US3111746A - Method and arrangement for fastening the wires of the shield of a coaxial cable to a contact cone - Google Patents

Method and arrangement for fastening the wires of the shield of a coaxial cable to a contact cone Download PDF

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Publication number
US3111746A
US3111746A US26137A US2613760A US3111746A US 3111746 A US3111746 A US 3111746A US 26137 A US26137 A US 26137A US 2613760 A US2613760 A US 2613760A US 3111746 A US3111746 A US 3111746A
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Prior art keywords
wires
contact cone
shield
cone
fastening
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Expired - Lifetime
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US26137A
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Borg Erik Bertil
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Svenska AB Gasaccumulator
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Svenska AB Gasaccumulator
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49174Assembling terminal to elongated conductor
    • Y10T29/49179Assembling terminal to elongated conductor by metal fusion bonding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49194Assembling elongated conductors, e.g., splicing, etc.
    • Y10T29/49195Assembling elongated conductors, e.g., splicing, etc. with end-to-end orienting

Definitions

  • the present invention relates to a method and an arrangement for fastening the wires of the shield of a coaxial cable to a contact cone, which enables this operation to be performed in a swifter and more reliable manner than has been possible with the aid of prior methods.
  • the individual wires of the woven shield were usually loosened from the other wires of the shield, whereupon all wires were folded back over the contact cone.
  • the end of the coaxial cable was then mounted with the aid of this contact cone in a connector in such manner that all the wires of the shield were locked between the contact cone and a correspondingly shaped surface of the connector.
  • rings of tin solder are placed around the wires positioned on the contact cone, whereupon a heated soldering sleeve with an inner surface form corresponding to the outer surface form of t .e contact cone is pressed against the latter so as to solder all of the wires onto the contact cone.
  • An arrangement for performing this method comprises a metallic soldering sleeve with an inner surface form correspond ing to the contact cone and adapted to be inserted into a soldering bit for heating.
  • a contact cone 2 Around the end of the coaxial cable :1 is placed a contact cone 2 and the individual wires 3 of the shield of the coaxial cable are folded back over the contact cone in the usual manner. However, in this case it is not necessary to arrange these individual wires to lie without mutual crossings. Above the contact cone and around the insulation 4 of the inner conductor there are placed a pair of rings 5 and 6 of tin solder. A soldering sleeve 7 is placed around the end of the cable. The soldering sleeve is preheated and is loosely inserted into a soldering bit 8.
  • the soldering bit 8 with the sleeve '7 is brought with slight pressure down towards the contact cone 2, which is held in position in a suitable way, whereby the rings of tin solder are made to melt, so that a complete embedding of the wires 3 in the tin and reliable fastening of them to the contact cone is achieved.
  • the soldering bit is then removed.
  • the sleeve is retained with the aid of a suitable pincers and, if possible, is cooled off swiftly in order to solidify the tin as fast as possible. Finally, the sleeve is removed and a slight polish is applied to remove possibly extruded tin with the aid of a file or a knife.
  • a coaxial connector can then be mounted in conventional manner on the end of the cable.
  • the contact cone 2 is then pressed into attachment against a corresponding surface of the coaxial connector. Since all of the wires of the shield are completely embedded in tin, there can be no erratic changes in the standing-wave ratio and, furthermore, there is obtained through the solder fastening of the wires to the contact cone a very effective removal of the pull.
  • the soldering sleeve I which may suitably be of aluminium, has an inner surface 9 of a taper which equals that of the surface ill on the contact cone 2 against which the shield wires 3 are placed.
  • one or more rings of tin solder can be used, their number being essentially dependent on the size of the contact cone.
  • a method of fastening the wires of the shield of a multiple coaxial conductor cable to a contact cone comprising the following steps: folding the wires back onto the contact cone, placing at least one ring of solder above the contact cone and around the insulation of the inner conductor, and pressing a heated soldering sleeve having an inner surface of a diameter greater than the ring diameter and corresponding in its form to the outer surface of the contact cone against the latter so as to embed the wires in the solder and to fasten the Wires by soldering onto the contact cone.
  • a method for fastening the shield wires of acoaxial cable having inner and outer conductors to a contact cone comprising the steps of placing a contact cone around the coaxial cable and thereby providing a margin of cable extending through the contact cone, folding the shield wires of said margin back onto the outer surface of the contact cone, placing at least one ring of solder around the insulation of the inner conductor of said cable, and pressing a heated soldering sleeve having an inner surface of a diameter greater than the diaimeter of the ring and congruous to the outer surface of said cone against the sheld wires and cone, thereby embedding the wires in the solder and fastening said wires to the cone, the outer surface formed by the solder being congruous to the original surface of the cone.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Description

Nov. 26, 1963 E. B. BORG 3,
METHOD AND ARRANGEMENT FOR FASTENING THE WIRES OF THE SHIELD OF A COAXIAL CABLE TO A CONTACT CONE Filed May 2. 1960 INVENTOR ERIK BERTIL BORG BY D m kqa y/w ATTORNEYS' United States Patent 3,111,746 METHUD AND ARRANGEMENT FOR FASTENING THE WERES @F THE SHEEN) OF A COAXTAL QABLE Ti) A CUNTAQT C(ENE Erik liertil Borg, Vigghyholm, Sweden, assiguor to Svenslta Alttieholaget Gasaccumulator, Lidingo, near Stochhohn, Sweden, a corporation of Sweden Filed May 2, 1960, Ser. No. 26,137 iaims priority, application Sweden June 3, 1959 2 Claims. (Ci. 29-15555) The present invention relates to a method and an arrangement for fastening the wires of the shield of a coaxial cable to a contact cone, which enables this operation to be performed in a swifter and more reliable manner than has been possible with the aid of prior methods. In order to attach the wires of such a shield to a contact cone, the individual wires of the woven shield were usually loosened from the other wires of the shield, whereupon all wires were folded back over the contact cone. The end of the coaxial cable was then mounted with the aid of this contact cone in a connector in such manner that all the wires of the shield were locked between the contact cone and a correspondingly shaped surface of the connector. It was then necessary to adjust all the individual wires of the shield with great accuracy, so that there would, for instance, be no mutually crossing wires between the contact cone and the said surface of the connector. The reason for this was that the standing-wave ratio of the connection would be subject to erratic changes if, for instance, such crossings would occur between the wires of the connection. For this reason, assembling a coaxial connection used to be very time-consuming and in spite of all the precautions taken, one could never be quite certain that the contact would be correctly assembled.
Through the application of the present invention the disadvantages referred to are removed in such a way that the assembling of a coaxial connection can be per-formed very rapidly and with full certainty that the standingwave ratio will not be subject to any erratic variations. In accordance with the invention, rings of tin solder are placed around the wires positioned on the contact cone, whereupon a heated soldering sleeve with an inner surface form corresponding to the outer surface form of t .e contact cone is pressed against the latter so as to solder all of the wires onto the contact cone. An arrangement for performing this method comprises a metallic soldering sleeve with an inner surface form correspond ing to the contact cone and adapted to be inserted into a soldering bit for heating.
The invention will be described below with reference to the attached drawing, which shows in partial section a portion of a soldering bit, the soldering sleeve and the end of a coaxial cable.
Around the end of the coaxial cable :1 is placed a contact cone 2 and the individual wires 3 of the shield of the coaxial cable are folded back over the contact cone in the usual manner. However, in this case it is not necessary to arrange these individual wires to lie without mutual crossings. Above the contact cone and around the insulation 4 of the inner conductor there are placed a pair of rings 5 and 6 of tin solder. A soldering sleeve 7 is placed around the end of the cable. The soldering sleeve is preheated and is loosely inserted into a soldering bit 8. The soldering bit 8 with the sleeve '7 is brought with slight pressure down towards the contact cone 2, which is held in position in a suitable way, whereby the rings of tin solder are made to melt, so that a complete embedding of the wires 3 in the tin and reliable fastening of them to the contact cone is achieved. The soldering bit is then removed. The sleeve is retained with the aid of a suitable pincers and, if possible, is cooled off swiftly in order to solidify the tin as fast as possible. Finally, the sleeve is removed and a slight polish is applied to remove possibly extruded tin with the aid of a file or a knife. A coaxial connector can then be mounted in conventional manner on the end of the cable. The contact cone 2 is then pressed into attachment against a corresponding surface of the coaxial connector. Since all of the wires of the shield are completely embedded in tin, there can be no erratic changes in the standing-wave ratio and, furthermore, there is obtained through the solder fastening of the wires to the contact cone a very effective removal of the pull.
The soldering sleeve I, which may suitably be of aluminium, has an inner surface 9 of a taper which equals that of the surface ill on the contact cone 2 against which the shield wires 3 are placed.
In the soldering process described, one or more rings of tin solder can be used, their number being essentially dependent on the size of the contact cone.
What is claimed is:
1. A method of fastening the wires of the shield of a multiple coaxial conductor cable to a contact cone, comprising the following steps: folding the wires back onto the contact cone, placing at least one ring of solder above the contact cone and around the insulation of the inner conductor, and pressing a heated soldering sleeve having an inner surface of a diameter greater than the ring diameter and corresponding in its form to the outer surface of the contact cone against the latter so as to embed the wires in the solder and to fasten the Wires by soldering onto the contact cone.
2. A method for fastening the shield wires of acoaxial cable having inner and outer conductors to a contact cone, comprising the steps of placing a contact cone around the coaxial cable and thereby providing a margin of cable extending through the contact cone, folding the shield wires of said margin back onto the outer surface of the contact cone, placing at least one ring of solder around the insulation of the inner conductor of said cable, and pressing a heated soldering sleeve having an inner surface of a diameter greater than the diaimeter of the ring and congruous to the outer surface of said cone against the sheld wires and cone, thereby embedding the wires in the solder and fastening said wires to the cone, the outer surface formed by the solder being congruous to the original surface of the cone.
References Cited in the file of this patent UNITED STATES PATENTS 1,819,671 Buccola Aug. 18, 1931 2,173,643 .Moser Sept. 19, 1939 2,379,942 Webber July 10, 1945 2,432,275 Bels Dec. 9, 1947 2,501,616 Robinson Mar. 21, 1950 2,523,638 Tice Sept. 26, 1950 2,673,233 Salisbury Mar. 23, 1954 2,762,025 Melcher Sept. 4, 1956 2,777,894 Arbeiter et a1. Jan. 15, 1957 2,781,785 Davies 1. Feb. 19, 1957 FOREIGN PATENTS 126,282 Germany Aug. 16, 1928v

Claims (1)

1. A METHOD OF FASTENING THE WIRES OF THE SHIELD OF A MULTIPLE COAXIAL CONDUCTOR CABLE TO A CONTACT CONE, COMPRISING THE FOLLOWING STEPS: FOLDING THE WIRES BACK ONTO THE CONTACT CONE, PLACING AT LEAST ONE RING OF SOLDER ABOVE THE CONTACT CONE AND AROUND THE INSULATION OF THE INNER CONDUCTOR, AND PRESSING A HEATED SOLDERING SLEEVE HAVING AN INNER SURFACE OF A DIAMETER GREATER THAN THE RING DIAMETER AND CORRESPONDING IN ITS FORM TO THE OUTER SURFACE OF THE CONTACT CONE AGAINST THE LATTER SO AS TO EMBED THE WIRES IN THE SOLDER AND TO FASTEN THE WIRES BY SOLDERING ONTO THE CONTACT CONE.
US26137A 1959-06-03 1960-05-02 Method and arrangement for fastening the wires of the shield of a coaxial cable to a contact cone Expired - Lifetime US3111746A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3529334A (en) * 1967-08-11 1970-09-22 Isaac S Goodman Assembling and brazing method
US4136813A (en) * 1976-04-06 1979-01-30 Lucas Industries Limited Joining a pair of parts

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE126282C (en) *
US1819671A (en) * 1930-05-16 1931-08-18 Nat Self Feeding Iron Company Electric soldering iron
US2173643A (en) * 1935-01-24 1939-09-19 Telefunken Gmbh Radio frequency cable terminal
US2379942A (en) * 1942-12-31 1945-07-10 Bell Telephone Labor Inc Cable terminating means
US2432275A (en) * 1943-02-01 1947-12-09 Hazeltine Research Inc Coupling device
US2501616A (en) * 1947-04-08 1950-03-21 Sprague Electric Co Soldering iron tip
US2523638A (en) * 1944-04-07 1950-09-26 Reuben S Tice Soldering iron
US2673233A (en) * 1943-03-31 1954-03-23 Sperry Corp Coaxial line coupling
US2762025A (en) * 1953-02-11 1956-09-04 Erich P Tilenius Shielded cable connectors
US2777894A (en) * 1956-03-05 1957-01-15 Jerrold Electronics Corp Male connector
US2781785A (en) * 1952-09-29 1957-02-19 Bendix Aviat Corp Radio shielding for ignition cable and method of making same

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE126282C (en) *
US1819671A (en) * 1930-05-16 1931-08-18 Nat Self Feeding Iron Company Electric soldering iron
US2173643A (en) * 1935-01-24 1939-09-19 Telefunken Gmbh Radio frequency cable terminal
US2379942A (en) * 1942-12-31 1945-07-10 Bell Telephone Labor Inc Cable terminating means
US2432275A (en) * 1943-02-01 1947-12-09 Hazeltine Research Inc Coupling device
US2673233A (en) * 1943-03-31 1954-03-23 Sperry Corp Coaxial line coupling
US2523638A (en) * 1944-04-07 1950-09-26 Reuben S Tice Soldering iron
US2501616A (en) * 1947-04-08 1950-03-21 Sprague Electric Co Soldering iron tip
US2781785A (en) * 1952-09-29 1957-02-19 Bendix Aviat Corp Radio shielding for ignition cable and method of making same
US2762025A (en) * 1953-02-11 1956-09-04 Erich P Tilenius Shielded cable connectors
US2777894A (en) * 1956-03-05 1957-01-15 Jerrold Electronics Corp Male connector

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3529334A (en) * 1967-08-11 1970-09-22 Isaac S Goodman Assembling and brazing method
US4136813A (en) * 1976-04-06 1979-01-30 Lucas Industries Limited Joining a pair of parts

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