US3180255A - Rotating squeegee stencil machine - Google Patents

Rotating squeegee stencil machine Download PDF

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US3180255A
US3180255A US190666A US19066662A US3180255A US 3180255 A US3180255 A US 3180255A US 190666 A US190666 A US 190666A US 19066662 A US19066662 A US 19066662A US 3180255 A US3180255 A US 3180255A
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tiles
screen
squeegee
tile
glaze
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US190666A
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Lloyd F Christie
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PARAMOUNT IND
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PARAMOUNT IND
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • B41F15/0881Machines for printing on polyhedral articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • B41F15/0804Machines for printing sheets
    • B41F15/0813Machines for printing sheets with flat screens

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  • the present invention relates generally to the tile glazing art and more particularly to a novel silk screening machine and method for applying decorative or design glaze to either fired or unfired clay tile.
  • one embodiment of the present invention comprises aconveyor surface containing apath way along which a row of tiles can be niovedj means for advancing a rowof tiles along the pathway in stepwise forward movement whereby the tiles remain stationary between periods of forward movement; an assembly in cluding a screen for passing fluidized pigment material positioned-above the row of tile and movable between an inoperative positon in which the screen is spaced away from the tile and an operative position in which the screen is incontact with the upper surface of at least one tile; means for moving the screen assembly in timed relationship with the forward movement of the tiles whereby the screen is in the operative position when the tiles are stationary and is in the inoperative position during the advance movement of the tile; and means for sweeping fluidized pigment material over the upper surface of the screen when it is in the operative position.
  • It isanobjectof thepresent invention therefore, to provide a novel silk screening 'iriachine and method for automatically'and continiiously applying decorative or design be in an unfired or greenfcondit'ion. More particularly it is an object to providesuch a device in'which' decorative or design glaze can be simultaneously applied'to a pluralityof tiles as the samepass through the device. Specifically, 'it is an object to provide such a device whereby decorative or design glaze is automatically applied'to at least two tiles each time the same are placed in glaze receivingposition in the'd'e'vice.
  • Anotheriob ject is to provideanovel silk screening machine in'which the decorative or design glaze material can be continuously fedto the silk eam and mechanically appliedto thetiles whichpas's through the device. More particularlwit'isanobject'toprovide a mechanically operated silk screen assembly and'applic'ator which operate shbsta ritially continuously t'o apply decorative glaze to the tile which -is passing intermittently through the device.
  • FIG. 1 is a side elevational view of a novel silk screening machine constructed in accordance with the teachings of the present invention, th'e'silkscreen assembly being shown partially in cross section and in the retracted or inoperative position; 7
  • PEG. 2 is a fragmentary enlarged vertical sectional view of the silk screen assembly showing'it in the operative or design glaze-applying position;
  • FIG. 3 is a horizontal sectional view taken on the line 33 in FIG. 2 showing two rows of tile passing beneath the silk screen assembly;
  • FIG. 4 is a fragmentary vertical sectional view taken on the line 44 in FIG. 2 showing the pivotally mounted squeegee members;
  • PEG. 5 is a fragmentary vertical sectional vie'wtaken on the line 55 in FIG. 2;
  • FIG. 6 is a fragmentary vertical sectional view taken on the line d6 in FIG. 2;
  • FIG. 7 is a vertical sectional View taken on the line 77 in FIG. 2 showing the position of the tiles relative to the silk screen shortly after the decorative glaze has been applied to the upper surfaces thereof.
  • FIG. 1 10 indicates generally a siik screening machine embodying the teachings of the present invention and which includes a horizontally eX- tending table or conveyor 12 mounted on asuitable's'u'pport 14 for receiving two rows of tile 15 in sliding rel'aa tionship.
  • the conveyor 12 which has an inlet end A and an outlet B contains two elongated grooves or pathways for reeciving the tile, each of which grooves contains spaced-apart sidewalls 16 and a bottom wall which is separated into an upperbottom wall portion 18 (FIG. 2) and a lower bottom walhportion2tlseparated by a vertical wall or step 22.
  • the reason for the stepdownbetween the two bottom wall portions is to prevent the decorative or design glaze from being sme'ared or smudgedimmediately after it has been applied to the uppersurfaces of the tiles, as will'bedescr'ibed more fully hereinafter.
  • a slightly different type'of spring-like retainer member 28 is mounted on the outer side walls of the grooves sneer-ass t ⁇ ? fastened to the side wall at one end thereof and also bear against the side edges of the tiles above the lugs or bosses 24 so as to also maintain the tiles in proper position against the inner wall surfaces 16 in somewhat the same manner as the previously described spring members 26.
  • the first described spring members 26 have the single function of maintaining the tiles against the inner wall surfaces
  • the spring-like members 23 have a two-fold function in that they maintain the tiles on the bottom wall and also in position against the inner wall surfaces 16.
  • each magazine is positioned over one of the aforementioned grooves or pathways so that the bottom tiles can drop from the magazine onto the bottom wall 18 of the groove and between the side walls 16 thereof.
  • a double-acting cylinder 32 Positioned upstream or to the left of the magazines 31) is a double-acting cylinder 32 with conduits 34 and 36 which function both as inlets and outlets.
  • the cylinder contains a piston 38 and a piston rod it the latter being connected to an L-shaped ram plate 42 which slides under the magazines so as to contact one edge of the bottom tile in each stack of tiles.
  • a brush 44 is fastened to each magazine 30 as by means of a bracket 46 so as to contact the upper surfaces of the tiles as they pass beneath it and brush dirt, fired clay dust, and other foreign matter from the upper surfaces thereof into the spaces between the tiles.
  • a bracket 46 Fastened to the same bracket 46 is an air jet assembly 43 which can be used to blow the dirt and the like from between the tiles before they pass into the vicinity of the silk screen assembly which will now be described.
  • a vertically extending support member 50 which may be plate-like in form.
  • a bracket 52 Fastened to one side edge of the support member 50 is a bracket 52 which supports an electrical motor 54, the latter being adapted to rotate an auxiliary drive shaft (not shown) and a cam shaft 56 through a set of gears 58.
  • the cam shaft 56 is rotatably mounted on the support member 50 as by means of spaced-apart trunnions or brackets 60, and includes three similarly shaped cams 62, 64 and 66.
  • the cam shaft 56 is positioned well above the aforementioned grooves or pathways which receive the tiles and is preferably centered relative to the table 12 as to the transverse direction so as to be midway between the two grooves or pathways along which the tiles are pushed by the ram plate 42 previously described.
  • Three vertically reciprocating shafts or plungers 68, and 72 which are adapted to be actuated by th cams 62, 64 and 66, respectively, are also mounted on the support 50, as by means of sleeve-like brackets '74, 76 and 78.
  • the plungers 68 and 72 are similar in construction and each includes an internally threaded tubular body portion 80 which has a flange element 82 at the upper end thereof. Threadedly mounted in the upper end of the body portion 80 (for adjustability) is a stem portion 84 which has a plate-like cam follower 85 formed integral with the upper end thereof. A nut $8 is threaded on the stem portion 84 for engagement with the upper end of the sleeve-like bracket to lock the stem portion in adjusted position, and a coil spring 9E3 is positioned around the body portion 81 between the flange element 82 and the top of the bracket '74 (78) to hold the cam follower 86 against its associated cam while the latter is being rotated.
  • a silk screen assembly 94 Fastened to the lower ends of the tubular body portions 80, as by machine bolts 92 (FIG. 2), is a silk screen assembly 94 which includes an upper open platelike member 96, and a box-like housing 93 with a silk screen 18-0 fastened to the bottom thereof, the latter containing two inserts or panels 16. 2 (FIG. 3) for use in applying a decorative or design glaze to the upper surfaces of the tiles which pass beneath the silk screen, as will be described more fully hereinafter.
  • the center or middle plunger 70 contains a somewhat larger cylindrical body portion 104 which is internally threaded at the upper end thereof to also receive a threaded stem portion which is provided with a plate-like cam follower 103.
  • a lock nut is also threaded on the stem portion to maintain it in adjusted position relative to the body portion 1614.
  • Fastened to the upper end of the body portion 1% is a gear 112 which is in sliding rotatable engagement with another gear 114 which projects through an opening 116 contained in the support 56, the gear 114 also being driven by the electrical motor 54 through shafts and bevelled gears not shown.
  • a coiled 22g 118 is positioned about the body portion liltbe- ..v'cen the gear 112 and the supporting bracket '76 so as to also urge the cam follower 168 against its associated cam 64.
  • a circular trough 122 for receiving the decorative or design glaze and which has two curved discharge pipes 124 depending from the bottom thereof.
  • a slot 126 is provided in the lower end of the bottom portion 104 and a squeegee supporting member 12;; of inverted U-shaped cross section is pivotally mounted therein as by means of a bolt 130.
  • Pivotally mounted in the supporting member 128 are two rectangular squeegee members 132, each squeegee member being supported by a bolt 134 which extends transversely through it adjacent the center thereof.
  • the supporting member 128 is spaced downwardly from the upper wall of the slot 126 so that it can pivot relative to the body portion 104, and, in like manner, the squeegee members 132 are also free to pivot in the vertical direction relative to the supporting member 128.
  • both the supporting member 123 and the squeegee member 132 have a floating relationship relative to the lower end of the body portion 104. This is to permit the squeegees to conform with the upper surface of the silk screen when the latter is in Contact with the tiles, as will be described more fully hereinafter.
  • Two scraper blades 136 (FIGS. 2 and 3) are fastened to the squeegee supporting member 128 as by means of brackets 138 and 140 so as to pivot or rock with it and the squeegee members themselves.
  • the center or middle plunger rotates in the counter-clockwise direction and therefore the scraper blades are positioned forwardly or in front of the squeegee members so as to smooth out or distribute the decorative or design glaze material in front of the squeegees.
  • the scraper blades are also positioned at an angle relative to the supporting member 128 so as to move the decorative glaze material inwardly toward the center of the device to counteract the outer movement thereof as caused by the rotation of the squeegee members.
  • the bottom edges of the scraper blades are positioned a short distance above the bottom surfaces of the squeegee members 132 so as not to scrape away all of the decorative glaze material.
  • the decorative glaze material is stored in a container 142 (FIG. 1) which may be mounted on top of the support member 50 in any convenient manner.
  • Adischarge pipe 144 extends from adjacent the bottom of the container to a point immediately above the trough 122, the lower end of the pipe being provided with a valved nozzle 146 for controllingthe rate of flow of the glaze material from the container into the tr'ough122.
  • the cylinder 32 (FIG. 1) is actuated in a conventional manner by alternately admitting fluid under pressure to the conduits 34 and 36 so as to cause the piston rod 40 and ram plate 42 to reciprocate under the magazines 30.
  • the ram plate 42 moves to the left or retracted position it permits two additional tiles to drop from the magazines 30 and fall into position in the grooves or pathways between the side walls 16 thereof.
  • the piston rod 40' and ram plate 42 move forwardly the two rows oftiles are pushed through the machine and beneath the silk screen assembly 94.
  • the two rows of tiles are continuously moved forwardly through the machine in a stepwise fashion, the tiles remaining stationary during the period when'the piston rod 40 and ram plate 42 are being retracted preparatory to receiving additional tiles from the magazines 30.
  • the electrical motor 54 rotates the drive-shaft 56 and its earns 62, 64 and 66 so as to cause the latter to actuate the shafts or plungers68, 70 and 72.
  • the cams rotate they engage the cam followers 86 and. 108 and urge the plungers downwardly, and, when the followers engage the flattened portions of the cams'the coil springs 90 and 118 move the plungers in the upward direction.
  • the proper timed relation between the lowering of the screen 100 and advancing the row of tiles may be accomplished in any suitablemanner, for example, by means of a switch 160 shown as being in position to be actuated by the cam 62. Through conductors 162 the switch 1 6% controls a distribution valve164 for selectively directing pressure fluid through either conduit 166 to the appropriate inlet 34 or 36 of the motor 32 to effect operation thereof at the proper time.
  • the arrangement is such that the screen 100'is lowered onto the tiles 15 between intermittent movements thereof and the tiles are advanced by motor 32 when the screen 100 is in" an elevated-position.
  • the center orvmiddle plunger 70 moves up and down in somewhatthe same manner and inasmuch as the gear 112 is alwayslin. en agement'wnh the gear 114 which is being driven from the electrical rnotor54' through shafts and bevel gears not shown, the body portion 164 and the squeegee members132 pivotally mounted on the bottom thereof are continuously rotated.
  • the design or decorative glaze material continuously flows from the container 142, through the pipe 144, from the nozzle 1'46, intothe trough 122 and thence through the depending discharge'tiibes '124 onto the upper surface ofthe silk screen 100.
  • the outer plungers 6 8 and '72 move together so as to raise and lower the screen assembly 94 in timed relation with the stepwise movement of the two rows of tiles so that the silk screen 1% is moved into the operative position in engagement with the upper surfaces of the tiles immediately thereunder when the rows of tiles are stationary, that is, between intermittent movements of the tiles and the silk screen assembly 94 is moved away from the tiles to an inoperative position immediately prior to the continued stepwise movement of the two rows of tiles.
  • the bottom surfaces of the two squeegee members 132 are positioned above the silk screen when the'latter is in the inoperative position.
  • the center or middle plunger 70 follows the silk screen assembly downwardly so as to cause the squeegee members 132 to sweep over the surface of the silk screen 1% and force the design or decorative glaze material down through the previous inserts 1592 and onto the upper surfaces of the tiles in alignment with the inserts.
  • the center plunger then retracts or moves to the inoperative position shortly before the silk screen assembly 94 is retracted.
  • the squeegee members lag behind the, silk screen assembly as it moves into the operative position and retract ahead of it as it moves into the inoperative position.
  • cam 64 has a greater throw than the cams. 62and 66.
  • the cams are of such configuration that the cams 62, 64 and 66 willsimultaneously lower the screen and-squeegee while in their spaced relationship but when the earns 62 and 66 have moved the screen downwardly to the limit of its movement, the cam 64 will move the squeegee downwardly a further distance and-thus bring it into the desired wiping contact with the screen.
  • the decorative glaze mate-.
  • the spring members 26 maintain the tiles against the inner Wall surfaces 16 as they are moved along the grooves or pathways. Consequently, the tiles are always in proper lateral position relative to the silk screen 1% and the position and operation of the ram plate i2 is adjusted so that a tile in each row of tiles is positioned immediatelybel-ow the center of the silk screen assembly when the rows are stationary.
  • the squeegee members 132 have forced the decorative glaze material through the insert panels 102 and onto the upper surfaces of the two tiles and the silk screen assembly moves from the operative to the inoperative position, there is a tendency for 'the silk screen 10%? to adhere to the upper surfaces of the tiles and lift them upwardly.
  • the construction and operation of the instant device has been described primarily in relation to the applying of a decorative glaze to only a portion of the upper surface of a tile, it is to be understood that the entire upper surface thereof could be covered with a glaze employing the teachings of .the present invention.
  • the decorated portion of the tile is shown as being square in form and somewhat smaller in size than the outside dimensions of the tile itself. If, however, the inserts or panels 1&2 were increased in size so as to be the same shape and size as the upper surface of the tile 15, the decorative glaze or coloring material (which would then be in the nature of a background glaze) would cover the entire tile.
  • Cne method employing the teachings of the present invention includes the steps of applying decorative or design glaze to only a portion of the tile by means of the subject silk screening machine, thereafter spraying a background glaze over the entire upper surface of the tile at a spray station removed from the silk screening machine, and then firing the tile to set both the decorative glaze and the background glaze.
  • one disadvantage of spraying on the background glaze is that as much as 30% of the material is lost as by being carried away through the ventilating system. Accordingly, another method which has a fu ther advantage over the method described above utilizes two silk screening machines or a single machine containing two marking assemblies and includes the steps of applying a decorative or design glaze to only a portion of a tile using one marking assembly, followed by applying a background glaze to the entire surface of the tile using the other marking assembly, and thereafter firing the tile to set all of the glaze.
  • Yet another method employs a plurality of silk screening machines or a single machine with a plurality of marking assemblies to apply decorative glazes of different colors to the same tile, as well as the background glaze.
  • the silk screen assembly 9 reciprocates between an inoperative position away from the tile and an operative position in contact therewith and is only moved to the operative position when the rows of tiles are stationary in their forward stepwise movement there is no problem with the smearing or smudging of the decorative glaze on the tiles. Also, the tiles are accurately maintained in position in the grooves or pathways by the spring members 26 and the holding type of spring members 28 prevent the decorated tiles from following the silk screen assembly when it moves to the inoperative position.
  • the subject silk screening machine can be used to apply decoravtive glaze to only a portion of the upper surface of tile, or it can be used to apply background glaze over th entire tile.
  • background glaze can be sprayed on the tile after the decorative glaze has been applied thereto by means of the silk screening machine, or, if preferred, both the decorative glaze and the background glaze can be applied using two marking assemblies contained in a single machine or in separate machines.
  • a machine for applying decorative markings to the upper surfaces of generally flat objects comprising: means f r intermittently moving a row of said objects along a predetemined path through a marking station; a vertically movable stencil screen at said station; a vertical shaft over said screen and having a generally horizontal squeegee on the lower end thereof; means for continuously rotating said shaft; means normally urging said squeegee upwardly to a position spaced upwardly from said screen; means normally urging said screen to move upwardly; and drive means for cyclically moving said screen and squeegee downwardly to position said screen on an object in said path, between intermittent movement of said objects, and then move said rotating squeegee downwardly to said screen.
  • said drive means comprises a rotary shaft; at least one cam on said shaft for moving said screen downwardly onto an object; at least one cam on said shaft for moving said squeegee down to said screen.
  • a machine as defined in claim 1 wherein said squeegee compriscs a support member pivoted to said shaft on an axis transverse thereto and a squeegee blade pivoted to said support member on a second transverse axis displaced laterally from said vertical shaft.
  • a machine as d fined in claim 1 including a scraper blade on said vertical shaft adjacent said squeegee and arranged to move fluent material on said screen inwardly toward said shaft.
  • said predetermined path is defined by means defining an upwardly open guide channel having opposed sides; resilient means at one of said sides for engaging objects in said channel and holding them in slidably guided relation to said other side.
  • a machine as defined in claim 5 wherein said means for intermittently moving said objects along said path comprises a pusher mounted for reciprocation along said path in position to engage an end object of said row and push said entire row along said path.
  • said guide channel is provided with a bottom surface upon which said objects are slidably supported, said bottom surface including one portion at one elevation at said marking station and an adjacent portion lower than said one portion whereby an object marked at said station and then pushed therefrom drops to said lower portion to avoid any subsequent contact with said screen.
  • a machine as defined in claim 7 including means at said marking station, adjacent said path, for holding an object at said station against upward movement out of said channel.

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Description

April'27, 1965 L. F. CHRISTIE 3,180,255
' ROTATING SQUEEGEE STENCIL MACHINE Filed April 27, 1962 a Sheets-Sheet 1 INVENT OR. Lwro E CHRIST/E BY H/S ATTORNEYS HARR/s, Mac/1, Russsu. & KERN April 27, 1965 v 1.. F. CHRISTIE ROTATING SQUEEGEE STENCIL MACHINE 3 Sheets-Sheet 2 Filed April 27, 1962 E M 5 m w m m M M Ma :1 M 50 m w Wm m $7 s m NN M Nw mw w m 3 H w w h 0 W m N m Q? n mm 9? nXNmfi .Hmu m S v w GNM N Q w April 27, 1965 L. F. CHRI$TIE ROTATING SQUEEGEE STENCIL MACHINE 5 Sheets-Sheet 3 Filed April 27, 1962 it LLOYD E CHR/sms' BY HIS ATTORNEYS HARRIS, K/ECH, RussEu, & KERN 3,180,255 iatented 27, 1985 3,180,255 RGTATKNG SQUEEGE'E STENCiL MAQHHUE Lloyd F. Christie, Sanhrancisco, cans, assignor to Paramount Industries, a corpdration of (Iaiifornia Filed Apr. 27, 1962,'Ser.'No. 1%,666 9 Claims. (Ci. 101 -123) The present invention relates generally to the tile glazing art and more particularly to a novel silk screening machine and method for applying decorative or design glaze to either fired or unfired clay tile.
Broadly speaking, one embodiment of the present invention comprises aconveyor surface containing apath way along which a row of tiles can be niovedj means for advancing a rowof tiles along the pathway in stepwise forward movement whereby the tiles remain stationary between periods of forward movement; an assembly in cluding a screen for passing fluidized pigment material positioned-above the row of tile and movable between an inoperative positon in which the screen is spaced away from the tile and an operative position in which the screen is incontact with the upper surface of at least one tile; means for moving the screen assembly in timed relationship with the forward movement of the tiles whereby the screen is in the operative position when the tiles are stationary and is in the inoperative position during the advance movement of the tile; and means for sweeping fluidized pigment material over the upper surface of the screen when it is in the operative position.
As is well known in the art, in order to compete successfully with handdecorated tile made in foreign countries having cheap labor, it is necessary to be ableto quickly produce large quaiitities of high quality tile utilizin ga limited'arnount of skilled labor. Unfortunately, the known methods of and equipment for applyingdecorative or design glaze to tile result in relatively'low output because too much time is expended in applyingthe design glaze to the tile and 'toofmuch dead time must elapse between the application'of the designgl'aze'and the application of the cover or background glaze.
It isanobjectof thepresent invention, therefore, to provide a novel silk screening 'iriachine and method for automatically'and continiiously applying decorative or design be in an unfired or greenfcondit'ion. More particularly it is an object to providesuch a device in'which' decorative or design glaze can be simultaneously applied'to a pluralityof tiles as the samepass through the device. Specifically, 'it is an object to provide such a device whereby decorative or design glaze is automatically applied'to at least two tiles each time the same are placed in glaze receivingposition in the'd'e'vice.
Anotheriob ject is to provideanovel silk screening machine in'which the decorative or design glaze material can be continuously fedto the silk eam and mechanically appliedto thetiles whichpas's through the device. More particularlwit'isanobject'toprovide a mechanically operated silk screen assembly and'applic'ator which operate shbsta ritially continuously t'o apply decorative glaze to the tile which -is passing intermittently through the device.
Yet another object is to=provide anov'el silk screening machine for appwin necerative glaze t'o' tilewhich includesniearis'forjprevntingthe'tile from adhering to the silkscreen after the silk screening operation and which avoids the sniearing orsrnudging of the decorative glaze after it'has been applied to the u'pper surface of the tile. More particularly, it'is'anobject to provide means for retaining thetileontheconveyor surface at the end of thesilk screening operation and for automatically moving the decorated tile away'from the immediatevicinity of the silk screen after the glaze has been applied thereto.
Further objects and advantages of the present invention will be apparent from the following detailed description, reference being had to the accompanying drawings wherein a preferred embodiment of the present invention is shown.
In the drawings: a
FIG. 1 is a side elevational view of a novel silk screening machine constructed in accordance with the teachings of the present invention, th'e'silkscreen assembly being shown partially in cross section and in the retracted or inoperative position; 7
PEG. 2 is a fragmentary enlarged vertical sectional view of the silk screen assembly showing'it in the operative or design glaze-applying position;
FIG. 3 is a horizontal sectional view taken on the line 33 in FIG. 2 showing two rows of tile passing beneath the silk screen assembly;
FIG. 4 is a fragmentary vertical sectional view taken on the line 44 in FIG. 2 showing the pivotally mounted squeegee members;
PEG. 5 is a fragmentary vertical sectional vie'wtaken on the line 55 in FIG. 2;
FIG. 6 is a fragmentary vertical sectional view taken on the line d6 in FIG. 2; and
FIG. 7 is a vertical sectional View taken on the line 77 in FIG. 2 showing the position of the tiles relative to the silk screen shortly after the decorative glaze has been applied to the upper surfaces thereof.
Referring to the drawings more particularly by "reference numerals, specifically FIG. 1, 10 indicates generally a siik screening machine embodying the teachings of the present invention and which includes a horizontally eX- tending table or conveyor 12 mounted on asuitable's'u'pport 14 for receiving two rows of tile 15 in sliding rel'aa tionship.
As shown in FIGS. 2 and 7, the conveyor 12 which has an inlet end A and an outlet B contains two elongated grooves or pathways for reeciving the tile, each of which grooves contains spaced-apart sidewalls 16 and a bottom wall which is separated into an upperbottom wall portion 18 (FIG. 2) and a lower bottom walhportion2tlseparated by a vertical wall or step 22. The reason for the stepdownbetween the two bottom wall portions is to prevent the decorative or design glaze from being sme'ared or smudgedimmediately after it has been applied to the uppersurfaces of the tiles, as will'bedescr'ibed more fully hereinafter.
'Referringto FIG. 3, it will be noted-that each=tile 15 contains two spaced-apart integrally formedlugs or bosses 24' on each side edge thereof, the upper edges of the bosses being spaced below'th'e upper surface of the tile.-
This is a conventional construction in that the lugs or bosses maintain the tilesin proper spaced-ap'artrelationship While the cement is being placed between the side edges thereof during installation.
Returning to a consideration 'of the aforementioned grooves or pathways, theoutermost side Walls 16 thereof adjacent the inlet A and the outlet Bare provided'with spaced apart spring members 26 (FIGS; 3 and 5) which are fastened to the side wall at one end thereof'and which bear against the lugs" or bosses 24' and'rnaintain the tile in sliding engagement with'the inn'err'hostside walls 16 of the grooves or pathways.
A slightly different type'of spring-like retainer member 28 is mounted on the outer side walls of the grooves sneer-ass t}? fastened to the side wall at one end thereof and also bear against the side edges of the tiles above the lugs or bosses 24 so as to also maintain the tiles in proper position against the inner wall surfaces 16 in somewhat the same manner as the previously described spring members 26. In short, whereas the first described spring members 26 have the single function of maintaining the tiles against the inner wall surfaces 15, the spring-like members 23 have a two-fold function in that they maintain the tiles on the bottom wall and also in position against the inner wall surfaces 16.
Mounted on the table 12 adjacent the left-hand end or inlet end thereof (FIG. 1) are two vertically extending magazines or chutes 3%) for receiving a plurality of tile in vertically stacked relationship. These magazines are preferably of U-shaped cross section with an opening on the forward side to facilitate the loading of the tile and to visually show the number of tiles in the magazine at any one time. Each magazine is positioned over one of the aforementioned grooves or pathways so that the bottom tiles can drop from the magazine onto the bottom wall 18 of the groove and between the side walls 16 thereof.
Positioned upstream or to the left of the magazines 31) is a double-acting cylinder 32 with conduits 34 and 36 which function both as inlets and outlets. The cylinder contains a piston 38 and a piston rod it the latter being connected to an L-shaped ram plate 42 which slides under the magazines so as to contact one edge of the bottom tile in each stack of tiles. Thus, it will be apparent that as the piston 38 and piston rod 4t) are reciprocated in a conventional manner by alternately admitting and exhausting fluid from the conduits 34 and 36, the ram plate 42 will push the tiles along the grooves in the table in a continuous stepwise manner, a new tile dropping out of each magazine and into the groove or pathway as the ram plate 42 is retracted after pushing the row of tiles further along the groove.
A brush 44 is fastened to each magazine 30 as by means of a bracket 46 so as to contact the upper surfaces of the tiles as they pass beneath it and brush dirt, fired clay dust, and other foreign matter from the upper surfaces thereof into the spaces between the tiles. Fastened to the same bracket 46 is an air jet assembly 43 which can be used to blow the dirt and the like from between the tiles before they pass into the vicinity of the silk screen assembly which will now be described.
Referring to FIG. 1, mounted on the back or far side of the table 12 and its support 14 is a vertically extending support member 50 which may be plate-like in form.
Fastened to one side edge of the support member 50 is a bracket 52 which supports an electrical motor 54, the latter being adapted to rotate an auxiliary drive shaft (not shown) and a cam shaft 56 through a set of gears 58. The cam shaft 56 is rotatably mounted on the support member 50 as by means of spaced-apart trunnions or brackets 60, and includes three similarly shaped cams 62, 64 and 66. The cam shaft 56 is positioned well above the aforementioned grooves or pathways which receive the tiles and is preferably centered relative to the table 12 as to the transverse direction so as to be midway between the two grooves or pathways along which the tiles are pushed by the ram plate 42 previously described.
Three vertically reciprocating shafts or plungers 68, and 72 which are adapted to be actuated by th cams 62, 64 and 66, respectively, are also mounted on the support 50, as by means of sleeve-like brackets '74, 76 and 78.
The plungers 68 and 72 are similar in construction and each includes an internally threaded tubular body portion 80 which has a flange element 82 at the upper end thereof. Threadedly mounted in the upper end of the body portion 80 (for adjustability) is a stem portion 84 which has a plate-like cam follower 85 formed integral with the upper end thereof. A nut $8 is threaded on the stem portion 84 for engagement with the upper end of the sleeve-like bracket to lock the stem portion in adjusted position, and a coil spring 9E3 is positioned around the body portion 81 between the flange element 82 and the top of the bracket '74 (78) to hold the cam follower 86 against its associated cam while the latter is being rotated.
Fastened to the lower ends of the tubular body portions 80, as by machine bolts 92 (FIG. 2), is a silk screen assembly 94 which includes an upper open platelike member 96, and a box-like housing 93 with a silk screen 18-0 fastened to the bottom thereof, the latter containing two inserts or panels 16. 2 (FIG. 3) for use in applying a decorative or design glaze to the upper surfaces of the tiles which pass beneath the silk screen, as will be described more fully hereinafter.
The center or middle plunger 70 contains a somewhat larger cylindrical body portion 104 which is internally threaded at the upper end thereof to also receive a threaded stem portion which is provided with a plate-like cam follower 103. A lock nut is also threaded on the stem portion to maintain it in adjusted position relative to the body portion 1614. Fastened to the upper end of the body portion 1% is a gear 112 which is in sliding rotatable engagement with another gear 114 which projects through an opening 116 contained in the support 56, the gear 114 also being driven by the electrical motor 54 through shafts and bevelled gears not shown. A coiled 22g 118 is positioned about the body portion liltbe- ..v'cen the gear 112 and the supporting bracket '76 so as to also urge the cam follower 168 against its associated cam 64.
Mounted on the body portion 104 below the bracket 76, as by means of a set screw 120, is a circular trough 122 for receiving the decorative or design glaze and which has two curved discharge pipes 124 depending from the bottom thereof. A slot 126 is provided in the lower end of the bottom portion 104 and a squeegee supporting member 12;; of inverted U-shaped cross section is pivotally mounted therein as by means of a bolt 130. Pivotally mounted in the supporting member 128 are two rectangular squeegee members 132, each squeegee member being supported by a bolt 134 which extends transversely through it adjacent the center thereof. As will be noted in FIGS. 2 and 4, the supporting member 128 is spaced downwardly from the upper wall of the slot 126 so that it can pivot relative to the body portion 104, and, in like manner, the squeegee members 132 are also free to pivot in the vertical direction relative to the supporting member 128. Thus, both the supporting member 123 and the squeegee member 132 have a floating relationship relative to the lower end of the body portion 104. This is to permit the squeegees to conform with the upper surface of the silk screen when the latter is in Contact with the tiles, as will be described more fully hereinafter. Two scraper blades 136 (FIGS. 2 and 3) are fastened to the squeegee supporting member 128 as by means of brackets 138 and 140 so as to pivot or rock with it and the squeegee members themselves.
As indicated in FIG. 3 and as will be described more fully hereinafter, the center or middle plunger rotates in the counter-clockwise direction and therefore the scraper blades are positioned forwardly or in front of the squeegee members so as to smooth out or distribute the decorative or design glaze material in front of the squeegees. The scraper blades are also positioned at an angle relative to the supporting member 128 so as to move the decorative glaze material inwardly toward the center of the device to counteract the outer movement thereof as caused by the rotation of the squeegee members. Also, it will be noted (FIGS. 1 and 2) that the bottom edges of the scraper blades are positioned a short distance above the bottom surfaces of the squeegee members 132 so as not to scrape away all of the decorative glaze material.
The decorative glaze material is stored in a container 142 (FIG. 1) which may be mounted on top of the support member 50 in any convenient manner. Adischarge pipe 144 extends from adjacent the bottom of the container to a point immediately above the trough 122, the lower end of the pipe being provided with a valved nozzle 146 for controllingthe rate of flow of the glaze material from the container into the tr'ough122. I
In operation, thecylinder 32 (FIG. 1) is actuated in a conventional manner by alternately admitting fluid under pressure to the conduits 34 and 36 so as to cause the piston rod 40 and ram plate 42 to reciprocate under the magazines 30. Each time the ram plate 42 moves to the left or retracted position it permits two additional tiles to drop from the magazines 30 and fall into position in the grooves or pathways between the side walls 16 thereof. Then, as the piston rod 40' and ram plate 42 move forwardly the two rows oftiles are pushed through the machine and beneath the silk screen assembly 94. Thus, it will be apparent that the two rows of tiles are continuously moved forwardly through the machine in a stepwise fashion, the tiles remaining stationary during the period when'the piston rod 40 and ram plate 42 are being retracted preparatory to receiving additional tiles from the magazines 30.
As the rows of tiles pass beneath the brush 44, the latter sweeps dirt and other foreign material from the upper surfaces thereof into the cracks between the tiles. As the tiles then pass under the air jet 48, the dirt which has been collected between the edges thereof is blown away so that the two rows of tiles are completely free of dirt and other foreign material when'they pass into the vicinity of the silk screen assembly.
As the two'rows of tiles are being moved along the aforementioned pathways in a'ste'pw'ise fashion, the electrical motor 54 rotates the drive-shaft 56 and its earns 62, 64 and 66 so as to cause the latter to actuate the shafts or plungers68, 70 and 72. As the cams rotate they engage the cam followers 86 and. 108 and urge the plungers downwardly, and, when the followers engage the flattened portions of the cams'the coil springs 90 and 118 move the plungers in the upward direction.
The proper timed relation between the lowering of the screen 100 and advancing the row of tiles may be accomplished in any suitablemanner, for example, by means of a switch 160 shown as being in position to be actuated by the cam 62. Through conductors 162 the switch 1 6% controls a distribution valve164 for selectively directing pressure fluid through either conduit 166 to the appropriate inlet 34 or 36 of the motor 32 to effect operation thereof at the proper time. As is" obvious, the arrangement is such that the screen 100'is lowered onto the tiles 15 between intermittent movements thereof and the tiles are advanced by motor 32 when the screen 100 is in" an elevated-position.
It will thus be apparent'that'as the outermost plungers 68 and '72 reciprocate, they move the silk-screen assembly 94 between an inoperative position'above the two rows of tiles and a lower or operative position inwhich the silk screen 100 is in contact with-the upper surfaces of the tiles immediately below it.
The center orvmiddle plunger 70 moves up and down in somewhatthe same manner and inasmuch as the gear 112 is alwayslin. en agement'wnh the gear 114 which is being driven from the electrical rnotor54' through shafts and bevel gears not shown, the body portion 164 and the squeegee members132 pivotally mounted on the bottom thereof are continuously rotated.
The design or decorative glaze material continuously flows from the container 142, through the pipe 144, from the nozzle 1'46, intothe trough 122 and thence through the depending discharge'tiibes '124 onto the upper surface ofthe silk screen 100.
Although the outer plungers fis and 72 and the inner plunger 7% continuously move up and down as the cam shaft 56 is rotated there is a slight difference in the movement thereof. I
Thus, the outer plungers 6 8 and '72 move together so as to raise and lower the screen assembly 94 in timed relation with the stepwise movement of the two rows of tiles so that the silk screen 1% is moved into the operative position in engagement with the upper surfaces of the tiles immediately thereunder when the rows of tiles are stationary, that is, between intermittent movements of the tiles and the silk screen assembly 94 is moved away from the tiles to an inoperative position immediately prior to the continued stepwise movement of the two rows of tiles. As shown in FIG. 1, the bottom surfaces of the two squeegee members 132 are positioned above the silk screen when the'latter is in the inoperative position. However, during the operation of the device, when the silk screen assembly 94 moves to the operative position, the center or middle plunger 70 follows the silk screen assembly downwardly so as to cause the squeegee members 132 to sweep over the surface of the silk screen 1% and force the design or decorative glaze material down through the previous inserts 1592 and onto the upper surfaces of the tiles in alignment with the inserts. The center plunger then retracts or moves to the inoperative position shortly before the silk screen assembly 94 is retracted. In short, the squeegee members lag behind the, silk screen assembly as it moves into the operative position and retract ahead of it as it moves into the inoperative position. As is apparent from the drawings, cam 64 has a greater throw than the cams. 62and 66. Obviously, the cams are of such configuration that the cams 62, 64 and 66 willsimultaneously lower the screen and-squeegee while in their spaced relationship but when the earns 62 and 66 have moved the screen downwardly to the limit of its movement, the cam 64 will move the squeegee downwardly a further distance and-thus bring it into the desired wiping contact with the screen.
As indicated hereinabove, the decorative glaze mate-.
rial continuously flows into the trough122 and through the discharge tubes 1'24 onto the top of the silk screen 1%, and, as the squeegee members 1132 approach the silk screen 101 in the operative position, the scraper blades 136 associated with the squeegee supporting member 12? spread out the decorative glaze material and cause it to flow inwardly toward the center of the device to counteract the outward flow thereof caused by the rotation of the squeegee members 132.
The spring members 26 maintain the tiles against the inner Wall surfaces 16 as they are moved along the grooves or pathways. Consequently, the tiles are always in proper lateral position relative to the silk screen 1% and the position and operation of the ram plate i2 is adjusted so that a tile in each row of tiles is positioned immediatelybel-ow the center of the silk screen assembly when the rows are stationary. After the squeegee members 132 have forced the decorative glaze material through the insert panels 102 and onto the upper surfaces of the two tiles and the silk screen assembly moves from the operative to the inoperative position, there is a tendency for 'the silk screen 10%? to adhere to the upper surfaces of the tiles and lift them upwardly. This is prevented by the spring-like members 28 which ride over the bosses 24 at the edges of the tiles (1 16.6) so as to maintain the tiles in contact with the bottom wall 18 of the groove. Then, as the decorated tiles are moved from the tile decorating position, they dropdownwardly from the upper bottom wall 18 to the'lower bottom wall 20' by reason of the step 22. Consequentlyflhe upper surfaces of the decorated tiles are'moved downwardly away from the silk screen 1 99 so that the latter will notcontact them when it moves into the operative position to apply decorative glaze material to the next succeeding pairs of tiles.
Although the construction and operation of the instant device has been described primarily in relation to the applying of a decorative glaze to only a portion of the upper surface of a tile, it is to be understood that the entire upper surface thereof could be covered with a glaze employing the teachings of .the present invention. Thus, referring to FIG. 3, the decorated portion of the tile is shown as being square in form and somewhat smaller in size than the outside dimensions of the tile itself. If, however, the inserts or panels 1&2 were increased in size so as to be the same shape and size as the upper surface of the tile 15, the decorative glaze or coloring material (which would then be in the nature of a background glaze) would cover the entire tile.
Cne method employing the teachings of the present invention includes the steps of applying decorative or design glaze to only a portion of the tile by means of the subject silk screening machine, thereafter spraying a background glaze over the entire upper surface of the tile at a spray station removed from the silk screening machine, and then firing the tile to set both the decorative glaze and the background glaze.
However, one disadvantage of spraying on the background glaze is that as much as 30% of the material is lost as by being carried away through the ventilating system. Accordingly, another method which has a fu ther advantage over the method described above utilizes two silk screening machines or a single machine containing two marking assemblies and includes the steps of applying a decorative or design glaze to only a portion of a tile using one marking assembly, followed by applying a background glaze to the entire surface of the tile using the other marking assembly, and thereafter firing the tile to set all of the glaze.
Yet another method employs a plurality of silk screening machines or a single machine with a plurality of marking assemblies to apply decorative glazes of different colors to the same tile, as well as the background glaze.
Thus, it will be apparent that there has been provided a novel silk screening machine and method which fulfill all of the objects and advantages sought therefor. Decorative and/or design glaze material is continuously applied to the upper surfaces of rows of tiles which are continuously moved through the machine in stepwise fashion. Although only two rows of tiles are shown in the instant disclosure, it will be readily apparent that additonal rows of tiles can be accommodated by merely increasing the width of the table and the silk screen assembly. The device is completely automatic and the operator has only to keep the magazines 3t? filled with tile to be decorated and make certain that sufficient decorative glaze material fiows from the container 142, into the trough 122 and onto the upper surface of the silk screen 1%. Because the silk screen assembly 9 reciprocates between an inoperative position away from the tile and an operative position in contact therewith and is only moved to the operative position when the rows of tiles are stationary in their forward stepwise movement there is no problem with the smearing or smudging of the decorative glaze on the tiles. Also, the tiles are accurately maintained in position in the grooves or pathways by the spring members 26 and the holding type of spring members 28 prevent the decorated tiles from following the silk screen assembly when it moves to the inoperative position.
The subject silk screening machine can be used to apply decoravtive glaze to only a portion of the upper surface of tile, or it can be used to apply background glaze over th entire tile. Also, background glaze can be sprayed on the tile after the decorative glaze has been applied thereto by means of the silk screening machine, or, if preferred, both the decorative glaze and the background glaze can be applied using two marking assemblies contained in a single machine or in separate machines.
It is to be understood that the foregoing description and the accompanying drawings have been given only by way of illustration and example and that changes and 5.. alterations in the present disclosure "hich will be readily apparent to one skilled in the art are contemplated as within the scope of the present invention.
I claim:
1. A machine for applying decorative markings to the upper surfaces of generally flat objects, comprising: means f r intermittently moving a row of said objects along a predetemined path through a marking station; a vertically movable stencil screen at said station; a vertical shaft over said screen and having a generally horizontal squeegee on the lower end thereof; means for continuously rotating said shaft; means normally urging said squeegee upwardly to a position spaced upwardly from said screen; means normally urging said screen to move upwardly; and drive means for cyclically moving said screen and squeegee downwardly to position said screen on an object in said path, between intermittent movement of said objects, and then move said rotating squeegee downwardly to said screen.
2. A machine as defined in claim 1 wherein said drive means comprises a rotary shaft; at least one cam on said shaft for moving said screen downwardly onto an object; at least one cam on said shaft for moving said squeegee down to said screen.
3. A machine as defined in claim 1 wherein said squeegee compriscs a support member pivoted to said shaft on an axis transverse thereto and a squeegee blade pivoted to said support member on a second transverse axis displaced laterally from said vertical shaft.
4. A machine as d fined in claim 1 including a scraper blade on said vertical shaft adjacent said squeegee and arranged to move fluent material on said screen inwardly toward said shaft.
5. A machine as defined in claim 1 wherein said predetermined path is defined by means defining an upwardly open guide channel having opposed sides; resilient means at one of said sides for engaging objects in said channel and holding them in slidably guided relation to said other side.
6. A machine as defined in claim 5 wherein said means for intermittently moving said objects along said path comprises a pusher mounted for reciprocation along said path in position to engage an end object of said row and push said entire row along said path.
7. A machine as defined in claim 5 wherein said guide channel is provided with a bottom surface upon which said objects are slidably supported, said bottom surface including one portion at one elevation at said marking station and an adjacent portion lower than said one portion whereby an object marked at said station and then pushed therefrom drops to said lower portion to avoid any subsequent contact with said screen.
8. A machine as defined in claim 7 wherein said lower portion is lower than said one portion by an amount less than the height of said objects whereby a marked object being pushed from said station will also push objects along the said lower portion.
9. A machine as defined in claim 7 including means at said marking station, adjacent said path, for holding an object at said station against upward movement out of said channel.
References Cited in the file of this patent UNITED STATES PATENTS

Claims (1)

1. A MACHINE FOR APPLYING DECORATIVE MARKINGS TO THE UPPER SURFACES OF GENERALLY FLAT OBJECTS, COMPRISING: MEANS FOR INTERMITTENTLY MOVING A ROW OF SAID OBJECTS ALONG A PREDETERMINED PATH THROUGH A MARKING STATION; A VERTICALLY MOVABLE STENCIL SCREEN AT SAID STATION; A VERTICAL SHAFT OVER SAID SCREEN AND HAVING A GENERALLY HORIZONTAL SQUEEGEE ON THE LOWER END THEREOF; MEANS FOR CONTINUOUSLY ROTATING SAID SHAFT; MEANS NORMALLY URGING SAID SQUEEGEE UPWARDLY TO A POSITION SPACED UPWARDLY FROM SAID SCREEN; MEANS NORMALLY URGING SAID SCREEN TO MOVE UPWARDLY; AND DRIVE MEANS FOR CYCLICALLY MOVING SAID SCREEN AND SQUEEGEE DOWNWARDLY TO POSITION SAID SCREEN ON AN OBJECT IN SAID PATH, BETWEEN INTERMITTENT MOVEMENT OF SAID OBJECTS, AND THEN MOVE SAID ROTATING SQUEEGEE DOWNWARDLY TO SAID SCREEN.
US190666A 1962-04-27 1962-04-27 Rotating squeegee stencil machine Expired - Lifetime US3180255A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3416440A (en) * 1966-03-18 1968-12-17 Ibm Apparatus for screen printing
US4047480A (en) * 1976-07-30 1977-09-13 E. I. Du Pont De Nemours And Company Longitudinally flexible squeegee and mounting strips therefor
US4414894A (en) * 1977-03-10 1983-11-15 Compagnie Internationale Pour L'informatique Cii-Honeywell Bull Screen printing apparatus
ITVI20110018A1 (en) * 2011-02-04 2012-08-05 Fornace Centrale S R L BRICK PAD WITH HIGH SPACERS ON THE BASE

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US1724206A (en) * 1927-12-06 1929-08-13 George W Krick Tile-enamel process
US1815504A (en) * 1930-04-08 1931-07-21 Firm Pluschweberei Grefrath Ag Device for printing colored patterns on plush and like fabrics
US2515854A (en) * 1943-10-27 1950-07-18 Conrad Razor Blade Co Inc Machine for applying legends to safety razor blades
US2529250A (en) * 1946-10-10 1950-11-07 Luminous Processes Inc Stenciling machine for applying luminous paint
US2779269A (en) * 1954-04-08 1957-01-29 Burdick Company Method of making advertising signs
US2818803A (en) * 1954-06-30 1958-01-07 Alvin K Levorson Silk screen stencil and holder
US2846946A (en) * 1956-01-30 1958-08-12 American Automation Inc Silk screen printing machines
US2946278A (en) * 1957-11-01 1960-07-26 Shenango China Inc Dishware decorating machine
US2997948A (en) * 1956-11-28 1961-08-29 Admiral Corp Printed circuit printing machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1724206A (en) * 1927-12-06 1929-08-13 George W Krick Tile-enamel process
US1815504A (en) * 1930-04-08 1931-07-21 Firm Pluschweberei Grefrath Ag Device for printing colored patterns on plush and like fabrics
US2515854A (en) * 1943-10-27 1950-07-18 Conrad Razor Blade Co Inc Machine for applying legends to safety razor blades
US2529250A (en) * 1946-10-10 1950-11-07 Luminous Processes Inc Stenciling machine for applying luminous paint
US2779269A (en) * 1954-04-08 1957-01-29 Burdick Company Method of making advertising signs
US2818803A (en) * 1954-06-30 1958-01-07 Alvin K Levorson Silk screen stencil and holder
US2846946A (en) * 1956-01-30 1958-08-12 American Automation Inc Silk screen printing machines
US2997948A (en) * 1956-11-28 1961-08-29 Admiral Corp Printed circuit printing machine
US2946278A (en) * 1957-11-01 1960-07-26 Shenango China Inc Dishware decorating machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3416440A (en) * 1966-03-18 1968-12-17 Ibm Apparatus for screen printing
US4047480A (en) * 1976-07-30 1977-09-13 E. I. Du Pont De Nemours And Company Longitudinally flexible squeegee and mounting strips therefor
US4414894A (en) * 1977-03-10 1983-11-15 Compagnie Internationale Pour L'informatique Cii-Honeywell Bull Screen printing apparatus
ITVI20110018A1 (en) * 2011-02-04 2012-08-05 Fornace Centrale S R L BRICK PAD WITH HIGH SPACERS ON THE BASE

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