US3067035A - Gelatin-anion soap complex dispersion in polyvinyl alcohol photographic emulsions - Google Patents
Gelatin-anion soap complex dispersion in polyvinyl alcohol photographic emulsions Download PDFInfo
- Publication number
- US3067035A US3067035A US803356A US80335659A US3067035A US 3067035 A US3067035 A US 3067035A US 803356 A US803356 A US 803356A US 80335659 A US80335659 A US 80335659A US 3067035 A US3067035 A US 3067035A
- Authority
- US
- United States
- Prior art keywords
- gelatin
- emulsion
- polyvinyl alcohol
- silver halide
- anion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000839 emulsion Substances 0.000 title claims description 97
- 229920002451 polyvinyl alcohol Polymers 0.000 title claims description 56
- 239000004372 Polyvinyl alcohol Substances 0.000 title claims description 51
- 239000000344 soap Substances 0.000 title claims description 33
- 239000006185 dispersion Substances 0.000 title description 5
- 229920000159 gelatin Polymers 0.000 claims description 65
- 239000008273 gelatin Substances 0.000 claims description 65
- 108010010803 Gelatin Proteins 0.000 claims description 63
- 235000019322 gelatine Nutrition 0.000 claims description 63
- 235000011852 gelatine desserts Nutrition 0.000 claims description 63
- -1 SILVER HALIDE Chemical class 0.000 claims description 54
- 229910052709 silver Inorganic materials 0.000 claims description 53
- 239000004332 silver Substances 0.000 claims description 53
- 239000000243 solution Substances 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 24
- 150000001450 anions Chemical class 0.000 claims description 20
- 239000007864 aqueous solution Substances 0.000 claims description 19
- 239000011230 binding agent Substances 0.000 claims description 18
- 230000003301 hydrolyzing effect Effects 0.000 claims description 7
- 229920001290 polyvinyl ester Polymers 0.000 claims description 6
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 50
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 20
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 150000003839 salts Chemical class 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 230000006866 deterioration Effects 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 8
- 239000000084 colloidal system Substances 0.000 description 8
- 239000006228 supernatant Substances 0.000 description 8
- 229960000583 acetic acid Drugs 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 239000012153 distilled water Substances 0.000 description 7
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 6
- 238000007792 addition Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000005070 ripening Effects 0.000 description 5
- ZUNKMNLKJXRCDM-UHFFFAOYSA-N silver bromoiodide Chemical compound [Ag].IBr ZUNKMNLKJXRCDM-UHFFFAOYSA-N 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 230000001112 coagulating effect Effects 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- SHHKMWMIKILKQW-UHFFFAOYSA-N 2-formylbenzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1C=O SHHKMWMIKILKQW-UHFFFAOYSA-N 0.000 description 3
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 3
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 238000010908 decantation Methods 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 206010070834 Sensitisation Diseases 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000008139 complexing agent Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- IOLCXVTUBQKXJR-UHFFFAOYSA-M potassium bromide Chemical compound [K+].[Br-] IOLCXVTUBQKXJR-UHFFFAOYSA-M 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000008313 sensitization Effects 0.000 description 2
- ADZWSOLPGZMUMY-UHFFFAOYSA-M silver bromide Chemical compound [Ag]Br ADZWSOLPGZMUMY-UHFFFAOYSA-M 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 1
- JKFYKCYQEWQPTM-UHFFFAOYSA-N 2-azaniumyl-2-(4-fluorophenyl)acetate Chemical compound OC(=O)C(N)C1=CC=C(F)C=C1 JKFYKCYQEWQPTM-UHFFFAOYSA-N 0.000 description 1
- AIFLGMNWQFPTAJ-UHFFFAOYSA-J 2-hydroxypropanoate;titanium(4+) Chemical compound [Ti+4].CC(O)C([O-])=O.CC(O)C([O-])=O.CC(O)C([O-])=O.CC(O)C([O-])=O AIFLGMNWQFPTAJ-UHFFFAOYSA-J 0.000 description 1
- HDGMAACKJSBLMW-UHFFFAOYSA-N 4-amino-2-methylphenol Chemical compound CC1=CC(N)=CC=C1O HDGMAACKJSBLMW-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000282320 Panthera leo Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910021612 Silver iodide Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- SJOOOZPMQAWAOP-UHFFFAOYSA-N [Ag].BrCl Chemical compound [Ag].BrCl SJOOOZPMQAWAOP-UHFFFAOYSA-N 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000298 carbocyanine Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000002242 deionisation method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 229940043279 diisopropylamine Drugs 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- DZVCFNFOPIZQKX-LTHRDKTGSA-M merocyanine Chemical compound [Na+].O=C1N(CCCC)C(=O)N(CCCC)C(=O)C1=C\C=C\C=C/1N(CCCS([O-])(=O)=O)C2=CC=CC=C2O\1 DZVCFNFOPIZQKX-LTHRDKTGSA-M 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- IPCSVZSSVZVIGE-UHFFFAOYSA-N palmitic acid group Chemical group C(CCCCCCCCCCCCCCC)(=O)O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- QWYZFXLSWMXLDM-UHFFFAOYSA-M pinacyanol iodide Chemical compound [I-].C1=CC2=CC=CC=C2N(CC)C1=CC=CC1=CC=C(C=CC=C2)C2=[N+]1CC QWYZFXLSWMXLDM-UHFFFAOYSA-M 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002491 polymer binding agent Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229940045105 silver iodide Drugs 0.000 description 1
- 239000008149 soap solution Substances 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- YBBRCQOCSYXUOC-UHFFFAOYSA-N sulfuryl dichloride Chemical compound ClS(Cl)(=O)=O YBBRCQOCSYXUOC-UHFFFAOYSA-N 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/005—Silver halide emulsions; Preparation thereof; Physical treatment thereof; Incorporation of additives therein
- G03C1/04—Silver halide emulsions; Preparation thereof; Physical treatment thereof; Incorporation of additives therein with macromolecular additives; with layer-forming substances
- G03C1/053—Polymers obtained by reactions involving only carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
Definitions
- Ciaims. (Cl. 96-114)
- This invention relates to photographic emulsions and more particularly, it relates to radiation sensitive silver halide emulsions comprising silver halide dispersed in a gelatin-anion soap complex, said complex being dispersed in a synthetic polymer binder. Still more particularly this invention relates to processes for making these photographic emulsions.
- Gelatin has been used for many years as a protective colloid for light-sensitive silver halides because it has many desirable characteristics for this purpose. It has the ability to keep the silver halide grains finely dispersed and inherently has the ability of imparting non-optical sensitization to the grains. Gelatino-silver halide emulsion layers also have good permeability to processing solutions.
- gelatin has many features which are troublesome in the manufacture of photographic emulsions and the coated emulsion layers. Being a natural product it is subject to deterioration by micro-organisms. It also requires extensive testing from batch to batch because of non-uniformity. Gelatin layers are also very sensitive to changes in atmospheric conditions, especially humidity and temperature changes. This sensitivity to variations in humidity and temperature which manifests itself in one aspect by dimensional instability of the coated layer is also one of the greatest drawbacks to the use of gelatin in modern emulsions which are utilized for cine-positive films. Such films are often subjected to the heat of highintensity arc lamp projectors which are commonly in use in out-door theaters.
- the technique of removing unwanted soluble salts has been accomplished by coagulation washing.
- This is a method whereby certain chemicals are added to a gelatin silver halide dispersion containing a small ratio of gelatin to silver halide whereby chemical complexes are formed with the gelatin which are sensitive to pH changes.
- the gelatin complex containing the silver halide grains coagulates and settles out of the liquid medium and the supernatant liquid containing the soluble salts is decanted.
- the coagulum may be washed as many times as is necessary with water and then redispersed in an aqueous medium by raising the pH and in turn adding the redispersed coagulum to an aqueous solution of gelatin.
- Emulsion makers for years have attempted to find a synthetic material which would be suitable as a colloid carrier and dispersing agent for silver halide grains and which would overcome the deficiencies of gelatin.
- Such emulsions must possess the sensitometric characteristics and permeability to the usual photographic processing solutions comparable to emulsions comprising gelatin as the sole binder.
- Polyvinyl alcohol and its various chemical analogues have been the subject of research for decades in an attempt to use them as the sole or partial replacement of gelatin as the colloid binder in photographic emulsions.
- Polyvinyl alcohol as a direct and complete substitute for gelatin has some practical advantages.
- Polyvinyl alcohol for example has higher mechanical strength and durability.
- Such derivatives with the silver halide grains dispersed therein may be coagulated in an aqueous medium and washed by lowering the pH as described above with the gelatin complexes.
- Such derivatives may be redispersed by raising the pH to above 6.0 and mixing an aqueous solution of the material with an aqueous solution of polyvinyl alcohol as the main binder.
- the reactions involving the formation of such derivatives are usually quite rigorous and tend to reduce the beneficial dispersing characteristics of gelatin for silver halide grains and for this and other reasons the method of using gelatin derivatives has not been found to be practicable.
- An object of this invention is to provide photographic emulsions and a method for their preparation which are very dimensionally stable and have high resistance to deterioration under conditions of exposure to intense heat of high intensity are light projectors.
- Another object is to provide photographic emulsions and a method for their preparation wherein the principal colloid carried is polyvinyl alcohol.
- a further object is to provide photographic emulsions and a method for their preparation which are compatible with water soluble polyvinyl alcohol solutions without the use of organic solvents in the system.
- the present invention is a method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding thereto an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains and dispersing the said complex in a water soluble polyvinyl alcohol binder in aqueous solution.
- the complex thus formed may be precipitated and coagulationwashed by the methods taught by Waller et al., to remove the unwanted soluble salts.
- the sedicl mented complexes containing the originally suspended silver halide are redispersed in an aqueous solution of a water-soluble polyvinyl alcohol binder.
- the pH is adjusted by suitable means to approximately 7.0.
- Suitable sensitizers may then be added, and the emulsion digested in the usual manner, since such emulsions readily respond to chemical sensitization. After digestion, final adjuvants such as antifoggant, hardeners, etc. are added and the emulsion is coated on a suitable support.
- Polyvinyl alcohols of low, medium or high viscosity may be used. Such compounds are usually made by hydrolyzing polyvinyl acetate, and to obtain the required water solubility, it is necessary that at least 80% of the ester groups be hydrolyzed.
- Many advantages reside in preparing a silver halide emulsion in the above manner.
- Gelatin-anion soap complexes having silver halide grains dispersed therein are completel compatible with water soluble polyvinyl alcohol in aqueous solutions and provide emulsion layers of good clarity. Such emulsions are readily adapted to the various manipulations carried out in the emulsion making art.
- Such emulsions are easily hardened by the water-soluble titanyl complexes formed by reacting a tetraalkyl titanate with an a-hydroxy carboxylic acid.
- Such compounds are disclosed and claimed in Shacklett US. Patent 2,870,181, January 20, 1959.
- Anion soaps which are suitable for use as complexing agents include a large variety of Water-soluble compounds which are surface-active compounds in which the reduction in surface tension resultant on their addition to water is due to the anion; these are described in detail in Waller et al., US. 2,489,341.
- Sodium dodecyl sulfate is one member of the class which has been found to be particularly suitable. It readily forms complexes with gelatin and is commercially available at relatively low cost.
- the quantity of the anion soap required to effect a satisfactory gelatin-anion soap complex depends on many factors since the exact nature of the reaction between the anion soap and the gelatin is not clear. Some of the factors are gelatin concentrations, pH value of the solution and the nature of the anion soap itself. It is not possible, therefore, to define exactly the best conditions for all sets of circumstances, but the optimum conditions for any particular case can readily be ascertained by trial, usually from .75 to 1.25 parts by weight of anion soap per part of gelatin is used.
- aqueous anion-soap solution e.g. containing 5% by weight of said anion soap based on the weight of the water
- anion soap equivalent is then added to provide approximately an amount of anion soap equivalent to the amount of gelatin present although this may be varied over a wide range, e.g. 75% to 125% by weight per unit weight of gelatin.
- Ripening may be continued from 1 to 5 minutes longer depending upon the photographic characteristics desired in the emulsion, but can be omitted in some cases.
- An acid which is innocuous to the emulsion, e.g. acetic acid, is added to lower the pH to about 5.
- the amount of acid required will of course vary depending on the pH of the emulsion since at this point it contains a substan tial quantity of ammonia or electrolyte in the form of soluble salts resulting from the silver halide precipitation.
- the addition of acid brings about the coagulation of the gelatin-anion soap complex.
- the emulsion is then cooled to about to C. and the coagulum allowed to settle.
- the supernatant liquid is then removed by decantation or siphoning and the coagulum is washed with a 1 to 2% solution of sodium chloride which may contain a small quantity of acid (eg. acetic acid).
- a 1 to 2% solution of sodium chloride which may contain a small quantity of acid (eg. acetic acid).
- acid eg. acetic acid
- the amount of washing solution is not critical nor is the number of times that the coagulum is washed. It is only necessary to wash the coagulated emulsion sufficiently to remove the unwanted soluble salts.
- To the coagulum there is added one liter of distilled water and the mixture is stirred at 43 C. for five minutes.
- deionized polyvinyl alcohol in the form of a 3.5 to 5% solution equivalent to 70 to 200 grams per mol of silver salt, is added, the pH is raised to 7.5 with sodium hydroxide, and the emulsion is stirred for 5 to 20 minutes to disperse the coagulum.
- the temperature is raised to from 49 to 60 C., sulfur and metal sensitizers are added and the emulsion is digested for 20 to 60 minutes.
- the emulsion is then cooled to about 40 to 45 C., the usual coating aids, antifoggants, etc.
- the emulsions may also be made by precipitating the silver halides in an aqueous gelatin solution and ripening as described above and then washing by coagulating the gelatin dispersion with a Water soluble, acid soluble organic polymer as described in Moede, US. 2,772,165, i.e. the water soluble, acid soluble partial acetal of polyvinyl alcohol and the sodium salt of o-sulfobenzaldehyde described in McQueen, US. 2,462,527 and Umberger and Grumbine, US. 2,609,290.
- the pH is adjusted to below the isoelectric point of the gelatin, preferably below 4.5 and a pH between 2 and 3 is particularly preferred.
- the coagulum is then redispersed by a readjustment of the pH to above 6, preferably between 6 and 7, and the anion soap is then added as described above to form the gelatinanion soap complex.
- the resulting dispersion is mixed with the deionized polyvinyl alcohol solution.
- the photographic emulsions of the invention in general contain 70 to 200 grams of polyvinyl alcohol or other vinyl alcohol polymer and 7 to 20 grams of gelatin per mole of silver halide.
- the invention will now be further illustrated by, but is not intended to be limited to, the following examples.
- the emulsions are prepared and maintained under conditions such that actinic light will not expose the silver halide grains.
- Example I A cine positive silver iodobromide emulsion containing 30 grams of gelatin and approximately 2% silver iodide and 98% silver bromide based on the total weight of silver halides was made by precipitating the silver halides in a 0.59% aqueous gelatin solution in an amount to give a ratio of gelatin to silver halide of about 1:9. The emulsion was ripened at about 49 C. for about 17 minutes. At the end of this time, an aqueous solution of sodium dodecyl sulfate was added while maintaining the temperature at 49 C. in an amount to give a ratio of gelatin to sodium dodecyl sulfate of 1:125.
- the emulsion was stirred to obtain a good mixture and then enough acetic acid (about ml.) was added to lower the pH to about 4.5.
- the emulsion was cooled 15 C. and the coagulum carrying the suspended silver iodobromide grains and formed by the addition of sodium dodecyl sulfate and acetic acid was allowed to settle for six minutes.
- the supernatant liquid was carefully decanted from the coagulum which was washed with about 5 liters of a 2% sodium chloride solution under agitation for about 3 minutes. The supernatant liquid was then removed by decantation.
- Distilled water was added to bring the total weight up to 1000 grams and then 3000 grams of 3%% deionized high molecular weight polyvinyl alcohol (98100% hydrolysis grade) was added to the mixture.
- the pH was adjusted to 7.0 with sodium hydroxide and the coagulum was redispersed by stirring for 10 minutes.
- the temperature was raised to 60 C. and sensitizers were added.
- the emulsion was digested for 50 minutes at 60 C.
- the emulsion was cooled to 43 C. and final additions were made which included an antifoggant and 200 ml. of a 3% aqueous solution of titanium lactate.
- the pH was ad- Grams Methyl-p-aminophenol hydrosulfate 3.0 Hydroquinone 9.0 Sodium sulfite (anhydrous) 50.0 Potassium carbonate 50.0 Potassium bromide 4.5 Water to make 1 liter.
- an all-gelatin emulsion made in a conventional manner we mean dispersing the silver halides in gelatin, coagulation-washing and then redispersing by warming in an aqueous gelatin solution.
- the polyvinyl alcohol emulsion as compared with the control had very high resistance to dimensional change, blistering, and deterioration under the influence of high intensity are light projection.
- Example 11 A cine positive silver iodobromide emulsion was made in the manner described in Example I except that the silver halides were precipitated in a 0.43% aqueous gelatin solution in a ratio of gelatin to silver halide of 1:14. The emulsion was ripened at 49 C. for 15 minutes and then ammonium hydroxide (50 ml. of 20% NH solution) was added and ripening continued for 30 seconds longer. There was then added 50 ml. of a 5% aqueous solution of sodium dodecyl sulfate. Ripening was continued for 2 minutes and then acetic acid was added to lower the pH to 5. The emulsion was cooled to 18 C. and the resulting coagulum was allowed to settle.
- ammonium hydroxide 50 ml. of 20% NH solution
- acetic acid was added to lower the pH to 5.
- the supernatant liquid was carefully decanted from the coagulated curds.
- the curds were washed with 5 liters of an acidified 2% solution of sodium chloride.
- One liter of distilled water was added to the curds and the mixture was stirred for 5 minutes.
- 2l0 grams of deionized high molec ular weight polyvinyl alcohol (PVA) was added in the form of a 3.5% aqueous solution.
- Enough dilute sodium hydroxide solution was added to raise the pH to 7.5 and the coagulum was redispersed by stirring for 5 minutes.
- the temperature was raised to 60 C. during which gold and sulfur sensitizers were added.
- the resulting emulsion was digested for 40 minutes.
- the digested emulsion was cooled to about 43 C., final additions as set forth in Example I were added, and the pH was adjusted to with diisopropylamine.
- the final emulsion ready for coating was completely homogeneous indicating complete compatibility of the gelatin complex with polyvinyl alcohol.
- the film was coated on the film support referred to in Example I in a manner to give a coating weight of 72 mg. AgBr/dm
- the film was dried in the conventional manner.
- the film and an all-gelatin cine positive emulsion film as a control were exposed and processed in the manner described in Example I and gave the following sensitometric results.
- the polyvinyl alcohol emulsion showed very high resist'ance to dimensional change, blistering and deterioration under the influence of high intensity are light projection.
- Example III Example II was repeated in every detail except the final emulsion was coated to give a coating weight of mg/dm. This may be accomplished by either viscosity change, coating speed change or both, all of which are well known to those skilled in the art.
- the coated element was exposed and processed as described in Example I and the sensitometric results were as follows:
- Emulsion Relative Gamma Fog Speed All gelatin control 100 2. 37 O1 PVA emulsion 132 2. 24 .05
- the polyvinyl alcohol (PVA) emulsion had very high resistance to blistering and deterioration under the influence of high intensity are light projection.
- Example 1V Emulsion Relative Gamma Fog S peed Both polyvinyl alcohol emulsions showed good resistance to dimensional change, blistering and deterioration under the influence of high intensity are light projection.
- Example V A silver iodobromide emulsion was made in the man ner described in Example I containing approximately grams of silver halides and 10 grams of gelatin.
- the silver halides constituted about 96.4 mol percent bromide and 3.6 mol percent iodide.
- the temperature was adjusted to about 15 C. and 65 ml. of 3 N H 50 was added to lower the pH to 2.8-3.0.
- the resulting coagulum was allowed to settle in the manner described in Moede U.S. Patent 2,772,165.
- the curds were washed twice with 8 liters of distilled water to remove the soluble Salts.
- Five hundred grams of the Washed curds were redispersed in 2400 ml. of distilled water containing 30 grams of gelatin by adjusting the pH 3 N potassium chloride solution. Gold and sulfur sensitizers in excess were then added and the emulsion was digested for 30 minutes at 63 C. The emulsion was cooled to 27 C.
- T hree-hundred gram portions of this emulsion were each mixed with (I) 450 grams of a aqueous gelatin solution and (H) 450 grams of a 15% aqueous solution of deionized high molecular weight polyvinyl alcohol.
- the emulsions after thorough mixing were coated on. polyester film supports, dried at room temperature and exposed and tested as described in Example -I. The results are shown in the following table.
- the polyvinyl alcohol emulsion showed much higher resistance to dimensional change, blistering and deterioration under high intensity are light projection.
- the deionization of the polyvinyl alcohols of the foregoing examples was made by passing the PVA through a mixed bed ion exchange column.
- Any silver halide emulsion may be made by the process.
- silver bromochloride emulsions for use in graphic arts films may be made in the manner described above and are of value because of their dimensional stability.
- the emulsions of the invention are also useful in the manufacture of radiographic films.
- the process of the invention is also useful in making emulsions which are optically sensitized with cyanine, carbocyanine and merocyanine dyes of the usual types which are known to be optical sensitizers for gelatin photographic emulsions.
- the process of the invention may also be used in preparing color photographic emulsions in multilayer structures wherein color couplers or color formers, bleach-out dyes and other dyes and dyeformers are incorporated in the emulsion layers.
- the emulsions may be coated on any suitable support such as paper, hydrophobic organic polymer film supports including those disclosed in Alles et al., US. 2,627,088, and cellulose ester supports, e.g. cellulose acetate films. They may also be coated on glass, metal, cardboard, etc. Special anchoring layers may be necessary for some supports but these are well-known to technicians skilled in the manufacture of photographic materials.
- anion soaps which are useful in the invention.
- the classification of these compounds is discussed in the book Kolloidchernische Kunststofferedlung by Dr. E. Valko, 1937, at pages 5l9522, to which reference is made for the meaning of the expression anion soaps.
- the class also includes soluble salts of longchain alkyl carboxylic acids, e.g. soluble salts of fatty acids containing eight or more carbons as, for example, lauric, oleic, ricinoleic, linoleic, stearic and palmitic. These compounds, however, are much less satisfactory than long chain alkyl sulfates and sulfonates.
- Soluble salts of long-chain alkyl sulfonic acids, soluble salts of sulfated higher fatty alcohols in which the alkyl group contains at least 8 carbons and many other sulfonated and sulfated aliphatic and aromatic compounds which are 0) water soluble and contain from 10 to 20 carbon atoms are suitable complexing agents. 7
- the invention provides a method of making emulsions wherein the principal colloid carrier is a vinyl alcohol polymer, e.g. polyvinyl alcohol.
- the principal colloid carrier is a vinyl alcohol polymer, e.g. polyvinyl alcohol.
- the processes of the invention also oifer a con venient means of varying the silver halide to hinder ratio which is quite important in certain photographic ele-- ments requiring a high concentration of silver.
- the emulsions of the invention are also adapted to be made in hi hly concentrated form and even in sub-' stantially dry form for shipment and use at a later time by adding a sufficient amount of water for coating by any of the techniques known in the art, i.e. skim coating, extrusion coating and spray coating.
- a sufficient amount of water for coating by any of the techniques known in the art, i.e. skim coating, extrusion coating and spray coating.
- gelatincomplexes can be made which are water-soluble, and compatible with water-soluble polyvinyl alcohol s0lutions and do not require organic solvents in the system. Still other advantages will be apparent from the forego ing description and following claims.
- a method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding thereto an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains and dispersing said complex in a water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least percent.
- a method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding thereto an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains, coagulating the said complex thus formed and redispersing the said complex in a water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent.
- a method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains, coagulating the said complex thus formed by adjusting the pH of the emulsion to less than 7, separating the coagulated complex, redispersing the said complex in a water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent and concurrently readjusting the pH to about 7.
- aqueous gelatin solution contains from 7 to 20 grams of gelatin per mole of silver halide.
- aqueous polyvinyl alcohol binder solution contains from 70 to 200 grams of polyvinyl alcohol and '7 to 20 grams of gelatin per mole of silver halide.
- a method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, coagulating said dispersion by the addition of a water soluble, acid soluble partial acetal of polyvinyl alcohol and the sodium salt of o-sulfobenzaldehyde, adjusting the pH to below 4.5, redispersing the coagulum by readjusting the pH to above 6, adding thereto an anion soap thereby forming a gelatin-anion soap 9 complex containing dispersed silver halide grains and dispersing said complex in a Water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent.
- a photographic emulsion comprising silver halide dispersed in a gelatin-anion soap complex, said complex being dispersed in a polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent.
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Description
nitcri uni bice Adolf Eduard Oberth, .lameshurg, and Comer Drake Shacitiett, Roselle, N.J., assignors to E. i. du Pont de Nemonrs and Company, Wilmington, DeL, a corporation of Delaware No Drawing. Filed Apr. 1, 1959, Ser. No. 803,356
11 Ciaims. (Cl. 96-114) This invention relates to photographic emulsions and more particularly, it relates to radiation sensitive silver halide emulsions comprising silver halide dispersed in a gelatin-anion soap complex, said complex being dispersed in a synthetic polymer binder. Still more particularly this invention relates to processes for making these photographic emulsions.
Gelatin has been used for many years as a protective colloid for light-sensitive silver halides because it has many desirable characteristics for this purpose. It has the ability to keep the silver halide grains finely dispersed and inherently has the ability of imparting non-optical sensitization to the grains. Gelatino-silver halide emulsion layers also have good permeability to processing solutions.
However, gelatin has many features which are troublesome in the manufacture of photographic emulsions and the coated emulsion layers. Being a natural product it is subject to deterioration by micro-organisms. It also requires extensive testing from batch to batch because of non-uniformity. Gelatin layers are also very sensitive to changes in atmospheric conditions, especially humidity and temperature changes. This sensitivity to variations in humidity and temperature which manifests itself in one aspect by dimensional instability of the coated layer is also one of the greatest drawbacks to the use of gelatin in modern emulsions which are utilized for cine-positive films. Such films are often subjected to the heat of highintensity arc lamp projectors which are commonly in use in out-door theaters. It has been the custom in conventional emulsion manufacture to set the gelatin emulsion, after the silver halide grains have been formed therein, by cooling to cause gelation and then noodling the emulsion and washing the noodles to remove the unwanted excess soluble salts. Under such conditions, it is impractical for the gelatin concentration in the aqueous solution to exceed 8 to 15%. This limitation is quite troublesome to the emulsion maker for obvious reasons. The necessity for using very dilute systems also presents con siderable difiiculty in coating and drying and requires very elaborate and costly equipment for this purpose.
More recently, the technique of removing unwanted soluble salts has been accomplished by coagulation washing. This is a method whereby certain chemicals are added to a gelatin silver halide dispersion containing a small ratio of gelatin to silver halide whereby chemical complexes are formed with the gelatin which are sensitive to pH changes. By lowering the pH the gelatin complex containing the silver halide grains coagulates and settles out of the liquid medium and the supernatant liquid containing the soluble salts is decanted. The coagulum may be washed as many times as is necessary with water and then redispersed in an aqueous medium by raising the pH and in turn adding the redispersed coagulum to an aqueous solution of gelatin.
Emulsion makers for years have attempted to find a synthetic material which would be suitable as a colloid carrier and dispersing agent for silver halide grains and which would overcome the deficiencies of gelatin. Such emulsions must possess the sensitometric characteristics and permeability to the usual photographic processing solutions comparable to emulsions comprising gelatin as the sole binder. Polyvinyl alcohol and its various chemical analogues have been the subject of research for decades in an attempt to use them as the sole or partial replacement of gelatin as the colloid binder in photographic emulsions. Polyvinyl alcohol as a direct and complete substitute for gelatin has some practical advantages. Polyvinyl alcohol for example has higher mechanical strength and durability. Being a synthetic product it may be produced with more uniform properties from batch to batch than in the case of gelatin which is extracted from animal products from different geographical locations. Attempts have been made to mix gelatin and polyvinyl alcohol in an amount of 120% of gelatin based on the weight of polyvinyl alcohol in an effort to obtain the advantages of each colloid and to minimize the deficiencies of each. Very little in the way of practical results has been obtained in this manner. This is mainly because gelatin of the quality and molecular Weight required for photographic use is incompatible with polyvinyl alcohol having a molecular weight of sufficient magnitude to function adequately as a colloid binder. Other attempts to solve the problem have been to form chemical derivatives of gelatin by reacting it with, for example, a sulfonyl chloride. Such derivatives with the silver halide grains dispersed therein may be coagulated in an aqueous medium and washed by lowering the pH as described above with the gelatin complexes. Such derivatives may be redispersed by raising the pH to above 6.0 and mixing an aqueous solution of the material with an aqueous solution of polyvinyl alcohol as the main binder. However, the reactions involving the formation of such derivatives are usually quite rigorous and tend to reduce the beneficial dispersing characteristics of gelatin for silver halide grains and for this and other reasons the method of using gelatin derivatives has not been found to be practicable.
An object of this invention is to provide photographic emulsions and a method for their preparation which are very dimensionally stable and have high resistance to deterioration under conditions of exposure to intense heat of high intensity are light projectors.
Another object is to provide photographic emulsions and a method for their preparation wherein the principal colloid carried is polyvinyl alcohol.
A further object is to provide photographic emulsions and a method for their preparation which are compatible with water soluble polyvinyl alcohol solutions without the use of organic solvents in the system. Other objects will appear hereinafter.
These and other objects are accomplished by the present invention which is a method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding thereto an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains and dispersing the said complex in a water soluble polyvinyl alcohol binder in aqueous solution.
It has now been found that high quality photographic emulsions can be made using a watersoluble polyvinyl alcohol polymer containing a large number of intralinear -CH CHOH groups as the colloid carrier by dispersing silver halides in a small quantity of aqueous gelatin by the double decomposition of a soluble silver salt and a soluble halide or mixture as is well known in the art. After ripening the precipitated silver halide grains in the usual manner, a small quantity of an anion soap is then added to form a gelatin-anion soap complex in the manner taught in Waller et al., U.S. 2,489,341. The complex thus formed may be precipitated and coagulationwashed by the methods taught by Waller et al., to remove the unwanted soluble salts. After Washing, the sedicl mented complexes containing the originally suspended silver halide are redispersed in an aqueous solution of a water-soluble polyvinyl alcohol binder. The pH is adjusted by suitable means to approximately 7.0. Suitable sensitizers may then be added, and the emulsion digested in the usual manner, since such emulsions readily respond to chemical sensitization. After digestion, final adjuvants such as antifoggant, hardeners, etc. are added and the emulsion is coated on a suitable support.
Polyvinyl alcohols of low, medium or high viscosity may be used. Such compounds are usually made by hydrolyzing polyvinyl acetate, and to obtain the required water solubility, it is necessary that at least 80% of the ester groups be hydrolyzed. Many advantages reside in preparing a silver halide emulsion in the above manner. Gelatin-anion soap complexes having silver halide grains dispersed therein are completel compatible with water soluble polyvinyl alcohol in aqueous solutions and provide emulsion layers of good clarity. Such emulsions are readily adapted to the various manipulations carried out in the emulsion making art. Such emulsions are easily hardened by the water-soluble titanyl complexes formed by reacting a tetraalkyl titanate with an a-hydroxy carboxylic acid. Such compounds are disclosed and claimed in Shacklett US. Patent 2,870,181, January 20, 1959.
Anion soaps which are suitable for use as complexing agents include a large variety of Water-soluble compounds which are surface-active compounds in which the reduction in surface tension resultant on their addition to water is due to the anion; these are described in detail in Waller et al., US. 2,489,341. Sodium dodecyl sulfate is one member of the class which has been found to be particularly suitable. It readily forms complexes with gelatin and is commercially available at relatively low cost. In general, the quantity of the anion soap required to effect a satisfactory gelatin-anion soap complex depends on many factors since the exact nature of the reaction between the anion soap and the gelatin is not clear. Some of the factors are gelatin concentrations, pH value of the solution and the nature of the anion soap itself. It is not possible, therefore, to define exactly the best conditions for all sets of circumstances, but the optimum conditions for any particular case can readily be ascertained by trial, usually from .75 to 1.25 parts by weight of anion soap per part of gelatin is used.
As a general procedure one may precipitate the silver halides to form a silver iodobromide in a 0.40 to 0.60% aqueous gelatin solution in an amount of from 7 to 20 grams of gelatin to one mol of silver halide. The emulsion is ripened at from 45 to 50 C. for from to 40 minutes. An aqueous anion-soap solution (e.g. containing 5% by weight of said anion soap based on the weight of the water) is then added to provide approximately an amount of anion soap equivalent to the amount of gelatin present although this may be varied over a wide range, e.g. 75% to 125% by weight per unit weight of gelatin. Ripening may be continued from 1 to 5 minutes longer depending upon the photographic characteristics desired in the emulsion, but can be omitted in some cases. An acid, which is innocuous to the emulsion, e.g. acetic acid, is added to lower the pH to about 5. The amount of acid required will of course vary depending on the pH of the emulsion since at this point it contains a substan tial quantity of ammonia or electrolyte in the form of soluble salts resulting from the silver halide precipitation. The addition of acid brings about the coagulation of the gelatin-anion soap complex. The emulsion is then cooled to about to C. and the coagulum allowed to settle. The supernatant liquid is then removed by decantation or siphoning and the coagulum is washed with a 1 to 2% solution of sodium chloride which may contain a small quantity of acid (eg. acetic acid). Within practical limits, the amount of washing solution is not critical nor is the number of times that the coagulum is washed. It is only necessary to wash the coagulated emulsion sufficiently to remove the unwanted soluble salts. To the coagulum there is added one liter of distilled water and the mixture is stirred at 43 C. for five minutes. At this point, deionized polyvinyl alcohol in the form of a 3.5 to 5% solution equivalent to 70 to 200 grams per mol of silver salt, is added, the pH is raised to 7.5 with sodium hydroxide, and the emulsion is stirred for 5 to 20 minutes to disperse the coagulum. The temperature is raised to from 49 to 60 C., sulfur and metal sensitizers are added and the emulsion is digested for 20 to 60 minutes. The emulsion is then cooled to about 40 to 45 C., the usual coating aids, antifoggants, etc. are added, the pH adjusted to from 8 to 10 with a suitable amine or alkali metal hydroxide, and the emulsion is coated on a suitable support in an amount to give a coating weight of 50-150 mg. of silver halide per square decimeter.
The emulsions may also be made by precipitating the silver halides in an aqueous gelatin solution and ripening as described above and then washing by coagulating the gelatin dispersion with a Water soluble, acid soluble organic polymer as described in Moede, US. 2,772,165, i.e. the water soluble, acid soluble partial acetal of polyvinyl alcohol and the sodium salt of o-sulfobenzaldehyde described in McQueen, US. 2,462,527 and Umberger and Grumbine, US. 2,609,290. The pH is adjusted to below the isoelectric point of the gelatin, preferably below 4.5 and a pH between 2 and 3 is particularly preferred. The coagulum is then redispersed by a readjustment of the pH to above 6, preferably between 6 and 7, and the anion soap is then added as described above to form the gelatinanion soap complex. The resulting dispersion is mixed with the deionized polyvinyl alcohol solution.
The photographic emulsions of the invention in general contain 70 to 200 grams of polyvinyl alcohol or other vinyl alcohol polymer and 7 to 20 grams of gelatin per mole of silver halide.
The invention will now be further illustrated by, but is not intended to be limited to, the following examples. The emulsions are prepared and maintained under conditions such that actinic light will not expose the silver halide grains.
Example I A cine positive silver iodobromide emulsion containing 30 grams of gelatin and approximately 2% silver iodide and 98% silver bromide based on the total weight of silver halides was made by precipitating the silver halides in a 0.59% aqueous gelatin solution in an amount to give a ratio of gelatin to silver halide of about 1:9. The emulsion was ripened at about 49 C. for about 17 minutes. At the end of this time, an aqueous solution of sodium dodecyl sulfate was added while maintaining the temperature at 49 C. in an amount to give a ratio of gelatin to sodium dodecyl sulfate of 1:125. The emulsion was stirred to obtain a good mixture and then enough acetic acid (about ml.) was added to lower the pH to about 4.5. The emulsion was cooled 15 C. and the coagulum carrying the suspended silver iodobromide grains and formed by the addition of sodium dodecyl sulfate and acetic acid was allowed to settle for six minutes. The supernatant liquid was carefully decanted from the coagulum which was washed with about 5 liters of a 2% sodium chloride solution under agitation for about 3 minutes. The supernatant liquid was then removed by decantation. Distilled water was added to bring the total weight up to 1000 grams and then 3000 grams of 3%% deionized high molecular weight polyvinyl alcohol (98100% hydrolysis grade) was added to the mixture. The pH was adjusted to 7.0 with sodium hydroxide and the coagulum was redispersed by stirring for 10 minutes. The temperature was raised to 60 C. and sensitizers were added. The emulsion was digested for 50 minutes at 60 C. The emulsion was cooled to 43 C. and final additions were made which included an antifoggant and 200 ml. of a 3% aqueous solution of titanium lactate. The pH was ad- Grams Methyl-p-aminophenol hydrosulfate 3.0 Hydroquinone 9.0 Sodium sulfite (anhydrous) 50.0 Potassium carbonate 50.0 Potassium bromide 4.5 Water to make 1 liter.
Following development, the films were fixed, washed and dried in the conventional manner. The results of the sensitometric tests in terms of relative speed and gamma are shown in the following table.
Relative Speed Emulsion Gamma Fog Gelatin (Control) 12 2 Polyvinyl alcohol emulsion 25 3.
men
can:
In referring to an all-gelatin emulsion made in a conventional manner we mean dispersing the silver halides in gelatin, coagulation-washing and then redispersing by warming in an aqueous gelatin solution. The polyvinyl alcohol emulsion as compared with the control had very high resistance to dimensional change, blistering, and deterioration under the influence of high intensity are light projection.
Example 11 A cine positive silver iodobromide emulsion was made in the manner described in Example I except that the silver halides were precipitated in a 0.43% aqueous gelatin solution in a ratio of gelatin to silver halide of 1:14. The emulsion was ripened at 49 C. for 15 minutes and then ammonium hydroxide (50 ml. of 20% NH solution) was added and ripening continued for 30 seconds longer. There was then added 50 ml. of a 5% aqueous solution of sodium dodecyl sulfate. Ripening was continued for 2 minutes and then acetic acid was added to lower the pH to 5. The emulsion was cooled to 18 C. and the resulting coagulum was allowed to settle. The supernatant liquid was carefully decanted from the coagulated curds. The curds were washed with 5 liters of an acidified 2% solution of sodium chloride. One liter of distilled water was added to the curds and the mixture was stirred for 5 minutes. At this time 2l0 grams of deionized high molec ular weight polyvinyl alcohol (PVA) was added in the form of a 3.5% aqueous solution. Enough dilute sodium hydroxide solution was added to raise the pH to 7.5 and the coagulum was redispersed by stirring for 5 minutes. The temperature was raised to 60 C. during which gold and sulfur sensitizers were added. The resulting emulsion was digested for 40 minutes. The digested emulsion was cooled to about 43 C., final additions as set forth in Example I were added, and the pH was adjusted to with diisopropylamine. The final emulsion ready for coating was completely homogeneous indicating complete compatibility of the gelatin complex with polyvinyl alcohol. The film was coated on the film support referred to in Example I in a manner to give a coating weight of 72 mg. AgBr/dm The film was dried in the conventional manner. The film and an all-gelatin cine positive emulsion film as a control were exposed and processed in the manner described in Example I and gave the following sensitometric results.
Emulsion Relative Gamma Fog Speed Control s. 100 2. 39 .02 PVA emulsion 87 2. 35 .02
The polyvinyl alcohol emulsion showed very high resist'ance to dimensional change, blistering and deterioration under the influence of high intensity are light projection.
Example III Example II was repeated in every detail except the final emulsion was coated to give a coating weight of mg/dm. This may be accomplished by either viscosity change, coating speed change or both, all of which are well known to those skilled in the art. The coated element was exposed and processed as described in Example I and the sensitometric results were as follows:
Emulsion Relative Gamma Fog Speed All gelatin control 100 2. 37 O1 PVA emulsion 132 2. 24 .05
The polyvinyl alcohol (PVA) emulsion had very high resistance to blistering and deterioration under the influence of high intensity are light projection.
Example 1V Emulsion Relative Gamma Fog S peed Both polyvinyl alcohol emulsions showed good resistance to dimensional change, blistering and deterioration under the influence of high intensity are light projection.
Example V A silver iodobromide emulsion was made in the man ner described in Example I containing approximately grams of silver halides and 10 grams of gelatin. The silver halides constituted about 96.4 mol percent bromide and 3.6 mol percent iodide. To this emulsion, which amounted to about 740 grams including the water, there was added 100 ml. of distilled water containing 10 ml. of glacial acetic acid and 12 ml. of a 9% solution of a water-soluble, acid-soluble partial acetal. of polyvinyl alcohol and the sodium salt of o-sulfobenzaldehyde consisting of 5 grams of sulfonate sulfur per 100 grams of polymer. The temperature was adjusted to about 15 C. and 65 ml. of 3 N H 50 was added to lower the pH to 2.8-3.0. The resulting coagulum was allowed to settle in the manner described in Moede U.S. Patent 2,772,165. After removing the supernatant liquid by decantation the curds were washed twice with 8 liters of distilled water to remove the soluble Salts. Five hundred grams of the Washed curds were redispersed in 2400 ml. of distilled water containing 30 grams of gelatin by adjusting the pH 3 N potassium chloride solution. Gold and sulfur sensitizers in excess were then added and the emulsion was digested for 30 minutes at 63 C. The emulsion was cooled to 27 C. and the pn was lowered to 4.5 with 25 ml. of acetic acid solution which brought about the coagulation of the suspended matter. After decanting the supernatant liquid the resulting coagulum was washed once with distilled water to remove excess sensitizers. To the curds free of supernatant liquid there was added 400 ml. of a 5% aqueous solution of sodium dodecyl sulfate. The pH was adjusted to 6.3 with aqueous sodium hydroxide and the curds were redispersed by stirring for 5 minutes at about 38 C. The total weight of the emulsion was adjusted to 1090 grams With water. T hree-hundred gram portions of this emulsion were each mixed with (I) 450 grams of a aqueous gelatin solution and (H) 450 grams of a 15% aqueous solution of deionized high molecular weight polyvinyl alcohol. The emulsions after thorough mixing were coated on. polyester film supports, dried at room temperature and exposed and tested as described in Example -I. The results are shown in the following table.
The polyvinyl alcohol emulsion showed much higher resistance to dimensional change, blistering and deterioration under high intensity are light projection.
The deionization of the polyvinyl alcohols of the foregoing examples was made by passing the PVA through a mixed bed ion exchange column.
Any silver halide emulsion may be made by the process. For example, silver bromochloride emulsions for use in graphic arts films may be made in the manner described above and are of value because of their dimensional stability. The emulsions of the invention are also useful in the manufacture of radiographic films.
The process of the invention is also useful in making emulsions which are optically sensitized with cyanine, carbocyanine and merocyanine dyes of the usual types which are known to be optical sensitizers for gelatin photographic emulsions. The process of the invention may also be used in preparing color photographic emulsions in multilayer structures wherein color couplers or color formers, bleach-out dyes and other dyes and dyeformers are incorporated in the emulsion layers. The emulsions may be coated on any suitable support such as paper, hydrophobic organic polymer film supports including those disclosed in Alles et al., US. 2,627,088, and cellulose ester supports, e.g. cellulose acetate films. They may also be coated on glass, metal, cardboard, etc. Special anchoring layers may be necessary for some supports but these are well-known to technicians skilled in the manufacture of photographic materials.
As indicated above, there are a large number of anion soaps which are useful in the invention. The classification of these compounds is discussed in the book Kolloidchernische Grundlagen der Textilveredlung by Dr. E. Valko, 1937, at pages 5l9522, to which reference is made for the meaning of the expression anion soaps. Generally the class also includes soluble salts of longchain alkyl carboxylic acids, e.g. soluble salts of fatty acids containing eight or more carbons as, for example, lauric, oleic, ricinoleic, linoleic, stearic and palmitic. These compounds, however, are much less satisfactory than long chain alkyl sulfates and sulfonates. Soluble salts of long-chain alkyl sulfonic acids, soluble salts of sulfated higher fatty alcohols in which the alkyl group contains at least 8 carbons and many other sulfonated and sulfated aliphatic and aromatic compounds which are 0) water soluble and contain from 10 to 20 carbon atoms are suitable complexing agents. 7
The invention provides a method of making emulsions wherein the principal colloid carrier is a vinyl alcohol polymer, e.g. polyvinyl alcohol. Such emulsions have outstanding advantages over gelatin silver halide er'n'ul sions and have resistance to deterioration by inicro= organisms. They are very dimensionally stable and have high resistance to deterioration under conditions of ex posure to the intense heat of high intensity are light pro jectors. The processes of the invention also oifer a con venient means of varying the silver halide to hinder ratio which is quite important in certain photographic ele-- ments requiring a high concentration of silver.
The emulsions of the invention are also adapted to be made in hi hly concentrated form and even in sub-' stantially dry form for shipment and use at a later time by adding a sufficient amount of water for coating by any of the techniques known in the art, i.e. skim coating, extrusion coating and spray coating. One important ad vantage of the processes of the invention is that gelatincomplexes can be made which are water-soluble, and compatible with water-soluble polyvinyl alcohol s0lutions and do not require organic solvents in the system. Still other advantages will be apparent from the forego ing description and following claims.
We claim:
1. A method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding thereto an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains and dispersing said complex in a water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least percent.
2. A method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding thereto an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains, coagulating the said complex thus formed and redispersing the said complex in a water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent.
3. A method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, adding an anion soap thereby forming a gelatin-anion soap complex containing dispersed silver halide grains, coagulating the said complex thus formed by adjusting the pH of the emulsion to less than 7, separating the coagulated complex, redispersing the said complex in a water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent and concurrently readjusting the pH to about 7.
4. Method according to claim 3 wherein the anion soap is sodium dodecyl sulfate.
5. Method according to claim 3 wherein the aqueous gelatin solution contains from 7 to 20 grams of gelatin per mole of silver halide.
6. Method according to claim 3 wherein the aqueous polyvinyl alcohol binder solution contains from 70 to 200 grams of polyvinyl alcohol and '7 to 20 grams of gelatin per mole of silver halide.
7. A method of preparing a photographic emulsion which comprises dispersing silver halide in an aqueous gelatin solution, coagulating said dispersion by the addition of a water soluble, acid soluble partial acetal of polyvinyl alcohol and the sodium salt of o-sulfobenzaldehyde, adjusting the pH to below 4.5, redispersing the coagulum by readjusting the pH to above 6, adding thereto an anion soap thereby forming a gelatin-anion soap 9 complex containing dispersed silver halide grains and dispersing said complex in a Water soluble polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent.
8. A photographic emulsion comprising silver halide dispersed in a gelatin-anion soap complex, said complex being dispersed in a polyvinyl alcohol binder in a predominantly aqueous solution, said polyvinyl alcohol binder prepared by hydrolyzing a polyvinyl ester to an extent of at least 80 percent.
9. An emulsion as described in claim 8 wherein the anion soap is sodium dodecyl sulfate.
10. An emulsion as described in claim 8 wherein the 10 gelatin is present in an amount from 7 to 20 grams per mole of silver halide present.
11. An emulsion as described in claim 3 wherein the polyvinyl alcohol is present in an amount from 70 to 200 grams and said gelatin in an amount from '7 to 20 grams per mole of silver halide present.
References Cited in the file of this patent UNITED STATES PATENTS 10 2,489,341 Waller et al. Nov. 29, 1949 2,527,261 Hart et al. Oct. 24, 1950 2,614,930 Lowe et al Oct. 21, 1952 2, 52,246 Weaver June 26, 1956
Claims (1)
1. A METHOD OF PREPARING A PHOTOGRAPHIC EMULSION WHICH COMPRISES DISPERSING SILVER HALIDE IN AN AQUEOUS GELATIN SOLUTION, ADDING THERETO AN ANION SOAP THEREBY FORMING A GELATIN-ANION SOAP COMPLEX CONTAINING DISPERSED SILVER HALIDE GRAINS AND DISPERSING SAID COMPLEX IN A WATER SOLUBLE POLYVINYL ALCOHOL BINDER IN A PREDOMINANTLY AQUEOUS SOLUTION, SAID POLYVINYL ALCOHOL BINDER PREPARED BY HYDROLYZING A POLYVINYL ESTER TO AN EXTENT OF AT LEAST 80PERCENT.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US803356A US3067035A (en) | 1959-04-01 | 1959-04-01 | Gelatin-anion soap complex dispersion in polyvinyl alcohol photographic emulsions |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US803356A US3067035A (en) | 1959-04-01 | 1959-04-01 | Gelatin-anion soap complex dispersion in polyvinyl alcohol photographic emulsions |
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US3067035A true US3067035A (en) | 1962-12-04 |
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US803356A Expired - Lifetime US3067035A (en) | 1959-04-01 | 1959-04-01 | Gelatin-anion soap complex dispersion in polyvinyl alcohol photographic emulsions |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3153594A (en) * | 1959-07-07 | 1964-10-20 | Du Pont | Process for preparing photographic emulsions |
US3153593A (en) * | 1961-05-08 | 1964-10-20 | Gevaert Photo Prod Nv | Manufacture of silver halide emulsions |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2489341A (en) * | 1944-07-04 | 1949-11-29 | Ilford Ltd | Production of photographic silver halide emulsions |
US2527261A (en) * | 1944-10-30 | 1950-10-24 | Ilflord Ltd | Production of photographic silver halide emulsions from gelatinanion soap complexes |
US2614930A (en) * | 1947-08-13 | 1952-10-21 | Eastman Kodak Co | Method of preparing polyvinyl alcohol-silver halide photographic emulsions |
US2752246A (en) * | 1953-06-16 | 1956-06-26 | Du Pont | Process of preparing a light sensitive silver halide emulsion |
-
1959
- 1959-04-01 US US803356A patent/US3067035A/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2489341A (en) * | 1944-07-04 | 1949-11-29 | Ilford Ltd | Production of photographic silver halide emulsions |
US2527261A (en) * | 1944-10-30 | 1950-10-24 | Ilflord Ltd | Production of photographic silver halide emulsions from gelatinanion soap complexes |
US2614930A (en) * | 1947-08-13 | 1952-10-21 | Eastman Kodak Co | Method of preparing polyvinyl alcohol-silver halide photographic emulsions |
US2752246A (en) * | 1953-06-16 | 1956-06-26 | Du Pont | Process of preparing a light sensitive silver halide emulsion |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3153594A (en) * | 1959-07-07 | 1964-10-20 | Du Pont | Process for preparing photographic emulsions |
US3153593A (en) * | 1961-05-08 | 1964-10-20 | Gevaert Photo Prod Nv | Manufacture of silver halide emulsions |
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