US3134670A - Stainless alloys containing gallium - Google Patents

Stainless alloys containing gallium Download PDF

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Publication number
US3134670A
US3134670A US110857A US11085761A US3134670A US 3134670 A US3134670 A US 3134670A US 110857 A US110857 A US 110857A US 11085761 A US11085761 A US 11085761A US 3134670 A US3134670 A US 3134670A
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alloys
alloy
gallium
stainless
polished
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US110857A
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Emil M Prosen
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Nobilium Products Inc
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Nobilium Products Inc
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K6/00Preparations for dentistry
    • A61K6/80Preparations for artificial teeth, for filling teeth or for capping teeth
    • A61K6/84Preparations for artificial teeth, for filling teeth or for capping teeth comprising metals or alloys

Definitions

  • stainless base metal alloy an alloy containing a substantial percentage of chromium and a substantial percentage of at least one of the metals selected from the group consisting of iron, nickel, and cobalt and which is corrosion resistant and will retain a high luster or polish imparted thereto.
  • Such alloys usually contain in their formulations one or more of the elements: manganese, molybdenum, tungsten, vanadium, silicon, titanium, aluminum, copper, carbon, phosphorous, sulphur, and possibly others in small amounts for imparting some special property or characteristic to the alloy.
  • Stainless steels and non-ferrous alloys for use in the manufacture of cast dentures are alloys of the character to which the present invention relates.
  • the primary object of the present invention is to modify the formulation of known stainless base metal alloys and to provide special formulations of such alloys which will possess a silvery luster, gleam, and reflectivity greater than has been heretofore obtainable by the stainless base metal alloys.
  • a further object of the invention is to improve the workability of stainless base metal alloys so that machining, grinding, and polishing thereof is rendered more facile.
  • a further and more specific of the invention not to provide dental casting alloys which will possess ease of flow in the casting of dentures, a bright silvery luster when polished, and a resiliency essential in cast dentures.
  • gallium in amounts from 0.01 to 10% to conventional stainless steels and to stainless base metal alloys such for example as are discolsed in my prior US.
  • Patent No. 2,128,847 primarily adapted for use in the manufacture of cast dentures imparts to such alloys 21 bright silvery luster when polished, renders the machining, grinding and polishing of the resulting alloy more facile without materially adversely affecting the tensile strength or the hardness of the alloy.
  • gallium lowers the melting point slightly, it is primarily added to promote a fine grain structure in the alloy and ease of flow at casting temperatures.
  • chromium is the element which imparts the stainless and corrosion resistant properties.
  • chromium In stainless steels, chromium must be present in amounts not below 8.5% nor appreciably above 26%. In such alloys part of the iron may be replaced by nickel, cobalt, molybdenum, tungsten or vanadium. in denture casting alloys chromium may be present in amounts up to 35% and such alloys usually 3,134,570 Patented May 26, 1964 contain at least one of the elements selected from the group consisting of nickel, cobalt, iron, molybdenum, tungsten, and vanadium, and wherein the combined elements of said group may vary between 6570%.
  • the composition of stainless steels and of corrosion resistance denture casting alloys vary within relatively Wide limits I have determined that the addition of 0.01-10% gallium will produce in the resulting alloy the desired bright silvery luster when polished, and ease of working, grinding, and polishing. I have also found that in dental casting alloys the presence of gallium in an amount as low as 0.01% will impart the characteristic of a bright silvery luster when polished and as the percentage of gallium is increased, the workability and fineness of grain of the alloy are increased and its hardness is reduced. Accordingly, since the present cost of gallium is about $25 per gram, the amount used in the formulation of an alloy should be governed by the use of the minimum quantity which will produce the desired characteristics of a bright silvery luster when polished and ease of workability.
  • tungsten may be substituted in whole or in part for molybdenum and the presence of copper is optional.
  • the gallium In preparing the alloy of the present invention it is preferable to add the gallium together with the copper in the liquid state to the molten stainless steel or to the molten denture casting alloy. Just how the gallium reacts or mixes with the molten compositions to which it is added is not known, but presumably it so combines with the constituents of the alloys to which it is added as to eliminate discontinuities in the surface of the alloy when highly polished. As the percentage of gallium in denture casting alloys is increased, the melting point of the alloy progressively decreases. The presence of 10% gallium in a denture casting alloy as disclosed in my prior US. Patent No. 2,128,847 would reduce the melting point of the alloy so that it could be cast in plasterbound refractory material and thereby reduce the cost of material handling and would make for simplicity of the casting operation.
  • a stainless corrosion resistant alloy comprising the following constituents in approximately the following percentages by weight:
  • said alloy possessing ease of flow at casting temperatures, a bright silvery luster when polished and a resiliency essential in cast dentures.
  • a stainless corrosion resistant alloy comprising the following constituents in approximately the following percentages by weight:
  • said al-loy possessing ease of How at casting temperatures, a bright silvery luster when polished and a resiliency essential in cast dentures.

Description

United States Patent 3,134,670 STAINLESS ALLQYS CONTAlNlNG GALLIUM Emil M. Prosen, Bala-Cynwyd, Pa, assignor to Nobiliurn Products, Inc, Philadelphia, Pin, a corporation of Pennsylvania No Drawing. Filed May 18, 1961, Ser. No. 110,857 2 Claims. (Cl. 75-171) The present invention relates to stainless base metal alloys and aims to provide certain improvements therein.
By stainless base metal alloy is meant, an alloy containing a substantial percentage of chromium and a substantial percentage of at least one of the metals selected from the group consisting of iron, nickel, and cobalt and which is corrosion resistant and will retain a high luster or polish imparted thereto. Such alloys usually contain in their formulations one or more of the elements: manganese, molybdenum, tungsten, vanadium, silicon, titanium, aluminum, copper, carbon, phosphorous, sulphur, and possibly others in small amounts for imparting some special property or characteristic to the alloy. Stainless steels and non-ferrous alloys for use in the manufacture of cast dentures are alloys of the character to which the present invention relates.
For about twenty years the better known cobalt-chromium dental alloys have been pretty much on a par. Chemical analysis and microstructures have varied in minor respects, and these differences have yielded alloys which varied to some degree in propertiesthere were small ditferences, for example, in surface hardness, in resistance to bending, in tensile strength, in corrosion resistance, etc. Considering the field of the top alloys, not one of them Was so outstanding as to be instantly and universally recognized as the best.
The primary object of the present invention is to modify the formulation of known stainless base metal alloys and to provide special formulations of such alloys which will possess a silvery luster, gleam, and reflectivity greater than has been heretofore obtainable by the stainless base metal alloys.
A further object of the invention is to improve the workability of stainless base metal alloys so that machining, grinding, and polishing thereof is rendered more facile.
A further and more specific of the invention, not to provide dental casting alloys which will possess ease of flow in the casting of dentures, a bright silvery luster when polished, and a resiliency essential in cast dentures.
The foregoing and other objects of the invention, not specifically enumerated, I accomplish by incorporating from 0.01 to of gallium in formulations of stainless base metal alloys of the character specified.
The addition of gallium in amounts from 0.01 to 10% to conventional stainless steels and to stainless base metal alloys such for example as are discolsed in my prior US. Patent No. 2,128,847 primarily adapted for use in the manufacture of cast dentures imparts to such alloys 21 bright silvery luster when polished, renders the machining, grinding and polishing of the resulting alloy more facile without materially adversely affecting the tensile strength or the hardness of the alloy. Although the addition of gallium lowers the melting point slightly, it is primarily added to promote a fine grain structure in the alloy and ease of flow at casting temperatures.
In all alloys to which the present invention relates, chromium is the element which imparts the stainless and corrosion resistant properties. In stainless steels, chromium must be present in amounts not below 8.5% nor appreciably above 26%. In such alloys part of the iron may be replaced by nickel, cobalt, molybdenum, tungsten or vanadium. in denture casting alloys chromium may be present in amounts up to 35% and such alloys usually 3,134,570 Patented May 26, 1964 contain at least one of the elements selected from the group consisting of nickel, cobalt, iron, molybdenum, tungsten, and vanadium, and wherein the combined elements of said group may vary between 6570%.
Since the composition of stainless steels and of corrosion resistance denture casting alloys vary within relatively Wide limits I have determined that the addition of 0.01-10% gallium will produce in the resulting alloy the desired bright silvery luster when polished, and ease of working, grinding, and polishing. I have also found that in dental casting alloys the presence of gallium in an amount as low as 0.01% will impart the characteristic of a bright silvery luster when polished and as the percentage of gallium is increased, the workability and fineness of grain of the alloy are increased and its hardness is reduced. Accordingly, since the present cost of gallium is about $25 per gram, the amount used in the formulation of an alloy should be governed by the use of the minimum quantity which will produce the desired characteristics of a bright silvery luster when polished and ease of workability.
Where stainless steel is fabricated for use as tableware, cutlery, Watch cases and other articles of manufacture requiring a high luster resembling polished silver, I have found that from 0.012% of gallium when added to a stainless steel composition normally intended for such uses will impart to such stainless steels a bright silvery luster when polished.
Where non-ferrous corrosion resistant alloys, are intended for use in the manufacture of denture castings I have found that from 0.01-1% of gallium when added to alloys now conventionally used for such purposes will impart to such alloys a bright silvery luster when polished. I have determined that all of the desirable characteristics in an alloy intended for use in denture castings are realized by the following formulation in approximately percentages by weight:
Percent Chromium 32 Cobalt 62 Molybdenum 5 Silicon 0.3 5 Carbon 0.3 5 Copper 0.04 Gallium 0.02
In the above designated specific composition, tungsten may be substituted in whole or in part for molybdenum and the presence of copper is optional.
In preparing the alloy of the present invention it is preferable to add the gallium together with the copper in the liquid state to the molten stainless steel or to the molten denture casting alloy. Just how the gallium reacts or mixes with the molten compositions to which it is added is not known, but presumably it so combines with the constituents of the alloys to which it is added as to eliminate discontinuities in the surface of the alloy when highly polished. As the percentage of gallium in denture casting alloys is increased, the melting point of the alloy progressively decreases. The presence of 10% gallium in a denture casting alloy as disclosed in my prior US. Patent No. 2,128,847 would reduce the melting point of the alloy so that it could be cast in plasterbound refractory material and thereby reduce the cost of material handling and would make for simplicity of the casting operation.
Although I have described the concept underlying the invention by reference to the applicability of the concept to stainless ferrous alloys containing from 12-32% chromiurn and to non-ferrous corrosion resistant alloys intended for use in the manufacture of cast dentures and have given but a singl example of a specific alloy coma 2 position, it is to be understood that the invention is to be construed within the scope of the appended claims.
What I claim is: 1. A stainless corrosion resistant alloy comprising the following constituents in approximately the following percentages by weight:
Percent Chromium 32 Cobalt 62 Molybdenum 5 Silicon 0.35 Carbon 0.35 Gallium 0.02
said alloy possessing ease of flow at casting temperatures, a bright silvery luster when polished and a resiliency essential in cast dentures.
2. A stainless corrosion resistant alloy comprising the following constituents in approximately the following percentages by weight:
Percent Chromium 32 Cobalt 62 Molybdenum 5 Silicon 0.3 5 Carbon 0.3 5 Copper 0.04 Gallium 0.02
said al-loy possessing ease of How at casting temperatures, a bright silvery luster when polished and a resiliency essential in cast dentures.
References Cited in the file of this patent UNITED STATES PATENTS UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,134,670 May 26 1964 Emil M. Prosen It is hereby certified that error appears inthe above numbered patent requiring correction and that the said Letters Patent should read as corrected below.
Column 1, line 45, after "specific" insert object same line, for "invention, not" read invention is column 4, line 15, list of references cited, for "Mar. 25, 1937" read May 25 1937 Signed and sealed this 13th day of October 1964.
(SEAL) Attest:
ERNEST W. SWIDER EDWARD J. BRENNER Attesting Officer Commissioner of Patents

Claims (1)

1. A STAINLESS CORROSION RESISTANT ALLOY COMPRISING THE FOLLOWING CONSTITUENTS IN APPROXIMATELY THE FOLLOWING PERCENTAGES BY WEIGHT:
US110857A 1961-05-18 1961-05-18 Stainless alloys containing gallium Expired - Lifetime US3134670A (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3898081A (en) * 1973-12-13 1975-08-05 Vasily Valentinovich Kukhar Nickel base alloy for precision resistors
DE2528547A1 (en) * 1974-12-24 1976-07-08 Pfizer INEXPENSIVE ALLOY FOR FUSING WITH PORCELAIN
US4229215A (en) * 1979-06-22 1980-10-21 Neoloy Products, Inc. Non-precious stainless dental alloy
US4255190A (en) * 1979-10-25 1981-03-10 Neoloy Products, Inc. Essentially non-precious stainless dental alloy
EP0073228A1 (en) * 1981-03-03 1983-03-09 Fogtechnikai Vallalat Cobalt and nickel alloy, in particular for the preparation of dental prostheses
US4459263A (en) * 1982-09-08 1984-07-10 Jeneric Industries, Inc. Cobalt-chromium dental alloys containing ruthenium and aluminum
US4514359A (en) * 1983-03-30 1985-04-30 Austenal International, Inc. Nonprecious dental alloy
US4530664A (en) * 1980-09-29 1985-07-23 Jeneric Industries, Inc. Cobalt-chromium alloys
US5939204A (en) * 1995-08-16 1999-08-17 Siemens Aktiengesellschaft Article for transporting a hot, oxidizing gas
US20050155679A1 (en) * 2003-04-09 2005-07-21 Coastcast Corporation CoCr alloys and methods for making same
US20160017451A1 (en) * 2013-03-14 2016-01-21 Nippon Steel & Sumikin Stainless Steel Corporation Ferritic stainless steel sheet exhibiting small increase in strength after aging heat treatment, and method of producing the same

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1736053A (en) * 1925-11-23 1929-11-19 Rohn Wilhelm Nickel-chromium-iron alloy and articles made therefrom
US2081392A (en) * 1934-08-08 1937-05-25 Cons Car Heating Co Inc Denture
USRE20877E (en) * 1938-10-04 Cast metaixjc dentobe
US2135600A (en) * 1934-05-14 1938-11-08 Austenal Lab Inc Denture
US2309136A (en) * 1940-05-04 1943-01-26 Edmund A Steinbock Process for preparing an alloy for cast dentures
US2585393A (en) * 1951-02-16 1952-02-12 Aluminum Co Of America Plastic alloy which sets at room temperature
US2629656A (en) * 1951-02-16 1953-02-24 Aluminum Co Of America Plastic alloy which sets at room temperature
US2636818A (en) * 1951-01-03 1953-04-28 Low Sidney Metal alloy

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE20877E (en) * 1938-10-04 Cast metaixjc dentobe
US1736053A (en) * 1925-11-23 1929-11-19 Rohn Wilhelm Nickel-chromium-iron alloy and articles made therefrom
US2135600A (en) * 1934-05-14 1938-11-08 Austenal Lab Inc Denture
US2081392A (en) * 1934-08-08 1937-05-25 Cons Car Heating Co Inc Denture
US2309136A (en) * 1940-05-04 1943-01-26 Edmund A Steinbock Process for preparing an alloy for cast dentures
US2636818A (en) * 1951-01-03 1953-04-28 Low Sidney Metal alloy
US2585393A (en) * 1951-02-16 1952-02-12 Aluminum Co Of America Plastic alloy which sets at room temperature
US2629656A (en) * 1951-02-16 1953-02-24 Aluminum Co Of America Plastic alloy which sets at room temperature

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3898081A (en) * 1973-12-13 1975-08-05 Vasily Valentinovich Kukhar Nickel base alloy for precision resistors
DE2528547A1 (en) * 1974-12-24 1976-07-08 Pfizer INEXPENSIVE ALLOY FOR FUSING WITH PORCELAIN
US4229215A (en) * 1979-06-22 1980-10-21 Neoloy Products, Inc. Non-precious stainless dental alloy
DE3001126A1 (en) * 1979-06-22 1981-01-08 Neoloy Prod Inc BASE, CORROSION RESISTANT ALLOY FOR DENTAL REPLACEMENT PURPOSES
US4255190A (en) * 1979-10-25 1981-03-10 Neoloy Products, Inc. Essentially non-precious stainless dental alloy
US4530664A (en) * 1980-09-29 1985-07-23 Jeneric Industries, Inc. Cobalt-chromium alloys
EP0073228A4 (en) * 1981-03-03 1984-07-05 Fogtechnikai Vall Cobalt and nickel alloy, in particular for the preparation of dental prostheses.
EP0073228A1 (en) * 1981-03-03 1983-03-09 Fogtechnikai Vallalat Cobalt and nickel alloy, in particular for the preparation of dental prostheses
US4459263A (en) * 1982-09-08 1984-07-10 Jeneric Industries, Inc. Cobalt-chromium dental alloys containing ruthenium and aluminum
US4514359A (en) * 1983-03-30 1985-04-30 Austenal International, Inc. Nonprecious dental alloy
US5939204A (en) * 1995-08-16 1999-08-17 Siemens Aktiengesellschaft Article for transporting a hot, oxidizing gas
US20050155679A1 (en) * 2003-04-09 2005-07-21 Coastcast Corporation CoCr alloys and methods for making same
US20160017451A1 (en) * 2013-03-14 2016-01-21 Nippon Steel & Sumikin Stainless Steel Corporation Ferritic stainless steel sheet exhibiting small increase in strength after aging heat treatment, and method of producing the same
US10513747B2 (en) * 2013-03-14 2019-12-24 Nippon Steel & Sumikin Stainless Steel Corporation Ferritic stainless steel sheet exhibiting small increase in strength after aging heat treatment, and method of producing the same

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