US2621269A - Electromagnetic relay with compensated contact pressure - Google Patents

Electromagnetic relay with compensated contact pressure Download PDF

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Publication number
US2621269A
US2621269A US68228A US6822848A US2621269A US 2621269 A US2621269 A US 2621269A US 68228 A US68228 A US 68228A US 6822848 A US6822848 A US 6822848A US 2621269 A US2621269 A US 2621269A
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blade
spring
relay
springs
contact
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US68228A
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Yves J G Juillard
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International Standard Electric Corp
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International Standard Electric Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/64Driving arrangements between movable part of magnetic circuit and contact
    • H01H50/68Driving arrangements between movable part of magnetic circuit and contact with snap action
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • H01H50/18Movable parts of magnetic circuits, e.g. armature
    • H01H50/32Latching movable parts mechanically
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/20Control lever and linkage systems
    • Y10T74/20576Elements
    • Y10T74/20582Levers
    • Y10T74/20588Levers toggle

Definitions

  • a blade operates a group of mobile springs the number of which depends on the use for which the relay is intended.
  • the said springs When the said springs come into contact with the stationary springs, they must exert a certain pressure on these springs in order that the corresponding electric circuits may be properly established. Because of this they undergo a certain amount of deformation and thus exert on the blade certain forces which, compounded with the electromagnetic forces, produce resultants which must be taken into account in the design of the various coil members. It is, therefore, necessary to design a special spring for a given spring set-up which will meet the various operating conditions required in each particular case, and this makes their manufacture more complicated and costly.
  • an adjusting screw is frequently employed which is screwed into the blade and which permits adjustment of the airgap when the said blade is attracted. It is thus possible to change at will certain characteristics of the relay, such as its attraction and release characteristics.
  • the use of gages in the adjustment of the various contact springs is also obviated.
  • the use of these screws has a certain number of drawbacks; they are generally associated with a braking device which substantially increases the cost of the relay; they must be very carefully ground so as to give the desired accuracy, and they wear rapidly.
  • the results obtained with them depend on the group of spring contacts. For example, a heavily loaded relay will always release rapidly irrespective of the size of the airgap adjusted by the screw.
  • This invention relates to a relay whose coil has electrical characteristics practically indedependent of the spring assembly and which does not require any device for adjusting the airgap when in the operating position.
  • One of the features of the invention is based on the fact that a compensating force or a force equal but opposite in direction to the mobile spring assembly is exerted on the blade in each of its positions, so that in the absence of any other force the mobile part of the relay is in a position of neutral equilibrium.
  • the blade In some relays the blade must be in the operated position when the coil circuit is closed, and in the unoperated position when the coil circuit is open.
  • Another feature of the invention is based, in
  • Another feature of the invention is based on a method whereby the compensating action is obtained by a force applied to an intermediate part which acts on the blade in such a manner that the intermediate part produces a compensating action only when the mobile contacts press either on the front contact or on the back contacts.
  • Another feature of the invention is based on a method whereby the point of application of the force acting on the blade moves in such a way that the component that produces the compensation is greater during the establishing of the front contacts than during the establishing of the back contacts, or vice versa.
  • the compensating action is a function of the number of spring contacts, a device for adjusting the value of the said compensating action must be provided.
  • Another feature of the invention is based on a blade-pressure spring one end of which presses against the intermediate part that acts on the blade, it being possible to adjust the tension of the said spring by any suitable means, and the other end of the spring being rigidly attached to an adjusting part which permits displacing the point of application'of the force exerted by the said spring.
  • Figure 1 is a compensated contact pressure rela
  • Figures 2 to 4 are diagrams showing the operation of the relay of Fig. 1.
  • Figure 5 is a variant of Figure 1 wherein it is possible to increase the spacing between the back contacts and the front contacts.
  • Figure 6 is a large scale view of the compensating device of Figure 5.
  • Figure 7 is a diagram showing the operation of Figure 5.
  • Figures 8 to 10 are diagrams showing the operation of a partially compensated contact pressure relay.
  • Figure 11 is a side view of one embodiment of a compensated contact pressure relay.
  • Figure 12 is a profile view of the relay of Fig. 11, showing the blade side.
  • Figure 13 is a top view of Figure 1.1, without cover.
  • Figure 14 is a profile view of the relay of Fig. 11, showing the contact side.
  • Figure 15 is a view of the relay of Figure 11, from which the cover and contact springs are assumed to have been removed.
  • Figure 16' is a plan view in half section along I-.I of Figure 11.
  • Figure 17 is a perspective of the attaching part of the lower part of the stationary contact springs.
  • Figures Band 19 are perspectives of the two attaching parts of the upper part of the stationary springs.
  • Figure 20 is a detail view showing the spring contact assen'iblyw and the associated insulating p s.
  • Figure 21 is a detail view showing the deformation of the mobile contact springs in the operated position.
  • Fi ure 22 is a side view of the attachin parts of Figures 18 and 19..
  • Figure 23 is a view of the plunger.
  • Figure 24 is a view of a mobile spring contact.
  • Figure 25 is a profile view in half section along III-III of Figure 2.2.
  • Figure 26 is a. View of a stationary contact spring and of the associated attaching part.
  • Figure 27 is a view of the attaching device of the mobilecontact springs- Figure 28 is a sectioned view along IIII of Figure 15, showing the shape of the springs which permits the h'inging of the blade to the yoke.
  • Figure 1 shows a relay comprisin a coil l, a yoke 2 and a pole piece 3.
  • Moving blade 4 has a knife-edge part 4 which is supported on yoke 2.
  • the mobile contact springs 6, only one. of which is shown in order not to complicate the figure, are inserted in a part I attached to the yoke, and operated by bladed by means of a plunger 8.
  • the springs 6 press against either back contacts 9 or front contacts l0, dep n ing on the position of the blade.
  • Aspring ll, operatin under compression is attached on the one hand to the upper end l6 of the blade and on the other hand to a point 5% on the ext nsion 12 of the-pole piece.
  • a restoring sprin 1.3 i attached on the one hand to the blade and on the other hand to a stationary part ltl.
  • a stopv ll limits the motion of the blade when the blade is not attracted.
  • themobile contact springs 6 When themobile contact springs 6 are in the meanposition 6', they do not exert anypressure on the blade of the relay; but when they come against back contact 9 or front contact l6 and eX- ert a certain pressure on the said contacts, they are deformed and thus apply a .force 1' to' the blade, this force being directed in a direction opposite that of component ,fl due to the compensatin spring. If the distance the mobile springs move is small, then it is permissible to assume that this force 1" is a'linear function of the displacement e of the blade.
  • Figure 4 is a diagram of the variousforces involved.
  • the displacements e of the end of the blade-from its mean position are plotted as .abscissas, and the mechanical stresses, as ordinates.
  • Let 0G and 0G be the two extreme values of e. Since the force r dueto the deformation of the mobile springs and the component fl due to the compensating spring always act in opposite directions, the former was considered positive and the latter negative in this. diagram.
  • twoscales were used for the said forces, these scales being proportional to the said lever arms.
  • the portion A0 of the curve shows the manner in which 1' varies during the establishing of the front contacts, and 0C the manner in which 1' varies durin the establishing of the back contacts.
  • A0 and 0C are symmetrical with respect to the axis of ordinates YY.
  • the portion D0 of the curve shows the manner in which the component fl of the compensating spring varies when the blade is between the attracted position and the mean'position; OE shows the manner in which the component fl varies when the blade is between the mean position and the release position.
  • the slopes of the portions OD and OE of the curves may be .made equal .and of opposite sign to those of 0A and 0C.
  • the component fl due to the compensating spring is then equal and opposite in sign to the reaction r of thepmobile springs on the blade. If restoring spring I 3 is eliminated, :the blade is then in a state of neutral equilibrium, irrespective of the con struction of the spring assembly. 7
  • the curve J of Figure 4 shows the manner in which the electromagnetic forces vary as a function of the distance traveled, and HI, the manner in which the tension of the restoring spring l3 varies.
  • the curve HI is substantially rectilinear. In order for the relay to operate properly it is necessary and sufficient that the electromagnetic forces be reater than the action produced by the restoring spring for each position of the blade, i. e., that the curve J be located completely above curve HI.
  • the attractive force to be provided is small, if the restoring spring [3 is suitably chosen, and it is not necessary to have a magnetic circuit with low reluctance when the relay is attracted.
  • a part l8 (side view) comprises a knife-shaped part l9 and a curved part 20 which can roll without slipping on a surface 2
  • Part I8 is held in place by a pressure spring 23 one end of which bears against the knife point l9, and the other end, on a part 21 supported in a groove 29 in yoke 2.
  • a nut 25, screwed on a threaded rod 26, permits adjustment of the spring tension.
  • a screw 28, screwed in pole piece 3 permits, through part 21, the displacing of spring 23 in order to change the position of the point of application 24 of the force F exerted by the spring. So that this motion may occur spring 23 is provided with an elongated opening 3l for the passage of rod 26.
  • the point of application of force F is adjusted in such a manner that part l8 and the blade are in the extension of each other when the said blade is in the mean position.
  • the position of part [8 is so adjusted that, when the blade is in its mean position, the midpoints of the two profiles 23 and 2
  • Point 33 of the blade, which is in contact with part I8, is subjected to a force directed toward the pivot of the said blade; this force does not have therefore any useful component permitting motion of the blade in either direction. Since there are no forces present due to electromagnetic effects or to the restorin spring, the mobile assembly of the relay is in a state of neutral equilibrium.
  • the instant mobile spring 6 presses against front contact ID, the end points 34 and 35 of profiles 2i and 20 are brought into coincidence. If the blade continues to move toward the left, profiles 20 and 2[ cease to be tangent; the blade carries along part It at point of contact 34, and the point of application 24 of force F approaches the pivot of the armature.
  • Spring 6, whose deformation is continuously increased, applies a force r to the blade, as shown in Figure 5, and this force increases with the displacement of the blade.
  • the force exerted on the point 34 of the blade is no longer directed toward the pivot of the blade; consequently, it has a component fl which tends to cause the blade to pivot toward the left. This component counteracts the force r produced by the deformation of mobile spring 6.
  • the device operates in exactly the same manner when the blade moves to the right from its mean position.
  • the curve ABB'C (Fig. 7) shows the manner in which the force 1' varies with the distance e of the end of the blade from its mean position, and DBBE, the manner in which the useful component ,fl of force F varies with this distance.
  • the point of contact of parts 4 and l8 is in line with the point of application of the force and the hinged joint of the blade, 1. e., as long as the distance e does not exceed one of the values GB or OB, the forces 1* and ii are zero, and both curves lie along the axis of abscissas.
  • a restoring spring l3 has been provided in order to keep the relay in its unoperated position when the coil circuit is not closed.
  • This retarded'action is, in-general, obtained by associating with the relay a ring, made of copper or another metal which is a good conductor, the purpose of which -is'--to retard the building up or collapse-of the flux in the relay. -If the'relay has a certain number of contact springs, however, the flux necessary for holding the relay in the attracted position is high, and even if it decreases only slowly, the
  • the system considered has a great advantage as regards adjustment. Because of the compensating device, it is easy to obtain with a small number of ampere-turns large displacement and high contact'spring pressures; the corresponding electric circuits will always be closed securely,
  • the coil of the relay comprises a'winding'3l (Fig. 15), wound on core 38, and two spool ends 39 and 55.
  • Pole piece Al is attached to core 38 by means of nut 'l w, screwed on threaded rod 55.
  • the said rod is itself screwed into orrigidly attached to the said core with. any suitablemeans.
  • the other end of the core is attached to yoke 42 through screw 33.
  • Blade M is hinged tothe end 55 of the yoke by means of a spring 4 6 which seats on the pole piece l, has a curved portion 51 (Fig. 28) ,which traverses theyoke andblade,
  • Part 65 is kept in place, on the pole piece, bystationary springs 6!, and-part'fikis held in place on threaded rod 55, already mentioned (Fig. 15) bymeans of a nut 63 and a washer (i9.
  • Ahole l'il is made in part 51 for passage of the threaded rod.
  • the other ends of the stationary springs are inserted in grooves ll (Figs. 16 and 17), made in two parts, such as 12.
  • the twin contacts of the stationary spring 6! agegzshown at 85, 8: (Fi 26) and the terminal a Parts E5 of the mobile contact springs 83 (Fig. 24) are inserted'in grooves 86 (Fig. 16) of parts, such as 85; the said parts have projecting parts 86 and 8'! which are installed in openingsmade in the yoke and part 52, side byside with'the projectingportions of parts 72.
  • the said springs Since it'is quite di-fiicult to make sufliciently narrow grooves in parts 85 for "the insertion of the thin mobile springs, the said springs have a curvedfportion l9 (seen in profile, Fig. 27-) this curved portion being so dimensioned-that the springs are held in place'in the. grooves in such away that they cannot move.
  • the grooves in parts i2 and those'of that l'a mobile spring may be placed between two stationary springs.
  • the mobile springs occupy grooves 88' of two plungers 89 (Fig. 23).
  • the plungers 89 are supported by a thin rod 90 having the shape of a U, shown in Figures 12 and 13, which enters two holes 9I and 92 made in the blade 44, and in holes 93 of the said plungers.
  • Rod 90 ends in two threaded parts 94 and 95.
  • a flexible T-shaped part 96 ( Figures 13 and 14), reinforced by a rib I I, and attached to the yoke by means of screw 55, holds rigidly the U-shaped rod and prevents it from pivoting around its middle branch. This part is held by two nuts 91 and 98, screwed to the threaded parts of the U-shaped rod 90.
  • Two springs 99 and I00 installed between blade 44 and plungers 89, keep part 96 against nuts 9! and 98.
  • the flexible portion of part 96 has been provided in order to facilitate displacement of the mobile contact springs.
  • the twin contacts associated with the mobile springs are shown at I01, I08 (Fig. 24) and the terminal at I09.
  • Figure 12 shows the first stationary contact spring removed, in order to show the associated mobile spring.
  • Insulating parts I02 are applied to the faces of the stationary springs that do not have any contact.
  • the thickness of the said parts is the same as that of the contacts they replace.
  • These parts are inserted in grooves 63 and 64, of part 55, and in portions I03 of the grooves of part 61, on the one hand, and in grooves II of parts 12, on the other hand.
  • Insulating parts I02 enter, just as stationary springs 6
  • the contact spring assembly is so arranged that each stationary spring is associated with an insulating part, in the manner shown in Figure 20.
  • the width of a groove is then equal to the sum of the thicknesses of a spring and an insulating part.
  • the relay is attached to a part I04 (Fig. 11).
  • a cover I05 is placed on the said part, thus forming a dust-proof enclosure for the various electrical contacts.
  • the said cover is held in place by a nut I05 screwed on threaded rod 55.
  • a switch device comprising a support, an electromagnet mounted on said support, an armature pivotally mounted on said support and adapted to be moved in one direction about its pivot by the action or said electromagnet, means 10 for normally moving said armature about its pivot in the other direction, a compensating member pivotally associated with the other end of said armature and substantially in line therewith, means for pivotally mounting the other end of said member on said support, means for urging said compensating member towards said armature so as to produce a toggle action between said member and said armature, a pair of spaced contacts insulatedly mounted on said support, a spring strip insulatedly mounted on said support and having one end between said contacts so as to engage said contacts alternately as the spring strip is moved in first one direc tion and then the other, a plunger for connecting said spring strip with said armatur so as to cause it to move when said armature is moved, and means for adjusting the pressure of said member against the end of said armature so that the toggle efi'ect of said
  • a switch device comprising a support, a pair of spaced contacts individually mounted on said support, a conductive element insulatedly mounted on said support and having one end between said contacts so as to engage said contacts alternately as the conductive element is moved in nrst one direction and then the other.
  • a lever pivotally mounted on one end on said support, a plunger member connecting said conductive element with said lever so as to cause it to move when said lever is moved, compression means pivotally engaging said lever at the other end thereoi' and secured to said support, said compression means being normally in aligmnent with said lever and operable to urge said lever out of alignment therewith when said lever is moved so as to produce a toggle action between the lever and the compression means, means connected to said lever for normally moving said conductive element towards one of said contacts, and power means for moving said conductive element towards the other OI said contacts against the action of said last named means.
  • said means for normally moving said conductive element towards one of said members comprises a biasing spring connected at one end to said lever and at its other end to an extension of said support and wherein said power means for moving said element towards the other of said members comprises an electromagnet positioned on said support adjacent said lever for controlling said lever.
  • a switch device comprising a support, a toggle mechanism including a compressionlink and an armature pivotally mounted on said support, means connecting a conductive element to said armature so that it movable therewith, a pair of spaced members mounted on said support adjacent said conductive element on opposite sides thereof, whereby said spaced members act asfstops "for themovement of said conductive element, first means including said toggle mechanism for applying a motive force normally urging said conductive element towards one of said members, power driven means confi d to i mat r for applying a motive force for moving said element towards; the other of said members against the action of, said first.
  • means means including a, compensating mem-v ber for compensating the pressure of said con,- ductive element ag illfi said members, saidcompensating member being connected tothe. compression link so as to produce togglecaction-between saidcompression link and said armature,

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Description

Dec. 9, 1952 Y. J. G. JUILLARD ELECTROMAGNETIC RELAY WITH COMPENSATEID CONTACT PRESSURE 4 Sheets-Sheet 1 Filed. Dec. 30, 1948 I nvenlor L/U/LLA RD 2 6 8 hell. C 4 r G F J l m A F 6, r $9 6 M 7 6 E m 4 6 .6 y H F m s ah 1 1| 11 O 4 l lllll 5 2A 2 0 Q D 6 H 2 2 3 3 2 F 2 YVES J. G.
Attorney 1952 Y. .1. e. JUILLARD 2,621,269
ELECTROMAGNETIC RELAY WITH COMPENSATED CONTACT PRESSURE Filed Dec. 50, 1948 4 Sheets-Sheet 2 95 Inventor 99. 97 YVES Ll- G.dU/LL-ARU Attorney Dec. 9, Y J JUILLARD 2,621,269
ELECTROMAGNETIC RELAY WITH COMPENSATED CONTACT PRESSURE Filed Dec. 30, 1948 4 Sheets-Sheet 4 F/GZS F/GZSH Inventor YVES d. QdU/LLAAD Attorney Patented Dec. 9, 1952 ELECTROMAGNETIC RELAY WITH COM- PENSATED CONTACT PRESSURE Yves J. G. J uillard, Mulhouse, France, assignor to International Standard Electric Corporation, New York, N. Y., a corporation of Delaware Application December 30, 1948, Serial No. 68,228 In France December 31, 1947 9 Claims. 1
In the electromagnetic relays used at the present time, a blade operates a group of mobile springs the number of which depends on the use for which the relay is intended. When the said springs come into contact with the stationary springs, they must exert a certain pressure on these springs in order that the corresponding electric circuits may be properly established. Because of this they undergo a certain amount of deformation and thus exert on the blade certain forces which, compounded with the electromagnetic forces, produce resultants which must be taken into account in the design of the various coil members. It is, therefore, necessary to design a special spring for a given spring set-up which will meet the various operating conditions required in each particular case, and this makes their manufacture more complicated and costly.
Furthermore, an adjusting screw is frequently employed which is screwed into the blade and which permits adjustment of the airgap when the said blade is attracted. It is thus possible to change at will certain characteristics of the relay, such as its attraction and release characteristics. The use of gages in the adjustment of the various contact springs is also obviated. In spite of their many advantages, the use of these screws has a certain number of drawbacks; they are generally associated with a braking device which substantially increases the cost of the relay; they must be very carefully ground so as to give the desired accuracy, and they wear rapidly. Finally the results obtained with them depend on the group of spring contacts. For example, a heavily loaded relay will always release rapidly irrespective of the size of the airgap adjusted by the screw.
This invention relates to a relay whose coil has electrical characteristics practically indedependent of the spring assembly and which does not require any device for adjusting the airgap when in the operating position.
One of the features of the invention is based on the fact that a compensating force or a force equal but opposite in direction to the mobile spring assembly is exerted on the blade in each of its positions, so that in the absence of any other force the mobile part of the relay is in a position of neutral equilibrium.
In some relays the blade must be in the operated position when the coil circuit is closed, and in the unoperated position when the coil circuit is open.
Another feature of the invention is based, in
combination with the preceding feature, on means for restoring the mobile assembly to the unoperated position of the relay when the coil circuit is not closed; the attraction and release characteristics of the relay will be a function only of a restoring device, and thus the use of a member, such as an adjusting screw will no longer be necessary.
During the motion of the mobile contacts between the normal positions of the back and front contacts, or vice versa, the said back or front contacts do not react on the mobile contacts. It is therefore necessary to provide arrangements whereby the compensating action becomes inoperative during this motion.
Another feature of the invention is based on a method whereby the compensating action is obtained by a force applied to an intermediate part which acts on the blade in such a manner that the intermediate part produces a compensating action only when the mobile contacts press either on the front contact or on the back contacts.
In order to meet the requirements of certain operating conditions, it may be necessary to counteract the action of the mobile springs on the blade with a compensating force that is less or greater than the said action. Such is the case for a example of relays wherein the required holding and release characteristics must be independent of the attraction characteristics.
Another feature of the invention is based on a method whereby the point of application of the force acting on the blade moves in such a way that the component that produces the compensation is greater during the establishing of the front contacts than during the establishing of the back contacts, or vice versa.
Since the compensating action is a function of the number of spring contacts, a device for adjusting the value of the said compensating action must be provided.
Another feature of the invention is based on a blade-pressure spring one end of which presses against the intermediate part that acts on the blade, it being possible to adjust the tension of the said spring by any suitable means, and the other end of the spring being rigidly attached to an adjusting part which permits displacing the point of application'of the force exerted by the said spring.
Various other features will become apparent from the following description, which is given as a non-limitative example. Reference is hadto the attached figures, in which:
Figure 1 is a compensated contact pressure rela Figures 2 to 4 are diagrams showing the operation of the relay of Fig. 1.
Figure 5 is a variant of Figure 1 wherein it is possible to increase the spacing between the back contacts and the front contacts.
Figure 6 is a large scale view of the compensating device of Figure 5.
Figure 7 is a diagram showing the operation of Figure 5.
Figures 8 to 10 are diagrams showing the operation of a partially compensated contact pressure relay.
Figure 11 is a side view of one embodiment of a compensated contact pressure relay.
Figure 12 is a profile view of the relay of Fig. 11, showing the blade side.
Figure 13 is a top view of Figure 1.1, without cover.
Figure 14 is a profile view of the relay of Fig. 11, showing the contact side.
Figure 15 is a view of the relay of Figure 11, from which the cover and contact springs are assumed to have been removed.
Figure 16' is a plan view in half section along I-.I of Figure 11.
Figure 17 is a perspective of the attaching part of the lower part of the stationary contact springs.
Figures Band 19 are perspectives of the two attaching parts of the upper part of the stationary springs.
Figure 20 is a detail view showing the spring contact assen'iblyw and the associated insulating p s.
Figure 21 is a detail view showing the deformation of the mobile contact springs in the operated position.
Fi ure 22 is a side view of the attachin parts ofFigures 18 and 19..
Figure 23 is a view of the plunger.
Figure 24 is a view of a mobile spring contact.
, Figure 25 is a profile view in half section along III-III of Figure 2.2.,
Figure 26 is a. View of a stationary contact spring and of the associated attaching part.
Figure 27 is a view of the attaching device of the mobilecontact springs- Figure 28 is a sectioned view along IIII of Figure 15, showing the shape of the springs which permits the h'inging of the blade to the yoke.
Figure 1 shows a relay comprisin a coil l, a yoke 2 and a pole piece 3. Moving blade 4 has a knife-edge part 4 which is supported on yoke 2. The mobile contact springs 6, only one. of which is shown in order not to complicate the figure, are inserted in a part I attached to the yoke, and operated by bladed by means of a plunger 8. The springs 6 press against either back contacts 9 or front contacts l0, dep n ing on the position of the blade. Aspring ll, operatin under compression; is attached on the one hand to the upper end l6 of the blade and on the other hand to a point 5% on the ext nsion 12 of the-pole piece. A restoring sprin 1.3 i attached on the one hand to the blade and on the other hand to a stationary part ltl. A stopv ll limits the motion of the blade when the blade is not attracted.
It will be assumed that the dimensions of the plunger 8 are such, that, when pivot 32 of the blade is in the extension of the axis of the compensating spring ll, the mobile spring 6 is 4 equidistant from back contact 9 and front contact Ill. This position of the blade, or mean position, is shown on the figure in dotted lines at d.
When the blade is in the position shown in full lines, spring ll exerts a force F .(Fig. 2) on the said blade. This force maybe resolved into two other forces fl and f2. The f2 component, directed toward the axis of rotation of the blade produces no useful effect; the ,fl component, normalto the preceding one, tends to move the said blade away from its mean position. This componentis a function of the distance e which separates the position occupied by the mean positionfrom the end 6 of the blade.
The manner in which Fl varies with e is shown in Figure 3. In practice, ,fl is a linear function of e for small values of c, and accordingly the eurvernay be assumed to be the same as tangent DOE at the origin, without appreciable error. In what follows, only the straight portion otthe curve will be used.
When themobile contact springs 6 are in the meanposition 6', they do not exert anypressure on the blade of the relay; but when they come against back contact 9 or front contact l6 and eX- ert a certain pressure on the said contacts, they are deformed and thus apply a .force 1' to' the blade, this force being directed in a direction opposite that of component ,fl due to the compensatin spring. If the distance the mobile springs move is small, then it is permissible to assume that this force 1" is a'linear function of the displacement e of the blade.
Figure 4 is a diagram of the variousforces involved. The displacements e of the end of the blade-from its mean position are plotted as .abscissas, and the mechanical stresses, as ordinates. Let 0G and 0G be the two extreme values of e. Since the force r dueto the deformation of the mobile springs and the component fl due to the compensating spring always act in opposite directions, the former was considered positive and the latter negative in this. diagram. In order to facilitate comparison of the effects produced, since the forces fl and 1" do not act on the blade with the same lever arm, twoscales were used for the said forces, these scales being proportional to the said lever arms.
The portion A0 of the curve shows the manner in which 1' varies during the establishing of the front contacts, and 0C the manner in which 1' varies durin the establishing of the back contacts. A0 and 0C are symmetrical with respect to the axis of ordinates YY.
The portion D0 of the curve shows the manner in which the component fl of the compensating spring varies when the blade is between the attracted position and the mean'position; OE shows the manner in which the component fl varies when the blade is between the mean position and the release position.
By a suitable choice of. thepressure of spring I l the slopes of the portions OD and OE of the curves may be .made equal .and of opposite sign to those of 0A and 0C. For each position of the blade, the component fl due to the compensating spring is then equal and opposite in sign to the reaction r of thepmobile springs on the blade. If restoring spring I 3 is eliminated, :the blade is then in a state of neutral equilibrium, irrespective of the con struction of the spring assembly. 7
When spring l3, which exerts a tensile effect, is in place, it holds blade 4 in its unoperated position, when thecoil-circuit is not-completed. On
.5 the other hand, when current flows in the said coil, blade 4 is attracted by pole piece 3 since the force caused by the electromagnetic effect is greater than the tension of spring [3. It is seen, therefore, that the electrical characteristics of the coil are independent of the contact spring assembly; they depend only on the characteristics of restoring spring l3.
The curve J of Figure 4 shows the manner in which the electromagnetic forces vary as a function of the distance traveled, and HI, the manner in which the tension of the restoring spring l3 varies. In practice, the curve HI is substantially rectilinear. In order for the relay to operate properly it is necessary and sufficient that the electromagnetic forces be reater than the action produced by the restoring spring for each position of the blade, i. e., that the curve J be located completely above curve HI.
The attractive force to be provided is small, if the restoring spring [3 is suitably chosen, and it is not necessary to have a magnetic circuit with low reluctance when the relay is attracted.
In the system described above the mobile springs must pass from the front contacts to the back contacts practically instantaneously, and therefore the distance between the said contacts is small, a situation which, in practice, presents many difiiculties in the manufacture and use of the relay.
If it is desired to increase this distance, the device shown in Figures 5 and 6 is used.
' In this device, a part l8 (side view) comprises a knife-shaped part l9 and a curved part 20 which can roll without slipping on a surface 2| of a groove 22 cut in the upper part of blade 4. Part I8 is held in place by a pressure spring 23 one end of which bears against the knife point l9, and the other end, on a part 21 supported in a groove 29 in yoke 2. A nut 25, screwed on a threaded rod 26, permits adjustment of the spring tension. A screw 28, screwed in pole piece 3, permits, through part 21, the displacing of spring 23 in order to change the position of the point of application 24 of the force F exerted by the spring. So that this motion may occur spring 23 is provided with an elongated opening 3l for the passage of rod 26.
The point of application of force F is adjusted in such a manner that part l8 and the blade are in the extension of each other when the said blade is in the mean position. The position of part [8 is so adjusted that, when the blade is in its mean position, the midpoints of the two profiles 23 and 2| coincide.
When the blade 4 moves to the left from its mean position, it carries along in its rolling motion without slipping part l8 which then rotates around point of application 24 of force F. The position of front contact I9 is such that, during this motion, spring 6 does not touch the said contact. The said spring is therefore not deformed in any respect and hence does not exert any action on the blade.
Point 33 of the blade, which is in contact with part I8, is subjected to a force directed toward the pivot of the said blade; this force does not have therefore any useful component permitting motion of the blade in either direction. Since there are no forces present due to electromagnetic effects or to the restorin spring, the mobile assembly of the relay is in a state of neutral equilibrium.
The instant mobile spring 6 presses against front contact ID, the end points 34 and 35 of profiles 2i and 20 are brought into coincidence. If the blade continues to move toward the left, profiles 20 and 2[ cease to be tangent; the blade carries along part It at point of contact 34, and the point of application 24 of force F approaches the pivot of the armature. Spring 6, whose deformation is continuously increased, applies a force r to the blade, as shown in Figure 5, and this force increases with the displacement of the blade. Moreover, the force exerted on the point 34 of the blade is no longer directed toward the pivot of the blade; consequently, it has a component fl which tends to cause the blade to pivot toward the left. This component counteracts the force r produced by the deformation of mobile spring 6.
The device operates in exactly the same manner when the blade moves to the right from its mean position.
The curve ABB'C (Fig. 7) shows the manner in which the force 1' varies with the distance e of the end of the blade from its mean position, and DBBE, the manner in which the useful component ,fl of force F varies with this distance. As long as the point of contact of parts 4 and l8 is in line with the point of application of the force and the hinged joint of the blade, 1. e., as long as the distance e does not exceed one of the values GB or OB, the forces 1* and ii are zero, and both curves lie along the axis of abscissas. On either side of the values OB, OB the forces fl and 1' vary linearly with e, if it is assumed that the displacements of the blade remain small. By suitably adjusting the tension of spring 23, it is possible to make the slopes of the straight lines BA and BD, on the one side, and BC and BE on the other side, equal. If this is done, irrespective of the position of the blade, the forces r and fl cancel each other, and, since there is no other force present, the relay assembly is in a state of neutral equilibrium. The distance separating contacts 9 and I0 may be increased or decreased by changing the length of contact surfaces 29 and 2|.
As shown in Figure 5, a restoring spring l3 has been provided in order to keep the relay in its unoperated position when the coil circuit is not closed.
It was assumed in the foregoing description that the point of application 24 of the force F was adjusted in such a manner that part l8 and the blade were in the extension of each other, when the blade was in the mean position. When this is the case, and when the relay is in the unoperated position, there is obtained a certain component fl which balances, as has been seen, the action of the mobile contact springs 6. Force F, component fl when the relay is in the unoperated position, and the straight line X along which the force F is directed are shown in Figure 8. Part l8 has been shown diagrammatically by the straight line KL, when the blade is assumed applied to the stop l1, and by KL, when the blade is assumed attracted.
If, by means of screw 28, the point of application of the force F is displaced toward the right, the point of contact between the two profiles 20 and 2| will be on the straight line joining the point of application of force F to the armature pivot only when the blade moves a certain amount around a position different from the mean position; the curve DBBE (Fig. '7) is also subjected to translational motion toward the right; component fl is smaller when the relay is in the unoperated position than in the preceding case. In order for it to retain its value, it is necessary to replace force with a greater force F, I as shown on -Figure 9. --plained, thisisobtained by changing the pressure 'As "has already been exof spring 23 .by-me'ans-of nut'25. The'reaction exerted by themobile contact springs-is accord- -ingly exactly compensated when the relay is in the unoperated position. On the other hand,
when 'the'relay is attracted, i. 'e., when the knifeshaped part occupiesposition KL, force F will give rise to acomponent j! which is greater than IL-and thereforegreater than the'reaction r of the mobile contact springs. The blade is 'held in its attracted position independently of the-electromagnetic forces or the forces due to therestoring spring, so that, for one and the :sameattractio'n adjustment, the relay mayfrerelay is in the unoperated position, it is possible to obtain the same component l as in the preceding cases bygiving to this force F a suitable value F" smaller than F. When the relay is in the attracted position, the said force F will give rise to a component i"! less than fl. The reaction of the mobile contact springs on the blade will be only partially compensated for, and the number of ampere-turns necessary for holding the relay will be greater.
It is seen therefore that, generally by changing both the point of application and the value of force F, it is possible, for each position of the blade, to compensate only partially the forces due to the mobile contact springs or else to counteract them with greater forces. It is thus possible to change the various operating conditions ofthe relay, such as the number of ampereturns necessary for attraction or holding, the
speed of operation, etc. It'is particularly possible to make the attraction and release'characteristics independent.
It is possible to obtain more particularly certain advantages in connection with slow attraction or release operation. This retarded'action is, in-general, obtained by associating with the relay a ring, made of copper or another metal which is a good conductor, the purpose of which -is'--to retard the building up or collapse-of the flux in the relay. -If the'relay has a certain number of contact springs, however, the flux necessary for holding the relay in the attracted position is high, and even if it decreases only slowly, the
relay will release quite quickly. It is, therefore,
quite difiicult to obtain a long retarded release with a large spring assembly. It is likewise clear that it is difficult to obtain a long retarded attraction with a small spring assembly. On the other hand, with the device described above, the flux necessary for the operation of the relay is independent of the spring assembly, and it is possible to'obtain a quite substantial degree of retardation, regardlessof the number of springs to be operated.
The system considered has a great advantage as regards adjustment. Because of the compensating device, it is easy to obtain with a small number of ampere-turns large displacement and high contact'spring pressures; the corresponding electric circuits will always be closed securely,
and it will not be necessary to adjust-each contact-inorder to have it close at a given airgap -size.
-With reference to Figures 11 to 28, oneemis limited, on the one side, by 'pole piece 4! and,
bodime'nt example or a compensated contact pressure relay will not'be described.
The coil of the relay comprises a'winding'3l (Fig. 15), wound on core 38, and two spool ends 39 and 55. Pole piece Al is attached to core 38 by means of nut 'l w, screwed on threaded rod 55. The said rod is itself screwed into orrigidly attached to the said core with. any suitablemeans. The other end of the core is attached to yoke 42 through screw 33. Blade M is hinged tothe end 55 of the yoke by means of a spring 4 6 which seats on the pole piece l, has a curved portion 51 (Fig. 28) ,which traverses theyoke andblade,
and terminates at "the outsidefaces of-the said yokes and blades. 'Thesaid spring exertsa'certainpressure on screw ia-screwed in the blade,
and this pressure'brings the blade into the unoperatedposition when the-circuit of thecoil is open. By turning screw 48 it is possible to-change the tension of spring 55. l he travel of the blade on the other side, by a screw is screwed into the said pole piece. Part-5U, which mayroll without slipping on the end of'the blade when the blade moves, is held in place by aspring 5|,attached to-a part 52-by rneans of two rivets, such as 53. The pressure of spring 5l'on part 59 is'adjusted by a, split nut Edscrewedon threaded rod 55. Part 559, spring 5! and-threaded rod-55-are made of a suitable metal, such as brass, in order to prevent the insertion of a shunt in the-magnetic circuit of the relay. Part'52 is screwed into the yoke by a screw 56, shown in Figures 14 and'16. Spring 5i has a part 57 which seats on'the pole piece, and exerts a pressure on part 52 which causes'the said piece, because of its flexibility, to press against the head of screw 58, screwed in the pole piece. By turning screw 5B, and hence acting on-part 52, spring 5i mentioned in the first part of this description, is caused to move laterally. Terminals, like those shown at 59 andfiii lead the current to the coil.
Each stationary contact spring 6] (Figures -19 and26) comprises a bent-back portion 62 which is inserted, on the one hand, mom of the two grooves 53, '64 made in part 65, and on the=other hand, in one of the grooves '56, made in part 61. Part 65 is kept in place, on the pole piece, bystationary springs 6!, and-part'fikis held in place on threaded rod 55, already mentioned (Fig. 15) bymeans of a nut 63 and a washer (i9. Ahole l'il is made in part 51 for passage of the threaded rod. The other ends of the stationary springs are inserted in grooves ll (Figs. 16 and 17), made in two parts, such as 12. Each part 'IZcomprises two projecting parts 73 and M which are inserted in openings made in yoke-l2 andpart '52 (Figslb) The twin contacts of the stationary spring 6! agegzshown at 85, 8: (Fi 26) and the terminal a Parts E5 of the mobile contact springs 83 (Fig. 24) are inserted'in grooves 86 (Fig. 16) of parts, such as 85; the said parts have projecting parts 86 and 8'! which are installed in openingsmade in the yoke and part 52, side byside with'the projectingportions of parts 72. Since it'is quite di-fiicult to make sufliciently narrow grooves in parts 85 for "the insertion of the thin mobile springs, the said springs have a curvedfportion l9 (seen in profile, Fig. 27-) this curved portion being so dimensioned-that the springs are held in place'in the. grooves in such away that they cannot move. The grooves in parts i2 and those'of that l'a mobile spring may be placed between two stationary springs. The mobile springs occupy grooves 88' of two plungers 89 (Fig. 23). The plungers 89 are supported by a thin rod 90 having the shape of a U, shown in Figures 12 and 13, which enters two holes 9I and 92 made in the blade 44, and in holes 93 of the said plungers. Rod 90 ends in two threaded parts 94 and 95. A flexible T-shaped part 96 (Figures 13 and 14), reinforced by a rib I I, and attached to the yoke by means of screw 55, holds rigidly the U-shaped rod and prevents it from pivoting around its middle branch. This part is held by two nuts 91 and 98, screwed to the threaded parts of the U-shaped rod 90. Two springs 99 and I00, installed between blade 44 and plungers 89, keep part 96 against nuts 9! and 98. By turning the said nuts, it is possible to adjust the position of the mobile contact springs with respect to the stationary springs. The flexible portion of part 96 has been provided in order to facilitate displacement of the mobile contact springs. The twin contacts associated with the mobile springs are shown at I01, I08 (Fig. 24) and the terminal at I09.
The right-hand part of Figure 12 shows the first stationary contact spring removed, in order to show the associated mobile spring.
In the first part of the description it was assumed that the resultant of the forces exerted by the mobile springs on the blade had the same value for two positions of the said blade, these positions being symmetric with respect to the mean position. This condition is realized if the number of back contacts is equal to the number of front contacts. If this is not true, the procedure is as follows:
Insulating parts I02 (Figs. 19 and 20) are applied to the faces of the stationary springs that do not have any contact. The thickness of the said parts is the same as that of the contacts they replace. These parts are inserted in grooves 63 and 64, of part 55, and in portions I03 of the grooves of part 61, on the one hand, and in grooves II of parts 12, on the other hand. When the displacement of the blade on either side of its mean position is such that one of the mobile springs comes in contact with the corresponding stationary springs, the mobile springs that do not have to establish any electrical contact press, respectively, on the insulating parts associated with the corresponding stationary springs; they are deformed, and accordingly exert on the blade a mechanical effect identical with that they would have exerted if they had pressed on a contact associated with a stationary spring.
Insulating parts I02 enter, just as stationary springs 6|, into grooves II of parts I2. In order that grooves having uniform dimensions may be used, the contact spring assembly is so arranged that each stationary spring is associated with an insulating part, in the manner shown in Figure 20. The width of a groove is then equal to the sum of the thicknesses of a spring and an insulating part.
The relay is attached to a part I04 (Fig. 11). A cover I05 is placed on the said part, thus forming a dust-proof enclosure for the various electrical contacts. The said cover is held in place by a nut I05 screwed on threaded rod 55.
I claim:
1. A switch device comprising a support, an electromagnet mounted on said support, an armature pivotally mounted on said support and adapted to be moved in one direction about its pivot by the action or said electromagnet, means 10 for normally moving said armature about its pivot in the other direction, a compensating member pivotally associated with the other end of said armature and substantially in line therewith, means for pivotally mounting the other end of said member on said support, means for urging said compensating member towards said armature so as to produce a toggle action between said member and said armature, a pair of spaced contacts insulatedly mounted on said support, a spring strip insulatedly mounted on said support and having one end between said contacts so as to engage said contacts alternately as the spring strip is moved in first one direc tion and then the other, a plunger for connecting said spring strip with said armatur so as to cause it to move when said armature is moved, and means for adjusting the pressure of said member against the end of said armature so that the toggle efi'ect of said armature and said member will compensate for the pressure of the spring strip against the contacts.
2. A switch device comprising a support, a pair of spaced contacts individually mounted on said support, a conductive element insulatedly mounted on said support and having one end between said contacts so as to engage said contacts alternately as the conductive element is moved in nrst one direction and then the other. a lever pivotally mounted on one end on said support, a plunger member connecting said conductive element with said lever so as to cause it to move when said lever is moved, compression means pivotally engaging said lever at the other end thereoi' and secured to said support, said compression means being normally in aligmnent with said lever and operable to urge said lever out of alignment therewith when said lever is moved so as to produce a toggle action between the lever and the compression means, means connected to said lever for normally moving said conductive element towards one of said contacts, and power means for moving said conductive element towards the other OI said contacts against the action of said last named means.
3. The switch device as claimed in claim 2 in which said compression means is in rocking engagement with said end of said lever, such that the point of contact therewith shifts in the opposite direction to the movement of said lever.
4. The switch device as claimed in claim 3 and further comprising means for angularly adjusting the axis of alignment of said lever with said compression means.
5. The switch device as claimed in claim 4 and further comprising means for adjusting the compression of said compression means.
6. The switch device as claimed in claim 5 in which said means for normally moving said conductive element towards one of said members comprises a biasing spring connected at one end to said lever and at its other end to an extension of said support and wherein said power means for moving said element towards the other of said members comprises an electromagnet positioned on said support adjacent said lever for controlling said lever.
'7. The switch device as claimed in claim 6 and further comprising a plurality of pairs of spaced members, a plurality of spring strips each having conductive element thereon positioned between respective spaced members and means linking each of said springs to said toggle mech-H 8. A switch device comprising a support, a toggle mechanism including a compressionlink and an armature pivotally mounted on said support, means connecting a conductive element to said armature so that it movable therewith, a pair of spaced members mounted on said support adjacent said conductive element on opposite sides thereof, whereby said spaced members act asfstops "for themovement of said conductive element, first means including said toggle mechanism for applying a motive force normally urging said conductive element towards one of said members, power driven means confi d to i mat r for applying a motive force for moving said element towards; the other of said members against the action of, said first.
means, means including a, compensating mem-v ber for compensating the pressure of said con,- ductive element ag illfi said members, saidcompensating member being connected tothe. compression link so as to produce togglecaction-between saidcompression link and said armature,
and means for shiiting the center of movement of said togglemechaPEmwith respect to said members.
9. A switch device accordin to, claim, 8, in
which means is providedjfor adjusting the efiec tive action of the saidcompensatingmember,
YVES- J. G-
REFERENCES CITED The following references: arerof necordrinithe.
file of this patent:
UNITED STATES PATENTS
US68228A 1947-12-31 1948-12-30 Electromagnetic relay with compensated contact pressure Expired - Lifetime US2621269A (en)

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US2777923A (en) * 1952-08-08 1957-01-15 Ralph H Munson Relays
US2841032A (en) * 1952-11-14 1958-07-01 British Thomson Houston Co Ltd Operating mechanisms for electric circuit control devices
US3194917A (en) * 1963-03-04 1965-07-13 E & R Lab Service Corp Knee-action relay
US3530415A (en) * 1966-11-15 1970-09-22 Foerderung Forschung Gmbh Electrodynamic snap-acting actuator
US20130207755A1 (en) * 2012-02-13 2013-08-15 Stephan Lehmann Hinged armature bearing for magnetic tripping device

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US2348088A (en) * 1940-11-20 1944-05-02 Ibm Detachable relay
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US2418235A (en) * 1943-07-10 1947-04-01 Gen Motors Corp Electric motor control

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Publication number Priority date Publication date Assignee Title
US286917A (en) * 1883-10-16 fraser
US1380168A (en) * 1917-12-20 1921-05-31 Monitor Controller Co Thermostatic switch
US1439231A (en) * 1920-09-15 1922-12-19 Arthur F Erickson Valve-operating device
FR537787A (en) * 1921-02-17 1922-05-30 Rocker relay
GB309096A (en) * 1927-12-23 1929-03-25 Charles Holden Victor Pate Improvements relating to electromagnetic relays for use in telephone systems
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2777923A (en) * 1952-08-08 1957-01-15 Ralph H Munson Relays
US2841032A (en) * 1952-11-14 1958-07-01 British Thomson Houston Co Ltd Operating mechanisms for electric circuit control devices
US3194917A (en) * 1963-03-04 1965-07-13 E & R Lab Service Corp Knee-action relay
US3530415A (en) * 1966-11-15 1970-09-22 Foerderung Forschung Gmbh Electrodynamic snap-acting actuator
US20130207755A1 (en) * 2012-02-13 2013-08-15 Stephan Lehmann Hinged armature bearing for magnetic tripping device
US9007154B2 (en) * 2012-02-13 2015-04-14 Siemens Aktiengesellschaft Hinged armature bearing for magnetic tripping device

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BE486545A (en)
CH295256A (en) 1953-12-15
FR959293A (en) 1950-03-28

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