US3113828A - Process for the manufacture of regenerated cellulosic material - Google Patents
Process for the manufacture of regenerated cellulosic material Download PDFInfo
- Publication number
- US3113828A US3113828A US95783A US9578361A US3113828A US 3113828 A US3113828 A US 3113828A US 95783 A US95783 A US 95783A US 9578361 A US9578361 A US 9578361A US 3113828 A US3113828 A US 3113828A
- Authority
- US
- United States
- Prior art keywords
- viscose
- grams
- filament
- manufacture
- cellulosic material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000000463 material Substances 0.000 title description 4
- 229920000297 Rayon Polymers 0.000 claims description 24
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 21
- 235000011007 phosphoric acid Nutrition 0.000 claims description 12
- 230000001112 coagulating effect Effects 0.000 claims description 11
- -1 ORTHOPHOSPHORIC ACID ESTER COMPOUND Chemical class 0.000 claims description 8
- 230000015271 coagulation Effects 0.000 claims description 4
- 238000005345 coagulation Methods 0.000 claims description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 229920002678 cellulose Polymers 0.000 description 9
- 239000001913 cellulose Substances 0.000 description 9
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 6
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000001117 sulphuric acid Substances 0.000 description 5
- 235000011149 sulphuric acid Nutrition 0.000 description 5
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 5
- 239000011686 zinc sulphate Substances 0.000 description 5
- 235000009529 zinc sulphate Nutrition 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 230000001143 conditioned effect Effects 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000012991 xanthate Substances 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 159000000032 aromatic acids Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
Definitions
- additives such as poly-alkylene glycols or reaction products thereof with fatty amines, fatty alcohols, fatty acids, aromatic acids, alcohols or amines; or aliphatic monoamines or ethoxylated derivatives thereof; diamines or polyamines; quaternary ammonium compounds or heterocyclic bases; monoor dithiocarbamates, esters of phosphoric acid with alkoxylated higher fatty alcohols and many others, incorporated with the viscose or the coagulating bath or both, produce materials having a smooth surface.
- the filaments are stretched by 50% to 120% in hot water acidified with sulphuric acid, filaments are obtained of which the outer shell is considerably widened in relation to the core.
- the core may even disappear altogether, and in such a case the filament consists only of a shell and becomes substantially homogenous.
- the swelling value of the filament decreases, while its strength and resistance to abrasion and relaxation increases.
- a new type of substance has now been found that imparts the identical properties to the filament, namely adducts of polyethylene glycols and polypropylene glycols with ortho-phosphoric acid, that is to say phosphoric acid ethers.
- R is a radical selected from the group consisting of C l-l and -C H and the sum (x-l-y-l-z) ranges from 18 to 60.
- ortho-phosphoric acid polyalkoxy ethers obtained by polyaddition of ethylene oxide and/ or propylene oxide on to ortho-phosphoric acid.
- the additives according to the present invention may be incorporated either with the viscose or with the decomposition bath.
- the invention includes also the materials of the process referred to above.
- the polar structure of the compounds of the invention further enhances their effect. They are capillary active and reduce the surface tension of viscose and of the coagulating bath. They are readily soluble both in viscose and in the coagulating bath.
- a product as specified above When a product as specified above is added to viscose, an amount of 0.05% to 0.4% thereof, calculated on the weight of viscose, is required. Preferably the addition amounts to 1.0 gram to 1.5 grams, that is to say 1.6% to 2.4%, of the amount of cellulose present in the viscose solution.
- the viscose solution may contain 4% to 9% of cellulose and 4% to 11% of sodium hydroxide.
- the sulphidation may be carried out with 300 to 500, preferably with 350 to 500, grams of carbon disulphide per kg. of anhydrous cellulose.
- the coagulating bath contains advantageously a small proportion of acid and an increased proportion of zinc sulphate. It composed of Sodium sulphate: 10%25%, preferably 15%22% Zinc sulphate: 3%15%, preferably 1%-12%.
- the coagulating bath may further contain the sulphates of iron, manganese and nickel, and these salts may take the place of part of the aforementioned proportion of zinc sulphate.
- the coagulating bath may have a temperature ranging from 25 to C., advantageously from 45 to 70 C.
- the optimum temperature for making tire cord is 55 to 65 C.
- Foils having a smooth surface can be spun in the presence of an ortho-phosphoric acid ether and display a higher degree of curing.
- Example 1 Alkali cellulose from linters or wood cellulose is sulphadised with 42% of carbon disulphide.
- the xanthate is turned into a viscose solution containing 6.5% of cellulose and 5.5% of sodium hydroxide.
- 0.15% of ortho-phosphoric acid polyethylene glycol ether of molecular weight 2738 is added to the viscose solution.
- the viscose is then filtered, deaerated, cured and at a viscosity of 50 poises and a gamma number of 48 spun through a spinneret having 1000 orifices.
- the coagulating bath contains, per litre, 80 grams of sulphuric acid, 50 grams of zinc sulphate and 160 grams of sodium sulphate.
- the spinning solution has a temperature of 5 8 C.
- the filament is then stretched by 80% in a second bath heated at C., containing 8 grams of sulphuric acid per litre, and then, on a continuous spinning machine with a filament feed reel, washed until it is free from acid, desulphurized, scrooped and dried.
- the dry filament is wound up at a rate of 55 metres per minute. The rate at which the viscose solution is fed into the spinneret and the rates of the draw-off, stretching and reeling means are adjusted so as to produce a filament of 1650 denier having the following properties:
- the filament is excellently suitable for making tire cord.
- Example 2 Alkali cellulose from linters or wood cellulose is sulphidised with 42% of carbon disulphide, and the resulting xanthate is turned into a viscose solution containing 6.5 of cellulose and 5.5% of sodium hydroxide. During the dissolution there is added to the viscose 0.15% of ortho-phosphoric acid polyethylene glycol ether of molecular Weight 890.
- the viscose is then filtered, deaerated, cured and at a viscosity of 50 poises and a gamma number of 50 spun on a bobbin spinning machine comprising a spinneret with 60 orifices in a coagulating bath containing, per litre, 85 grams of sulphuric acid, 160 grams of sodium sulphate and 60 grams of Zinc sulphate, at a temperature of 58 C.
- the distance through which the filament travels in the solution is 3 metres.
- the filament is stretched in the same bath by 100% with the aid of stepped rollers. On leaving the coagulating bath the filament is wound up at a rate of 60 metres per minute.
- the strength of the perfectly dry filament is 3.6 grams per denier at a titre of 150; elongation 19%.
- a process for the production of filaments, ribbons, and films from viscose which comprises coagulating the viscose in the presence of from 0.05 to 0.4% by weight of said viscose of an orthophosphoric acid ester com pound of the formula wherein R is an alkylene radical selected from the group consisting of C H and C H and the sum (x-
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH290060A CH383544A (de) | 1960-03-15 | 1960-03-15 | Verfahren zur Herstellung von künstlichen Gebilden, wie Fäden, Bändchen und Folien, aus Viscose |
Publications (1)
Publication Number | Publication Date |
---|---|
US3113828A true US3113828A (en) | 1963-12-10 |
Family
ID=4244133
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US95783A Expired - Lifetime US3113828A (en) | 1960-03-15 | 1961-03-15 | Process for the manufacture of regenerated cellulosic material |
Country Status (5)
Country | Link |
---|---|
US (1) | US3113828A (enrdf_load_stackoverflow) |
BE (1) | BE600316A (enrdf_load_stackoverflow) |
CH (1) | CH383544A (enrdf_load_stackoverflow) |
GB (1) | GB907608A (enrdf_load_stackoverflow) |
NL (1) | NL262260A (enrdf_load_stackoverflow) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140308870A1 (en) * | 2011-11-29 | 2014-10-16 | Kelheim Fibres Gmbh | Regenerated cellulose fiber |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2310207A (en) * | 1938-10-07 | 1943-02-09 | North American Rayon Corp | Surface-active incrustation inhibitor |
US2696423A (en) * | 1951-05-29 | 1954-12-07 | Du Pont | Viscose modifiers |
US2978292A (en) * | 1955-03-18 | 1961-04-04 | American Enka Corp | Manufacture of rayon |
-
0
- NL NL262260D patent/NL262260A/xx unknown
-
1960
- 1960-03-15 CH CH290060A patent/CH383544A/de unknown
-
1961
- 1961-02-17 BE BE600316A patent/BE600316A/fr unknown
- 1961-03-13 GB GB9164/61A patent/GB907608A/en not_active Expired
- 1961-03-15 US US95783A patent/US3113828A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2310207A (en) * | 1938-10-07 | 1943-02-09 | North American Rayon Corp | Surface-active incrustation inhibitor |
US2696423A (en) * | 1951-05-29 | 1954-12-07 | Du Pont | Viscose modifiers |
US2978292A (en) * | 1955-03-18 | 1961-04-04 | American Enka Corp | Manufacture of rayon |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140308870A1 (en) * | 2011-11-29 | 2014-10-16 | Kelheim Fibres Gmbh | Regenerated cellulose fiber |
US11149367B2 (en) * | 2011-11-29 | 2021-10-19 | Kelheim Fibres Gmbh | Regenerated cellulose fiber |
Also Published As
Publication number | Publication date |
---|---|
BE600316A (fr) | 1961-06-16 |
GB907608A (en) | 1962-10-10 |
CH383544A (de) | 1964-10-31 |
NL262260A (enrdf_load_stackoverflow) | 1900-01-01 |
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