latch member pivotally mounted on a second axis, a torsion spring connecting said arm to said latch'member, a shoulder, on saidilatch member, a latching dog engageable with said shoulder to block movement of said latch member, said dog pivotally 1 mounted (ma third axis, and meansfor disengaging said dog from'said shoulder after energy has been stored in said torsion spring to shift said latch member, the improvement comprising: 'the dog having a leg with an 1 outertip extending toward said shoulder and adapted with an arcuate transverse surface 104 which coincides with an M whenblocking dog 80 is in engagement with the latch member 52.
  • the latch dog 57 is the 7 hand position and is angularly disposed with respect to the centerline of the switch.”
  • latch dog 81 engages latch Imember 57
  • the latch member is in the left position and the general geometry of the engagement between the latch member and dog 81 is identical to the geometry be; tween the latch member and dog 80. Because. of this similarity, no detailed discussion of dog 81 and its en-.
  • said leg having a lower surface defined by a radius of said first arc, and a shoulder engaging surface defined bysaid first arc, and said shoulder having a lateral sur- 7 face, said lateral-surface defined by an are having a radius equal to the radius of said first arc and a center of curvature coinciding with said third axis when said dog engages said shoulder.
  • an actuator arm pivotally mount- 'ed on a first axis, a latchrnember pivotally mounted on a second axis, a torsion spring connecting said arm to said latch' member, a shoulder on said latch member, a latching dog engageable with said shoulder to block movement of said latch member, said dog pivotally mountedona third axis, and means for disengaging said dog from said shoulder after energy has been'stored in 7 said torsion spring to shift said latch member, the improvementv comprising: the' dog having a'leg with an outer tip extending toward said" shoulder and adapted to .engage said shoulder, said shoulder havingan outermost portion which is last to disengage from said leg tip, movement of saidtip defining a first are about said third axis,

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Description

Aug. 24, 1965 A. P. GAUVREAU 3,202,001
LIMIT SWITCH Filed Sept. 11, 1961 2 Sheets-Sheet 1 LA CH (LEFT Pos.) LATCH (RIGHT POS.)
INVENTOR. ALFONSE P. GAUVREAU ATTOR N EY 1965 A. P. GAUVREAU 3,202,001
LIMIT SWITCH Filed Sept. 11, 1961 2 Sheets-Sheet 2 FIG. 4 I 59 ATTORNEY 3,202,601 LIMET SWITQIH Alphonse P. Gauvreau, Cleveland, ()hio, assignor to Robert B. Eenison, Cleveland, Uhio Filed Sept. 11, 1961, Ser. No. 137,424 4 Claims. (Cl. 74-97) This invention pertains to the art of electrical switches and more particularly to a snap action type switch often timeslcnown as a limit switch.
The present invention is an improvement on the limit switch disclosed in the copending application Serial No 27,238, filed May 3, 1960, of Robert B. Denison, now United States Letters Patent No. 3,097,271. In that application, there is disclosed a snap action type of switch comprising a pivoted contact carrier which is repeatedly snapped between two contact positions. This pivoted contact carrier is secured to a latch member having a pair of protruding shoulders which coact with one of a pair of latching dogs to secure the latch member in one of the two positions. A pivotally mounted actuator arm is provided with a free end and an intermediate portion, and the free end is connected to the latch member through a torsion spring so initial movement of the actuator arm loads the torsion spring. On further movement of the actuator arm, the intermediate portion contacts the latching dog and shifts the dog from engagement with the shoulder which releases the energy stored in the torsion spring and snaps the latch member into the second contact position. Since the movable contact is carried by the latch member, the movable contact is also snapped into this second position.
Switches of this type have presented the problem of providing a durable, small, snap-action mechanism which ailows millions of operating cycles without mechanical or electrical failure. The operation of the switch by pivoting the actuator arms must be accomplished with a minimum torque. The torque required to operate a limit switch such as that described in the copending application depends upon the internal frictional forces which must be overcome and the mechanical advantage of the operating members. The frictional forces are determined by the pressures between the various sliding surfaces within the switch. In a limit switch of the type disclosed in the copending application, the primary frictional force occurs between the latching dog and the protruding shoul tier of the latch member during sliding disengagement of the dog.
This invention relates to an improved limit switch wherein the pressure between the latching dog and the shoulder is substantially reduced to decrease the frictional force which must be overcome to disengage these members during operation of the switch. The invention is also directed toward an improved relationship of the peripheral shape of and the relative movement between he latching dog and the shoulder which substantially improves the disengaging action between these members.
In accordance with the present invention, a limit switch is provided wherein the dog engaging shoulders of the pivoting latch member are substantially spaced from the pivotal axis of the latch member to provide a shoulder lever arm substantially equal to the spacing of movable contacts on the contact carrier from the pivotal axis of the carrier.
In accordance with another aspect of the present invention, a limit switch is provided wherein an arc defined by the movement of the latch engaging end of the latching dogs and an arc defined by the movement of the shoulders intersect at substantially right angles so the radii of these arcs at the intersection are perpendicular.
Further in accordance with the present invention, the portion of the latch member between the dog engaging United States Patent M 3,292,001 Patented Aug. 24, 1965 shoulders is arcuate and has a center of curvature substantially at the pivotal axis of the latch member.
Further in accordance with the present invention, a limit switch is provided wherein the shoulder engaging leg of the latching dog has an arcuate end surface with a center of curvature at the pivotal axis of the dog and the shoulder has a coinciding arcuate surface so the surfaces of the shoulder and the leg match when these members are in blocking relationship. 7
In accordance with another aspect of the present invention, the pivotally mounted latch member is provided with a pair of shoulders radially spaced from the pivotal axis of the latch member, and the terminal end of the actuator arm contacts the torsion spring between the pivotal axis of the latch member and the shoulders.
Further in accordance with this invention, the latching dogs are pivotally mounted at a point transversely spaced from and directly opposite to the shoulders. Each of the latching dogs is essentially a lever comprised of a blocking leg extending generally perpendicularly toward the surface of the shoulder and a cam arm having a length substantially equal to the length of the blocking leg and having a generally flat surface extending substantially parallel to the shoulder. A bumper on the intermediate portion of the actuator arm contacts the flat surface of the cam arm to disengage the blocking leg from the shoulder by a short sliding movement of the blocking leg along the surface of the shoulder.
The primary object of this invention is the provision of an improved limit switch which will not fail mechanically or electrically when operated over a great number of switching cycles.
A further object of the present invention is the provision of a limit switch which has a snap action mechanism that requires a minimum number of operating parts and that may be produced and assembled at a substantially reduced cost.
A still further object of the present invention is the provision of an improved limit switch having a snap action mechanism which greatly reduces the friction forces between the separate elements comprising the snap action mechanism.
Another object of the present invention is to provide an improved snap action mechanism for a switch having a means for storing energy and a means for releasing the stored energy which mechanism exerts a substantially lesser force on the means for releasing the energy.
A further object of the present invention is the provision of a limit switch having a snap action mechanism comprised of a pivotally mounted latching dog having a cam arm and a blocking leg wherein the curvilinear movement of the cam arm is nearly equal to the curvilinear movement of the blocking leg.
Another object of this invention is the provision of a limit switch having a snap action mechanism comprised of a pivotally mounted latching dog having a blocking leg which coacts with a shoulder of a biased latch member so that movement of the blocking leg is coincidental to the surface of the shoulder.
Another object of the present invention is the provision of a limit switch having snap action mechanism comprised of a pivotlly mounted latching dog having a blocking leg which coacts with the shoulder of a biased latch member so that movement of the blocking leg does not move the shoulder.
Still another object or" this invention is the provision of a limit switch having a snap action mechanism operated by a pivoting actuator arm having a terminal end that stores energy in the snap action mechanism and an intermediate end whicn releases the snap action mechanism to produce the snapping action in either direction which rier is detachably Coupled; and 1 FIG. 7 is a layout' view of the latching legs and latch than the; intermediate portion. 7 l
Another object of the present invention is to1provide 'a limit switch havinga snap actioninechanism com prisedfof a pivot ally. mounted latchingjdog havingablocki termmak'nd moves'through' a" substantially greater arc a, An offset lug 14a 7 tweentl1ese ofls'etlegs 15a, 15b. With this arrangement,
ing leg whichlcoacts with thefshoulder of'aj biasedflatch membensoflthat movement or the latch member'and the radii of the arcs" are perpendicular. i
Another object of the present invention is" to provide a limit switchhaving a snap action mechanism comprised of a pivotallyi mounted' latching dog'having a blocking ber wherein the end of the blocking .leg has acurved surface defined by its swinging movement and 'the' shoulder FIG. 1 is anexplodedper'specti e viewof aswitchillus trating a preferred embodiment. of the invention; I
, FIG. -2' isa view showing the-operating mechanism of the switch just prior to being actuated;
I I v p V e V y lug14dand then to actuator 'arm' C. T I blockmglegdefine arc intersecting ata' point where' the leg which coacts with the shoulder of a biased latch .rnemw it Will -be appreciated-that.a sideward force on either of the spring end legs 15a',.15 b..away from the other spring end leg-exerts a similar force, through the spring'ls to the Aretu'rn spring 16 is rotatably mounted on the outside of a sleeve11'7q on the shaft 17 just axially outwardlyfrom the operating spring 15. This return spring is also a helical wirevtorsion spring, the ends of whichfcro'ss and then extend radially outwardly. to proyidespaced end legs At its inner-end-, ;the operating shaft 17 carries a head 213' formed with'a'lug 24 extending parallel to the shaft 17 ins'pacedrelationthereto. Thislug extends between the end leg 1641,1161) on the return spring 16 and between the end legs 15q,15b of the operating spring 15. Thus 1 when the, operating shaft '17 is turnedinitially in either FIG. '3 is a similar View showing the switch operating a mechanism midway through'its actuation;
no. 4 is a similar viewshowing theqswitch operating' 1 shoulders-3t The-details of, contact carrier assembly E member showing the geometry of these members, ,7
Referring now to the drawings wherein the showings are of the-invention only, and not for the purposes of limiting same, the figures show a housing' fA supporting: an 'operatingassembly B, an actuator arm C pivoted'b'y the operating assembly B'through an over-travel spring 'arrangement;..a movable contact'carrier D in turn pivoted by the actuator arm C through anenergy' storing spring arrangement and latched in either of two positions by a latching arrangement; anda firted'contact carrier E. The
operationand arrangement offthese parts correspond-to in the copending application Serial. No; 27,238, filed May 3, 1960',by Robert,B.1D,enison,'
the like parts found now United States Letters *PatentNo. 3,097,271. I
Referring now to FIG. 1; the-housing Ais generally 10. having side Walls 9 and a base wall 12' defining agen erally rectangular chamber :11 which is closed by a sec- Qnd housing member (not shown). to completely enclose theswitch operatingmechanism to be described. The operating assembly B- includes generally an'operating shaft 17 rotatably supported inasleeve bearing l3 mounted on the base wall 12.. :ThlS shaft has a knurled portion w from The housing wall 1 g latch member 57 presentsf anoutwardly. protrudingangula'rhub 59 which 18 on its outer end which is disposed beyondthe vhousing wall12 outside the housinglt); V Q i An operating lever'19' is bifurcated at ODEyellCl and presents a cylindrical opening 20 which-receives} the knurled outer end 18 of the, operating shaft 17. A suitable locking screw 21 is provided on the operating lever 19 for clamping-it tightly to the operating shaft 17. At its opposite end,'the operating lever carries-a roller 22.' The actuator arm C -is generally elongated and has a sleeve 14 rigidly aflixed thereto at one end which sleeve. rotatably supports'the actuator arm Con thebearinglfi inside the housing chamber 11 adjacent to the base wall direction, such turning movement is impartedto the actuatorarrn'Q through the coupling provided'by the operating spring '15. However; when the actuating arm C reaches fh 6" 1i.filll$" of its movements aslwill appear,- the operating shaft 17 may continue to *turnf'through flexing or they spring lfi while at the sametime exerting a' turningforce on-the'actuatorfarmC, ii I f The: actuator arm C-extends longitudinally toward the opposite end'of the recess 11 between a pair of shoulders integral with the base wall llandunder the contact carrier, assembly E which rests onand is fastened to the need not be dis cussed since they form no part of the present invention and ,theyfare described in detailin the above 7 for the purposes offillustratingfa'preferred embodiment formed in two parts and includesa firsthousingmember identified copendingfapplication, Basically the assembly E is provided with an accessopening'33'and 'carries-spaced terminals 40 4r3. n a V. v 5 The movable contact-carrier D includes a pair of movable contacts 44, fmountedby spring'48 in opening 47 r of contact carrier arm 46.which extends through opening 38. The arrangement is such that in one-angularposition of the arm 46 the contact 44 bridges-thefiXed contacts 40- and41while the contact 45flisspac'ed from the fixedc'ontacts 42 andJ43 at the-opposite side of the co'ntactblock -31. In the opposite angular position of the arm 46, the
. contact position is'reversed. 5 v 1 j. I
' At its pivotal mounted end,"the arm 46' is formed within alarge, oblong portion 49 ihaving a square o'pening 50 I'therethrouglnf 'Atiits ;inner face, this hubportion 49 is formed with a-circularfrecess SZKFIG. 5.) whicheXtends aroun ddhesquare" opening 50 andis; generally concentric therewith} Also,jat theedge of-hubx49 toward thev free end of the contact carrier, there is formed a recess 56 which has an inner end" substantially sie mircir cular and whichhas relatively'straight opposite sides. v
f The'arm 46 :formsone part; of a'tWo-piece'assembly, the
other part being a latch member? designated in its'entirety by the reference'numeral 57 in FIGS. '1 and 6. T'lhis latch member 57 has a circularop'ening 58 therethrough 4' which receives thefixedpivot pin 51. "'Atits outer end extends toward the'hnbportion ,49 'onthe contactcarrier 46. -This'hub, 59 'terminatesin a, square shaft 60which extends: into square opening 50ofjthe contact carrier arm 46 to "securely couple the 'twofpieces 57, and 46 together. The hub .59 is soldimensioned to'extendinto' the recess 52. 'f Asthe arm 46 ispositioned over the latch member .57, a pin or projection 66 formed integrally onthe upper 5 surface of latch'memb'er S'I extends into recess 56. This 12. Surrounding thesleeve 14-an operating spring 15" V 'pin;6;6 extends generallyparallel to hub 59 and is spaced 7 slightly therefrom; Preferably,xthe pin is circular in cross s t n; t
helically ,woundspringjtl' (FIGS, 1, 2-4) encircles the hub 59. on latchfmember. 57.. Therecess 52 slides ov b 5?;tQ1a '9W. li h ana e t fi nlptth fi epiece assembly without allowing spring 70 to enter the space caused by shaft 60. The opposite ends of the spring 70 cross and then extend outwardly to provide protruding legs 76a, 70b which are disposed on opposite sides of the pin 66.
The snap action limit switch as so far described is substantially the same as the limit switch of the copending application; the structure to be discussed hereinafter relates to an improvement over that limit switch.
The first improvement of the present limit switch is the provision of a means for reducing the force of shoulders 63, 454 by increasing the distance of the shoulders from the pivot pin 51. The means may be accomplished in various ways; however, in a preferred embodiment, an elongated central opening 61 is provided within the body of latch member 57. The latch member has an outwardly extending peripheral portion 62 supporting the oppositely facin g: shoulders 63, 64 which define the ends of the peripheral portion and have surfaces generally parallel to one another and symmetric with respect to the latch member. The terminal end of actuator arm C is disposed a short distance from pin 66 and an integral generally perpendicularly extending lug 14b of the actuator arm C protrudes upwardly from the back of latch member 57 through central opening 61 and extends through protruding legs 74hr, 70b of spring 70. With this arrangement, when the actuator arm is pivoted in one direction or the other, the latch member 57 is pivoted about pin 51 in an opposite direction. Pivotal movement of the latch member causes a corresponding movement of arm .6 to estab- 11311; the desired electrical circuit. The actuator arm C contacts the spring 7% at a point substantially below the shoulders 63, 64 which allows the shoulders to be spaced a substantial distance from the pivotal axis of the latch member 57, the spacing being represented by x in FIG. 6. By spacing the shoulders away from the axis of the latch member, the force on the shoulders is decreased.
The force on the shoulders is caused by the torque on the spring 79 and the compressive force exerted on contact springs 43. The force of the compression of springs 4? acts on the shoulders through the distance y shown in FIG. 5 and the distance x. By making the distance x substantially equal or, as in practice where the space in the switch is limited, only slightly less than distance y, the force on the shoulder is decreased. In prior switches the ratio of x to y was approximately 1:5, which caused a magnification of the contact spring force and the torque force of spring 79 on the shoulders 63, 64-. This correspondingly increased the torque required to activate the switch and increased the wear of the cam members.
The second improvement of the present limit switch over the limit switch disclosed in the copending application is the construction and actuation of latching dogs 80 and 81 which are pivotally supported at their central portion on pins extending from the housing 12. The latching dogs are transversely spaced from the latched member 57 and are provided with blocking legs 32 and 83 respectively which are adapted to coact with shoulders 63 and 64 to block the movement of latch member 57 in either direction. Coil spring 34 is connected under tension between the latching dogs to bias blocking legs 82, $3 into engagement with the shoulders of the latch member. Actuation of the latching dogs is accomplished by movement of a pair of cam arms 72, 73. The actuator arm C carries a perpendicularly extending pin or other bumper means 14c which coacts with the inwardly facing surfaces of cam arms 72, 73 to move the respective latching dogs out of engagement with the shoulders to allow movement of the latch member 57 in either direction. The bumper 140 is spaced a substantial distance from lug 14b so that arcuate movement of bumper 140 is less than arcuate movement of lug 1412. By this arrangement, the lug 141) may swing a distance sufiicient to properly bias spring 70 without requiring the same movement of bumper 14c.
The blocking legs 82, 84 have contoured ends to coact with the surfaces of the shoulders so that when the blocking leg engages the shoulder, the surfaces of the engaging members substantially coincide. On subsequent pivoting of the latching dog by pin 14c coacting with the flat surfaces of either cam arm, the blocking leg slides in an arcuate path along the surface of the shoulder. The latch member is not forced rearwardly, nor is it allowed to advance forwardly during this disengaging movement of the blocking leg. This feature substantially decreases the wear between the blocking leg and the shoulder and does not dissipate energy by moving or allowing movement of the latch member. The length of the blocking leg is not substantially less than the length of the cam arm between the pivot point and the point of contact of pin 14c. Therefore, the lever arm of the blocking leg is approXimately equal to the lever arm of the cam arm. This results in nearly the same curvilinear movement of the blocking leg and the cam arm to reduce the outward transverse movement of the latching dogs. As the pin 14c progresses along the flat surface of the cam arm, the lever arm through which pin 14c operates is progressively altered; therefore, the mechanical advantage changes slightly on movement of the latching dog. The fiat cam surfaces of the cam arms are substantially perpendicular to the blocking legs and are offset transversely from the pivot point of the latching dogs. The force to slide the blocking leg is determined by the frictional force between the shoulder and the blocking leg, which force varies as the force between these members; therefore, the decrease in the lever arm of the shoulder decreases the force necessary to disengage the blocking leg.
In operation of this mechanism, as so far explained, the switch is shown in an initial position in FIG. 2 whereby fixed contacts 42 and 43 are closed by the movable contact 45. As the operating lever 19 is moved clockwise, lug 14b of the actuator arm C exerts a force on spr ng leg 70b. Thus the spring 70 tends to rotate the latch member 57 counterclockwise by leg 70a which exerts force on pin 66. The latch member cannot pivot because it is blocked by leg 82 of dog contacting with shoulder 63 (see FIG. 3). As the actuator arm C continues movement against the resiliency of spring 70, increased energy is stored within the spring. Still further movement of the actuator arm causes the bumper or pin 140 to ride along the flat surface of cam arm 72 to pivot the dog 80 counterclockwise. This disengages blocking leg 82 from shoulder 63. (See FIG. 3.) When the latch member 57 is released from the blocking leg, the energy stored within the spring 70 snaps the latch member 57 and the contact carrier 46 to bring movable contact 44 into engagement with fixed contacts 40 and 41. This is shown in FIG. 4. The same operation takes place when the operating lever 19 is moved in the opposite direction. Thus, the limit switch has a snap action in either direction. The inside surface of the cam arms 72 and 73 is contoured so that bumper or pin 14c acts smoothly on the cam arm to pivot the latch dogs.
Having thus described the general operation of the limit switch, the relative movement between and the peripheral shapes of the latch member 57 and the latching dogs 86, 81 will be hereinafter described in detail. Referring to FIG. 7, the latch member 57 is pivotally mounted on axis L, and the peripheral portion 62 has a contour defined by radius R which radius also defines arc L Arc L is the path of movement of th outermost portions of dog engaging shoulders 63, 64. The swinging dogs 86 and 81 are identical and have the same relationship with the latch member 57. Therefore, a detailed description will be given of only the latching dog 8% The blocking leg 82 has a tip surface defined by a radius R extending from the pivotal axis M of the dog 80. This radius R defines an arc M which are represents the arcuate path of surface 100. The lowermost surface of leg 82 lies along a radius line from axis M to are M The arcs L 7 tion. 7
depending lugs 85a which coact with spring'16, to detertion between the disengaging members. This assures that the latch member 57 is notiallowed to pivot toward the dog 80, nor is it forced away from .dog 80 by rotation of the dog, If the disengagement were at an obtuse angle,
that is, surface 102 forming an angle greater than 90? with the radius line of arc. L to point N, the latching arrangement would not be accurate since there would be some engagement of the portion 62 after disengagement.
If this surface were relieved to prevent this contact of Having thus described my invention, I'claim:
'1. In a limit switch, an actuator arm pivotallymount ed'a first axis and having a terminal end and an intersurface 62 with the leg S2, the strength of the outermost corner of'shoulderv 63 would be reduced. If the disengagement were at an acute angle, that is, the surface 102 form .at less. than 90 with a radius line of arc L to point N, there would be a tendency to break ofi the outer most corner of shoulder 63, since the force on the shoulder .at this point would not be perpendicularto'the surface. 7 As was mentioned before,surface-100 lies on the arcuate path M defined by radius R This allows disengagee ment of the dog from the shoulder 63 without movement of the latch member 57. To increase the bearing area of surface 100 with shoulder 63, the shoulder is provided mediate portion, a latch member pivotally mounted on a second axis, a torsionspring connecting said terminal end to said latch member, a shoulder on said latch mem-' her, a latching dog engageable with said shoulder, and a bumper on said intermediate portion, said bumper engageable with said latching dog to move said dog from engagement with said shoulder,'the improvement comprising: said latch member having an opening between said shoulder and said second axis, said actuator arm adjacent a first surface of said member and said torsion spring adjacent an opposite surface of said member, said terminal end extending through said' opening to connect with said torsion spring.
2; In a limit switch, an'actuator arm pivotally, mounted-on* a first axi s,-a latch member pivotally mounted on a second axis, a torsion spring connecting said arm to said latch'member, a shoulder, on saidilatch member, a latching dog engageable with said shoulder to block movement of said latch member, said dog pivotally 1 mounted (ma third axis, and meansfor disengaging said dog from'said shoulder after energy has been stored in said torsion spring to shift said latch member, the improvement comprising: 'the dog having a leg with an 1 outertip extending toward said shoulder and adapted with an arcuate transverse surface 104 which coincides with an M whenblocking dog 80 is in engagement with the latch member 52. By'pr-oviding the arcuate surface 104, the contacting surfaces 100 and 104 coincideiso that the maximum bearing surface isprovided between these} surfaces. This decreases the wear of the slidably engageable surfaces 0 As. shown in FIG. 7, the latch dog 57 is the 7 hand position and is angularly disposed with respect to the centerline of the switch." When latch dog 81 engages latch Imember 57, the latch member is in the left position and the general geometry of the engagement between the latch member and dog 81 is identical to the geometry be; tween the latch member and dog 80. Because. of this similarity, no detailed discussion of dog 81 and its en-.
to engage said shoulder, said shoulder having an outermost portion which is last to disengage from said leg tip, movernent'of said tip defining a first are about said third axis, movement of said outermost portion defining a secondarc' about said second axis, said first and'second arcs intersecting, and the tangents to each of said arcs gagement with shoulder 64/is necessaryand this is dis closed in dottedlincs-inFIG'. 7. e v p The upper portion of contact carrier 46 is disclosed in FIG. 5. The radius R discloses the distance from axis L to the center of contact springv 48. Force exerted on the shoulders 63, 64 by compression of the contact spring is determined by the relationship of'R to R which cor-'- respond to the distances and x of FIGS. 5 aud o. By this arrangement, the torque necessary to actuate the switch is greatly reduced fromthe torque necessary to operate prior limit switches of the type described herein.
Referring again to FIG. 1, other structural features are disclosed which form no part of the present invention and which are described indetail' in-the copending applica: These featuresincludea reversing plate 85 having mine the initial bias on actuator armC and a retaining plate 20 which is mounted onto housing 10 to close the switch assembly.
a From the-foregoing description taken in conjunction being substantiallyperpendicular at the arc intersection, said" leg having a lower surface defined by a radius of said first arc, and a shoulder engaging surface defined bysaid first arc, and said shoulder having a lateral sur- 7 face, said lateral-surface defined by an are having a radius equal to the radius of said first arc and a center of curvature coinciding with said third axis when said dog engages said shoulder. p
3. The improvement as defined in claim 2 wherein said latch imember has'a peripheral portion forming said engaging shoulder, said portion being defined by said second-arc; I p
' 4. Ina limit switch, an actuator arm pivotally mount- 'ed on a first axis, a latchrnember pivotally mounted on a second axis, a torsion spring connecting said arm to said latch' member, a shoulder on said latch member, a latching dog engageable with said shoulder to block movement of said latch member, said dog pivotally mountedona third axis, and means for disengaging said dog from said shoulder after energy has been'stored in 7 said torsion spring to shift said latch member, the improvementv comprising: the' dog having a'leg with an outer tip extending toward said" shoulder and adapted to .engage said shoulder, said shoulder havingan outermost portion which is last to disengage from said leg tip, movement of saidtip defining a first are about said third axis,
with the accompanying drawing, ;it will be apparent that the preferred embodiment is particularly well suited for the accomplishment of the stated objects of this invention. However, while there has been described in detail herein v,
and illustrated in the" accompanying dr-awinga specific, presently preferred embodiment of this invention, it is to be understood that various modifications, omissions and movementof said outermost portion defining a second are about said second axis, said first and second arcs intersecting, and the tangents to each of said arcs being substantially perpendicular atthearc intersection, said shoulder having'a lateral surface, said lateral surface'defined by'anarchaving a radius equal to the radius of said firstarc and the center of. curvature coinciding with said third 7 axis when said dog engages said shoulder.
refinements which depart from the disclosed embodiment 'may be adopted without departing from thespirit and i scope of this invention; j j
- References Cited by the Examiner V UNITED STATES- PATENTS. asoms's 9/57 Jeffrey.
,BLROUGHVTON ounnAmrrimai Examiner. ROBERT K. SCHAEFER, Examiner.

Claims (1)

1. IN A LIMIT SWITCH, AN ACTUATOR ARM PIVOTALLY MOUNTED A FIRST AXIS AND HAVING A TERMINAL END AND AN INTERMEDIATE PORTION, A LATCH MEMBER PIVOTALLY MOUNTED ON A SECOND AXIS, A TORSION SPRING CONNECTING SAID TERMINAL END TO SAID LATCH MEMBER, A SHOULDER ON SAID LATCH MEMBER, A LATCHING DOG ENGAGEABLE WITH SAID SHOULDER, AND A BUMPER ON SAID INTERMEDIATE PORTION, SAID BUMPER ENGAGEABLE WITH SAID LATCHING DOG TO MOVE SAID DOG FROM ENGAGEMENT WITH SAID SHOULDER, THE IMPROVEMENT COMPRISING: SAID LATCH MEMBER HAVING AN OPENING BETWEEN SAID SHOULDER AND SAID SECOND AXIS, SAID ACTUATOR ARM ADJACENT A FIRST SURFACE OF SAID MEMBER AND SAID TORSION SPRING ADJACENT AN OPPOSITE SURFACES OF SAID MEMBER, SAID TERMINAL END EXTENDING THROUGH SAID OPENING TO CONNECT WITH SAID TORSION SPRING.
US137424A 1961-09-11 1961-09-11 Limit switch Expired - Lifetime US3202001A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3315045A (en) * 1965-01-11 1967-04-18 Square D Co Overhoist limit switch
US3329782A (en) * 1965-10-15 1967-07-04 Electrical Apparatus Company I Periodically cam operated switch

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2807685A (en) * 1953-04-20 1957-09-24 Max L Jeffrey Switch

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2807685A (en) * 1953-04-20 1957-09-24 Max L Jeffrey Switch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3315045A (en) * 1965-01-11 1967-04-18 Square D Co Overhoist limit switch
US3329782A (en) * 1965-10-15 1967-07-04 Electrical Apparatus Company I Periodically cam operated switch

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