CN110142180A - A reciprocating PVC film glue spraying machine with high uniformity and its application method - Google Patents
A reciprocating PVC film glue spraying machine with high uniformity and its application method Download PDFInfo
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- CN110142180A CN110142180A CN201910355322.0A CN201910355322A CN110142180A CN 110142180 A CN110142180 A CN 110142180A CN 201910355322 A CN201910355322 A CN 201910355322A CN 110142180 A CN110142180 A CN 110142180A
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- 239000003292 glue Substances 0.000 title claims abstract description 73
- 238000005507 spraying Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 39
- 238000009434 installation Methods 0.000 claims abstract description 34
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000004513 sizing Methods 0.000 claims abstract description 4
- 230000000903 blocking effect Effects 0.000 claims abstract 5
- 239000000428 dust Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims 2
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 claims 1
- 230000001276 controlling effect Effects 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 16
- 125000006850 spacer group Chemical group 0.000 description 8
- 238000000576 coating method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- -1 packaging Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C15/00—Enclosures for apparatus; Booths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
Landscapes
- Coating Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及吸塑膜加工设备领域,具体的说是一种均匀度高的往复式PVC膜喷胶机及其使用方法。The invention relates to the field of blister film processing equipment, in particular to a reciprocating PVC film glue spraying machine with high uniformity and a use method thereof.
背景技术Background technique
随着时代的发展,PVC正以其良好的性能、简单的工艺以及其他诸多优点渐渐赢得了人们的欢心,已被越来越多的人接受和认可,PVC在人们的日常生活中随处可见。PVC的本质是一种真空吸塑膜,用于各类面板的表层包装,所以又被称为装饰膜、附胶膜,应用于建材、包装、医药等诸多行业。With the development of the times, PVC is gradually winning people's favor with its good performance, simple process and many other advantages, and has been accepted and recognized by more and more people. PVC can be seen everywhere in people's daily life. The essence of PVC is a vacuum blister film, which is used for the surface packaging of various panels, so it is also called decorative film and adhesive film, and is used in many industries such as building materials, packaging, and medicine.
将PVC膜贴覆在工件上的过程称为膜压,在膜压之前,首先要在PVC一面涂上适量的胶水,以保证膜压的牢固性。目前涂胶方法主要分为滚涂法与喷涂法,采用滚筒法时,需要使用涂布胶辊将胶水直接涂覆在PVC膜表面,涂布厚度难以控制,会出现涂布不均匀的情况,且胶水容易堆积在涂布胶辊表面,导致胶辊表面凹凸不平,甚至会在PVC膜上留下痕迹,影响其美观性;采用喷涂法时,由于喷枪位置大多固定,因此会出现喷胶位置单一导致的喷胶均匀度差的问题,此外喷枪即使在不使用状态下,堆积在其喷口处的胶水也常常会议外滴落,从而污染涂胶装置和PVC膜。The process of pasting the PVC film on the workpiece is called film pressing. Before the film pressing, an appropriate amount of glue should be applied on the PVC side to ensure the firmness of the film pressing. At present, the glue coating method is mainly divided into roller coating method and spray coating method. When using the roller method, it is necessary to use a coating roller to directly coat the glue on the surface of the PVC film. The coating thickness is difficult to control, and the coating will be uneven. And the glue is easy to accumulate on the surface of the coating roller, resulting in uneven surface of the rubber roller, and even leaving marks on the PVC film, which affects its aesthetics; when using the spraying method, since the position of the spray gun is mostly fixed, the position of the glue spraying will appear. The problem of poor uniformity of glue spraying caused by a single one. In addition, even when the spray gun is not in use, the glue accumulated at the nozzle of the spray gun often drips outside the meeting, thereby polluting the glue application device and PVC film.
发明内容Contents of the invention
为了弥补现有技术的不足,本发明提供了一种均匀度高的往复式PVC膜喷胶机及其使用方法。In order to make up for the deficiencies of the prior art, the invention provides a reciprocating PVC film glue spraying machine with high uniformity and a use method thereof.
本发明所要解决其技术问题所采用以下技术方案来实现:一种均匀度高的往复式PVC膜喷胶机,包括底板、工作台、安装板、辅助架与喷胶机构,所述底板上端安装有工作台,底板后端安装有安装板,安装板前端从上往下依次安装有辅助架与喷胶机构;其中:The technical problems to be solved by the present invention are achieved by adopting the following technical solutions: a reciprocating PVC film glue spraying machine with high uniformity, including a base plate, a workbench, a mounting plate, an auxiliary frame and a glue spraying mechanism, and the upper end of the base plate is installed There is a working table, the rear end of the bottom plate is installed with a mounting plate, and the front end of the mounting plate is sequentially installed with an auxiliary frame and a glue spraying mechanism from top to bottom; among them:
所述辅助架包括遮挡架、安装支链、清灰支链与刮平板,遮挡架安装在安装板前端,遮挡架为Ω字型结构,遮挡架下端开设有两组定位孔,两组定位孔左右对称布置,每组定位孔下端均布置有安装支链,位于遮挡架右端的安装支链下端安装有清灰支链,位于遮挡架左端的安装支链下端安装有刮平板,刮平板为倒T字型结构;清灰支链能够对PVC膜上的灰尘等杂物进行清理,遮挡架能够避免外部环境中的灰尘等杂物附着在PVC膜上,保证喷胶效果,刮平板能够对喷胶过后的PVC膜表面的胶料进行抹匀,并将多余的胶料刮除。The auxiliary frame includes a shielding frame, an installation branch chain, a dust cleaning branch chain and a scraper plate. The shielding frame is installed at the front end of the mounting plate. The shielding frame is an Ω-shaped structure. Left and right symmetrical arrangement, the lower end of each set of positioning holes is equipped with installation branch chain, the lower end of the installation branch chain at the right end of the shielding frame is installed with a dust removal branch chain, and the lower end of the installation branch chain at the left end of the shielding frame is installed with a scraper plate, the scraper plate is inverted T-shaped structure; dust-cleaning branch chain can clean dust and other sundries on the PVC film, and the shielding frame can prevent dust and other sundries in the external environment from adhering to the PVC film to ensure the effect of glue spraying. After gluing, the glue on the surface of the PVC film is spread evenly, and the excess glue is scraped off.
所述喷胶机构包括往复电机、限位筒、调控架、喷枪、驱动电机、驱动杆与驱动块,往复电机通过电机座安装在安装板后端,往复电机输出轴与限位筒后端相连接,限位筒侧壁上沿其周向方向均匀开设有限位槽,限位槽数量为四,限位槽内布置有调控架,调控架上从前往后均匀安装有喷枪,限位筒内壁上通过电机座安装有驱动电机,驱动电机输出轴通过联轴器与驱动杆后端相连接,驱动杆前端安装有驱动块;往复电机与驱动电机的结构、原理及控制方法均为现有技术,通过往复电机带动限位筒进行转动,限位筒转动的同时,驱动电机带动驱动杆上的驱动块进行转动,使得驱动块能够带动位于其正下方的调控架向下运动,直至喷枪喷口能够露出限位槽,以便对PV表面进行喷胶。The glue spraying mechanism includes a reciprocating motor, a limiting cylinder, a control frame, a spray gun, a driving motor, a driving rod and a driving block. Connection, the side wall of the limit cylinder is uniformly provided with limit slots along its circumferential direction. The drive motor is installed through the motor base, the output shaft of the drive motor is connected to the rear end of the drive rod through a coupling, and the drive block is installed at the front end of the drive rod; the structure, principle and control method of the reciprocating motor and the drive motor are all in the prior art , the reciprocating motor drives the limit cylinder to rotate, while the limit cylinder rotates, the drive motor drives the drive block on the drive rod to rotate, so that the drive block can drive the control frame directly below it to move downward until the nozzle of the spray gun can Expose the limit slot for spraying glue on the PV surface.
所述调控架包括限位架、调控杆、复位弹簧与调控板,限位架安装在限位槽内,限位架内壁与调控杆一端相连接,调控杆另一端安装在调控板上,调控板侧壁通过复位弹簧与限位筒内壁相连接,调控板中部为向内凹陷的圆弧面结构,调控板左右两端为向外倾斜的斜面结构;通过限位架对限位槽进行遮挡,使得在喷枪处于未工作状态下时,喷枪内的胶料不会因意外滴落而对装置或PVC膜造成污染,当驱动块与调控板上端相接触时,调控板带动调控板向外运动,从而使得限位架张开,以便喷枪伸出限位槽,当往复电机带动调控架转动至其他位置后,驱动块与调控板上端不再接触,此时在复位弹簧的弹力作用下,调控板带动调控杆向内回缩,使得限位架合起,避免喷枪内的胶料意外滴落而污染PVC膜及装置。The control frame includes a limit frame, a control rod, a return spring and a control plate, the limit frame is installed in the limit groove, the inner wall of the limit frame is connected with one end of the control rod, the other end of the control rod is installed on the control plate, and the regulation The side wall of the plate is connected to the inner wall of the limit cylinder through the return spring. The middle part of the control plate is an inwardly concave arc surface structure, and the left and right ends of the control plate are inclined outward structures; the limit groove is blocked by the limit frame , so that when the spray gun is not working, the rubber in the spray gun will not pollute the device or the PVC film due to accidental dripping. When the driving block is in contact with the top of the control plate, the control plate drives the control plate to move outward , so that the limit frame is opened so that the spray gun extends out of the limit slot. When the reciprocating motor drives the control frame to rotate to other positions, the drive block and the top of the control plate are no longer in contact. At this time, under the elastic force of the return spring, the control The plate drives the control rod to retract inward, so that the limit frame is closed to prevent the glue in the spray gun from accidentally dripping and polluting the PVC film and the device.
所述限位架包括一号限位板、二号限位板与挡块,一号限位板与二号限位板通过铰链左右对称安装在限位槽内,一号限位板下端与二号限位板下端均通过滑动配合方式与调控杆一端相连接,一号限位板上从前往后均匀开设有挡槽,二号限位板上从前往后均匀安装有挡块,挡块位于挡槽内;当一号限位板与二号限位板合起时,挡块位于挡槽内,能够阻止喷枪内的胶料低落在装置其他位置或PVC膜上,当一号限位板与二号限位板分开时,挡块与挡槽之间间隔变大,使得喷枪喷口能够从中伸出。The limit frame includes a No. 1 limit plate, a No. 2 limit plate and a stopper. The No. 1 limit plate and the No. 2 limit plate are symmetrically installed in the limit slot through hinges. The lower end of the No. 2 limiting plate is connected with one end of the control lever through sliding fit. The No. 1 limiting plate is evenly opened with stop grooves from front to back, and the No. 2 limiting plate is evenly installed with stoppers from front to back. Located in the stop groove; when the No. 1 limit plate and the No. 2 limit plate are combined, the stop is located in the stop groove, which can prevent the glue in the spray gun from falling on other positions of the device or on the PVC film. When the No. 1 limit plate When the plate was separated from the No. 2 limiting plate, the interval between the stop block and the retaining groove became larger, so that the nozzle of the spray gun could protrude therefrom.
所述安装支链包括安装滑轨、滑动架、按压弹簧、按压条与定位柱,安装滑轨安装在遮挡架下端,安装滑轨下端通过滑动配合方式安装有滑动架,滑动架上端左右对称开设有按压槽,安装槽内安装有按压弹簧,按压弹簧顶端与按压条下端相连接,按压条侧壁通过滑动配合方式安装在按压槽内,按压条上端从前往后均匀安装有定位柱,定位柱位置与定位孔位置一一对应;将滑动架通过滑动配合方式准确安装在安装滑轨上后,在按压弹簧的弹力作用下,按压条上端的定位柱一一伸入对应的定位孔内,避免滑动架位置改变。The installation branch chain includes an installation slide rail, a sliding frame, a pressing spring, a pressing bar and a positioning column. The installation slide rail is installed at the lower end of the shielding frame, and the sliding frame is installed on the lower end of the installation slide rail through a sliding fit, and the upper end of the sliding frame is symmetrically opened. There is a pressing groove, and a pressing spring is installed in the installation groove. The top of the pressing spring is connected with the lower end of the pressing bar. The side wall of the pressing bar is installed in the pressing groove by sliding fit. The position corresponds to the position of the positioning hole one by one; after the sliding frame is accurately installed on the installation slide rail by sliding fit, under the elastic force of the pressing spring, the positioning columns at the upper end of the pressing bar extend into the corresponding positioning holes one by one to avoid The carriage position changes.
所述清灰支链包括清灰刷毛、收集槽与出料架,清灰刷毛均匀安装在位于遮挡架右端的滑动架下端,清灰刷毛右端布置有收集槽,收集槽下端面左侧为从右往左倾斜的斜面结构,收集槽右侧安装有出料架,出料架安装在遮挡架上;PVC膜移动过程中,清灰刷毛不断将其表面附着的灰尘等杂物扫入收集槽内,收集槽内的杂物积累至一定量时,可从出料架排至装置外。The branch chain for cleaning dust includes cleaning bristles, a collection tank and a discharge rack. The cleaning bristles are evenly installed on the lower end of the slide frame located at the right end of the shielding frame. The right end of the cleaning bristles is arranged with a collection tank. The slope structure is inclined from right to left, and the right side of the collection tank is equipped with a discharge frame, which is installed on the shielding frame; during the movement of the PVC film, the cleaning bristles continuously sweep the dust and other sundries attached to the surface into the collection tank When the debris in the collection tank accumulates to a certain amount, it can be discharged from the discharge rack to the outside of the device.
所述驱动块包括基块、调节气缸与接触板,基块安装在驱动杆上,基块下端与调节气缸底端相连接,调节气缸顶端安装有接触板,接触板为圆弧面结构,调节气缸的结构、原理及控制方法均为现有技术,通过调剂气缸的伸缩运动对接触板位置进行调节,以便调整调控架向下运动的距离,达到对喷胶位置进行调节的目的。The driving block includes a base block, an adjusting cylinder and a contact plate, the base block is installed on the driving rod, the lower end of the base block is connected with the bottom end of the adjusting cylinder, and a contact plate is installed on the top of the adjusting cylinder, the contact plate is an arc surface structure, and the adjusting The structure, principle and control method of the cylinder are all prior art. The position of the contact plate is adjusted by adjusting the telescopic movement of the cylinder, so as to adjust the distance of the downward movement of the control frame and achieve the purpose of adjusting the glue spraying position.
所述调控架中,相邻调控架上布置的喷枪安装位置相互交错,能够消除因喷胶位置单一导致的喷胶均匀度差的问题。In the control frame, the installation positions of spray guns arranged on adjacent control frames are staggered with each other, which can eliminate the problem of poor glue spray uniformity caused by a single glue spray position.
所述出料架底端中部为向上凸起的圆弧面结构,出料架底端前后两侧为从上往下倾斜的斜面结构,且出料架顶端与收集槽下端面平齐。The middle part of the bottom end of the discharge rack is an upwardly protruding arc surface structure, the front and rear sides of the bottom end of the discharge rack are slope structures inclined from top to bottom, and the top of the discharge rack is flush with the lower end surface of the collecting tank.
本发明还提供了一种均匀度高的往复式PVC膜喷胶机的使用方法,包括以下步骤:The present invention also provides a method for using a reciprocating PVC film glue spraying machine with high uniformity, comprising the following steps:
S1.部件安装:将经过清洁的、分别安装有清灰支链与刮平板的安装支链安装在遮挡架对应位置;S1. Parts installation: install the cleaned branch chains and the scraper plates respectively installed on the corresponding positions of the shielding frame;
S2.上料:通过人工方式将PVC膜左端穿过辅助架并固定在现有收卷设备上,同时将其右端固定在现有放卷设备上,以便对PVC膜进行移动;S2. Feeding: manually pass the left end of the PVC film through the auxiliary frame and fix it on the existing winding equipment, and at the same time fix its right end on the existing unwinding equipment so as to move the PVC film;
S3.表面清理:在PVC膜移动过程中,通过清灰支链对其表面的灰尘等杂物进行清理,清理出的杂物通过出料架排出;S3. Surface cleaning: During the movement of the PVC film, the dust and other sundries on the surface are cleaned through the dust-cleaning branch chain, and the cleaned sundries are discharged through the discharge rack;
S4.喷胶:通过驱动机构带动其正下方的调控架向下移动,使得喷枪喷口露出限位槽,以便对PVC膜表面进行喷胶;S4. Glue spraying: drive the control frame directly below it to move downward through the driving mechanism, so that the nozzle of the spray gun is exposed to the limit groove, so as to spray glue on the surface of the PVC film;
S5.刮平:在PVC膜移动过程中,通过刮平板对喷胶过后的PVC膜表面的胶料进行抹匀,并将多余的胶料刮除。S5. Scraping: During the movement of the PVC film, the glue on the surface of the PVC film after glue spraying is evenly spread by the scraper, and the excess glue is scraped off.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.本发明具有可提高PVC膜表面喷胶均匀度、喷枪内的胶料不会因意外滴落污染装置及PVC膜表面与可对PVC膜表面进行清理等优点;1. The present invention has the advantages of improving the uniformity of glue spraying on the surface of the PVC film, the glue in the spray gun will not pollute the device and the surface of the PVC film due to accidental dripping, and the surface of the PVC film can be cleaned;
2.本发明设置有辅助架,清灰支链能够对PVC膜上的灰尘等杂物进行清理,遮挡架能够避免外部环境中的灰尘等杂物附着在PVC膜上,保证喷胶效果,刮平板能够对喷胶过后的PVC膜表面的胶料进行抹匀,并将多余的胶料刮除;2. The present invention is equipped with an auxiliary frame, and the cleaning branch chain can clean the dust and other sundries on the PVC film, and the shielding frame can prevent dust and other sundries in the external environment from adhering to the PVC film, ensuring the effect of spraying glue and scraping The flat plate can evenly spread the glue on the surface of the PVC film after glue spraying, and scrape off the excess glue;
3.本发明设置有喷胶机构,能够对喷枪位置进行调节,使得在喷枪作业时,其喷口能够伸出限位槽,当喷枪无需作业时,喷枪可缩回限位槽内,避免喷枪内的胶料意外滴落而污染PVC膜及装置,且相邻调控架上布置的喷枪安装位置相互交错,能够消除因喷胶位置单一导致的喷胶均匀度差的问题。3. The present invention is provided with a glue spraying mechanism, which can adjust the position of the spray gun, so that when the spray gun is working, its nozzle can extend out of the limit groove. The accidental dripping of the glue will pollute the PVC film and the device, and the installation positions of the spray guns arranged on the adjacent control frames are staggered, which can eliminate the problem of poor glue spray uniformity caused by a single glue spray position.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的平面结构示意图;Fig. 2 is a schematic plan view of the present invention;
图3是本发明安装板、辅助架与喷胶机构之间的平面结构示意图;Fig. 3 is a schematic diagram of the planar structure between the mounting plate, the auxiliary frame and the glue spraying mechanism of the present invention;
图4是本发明图3的N向局部放大结构图;Fig. 4 is the N direction partial enlarged structural diagram of Fig. 3 of the present invention;
图5是本发明限位筒与调控架之间的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure between the limiting cylinder and the regulating frame of the present invention;
图6是本发明限位筒、驱动电机、驱动杆与驱动块之间的立体结构示意图。Fig. 6 is a three-dimensional schematic diagram of the space-limiting cylinder, the driving motor, the driving rod and the driving block of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图1至图6,对本发明进行进一步阐述。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with Fig. 1 to Fig. 6 .
一种均匀度高的往复式PVC膜喷胶机,包括底板1、工作台2、安装板3、辅助架4与喷胶机构5,所述底板1上端安装有工作台2,底板1后端安装有安装板3,安装板3前端从上往下依次安装有辅助架4与喷胶机构5;其中:A reciprocating PVC film glue spraying machine with high uniformity, including a base plate 1, a workbench 2, a mounting plate 3, an auxiliary frame 4 and a glue spraying mechanism 5, the upper end of the base plate 1 is equipped with a workbench 2, and the rear end of the base plate 1 is A mounting plate 3 is installed, and the front end of the mounting plate 3 is sequentially installed with an auxiliary frame 4 and a glue spraying mechanism 5; wherein:
所述辅助架4包括遮挡架41、安装支链42、清灰支链43与刮平板44,遮挡架41安装在安装板3前端,遮挡架41为Ω字型结构,遮挡架41下端开设有两组定位孔,两组定位孔左右对称布置,每组定位孔下端均布置有安装支链42,位于遮挡架41右端的安装支链42下端安装有清灰支链43,位于遮挡架41左端的安装支链42下端安装有刮平板44,刮平板44为倒T字型结构;清灰支链43能够对PVC膜上的灰尘等杂物进行清理,遮挡架41能够避免外部环境中的灰尘等杂物附着在PVC膜上,保证喷胶效果,刮平板44能够对喷胶过后的PVC膜表面的胶料进行抹匀,并将多余的胶料刮除。Described auxiliary frame 4 comprises shielding frame 41, installation branch chain 42, ash cleaning branch chain 43 and scraper plate 44, and shielding frame 41 is installed on mounting plate 3 front ends, and shielding frame 41 is Ω font structure, and shielding frame 41 lower end is provided with Two sets of positioning holes, the two sets of positioning holes are symmetrically arranged left and right, and the lower end of each set of positioning holes is arranged with an installation branch chain 42, and the lower end of the installation branch chain 42 located at the right end of the shielding frame 41 is equipped with a cleaning branch chain 43, which is located at the left end of the shielding frame 41 The lower end of the installation branch chain 42 is equipped with a scraping plate 44, which is an inverted T-shaped structure; the cleaning branch chain 43 can clean up the dust and other sundries on the PVC film, and the shielding frame 41 can avoid dust in the external environment Such sundries are attached on the PVC film to ensure the glue spraying effect, and the scraper plate 44 can evenly wipe the glue on the surface of the PVC film after glue spraying, and scrape off the excess glue.
所述喷胶机构5包括往复电机51、限位筒52、调控架53、喷枪54、驱动电机55、驱动杆56与驱动块57,往复电机51通过电机座安装在安装板3后端,往复电机51输出轴与限位筒52后端相连接,限位筒52侧壁上沿其周向方向均匀开设有限位槽,限位槽数量为四,限位槽内布置有调控架53,调控架53上从前往后均匀安装有喷枪54,限位筒52内壁上通过电机座安装有驱动电机55,驱动电机55输出轴通过联轴器与驱动杆56后端相连接,驱动杆56前端安装有驱动块57;往复电机51与驱动电机55的结构、原理及控制方法均为现有技术,通过往复电机51带动限位筒52进行转动,限位筒52转动的同时,驱动电机55带动驱动杆56上的驱动块57进行转动,使得驱动块57能够带动位于其正下方的调控架53向下运动,直至喷枪54喷口能够露出限位槽,以便对PVC表面进行喷胶。The glue spraying mechanism 5 includes a reciprocating motor 51, a limit cylinder 52, a control frame 53, a spray gun 54, a driving motor 55, a driving rod 56 and a driving block 57. The motor 51 output shaft is connected with the rear end of the spacer cylinder 52, and the side wall of the spacer cylinder 52 is uniformly provided with spacer slots along its circumferential direction. On the frame 53, spray gun 54 is uniformly installed from front to back, and drive motor 55 is installed on the inner wall of limit cylinder 52 through motor base, and the output shaft of drive motor 55 is connected with drive rod 56 rear end through coupling, and drive rod 56 front end is installed Drive block 57 is arranged; The structure, principle and control method of reciprocating motor 51 and drive motor 55 are all prior art, drive limit cylinder 52 to rotate by reciprocating motor 51, while limit cylinder 52 rotates, drive motor 55 drives drive The driving block 57 on the rod 56 rotates, so that the driving block 57 can drive the control frame 53 directly below it to move downward until the spout of the spray gun 54 can expose the limit groove, so that glue is sprayed on the PVC surface.
所述调控架53包括限位架531、调控杆532、复位弹簧533与调控板534,限位架531安装在限位槽内,限位架531内壁与调控杆532一端相连接,调控杆532另一端安装在调控板534上,调控板534侧壁通过复位弹簧533与限位筒52内壁相连接,调控板534中部为向内凹陷的圆弧面结构,调控板534左右两端为向外倾斜的斜面结构;通过限位架531对限位槽进行遮挡,使得在喷枪54处于未工作状态下时,喷枪54内的胶料不会因意外滴落而对装置或PVC膜造成污染,当驱动块57与调控板534上端相接触时,调控板534带动调控板534向外运动,从而使得限位架531张开,以便喷枪54伸出限位槽,当往复电机51带动调控架53转动至其他位置后,驱动块57与调控板534上端不再接触,此时在复位弹簧533的弹力作用下,调控板534带动调控杆532向内回缩,使得限位架531合起,避免喷枪54内的胶料意外滴落而污染PVC膜及装置。Described control frame 53 comprises spacer frame 531, regulating rod 532, back-moving spring 533 and regulating plate 534, and spacer frame 531 is installed in the limit groove, and spacer frame 531 inner wall is connected with regulating rod 532 one end, and regulating rod 532 The other end is installed on the control plate 534, and the side wall of the control plate 534 is connected with the inner wall of the limit cylinder 52 through the return spring 533. Inclined slope structure; the limit groove is blocked by the limit frame 531, so that when the spray gun 54 is in the non-working state, the glue in the spray gun 54 will not pollute the device or the PVC film due to accidental dripping. When the driving block 57 is in contact with the upper end of the control plate 534, the control plate 534 drives the control plate 534 to move outwards, so that the spacer 531 is opened, so that the spray gun 54 stretches out of the spacer, and when the reciprocating motor 51 drives the control frame 53 to rotate After arriving at other positions, the driving block 57 is no longer in contact with the upper end of the control plate 534. At this time, under the elastic force of the return spring 533, the control plate 534 drives the control rod 532 to retract inwardly, so that the limit frame 531 is closed to prevent the spray gun from spraying. The rubber material in 54 accidentally drips and pollutes the PVC film and the device.
所述限位架531包括一号限位板531a、二号限位板531b与挡块531c,一号限位板531a与二号限位板531b通过铰链左右对称安装在限位槽内,一号限位板531a下端与二号限位板531b下端均通过滑动配合方式与调控杆532一端相连接,一号限位板531a上从前往后均匀开设有挡槽,二号限位板531b上从前往后均匀安装有挡块531c,挡块531c位于挡槽内;当一号限位板531a与二号限位板531b合起时,挡块531c位于挡槽内,能够阻止喷枪54内的胶料低落在装置其他位置或PVC膜上,当一号限位板531a与二号限位板531b分开时,挡块531c与挡槽之间间隔变大,使得喷枪54喷口能够从中伸出。The limiting frame 531 includes a No. 1 limiting plate 531a, a No. 2 limiting plate 531b and a stopper 531c, and the No. 1 limiting plate 531a and the No. 2 limiting plate 531b are symmetrically installed in the limiting groove by a hinge. The lower end of the No. 1 limiting plate 531a and the lower end of the No. 2 limiting plate 531b are all connected to one end of the regulating rod 532 through a sliding fit. On the No. 1 limiting plate 531a, a retaining groove is uniformly opened from front to back, and on the No. 2 limiting plate 531b Evenly installed with stopper 531c from front to back, stopper 531c is located in the retaining groove; The sizing material falls on other positions of the device or on the PVC film. When the No. 1 limiting plate 531a is separated from the No. 2 limiting plate 531b, the interval between the stopper 531c and the retaining groove becomes larger, so that the nozzle of the spray gun 54 can protrude therefrom.
所述安装支链42包括安装滑轨421、滑动架422、按压弹簧423、按压条424与定位柱425,安装滑轨421安装在遮挡架41下端,安装滑轨421下端通过滑动配合方式安装有滑动架422,滑动架422上端左右对称开设有按压槽,安装槽内安装有按压弹簧423,按压弹簧423顶端与按压条424下端相连接,按压条424侧壁通过滑动配合方式安装在按压槽内,按压条424上端从前往后均匀安装有定位柱425,定位柱425位置与定位孔位置一一对应;将滑动架422通过滑动配合方式准确安装在安装滑轨421上后,在按压弹簧423的弹力作用下,按压条424上端的定位柱425一一伸入对应的定位孔内,避免滑动架422位置改变。The installation branch chain 42 includes an installation slide rail 421, a sliding frame 422, a pressing spring 423, a pressing bar 424 and a positioning column 425. The installation slide rail 421 is installed on the lower end of the shield frame 41, and the installation slide rail 421 lower end is installed with a sliding fit. Sliding frame 422, the upper end of sliding frame 422 is provided with pressing groove symmetrically left and right, and pressing spring 423 is installed in the mounting groove, and the top of pressing spring 423 is connected with the lower end of pressing bar 424, and the side wall of pressing bar 424 is installed in the pressing groove by sliding fit , the upper end of the pressing bar 424 is evenly installed with positioning columns 425 from front to back, and the positions of the positioning columns 425 correspond to the positions of the positioning holes; Under the action of elastic force, the positioning columns 425 on the upper end of the pressing bar 424 extend into the corresponding positioning holes one by one, so as to avoid the position change of the sliding frame 422 .
所述清灰支链43包括清灰刷毛431、收集槽432与出料架433,清灰刷毛431均匀安装在位于遮挡架41右端的滑动架422下端,清灰刷毛431右端布置有收集槽432,收集槽432下端面左侧为从右往左倾斜的斜面结构,收集槽432右侧安装有出料架433,出料架433安装在遮挡架41上;PVC膜移动过程中,清灰刷毛431不断将其表面附着的灰尘等杂物扫入收集槽432内,收集槽432内的杂物积累至一定量时,可从出料架433排至装置外。The dust removal branch chain 43 includes dust removal bristles 431, collection tank 432 and discharge rack 433, the dust removal bristles 431 are evenly installed on the lower end of the slide frame 422 located at the right end of the shielding frame 41, and the right end of the dust removal bristles 431 is arranged with a collection groove 432 , the left side of the lower end surface of the collection tank 432 is a slope structure inclined from right to left, and the right side of the collection tank 432 is equipped with a discharge rack 433, and the discharge rack 433 is installed on the shielding frame 41; 431 constantly sweeps dust and other sundries attached to its surface into the collection tank 432, and when the sundries in the collection tank 432 accumulate to a certain amount, they can be discharged from the discharge rack 433 to the outside of the device.
所述驱动块57包括基块571、调节气缸572与接触板573,基块571安装在驱动杆56上,基块571下端与调节气缸572底端相连接,调节气缸572顶端安装有接触板573,接触板573为圆弧面结构,调节气缸572的结构、原理及控制方法均为现有技术,通过调剂气缸的伸缩运动对接触板573位置进行调节,以便调整调控架53向下运动的距离,达到对喷胶位置进行调节的目的。The driving block 57 includes a base block 571, an adjusting cylinder 572 and a contact plate 573. The base block 571 is installed on the driving rod 56, the lower end of the base block 571 is connected with the bottom end of the adjusting cylinder 572, and the top end of the adjusting cylinder 572 is equipped with a contact plate 573 , the contact plate 573 is a circular arc surface structure, the structure, principle and control method of the adjustment cylinder 572 are all prior art, the position of the contact plate 573 is adjusted through the telescopic movement of the adjustment cylinder, so as to adjust the distance of the downward movement of the adjustment frame 53 , to achieve the purpose of adjusting the glue spraying position.
所述调控架53中,相邻调控架53上布置的喷枪54安装位置相互交错,能够消除因喷胶位置单一导致的喷胶均匀度差的问题。In the regulating frame 53, the installation positions of the spray guns 54 arranged on adjacent regulating frames 53 are staggered with each other, which can eliminate the problem of poor uniformity of spraying glue caused by a single glue spraying position.
所述出料架433底端中部为向上凸起的圆弧面结构,出料架433底端前后两侧为从上往下倾斜的斜面结构,且出料架433顶端与收集槽432下端面平齐。The middle part of the bottom end of the discharge rack 433 is an upwardly protruding arc surface structure, the front and rear sides of the bottom end of the discharge rack 433 are slope structures inclined from top to bottom, and the top of the discharge rack 433 is in contact with the lower end surface of the collecting tank 432. flush.
本发明还提供了一种均匀度高的往复式PVC膜喷胶机的使用方法,包括以下步骤:The present invention also provides a method for using a reciprocating PVC film glue spraying machine with high uniformity, comprising the following steps:
S1.部件安装:将经过清洁的、分别安装有清灰支链43与刮平板44的安装支链42安装在遮挡架41对应位置;S1. Parts installation: install the cleaned branch chain 42 installed with the cleaning branch chain 43 and the scraper plate 44 on the corresponding position of the shielding frame 41;
S2.上料:通过人工方式将PVC膜左端穿过辅助架4并固定在现有收卷设备上,同时将其右端固定在现有放卷设备上,以便对PVC膜进行移动;S2. Feeding: manually pass the left end of the PVC film through the auxiliary frame 4 and fix it on the existing winding equipment, and fix the right end on the existing unwinding equipment at the same time, so as to move the PVC film;
S3.表面清理:在PVC膜移动过程中,通过清灰支链43对其表面的灰尘等杂物进行清理,清理出的杂物通过出料架433排出;S3. Surface cleaning: during the moving process of the PVC film, dust and other sundries on the surface are cleaned through the dust-cleaning branch chain 43, and the cleaned sundries are discharged through the discharge rack 433;
S4.喷胶:通过驱动机构带动其正下方的调控架53向下移动,使得喷枪54喷口露出限位槽,以便对PVC膜表面进行喷胶;S4. Glue spraying: drive the control frame 53 directly below it to move downward through the driving mechanism, so that the nozzle of the spray gun 54 exposes the limit groove, so as to spray glue on the surface of the PVC film;
S5.刮平:在PVC膜移动过程中,通过刮平板44对喷胶过后的PVC膜表面的胶料进行抹匀,并将多余的胶料刮除。S5. Scraping: During the movement of the PVC film, the glue on the surface of the PVC film after glue spraying is evenly wiped by the scraper 44, and the excess glue is scraped off.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN111871702A (en) * | 2020-07-10 | 2020-11-03 | 杭州汇正建筑工程有限公司 | Be used for glued clean-up equipment of PVC membrane |
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CN111469302A (en) * | 2020-04-18 | 2020-07-31 | 江怡 | Carbon fiber membrane preparation system of processing |
CN111871702A (en) * | 2020-07-10 | 2020-11-03 | 杭州汇正建筑工程有限公司 | Be used for glued clean-up equipment of PVC membrane |
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Denomination of invention: The invention relates to a reciprocating PVC film glue spraying machine with high uniformity and an application method thereof Effective date of registration: 20220401 Granted publication date: 20200410 Pledgee: China Postal Savings Bank Limited by Share Ltd. Dongzhi County branch Pledgor: Anhui Runyu Medical Packaging Material Co.,Ltd. Registration number: Y2022980003699 |
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Denomination of invention: A reciprocating PVC film spraying machine with high uniformity and its usage method Effective date of registration: 20231127 Granted publication date: 20200410 Pledgee: Agricultural Bank of China Limited Dongzhi County Branch Pledgor: Anhui Runyu Medical Packaging Material Co.,Ltd. Registration number: Y2023980067474 |
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Denomination of invention: A reciprocating PVC film spraying machine with high uniformity and its usage method Granted publication date: 20200410 Pledgee: Agricultural Bank of China Limited Dongzhi County Branch Pledgor: Anhui Runyu Medical Packaging Material Co.,Ltd. Registration number: Y2024980054502 |