US3080460A - Electromagnetic relay - Google Patents

Electromagnetic relay Download PDF

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US3080460A
US3080460A US9229A US922960A US3080460A US 3080460 A US3080460 A US 3080460A US 9229 A US9229 A US 9229A US 922960 A US922960 A US 922960A US 3080460 A US3080460 A US 3080460A
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armature
contact springs
frame
relay
movable
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US9229A
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Prince Arthur Ennis
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Otis Elevator Co
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Otis Elevator Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/18Movable parts of magnetic circuits, e.g. armature
    • H01H50/34Means for adjusting limits of movement; Mechanical means for adjusting returning force

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  • the invention relates to electromagnetic relays and especially to those of the multiple contact type.
  • the electromagnetic relay in general, comprises a core, an energizing coil mounted on the core, an armature movable in relation to the core in response to energization and deenergization of the energizing coil and a plurality of movable contact springs co-operating with stationary contact springs for controlling electrical circuits in response to movements of the armature.
  • the position of the armature relative to the core is usually adjustable and is preset for specific relay applications. For example, it is usually desirable 7 that a relay operate at a specific value of coil energization.
  • Such operation of the relay may be accomplished by accurately presetting the initial position of the armature in relation to the coil; that is, its unoperated position.
  • relay release In certain applications of relays it is also desirable to have the relay release at just slightly below its operating value.
  • definitive voltage relays are used in applications where the relay must operate at a predetermined specified value of voltage or current and release at just slightly below that value.
  • An accurate release or" the relay is also desirable in applications where the relay is condenser timed to perform a timing function; i.e., a timing interval is measured from when the energizing coil is disconnected from the energizing source to the point where the armature releases (returns to its unoperated position).
  • An accurate release of the armature of a definitive voltage relay or of a relay used to time an interval may be obtained by accurately presetting the final position of the armature in relation to the core (its operated position).
  • a relay include means for accurately adjusting both the initial and final positions of its armature.
  • Patented Mar. 5, 1%53 It is another object of the invention to provide a relay in which the initial and final positions of the armature may be adjusted to close tolerances.
  • FIGURE 1 is a plan view with portions broken away of a pile up type electromagnetic relay embodying the invention
  • FIGURE 2 is a side elevational view of the relay of FIGURE 1 with portions broken away;
  • FIGURE 3 is a cross-sectional view taken along line 33 of FIGURE 2;
  • FlGURE 4 is a cross-sectional view taken along line 4-4- of FIGURE 2, showing movable contact positioner 69 in its locked and unlocked positions in armature 49, the unlocked position being shown by dot-dash lines; and
  • FIGURE 5 is a cross-sectional view taken along the line 55 of FIGURE 2.
  • the electromagnetic relay comprises a contact pile up assembly, generally indicated iii, a magnetic frame ll, an energizing coil 13 mounted on a core 14 and an armature assembly 15.
  • Frame ll consists of two oppositely disposed, offset horizontal flange portions 17, 18 connected by a vertically extending web portion 19.
  • Core 14 is removably mounted on flange portion 18 by means of screw 29 threaded into the bottom portion of the core.
  • Coil 13 is held in position on core 14 by means of retaining ring 21 fitted into a peripheral groove (not shown) formed into the upper portion of the core.
  • the coil may be connected to external energizing circuits by means of wires 23 crimped onto plug on terminals 24 which in turn make a push fit with tapered tabs 25 formed on the right ends of connectors 2'7.
  • Connectors 27 are mounted between insulating washers 29 of a connecting block, generally designated 3% which block is secured to flange portion 13 by means of screw 32, encased in an insulating sleeve (not shown). Insulating strip 33 positioned between the flange portion and connecting lock further insulates connectors 27 from magnetic frame ii. The left ends of connectors 27 are also formed into tapered tabs 35 for connection to external energizing circuits.
  • the other flange portion 17 of frame ll serves as a support for contact pile up assembly i0 and armature assembly 15.
  • Contact pile up assembly it comprises two spring pile ups, one on each side of the relay, clamped onto base member 37 by means of mounting screw 38 encased in an insulating sleeve (not shown) and locking spring washer 3?, screw 33 being threaded through base member 37 to form an interchangeable assembly for mounting on frame 11.
  • Each spring pile up may comprise any desired number and arrangement of co-operating movable and stationary contact springs designated in and ll, respectively, two normally open and two normally closed contact pairs being shown in each pile up.
  • the contact springs are separated from each other and from locaing washer 39 and base member 37 by interposed insulating washers 42.
  • each insulating washer 42 has formed thereon projections 46 adapted,when the pile ups are assembled, for passing through apertures formed in the contact springs and for fitting into indentat ons 47 rtormed in adjacent insulating washers and base member 37, thereby effectively locking the washers and contact ,slot 54 to thereby provide the hinge end of armature 49.
  • This retaining tongue 53 serves to secure further the armature to the leaf-spring hinge.
  • Armature assembly 15 is positioned on flange portion 17 of frame 1'1 for co opera'tionwithcore 14, the armature 49 substantially overlapping the fiange portion to provide a low'reluctancemagnetic pathbetween the armature and frame.
  • An insulatingspacer 56 of slightly .larger thiclmess-t-han armature ⁇ i9 is position-ed b ie-tween leaf spring hinge Sdand'base member 37 of contact pile up assembly .10.
  • Mounting screw38 which secures the contactpile ups to base member 37, as has been described, passes through apertures formed in insulating spacer 56, spring hi'ngeib'tt and flange 17,"a nd in co-operation with nuts-7 and'l-o'ck washeretl secures the contact [pile up assembly '19 and the iarm-atureassembly 15 to frame 11
  • the portion of base member 37 whichex'tends over the hinge end of armature 49 "acts as 3, stop, limiting the upward movement of the 'arr'riatureto prevent distortionof leaf spring hiri'g'efSll.
  • Shoulders 63, 64, forming the upper and lower inside surfaces, respectively, of each slot'62, are spaced apart approximately the same vertical distance as the thickness o-f'armature 49 and are'slightly convex.
  • driver receiving opening comprising'tw-o slotted apertures 65, 66, bneshorter than the other and having their longitudinal center lines intersecting at their mid points at approximately a 45 degree angle.
  • Driver 60 is' inserted into thelonger 'slotted' aperture 65 (insert position shown by the dot-dash lines of FIGURE 4) and is then rotated clockwise approximately 45 degrees into locked position in slotted aperture 66' (locked position shown in solid outline in FIGURE 4).
  • driver 64 is thus rotated into its locked position, upper and lower shoulders '63, 64, respectively, of each slot 62 engage the upper and lower surfaces, respectively, of armature 4%, thereby efiectively and pivotably mounting driver 65) in position.
  • a stationary Contact positioner 68 of insulating material is threaded onto vertically extending stud or support formed along its upper portion.
  • spa e-e0 4 member 69 which in tur n is securely'fastened to flange portion 18 of frame l1.
  • Contact positioner es is of substantially circular cross-sectional shape and has a plurality of spaced, peripheral, positioning grooves 7i 7 i
  • the "contact ends of stationary con'tact'spr-ings 41 are positioned in grooves "ihthe end of each contact spring being bent over to obtain a snug fit 'in its respective positioning groove.
  • stationary contact springs 41 may be raisedor lowered by rotating the positioner on its threaded stud as by means of a screw driver forwhich slot 73 is formed at the top surface'of posi tioner 63., Once positioned, contact positioner 63 is locked'in place by moving locking nut 74- which is also threaded, on stud 69finto engagement with the bottom Surface P Q l 53- a 'Ih'e'contourof'the contact springs 40: and 41 may be seen by referring to FIGURE 1. "Fhe stationary contact springs 41 h'ave'a cut out portion 75' where theypass by 20, driver segso that they will'not interfere with the move-- .ment of the driver.
  • Armature 49, in itsreleased position is biased against: stop 79 by means of a helical compression spring 82,.
  • annular shoulder '83 formed in the lower surface of the bifurcated end of the armature.
  • the other end of spring 82 fits onto'an.
  • annular shoulder' SS formed ontheupp er surface of a. 'Isp 'ngsi pporting'washer The supporting'washer is:
  • armature 49 is attracteddownward against'the pressure:
  • shoulder 80 is positioned'below the pole face of core 14.
  • the relay is used as a latching type relay which may be equipped with a hard steel core encircled by two coils, *one for operating the armature and one for eifecting its release.
  • the armature remains bottomed against the pole face after the operating -coil is 0 disconnected from the energizingsource, until the-release coil is energized to effect its release.
  • the aforementioned released position of the armature 'aga'inst stop 79 establishes the .initial? air gapbetween the armature 49. and the pole face of core 14.
  • This initial armature air gap may be accurately adjusted to a desired value by backing oif adjusting nut '74 and then threading stationary contact positioner 68 up or down on stud 69, as has been described.
  • the initial armature air gap may be thus accurately adjusted without disturbing the :air gap between normally open contacts.
  • driver 6% secured to armature 4 follows armature movement and in turn moves the movable contact springs 49. Since both the stationary and movable contacts of each pair are positioned on their respective springs the same distance from a common mounting point, the movable contacts move the same amount as their co-operating stationary contacts and the contact air gap remains unchanged. This feature of the relay construction obviates the laborious and time-consuming necessity of hand bending the contact springs into position to obtain the desired contact air gap whenever the initial armature air gap is preset or readjusted.
  • the air gap between co-operating contacts is not disturbed when the final armature air gap (the air gap between the armature and the pole face of core 14 with the armature in its operated position against stop 80) must be accurately adjusted in certain applications of the relay.
  • the final armature air gap the air gap between the armature and the pole face of core 14 with the armature in its operated position against stop 80
  • the relay is as a definitive voltage relay, in which case it is desirable to adjust the final armature air gap so that the armature releases when energization of energizing coil 13 falls just slightly below its operate value.
  • Another such application is a condenser timed relay where, after its energizing coil is disconnected from the energizing circuits, the relay remains operated for a time While a condenser discharges through its coil. The point at which the relay releases may be preset by the setting of the final air gap; a smaller final air gap increa ing the holding time of the relay and a larger final air gap
  • T he present relay is readily adaptable to various applications, since, as has been previously stated, all of its components are readily removable and capable of being replaced with other similar components.
  • coil 13, core 14:, movable contact driver tl, stationary contact positioner 63 and helical spring 82 are all readily removable.
  • connection of the relay to its control circuits and energizing circuits may be easily accomplished by means of the tapered tabs and plug on terminals previously described.
  • a multi-contact electromagnetic rela a mounting frame of magnetic material, an electromagnet mounted on said frame, a pile up assembly of co-operating movable and stationary contact springs insulatedly mounted on said frame; an armature mounted on said frame and adapted to co-operate with said electromagnet for actuating said movable contact springs in response to armature movement, 1 rst means for respectively positioning said armature and said stationary contact springs relative to the co-operating movable contact springs, and second means for simultaneously adjusting the position of said stationary contact springs and of said armature relative to said electromagnet without atfecting the positioning between said armature and said stationary contact springs and said movable contact springs, While maintaining the contact relationship between said contact springs.
  • a mounting frame of magnetic material an electroinagnet mounted on said frame, a pile-up assembly of co-operating movable and stationary contact springs insulatedly mounted on said frame, an armature mounted on said frame and adapted for co-operation with said electromagnet, a driving member of insulating material mounted on said armature and positioning said movable contact springs relative to said armature for actuating said movable contact springs in response to armature movement, means presetting the released position of said armature relative to said stationary contact springs, and means for varying the released position of said armature relative to said electromagnet while maintaining the preset positions of said statioanry contact springs relative to said released armature position and in turn to said movable contact springs.
  • a .mul'ti contact electromagnetic relay a mounting frame of magnetic material, an electromagnet and'a cooperating armature mounted on said frame, a pile up of cooperating movable and stationary contact springs also "mounted onysaid frame, a movable contact driver of msulating material mounted on said armature and engaging each of-said movable'springs in fixed separation from said armature, a stationary contact spring posi-tioner of insulating'material adjustably mounted on said frame and en- “gaging each of said stationary contact springs in fixed relation to one another, a first shoulder formed on said positioner'in fixed relation to thepoints'of engagement "of said positioner and each stationary spring, means bias ing said armature against said first shoulder under conditions where'saidarniature is in released condition for establishing the released position of said armature relative to said stationary contact springs and to said electrornagnet; and a second shoulder formed on said tpositioner in fixed relationship to'said first shoulder in position
  • amold-contactelectromagnetic relay in which there'are provided amounting frame of magnetic material; an'electromagnet'inounte-d on said frame; a pile up assembly of movable and stationary contact springs in- -'sula-tedlymounted on'said frame in cantilever fashion, said contact springs havingco-oper'ating movable and stationarycontacts 'attheir free ends; an armaturehaving a leaf spring hinge secured to its mounting end, which hinge in turn is secured to said frame and pivotably supports said armature in cantilever fashion below said contact springs in position for co-operating with said electromagnet; alongitudinal driving member of insulating material having longitudinally spaced slots formed therein into which said movable contact springs are positioned; "means removably securing'said driving member to said armature whereby said movable contact springs are positioned in fixed relation to said armature; a'positioning member of
  • a relay as set forth in claim 8, wherein saidmeans for accurately varying the position of sa-idpositioning member include a vertically extending threaded stud mounted on said frame, said positioning member being provided with a threaded aperture cooperating with said stud for attaching said positioning member to said frame and for accurate adjustment of the position of said positioning member relative to said frame.
  • a multi-contact electromagnetic relay -a mounting frame of magnetic material, a core having a peripheral groove formed on one end, a fastener removably mounting said core'vertioallyon saidfraine, an energizing coil termined ones of said positioning to one end of said loosely fitted onto said core, a removable retaining ring positioned insaid peripheral groove for holding said coil on said core, an armature haVinga-spring hinge secured armature, the opposite free end of said armature being bifurcated, said hingebeing in turn secured to said frame for mounting said armature as a cantilever extending horizontally over said core for pivotal upand down movement, a plurality offixed andmovab-le contact springs insulatedly mounted on oneend'on said rame and insulatedfrom one another;said contact springs extending horizontally incantilever fashion above said armature and having co-operating contacts-formed on their free ends, a longitudinal driver of insulatingmaterial including mounting means co-operating
  • an electromagnetic relay having a frame supporting an 'electroma-g'net, apile' up assembly with cooperable movableand stationary contact springs mounted on said frame and above said electromagnet, an armature mounted on said frame for movement within an air gap defined between said armature and saidelectromagnet and adapted toactuate said movable contact springs in response toarm-atu're movenient;the improvement comprising first means forming a positioner of electrically insulated material, said stationary contact springs and said armature being coupled to said p-ositioner and extending from the latter in perpendicular direction to the same, and second means engaged by said first means for supporting the latter on said frame and for facilitating displacement of said first means relative thereto for adjusting said air gap, while the contact relationship between said movable and stationary contact springs is maintained.
  • An electromagnetic relay having a frame supporting an electromagnet, a pile upassembly with co-operable movable and stationary cont act springs located above said electr-o-magnet, an armature mounted on said frame for movement within an air gap defined between said armature and said electromagnet; comprising means coupling said armature with said movable contact springs for actuating the latter in response to armature movement, a positioner of electrically insulating material, said stationary contact springs and said armature being coupled to said positioner, respectively, and adjustment means on said frame and coupled with said positioner for facilitating displacement of the positioner for varying said air gap without affecting the contact relationship between said movable and stationary contact springs in regard to said armature.

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Description

March 5, 1963 A. E. PRINCE 3,080,460
ELECTROMAGNETIC RELAY Filed Feb. 17, 1960 AWTHUA awn/5 PRINCE INVENTOR Y %ATTORNEY fires The invention relates to electromagnetic relays and especially to those of the multiple contact type.
The electromagnetic relay, in general, comprises a core, an energizing coil mounted on the core, an armature movable in relation to the core in response to energization and deenergization of the energizing coil and a plurality of movable contact springs co-operating with stationary contact springs for controlling electrical circuits in response to movements of the armature.
In such relays the position of the armature relative to the core is usually adjustable and is preset for specific relay applications. For example, it is usually desirable 7 that a relay operate at a specific value of coil energization.
Such operation of the relay may be accomplished by accurately presetting the initial position of the armature in relation to the coil; that is, its unoperated position.
In certain applications of relays it is also desirable to have the relay release at just slightly below its operating value. For example, definitive voltage relays are used in applications where the relay must operate at a predetermined specified value of voltage or current and release at just slightly below that value. An accurate release or" the relay is also desirable in applications where the relay is condenser timed to perform a timing function; i.e., a timing interval is measured from when the energizing coil is disconnected from the energizing source to the point where the armature releases (returns to its unoperated position). An accurate release of the armature of a definitive voltage relay or of a relay used to time an interval may be obtained by accurately presetting the final position of the armature in relation to the core (its operated position).
After a relay has been put into operation, wear of the stops used to preset the final and initial positions of the armature and dirt accumulation or wear of the armature and its mounting components, often necessitates readjustment of the armatures initial and final positions.
Also, in order to reduce manufacturing costs, it is desirable that one relay construction be applicable to various circuit control applications, each of which applications may require a different setting of the initial and/ or final armature positions.
It is therefore desirable that a relay include means for accurately adjusting both the initial and final positions of its armature.
in conventional relays, if the final and/ or initial position of the armature is varied, the armature travel usually changes. Also, the position of the movable contact springs in relation to the stationary contact springs changes as the setting of the armature is varied. Since the distance which a movable contact spring must move before engaging with or separating from its co-operating stationary contact for controlling the electrical circuits is critical, any disturbance of their relationship must be adjusted for. This necessitates taking the relay out of service and by means of a special tool, resetting by hand each movable spring contact. This maintenance method is delicate and laborious and often requires considerable skill to obtain the proper contact relationship.
It is therefore an object of the invention to provide an electromagnetic relay of the multiple contact type which is readily adaptable to various applications and may be easily and accurately adjusted.
Patented Mar. 5, 1%53 It is another object of the invention to provide a relay in which the initial and final positions of the armature may be adjusted to close tolerances.
It is a further object of the invention to provide a relay of the type described in which the position of the armature may be varied without effecting material changes in the positions and contact pressure of the movable spring contacts with relation to their cooperating stationary spring contacts.
It is still another object of the invention to provide a relay in which the final and initial position of the armature may be varied without changing the armature travel.
Features and advantages of the invention may be seen from the above, from the following description of the preferred embodiment when considered in conjunction with the drawings and from the appended claims.
in the drawings:
FIGURE 1 is a plan view with portions broken away of a pile up type electromagnetic relay embodying the invention;
FIGURE 2 is a side elevational view of the relay of FIGURE 1 with portions broken away;
FIGURE 3 is a cross-sectional view taken along line 33 of FIGURE 2;
FlGURE 4 is a cross-sectional view taken along line 4-4- of FIGURE 2, showing movable contact positioner 69 in its locked and unlocked positions in armature 49, the unlocked position being shown by dot-dash lines; and
FIGURE 5 is a cross-sectional view taken along the line 55 of FIGURE 2.
Referring to the drawings, essentially, the electromagnetic relay comprises a contact pile up assembly, generally indicated iii, a magnetic frame ll, an energizing coil 13 mounted on a core 14 and an armature assembly 15.
Frame ll consists of two oppositely disposed, offset horizontal flange portions 17, 18 connected by a vertically extending web portion 19. Core 14 is removably mounted on flange portion 18 by means of screw 29 threaded into the bottom portion of the core. Coil 13 is held in position on core 14 by means of retaining ring 21 fitted into a peripheral groove (not shown) formed into the upper portion of the core. The coil may be connected to external energizing circuits by means of wires 23 crimped onto plug on terminals 24 which in turn make a push fit with tapered tabs 25 formed on the right ends of connectors 2'7. Connectors 27 are mounted between insulating washers 29 of a connecting block, generally designated 3% which block is secured to flange portion 13 by means of screw 32, encased in an insulating sleeve (not shown). Insulating strip 33 positioned between the flange portion and connecting lock further insulates connectors 27 from magnetic frame ii. The left ends of connectors 27 are also formed into tapered tabs 35 for connection to external energizing circuits. The other flange portion 17 of frame ll serves as a support for contact pile up assembly i0 and armature assembly 15.
(Contact pile up assembly it comprises two spring pile ups, one on each side of the relay, clamped onto base member 37 by means of mounting screw 38 encased in an insulating sleeve (not shown) and locking spring washer 3?, screw 33 being threaded through base member 37 to form an interchangeable assembly for mounting on frame 11. Each spring pile up may comprise any desired number and arrangement of co-operating movable and stationary contact springs designated in and ll, respectively, two normally open and two normally closed contact pairs being shown in each pile up. The contact springs are separated from each other and from locaing washer 39 and base member 37 by interposed insulating washers 42. Interposed between base member 37 and its adjacent insulating washer 42 is an insulating strip for 3 preventing leakage currentfiow from the contact springs to base member 37. Each insulating washer 42 has formed thereon projections 46 adapted,when the pile ups are assembled, for passing through apertures formed in the contact springs and for fitting into indentat ons 47 rtormed in adjacent insulating washers and base member 37, thereby effectively locking the washers and contact ,slot 54 to thereby provide the hinge end of armature 49.
This retaining tongue 53 serves to secure further the armature to the leaf-spring hinge.
Armature assembly 15 is positioned on flange portion 17 of frame 1'1 for co opera'tionwithcore 14, the armature 49 substantially overlapping the fiange portion to provide a low'reluctancemagnetic pathbetween the armature and frame. An insulatingspacer 56 of slightly .larger thiclmess-t-han armature {i9 is position-ed b ie-tween leaf spring hinge Sdand'base member 37 of contact pile up assembly .10. Mounting screw38 which secures the contactpile ups to base member 37, as has been described, passes through apertures formed in insulating spacer 56, spring hi'ngeib'tt and flange 17,"a nd in co-operation with nuts-7 and'l-o'ck washeretl secures the contact [pile up assembly '19 and the iarm-atureassembly 15 to frame 11 The portion of base member 37 whichex'tends over the hinge end of armature 49 "acts as 3, stop, limiting the upward movement of the 'arr'riatureto prevent distortionof leaf spring hiri'g'efSll. v i I p Itma'y'be noted th at insulatingspacer56, like insulating washers 42, has projections 46"(not shown) extending from its'top and bottom'surfaces. 'Tlie ripper projections are fitted into co-operating indents '(not shown) formed i'n'the bottom of base member 37, whilethe lower projections pass through apertures"foi'medin spring hing e 55 and fit into'co-operating indents' (not shown) formed in the upper surface of flan'ge 17, thereby locking the contact assembly 10 andarmatti'r'e assembly15 in place.
A movable contact driver 60 of insul ating'm'aterial in 'the'form of a double-edged comb, having spaced contact 45 positioning slots 61 cut :along its vertical side'edges, is removably secured to armature 49 and is pivot-ably mounted thereon, as will be ne'xt'de'scribed. Formed in the armature engaging portion of driver 60 at-its vertical side-edges are twooppositely disposed, horizontally extending slots 62 for mounting the driver to the armature. Shoulders 63, 64, forming the upper and lower inside surfaces, respectively, of each slot'62, are spaced apart approximately the same vertical distance as the thickness o-f'armature 49 and are'slightly convex. Formed in armatime 49 isa driver receiving opening comprising'tw-o slotted apertures 65, 66, bneshorter than the other and having their longitudinal center lines intersecting at their mid points at approximately a 45 degree angle. Driver 60 :is' inserted into thelonger 'slotted' aperture 65 (insert position shown by the dot-dash lines of FIGURE 4) and is then rotated clockwise approximately 45 degrees into locked position in slotted aperture 66' (locked position shown in solid outline in FIGURE 4). As driver 64) is thus rotated into its locked position, upper and lower shoulders '63, 64, respectively, of each slot 62 engage the upper and lower surfaces, respectively, of armature 4%, thereby efiectively and pivotably mounting driver 65) in position. Driver at is prevented from rotating out of position by the side edges of'cutout portions 67 (FIG- .URE l) formed'in movab-le contact springs itl', which springs are inserted into slots 61 of driver so and are held in positionthereby for aettiationbythe armature.
A stationary Contact positioner 68 of insulating material is threaded onto vertically extending stud or support formed along its upper portion.
55 condition. 7
It may be noted that the armature travel'is constant:
(that is, the armature travelsthe'same-amount upon each;
' operation regardless of its initial position), except when:
spa e-e0 4 member 69 which in tur n is securely'fastened to flange portion 18 of frame l1. Contact positioner es is of substantially circular cross-sectional shape and has a plurality of spaced, peripheral, positioning grooves 7i 7 i The "contact ends of stationary con'tact'spr-ings 41 are positioned in grooves "ihthe end of each contact spring being bent over to obtain a snug fit 'in its respective positioning groove. Contact positioner 68 and in turn, stationary contact springs 41 may be raisedor lowered by rotating the positioner on its threaded stud as by means of a screw driver forwhich slot 73 is formed at the top surface'of posi tioner 63., Once positioned, contact positioner 63 is locked'in place by moving locking nut 74- which is also threaded, on stud 69finto engagement with the bottom Surface P Q l 53- a 'Ih'e'contourof'the contact springs 40: and 41 may be seen by referring to FIGURE 1. "Fhe stationary contact springs 41 h'ave'a cut out portion 75' where theypass by 20, driver segso that they will'not interfere with the move-- .ment of the driver. The mounting ends of both the stationa ry and movable "contactsprings 40 and 41 over hang'flange portion 17 'and' Fe bifurcated with each sec-- tion thus 'formedproviding'two tapered tabs "76 for, con-- lnecting, by'rneans of co-operating plugin terminals (not shown), the contact'springs to their respectivecontrolledi circuits. I p p I The lower portion of contact positioner 68 isgrooved to provide two verticallyspacedshoulders 7'9, 80. The:
free end of'armature 49 is bifurcatedv and positioned:
:inthat groove'between shoulders 79, 80 which actas. "stops for the armature to limifits'up and'down' travel. 7
Armature 49, in itsreleased position is biased against: stop 79 by means of a helical compression spring 82,.
"the upper end of whichis fitted'onto an annular shoulder '83 formed in the lower surface of the bifurcated end of the armature. The other end of spring 82 fits onto'an. "annular shoulder' SS formed ontheupp er surface of a. 'Isp 'ngsi pporting'washer The supporting'washer is:
:loosely fitted onto stud 63 and adjustably positioned,
, thereon by a self-locking adjusting nut '87. The-adjust ingnut may be threadedup and down onstud69-to= adjust the bias on the armature against the load appliedv to it'by the contactspringsv In operatiomuponcoil 13 being ene'rgized'suhiciently, armature 49 is attracteddownward against'the pressure:
of'helical'spring 82 toward'the pole face of'c'ore 14'and'. comes into its-final operatedposition against'stop 80. As; [the armature is thusactuated, movable contact driveractuates movable contact springs 40 to'close the nor mally opencontact pairs and 'to separate the normally closed c'ontact pairs. Upon coil 13' being de-energized, helical spring 82 actuates armature 49 and in turn the movable contact springs 40back to theiro'riginal released.
shoulder 80 is positioned'below the pole face of core 14..
in the latter case, upon the armature being actuated. downward, it bottoms against'that' pole face, and 'isa held in that position by residual magnetism after the energizing circuit is disconn'ectedfromenergizing coil 13.
Such an application is desirable when the relay is used as a latching type relay which may be equipped with a hard steel core encircled by two coils, *one for operating the armature and one for eifecting its release. In such a latching application of the relay the armature remains bottomed against the pole face after the operating -coil is 0 disconnected from the energizingsource, until the-release coil is energized to effect its release.
The aforementioned released position of the armature 'aga'inst stop 79 establishes the .initial? air gapbetween the armature 49. and the pole face of core 14. This initial armature air gap may be accurately adjusted to a desired value by backing oif adjusting nut '74 and then threading stationary contact positioner 68 up or down on stud 69, as has been described.
It is worthy of note that the initial armature air gap may be thus accurately adjusted without disturbing the :air gap between normally open contacts. As contact positioner 68 and in turn the stationary contact springs 41 positioned in it are moved up or down in setting the initial air gap, driver 6% secured to armature 4? follows armature movement and in turn moves the movable contact springs 49. Since both the stationary and movable contacts of each pair are positioned on their respective springs the same distance from a common mounting point, the movable contacts move the same amount as their co-operating stationary contacts and the contact air gap remains unchanged. This feature of the relay construction obviates the laborious and time-consuming necessity of hand bending the contact springs into position to obtain the desired contact air gap whenever the initial armature air gap is preset or readjusted.
Likewise, the air gap between co-operating contacts is not disturbed when the final armature air gap (the air gap between the armature and the pole face of core 14 with the armature in its operated position against stop 80) must be accurately adjusted in certain applications of the relay. As has been explained, one such application of the relay is as a definitive voltage relay, in which case it is desirable to adjust the final armature air gap so that the armature releases when energization of energizing coil 13 falls just slightly below its operate value. Another such application is a condenser timed relay where, after its energizing coil is disconnected from the energizing circuits, the relay remains operated for a time While a condenser discharges through its coil. The point at which the relay releases may be preset by the setting of the final air gap; a smaller final air gap increa ing the holding time of the relay and a larger final air gap decreasing it.
T he present relay is readily adaptable to various applications, since, as has been previously stated, all of its components are readily removable and capable of being replaced with other similar components. For example the pile up contact assembly it), coil 13, core 14:, movable contact driver tl, stationary contact positioner 63 and helical spring 82 are all readily removable. Furthermore, connection of the relay to its control circuits and energizing circuits may be easily accomplished by means of the tapered tabs and plug on terminals previously described.
As changes can be made in the above described construction and many apparent diiferent embodiments of this invention can be made without departing from the scope thereof, it is intended that all matter contained in the above description or shown on the accompanying drawings be interpreted as illustrative only and not in a limiting sense.
What is claimed is:
1. in an electromagnetic relay employing contacts mounted near the extremity of both movable and stationary contact springs, a mounting frame of magnetic material, an electi'oinagnet mounted on said fra 1e, means mounting said movable contact springs one above the other on said frame with each insulated from the other and from said frame, an armature mounted on said frame in position to be attracted toward said electromagnet when the latter is energized, insulating means coupled to said armature and to each of said movable contact springs fixing each of said movable contact springs in fixed separation from said armature, means engaging each of said stationary contact springs in fixed relationship one to another and to said armature when in its unoperated position, and means for adjusting the position of said last mentioned means for varying the position of said armature in its unoperated state with respect to said electrom-agnet without varying the position of said stationary and movable contact springs with respect to said armature and to each other.
2. in an electromagnetically actuated relay having a plurality of contacts mounted on fixed and movable contact springs and in which the movable contact springs are held in fixed relationship to each other and to the armature by supporting means of insulating material and are moved as said armature is moved by attraction by the electromagnet, the combination with said fixed cont-act springs and said armature, of insulating means fixedly engaging said fixed springs in non-variable relationship with one another and operating to limit the movement of said armature in its movement toward and away from said electromagnet, said insulating means being adjustable with respect to said electromagnet to vary the position of said armature with respect to said electromagnet While maintaining the spatial relationship of said fixed contact springs one to another, to said armature and to said movable contact springs.
3. In a multi-contact electromagnetic rela a mounting frame of magnetic material, an electromagnet mounted on said frame, a pile up assembly of co-operating movable and stationary contact springs insulatedly mounted on said frame; an armature mounted on said frame and adapted to co-operate with said electromagnet for actuating said movable contact springs in response to armature movement, 1 rst means for respectively positioning said armature and said stationary contact springs relative to the co-operating movable contact springs, and second means for simultaneously adjusting the position of said stationary contact springs and of said armature relative to said electromagnet without atfecting the positioning between said armature and said stationary contact springs and said movable contact springs, While maintaining the contact relationship between said contact springs.
4. In a multi-contact electromagnetic relay, a mounting frame of magnetic material, an electroinagnet mounted on said frame, a pile-up assembly of co-operating movable and stationary contact springs insulatedly mounted on said frame, an armature mounted on said frame and adapted for co-operation with said electromagnet, a driving member of insulating material mounted on said armature and positioning said movable contact springs relative to said armature for actuating said movable contact springs in response to armature movement, means presetting the released position of said armature relative to said stationary contact springs, and means for varying the released position of said armature relative to said electromagnet while maintaining the preset positions of said statioanry contact springs relative to said released armature position and in turn to said movable contact springs.
5. In a multi-contact electromagnetic relay, a mounting frame of magnetic material, an electromagnet and a cooperating armature mounted on said frame, a pile up of co-operating movable and stationary contact springs also mounted on said frame, a movable contact driver of insulating material mounted on said armature, said driver positioning said movable contact springs relative to said armature, a stationary contact spring positioner of insulating material adjustably mounted on said frame and positioning said stationary contact springs in space, a shoulder formed on said positioner and serving as an armature stop, and spring means biasing the free end of said armature against said shoulder under conditions where said armature is in released condition, thereby establishing the released position of said armature relative to said stationary contact springs.
6. in a multi-contact electromagnetic relay, a mounting frame of magnetic material, an electromagnet and a cooperating armature mounted on said frame, a pile up of co-operating movable and stationary contact springs also mounted on said frame, a movable contact driver of insulating material mounted on said armature, said driver positioning said movable contact springs relative to said armature, astationary contact spring positioner of insulating material mounted on said frame and positioning said stationary contact springs in space, a shoulder formed on "said'positioner and'serving as an armature stop, spring a means biasing the free end of said armature against said shoulder underconditions where said armature is in re-,
leased condition, thereby establishing the released position of said armature relative to said-stationary contact springs, and means for adjusting the separation of said 'positioner 'from'said frame, whereby adjustment of said 'positi on'er relative to said frame maintainsthe established spacial relationship between said stationary contact springs and said armature when in'its released position and in turn said movable contact'sp-rin'gs, while changing the. spatial relationship of said released armature relative to "said ele'ctromagnet.
7. iii a .mul'ti contact electromagnetic relay, a mounting frame of magnetic material, an electromagnet and'a cooperating armature mounted on said frame, a pile up of cooperating movable and stationary contact springs also "mounted onysaid frame, a movable contact driver of msulating material mounted on said armature and engaging each of-said movable'springs in fixed separation from said armature, a stationary contact spring posi-tioner of insulating'material adjustably mounted on said frame and en- "gaging each of said stationary contact springs in fixed relation to one another, a first shoulder formed on said positioner'in fixed relation to thepoints'of engagement "of said positioner and each stationary spring, means bias ing said armature against said first shoulder under conditions where'saidarniature is in released condition for establishing the released position of said armature relative to said stationary contact springs and to said electrornagnet; and a second shoulder formed on said tpositioner in fixed relationship to'said first shoulder in position for limiting the operated position'of said armaturerelative to said'electromagnet, whereby'adjustably positioning of said po sitioner relative to said frame varies the released and operated positions of said-armature with respect to said "ele-ctromagnet while maintaining the established spatial relationship between'said stationary contact springs and said movablecontactsprings with the armature'in released position. a t t t 8. In amold-contactelectromagnetic relay in which there'are provided amounting frame of magnetic material; an'electromagnet'inounte-d on said frame; a pile up assembly of movable and stationary contact springs in- -'sula-tedlymounted on'said frame in cantilever fashion, said contact springs havingco-oper'ating movable and stationarycontacts 'attheir free ends; an armaturehaving a leaf spring hinge secured to its mounting end, which hinge in turn is secured to said frame and pivotably supports said armature in cantilever fashion below said contact springs in position for co-operating with said electromagnet; alongitudinal driving member of insulating material having longitudinally spaced slots formed therein into which said movable contact springs are positioned; "means removably securing'said driving member to said armature whereby said movable contact springs are positioned in fixed relation to said armature; a'positioning member of insulating material mounted on said frame, said positioning member engaging each of said stationary contactsprings 'at'their free ends and positioning said stationary contacts in spaced predetermined relationship I to one another; the combination with the foregoing of at-mature" stops formed integral with said positioning memher, said stops being in fixed relationship one to the other and limiting the-operated and unoperated positions of said armature relativeto said electromagnet, and of means for;
accurately varying the position of said positioning member relative to said frame to change the limits of the operated andunoperated positions of said armature relative to said electromagnet, whereby said limits may be changed while' maintain'ing constant the sp-atial'relationship between said movable and stationary contacts preset assesses for the'lim its of the operated and unoperated positions of said armature.
9. A relay as set forth in claim 8, wherein saidmeans for accurately varying the position of sa-idpositioning member include a vertically extending threaded stud mounted on said frame, said positioning member being provided with a threaded aperture cooperating with said stud for attaching said positioning member to said frame and for accurate adjustment of the position of said positioning member relative to said frame.
10. A relay asset forth in claim 8, wherein said arm-ature has two intersecting, horizontally slotted apertures for-med intermediate its ends, one aperture being longer than the other; said driving member beingformed at the vertical side edges of its lower portion with two oppositely l disposed, horizontallyextending slots, said slots having substantially the same thickness as said armature and hav- *ing oppositely disposedconvex surfaces, said slotted lower portion co-operating with said armature when said lower portion isinserted into said longer aperture in said armature and the driving member then is rotated into alignment with said shorter aperture in said armature to pivotably engage said driver to-said armature and to removably securesaid driver tosaidarmature.
' 11. In a multi-contact electromagnetic relay,-a mounting frame of magnetic material, a core having a peripheral groove formed on one end, a fastener removably mounting said core'vertioallyon saidfraine, an energizing coil termined ones of said positioning to one end of said loosely fitted onto said core, a removable retaining ring positioned insaid peripheral groove for holding said coil on said core, an armature haVinga-spring hinge secured armature, the opposite free end of said armature being bifurcated, said hingebeing in turn secured to said frame for mounting said armature as a cantilever extending horizontally over said core for pivotal upand down movement, a plurality offixed andmovab-le contact springs insulatedly mounted on oneend'on said rame and insulatedfrom one another;said contact springs extending horizontally incantilever fashion above said armature and having co-operating contacts-formed on their free ends, a longitudinal driver of insulatingmaterial including mounting means co-operating with said armature'for removably mounting the driver 'tosaidarmature intermediate said ends of said armature,-said-driver also having a plurality of spaced slots formedalongits longitudinal'climensiomsaid movable contact springs being inserted into predetermined ones of-said slots andbeing notched to prevent rotation of said driver, a threaded stud secured to said frame, a longitudinal insulating mem her having its base threaded onto saidstud, said insulating member having longitudinallyspaced contact'positioning 1 grooves formed along itsupper portion, the-free ends of armature, and means for adjusting the compression of said spring for biasing said armature in'its unoperated positron against said upper shoulder'stop.
12. In an electromagnetic relay having a frame supporting an 'electroma-g'net, apile' up assembly with cooperable movableand stationary contact springs mounted on said frame and above said electromagnet, an armature mounted on said frame for movement within an air gap defined between said armature and saidelectromagnet and adapted toactuate said movable contact springs in response toarm-atu're movenient;the improvement compris ing first means forming a positioner of electrically insulated material, said stationary contact springs and said armature being coupled to said p-ositioner and extending from the latter in perpendicular direction to the same, and second means engaged by said first means for supporting the latter on said frame and for facilitating displacement of said first means relative thereto for adjusting said air gap, while the contact relationship between said movable and stationary contact springs is maintained.
13. In a relay according to claim 12, said positioner being provided with spaced apart stop means for confining the armature movement.
14. An electromagnetic relay having a frame supporting an electromagnet, a pile upassembly with co-operable movable and stationary cont act springs located above said electr-o-magnet, an armature mounted on said frame for movement within an air gap defined between said armature and said electromagnet; comprising means coupling said armature with said movable contact springs for actuating the latter in response to armature movement, a positioner of electrically insulating material, said stationary contact springs and said armature being coupled to said positioner, respectively, and adjustment means on said frame and coupled with said positioner for facilitating displacement of the positioner for varying said air gap without affecting the contact relationship between said movable and stationary contact springs in regard to said armature.
References Cited in the file of this patent UNITED STATES PATENTS 2,323,961 Zupa July 13, 1943 2,327,549 Peek Aug. 24, 1943 2,556,716 Viol June 12, 1951 2,585,684 Roggenstein Feb. 12, 1952 2,755,356 Jucker July 17, 1956 2,970,200 Walker et a1 Jan. 13, 1961

Claims (1)

1. IN AN ELECTROMAGNETIC RELAY EMPLOYING CONTACTS MOUNTED NEAR THE EXTREMITY OF BOTH MOVABLE AND STATIONARY CONTACT SPRINGS, A MOUNTING FRAME OF MAGNETIC MATERIAL, AN ELECTROMAGNET MOUNTED ON SAID FRAME, MEANS MOUNTING SAID MOVABLE CONTACT SPRINGS ONE ABOVE THE OTHER ON SAID FRAME WITH EACH INSULATED FROM THE OTHER AND FROM SAID FRAME, AN ARMATURE MOUNTED ON SAID FRAME IN POSITION TO BE ATTRACTED TOWARD SAID ELECTROMAGNET WHEN THE LATTER IS ENERGIZED, INSULATING MEANS COUPLED TO SAID ARMATURE AND TO EACH OF SAID MOVABLE CONTACT SPRINGS FIXING EACH OF SAID MOVABLE CONTACT SPRINGS IN FIXED SEPARATION FROM SAID ARMATURE, MEANS ENGAGING EACH OF SAID STATIONARY CONTACT SPRINGS IN FIXED RELATIONSHIP ONE TO ANOTHER AND TO SAID ARMATURE WHEN IN ITS UNOPERATED POSITION, AND MEANS FOR ADJUSTING THE POSITION OF SAID LAST MENTIONED MEANS FOR VARYING THE POSITION OF SAID ARMATURE IN ITS UNOPERATED STATE WITH RESPECT TO SAID ELECTROMAGNET WITHOUT VARYING THE POSITION OF SAID STATIONARY AND MOVABLE CONTACT SPRINGS WITH RESPECT TO SAID ARMATURE AND TO EACH OTHER.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3256401A (en) * 1963-04-03 1966-06-14 American Mach & Foundry Spring pile-up electromagnetic relay
EP3799100A1 (en) * 2019-09-30 2021-03-31 Rockwell Automation Technologies, Inc. Systems and methods for controlling a position of contacts in a relay device

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US2323961A (en) * 1941-12-31 1943-07-13 Bell Telephone Labor Inc Relay armature
US2327549A (en) * 1942-09-23 1943-08-24 Bell Telephone Labor Inc Two-step relay
US2556716A (en) * 1947-04-25 1951-06-12 Bell Telephone Labor Inc Relay
US2585684A (en) * 1947-10-11 1952-02-12 Remington Rand Inc High-speed sensitive relay
US2755356A (en) * 1950-11-21 1956-07-17 Jucker Julius Electromagnetic relays
US2970200A (en) * 1957-05-06 1961-01-31 Time O Matic Company Contact pileup

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US2323961A (en) * 1941-12-31 1943-07-13 Bell Telephone Labor Inc Relay armature
US2327549A (en) * 1942-09-23 1943-08-24 Bell Telephone Labor Inc Two-step relay
US2556716A (en) * 1947-04-25 1951-06-12 Bell Telephone Labor Inc Relay
US2585684A (en) * 1947-10-11 1952-02-12 Remington Rand Inc High-speed sensitive relay
US2755356A (en) * 1950-11-21 1956-07-17 Jucker Julius Electromagnetic relays
US2970200A (en) * 1957-05-06 1961-01-31 Time O Matic Company Contact pileup

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3256401A (en) * 1963-04-03 1966-06-14 American Mach & Foundry Spring pile-up electromagnetic relay
EP3799100A1 (en) * 2019-09-30 2021-03-31 Rockwell Automation Technologies, Inc. Systems and methods for controlling a position of contacts in a relay device
US11417482B2 (en) 2019-09-30 2022-08-16 Rockwell Automation Technologies, Inc. Systems and methods for controlling a position of contacts in a relay device
US12119191B2 (en) 2019-09-30 2024-10-15 Rockwell Automation Technologies, Inc. Systems and methods for controlling a position of contacts in a relay device

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