US3128497A - Machine for forming images - Google Patents

Machine for forming images Download PDF

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Publication number
US3128497A
US3128497A US257053A US25705363A US3128497A US 3128497 A US3128497 A US 3128497A US 257053 A US257053 A US 257053A US 25705363 A US25705363 A US 25705363A US 3128497 A US3128497 A US 3128497A
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United States
Prior art keywords
film
bedplate
fingers
pressure
transverse
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US257053A
Inventor
Alles Francis Peter
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EIDP Inc
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EI Du Pont de Nemours and Co
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Publication date
Priority to BE631415D priority Critical patent/BE631415A/xx
Priority to NL291881D priority patent/NL291881A/xx
Priority to US189891A priority patent/US3128498A/en
Application filed by EI Du Pont de Nemours and Co filed Critical EI Du Pont de Nemours and Co
Priority to US257053A priority patent/US3128497A/en
Priority to GB13438/63A priority patent/GB978028A/en
Priority to FR932425A priority patent/FR1362096A/en
Priority to CH514763A priority patent/CH422010A/en
Application granted granted Critical
Publication of US3128497A publication Critical patent/US3128497A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/92Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof prepared from printing surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0029Formation of a transparent pattern using a liquid marking fluid

Definitions

  • This invention relates to an improved machine for obtaining a clear or light-transmitting image in an opaque pressure-clearable film.
  • An object of this invention is to provide a durable and effective machine for subjecting an opaque, pressureclearable film to image transfer contact with a relief image.
  • a related object is to provide an improved machine for obtaining clear images in such a film by contacting them with relief printing forms, e.g., type matter, and/or halftones.
  • Yet another object is to provide such a machine which results in clear, sharp images which faithfully reproduce the surface of the relief printing form.
  • a further object is to provide such a machine which is simple in construction, easy to operate and gives uniform, dependable results.
  • a still further object is to provide such an apparatus which can be manufactured economically.
  • a pressure clarification machine which comprises a plate adapted to support a relief printing form and an opaque, pressure-clearable film in contact with the relief surface, a frame member mounted above and suspended across the printing form adapted to hold a multiplicity of spring fingers of small coactive area in contact with the upper surface of the film and press the lower pressure-clearable surface against the relief surface, and means for allowing relative motion of the plate support and the frame member bearing the spring fingers to subject the film to a stroking pressure from said fingers.
  • the machine is provided with means for changing the position of the spring fingers laterally by a predetermined amount to insure complete and uniform coverage of the Whole surface of the film and underlying type form.
  • the machine is provided with a vacuum frame about the form and adapted to hold the pressure-sensitive film in contact with the surface of the relief.
  • FIG. 1 is an isometric view of one form of machine of my prior application with a printing form in place and parts in broken-away construction
  • FIG. 2 is a plan view of an alternative form of said machine
  • FIG. 3 is a front elevation of the alternative form of said machine
  • FIG. 4 is a side elevation of the alternative form of said machine
  • RIG. 5 is a plan view of a segment of the spring fingers of said machine
  • FIG. 6 is an elevation of the spring fingers
  • FIG. 7 is an end elevation of the transverse support 3,128,497 Patented Apr. 14, 1964 block with assembled spring fingers and adjusting plate (Sheet 1 of the drawing containing FIG. 1);
  • FIG. 8 is an end elevation of the transverse support block with an alternative adjustment plate (Sheet 1 of the drawing containing FIG. 1);
  • FIG. 9 is a plan view of the modified machine with the tilting mechanism
  • FIG. 10 is an enlarged plan view of one end of the support block and related tilting mechanism
  • FIG. 11 (on Sheet 4 with FIG. 9) is an enlarged end elevation of one end of the support block and related tilting mechanism
  • FIG. 12 is an enlarged sectional view of a portion near one end of the support block taken along the line 12-12 of FIG. 11 showing the tilting mechanism;
  • FIG. 13 is a detail, in elevation with parts in section, of the cam and cam follower lever.
  • FIG. 14 is a detail, in elevation with parts in section, of the actuating handle.
  • a bedplate vlil which carries a relief printing form 11 on which is laid a pressure-clearable film 1-2.
  • vertical supports 13 Fastened to the bedplate in any suitable manner are vertical supports 13 which carry guide rails 14 which extend along the sides of the bedplate.
  • These guide rails are provided with suitable stop collars 15 which are fastened to guide rails by means of set screws 16.
  • Slideably mounted on the guide rails is a transverse frame 17 having end plates 18 which are provided with suitable holes 19 which interfit with the guide rails.
  • transverse rails 20 Extending between and fastened to the endplates are transverse rails 20 on which there are slideably mounted bearing supports 21.
  • the inner surface of these bearing supports are provided with vertical grooves '22 which are adapted to receive transverse support block 23.
  • the bottom surface of this support block is provided with a row of spring fingers 24 which are attached to the support block by means of a fastening plate 25 which is held in position by suitable screws 26.
  • transverse spring adjusting plates 27 On the sides of the support block or member are transverse spring adjusting plates 27. These plates have a plurality of elongated holes 28' through 'which extend bolts 2 9 that are threadably engaged in the sides of the support block. This arrangement of parts is shown more fully in FIG. 7 of the drawing although the form illustrated in FIG. 1 is that shown in FIG. 8.
  • the bottom inner, edge of the plates are provided with a groove 30 that is adapted to receive the extended upper end of the spring fingers.
  • the transverse rails are provided with springs 31 which surround the rails and press against the inner face of the bearing supports and suitable collars 32 that are fastened to the transverse rails by set screws 33.
  • Ratchet wheel 34 is disposed near one end of the transverse frame between endplate 18 and the bearing support 21. This ratchet wheel has affixed thereto a suitable shaft (not shown in FIG. 1) the inner end of which is threaded for threadable engagement with the bearing support.
  • This shaft is smooth and extends through the endplate.
  • a crank wheel 35 is suitably fastened to the outer end of the shaft.
  • the crank wheel in turn is provided with a suitable crank handle 36.
  • a cam arm 37 Between the ratchet wheel and the inner surface of the endplate and pivotally mounted on the shaft is a cam arm 37. Pivotally mounted on this cam arm is a pawl 38, the end of which engages the ratchet wheel. The other end of this pawl has mountedthereon a spring pintle 39.
  • a similar pintle 40 is fastened to the cam arm and mounted on these pintles is spring 41.
  • the outer end of the cam arm has a lateral extension 42 on which is fastened a pintle 43 on which there is journalled a roller 44.
  • This roller is adapted to engage with the surfaces of cams 45 which are adjustably mounted on the bedplate in any suitable manner.
  • these cams are disposed in a longitudinal channel 46 in the bedplate.
  • the cams can be fastened in this channel in any suitable manner, for example, by means of threaded bolts (not shown) which extend through the adjusting slots 47.
  • the printing form 11 is placed on the bedplate and, if necessary, fastened to it by any suitable means.
  • the pressure-clearable film is then laid over the relief surface of the printing form.
  • the pressure-clearable film can be taped to the printing form or to the bedplate by means of any suitable pressure-sensitive sealing tape.
  • the film to be used can be held in place by vacuum; for example, a vacuum frame 48 having a suitable sealing gasket 49 can be placed around the printing block.
  • a protective sheet 50 can then be placed over the vacuum frame but is not essential with films having an impervious support. Air can then be withdrawn in the space between the vacuum frame, the printing block and the film or the protective cover sheet in any suitable manner, e.g., by providing suitable connecting passages and hoses or conduits connected to a vacuum pump.
  • the spring fingers are then adjusted to the desired height, so that the bottom actuating surface presses against the pressure-clearable film or protective sheet with the desired amount of pressure. This may vary somewhat depending on the nature of the surface of the relief. It may differ with halftones and line or type matter.
  • the transverse frame is then grasped and actuated to and fro on the guide rails.
  • the transverse frame and associated mechanism is reciprocated, the bottom surfaces of the spring fingers will have a stroking action on the pressure-clearable film.
  • the frame can be actuated by hand or can be actuated automatically by means of hydraulic cylinders or reversible motors suitably connected to the frame so that it can be reciprocated back and forth along the guide rails.
  • the cam roller At the end of each stroke, the cam roller will engage the respective cam to actuate the ratchet wheel and thereby move the transverse support block laterally a short distance.
  • one of the cams can be removed so that the transverse support block can be moved a small increment of distance only after a complete double movement of the transverse frame.
  • the initial position of the transverse support block can be adjusted by turning the crank by means of the crank handle 36.
  • the spring fingers are narrow, elongated portions of a single sheet and the bottom surface of each finger segment has a depressed surface area of even lesser coactive area than that defined by the width of the individual finger segments. These depressed areas are designated 24.
  • FIGS. 2, 3 and 4 of the drawing there is disclosed an alternative machine.
  • This machine differs from that shown in FIG. 1 in that the bedplate, printing form, pressure-clearable film, and associated parts are adapted to be moved longitudinally with respect to the transverse support block and spring fingers.
  • the transverse frame is fixed and the bedplate capable of movement back and forth in a horizontal plane.
  • a horizontal rectangular frame 60 carries on its upper surfade along one side a V-shaped ridge 61 that is adapted to receive a 'slideable bedplate 62.
  • the bottom 4 surface of the bedplate is provided with a suitable coacting groove member 63 which interfits with and rides on the V-shaped ridge.
  • the edge of the bedplate opposite the V-shaped groove members has mounted thereon suitable pintles 64 on which there are journalled rollers 65. These rollers are adapted to roll along the upper surface of the horizontal frame.
  • a rectangular frame member 66 is fastened to the slidable bedplate in any suitable manner.
  • a suitable printing form is adapted to be placed on the surface of the slideable bedplate and within the confines of the rectangular frame.
  • Vertical support members are mounted'on the horizontal frame near its outer side edges and preferably near the central part of the sides. These supports 60 can be integral with the frame and can be welded, bonded, or otherwise affixed to the frame member. Extending between these vertical supports are transverse guiderails 68 on which there are slideably mounted end plates 69. The ends of these rails can be threaded and held in place by means of nuts 70. Extending between these end plates and fastened thereto is a transverse crossbrace 71 on which there is adjustably mounted a transverse support block 72. The ends of this support block fit into a vertical groove 73 in the inner surface of each of the endplates.
  • the transverse support block is fastened to the cross-brace by means of adjusting screws 74 that have threadable engagement with threaded holes in the support block. These adjusting screws extend through the cross-brace and through suitable threaded collars 75 between the bottom surface of said cross-brace and the top surface of the support block. The collars are adjusted by means of radial holes 76, disposed about the peripheries into which a rod or spanner may be inserted to turn them.
  • the row of spring fingers 77 is fastened to the bottom surface of the support block in the same manner as described above with reference to the machine shown in FIG. 1.
  • On the sides of the support block there are similarly mounted transverse spring adjusting plates 78. These plates have elongated holes 79 extending therethrough, through which there are inserted bolts 80 that threadably engage the support block.
  • the transverse cross-brace can be fastened to the endplates in any suitable manner, e.g., by means of countersunk screws 84 which threadably engage holes in the endplates.
  • the outer end of the shaft 85- has a smooth surface and extends through a suitable hole 86 in the endplate.
  • a cam arm 87 Between the ratchet wheel and the. endplate, and journalled on the shaft, is a cam arm 87.
  • Pawl 88 is pivotally mounted on this cam arm and has a detent 8 9 that engages with the ratchet wheel.
  • this pawl can be provided with a suitable pintle on which there is mounted one end of a spring, the other end of which can be mounted on a similar pintle on the cam arm in a manner similar to that shown in FIG. 1. For the sake of clarity, the details of this are not given in FIGS.
  • the cam arm has a lateral section which carries a pintle 90* on which there is journalled a cam roller 91.
  • This cam roller is adapted to coact with suitable cams 92 mounted on the longitudinal side rails 93 that are fastened to the slideable bedplate in any suitable manner.
  • an outer end of these side rails is provided with an upwardly extending arm portion 94. Extending between and fastened to this arm portion is a transverse handle 95.
  • the outer end of the shaft of the ratchet Wheel can be provided with a crank so that the ratchet wheel can be turned by the operator at any desired mo ment.
  • a crank and crank handle like that shown in FIG. 1 can be used.
  • FIGS. 2, 3 and 4 in general, operates in essentially the same way as that of FIG. 1.
  • a printing form is placed on the slideable bedplate and a sheet of opaque pressure-clearable film is stretched across the top of the printing form.
  • the bedplate is then reciprocated to and fro instead of the transverse frame of FIG. 1.
  • the spring fingers, ratchet wheel, etc. operate essentially in the same way as in the machine of FIG. 1 and to avoid repetition, the details are not given again. 1
  • the distance the transverse support block is maintained above the surface of the printing form can be adjusted by turning screws 74 and collars '75.
  • the rails 14 can, if desired, be mounted in blocks that can be adjusted upwardly and downwardly, thus permitting further adjustment of the distance of the spring fingers from the surface of the printing form. These blocks can be spring loaded.
  • the rails 68 can be mounted similarly for adjustment in vertical supports 60.
  • FIG. 8 of the drawing there is shown an alternative form of support block.
  • the adjusting plate 25 is wider than the block and contacts with the slanting bottom surfaces of the spring fingers. Its distance from the bottom of the block 23 is adjusted by a suitable shim 96 and locked by means of screws 26.
  • the improved machine of this invention differs from the basic machine described above and in my prior application in that the support block for the spring fingers is pivotally mounted so that it can be tilted from its normal longitudinal vertical axis whereby one row of the double row of spring fingers is raised from op- I erative contact with the desired surface or plane.
  • spring finger support block 23 (or 72) is shortened.
  • An endplate 101 is fastened to each end of support block 23 by means of screws 102 which extend into suitable threaded holes (not numbered) in each said end.
  • Each endplate fits into vertical recess 103 in the inside surface of pivot block 104-.
  • Stud 105 extends laterally from the outer surface of the pivot block, preferably from the lower central part of said block.
  • the stud fits into a pivot hole 106 in the inner surface of bearing supports 21.
  • the upper end of the pivot block is provided with a horizontally disposed hole 107 preferably an oval hole, through which there extends locking screw 108 that has threaded engagement with the endplate 101.
  • Between head 109 of the locking screw and the surface of bearing support 21 is a large washer 110.
  • Handle 111 attached to head 109 extends laterally from the head.
  • an actuating bar or shaft 112 extends across the entire unit and parallel to transverse cross-brace 71 and sideplates 123.
  • the point of maximum rotation of the cam stop is determined by adjusting screw 114 which has threadable engagement and extends through sideplates 123. Nut 115 locks the screw in the desired position of adjustment.
  • cams 11 There are also fastened to the actuating bar 112, inwardly from the cam stops, cams 11 6. Suitable fastening means, shown best in FIG. 13 are keys 117 which interfit with suitable kcyways (not shown) and are held in place by set screws 11%. Immediately above each cam is a cam follower arm 119 which is fastened by means of screws 120 to transverse frame 117 '(or 71). As shown in FIG. 14, attached to integral collar 121 (extension of the cam) is a lateral actuating handle 122.
  • transverse frame 17 opposite from the support block and extending through one of transverse side plates 123 are suitable adjusting screws 124 which interfit with threaded holes (not numbered) in the sideplaite.
  • Outer locknut 125 locks the screw in the adjusted position.
  • a nut 12:6, washer 129 and spring 128 which presses against said washer and the side of the support block.
  • the spring fingers on the leading side of the support block which first contact the printing form when the block is moved from left to right are pre-stressed approximately 0.05 inch by raising the support block 27 (see FIG. 7).
  • cams 116 are set so that the center line of the support block is in a vertical plane.
  • the spring fingers on the following edge of the block (the right side) are not pre-stressed, i.e., the plate 27 on that side of the support block is dropped so that the ends of the fingers barely touch the bottom of slot 30.
  • the spring finger assembly is then adjusted to the desired position by means of screws 74 and collars 75 to bring the coactive surface of the trailing spring fingers within the range 0.005 to 0.030 inch below the printing surface of the printing form. This constitutes the tacking position of the spring finger assembly on the initial pass of the assembly across the surface of the printing form.
  • Handle 122 is rotated to actuate cams 1116 whereby the cam follower lever and spring finger assembly is rotated in a counterclockwise direction around the center line of studs 105. This rotation and tilting of the support block raises the row of trailing spring fingers from the printing form.
  • the extent of the rotation of the support block is adjusted by means of screw 114 so that the contact surfaces of the leading row of spring fingers are approximately 0.015" below the printing surface of the printing form.
  • the leading row of spring fingers is then set up for the proper clarification pressure.
  • handle 122 is rotated to bring the contacting surface of the row of trailing spring fingers into the tacking position.
  • the unit isthen made to traverse back and forth over the printing form. If, for example, the traversing mechanism is set for 0.002 inch lateral movement per stroke, the units then operate for. about 34 strokes. This initial operation serves to tack-down the pressure-clearable film onto the surface of the type form by wiping air from under the film where it contacts the printing surface of the printing form.
  • the handle 122 is rotated in the reverse direction to lower the lead-. ing row of spring fingers into contact position and the unit is operated for an additional stroking action, elg., about 34 or more strokes, at which time adequate clarification of the pressure-sensitive film is attained and clear images corresponding to the surface of the printing form are obtained.
  • the finger support and rocking mechanism can be replaced by an arrangement of simple flex-rod suspensions.
  • the spring support member 23 may be replaced by a tubular element supported at each end by a bearing block fitting in an enlarged hole in the sliding supports 18.
  • the positioning of the tubular bearing support is obtained by flex-rods mounted at the top and bottom of each tubular bearing block and the other ends of the rods are afiixed to the sliding support 18 to form a parallelogram supporting system permitting vertical movement of the tubular bearing support.
  • the vertical adjustment is obtained by moving the screw elements 74 and 75 into the sliding supports 18.
  • one end of another flex-rod is attached to sliding support 18 and the other end is attached to the tubular finger support.
  • the transition from tack-down position to clarification position is obtained by rotation of the tubular finger in its bearings.
  • the degree of rotation can be established by means of adjustable stops mounted on the tubular bearing blocks.
  • the tubular bearing blocks are split, so that they may be compressed by meansof a suitable screw to lock the tubular finger support in the desired fixed position during operation.
  • the guide rails -14 could be eliminated and endplates 18 allowed to bear on and slide on the bedplate. Suitable beads or channels can be provided to insure traversing in a straight line.
  • the back-and-forth traversing action can be achieved by means of two recirculating chain drives, driven by a non-reversing motor, disposed along each side of the bedplate.
  • a non-reversing motor disposed along each side of the bedplate.
  • Such a drive would provide forward and reverse action from an inexpensive unidirectional main drive, a fixed length of stroke, a constant speed while the spring fingers are in contact with the surface, and a smooth sinusoidal deceleration and reversal at each end of the stroke.
  • the various structural parts of the machines described can be made of conventional materials of construction.
  • steel, steel alloys, brass, aluminum, aluminum alloys, and high strength plastics e.g., polyacetal resins, glass fibre laminates, nylon, etc.
  • high strength plastics e.g., polyacetal resins, glass fibre laminates, nylon, etc.
  • spring fingers it is preferred to use hardened beryllium copper, but Phosphor bronze, spring steel, etc. may be employed.
  • the wearing surface of the fingers may be plated or coated with hard, abrasion-resistant material, e.g., chromium, rhodium,- tungsten carbide, Stellite, etc.
  • the base plate, bearing blocks, corner supporting members and transverse blocks, etc can be made of cast iron or die cast aluminum.
  • opaque pressure-clearable films described in Bechtold US. Patent 2,957,791 and in the Bechtold patents referred to therein have also been called opaque pressure-clarifiable or pressure-coalescible films, but are more aptly termed opaque pressure-clearable films since the opaque areas which are highly opaque are converted by means of pressure into clear areas readily transparent to visible light.
  • the films are also clearable by heat and by heat and pressure. 1
  • the pressure-clearable films or coatings of the Bechtold patents which constitute preferred materials for use in this invention are porous, opaque, non-fibrous, of low bulk density and are composed of partially coalesced discrete particles of a hydrophobic organic addition polymer having a wholly carbon chain, a molecular weight of at least 10,000 and being taken from the group consisting of vinyl and vinylidene addition polymers, said film having an open-cell structure characterized by microscopic voids communicating with the surface and containing 20% to 80% by volume of open-cell pores, said film having a permeability to water vapor of at least.
  • the opacity per unit of thickness being such that a film thickness of 3 mills and greater has a light-transmission of less than 10% at 4000 A., and increased light transmission at longer wavelengths of light, said film being capable of sustaining a permanent reduction in thickness of at least 20% together with substantial clarification of opaqueness under a pressure of 10,000 pounds per square inch at room temperature.
  • the opaque background areas can be increased in optical density by deposition of opaque material in such areas to provide a high-contrast image-bean.
  • the selectively clarified coating can be post-der1sified in unchanged opaque background areas by in situ deposition of lead sulfide at 50 C. by immersing the coating in aqueous lead nitrate and sodium sulfide solutions with intermediate blotting with porous cardboard, washing in water and drying which gives a dense, black background.
  • the background areas can be post-densified by dyeing for several minutes with 2.5% aqueous solution of an after-chromed dye, Colour Index No. 15,710, at 50 C. for several minutes.
  • the machines described are shown with a double row of off-set spring fingers, it is obvious that a single row or multiple rows of larger number might be employed.
  • the machines have been shown as operating in essentially a straight line fashion, the machine can be modified so that the finger assembly can be'rotated over the relief plate surface in a horizontal plane or fixed above the relief plate surface and the bedplate rotated beneath the fingers.
  • the contacting area 24' of the spring fingers i.e., the spherical surface on the spring fingers
  • surfaces having radii of about .008 to .016 inch are desirable sizes, because these sizes will clarify a .00 to .003 inch width of line and the smaller characters on most relief printing forms are approximately .003 inch in their smallest dimension.
  • the loading on the spring fingers depends upon the characteristics of the opaque, pressure-clearable film. The load required to clarify a typical such film having a pressure clarifiable layer of about .0005 inch on a .002 inch polyethylene terephthalate base using a .019 inch radius spherical clarification element, is approximately grams weight, which will produce substantially minimum optical density.
  • the spring fingers are prestressed to obtain pressure sufficient for clarification; and as shown in the drawings, the depth of penetration below average type height is controlled.
  • average type height is 0.918 inchi003 inch; and, conveniently, the penetration of the fingers should be from .010 inch to- .005 inch below average type height for satisfactory operation.
  • a convenient spacing of lines obtained with the double row of fingers shown is about .033 inch. Obviously the closer the lines, the fewer the number of passes required to obtain adequate coverage of the entire surface.
  • the length, width and thickness of the fingers are dictated by the materials used in constructing them, the pressure required for clarification, and the need to prevent excessive lateral movement when the finger passes over a line oriented at an angle to the path or when the type face is curved.
  • the fingers can be separate and inserted in a block. They can be' made of resins or superpolymers and have inserts of metal at the area of contact.
  • the fingers should be moved about .001 inch laterally for each successive pass.
  • the apparatus of this invention has the advantage images are formed in the that it is simple in construction but dependable in operation. When used as described above, it will faithfully reproduce a printing relief forming a clear and transparent image of the relief in the ouaque pressure-clearable film element.
  • the apparatus has the advantage that it is readily adaptable for obtaining photographic negatives or trnsparencies from a wide variety of printing reliefs including type forms, engraved plates, photopolymerized printing reliefs, halftones, combined halftones and line printing forms, etc.
  • Another advantage is that the various parts of the apparatus are simple in construction, easy to assemble, require little attention to keep them in operative condition, and have good wearing properties.
  • a further advantage is that the machine does not require much space and is relatively inexpensive.
  • a still further advantage of the ordered method of clarification employed by these machines is that the pressure applied to any one character can be reduced to a minimum and the depth of penetration in shallow relief areas can be controlled. In addition, uniform coverage of the surface to be reproduced is insured.
  • a particular advantage of the invention is that it permits one to rapidly convert a printing relief into a photo graphic transparency, accurately reproducing as a clear image all of the fine detail of the relief.
  • the apparatus has an addition advantage that it does not damage the surface of the relief or type form and gives an adequate, clear image in an opaque pressure-clearable film in a short time. It avoids the use of heavy pressure rollers such as those used in pulling a proof from a bed of type which often damages the type surface and cannot be successfully used where fine rulings are in the printing surface.
  • An important advantage of the improvement of this invention is that the pressure-senstive film can be tacked-down by the tilting mechanism onto the surface of the film and it will not shift when the leading and following rows of spring fingers are used to complete clarification. This is particularly advantageaus when forming a clear image in a pressure-clearable film in contact with a halftone printing form or plate.
  • An improved image-forming machine having:
  • transverse support member is pivotally mounted so that said member can be tilted about a transverse axis to vary the position of contacting surfaces of the row of fingers above the bedplate.
  • An improved image-forming machine having:
  • transverse support member is pivotally mounted on the frame member whereby said support member can be tilted about a transverse axis and raise one row of spring fingers from film contact position.
  • An improved image-forming machine having:
  • transverse support member is pivotally mounted on the frame member whereby said support member can be tilted about a transverse axis and raise one row of spring fingers from film contact position.
  • An improved image-forming machine having:
  • transverse support member is pivotally mounted on the frame member whereby said support member can be tilted about a transverse axis and raise one row of spring fingers from film contact position.
  • An improved image-forming machine having:
  • a ratchet wheel carried by said vertioa-l supports and having a screw thread engagement with said member

Description

F. P. ALLES MACHINE FOR FORMING IMAGES April 14, 19 4 Filed Feb. 5, 1963 6 Sheets-Sheet 1 FUGO FRANCIS PETER ALLES BY 73M ATTORNEY April 14, 1964 F. P. ALLES MACHINE FOR FORMING IMAGES 6 Sheets-Sheet 2 Filed Feb. 5, 1963 FUC6O% INVENTOR FRANCIS PETER ALLES BY @wfamwm ATTORNEY April 14, 1964 F. P. ALLES 3, 7
MACHINE FOR FORMING IMAGES Filed Feb, 5, 1963 6 Sheets-Sheet 3 INVHVTOR FRANCIS PETER ALLES syl y f ATTORNEY F. P. ALLES MACHINE FOR FORMING IMAGES F I G. 9
April 14, 1964 6 Sheets-Sheet 4 Filed Feb. 5, 1963 Tl Ii INVENTOR FRANCIS PETER ALLES ATTORNEY April 14, 1964 F. P. ALLES MACHINE FOR FORMING IMAGES Filed Feb. 5, 1963 6 Sheets-Sheet 5 FIG.IO
' INVENTOR FRANCIS PETER ALLES Filed Feb. 5, 1963 Aprill4, 1964 v F. P. ALLES. 3,128,497
MACHINE FOR FORMING IMAGES 6 Sheets-Sheet 6 FIG. [2
INVENIOR FRANCIS PETER ALLES ATTORNEY United States Patent du Pont de Nemours and Company, Wilmington, Del.,
a corporation of Delaware Filed Feb. 5, 1963, Ser. No. 257,053 Claims. (Cl. 18-4) This invention relates to an improved machine for obtaining a clear or light-transmitting image in an opaque pressure-clearable film.
'In Bechtold U.S. Patent 2,957,791 methods are described for selectively clarifying the opaque, pressureclearable films covered by said patent that include pressing the films against a copper engraving, and placing the film in a typewriter, without an inking ribbon, and typing directly on it. The pressure-clearable films can be placed against type in a proofing press, and the roller passed over the type to produce a clear image of the type in the film. The resultant clear image-bearing elements can then be used as negatives for photoprinting.
An object of this invention is to provide a durable and effective machine for subjecting an opaque, pressureclearable film to image transfer contact with a relief image. A related object is to provide an improved machine for obtaining clear images in such a film by contacting them with relief printing forms, e.g., type matter, and/or halftones. Yet another object is to provide such a machine which results in clear, sharp images which faithfully reproduce the surface of the relief printing form. A further object is to provide such a machine which is simple in construction, easy to operate and gives uniform, dependable results. A still further object is to provide such an apparatus which can be manufactured economically.
In my prior application Ser. No. 189,891, filed Apr. 4, 1962 there is disclosed a pressure clarification machine which comprises a plate adapted to support a relief printing form and an opaque, pressure-clearable film in contact with the relief surface, a frame member mounted above and suspended across the printing form adapted to hold a multiplicity of spring fingers of small coactive area in contact with the upper surface of the film and press the lower pressure-clearable surface against the relief surface, and means for allowing relative motion of the plate support and the frame member bearing the spring fingers to subject the film to a stroking pressure from said fingers. Additionally, the machine is provided with means for changing the position of the spring fingers laterally by a predetermined amount to insure complete and uniform coverage of the Whole surface of the film and underlying type form. Preferably, the machine is provided with a vacuum frame about the form and adapted to hold the pressure-sensitive film in contact with the surface of the relief. I
The invention will now be described wtih reference to the accompanying drawings which constitute a part of this application. In the drawings:
FIG. 1 is an isometric view of one form of machine of my prior application with a printing form in place and parts in broken-away construction,
FIG. 2 is a plan view of an alternative form of said machine,
FIG. 3 is a front elevation of the alternative form of said machine,
FIG. 4 is a side elevation of the alternative form of said machine,
RIG. 5 is a plan view of a segment of the spring fingers of said machine,
FIG. 6 is an elevation of the spring fingers,
FIG. 7 is an end elevation of the transverse support 3,128,497 Patented Apr. 14, 1964 block with assembled spring fingers and adjusting plate (Sheet 1 of the drawing containing FIG. 1);
FIG. 8 is an end elevation of the transverse support block with an alternative adjustment plate (Sheet 1 of the drawing containing FIG. 1);
FIG. 9 is a plan view of the modified machine with the tilting mechanism;
FIG. 10 is an enlarged plan view of one end of the support block and related tilting mechanism;
FIG. 11 (on Sheet 4 with FIG. 9) is an enlarged end elevation of one end of the support block and related tilting mechanism;
'FIG. 12 is an enlarged sectional view of a portion near one end of the support block taken along the line 12-12 of FIG. 11 showing the tilting mechanism;
FIG. 13 is a detail, in elevation with parts in section, of the cam and cam follower lever; and
FIG. 14 is a detail, in elevation with parts in section, of the actuating handle.
Reference is now made to FIG. 1 of the drawing which illustrates one practical embodiment of the invention. In this figure and in the other figures of the drawing, similar reference numerals refer to similar parts throughout the several figures. In FIG. 1 the image forming machine comprises a bedplate vlil which carries a relief printing form 11 on which is laid a pressure-clearable film 1-2. Fastened to the bedplate in any suitable manner are vertical supports 13 which carry guide rails 14 which extend along the sides of the bedplate. These guide rails are provided with suitable stop collars 15 which are fastened to guide rails by means of set screws 16. Slideably mounted on the guide rails is a transverse frame 17 having end plates 18 which are provided with suitable holes 19 which interfit with the guide rails. Extending between and fastened to the endplates are transverse rails 20 on which there are slideably mounted bearing supports 21. The inner surface of these bearing supports are provided with vertical grooves '22 which are adapted to receive transverse support block 23. The bottom surface of this support block is provided with a row of spring fingers 24 which are attached to the support block by means of a fastening plate 25 which is held in position by suitable screws 26.
On the sides of the support block or member are transverse spring adjusting plates 27. These plates have a plurality of elongated holes 28' through 'which extend bolts 2 9 that are threadably engaged in the sides of the support block. This arrangement of parts is shown more fully in FIG. 7 of the drawing although the form illustrated in FIG. 1 is that shown in FIG. 8. The bottom inner, edge of the plates are provided with a groove 30 that is adapted to receive the extended upper end of the spring fingers.
The transverse rails are provided with springs 31 which surround the rails and press against the inner face of the bearing supports and suitable collars 32 that are fastened to the transverse rails by set screws 33.
Ratchet wheel 34 is disposed near one end of the transverse frame between endplate 18 and the bearing support 21. This ratchet wheel has affixed thereto a suitable shaft (not shown in FIG. 1) the inner end of which is threaded for threadable engagement with the bearing support.
The opposite end of this shaft is smooth and extends through the endplate. A crank wheel 35 is suitably fastened to the outer end of the shaft. The crank wheel in turn is provided with a suitable crank handle 36. Between the ratchet wheel and the inner surface of the endplate and pivotally mounted on the shaft is a cam arm 37. Pivotally mounted on this cam arm is a pawl 38, the end of which engages the ratchet wheel. The other end of this pawl has mountedthereon a spring pintle 39.
A similar pintle 40 is fastened to the cam arm and mounted on these pintles is spring 41. As shown in FIG. 1, the outer end of the cam arm has a lateral extension 42 on which is fastened a pintle 43 on which there is journalled a roller 44. This roller is adapted to engage with the surfaces of cams 45 which are adjustably mounted on the bedplate in any suitable manner. As shown in FIG. 1, these cams are disposed in a longitudinal channel 46 in the bedplate. The cams can be fastened in this channel in any suitable manner, for example, by means of threaded bolts (not shown) which extend through the adjusting slots 47.
In operating the machine shown in FIG. 1 of the drawing, the printing form 11 is placed on the bedplate and, if necessary, fastened to it by any suitable means. The pressure-clearable film is then laid over the relief surface of the printing form. The pressure-clearable film can be taped to the printing form or to the bedplate by means of any suitable pressure-sensitive sealing tape. Alternatively, the film to be used can be held in place by vacuum; for example, a vacuum frame 48 having a suitable sealing gasket 49 can be placed around the printing block. A protective sheet 50 can then be placed over the vacuum frame but is not essential with films having an impervious support. Air can then be withdrawn in the space between the vacuum frame, the printing block and the film or the protective cover sheet in any suitable manner, e.g., by providing suitable connecting passages and hoses or conduits connected to a vacuum pump.
The spring fingers are then adjusted to the desired height, so that the bottom actuating surface presses against the pressure-clearable film or protective sheet with the desired amount of pressure. This may vary somewhat depending on the nature of the surface of the relief. It may differ with halftones and line or type matter.
The transverse frame is then grasped and actuated to and fro on the guide rails. As the transverse frame and associated mechanism is reciprocated, the bottom surfaces of the spring fingers will have a stroking action on the pressure-clearable film. The frame can be actuated by hand or can be actuated automatically by means of hydraulic cylinders or reversible motors suitably connected to the frame so that it can be reciprocated back and forth along the guide rails.
At the end of each stroke, the cam roller will engage the respective cam to actuate the ratchet wheel and thereby move the transverse support block laterally a short distance.
Alternatively, one of the cams can be removed so that the transverse support block can be moved a small increment of distance only after a complete double movement of the transverse frame.
The initial position of the transverse support block can be adjusted by turning the crank by means of the crank handle 36.
As shown in FIG. of the drawing, the spring fingers are narrow, elongated portions of a single sheet and the bottom surface of each finger segment has a depressed surface area of even lesser coactive area than that defined by the width of the individual finger segments. These depressed areas are designated 24.
In FIGS. 2, 3 and 4 of the drawing there is disclosed an alternative machine. This machine differs from that shown in FIG. 1 in that the bedplate, printing form, pressure-clearable film, and associated parts are adapted to be moved longitudinally with respect to the transverse support block and spring fingers. Thus, the transverse frame is fixed and the bedplate capable of movement back and forth in a horizontal plane.
In the machine as shown in FIGS. 2, 3 and 4 of the drawing, a horizontal rectangular frame 60 carries on its upper surfade along one side a V-shaped ridge 61 that is adapted to receive a 'slideable bedplate 62. The bottom 4 surface of the bedplate is provided with a suitable coacting groove member 63 which interfits with and rides on the V-shaped ridge. The edge of the bedplate opposite the V-shaped groove members has mounted thereon suitable pintles 64 on which there are journalled rollers 65. These rollers are adapted to roll along the upper surface of the horizontal frame. A rectangular frame member 66 is fastened to the slidable bedplate in any suitable manner. A suitable printing form, not shown in FIGS. 2-4, is adapted to be placed on the surface of the slideable bedplate and within the confines of the rectangular frame.
Vertical support members are mounted'on the horizontal frame near its outer side edges and preferably near the central part of the sides. These supports 60 can be integral with the frame and can be welded, bonded, or otherwise affixed to the frame member. Extending between these vertical supports are transverse guiderails 68 on which there are slideably mounted end plates 69. The ends of these rails can be threaded and held in place by means of nuts 70. Extending between these end plates and fastened thereto is a transverse crossbrace 71 on which there is adjustably mounted a transverse support block 72. The ends of this support block fit into a vertical groove 73 in the inner surface of each of the endplates. The transverse support block is fastened to the cross-brace by means of adjusting screws 74 that have threadable engagement with threaded holes in the support block. These adjusting screws extend through the cross-brace and through suitable threaded collars 75 between the bottom surface of said cross-brace and the top surface of the support block. The collars are adjusted by means of radial holes 76, disposed about the peripheries into which a rod or spanner may be inserted to turn them. The row of spring fingers 77 is fastened to the bottom surface of the support block in the same manner as described above with reference to the machine shown in FIG. 1. On the sides of the support block there are similarly mounted transverse spring adjusting plates 78. These plates have elongated holes 79 extending therethrough, through which there are inserted bolts 80 that threadably engage the support block.
Mounted on the transverse rail '68 are collars 81 that are fastened in position by means of suitable set screws 82. Springs 83 extend around these rails and press against the respective collars and inner surface of the endplates.
The transverse cross-brace can be fastened to the endplates in any suitable manner, e.g., by means of countersunk screws 84 which threadably engage holes in the endplates.
A ratchet wheel 85 disposed between one of the endplates and one of the vertical supports, is provided with a suitable shaft the inner end of which has a screw thread for engagementwith coactive screw threads (not shown) in the endplate. The outer end of the shaft 85- has a smooth surface and extends through a suitable hole 86 in the endplate. Between the ratchet wheel and the. endplate, and journalled on the shaft, is a cam arm 87. Pawl 88 is pivotally mounted on this cam arm and has a detent 8 9 that engages with the ratchet wheel. If desired, this pawl can be provided with a suitable pintle on which there is mounted one end of a spring, the other end of which can be mounted on a similar pintle on the cam arm in a manner similar to that shown in FIG. 1. For the sake of clarity, the details of this are not given in FIGS.
The cam arm has a lateral section which carries a pintle 90* on which there is journalled a cam roller 91. This cam roller is adapted to coact with suitable cams 92 mounted on the longitudinal side rails 93 that are fastened to the slideable bedplate in any suitable manner.
As shown in FIG. 4, an outer end of these side rails is provided with an upwardly extending arm portion 94. Extending between and fastened to this arm portion is a transverse handle 95.
If desired, the outer end of the shaft of the ratchet Wheel can be provided with a crank so that the ratchet wheel can be turned by the operator at any desired mo ment. A crank and crank handle like that shown in FIG. 1 can be used.
The machine of FIGS. 2, 3 and 4, in general, operates in essentially the same way as that of FIG. 1. To be more specific, a printing form is placed on the slideable bedplate and a sheet of opaque pressure-clearable film is stretched across the top of the printing form. The bedplate is then reciprocated to and fro instead of the transverse frame of FIG. 1. The spring fingers, ratchet wheel, etc. operate essentially in the same way as in the machine of FIG. 1 and to avoid repetition, the details are not given again. 1
The distance the transverse support block is maintained above the surface of the printing form can be adjusted by turning screws 74 and collars '75.
With particular reference to FIG. 1, the rails 14 can, if desired, be mounted in blocks that can be adjusted upwardly and downwardly, thus permitting further adjustment of the distance of the spring fingers from the surface of the printing form. These blocks can be spring loaded. The rails 68 can be mounted similarly for adjustment in vertical supports 60.
In FIG. 8 of the drawing, there is shown an alternative form of support block. In this form the adjusting plate 25 is wider than the block and contacts with the slanting bottom surfaces of the spring fingers. Its distance from the bottom of the block 23 is adjusted by a suitable shim 96 and locked by means of screws 26.
By substituting shims of different thicknesses, one can attain further adjustment in the action of the spring fingers.
The improved machine of this invention, as exemplified in FIGS. 9-14 of the accompanying drawing and below, differs from the basic machine described above and in my prior application in that the support block for the spring fingers is pivotally mounted so that it can be tilted from its normal longitudinal vertical axis whereby one row of the double row of spring fingers is raised from op- I erative contact with the desired surface or plane.
For purposes of explanation, it is to be assumed that spring finger support block 23 (or 72) is shortened. An endplate 101 is fastened to each end of support block 23 by means of screws 102 which extend into suitable threaded holes (not numbered) in each said end. Each endplate fits into vertical recess 103 in the inside surface of pivot block 104-. Stud 105 extends laterally from the outer surface of the pivot block, preferably from the lower central part of said block. The stud fits into a pivot hole 106 in the inner surface of bearing supports 21. The upper end of the pivot block is provided with a horizontally disposed hole 107 preferably an oval hole, through which there extends locking screw 108 that has threaded engagement with the endplate 101. Between head 109 of the locking screw and the surface of bearing support 21 is a large washer 110. Handle 111 attached to head 109 extends laterally from the head.
As shown best in FIGS. 9 and 10, an actuating bar or shaft 112 extends across the entire unit and parallel to transverse cross-brace 71 and sideplates 123. On each end of the actuating bar there is (fastened in any suitable manner (e.g., by keys or setscrews) a cam stop 113. The point of maximum rotation of the cam stop is determined by adjusting screw 114 which has threadable engagement and extends through sideplates 123. Nut 115 locks the screw in the desired position of adjustment.
There are also fastened to the actuating bar 112, inwardly from the cam stops, cams 11 6. Suitable fastening means, shown best in FIG. 13 are keys 117 which interfit with suitable kcyways (not shown) and are held in place by set screws 11%. Immediately above each cam is a cam follower arm 119 which is fastened by means of screws 120 to transverse frame 117 '(or 71). As shown in FIG. 14, attached to integral collar 121 (extension of the cam) is a lateral actuating handle 122.
0n the side of transverse frame 17 (or 71) opposite from the support block and extending through one of transverse side plates 123 are suitable adjusting screws 124 which interfit with threaded holes (not numbered) in the sideplaite. Outer locknut 125 locks the screw in the adjusted position. Also mounted on each screw 124 is a nut 12:6, washer 129 and spring 128 which presses against said washer and the side of the support block.
In using the modified machine just described, the spring fingers on the leading side of the support block which first contact the printing form when the block is moved from left to right (see FIGS. 9 and 11) are pre-stressed approximately 0.05 inch by raising the support block 27 (see FIG. 7). Initially, cams 116 are set so that the center line of the suport block is in a vertical plane. The spring fingers on the following edge of the block (the right side) are not pre-stressed, i.e., the plate 27 on that side of the support block is dropped so that the ends of the fingers barely touch the bottom of slot 30. The spring finger assembly is then adjusted to the desired position by means of screws 74 and collars 75 to bring the coactive surface of the trailing spring fingers within the range 0.005 to 0.030 inch below the printing surface of the printing form. This constitutes the tacking position of the spring finger assembly on the initial pass of the assembly across the surface of the printing form. Handle 122 is rotated to actuate cams 1116 whereby the cam follower lever and spring finger assembly is rotated in a counterclockwise direction around the center line of studs 105. This rotation and tilting of the support block raises the row of trailing spring fingers from the printing form.
The extent of the rotation of the support block is adjusted by means of screw 114 so that the contact surfaces of the leading row of spring fingers are approximately 0.015" below the printing surface of the printing form. The leading row of spring fingers is then set up for the proper clarification pressure. In operation, handle 122 is rotated to bring the contacting surface of the row of trailing spring fingers into the tacking position. The unit isthen made to traverse back and forth over the printing form. If, for example, the traversing mechanism is set for 0.002 inch lateral movement per stroke, the units then operate for. about 34 strokes. This initial operation serves to tack-down the pressure-clearable film onto the surface of the type form by wiping air from under the film where it contacts the printing surface of the printing form. This produces a low degree of embossing which prevents anyshifting between thefilm and the type form. After this initial tack-down operation, the handle 122 is rotated in the reverse direction to lower the lead-. ing row of spring fingers into contact position and the unit is operated for an additional stroking action, elg., about 34 or more strokes, at which time adequate clarification of the pressure-sensitive film is attained and clear images corresponding to the surface of the printing form are obtained.
In each of the different machines described above, especially where the bedplate is stationary and the unit embodying the spring fingers is designed to travel back-andforth over the printing form, the finger support and rocking mechanism can be replaced by an arrangement of simple flex-rod suspensions. To do this, the spring support member 23 may be replaced by a tubular element supported at each end by a bearing block fitting in an enlarged hole in the sliding supports 18. The positioning of the tubular bearing support is obtained by flex-rods mounted at the top and bottom of each tubular bearing block and the other ends of the rods are afiixed to the sliding support 18 to form a parallelogram supporting system permitting vertical movement of the tubular bearing support. The vertical adjustment is obtained by moving the screw elements 74 and 75 into the sliding supports 18. To maintain lateral stability one end of another flex-rod is attached to sliding support 18 and the other end is attached to the tubular finger support. The transition from tack-down position to clarification position is obtained by rotation of the tubular finger in its bearings. The degree of rotation can be established by means of adjustable stops mounted on the tubular bearing blocks. The tubular bearing blocks are split, so that they may be compressed by meansof a suitable screw to lock the tubular finger support in the desired fixed position during operation.
Alternatively, the guide rails -14 could be eliminated and endplates 18 allowed to bear on and slide on the bedplate. Suitable beads or channels can be provided to insure traversing in a straight line.
In place of the motor driving mechanism referred to above, the back-and-forth traversing action can be achieved by means of two recirculating chain drives, driven by a non-reversing motor, disposed along each side of the bedplate. Such a drive would provide forward and reverse action from an inexpensive unidirectional main drive, a fixed length of stroke, a constant speed while the spring fingers are in contact with the surface, and a smooth sinusoidal deceleration and reversal at each end of the stroke.
The various structural parts of the machines described can be made of conventional materials of construction. For most of the members and parts, steel, steel alloys, brass, aluminum, aluminum alloys, and high strength plastics, e.g., polyacetal resins, glass fibre laminates, nylon, etc. may be employed. For the spring fingers, it is preferred to use hardened beryllium copper, but Phosphor bronze, spring steel, etc. may be employed. The wearing surface of the fingers may be plated or coated with hard, abrasion-resistant material, e.g., chromium, rhodium,- tungsten carbide, Stellite, etc. The base plate, bearing blocks, corner supporting members and transverse blocks, etc, can be made of cast iron or die cast aluminum.
Various types of opaque pressure-clearable films can be used in the apparatus of this invention. As previously stated, suitable pressure-clearable films are described in Bechtold U.S. Patent 2,957,791. Other useful supported and unsupported pressure-clearable films are described in US. Patents 2,846,727, 2,848,752, and in assignces U.S. application *Ser. No. 63,953, Oct. 21, 1960.
The opaque pressure-clearable films described in Bechtold US. Patent 2,957,791 and in the Bechtold patents referred to therein, have also been called opaque pressure-clarifiable or pressure-coalescible films, but are more aptly termed opaque pressure-clearable films since the opaque areas which are highly opaque are converted by means of pressure into clear areas readily transparent to visible light. The films are also clearable by heat and by heat and pressure. 1
The pressure-clearable films or coatings of the Bechtold patents which constitute preferred materials for use in this invention are porous, opaque, non-fibrous, of low bulk density and are composed of partially coalesced discrete particles of a hydrophobic organic addition polymer having a wholly carbon chain, a molecular weight of at least 10,000 and being taken from the group consisting of vinyl and vinylidene addition polymers, said film having an open-cell structure characterized by microscopic voids communicating with the surface and containing 20% to 80% by volume of open-cell pores, said film having a permeability to water vapor of at least. times greater than that of corresponding non-porous films .of the same polymer and thickness, the opacity per unit of thickness being such that a film thickness of 3 mills and greater has a light-transmission of less than 10% at 4000 A., and increased light transmission at longer wavelengths of light, said film being capable of sustaining a permanent reduction in thickness of at least 20% together with substantial clarification of opaqueness under a pressure of 10,000 pounds per square inch at room temperature. These films are more fully described and defined in Bechtold US. Patent 2,957,791 which constitutes part of this disclosure.
After the clarified, or clear, opaque pressure clearable films by using the machines of this invention, the opaque background areas can be increased in optical density by deposition of opaque material in such areas to provide a high-contrast image-bean.
ing layer. These areas being porous are readily coated or impregnated with colorants which fill the open cell voids. Any of the postdensification procedures described in assignees Bechtold U.S. application Ser. No. 63,953 can be used. Thus, the selectively clarified coating can be post-der1sified in unchanged opaque background areas by in situ deposition of lead sulfide at 50 C. by immersing the coating in aqueous lead nitrate and sodium sulfide solutions with intermediate blotting with porous cardboard, washing in water and drying which gives a dense, black background. Alternatively, the background areas can be post-densified by dyeing for several minutes with 2.5% aqueous solution of an after-chromed dye, Colour Index No. 15,710, at 50 C. for several minutes.
While, for simplicity, the machines described are shown with a double row of off-set spring fingers, it is obvious that a single row or multiple rows of larger number might be employed. In addition, while the machines have been shown as operating in essentially a straight line fashion, the machine can be modified so that the finger assembly can be'rotated over the relief plate surface in a horizontal plane or fixed above the relief plate surface and the bedplate rotated beneath the fingers. In a machine with straight line motion of the type shown, it is preferable to have the horizontal relief surface at a slight angle, for instance, up to about 10 to a main axis of the plate or line of travel of the machine. This prevents all of the fingers from dropping below the type surface at the same time and makes for smoother operation.
While the contacting area 24' of the spring fingers, i.e., the spherical surface on the spring fingers, may vary in size, surfaces having radii of about .008 to .016 inch are desirable sizes, because these sizes will clarify a .00 to .003 inch width of line and the smaller characters on most relief printing forms are approximately .003 inch in their smallest dimension. The loading on the spring fingers depends upon the characteristics of the opaque, pressure-clearable film. The load required to clarify a typical such film having a pressure clarifiable layer of about .0005 inch on a .002 inch polyethylene terephthalate base using a .019 inch radius spherical clarification element, is approximately grams weight, which will produce substantially minimum optical density. The spring fingers are prestressed to obtain pressure sufficient for clarification; and as shown in the drawings, the depth of penetration below average type height is controlled. On a typical relief printing form, average type height is 0.918 inchi003 inch; and, conveniently, the penetration of the fingers should be from .010 inch to- .005 inch below average type height for satisfactory operation.
A convenient spacing of lines obtained with the double row of fingers shown is about .033 inch. Obviously the closer the lines, the fewer the number of passes required to obtain adequate coverage of the entire surface. However, there are limitations on the dimensions of the fingers and slots. The length, width and thickness of the fingers are dictated by the materials used in constructing them, the pressure required for clarification, and the need to prevent excessive lateral movement when the finger passes over a line oriented at an angle to the path or when the type face is curved. The fingers can be separate and inserted in a block. They can be' made of resins or superpolymers and have inserts of metal at the area of contact.
To obtain maximum clarification with the machines and fingers described, the fingers should be moved about .001 inch laterally for each successive pass.
The apparatus of this invention has the advantage images are formed in the that it is simple in construction but dependable in operation. When used as described above, it will faithfully reproduce a printing relief forming a clear and transparent image of the relief in the ouaque pressure-clearable film element. The apparatus has the advantage that it is readily adaptable for obtaining photographic negatives or trnsparencies from a wide variety of printing reliefs including type forms, engraved plates, photopolymerized printing reliefs, halftones, combined halftones and line printing forms, etc.
Another advantage is that the various parts of the apparatus are simple in construction, easy to assemble, require little attention to keep them in operative condition, and have good wearing properties. A further advantage is that the machine does not require much space and is relatively inexpensive.
A still further advantage of the ordered method of clarification employed by these machines is that the pressure applied to any one character can be reduced to a minimum and the depth of penetration in shallow relief areas can be controlled. In addition, uniform coverage of the surface to be reproduced is insured.
A particular advantage of the invention is that it permits one to rapidly convert a printing relief into a photo graphic transparency, accurately reproducing as a clear image all of the fine detail of the relief. The apparatus has an addition advantage that it does not damage the surface of the relief or type form and gives an adequate, clear image in an opaque pressure-clearable film in a short time. It avoids the use of heavy pressure rollers such as those used in pulling a proof from a bed of type which often damages the type surface and cannot be successfully used where fine rulings are in the printing surface. An important advantage of the improvement of this invention is that the pressure-senstive film can be tacked-down by the tilting mechanism onto the surface of the film and it will not shift when the leading and following rows of spring fingers are used to complete clarification. This is particularly advantageaus when forming a clear image in a pressure-clearable film in contact with a halftone printing form or plate.
Still further advantages will be apparent from the foregoing description and accompanying drawings.
I claim:
1. An improved image-forming machine having:
(A) a horizontal bedplate adapted to support a relief printing form and an opaque pressure-clearable film in contact with the relief surface of said form,
(B) a frame member having a transverse support member extending across said bedplate,
(C) a row of spring fingers of small coactive area adjustably mounted on the bottom surface of said member, the coactive area of the fingers being adapted to contact with the upper surface of such a film and press the lower surface of the film against the relief surface of said form, and
(D) means for allowing relative motion between the bedplate and frame member to subject the film to a stroking pressure from said fingers during the motion;
characterized in that the transverse support member is pivotally mounted so that said member can be tilted about a transverse axis to vary the position of contacting surfaces of the row of fingers above the bedplate.
2. An improved image-forming machine having:
(A) a horizontal bedplate adapted to support a relief printing form and an opaque pressure-clearable film in contact with the relief surface of said form,
'(B) a frame member having a transverse support member extending across said bedplate,
(C) a spaced double row of spring fingers of small coactive area adjustably mounted on the bottom surface of said member, the coactive area of the fingers being adapted to contact the upper surface of such a film and press the lower surface of the film against the relief surface of said form, and
(D) means for allowing relative transverse motion in a horizontal plane between said bedplate and support member to subject the film to a stroking pressure from said fingers during said motion;
characterized in that the transverse support member is pivotally mounted on the frame member whereby said support member can be tilted about a transverse axis and raise one row of spring fingers from film contact position.
3. An improved image-forming machine having:
(A) a horizontal bedplate adapted to support a relief printing form and an opaque pressure-clearable film in contact with the relief surface,
(B) a frame member extending across said bedplate and having mounted thereon for adjustment in vertical and horizontal directions -.a transverse support member,
(C) a spaced double row of spring fingers of small coactive area adj ustably mounted on the bottom surface of said support member, the coactive area of the fingers being adapted to contact with the upper surface of such a film and press the lower surface of the film against the relief surface of said form, and
(D) means for allowing relative transverse motion in a horizontal plane between said bedplate and support member to subject the film to a stroking pressure from said fingers during said motion;
characterized in that the transverse support member is pivotally mounted on the frame member whereby said support member can be tilted about a transverse axis and raise one row of spring fingers from film contact position.
4. An improved image-forming machine having:
(a) a fixed horizontal bedplate adapted to receive a relief printing form and an opaque pressure-clearable film in contact with the relief surface thereof,
(b) vertical supports fixedly mounted on said bedplate having guide rails extending between the supports along each side of the bedplate,
(c) a transverse frame member slideably mounted on said guide rails having a laterally and vertically adjustable support member mounted thereon,
(d) a double row of spring fingers of small coactive area mounted on the bottom surface of said support member, the coactive area of the fingers being adapted to contact with the upper surface of such a film and press the lower surface of the film against the relief surface of said form,
(2) a ratchet wheel, spring-biased pawl and a cam arm carried by said frame member,
(1) means carried by said frame member for turning said ratchet wheel and laterally adjusting said member, and
(g) cams mounted on said bedplate to cooperate with said cam arm and separately turn said ratchet wheel and adjust the lateral position of said member,
characterized in that the transverse support member is pivotally mounted on the frame member whereby said support member can be tilted about a transverse axis and raise one row of spring fingers from film contact position.
5. An improved image-forming machine having:
(1) a fixed horizontal frame,
(2) a bedplate slidably mounted on said frame and adapted to receive a relief printing form and an opaque pressure-cleariable film in contact with the relief surface of said form,
(3) vertical supports fixedly mounted on said frame,
(4) transverse guide rails extending between said supports and across said printing form,
('5) a laterally and vertically adjustable member slideably mounted on said transverse rails,
(6) a double row of spring fingers of small coactive area mounted on the bottom surface of said support member, the coactive area of the fingers being 11 adapted to contact with the upper surface of such a film and press the lower surface of the film against the relief surface of said form,
(7) a ratchet wheel carried by said vertioa-l supports and having a screw thread engagement with said member,
(8) a spring-biased pawl and a pawl arm carried by said vertical supports,
(9) a cam roller carried by said arm and a cam carried by said slideable bedplate for actuating cam roller and pawl arm, to turn said ratchet 'wheel, and
(10) means for separately turning said wheel to adjust said support member laterally;
References Cited in the file of this patent UNITED STATES PATENTS 1,516,772 La Bareteaux Nov. 25, 1924 2,366,827 Ayres J an. 9, 1945 2,827,942 Shultz Mar. 25, 1958 2,928,708 Ellison et a1. Mar. 15, 1960

Claims (1)

1. AN IMPROVED IMAGE-FORMING MACHINE HAVING: (A) A HORIZONTAL BEDPLATE ADAPTED TO SUPPORT A RELIEF PRINTING FORM AND AN OPAQUE PRESSURE-CLEARABLE FILM IN CONTACT WITH THE RELIEF SURFACE OF SAID FORM, (B) A FRAME MEMBER HAVING A TRANSVERSE SUPPORT MEMBER EXTENDING ACROSS SAID BEDPLATE, (C) A ROW OF SPRING FINGERS OF SMALL COACTIVE AREA ADJUSTABLY MOUNTED ON THE BOTTOM SURFACE OF SAID MEMBER, THE COACTIVE AREA OF THE FINGERS BEING ADAPTED TO CONTACT WITH THE UPPER SURFACE OF SUCH A FILM AND PRESS THE LOWER SURFACE OF THE FILM AGAINST THE RELIEF SURFACE OF SAID FORM, AND (D) MEANS FOR ALLOWING RELATIVE MOTION BETWEEN THE BEDPLATE AND FRAME MEMBER TO SUBJECT THE FILM TO A STROKING PRESSURE FROM SAID FINGERS DURING THE MOTION; CHARACTERIZED IN THAT THE TRANSVERSE SUPPORT MEMBER IS PIVOTALLY MOUNTED SO THAT SAID MEMBER CAN BE TILTED ABOUT A TRANSVERSE AXIS TO VARY THE POSITION OF CONTACTING SURFACES OF THE ROW OF FINGERS ABOVE THE BEDPLATE.
US257053A 1962-04-24 1963-02-05 Machine for forming images Expired - Lifetime US3128497A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
BE631415D BE631415A (en) 1962-04-24
NL291881D NL291881A (en) 1962-04-24
US189891A US3128498A (en) 1962-04-24 1962-04-24 Image-forming machine
US257053A US3128497A (en) 1963-02-05 1963-02-05 Machine for forming images
GB13438/63A GB978028A (en) 1962-04-24 1963-04-04 Machines for obtaining a light-transmitting image in an opaque pressure-clearable film
FR932425A FR1362096A (en) 1962-04-24 1963-04-23 Image forming machine
CH514763A CH422010A (en) 1962-04-24 1963-04-24 Device for the production of original images

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3244777A (en) * 1961-04-10 1966-04-05 Du Pont Process for the preparation of an image
US3255486A (en) * 1965-04-01 1966-06-14 Du Pont Image-forming apparatus
US3284847A (en) * 1964-07-02 1966-11-15 Minnesota Mining & Mfg Heading tool
US3346679A (en) * 1964-03-31 1967-10-10 Du Pont Machine for forming images

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1516772A (en) * 1924-03-01 1924-11-25 Boiteaux Eugene M La Tabulating machine
US2366827A (en) * 1939-12-15 1945-01-09 Ibm Record sensing device
US2827942A (en) * 1953-04-17 1958-03-25 schultz
US2928708A (en) * 1955-06-28 1960-03-15 John V Ellison Signal recording system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1516772A (en) * 1924-03-01 1924-11-25 Boiteaux Eugene M La Tabulating machine
US2366827A (en) * 1939-12-15 1945-01-09 Ibm Record sensing device
US2827942A (en) * 1953-04-17 1958-03-25 schultz
US2928708A (en) * 1955-06-28 1960-03-15 John V Ellison Signal recording system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3244777A (en) * 1961-04-10 1966-04-05 Du Pont Process for the preparation of an image
US3346679A (en) * 1964-03-31 1967-10-10 Du Pont Machine for forming images
US3284847A (en) * 1964-07-02 1966-11-15 Minnesota Mining & Mfg Heading tool
US3255486A (en) * 1965-04-01 1966-06-14 Du Pont Image-forming apparatus

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