US3064693A - Device for switching-off the feed of a coiled spring in a machine for the production of sprung structures - Google Patents

Device for switching-off the feed of a coiled spring in a machine for the production of sprung structures Download PDF

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US3064693A
US3064693A US698696A US69869657A US3064693A US 3064693 A US3064693 A US 3064693A US 698696 A US698696 A US 698696A US 69869657 A US69869657 A US 69869657A US 3064693 A US3064693 A US 3064693A
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switch
coiled spring
spring
feeder
switching
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Spuhl Walter
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F33/00Tools or devices specially designed for handling or processing wire fabrics or the like
    • B21F33/04Connecting ends of helical springs for mattresses

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  • the present invention relates to a device for switchingoff the feed of a coiled spring in a machine for the production of sprung structures such as spring mattresses, for example.
  • cushion springs can be connected in rows with one another by means of coiled springs:
  • FIGS. 1 and 2 of the accompanying drawings represent in quite a diagrammatic manner in elevation and plan view, respectively some essential components of a machine designed for that purpose, FIG. 2 containing an electrical wiring diagram, which however will be referred to but later in connection with a preferred embodiment of the present invention.
  • the double-conical cushion springs 1 to be interconnected into a spring mattress are arranged in pairs in parallel rows side by side, being held in clamping tongs (not shown).
  • T-wo spring wires 2 serve for connecting the adjacent upper and lower end turns, respectively, of two adjacent cushion springs 1.
  • each wire 2 is engaged by a feeder device 3, which in the usual way comprises two feeder-wheels or rollers (not shown), and is pushed thereby through a coiling or winding device 4, wherein it is guided through a stationary curved groove so that it is shaped helically.
  • the coiled spring 5 thus formed continuously grows in length in the direction of the arrow 6 (FIG.
  • knives 8 are arranged, by means of which the coiled spring 5 is cut off after all the pairs of springs have been connected with one another by it. These knives are diagrammatically indicated in FIG. 2 only.
  • the feeder device 3 cannot interrupt the feeding process instantaneously, namely not only because of the inertia of its feeder-wheels or rollers and of the advancing spring wire 2 or coiled spring 5, but also because of the inertia of the other members contained therein e.g. of levers and clutches serving for the coupling of the feeder-wheels or rollers to a continuously rotating shaft. Since consequently some more spring wire is advanced after the coiled spring has reached its end position, a stress is set up in the coiled spring. When the coiled spring is then cut off by means of the knives 8, the coiled spring expands again, whereby the formation of an eye at the rear end it) of the spring is rendered very diflicult.
  • a device of the kind referred to comprising in combination: a feeder device advancing the said spring wire, an electric switch arranged before the last pair of the said cushion springs in the path of the said helically advancing coiled spring wire, an electric motor in mechanical driving connection with the said feeder device and controlled by said switch, and control means adapted to adjust the sluggishness of the said feeder device in responding to the switching-oif of the said motor by the advancing end of the said coiled spring wire actuating the said switch to such a magnitude that after the initation of the said switchingoff operation the said coiled spring wire comes to a standstill only after having passed through the said end turns of the said last pair of cushion springs.
  • the feeder device for the spring wire serving for the production of the connecting coiled spring comprises an inertia device with an adjustable moment of inertia kinematically coupled to the said feeder device.
  • FIGS. 3 to 9 of the accompanying drawings three embodiments of the device according to the present invention will now be described by way of example:
  • FIG. 3 is a side elevation of a clamping tongs with a switch mounted thereon;
  • FIG. 4 is a plan view to FIG. 3;
  • FIG. 5 is a diagrammatic illustration of means for adjusting the time lag of the feeder device
  • FIG. 6 diagrammatically shows another embodiment of the switching-off device
  • FIG. 7 is a diagrammatic illustration of a modified feeder device
  • FIGS. 8 and 9v are a side and an end elevation, respectively on an inertia device having an adjustable inertia moment.
  • 12 is the body of a pair of tongs which serves for the clamping-in of the upper or lower end turns of the two last cushion springs 1, i.e. of those on the extreme left of FIG. 2.
  • This body 12 is in the usual manner mounted slidably on two supports 13 in order. that the distance between the pairs of cushion springs may be.varied.
  • The. tongs have a fixed jaw 14 which is attached 'to the body 12 thereof by means of a countersunk screw 15.
  • the moveable jaw 16 is slidable on guides 17 and is connected with an actuating bar 18.
  • a .lever (not shown) pivotally mounted at 19,
  • mounting plate 2% On the body 12 of the tongs a, mounting plate 2% is fixed by means of two screws 21.
  • a switch 22 is fixed which in turn carries a small bearing, bracket. 23 for a switch lever 24, which .is pivotally mounted on a pin 25.
  • a follower lever'26 is pivotally mounted on the same pin and is Connected to the 1ever.24 by a spring 27 indicated diagrammatically. Opposite the. follower lever 26 the actuating button 23 of the switch 22 is arranged.
  • the switch lever 24 is biased in the anti-clockwise sense (FIG. 3) by a spring (not shown) so that in the rest position it abuts at 29 a projection 30 of the fixed jaw 14.
  • the projection 30 has an inlet surface, 31 which is com'cally reduced towards the jaw, and an adjoining semicylindrical surface .32, inv order to guide the coiled spring in its advance in the sense of the arrow 33 (see. FIG. 4) between the two jawsil4 and 16.-
  • the upper end 34 of the switch lever 24 has a bulge 35 which forms a carnbered ramp surface 36 for the.
  • coiled spring 5 which ramp surface of the bulge 35 has firstly a larger and then a smaller distance from the axis of the spring.
  • the projection '30 is cut away at 38 toaccommodate the end turn of the cushion Spring 1 concerned.
  • the jaws. 14 and 16. have at their insides in the usual manner such a shape that the end turns of both cushion springs 1 lie ouite closely to one another in the clamped position, without thereby preventing the coiled spring from passing through the closed jaws when advancing helically.
  • a wing nut 44 is fitted, by means of which the loading of the spring 42 can be adjusted in that the bolt is restrained from rotating in any known way, e.g. by a stationary projection engaging a longitudinal groove of the bolt.
  • the mechanical members of the feeder device include a clutch operated by the said lever and are of well known type so that they do not need any further explanation (see US. Patent No. 2,663,038 filed October 26, 1948, by Charles H. Gail, Los Angeles, California). It may be added, however, that when the lever 40 is, moved against the bias of the spring 42 that the clutch operated thereby disengages the feeder 3 from the wire 2 and that by adjusting the loading of the spring 4 2, the
  • moment at which the wire 2 stops advancing after the closing of the switch 22 may be regulated with exactness.
  • the feeder device described hereinabove while inherently working very satisfactorily, has yet some, disadvantages.
  • In the first place it cannot be built up from normal commercially available components.
  • the lever, electro-magnet and adjustable spring have to be combined into a special unit which in turn hasto be combined with a clutch.
  • a further disadvantage consists m that comparatively involved measures have .to be taken lest the clutch be immediately rerengaged when the i said switch opens as is the case in the. operational'cycle of the machine before the feeder'device may work again.
  • FIG. 6 In this figure again'two ad acent cushion springs l are connected toone another a by the coiled spring, 5, which is produced in'the coiling device 4 and advances helically in the directionof the arrow 6.
  • the spring wire 2. of which the coiled spring 5 is formed is again pushed into the winding device 4 by a feeder device 3.
  • the feeder device 3 comprises a motor 50, a feeder gear 51, a motor switch 52 and a delayed action relay 53.
  • the motor 5% is a conventional three-phase motor which maybe provided with a conventional brake-device which becomes effective automatically when switching off the motor.
  • the feeder gear 51 driven by themotor rollers for advancing the spring wire 2.
  • the delayed action relay 53 comprises an input impedance 59 formed e.g. by a rectifier, an adjustment lever 60 and a contact 61; its time lag is adjustable in the known manner, e.g. by adjusting a resistor through which a condenser is charged the voltage of which controls the igniting of a thyratron valve in series with a magnet coil.
  • a relay of this type is the REZ 1-4 relay of Sprecher und Schuh, Aarau.
  • the input impedance 59 is connected in series with a switch 22, which is closed by the spring 5 advancing helically, to a source of control voltage 62.
  • a relay contact 61 In another circuit connected to this source 62 there is a relay contact 61, a switch 63, the said switch coil 55 and the bi-metal contact 57.
  • the switch 63 is operated by a cam 64 mounted on a control shaft 65 which may be turned by means of a hand wheel 66. On the said control shaft 65 there are also further cams (not shown) which serve for the control of other operational motions of the machine when the hand wheel is turned.
  • a circuit breaker contact 67 is connected in series with the holding contact 5s.
  • the switching-off device described is shown in the drawing in that switching condition which prevails at the moment preceding the abutting of the end of the coiled spring on the still open switch 22.
  • the switch arms 54 are closed since the switch coil 55 is excited by the control current source 62 on the one hand over the bimetal contact 57 and on the other hand over the holder contact 56, the circuit breaker contact 67 and the relay contact 61.
  • the motor 58 is accordingly in operation and effects the advance of the spring wire 2 by means of the feeder gear 51.
  • the input impedance 59 is energised, which after the time lag adjusted to, entails an opening of the contact 61.
  • the switch coil 55 is accordingly de-energised, the switch arms 54 are opened by a spring (not shown), and the motor St) is brought to a standstill.
  • the coiled spring 5 keeps advancing screw-wise, and thereby passes also through the mutually contacting end turns of the last two cushion springs 1, as indicated in the drawing in chain-dotted lines.
  • the sluggishness of the feeder device 3, which depends mainly on the delayed action of the relay 53, the inertia and friction of the motor 5i; and of the gearing 51, may be adjusted by controlling the time lag of the relay easily in such a manner that the coiled spring after actuating the switch 22 keeps advancing a stretch of predetermined length.
  • the motor 56 then keeps at a standstill until the cam 64- closes the switch 63 upon turning the hand wheel 66. Since in the meantime the interconnected cushion springs have been removed from the tongs in which they were clamped during the operation described, and since consequently the switch 22. has been opened again, the input impedance 5? had been de-energised in the meantime which caused the relay contact 61 to be closed.
  • the switch coil 55 is energised again which involves the closing of the switch arms 54 and of the holding contact 56.
  • the motor 59 accordingly drives again the feeder gear 51, and two new rows of cushion springs 1 are connected with one another by a new coiled spring 5.
  • the circuit of the switch coil 55 can be interrupted in case for one reason or another, e.g. upon a breakdown of the switch 22 or of the relay 53, it is desired to bring the motor 58 to a standstill outside the normal operational cycle.
  • the bi-metal contact 57 heats up in the case of excessive current in the windings of the motor, and then disconnects the switch coil 55 from the source of exciter current 62, so that the motor is brought to a standstill.
  • FIG. 7 a modified feeder device is illustrated in FIG. 7. It comprises a direct currentor alternating current-motor 70, which is supplied from the mains terminals 71 through a relay switch 72 which is opened as soon as the circuit 39 is closed by the switch 22.
  • a relay switch 72 On the shaft 73 of the motor 70 an inertia device 74 with adjustable inertial moment and a driving pulley 75 are attached which through an endless driving member 76, e.g. a chain or a belt, and a driving pulley 77 drives a feeder gearing 77.
  • the feeder gearing comprises in the usual way feeder rollers, which advance the Wire 2 clamped between them.
  • FIGS. 8 and 9 show the structural design of the inertia device 74-.
  • the same has a block 78 bored through, which is provided with a hub 7? and mounted on the shaft 73 to which it is connected by means of a pin Sii.
  • the block 73 has two parallel bores 31 and 82 in which round rods 33 and S4- are inserted serving for the guiding of counterpoises 85 and as holding one another in equiiibrium, and secured in their position by clamping screws 87 and 83.
  • the rod 84 is provided with opposite screw threads 89 and 99 which are screwed into correspending tapped bores of the counterpoises 85 and 86.
  • two adjustable collars 9i and 92 are mounted on the rod 84.
  • the deceleration rate and stopping period of the motor 70 and of the feeder gearing 77 driven by it can be adjusted in a very precise manner, it being apparent that the counterpoises 85 and 36 act in the manner of a flywheel and when moved apart will cause the shaft 73 to rotate (due to the pressure of such counterpoises) for a longer period than when they are moved to a position nearer to each other.
  • This stopping period is so regulated that the coiled spring 5 continues advancing after the actuation of the switch 22 until its free end comes into the end position shown in FIG. 2, in which it can be engaged by the eye-forming device.
  • the switching-off device described with reference to FlOS. 7 to 9 is mechanically extremely rugged and very reliable in operation, since it does not comprise any sensitive components liable to break-downs.
  • a device as claimed in claim 1 comprising a pair of tongs having a fixed jaw and a moveable jaw, between themselves clamping the said end turns, the said switch being attached to the said 'fixed jaw.
  • a device as claimed in claim 2 comprising a projection of the said fixed jaw guiding the said coiled spring wire, a switch lever pivoted on the said switch and provided with a cambered ramp surface to be contacted by the advancing end of the said coiled spring wire, the said lever being spring-biased against the said projection in the rest position, and turned in the sense of actuating said switch by the said advancing end of the coiled spring wire.
  • a device as claimed in claim 3 comprising a follower lever pivoted freely relative to the said switch lever, a spring spacing the said follower lever resiliently from the said switch lever, and an actuating button provided on the said switch in operative relation to the said follower lever, the said switch lever when contacted by the iadvancing'end of the said coiled spring wire transmitting its movement to the said follower lever through the said spring.
  • a device as claimed in claim 3, comprising an electro-magnet electrically connected to the said switch, an armature spring-biased in opposition to the attraction of the saidelectro-magnet, and adjustment means adapted to vary to strength of this spring biased opposition, the said armature forming an actuating lever operatively connected with and adapted to arrest the said feeder device.
  • a device for automatically switching-0E the feed of a coiled spring wire in a machine for the production of sprung structures wherein cushion springs of the. said structure to be connected withone another are arranged in pairs in two parallel rows and the mutually contacting end turns of two adjacent cushion springslare connected with one another by means of the. said coiled spring wire,- passing through the same, comprising in combination: a
  • said relay switch being energised by the closing of the said end switch and when energised switching off the current supply to the said electric motor.
  • a feeder device advancing the, said spring wire, an electric end switch arranged in the path of the said spring wire advancing helically before the last pair of the said cushion springs, an electric motor having an output shaft in mechanical driving connectionwith the said feeder device and in electrical wiring connection with the said end switch, and aninertia device having an adjustable inertia moment,
  • said inertia device comprising .a rod having opposite screw threads at its two ends and mounted transversely of the said output shaft on the same rotatably about its own axis, and two counter-poises each in screwconnection with one end of the said rod and restrained from rotating about the axis thereof, the said two counterpoises being adjustable in opposite directions relative to the said output shaft by turning the said rod, in such a manner as holding one another always in equilibrium.
  • a device for automatically switching-off the feed of a coiled spring wire in a machine for the production of sprung structures wherein cushion springs of the said structure to be connected with one another are arranged in pairs in two parallel rows and the mutually contacting end turns of two adjacent cushion springs are connected with one another by means of the said coiled spring wire passing through the same comprising in combination: a feeder device advancing the said spring wire, an electric end switch arranged in the path of the said spring wire advancing helically before the last pair of the said cushion springs, an electric motor having an output shaft in mechanical driving connection with the said feeder device and in electrical wiring connection with the said end switch, and an inertia device having an adjustable inertia moment, kinematically connected to the said feeder device and adapted to adjust the sluggishness of the said feeder device in responding to the switching-oh of the said motor by the advancing end of the said coiled spring wire actuating the said end switch to such a magnitude that after the initiation of the said switching-off

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Description

Nov. 20, 1962 pu L 3,064,693
DEVICE FOR SWITCHING- FF THE FEED OF A COILED SPRING IN A MACHINE FOR THE PRODUCTION OF SPRUNG STRUCTURES Filed Nov. 25, 1957 5 Sheets-Sheet l Arr/3 Nov. 20, 1962 SPUHL 3,064,693
W. DEVICE FOR SWITCHING-OFF THE FEED OF A COILED SPRING IN A MACHINE FOR THE PRODUCTION OF SPRUNG STRUCTURES Filed Nov. 25, 1957 5 Sheets-Sheet 2 //V VLF/V M41753? 5/ 0/94 {7 v IQMW @W M M Arry's.
Nov. 20, 1962 w. SPUHL 3,064,693 DEVICE FOR SWITCHING-OFF THE FEED OF A COILED SPRING IN A MACHINE FOR THE PRODUCTION OF SPRUNG STRUCTURES 5 Sheets-Sheet 3 Filed Nov. 25, 195'? 4; @6140 \Dm M M assess Patented Nov. 20, 1962 ice DEVICE FOR SWITCHING-OFF THE FEED A COILED SPRING IN A MACHKNE FUR THE PRO- DUQTIUN 0F SPRUNG STRUfITURES Walter Spiihl, 9 Hompelistrasse, Sanlrt Gallon, Switzerland Filed Nov. 25, B357, 521'. No. 69%,dh5 Claims priority, application Germany Nov. 25, 1956 12 Claims. (Cl. fi th-92.7)
The present invention relates to a device for switchingoff the feed of a coiled spring in a machine for the production of sprung structures such as spring mattresses, for example.
For the better understanding of the invention it may be firstly described briefly how in the usual manner cushion springs can be connected in rows with one another by means of coiled springs:
FIGS. 1 and 2 of the accompanying drawings represent in quite a diagrammatic manner in elevation and plan view, respectively some essential components of a machine designed for that purpose, FIG. 2 containing an electrical wiring diagram, which however will be referred to but later in connection with a preferred embodiment of the present invention.
The double-conical cushion springs 1 to be interconnected into a spring mattress are arranged in pairs in parallel rows side by side, being held in clamping tongs (not shown). T-wo spring wires 2 serve for connecting the adjacent upper and lower end turns, respectively, of two adjacent cushion springs 1. For this purpose each wire 2 is engaged by a feeder device 3, which in the usual way comprises two feeder-wheels or rollers (not shown), and is pushed thereby through a coiling or winding device 4, wherein it is guided through a stationary curved groove so that it is shaped helically. The coiled spring 5 thus formed continuously grows in length in the direction of the arrow 6 (FIG. 1) and screws itself in the process about the adjacent end turns of the cushion springs so that at any time two of these springs are connected with one another by the windings of the coiled spring 5, and all pairs of cushion springs are connected by the body of the coiled spring proper. When the coiled spring has reached the end position illustrated in PEG. 2, an eye is formed at its foremost turn by means of an eye-forming device 7. This eye is designed to prevent the coiled spring from unscrewing itself in the course of time out of the turns of the cushion springs by inadvertent movements, and has moreover the purpose of preventing any damage to covering fabrics, and any injuries.
Between the pair of cushion springs 1, which has been reached first by the coiled spring 5, and the winding device 4, knives 8 are arranged, by means of which the coiled spring 5 is cut off after all the pairs of springs have been connected with one another by it. These knives are diagrammatically indicated in FIG. 2 only.
For the switching-off of the feeder device 3 in the known machines an electric switch (not shown in FIGS. 1 and 2) is provided which is operated by the free end 9 of the coiled spring 5, when the latter has reached its end position shown in FIG. 2. With this arrangement however the following difiiculties arise:
The feeder device 3 cannot interrupt the feeding process instantaneously, namely not only because of the inertia of its feeder-wheels or rollers and of the advancing spring wire 2 or coiled spring 5, but also because of the inertia of the other members contained therein e.g. of levers and clutches serving for the coupling of the feeder-wheels or rollers to a continuously rotating shaft. Since consequently some more spring wire is advanced after the coiled spring has reached its end position, a stress is set up in the coiled spring. When the coiled spring is then cut off by means of the knives 8, the coiled spring expands again, whereby the formation of an eye at the rear end it) of the spring is rendered very diflicult. Since not always the same wire material is worked with the machine and also the sluggishness of the feeder device 3 is not quite constant but depends for example on the lubrication, the expansion of the spring is not always the same, so that it is very difficult to grip the extreme turn of the end if) of the wire safely with an eye forming device. One has therefore hitherto dispensed with the forming of an eye at this end of the coiled spring or had to put up with a rather complicated eye forming device. In some cases one has even to cut off a bit from the end 10 of the spring before the formation of the eye, in order to prevent the eye from lying too far outside the spring assembly.
Moreover the difliculty arises that the end 11 of the coiled spring projecting from the winding device 4 does not in most cases remain truly elastic after the cutting off but keeps a certain permanent deformation. The helical pitch and the diameter of the end 11 of the spring do not therefore correspond accurately to their design dimensions any more, which leads into difficulties at the subsequent operation of the machine, in that this end of the spring does not screw itself correctly into the end turns of the cushion springs any more, or is not allowed to pass at all by the tongs holding these cushion springs.
it is the main object of the present invention to provide a device for the switching-off of the feed of a coiled spring wire in a machine for the production of spring structures wherein cushion springs of the said structure to be connected with one another are arranged in pairs in two parallel rows and the mutually contacting end turns of two adjacent cushion springs are connected with one another by means of the said coil spring wire passing through the same, in which the aforementioned difiiculties are overcome. 7
It is another object of the present invention to provide a device of the kind referred to which is simple, rugged and reliable in operation.
With these and other objects, which will become apparent hereinafter, in view I provide a device of the kind referred to, comprising in combination: a feeder device advancing the said spring wire, an electric switch arranged before the last pair of the said cushion springs in the path of the said helically advancing coiled spring wire, an electric motor in mechanical driving connection with the said feeder device and controlled by said switch, and control means adapted to adjust the sluggishness of the said feeder device in responding to the switching-oif of the said motor by the advancing end of the said coiled spring wire actuating the said switch to such a magnitude that after the initation of the said switchingoff operation the said coiled spring wire comes to a standstill only after having passed through the said end turns of the said last pair of cushion springs.
In a preferred modification the feeder device for the spring wire serving for the production of the connecting coiled spring comprises an inertia device with an adjustable moment of inertia kinematically coupled to the said feeder device.
With reference to FIGS. 3 to 9 of the accompanying drawings three embodiments of the device according to the present invention will now be described by way of example:
FIG. 3 is a side elevation of a clamping tongs with a switch mounted thereon;
FIG. 4 is a plan view to FIG. 3;
FIG. 5 is a diagrammatic illustration of means for adjusting the time lag of the feeder device;
l clockwise direction.
re s? FIG. 6 diagrammatically shows another embodiment of the switching-off device;
FIG. 7 is a diagrammatic illustration of a modified feeder device, and
FIGS. 8 and 9v are a side and an end elevation, respectively on an inertia device having an adjustable inertia moment.
In FIGS. 3 and 4, 12 is the body of a pair of tongs which serves for the clamping-in of the upper or lower end turns of the two last cushion springs 1, i.e. of those on the extreme left of FIG. 2. This body 12 is in the usual manner mounted slidably on two supports 13 in order. that the distance between the pairs of cushion springs may be.varied. The. tongs have a fixed jaw 14 which is attached 'to the body 12 thereof by means of a countersunk screw 15. The moveable jaw 16 is slidable on guides 17 and is connected with an actuating bar 18. A .lever (not shown) pivotally mounted at 19,
which is operated pneumatically in the usual manner, bears on the protruding end of the bar 18 so as .to bring the jaw 16 into the closing position shown in the FIGS. 3 and 4 against the force of'a spring (likewise not shown). 7 7
On the body 12 of the tongs a, mounting plate 2% is fixed by means of two screws 21. On this mounting plate a switch 22 is fixed which in turn carries a small bearing, bracket. 23 for a switch lever 24, which .is pivotally mounted on a pin 25. A follower lever'26 is pivotally mounted on the same pin and is Connected to the 1ever.24 by a spring 27 indicated diagrammatically. Opposite the. follower lever 26 the actuating button 23 of the switch 22 is arranged. The switch lever 24 is biased in the anti-clockwise sense (FIG. 3) by a spring (not shown) so that in the rest position it abuts at 29 a projection 30 of the fixed jaw 14.
The projection 30 has an inlet surface, 31 which is com'cally reduced towards the jaw, and an adjoining semicylindrical surface .32, inv order to guide the coiled spring in its advance in the sense of the arrow 33 (see. FIG. 4) between the two jawsil4 and 16.- The upper end 34 of the switch lever 24 has a bulge 35 which forms a carnbered ramp surface 36 for the. coiled spring 5, which ramp surface of the bulge 35 has firstly a larger and then a smaller distance from the axis of the spring. The projection '30 is cut away at 38 toaccommodate the end turn of the cushion Spring 1 concerned.
' The jaws. 14 and 16. have at their insides in the usual manner such a shape that the end turns of both cushion springs 1 lie ouite closely to one another in the clamped position, without thereby preventing the coiled spring from passing through the closed jaws when advancing helically. V
When the end of the coiled spring advances from the. position of FIG. 4 it comes into contact with the ramp surface 36 of the end of lever34 so that. upon a further helical advance, the lever 24 is turned in the Consequently the follower lever 26hits the actuating knob of the switch 22 which closes the circuit 39 (see FIG. 2), wherebv the 'switchins'ofi operation of'thje feeder device 3 is initiated. The sluggishness of this device is so chosen that the feed stops only after the coiled spring 5 'has passedalso throu h i the end turns of the two last cushion stations 1, hich are contained in th fnnqs. FIGS. 3 and 4, 'whereafter it comes toa standstill in the end position accordin to FIG. 2. When the coiled spring 5 is then cut-off by the knives 8,the spring is stationary and its two ends and 11- are comnletelv free from stresses: no rebound of the end 10 takes place, and the end 11 shows the normal 'helical pitch and; normal diameter, whereby the difiiculties mentioned hereinab ove are overcome,
as the armature of an electro-magnet including an operat-' ing winding 41. When this electro-magnet which is connected into the circuit 39, is energised by closing the switch 22, the lever 40 is turned against the'bias of a spring 42, which is attached on the one hand to the lever 40, and on the otherhand to a threaded bolt 43. On
the latter a wing nut 44 is fitted, by means of which the loading of the spring 42 can be adjusted in that the bolt is restrained from rotating in any known way, e.g. by a stationary projection engaging a longitudinal groove of the bolt. The mechanical members of the feeder device include a clutch operated by the said lever and are of well known type so that they do not need any further explanation (see US. Patent No. 2,663,038 filed October 26, 1948, by Charles H. Gail, Los Angeles, California). It may be added, however, that when the lever 40 is, moved against the bias of the spring 42 that the clutch operated thereby disengages the feeder 3 from the wire 2 and that by adjusting the loading of the spring 4 2, the
moment at which the wire 2 stops advancing after the closing of the switch 22 may be regulated with exactness.
The stronger the spring 42 is loaded the more. slug.- gishly reacts the, feeder device, i.e. the larger will bethe time lag between the excitationof the electro-mag'net 41,
and the stand-still reached by the feeder-wheels or rollers. It has been found that in this manner the slug? gishness of the feeder device can be adjusted extremely accurately. to the value desired, so that the switching-off device always functions faultlessly in the manner described, even npon changes of the material, diameter or helical pitch of the coiled wire (when exchanging the coiling device 4). i I
Accordingly it is also possible without difficulty to. provide the end 10 of the coiled spring in a simple man: er with an eye. The ways and means how the eyes are formed at one and the other side are, however, not of importance to the present invention.
The feeder device described hereinabove, while inherently working very satisfactorily, has yet some, disadvantages. In the first place it cannot be built up from normal commercially available components. In, particular the lever, electro-magnet and adjustable spring have to be combined into a special unit which in turn hasto be combined with a clutch. A further disadvantage consists m that comparatively involved measures have .to be taken lest the clutch be immediately rerengaged when the i said switch opens as is the case in the. operational'cycle of the machine before the feeder'device may work again. These disadvantages have been overcome by the em.-
bodiment according to FIG. 6. In this figure again'two ad acent cushion springs l are connected toone another a by the coiled spring, 5, which is produced in'the coiling device 4 and advances helically in the directionof the arrow 6. The spring wire 2. of which the coiled spring 5 is formed is again pushed into the winding device 4 by a feeder device 3.
The feeder device 3 comprises a motor 50, a feeder gear 51, a motor switch 52 and a delayed action relay 53. The motor 5% is a conventional three-phase motor which maybe provided with a conventional brake-device which becomes effective automatically when switching off the motor. The feeder gear 51 driven by themotor rollers for advancing the spring wire 2.
59 comprises in the 'usual'manner feeder-wheels or and a bi-metal overload contact 57. The switch arms 54 are connected to the three-phase mains. The delayed action relay 53 comprises an input impedance 59 formed e.g. by a rectifier, an adjustment lever 60 and a contact 61; its time lag is adjustable in the known manner, e.g. by adjusting a resistor through which a condenser is charged the voltage of which controls the igniting of a thyratron valve in series with a magnet coil. (A relay of this type is the REZ 1-4 relay of Sprecher und Schuh, Aarau.)
The input impedance 59 is connected in series with a switch 22, which is closed by the spring 5 advancing helically, to a source of control voltage 62. In another circuit connected to this source 62 there is a relay contact 61, a switch 63, the said switch coil 55 and the bi-metal contact 57. The switch 63 is operated by a cam 64 mounted on a control shaft 65 which may be turned by means of a hand wheel 66. On the said control shaft 65 there are also further cams (not shown) which serve for the control of other operational motions of the machine when the hand wheel is turned. A circuit breaker contact 67 is connected in series with the holding contact 5s.
The switching-off device described is shown in the drawing in that switching condition which prevails at the moment preceding the abutting of the end of the coiled spring on the still open switch 22. The switch arms 54 are closed since the switch coil 55 is excited by the control current source 62 on the one hand over the bimetal contact 57 and on the other hand over the holder contact 56, the circuit breaker contact 67 and the relay contact 61. The motor 58 is accordingly in operation and effects the advance of the spring wire 2 by means of the feeder gear 51.
As soon as the end of the coiled spring 5 has closed the switch 22 in the manner described in more detail hereinabove, the input impedance 59 is energised, which after the time lag adjusted to, entails an opening of the contact 61. The switch coil 55 is accordingly de-energised, the switch arms 54 are opened by a spring (not shown), and the motor St) is brought to a standstill. During the time lag of the relay 53 and during the running-out time of the motor 50 and the gearing 51 the coiled spring 5 keeps advancing screw-wise, and thereby passes also through the mutually contacting end turns of the last two cushion springs 1, as indicated in the drawing in chain-dotted lines. The sluggishness of the feeder device 3, which depends mainly on the delayed action of the relay 53, the inertia and friction of the motor 5i; and of the gearing 51, may be adjusted by controlling the time lag of the relay easily in such a manner that the coiled spring after actuating the switch 22 keeps advancing a stretch of predetermined length.
The motor 56 then keeps at a standstill until the cam 64- closes the switch 63 upon turning the hand wheel 66. Since in the meantime the interconnected cushion springs have been removed from the tongs in which they were clamped during the operation described, and since consequently the switch 22. has been opened again, the input impedance 5? had been de-energised in the meantime which caused the relay contact 61 to be closed. When closing the switch 63, accordingly the switch coil 55 is energised again which involves the closing of the switch arms 54 and of the holding contact 56. The motor 59 accordingly drives again the feeder gear 51, and two new rows of cushion springs 1 are connected with one another by a new coiled spring 5.
By means of the circuit breaker contact 67 the circuit of the switch coil 55 can be interrupted in case for one reason or another, e.g. upon a breakdown of the switch 22 or of the relay 53, it is desired to bring the motor 58 to a standstill outside the normal operational cycle. The bi-metal contact 57 heats up in the case of excessive current in the windings of the motor, and then disconnects the switch coil 55 from the source of exciter current 62, so that the motor is brought to a standstill.
The advantage of this second embodiment as compared with the embodiment described first, consists in that the motor switch and the delayed action relay of the kind described are readily obtainable. Since a motor switch has to be provided anyway and moreover a disengageable clutch is dispensed with, the feeder device 3 becomes particularly simple and inexpensive. Moreover the restarting of the motor at the right moment of the working cycle is effected in a very simple manner. Obviously the delayed action relay need not be necessarily of the thyratron type.
Referring now to FIGS. 7 to 9, a modified feeder device is illustrated in FIG. 7. It comprises a direct currentor alternating current-motor 70, which is supplied from the mains terminals 71 through a relay switch 72 which is opened as soon as the circuit 39 is closed by the switch 22. On the shaft 73 of the motor 70 an inertia device 74 with adjustable inertial moment and a driving pulley 75 are attached which through an endless driving member 76, e.g. a chain or a belt, and a driving pulley 77 drives a feeder gearing 77. The feeder gearing comprises in the usual way feeder rollers, which advance the Wire 2 clamped between them.
FIGS. 8 and 9 show the structural design of the inertia device 74-. The same has a block 78 bored through, which is provided with a hub 7? and mounted on the shaft 73 to which it is connected by means of a pin Sii. The block 73 has two parallel bores 31 and 82 in which round rods 33 and S4- are inserted serving for the guiding of counterpoises 85 and as holding one another in equiiibrium, and secured in their position by clamping screws 87 and 83. The rod 84 is provided with opposite screw threads 89 and 99 which are screwed into correspending tapped bores of the counterpoises 85 and 86. Moreover 'on both sides of the block 78 two adjustable collars 9i and 92 are mounted on the rod 84. On the ends of the screw threads 3? and 9t) nuts 93 and W, respectively, are screwed.
it is clear that by turning the preferably knurled adjustable collars 9i and 92 the rod 84 can be turned and thereby the distance of the counterpoises 85 and 86 from the shaft 73 can be varied in the opposite direction, the counterpoises sliding on the rod 33 and being restrained by the nuts 93 from moving away too far.
By adjusting the inertia device 74 the deceleration rate and stopping period of the motor 70 and of the feeder gearing 77 driven by it can be adjusted in a very precise manner, it being apparent that the counterpoises 85 and 36 act in the manner of a flywheel and when moved apart will cause the shaft 73 to rotate (due to the pressure of such counterpoises) for a longer period than when they are moved to a position nearer to each other. This stopping period is so regulated that the coiled spring 5 continues advancing after the actuation of the switch 22 until its free end comes into the end position shown in FIG. 2, in which it can be engaged by the eye-forming device.
The switching-off device described with reference to FlOS. 7 to 9 is mechanically extremely rugged and very reliable in operation, since it does not comprise any sensitive components liable to break-downs.
While I have herein described and in the accompanying drawings have illustrated what may be considered typical and particularly useful embodiments of my said inventron, i wish it to be understood that I do not limit myself to the particular details and dimensions described and illustrated, for obvious modifications will occur to a person skilled in the art.
What I claim as my invention and desire to secure by Letters Patent, is:
l. A device for automatically switching-off the feed of a coiled spring wire in a machine for the production of sprung structures wherein cushion springs of the said .7 structure to be connected with one another are arranged in pairs in two parallel rows and the mutually contact ing end turns of two adjacent cushion springs are connected with one another by means of the said coiled spring wire passing through the same, comprising in combination: a feeder device helically advancing the said spring wire, an electric switch arranged in the path of the said coiled .spring wire before the last pair of the said cushion springs, an electric motor in mechanical driving connection with the said feeder device and in electrical wiring connection with the said switch, and control means including an inertia device having an adjustable moment of inertia operable by the advancing end of said wire into contact with said switch to open the latter to adjust the sluggishness of the said feeder device in responding to the switching-E of the said motor to such extent that after the opening of said switch the said coiled spring wire comes to a standstill only after having passed through the said end turns of the said last pair of cushion springs.
' 2. A device as claimed in claim 1 comprising a pair of tongs having a fixed jaw and a moveable jaw, between themselves clamping the said end turns, the said switch being attached to the said 'fixed jaw.
3. A device as claimed in claim 2, comprising a projection of the said fixed jaw guiding the said coiled spring wire, a switch lever pivoted on the said switch and provided with a cambered ramp surface to be contacted by the advancing end of the said coiled spring wire, the said lever being spring-biased against the said projection in the rest position, and turned in the sense of actuating said switch by the said advancing end of the coiled spring wire.
4. A device as claimed in claim 3, comprising a follower lever pivoted freely relative to the said switch lever, a spring spacing the said follower lever resiliently from the said switch lever, and an actuating button provided on the said switch in operative relation to the said follower lever, the said switch lever when contacted by the iadvancing'end of the said coiled spring wire transmitting its movement to the said follower lever through the said spring.
5. A device as claimed in claim 3, comprising an electro-magnet electrically connected to the said switch, an armature spring-biased in opposition to the attraction of the saidelectro-magnet, and adjustment means adapted to vary to strength of this spring biased opposition, the said armature forming an actuating lever operatively connected with and adapted to arrest the said feeder device.
6. A device for automatically switching-0E the feed of a coiled spring wire in a machine for the production ofsprung structures wherein cushion springs of the said; structure to be connected with one another are arranged in pairs'in two parallel rows and the mutually I contacting end turns of two adjacent cushion springs are connected with one another by means of the said coiled'spring wire passing through the same, comprising in combination: a feeder device advancing the said spring wire, an electric switch arranged before the last pair of said cushion springs in the path of the said coiled spring wire advancing screw-wise, an electric motor in mechanical driving connection with the said feeder device and in electrical wiring connection with the said switch, a delayed action relay with adjustable time lag electrically connected between the said switch and the said motor, the said relay being adapted to adjust the bination: a motor switch having switch arms controlling the electrical connection of the said motor to the mains and spring biased: towards the opening position, a switch coil elcctro magnetically moving when ener-- gised the said arms towards the closing position, .a source of a control voltage adapted to be electrically connected to the said switch coil, a contact of the said delayed action relay controlling the electrical connection of the said source to the said switch coil and an input im-. pedance of the said relay electrically connected to the said switch actuated by the said advancing end ofthe coiled spring wire the said input impedance being energised upon actuation of the said switch in the sense of de-energising said switch coil and thereby opening the said switch arms.
8. A device, for automatically switching-0E the feed of a coiled spring wire in a machine for the production of sprung structures wherein cushion springs of the. said structure to be connected withone another are arranged in pairs in two parallel rows and the mutually contacting end turns of two adjacent cushion springslare connected with one another by means of the. said coiled spring wire,- passing through the same, comprising in combination: a
feeder device advancing the said spring wire, an electric end switch arranged in the path of'the saidspring wire 7 advancing helically before the last pair of the said cushion ing the said end switch to such a' magnitude that after the initiation of-the said switching-elf operation the said coiled spring wire comes to a standstill only after having passed through the said end turns of the'said last pair of cushion springs.
9. A device as claimed in claim 8, wherein the said inertia device is mounted on the output shaft of the said electric motor.
10. A device as claimed in claim 8, comprising a relay.
switch in electrical wiring connection both with the said electric end switch and with the said electric motor, the
said relay switch being energised by the closing of the said end switch and when energised switching off the current supply to the said electric motor. p
11. A device for automatically switching-0E the feed of a coiled spring wire in a machine for the production of sprung structures wherein cushion springs of the said structure to be connected with one another are arranged in pairs in two parallel rows and the mutually contacting end turns of two adjacent cushion springs are connected with one another by means of the said coiled spring wire passing through the same, comprising in combination;
a feeder device advancing the, said spring wire, an electric end switch arranged in the path of the said spring wire advancing helically before the last pair of the said cushion springs, an electric motor having an output shaft in mechanical driving connectionwith the said feeder device and in electrical wiring connection with the said end switch, and aninertia device having an adjustable inertia moment,
kinematically connected to the said feeder device and adapted to adjust the sluggishness of'the' said feeder de-- vice in responding tothe switching-ofi of the'said motor by the advancing end of the said coiled spring wire actuating thesaid end switch to such amagnitude that after the initiation of the said switching-off operation the said coiled spring wire comes toa standstill only after having passed through the said end turns, of the said last pair of cushion springs, said inertia device comprising .a rod having opposite screw threads at its two ends and mounted transversely of the said output shaft on the same rotatably about its own axis, and two counter-poises each in screwconnection with one end of the said rod and restrained from rotating about the axis thereof, the said two counterpoises being adjustable in opposite directions relative to the said output shaft by turning the said rod, in such a manner as holding one another always in equilibrium.
12. A device for automatically switching-off the feed of a coiled spring wire in a machine for the production of sprung structures wherein cushion springs of the said structure to be connected with one another are arranged in pairs in two parallel rows and the mutually contacting end turns of two adjacent cushion springs are connected with one another by means of the said coiled spring wire passing through the same, comprising in combination: a feeder device advancing the said spring wire, an electric end switch arranged in the path of the said spring wire advancing helically before the last pair of the said cushion springs, an electric motor having an output shaft in mechanical driving connection with the said feeder device and in electrical wiring connection with the said end switch, and an inertia device having an adjustable inertia moment, kinematically connected to the said feeder device and adapted to adjust the sluggishness of the said feeder device in responding to the switching-oh of the said motor by the advancing end of the said coiled spring wire actuating the said end switch to such a magnitude that after the initiation of the said switching-off operation the said coiled spring wire comes to a standstill only after having passed through the said end turns of the said last pair of cushion springs, said inertia device comprising a block fixedly mounted on the output shaft of the said electric motor, a rod oppositely screw-threaded at both ends rotatably fitted into the said block transversely of the said output shaft, a guide rod fitted into the said block parallel to the said screw-threaded rod, two counterpoises each with a screw-tapped bore in screw-engagement with one end of the said screw-threaded rod, and a smooth bore in sliding fit over the said guide rod, the distance of the said counterpoises from the said output shaft being variable by tuming the said screw threaded rod, and arrester means adapted to restrain the said screw-threaded rod from rotating.
References Cited in the file of this patent UNITED STATES PATENTS 1,812,122 Streine June 30, 1931 1,814,890 Biagosch July 14, 1931 2,172,483 Taylor Sept. 12, 1939 2,262,994 Dickey Nov. 18, 1941 2,470,812 Gauci et al. May 24, 1949 2,548,542 Macgeorge Apr. 10, 1951 2,649,120 November Aug. 18, 1953 2,663,038 Gail Dec. 22, 1953 2,694,418 Bergstrom Nov. 16, 1954
US698696A 1956-11-26 1957-11-25 Device for switching-off the feed of a coiled spring in a machine for the production of sprung structures Expired - Lifetime US3064693A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3122177A (en) * 1961-01-23 1964-02-25 Englander Co Inc Spring unit structure forming apparatus
US3451443A (en) * 1966-07-12 1969-06-24 Spuehl Ag Machines for manufacturing spring interiors
US3516451A (en) * 1966-07-12 1970-06-23 Spuehl Ag Machines for manufacturing spring interiors
US4185668A (en) * 1978-06-16 1980-01-29 Hans Sickinger Co. Method and means for inserting, cutting and binding spiral wire binders

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US1812122A (en) * 1928-09-07 1931-06-30 Streine Tool And Mfg Company Continuous automatic shearing machine
US1814890A (en) * 1928-10-09 1931-07-14 Biagosch Karl Cutting machine for paper, cardboard, and similar material with automatic feed
US2172483A (en) * 1939-01-23 1939-09-12 Samuel E Sosna Means and method for assembling the individual springs of spring units
US2262994A (en) * 1940-07-05 1941-11-18 Jonathan A Dickey Spring assembling machine
US2470812A (en) * 1946-05-28 1949-05-24 Kay Mfg Corp Machine for assembling springs
US2548542A (en) * 1947-04-09 1951-04-10 Automatic Temperature Control Co Inc Electronic controlled relay
US2649120A (en) * 1948-07-02 1953-08-18 Spiral Binding Machine for binding books
US2663038A (en) * 1948-10-26 1953-12-22 Spring Machinery Company Machine for making bed springs
US2694418A (en) * 1948-03-30 1954-11-16 Johnson Spring Cushion Company Spring unit lacing machine

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Publication number Priority date Publication date Assignee Title
US1812122A (en) * 1928-09-07 1931-06-30 Streine Tool And Mfg Company Continuous automatic shearing machine
US1814890A (en) * 1928-10-09 1931-07-14 Biagosch Karl Cutting machine for paper, cardboard, and similar material with automatic feed
US2172483A (en) * 1939-01-23 1939-09-12 Samuel E Sosna Means and method for assembling the individual springs of spring units
US2262994A (en) * 1940-07-05 1941-11-18 Jonathan A Dickey Spring assembling machine
US2470812A (en) * 1946-05-28 1949-05-24 Kay Mfg Corp Machine for assembling springs
US2548542A (en) * 1947-04-09 1951-04-10 Automatic Temperature Control Co Inc Electronic controlled relay
US2694418A (en) * 1948-03-30 1954-11-16 Johnson Spring Cushion Company Spring unit lacing machine
US2649120A (en) * 1948-07-02 1953-08-18 Spiral Binding Machine for binding books
US2663038A (en) * 1948-10-26 1953-12-22 Spring Machinery Company Machine for making bed springs

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3122177A (en) * 1961-01-23 1964-02-25 Englander Co Inc Spring unit structure forming apparatus
US3451443A (en) * 1966-07-12 1969-06-24 Spuehl Ag Machines for manufacturing spring interiors
US3516451A (en) * 1966-07-12 1970-06-23 Spuehl Ag Machines for manufacturing spring interiors
US4185668A (en) * 1978-06-16 1980-01-29 Hans Sickinger Co. Method and means for inserting, cutting and binding spiral wire binders

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