US3035498A - Machine for joining corrugated paper tubes - Google Patents

Machine for joining corrugated paper tubes Download PDF

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US3035498A
US3035498A US789697A US78969759A US3035498A US 3035498 A US3035498 A US 3035498A US 789697 A US789697 A US 789697A US 78969759 A US78969759 A US 78969759A US 3035498 A US3035498 A US 3035498A
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sheet
machine
paper
guide
sheets
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US789697A
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Molla Pietro
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FABBRICHE FIAMMIFERI ED AFFINI SpA
FIAMMIFERI ED AFFINI SpA FAB
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FIAMMIFERI ED AFFINI SpA FAB
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31CMAKING WOUND ARTICLES, e.g. WOUND TUBES, OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31C3/00Making tubes or pipes by feeding obliquely to the winding mandrel centre line
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1002Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1007Running or continuous length work
    • Y10T156/1008Longitudinal bending
    • Y10T156/1013Longitudinal bending and edge-joining of one piece blank to form tube

Definitions

  • This invention relates in general to machines for forming tubes from corrugated paper, and more particularly to machines for forming tubes from double corrugated paper of the type which is the subject matter of an application for United States Letters Patent, Serial No. 470,469, led Nov. 2.2, i954, issued as Patent No. 2,896,692, dated July 28, 1959, by Camillo Villoresi.
  • T his new system is applicable only to sheets of corrugated board or paper in which the corrugations are free (that is to say not secured to a llat sheet), and particularly to the sheets of double corrugated paper as described in the aforesaid Villoresi application which, because of its characteristics of elasticity and extensibility, is better suited to the formation of tubes for protecting cylindrical or cylindroidal objects, such as bottles, lamps, and the like.
  • a packing tube made of the material described in the above-mentioned Villoresi application and having a lap joint adapted to be made by means or the machine according to the present invention forms the subject of the applicants United States Patent No. 2,764,919 and a method of forming such a tube is described in the applicants United States Patent No. 2,934,466.
  • the machine according to the present invention is consequently particularly, but not exclusively, adapted to produce a packing tube according to the aforesaid United States Patents No. 2,764,919 and No. 2,934,466.
  • the machine comprises an endless conveyor for feeding sheets of paper through the machine, a device for holding and positioning the sheets of paper, which comprises rollers gripping each sheet of paper and rotating at the same peripheral speed as the speed of advance of the sheet of paper on the conveyor; a flattening device for flattening one edge of each sheet which device is disposed immediately after the holding and positioning rollers and comprises a profiled guide and counter-guide which are so shaped, and so cooperate with one another that they atten one or more corrugations of one margin of the sheet of paper; a device for applying adhesive to the lower face of the flattened margin of each sheet, which device is after the flattening device, a bending device for bending the sheet and overlapping the margins in such a manner that the ilattened margin ad- 3,935,498 Patented May 22, 1962 are ICC
  • a guide which extends parallel to the direction of advance of the sheet between the flattening device and the bending device and which prevents lateral displacements of the sheets of paper when passing from the flattening device to the bending device, and a second guide provided in the portion of the bending device in which the two margins are overlapped and arranged to ensure the exact overlapping of the two margins.
  • the machine is preferably provided with a device for folding a portion at the edge of the tlattened margin in order to prevent the separation of the two layers, which device comprises a guide and a counter guide, between which the edge of the margin passes, preferably simultaneously with the passage of the remainder of the margin between the guide and the counter-guide ilattening the margin.
  • the machine may also be provided with a device for knurling the flattened edge for the purpose of stiffening the same and rendering it uniform, which device comprises a pair of hot knurling rollers, through which the margin is passed immediately after being flattened.
  • a further improvement consists in equipping a machine according to the invention with a series of interchangeable drivers adapted to be applied at pre-selected intervals to chain links of the conveyor, and serving to extract sheets from a hopper and feed them through the various stages of the machine, which drivers are each provided with a stem for engaging in a link and having a recess for engagement by a spring-loaded ball provided in the link which permits rapid application of the driver to a pre-selected link and equally rapid extraction of the Vsame therefrom with the aid of a special device for facilitating the interchange of the drivers when changing the sizes of the packing tubes or the thickness of the corrugated or double corrugated paper used.
  • FGURES l and la together represent a diagrammatic side elevation, partly in cross-section, of one form of machine constructed according to the invention.
  • vFGURES 2 and 2a are plan views, partly in cross section, of the machine illustrated in FIGURE 1, in which, however, one entire device has been omitted in order to make the illustration clearer;
  • FIGURE 3 is a fragmentary perspective view of a paper tube just prior to completion of the joint by the machine
  • FIGURE 4 is a fragmentary cross-section, somewhat enlarged, of one link of the chain, for feeding the sheets, incorporating a driver mounted therein;
  • FIGURE 5 is a fragmentary cross-section, somewhat enlarged, of a device for the rapid extraction of the drivers from conveyor chain;
  • FIGURE 6 is a fragmentary cross-section, somewhat enlarged, taken along line 6 6 of -FlGURE 2;
  • FIGURE 7 is a plan of the group of devices, for llattening the edge, shown in FIGURE 6, the knurling rollers being omitted to permit of a clearer drawing;
  • FIGURE 9 is an enlarged framentary perspective view of the guide for holding the sheet of paper from the stage in which the edge is knurled to the stage in which the sheet is bent into a tube;
  • FIGURE 10 is an enlarged fragmentary cross-section
  • FIG. 3 taken along the line 10-10 of FIGURE 2, illustrating the functions of some parts of a device for bending the sheet and superimposing the edges;
  • FIGURE 11 is a fragmentary plan view on a smaller scale of the sheet bending device shown :in FIGURE 10;
  • FIGURE 12 is a fragmentary enlarged cross-section taken along the line 12--12 of FIGURE 1;
  • one edge of the sheet of double corrugated paper (of the type described in the above-mentioned Villoresi application, in which the corrugations run parallel to the join line) is flat-tened for the purpose of creating a relatively flat and thin surface adapted to have superimposed on it the other edge of the paper, without producing any substantial thickening.
  • This flattening is effected in the machine before the joint is made, in three separate stages.
  • edge is ready to receive adhesive and, afterwards, for the other edge of the sheet to be superimposed on and joined to it.
  • the sheets of corrugated paper a are introduced horizontally into the hopper 1 (FIGURES 1 and 2) as a stack, the lower sheet of which rests on the plate 2 in which there is a longitudinal groove to house the upper lap of a continuous conveyor chain 4.
  • the hopper 1 is constituted by two horizontal guides 5 and 5 fixed to the plate 2 by bolts 6 and 6', and are adjustable sideways, for the purpose of making them conform to the width of the sheets, by means of slots 7 and 7. To align the stack of sheets vertically and keep them in place there are provided the angular guides 8, 8' and the flat guides 9, 9' integral with the horizontal guides 5, 5'.
  • the guides 5 extend beyond the space occupied by the hopper, along the path followed by the sheets, almost as far as 1an edge flattening unit which will be described subsequently, to guide the sheets along the first section of their path through the machine.
  • the advance of the sheets through the entire operational cycle of the machine is effected by Imeans of the conveyor chain 4, made up of the links 10 (FIGURE 4) and on each of which it is possible tosecure a driver 11 selected from a range having different thicknesses and widths suited to the thicknesses and the sizes of the various sheets of paper that may be used. For those reasons drivers 11 must be easily interchangeable. @For any one run, drivers are placed on selected links spaced according to the length of the sheets. By varying the distance of drivers 11 apart according to the length of the sheets of paper, the chain 4 feeds the sheets uniformly spaced apart in accordance with their length from the hopper 1 (FIGURE 1) through the aperture 12, and successively through the various operating stations of the machine.
  • the links 10 are grooved on the bottom and successively engage a wheel 13, which has teeth disposed to engage the grooves and is keyed on to -a shaft 25.
  • a similar toothed wheel 14 keyed on to a shaft 29 also engages the links.
  • the latter shaft is driven through a sprocket wheel 15, mounted on the shaft 29, by a transmission chain 16 directly connected to a motor unit (not shown).
  • the drivers 11 for the extraction of the sheets from the hopper and for their advance through the machine, have a chamfered inner margin to ensure the extraction of one sheet only at a time from the hopper without damaging the edge of the sheet of paper above that which is about to be extracted.
  • the drivers 11 are rapidly and securely fixed to the links 10 of the chain 4 by means of a stern 18 provided with a recess 19 for engagement by a spring-loaded ball 20 incorporated in each of the links 10 of the chain 4.
  • the drivers 11 thus mounted on chain 4 may be easily extracted from their seating by pushing up on the lower face of stem 18 with any suitable tool.
  • the machine has been fitted with an extracting device generally indicated by numeral 21 (FIGURES 1, 4 and 5) which, when actuated by a handle 22, automatically lifts riders 11 by the amount suflicient to disengage them from the fixing ball 20, as the links 1) of the chain 4 pass over the toothed wheel 13.
  • the upper end of the handle 22 engages a cam 23, with inclined cam face, slidable along shaft 25 on which the toothed wheel 13 is mounted.
  • the toothed wheel 13 has mounted on it in line with each tooth and, therefore, with a link 10 of the chain 4, one of several coned members 24, each of which has a return spring 26 and engages a spring-loaded plunger 27.
  • each coned member 24 is pushed to the left as it rides over the inclined face of the cam 23 and, in turn, imparts through its conical surface an upward movement to the related plunger 27 which will then be exactly in line (FIG- URE 4) with the stem 18 of a driver 11 on one link 10 of the conveyor chain 4.
  • This system of rollers Btl (FIGURES 6 and 7) consists of two parallel shafts 31 and 32 on which are fixed rollers 33, 33 and 34, 34', respectively (FIGURE 2).
  • the rollers are adjustable along the axis of the respective shafts 31 and 32 for the purpose of adapting them to the width of the sheet of paper. (FIGURE 7) must always be positioned very close to the flattening drivers which will be described below.
  • the shafts 31 and 32 are driven (FIGURES l and 2) through sprockets 35 and 37 connected by a chain 36, a sprocket 38, and a chain 39, the latter being suitably coupled to the drive for the machine, in such a way that the rollers 33, 33 and 34, 34 revolve at a circumferen tial equal to the speed of movement of the sheets as carried by the conveyor, and serves to insure continuous movement of the sheets through the flattening stage.
  • the shafts 31 and 32 are suitably mounted at their ends on brackets 40, which, in turn (FIGURE 6) are mounted in an adjustable manner, by means of a hinge 41 and a spring 42 on the frame 2 of the machine.
  • brackets 40 which, in turn (FIGURE 6) are mounted in an adjustable manner, by means of a hinge 41 and a spring 42 on the frame 2 of the machine.
  • the height of rollers 33, 33 and 34, 34 may be .adjusted to conform to the thickness of corrugated paper and to vary the degree of pressure of the rollers themselves on both sides of the sheet. This permits the precision of alignment of the sheet to the exact In particular, the roller 33v position it ought to occupy when it enters the devices which atten the edge.
  • the attening of the edge is effected by the passage of the sheet between a profiled guide or rider 44 (FIGURES 6, 7, 8 and 8a) and a profiled guide 45, are shaped to progressively spread and ilatten the two corrugations nearest the edge of the sheet.
  • a scroll 46 simultaneously folds over the marginal half corrugation to form the folded over portion and a pair of hot knurling rollers 47, 47 then engage the attened margin and further straighten and stiffen the edge by impressing on it a minute knurling.
  • corrugated sheet reaches the attening unit in a position such as to present to the guide 44 (FIGURE 7) the exact point where the spreading of the corrugations is to take place. In practice, such a point is represented by the last row but two or but three, according to the width of flattened edge desired.
  • the exact positioning of the sheet is determined, as has been said, by the accurate adjustment of the guides 5, 5 of hopper 1 and of the rollers 33, 33 and 34, 34' (FIGURE 2).
  • the guide 44 extends in the shape of a blade up to the roller 33 (FIGURES 6 and 7) Where it enters into the row preselected for the spreading of the corrugations which must be flattened for the formation of the edge. It is obvious that the roller 33, which must be located very close to guide 44, must hold the sheet firmly at this point so that guide 44 penetrates definitely' into the desired row and also assists in advancing the sheet against the friction produced by the passage between the guides 44, scroll 46, and the counter guide 45.
  • the profiled guides 44, 45 and scroll 46 are fixed in an adjustable manner by means of screws passing through slots 44', 45 and 46', respectively (FIGURE 7), to an extension of a bracket 48 (FIGURE 6) on which vare mounted the hot knurling rollers 47, 47'.
  • This allows of the entire flattening unit consisting of the guides 44, 45, scroll 46, and by the knurling rollers 47 and 47' to be formed as a unit, which can be displaced in a direction transverse to the machine.
  • the bracket 48 (FIGURE 8) is mounted on a slide 49 slidable along a slide-way 5%, and controlled by a screw 5l having a knob 52.
  • the flattening unit can thus be adjusted so as to conform to the various widths of the sheets, without disturbing the relative positions of the ilattening eiements 44, 45, 46, 47 and 47'.
  • the guide 44 has its leading end in the shape of a blade with the lower edge shaped as shown in FIGURE 6 to facilitate its entry between two corrugations of the sheet in order to effect the spreading of the corrugations which must be flattened. From this end the guide widens gradually until it becomes a flat horizontal blade at the point where the sheet of paper leaves it.
  • the counter-guide 45 which has to cooperate accurately with the guide 44, is formed in such a way that it presents at the point of entry of the sheet a channel 45" (FIGURE Sa) between two ridges which together conform to the shape of a corrugation of the sheet.
  • This channel 45 and the ridges gradually decrease in depth until the counter-guide assumes the hat shape at the point of exit of the sheet.
  • the edge 44" of guide 44 faces the channel 45" of the counter-guide 45 and the longitudinal position of the guide 44 with respect to the counter-guide 45 is such that part 44" and groove 45" are tapered in parallel relationship to the point where both the guide 44 and the counterguide 45 become at, at which point the sheet issues from them.
  • the scroll 46 (FIGURE 8a) is suitably profiled in such a way as to present a channel 46" at the point of entry of the sheet to receive the marginal half corrugation of the sheet.
  • This channel 46" thereafter diminishes gradually until it disappears at the point where the half corrugation is folded back against the sheet and the flat part of the underlying counter-guide 45.
  • scroll 46 and guide 45 cooperate with each other to fold and flatten the margin.
  • the hot knurling rollers 47 and 47' through which the edge of the corrugated sheet passes, immediately after having been flattened by the guides 44, and scroll 46, are hollow and in each (FIGURE 6) there is a ringshaped electric heating element 53 and 53.
  • the rollers 47, 47 are xed on one end of hollow shafts 54 and 54', respectively, suitably mounted on the bracket 48.
  • On the said shafts 54 and 54 are mounted cylindrical toothed wheels 55 and 55' (FIGURE 8) engaging each other, which are coupled by means of a suitable mechanical transmission (not shown), to the main drive of the machine, in such a way that rollers 47 and 47' turn at a peripheral speed equal to the translational speed of the sheets.
  • the electrical conductors 56 and 56' extend through the hollow shafts 54 and 54 to annular commutators 57 and 57' (FIGURE 8), respectively, mounted on the other end of the shafts 54 and 54' to supply current from any convenient source to the electric resistances 53 and 53 during the rotation of the rollers 47 and 47'.
  • Metal discs 58 or 58 suitably fixed by means of screws, enclose the hollow parts of rollers 47 and 47', respectively, in which the resistances 53, 53' are mounted.
  • each of the rollers 47, 47 is cut with small straight teeth which mesh to impress into the edge of the sheet of paper a fine knurling serving to make the edge rigid and uniform.
  • the sheet passes immediately through the adhesive application stage, during which the edge receives a layer of liquid adhesive on its lower face.
  • the .adhesive application unit (FIGURES l and 2) is of conventional design and comprises a container 60 which holds the adhesive, within which operates a rotatable disc 61 which, carrying a small quantity of adhesive on its peripheral face, deposits a film of it by contact on the lower face of the edge of the sheet of paper a.
  • the rotatable disc 61 is mounted on the same shaft as a wheel 61a which is frictionally engaged by a drive wheel 6l driven in any suitable manner by the main drive of the machine.
  • the adhesive application unit is fixed to a soleplate 62., which is mounted between the guides 63, 63' for adjustment across the machine and is fixed by means of screws 64 and 64.
  • the position of the adhesive applying disc 61 can thus be adjusted to conform to the Width of the sheet of paper.
  • the guide 65 (FIGURE 9) consists of a long metal bar, the lower edge 66 of which is suitably profiled so as to penetrate between two corrugations of the sheet of paper a to hold the sheet itself during its transfer from the edge knurling phase to the tube folding stage of the sheet. This prevents any lateral displacement of the sheet, which is particularly important during the knurling and adhesive application phases, as the sheet must be in perfect register during these phases.
  • the guide 65 is provided with an extension 67 with slots GS for the adjustment of its height relative to a hot metal core 69 (FIGURE 2) which will be described below.
  • the sheet undergoes a gradual folding of the side edges in helical scrolls 74) and 76' (FIGURES 2 and l1) and around small bars 71 and 71' which are pivotally mounted on a fixed part so that they can be placed in the most suitable position to help in the folding operation of the sheet around the flattened annular section core 69.
  • the core 69 is arranged along the longitudinal center line of the machine and the sheet passes under it.
  • the hot core 69 which is detachable to permit replacement by similar cores of various sizes for producing tubes of various diameters is fixed at one end 'by means of screws 72 (FIGURES 1 and 2) to a support ing bridge 73 and is free along all the remainder of its length, which extends as far as the delivery end of the machine.
  • the free part of the ⁇ core 69 rests on the drivers 11 fixed to the conveyor chain 4. Internally the core 69 is provided with one or more heating electrical resistances 74, for drying the adhesive inside the tube of paper b.
  • the folding of the edges of the sheets of paper begins with the forward movement of the sheet against the helically profiled scrolls 7i) and 7(1 (FIGURES 1 and 2), the entry ends 74', 74" (FIGURE 11) of which, cause the gradual and progressive folding of the side edges around the core 69.
  • rlhe bars 71 and 71', the free ends of which extend into the scrolls 70, 78 help in forcing the edges of the sheet into the correct position for producing an accurate overlap of the edges along the joint.
  • This guide assembly consists of a bearer plate 75 (FIGURES 10, 11) arranged in an adjustable manner on top of the scroll and of t'ne guide bar 76 which slidably engages the corrugation which delimits the attened edge of the sheet.
  • the position of the guide 76 is transversely adjustable by means of slots 77 for fixing the bearer to the scroll 79 and vertically adjustable by means of slots 78 for fixing the guide 76 to the bearer 75.
  • the scrolls 76 and 711 can be replaced by another similar pair, and their position is adjustable by means of slots 79 and 79 and screws 80 and 89 ⁇ for fixing them to the frame 2 of the machine.
  • scrolls adapted to produce various sizes of the tubes of paper can be inserted and their convergence adjusted to make the bending of the edges of the sheet more or less grad ual, as desired.
  • the sheet of paper now bent into a tube and with its edges superimposed but with the adhesive still wet, is received under a hot pressure bar 81 (FIGURE 1) and between lateral guides 82, 82' (FIGURE .2) where the adhesive dries within a space of time determined by the length of the pressure bar 81, by the speed of advance of the tubes b and by the temperature of the pressure bar 81 and of the hot core 69.
  • the guides 83 and 83 are profiled so as to diverge at 85, 85' at the entry end (FIGURE 2) and are profiled in the shape of an arc of a circle 86.
  • 86 (FIGURE 12) on the interior faces in contact with the tubes.
  • the radius of curvature of the faces S6 and 86' corresponds to the radius of curvature of the sides of the core 69, in such a way that it is possible, by adjusting the distance between the guides 82 and 82 and the core 69 and arranging the guides 82 and 82' to converge slightly towards the delivery, to obtain a gradual compression of the corrugations of the tubes in the zones constrained between the core 69 and the guides 82 and 82.
  • the pressure bar 81 (FIGURE 12) has a cavity 87 within which are housed tubular electrical resistances 88 Vand a Vclosing plate 89.
  • the resistances 88, together with the resistances 74 of the core 69 produce the heat necessary for setting the adhesive.
  • the pressure bar 81 and a block of insulating material 90 are secured on a barcarrying block 91 by bolts 92 and the block 91 is supported by lifting screws 93 and 93 (FIGURES 1 and 13) and nuts 94 and 94 (FIGURE 12).
  • the screws 93 and 93 are supported by brackets 95 and 95 and are rotated by helical gears 96 which engage with Worms 97 keyed on a shaft 98, which can be rotated by a hand-wheel 99.
  • the shaft 98 extends from the bracket 95 to the bracket 95 to Permit of the simultaneous rotation of the screws 93 and 93.
  • more than two screws similar to 93 and 93 and corresponding rackets similar to 95 and 95 may be employed if the length of the pressure bar S1 requires it, such a length depending on the speed of production desired, on the type of adhesive used and on the temperature which can be obtained with the resistances used.
  • the machine For the purpose of facilitating the advance of the tubes of paper, especially when they are made with types of paper which have insufficient stiffness to stand up to the pushing action of the drivers 11 against the appreciable friction lbetween the travelling tubes and the bottom of the stationary pressure 'bar S1, the machine is provided with a continuous steel band 100 (FIGURE 1) rotatable around the unit formed by the pressure bar 81 and the bar-bearing block 91 (FIGURES 12 and 13), on pulleys 191 and 101. As the strip ltlt rotates in the same direction and at the same speed of advance as the tubes, it assists in advancing the tubes at the point of their entry under the pressure bar 81 and along the whole of their travel under the bar.
  • a continuous steel band 100 (FIGURE 1) rotatable around the unit formed by the pressure bar 81 and the bar-bearing block 91 (FIGURES 12 and 13), on pulleys 191 and 101.
  • the pulley 191' (FIGURE 13) is the one which drives the strip 161i. It is keyed on a shaft 102 which is suitably mounted on the overhanging brackets 103 and 1113 (FIGURE 14) which lare fixed to the bar-carrying block 91. On the shaft 182 (FIGURE 13) there is mounted a sprocket which is driven, through a chain 105, a sprocket 196, a gear 187, by a gear 108 mounted on the shaft 29 already described.
  • the pulley is loose and is mounted in a resilient manner to give strip 1110 the desired tension.
  • the springing is obtained by mounting the bearings 109, 109 (FIGURE 14) of the shaft 110 supporting the pulley 101 slidably in bosses 111 and 111 fixed to the bar-bearing block 91 and provided respectively with compression springs 112 Y and 112 and load adjusting screws 113 and 113'.
  • the tubes After passing through the adhesive drying stage under the pressure bar 81, the tubes continue their travel towards the delivery end of ythe machine threaded on the core 69 and fed by the drivers 11 of the conveyor chain 4.
  • each driver 11 (FIGURE 13) begins to descend below the frame 2 following Ithe curvature of the toothed Wheel 14, it tends to chafe the edge of the tube where it engages it.
  • the machine has been provided with a -roller 114 with a knurled surface having a peripheral speed greater than the translation speed of the tubes ⁇ and arranged at a suitable distance from the end of the travel of the chain 4.
  • This roller is to make the tube advance rapidly feeding away from driver 11 before the latter begins its descent on the toothed wheel 14, and to eject it off the frame 2 onto a suitable delivery conveyor or into a collecting box.
  • the expelling roller 1114 (FIGURE 13) is mounted on a shaft 115 driven through a sprocket 116, a chain 117 and a sprocket 118 by the shaft 29 already described.
  • a conventional metering device can be mounted for counting the number of tubes produced by the machine.
  • a device for attening one ofthe margins of each sheet comprising a pair of cooperating profiled guides having an entry end and an exit end, one of ythe guides having at the entry end 'two crests and a depression therebetween and the other having a peak mating with said depression whereby the guides between them conform to one of the corrugations of a sheet, said crests and peaks diminishing gradually toward said exit end, and the guides having opposed tlat surfaces at said exit end.
  • a llattening device as described in claim l having a folding device adapted to engage and fold an outer portion ofthe margin to be flattened as said margin passes between said proled guides, and 'to complete folding said portion to a at position at said exit end.
  • a device for iattening and stitening one of said margins of each sheet comprising a pair of proved guides having an entry end and an exit end, said guides at said entry end being shaped to conform to a corrugation of the sheet and having opposing iiat surfaces at the exit end, and being shaped and disposed to gradually flatten a marginal corrugation as a sheet passes from said entry end to said exit end, and a pair of knurling rollers adapted to engage the attened margin of a sheet emerging from said exit end and to impart a lightly knurled configuration to said margin.
  • a machine for forming packing tubes from sheets of corrugated paper having generally parallel rows of corrugations land opposite margins generally parallel to said rows, comprising: a flattening device having an entry end of a contour conforming Ito at least one of said corrugations 'and a at exit end, and being adapted to engage one of said margins of each sheet and open out and remove at least one of the corrugations thereof thereby reducing the engaged margin to flat sheet form; a rst guide adapted to guide -the margin to be flattened into a predetermined position with respect to said flattening device; means for appiying adhesive ⁇ to the attened margin of each sheet; a bending device adapted to form each sheet into a -tube with the flattened margin overlapping and adhering to the opposite margin; a second guide adapted to prevent lateral displacement of the sheets as they pass from said attening device to said bending device; a third guide adapted to establish a predetermined amount of overlap between the opposite margins of a sheet as the sheet

Description

P. MOLLA 3,035,498
MACHINEFOR JOINING CORRUGATED PAPER TUBES May 22, 1962 May 22, 1962 P. MOLLA MACHINE EOE JOINING COEEUGATED PAPER TUBES 9 Sheets-Sheet 2 Filed Jan. 28, 1959 May 22, 1962 P. MOLLA MACHINE FOR JOINING CORRUGATED PAPER TUBES 9 Sheets-Sheet 3 Filed Jan. 28, 1959 -li-:lhullll-II May 22, 1962 P. MOLLA 3,035,498
MACHINE FOR JOINING CORRUGATED PAPER TUBES Filed Jan. 28, 1959 9 Sheets-Sheet 4 MACHINE FOR JOINING CORRUGATED PAPER TUBES l P. MOLLA May 22, 1962 9 Sheets-Sheet 5 Filed Jan.
May 22, 1962 P. MOLLA MACHINE EOE JoINING CORRUGATED PAPER TUBES 9 Sheets-Sheet 6 Filed Jan.
May 22, 1962 P. MOLLA MACHINEFOR JOINING CORRUGATED PAPER TUBES Filed Jan. 2s, 1959 9 Sheets-Sheet 7 May 22, 1962 P. MOLLA 3,035,498
MACHINE FOR JOINING CORRUGATED PAPER TUBES Filed Jan. 28, 1959 9 Sheets-Sheet 8 Iweiu'oad.- Ewa Moa,
May 22, 1962 P. MOLLA MACHINE FOR JoINING CORRUGATED PAPER TUBES 9 Sheets-Sheet 9 Filed Jan. 28, 1959 QS S MS BS Em :om nm United States Patent() 3,035,498 4 MACHINE FOR JOINING CORRUGATED l PAPER TUBES Pietro Molla, Pontenuovo di Magenta, italy, assign-or to Societa per Azioni Fabbriche Fiannniferi ed Atni, Milan, Italy, a corporation of Italy Filed Jan. 28, 1959, Ser. No. 789,697 Claims priority, application Italy Feb. 4, 1958 4 Claims. (Cl. 93-77) This invention relates in general to machines for forming tubes from corrugated paper, and more particularly to machines for forming tubes from double corrugated paper of the type which is the subject matter of an application for United States Letters Patent, Serial No. 470,469, led Nov. 2.2, i954, issued as Patent No. 2,896,692, dated July 28, 1959, by Camillo Villoresi.
A machine for forming tubes from double corrugated paper is described in the applicants United States Patent No. 2,764,919 which describes a machine which autoratically joins into a closed ring sheets of corrugated,
double corrugated, and like papers, in order to form tubes for packinf7 purposes. The principal characteristic of the invention according to that patent consists in that the machine makes the join by means of a butt connection of the edges of the sheet in order to avoid excessive rigidity and ugly thickening along the join line, which would be the result of a lap joint.
In contradistinction thereto, it is the object of the present invention to provide a machine which produces packing tubes of corrugated, double corrugated, and like papers with the aid of a system of joining the sheets which, while retaining the advantages of the lap joint (a greater joint area and therefore greater joint strength), obviates the disadvantage of a thickening along the line of the join. T his new system is applicable only to sheets of corrugated board or paper in which the corrugations are free (that is to say not secured to a llat sheet), and particularly to the sheets of double corrugated paper as described in the aforesaid Villoresi application which, because of its characteristics of elasticity and extensibility, is better suited to the formation of tubes for protecting cylindrical or cylindroidal objects, such as bottles, lamps, and the like.
A packing tube made of the material described in the above-mentioned Villoresi application and having a lap joint adapted to be made by means or the machine according to the present invention forms the subject of the applicants United States Patent No. 2,764,919 and a method of forming such a tube is described in the applicants United States Patent No. 2,934,466. The machine according to the present invention is consequently particularly, but not exclusively, adapted to produce a packing tube according to the aforesaid United States Patents No. 2,764,919 and No. 2,934,466.
The machine according to the invention comprises an endless conveyor for feeding sheets of paper through the machine, a device for holding and positioning the sheets of paper, which comprises rollers gripping each sheet of paper and rotating at the same peripheral speed as the speed of advance of the sheet of paper on the conveyor; a flattening device for flattening one edge of each sheet which device is disposed immediately after the holding and positioning rollers and comprises a profiled guide and counter-guide which are so shaped, and so cooperate with one another that they atten one or more corrugations of one margin of the sheet of paper; a device for applying adhesive to the lower face of the flattened margin of each sheet, which device is after the flattening device, a bending device for bending the sheet and overlapping the margins in such a manner that the ilattened margin ad- 3,935,498 Patented May 22, 1962 are ICC
heres to the unflattened margin, a guide which extends parallel to the direction of advance of the sheet between the flattening device and the bending device and which prevents lateral displacements of the sheets of paper when passing from the flattening device to the bending device, and a second guide provided in the portion of the bending device in which the two margins are overlapped and arranged to ensure the exact overlapping of the two margins.
Where the sheet of paper is formed of two superimposed layers, the machine is preferably provided with a device for folding a portion at the edge of the tlattened margin in order to prevent the separation of the two layers, which device comprises a guide and a counter guide, between which the edge of the margin passes, preferably simultaneously with the passage of the remainder of the margin between the guide and the counter-guide ilattening the margin.
The machine may also be provided with a device for knurling the flattened edge for the purpose of stiffening the same and rendering it uniform, which device comprises a pair of hot knurling rollers, through which the margin is passed immediately after being flattened.
A further improvement consists in equipping a machine according to the invention with a series of interchangeable drivers adapted to be applied at pre-selected intervals to chain links of the conveyor, and serving to extract sheets from a hopper and feed them through the various stages of the machine, which drivers are each provided with a stem for engaging in a link and having a recess for engagement by a spring-loaded ball provided in the link which permits rapid application of the driver to a pre-selected link and equally rapid extraction of the Vsame therefrom with the aid of a special device for facilitating the interchange of the drivers when changing the sizes of the packing tubes or the thickness of the corrugated or double corrugated paper used.
A paper tube forming machine in accordance with the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
FGURES l and la together represent a diagrammatic side elevation, partly in cross-section, of one form of machine constructed according to the invention;
vFGURES 2 and 2a are plan views, partly in cross section, of the machine illustrated in FIGURE 1, in which, however, one entire device has been omitted in order to make the illustration clearer;
FIGURE 3 is a fragmentary perspective view of a paper tube just prior to completion of the joint by the machine;
FIGURE 4 is a fragmentary cross-section, somewhat enlarged, of one link of the chain, for feeding the sheets, incorporating a driver mounted therein;
FIGURE 5 is a fragmentary cross-section, somewhat enlarged, of a device for the rapid extraction of the drivers from conveyor chain;
FIGURE 6 is a fragmentary cross-section, somewhat enlarged, taken along line 6 6 of -FlGURE 2;
FIGURE 7 is a plan of the group of devices, for llattening the edge, shown in FIGURE 6, the knurling rollers being omitted to permit of a clearer drawing;
FIGURE. 8 is a cross-section taken along line 8 8 of FIGURE 6;
FIGURE 8a is an enlarged fragmentary cross-section taken in the region of the profiled guides illustrated in FIGURE 8;
FIGURE 9 is an enlarged framentary perspective view of the guide for holding the sheet of paper from the stage in which the edge is knurled to the stage in which the sheet is bent into a tube;
FIGURE 10 is an enlarged fragmentary cross-section,
3 taken along the line 10-10 of FIGURE 2, illustrating the functions of some parts of a device for bending the sheet and superimposing the edges;
FIGURE 11 is a fragmentary plan view on a smaller scale of the sheet bending device shown :in FIGURE 10;
FIGURE 12 is a fragmentary enlarged cross-section taken along the line 12--12 of FIGURE 1;
FIGURE 13 is an enlarged end elevation, partly in cross-section, of the right-hand end of the machine, as viewed in FIGURE 1, some parts being omitted for the sake of greater clarity; and
FIGURE 14 is a -fragmentary plan view ofthe end portion shown in FIGURE 13.
For the purpose of explaining more clearly the functions of the machine according to the invention, the type of joint made by the machine Will rst be described. As can be seen from FIGURE 3, one edge of the sheet of double corrugated paper (of the type described in the above-mentioned Villoresi application, in which the corrugations run parallel to the join line) is flat-tened for the purpose of creating a relatively flat and thin surface adapted to have superimposed on it the other edge of the paper, without producing any substantial thickening. This flattening is effected in the machine before the joint is made, in three separate stages.
(1) Flattening of one or more corrugations along one edge of the sheet;
'(2) Folding over a part of the flattened portion to create a doubled portion capable of preventing the separation of the two laminations of which the sheet of corrugated paper is usually composed; 4and (3) The passage of the edge through two hot knurling surfaces to render the flattened edge uniform and rigid.
After this treatment the edge is ready to receive adhesive and, afterwards, for the other edge of the sheet to be superimposed on and joined to it.
The sheets of corrugated paper a, previously cut to size, are introduced horizontally into the hopper 1 (FIGURES 1 and 2) as a stack, the lower sheet of which rests on the plate 2 in which there is a longitudinal groove to house the upper lap of a continuous conveyor chain 4. The hopper 1 is constituted by two horizontal guides 5 and 5 fixed to the plate 2 by bolts 6 and 6', and are adjustable sideways, for the purpose of making them conform to the width of the sheets, by means of slots 7 and 7. To align the stack of sheets vertically and keep them in place there are provided the angular guides 8, 8' and the flat guides 9, 9' integral with the horizontal guides 5, 5'.
The guides 5, extend beyond the space occupied by the hopper, along the path followed by the sheets, almost as far as 1an edge flattening unit which will be described subsequently, to guide the sheets along the first section of their path through the machine.
The advance of the sheets through the entire operational cycle of the machine is effected by Imeans of the conveyor chain 4, made up of the links 10 (FIGURE 4) and on each of which it is possible tosecure a driver 11 selected from a range having different thicknesses and widths suited to the thicknesses and the sizes of the various sheets of paper that may be used. For those reasons drivers 11 must be easily interchangeable. @For any one run, drivers are placed on selected links spaced according to the length of the sheets. By varying the distance of drivers 11 apart according to the length of the sheets of paper, the chain 4 feeds the sheets uniformly spaced apart in accordance with their length from the hopper 1 (FIGURE 1) through the aperture 12, and successively through the various operating stations of the machine. The links 10 are grooved on the bottom and successively engage a wheel 13, which has teeth disposed to engage the grooves and is keyed on to -a shaft 25. A similar toothed wheel 14 keyed on to a shaft 29 also engages the links. The latter shaft is driven through a sprocket wheel 15, mounted on the shaft 29, by a transmission chain 16 directly connected to a motor unit (not shown).
The drivers 11 (FIGURE 4), for the extraction of the sheets from the hopper and for their advance through the machine, have a chamfered inner margin to ensure the extraction of one sheet only at a time from the hopper without damaging the edge of the sheet of paper above that which is about to be extracted. The drivers 11 are rapidly and securely fixed to the links 10 of the chain 4 by means of a stern 18 provided with a recess 19 for engagement by a spring-loaded ball 20 incorporated in each of the links 10 of the chain 4.
The drivers 11 thus mounted on chain 4 may be easily extracted from their seating by pushing up on the lower face of stem 18 with any suitable tool. However, to facilitate such extraction and make it more rapid, the machine has been fitted with an extracting device generally indicated by numeral 21 (FIGURES 1, 4 and 5) which, when actuated by a handle 22, automatically lifts riders 11 by the amount suflicient to disengage them from the fixing ball 20, as the links 1) of the chain 4 pass over the toothed wheel 13. The upper end of the handle 22 engages a cam 23, with inclined cam face, slidable along shaft 25 on which the toothed wheel 13 is mounted. The toothed wheel 13 has mounted on it in line with each tooth and, therefore, with a link 10 of the chain 4, one of several coned members 24, each of which has a return spring 26 and engages a spring-loaded plunger 27. When the lever 22 is rocked to displace the cam 23 to the left in FIGURE 5, each coned member 24 is pushed to the left as it rides over the inclined face of the cam 23 and, in turn, imparts through its conical surface an upward movement to the related plunger 27 Which will then be exactly in line (FIG- URE 4) with the stem 18 of a driver 11 on one link 10 of the conveyor chain 4.
The Sheet of paper a, withdrawn from the hopper 1 by one of the drivers 11 (FIGURES l and 2) performs the first part of its travel held betwen the extensions of the guides 5, 5 and kept in position by a cover plate 28, whichv may be suitably adjusted in height to confnrm to the particular thickness of the sheet of paper. The guides of hopper 5, 5' are adjusted in such a way as to convey and present the sheet of paper a in a position suitable for the flattening treatment of an edge carried out by the flattening unit which will be described below.
After sheet a emerges from guides' 5, 5 and from under the cover plate 28, it passes under the control of a roller guide system generally indicated by the numeral 30 (FIG- URES 1 and 2), which functions not only to advance the sheet and keep it flat, but also to improve the positioning of the sheet, and in particular to hold and to advance the edge to be flattened during the flattening stage.
This system of rollers Btl (FIGURES 6 and 7) consists of two parallel shafts 31 and 32 on which are fixed rollers 33, 33 and 34, 34', respectively (FIGURE 2). The rollers are adjustable along the axis of the respective shafts 31 and 32 for the purpose of adapting them to the width of the sheet of paper. (FIGURE 7) must always be positioned very close to the flattening drivers which will be described below.
The shafts 31 and 32 are driven (FIGURES l and 2) through sprockets 35 and 37 connected by a chain 36, a sprocket 38, and a chain 39, the latter being suitably coupled to the drive for the machine, in such a way that the rollers 33, 33 and 34, 34 revolve at a circumferen tial equal to the speed of movement of the sheets as carried by the conveyor, and serves to insure continuous movement of the sheets through the flattening stage.
The shafts 31 and 32 are suitably mounted at their ends on brackets 40, which, in turn (FIGURE 6) are mounted in an adjustable manner, by means of a hinge 41 and a spring 42 on the frame 2 of the machine. By adjusting screws 43, 43', the height of rollers 33, 33 and 34, 34 may be .adjusted to conform to the thickness of corrugated paper and to vary the degree of pressure of the rollers themselves on both sides of the sheet. This permits the precision of alignment of the sheet to the exact In particular, the roller 33v position it ought to occupy when it enters the devices which atten the edge.
The attening of the edge is effected by the passage of the sheet between a profiled guide or rider 44 (FIGURES 6, 7, 8 and 8a) and a profiled guide 45, are shaped to progressively spread and ilatten the two corrugations nearest the edge of the sheet. A scroll 46 simultaneously folds over the marginal half corrugation to form the folded over portion and a pair of hot knurling rollers 47, 47 then engage the attened margin and further straighten and stiffen the edge by impressing on it a minute knurling.
It is important that the corrugated sheet reaches the attening unit in a position such as to present to the guide 44 (FIGURE 7) the exact point where the spreading of the corrugations is to take place. In practice, such a point is represented by the last row but two or but three, according to the width of flattened edge desired.
The exact positioning of the sheet is determined, as has been said, by the accurate adjustment of the guides 5, 5 of hopper 1 and of the rollers 33, 33 and 34, 34' (FIGURE 2). The guide 44 extends in the shape of a blade up to the roller 33 (FIGURES 6 and 7) Where it enters into the row preselected for the spreading of the corrugations which must be flattened for the formation of the edge. It is obvious that the roller 33, which must be located very close to guide 44, must hold the sheet firmly at this point so that guide 44 penetrates definitely' into the desired row and also assists in advancing the sheet against the friction produced by the passage between the guides 44, scroll 46, and the counter guide 45.
The profiled guides 44, 45 and scroll 46 are fixed in an adjustable manner by means of screws passing through slots 44', 45 and 46', respectively (FIGURE 7), to an extension of a bracket 48 (FIGURE 6) on which vare mounted the hot knurling rollers 47, 47'. This allows of the entire flattening unit consisting of the guides 44, 45, scroll 46, and by the knurling rollers 47 and 47' to be formed as a unit, which can be displaced in a direction transverse to the machine. The bracket 48 (FIGURE 8) is mounted on a slide 49 slidable along a slide-way 5%, and controlled by a screw 5l having a knob 52. The flattening unit can thus be adjusted so as to conform to the various widths of the sheets, without disturbing the relative positions of the ilattening eiements 44, 45, 46, 47 and 47'.
The guide 44, as has been stated, has its leading end in the shape of a blade with the lower edge shaped as shown in FIGURE 6 to facilitate its entry between two corrugations of the sheet in order to effect the spreading of the corrugations which must be flattened. From this end the guide widens gradually until it becomes a flat horizontal blade at the point where the sheet of paper leaves it. On the other hand, the counter-guide 45, which has to cooperate accurately with the guide 44, is formed in such a way that it presents at the point of entry of the sheet a channel 45" (FIGURE Sa) between two ridges which together conform to the shape of a corrugation of the sheet. This channel 45 and the ridges gradually decrease in depth until the counter-guide assumes the hat shape at the point of exit of the sheet. The edge 44" of guide 44 faces the channel 45" of the counter-guide 45 and the longitudinal position of the guide 44 with respect to the counter-guide 45 is such that part 44" and groove 45" are tapered in parallel relationship to the point where both the guide 44 and the counterguide 45 become at, at which point the sheet issues from them.
Similarly, the scroll 46 (FIGURE 8a) is suitably profiled in such a way as to present a channel 46" at the point of entry of the sheet to receive the marginal half corrugation of the sheet. This channel 46" thereafter diminishes gradually until it disappears at the point where the half corrugation is folded back against the sheet and the flat part of the underlying counter-guide 45. Thus,
6 scroll 46 and guide 45 cooperate with each other to fold and flatten the margin.
The hot knurling rollers 47 and 47', through which the edge of the corrugated sheet passes, immediately after having been flattened by the guides 44, and scroll 46, are hollow and in each (FIGURE 6) there is a ringshaped electric heating element 53 and 53. The rollers 47, 47 are xed on one end of hollow shafts 54 and 54', respectively, suitably mounted on the bracket 48. On the said shafts 54 and 54 are mounted cylindrical toothed wheels 55 and 55' (FIGURE 8) engaging each other, which are coupled by means of a suitable mechanical transmission (not shown), to the main drive of the machine, in such a way that rollers 47 and 47' turn at a peripheral speed equal to the translational speed of the sheets. The electrical conductors 56 and 56' (FIGURE 6) extend through the hollow shafts 54 and 54 to annular commutators 57 and 57' (FIGURE 8), respectively, mounted on the other end of the shafts 54 and 54' to supply current from any convenient source to the electric resistances 53 and 53 during the rotation of the rollers 47 and 47'. Metal discs 58 or 58 (FIGURE 6) suitably fixed by means of screws, enclose the hollow parts of rollers 47 and 47', respectively, in which the resistances 53, 53' are mounted.
The periphery of each of the rollers 47, 47 is cut with small straight teeth which mesh to impress into the edge of the sheet of paper a fine knurling serving to make the edge rigid and uniform.
After the flattening stage the sheet passes immediately through the adhesive application stage, during which the edge receives a layer of liquid adhesive on its lower face.
The .adhesive application unit (FIGURES l and 2) is of conventional design and comprises a container 60 which holds the adhesive, within which operates a rotatable disc 61 which, carrying a small quantity of adhesive on its peripheral face, deposits a film of it by contact on the lower face of the edge of the sheet of paper a. The rotatable disc 61 is mounted on the same shaft as a wheel 61a which is frictionally engaged by a drive wheel 6l driven in any suitable manner by the main drive of the machine.
The adhesive application unit is fixed to a soleplate 62., which is mounted between the guides 63, 63' for adjustment across the machine and is fixed by means of screws 64 and 64.
The position of the adhesive applying disc 61 can thus be adjusted to conform to the Width of the sheet of paper.
An important function, which begins with the edge knurling stage and lasts until the sheet of paper is folded in the form of a tube, is that discharged `by a guide 65 (FIGURE 2). The guide 65 (FIGURE 9) consists of a long metal bar, the lower edge 66 of which is suitably profiled so as to penetrate between two corrugations of the sheet of paper a to hold the sheet itself during its transfer from the edge knurling phase to the tube folding stage of the sheet. This prevents any lateral displacement of the sheet, which is particularly important during the knurling and adhesive application phases, as the sheet must be in perfect register during these phases. The guide 65 is provided with an extension 67 with slots GS for the adjustment of its height relative to a hot metal core 69 (FIGURE 2) which will be described below.
After the application of the adhesive, the sheet undergoes a gradual folding of the side edges in helical scrolls 74) and 76' (FIGURES 2 and l1) and around small bars 71 and 71' which are pivotally mounted on a fixed part so that they can be placed in the most suitable position to help in the folding operation of the sheet around the flattened annular section core 69. The core 69 is arranged along the longitudinal center line of the machine and the sheet passes under it.
The hot core 69, which is detachable to permit replacement by similar cores of various sizes for producing tubes of various diameters is fixed at one end 'by means of screws 72 (FIGURES 1 and 2) to a support ing bridge 73 and is free along all the remainder of its length, which extends as far as the delivery end of the machine.
The free part of the `core 69 (FIGURE 10) rests on the drivers 11 fixed to the conveyor chain 4. Internally the core 69 is provided with one or more heating electrical resistances 74, for drying the adhesive inside the tube of paper b.
The folding of the edges of the sheets of paper begins with the forward movement of the sheet against the helically profiled scrolls 7i) and 7(1 (FIGURES 1 and 2), the entry ends 74', 74" (FIGURE 11) of which, cause the gradual and progressive folding of the side edges around the core 69. rlhe bars 71 and 71', the free ends of which extend into the scrolls 70, 78 help in forcing the edges of the sheet into the correct position for producing an accurate overlap of the edges along the joint.
The alignment of the edges in the joining stage is subsequently controlled by a suitable guide assembly which is adapted to produce an accurate overlap of the edges to be glued. This guide assembly consists of a bearer plate 75 (FIGURES 10, 11) arranged in an adjustable manner on top of the scroll and of t'ne guide bar 76 which slidably engages the corrugation which delimits the attened edge of the sheet. The position of the guide 76 is transversely adjustable by means of slots 77 for fixing the bearer to the scroll 79 and vertically adjustable by means of slots 78 for fixing the guide 76 to the bearer 75. By adjusting the position of the guide 76 the non-flattened edge of the sheet can be accurately lapped over the flattened edge of the sheet in spite of the fact that these edges are extremely exible.
The scrolls 76 and 711 can be replaced by another similar pair, and their position is adjustable by means of slots 79 and 79 and screws 80 and 89 `for fixing them to the frame 2 of the machine. Thus scrolls adapted to produce various sizes of the tubes of paper can be inserted and their convergence adjusted to make the bending of the edges of the sheet more or less grad ual, as desired.
At the end of the travel between the scrolls 70, 79', the sheet of paper, now bent into a tube and with its edges superimposed but with the adhesive still wet, is received under a hot pressure bar 81 (FIGURE 1) and between lateral guides 82, 82' (FIGURE .2) where the adhesive dries within a space of time determined by the length of the pressure bar 81, by the speed of advance of the tubes b and by the temperature of the pressure bar 81 and of the hot core 69.
The spacing of the lateral guides 82 and S2', arranged vone on each side of the core 69 and below the pressure `bar 81, by means of the slots 83 and 83 and locking screws 84, 84 which secure the guides to the frame 2, to conform to the various diameters of the tubes to be produced. To facilitate the entry of the tubes of paper between the guides 83 and 83', especially larger tubes in which the sides of the tube are wider than the radius of curvature of the core 69, the guides 83 and 83 are profiled so as to diverge at 85, 85' at the entry end (FIGURE 2) and are profiled in the shape of an arc of a circle 86. 86 (FIGURE 12) on the interior faces in contact with the tubes. The radius of curvature of the faces S6 and 86' corresponds to the radius of curvature of the sides of the core 69, in such a way that it is possible, by adjusting the distance between the guides 82 and 82 and the core 69 and arranging the guides 82 and 82' to converge slightly towards the delivery, to obtain a gradual compression of the corrugations of the tubes in the zones constrained between the core 69 and the guides 82 and 82.
The pressure bar 81 (FIGURE 12) has a cavity 87 within which are housed tubular electrical resistances 88 Vand a Vclosing plate 89. The resistances 88, together with the resistances 74 of the core 69 produce the heat necessary for setting the adhesive. The pressure bar 81 and a block of insulating material 90 are secured on a barcarrying block 91 by bolts 92 and the block 91 is supported by lifting screws 93 and 93 (FIGURES 1 and 13) and nuts 94 and 94 (FIGURE 12). The screws 93 and 93 (FIGURES 12 and 13) are supported by brackets 95 and 95 and are rotated by helical gears 96 which engage with Worms 97 keyed on a shaft 98, which can be rotated by a hand-wheel 99. The shaft 98 extends from the bracket 95 to the bracket 95 to Permit of the simultaneous rotation of the screws 93 and 93. Obviously, more than two screws similar to 93 and 93 and corresponding rackets similar to 95 and 95 may be employed if the length of the pressure bar S1 requires it, such a length depending on the speed of production desired, on the type of adhesive used and on the temperature which can be obtained with the resistances used. For the purpose of facilitating the advance of the tubes of paper, especially when they are made with types of paper which have insufficient stiffness to stand up to the pushing action of the drivers 11 against the appreciable friction lbetween the travelling tubes and the bottom of the stationary pressure 'bar S1, the machine is provided with a continuous steel band 100 (FIGURE 1) rotatable around the unit formed by the pressure bar 81 and the bar-bearing block 91 (FIGURES 12 and 13), on pulleys 191 and 101. As the strip ltlt rotates in the same direction and at the same speed of advance as the tubes, it assists in advancing the tubes at the point of their entry under the pressure bar 81 and along the whole of their travel under the bar.
The pulley 191' (FIGURE 13) is the one which drives the strip 161i. It is keyed on a shaft 102 which is suitably mounted on the overhanging brackets 103 and 1113 (FIGURE 14) which lare fixed to the bar-carrying block 91. On the shaft 182 (FIGURE 13) there is mounted a sprocket which is driven, through a chain 105, a sprocket 196, a gear 187, by a gear 108 mounted on the shaft 29 already described.
At the other end of the continuous ribbon 100, the pulley is loose and is mounted in a resilient manner to give strip 1110 the desired tension. The springing is obtained by mounting the bearings 109, 109 (FIGURE 14) of the shaft 110 supporting the pulley 101 slidably in bosses 111 and 111 fixed to the bar-bearing block 91 and provided respectively with compression springs 112 Y and 112 and load adjusting screws 113 and 113'.
After passing through the adhesive drying stage under the pressure bar 81, the tubes continue their travel towards the delivery end of ythe machine threaded on the core 69 and fed by the drivers 11 of the conveyor chain 4. As each driver 11 (FIGURE 13) begins to descend below the frame 2 following Ithe curvature of the toothed Wheel 14, it tends to chafe the edge of the tube where it engages it. To avoid this, the machine has been provided with a -roller 114 with a knurled surface having a peripheral speed greater than the translation speed of the tubes `and arranged at a suitable distance from the end of the travel of the chain 4. The purpose of this roller is to make the tube advance rapidly feeding away from driver 11 before the latter begins its descent on the toothed wheel 14, and to eject it off the frame 2 onto a suitable delivery conveyor or into a collecting box.
The expelling roller 1114 (FIGURE 13) is mounted on a shaft 115 driven through a sprocket 116, a chain 117 and a sprocket 118 by the shaft 29 already described.
In front or behind the expelling roller 114 a conventional metering device can be mounted for counting the number of tubes produced by the machine.
What is claimed is:
1. In a machine for forming packing tubes from sheets of paper having generally parallel rows of corrugations and opposite margins generally parallel to said rows; a device for attening one ofthe margins of each sheet comprising a pair of cooperating profiled guides having an entry end and an exit end, one of ythe guides having at the entry end 'two crests and a depression therebetween and the other having a peak mating with said depression whereby the guides between them conform to one of the corrugations of a sheet, said crests and peaks diminishing gradually toward said exit end, and the guides having opposed tlat surfaces at said exit end.
2. A llattening device as described in claim l, having a folding device adapted to engage and fold an outer portion ofthe margin to be flattened as said margin passes between said proled guides, and 'to complete folding said portion to a at position at said exit end.
3. In a machine for forming packing tubes from sheets of paper having generally parallel rows of corrugations and opposite margins generally parallel to said rows; a device for iattening and stitening one of said margins of each sheet comprising a pair of proiiled guides having an entry end and an exit end, said guides at said entry end being shaped to conform to a corrugation of the sheet and having opposing iiat surfaces at the exit end, and being shaped and disposed to gradually flatten a marginal corrugation as a sheet passes from said entry end to said exit end, and a pair of knurling rollers adapted to engage the attened margin of a sheet emerging from said exit end and to impart a lightly knurled configuration to said margin.
4. A machine, for forming packing tubes from sheets of corrugated paper having generally parallel rows of corrugations land opposite margins generally parallel to said rows, comprising: a flattening device having an entry end of a contour conforming Ito at least one of said corrugations 'and a at exit end, and being adapted to engage one of said margins of each sheet and open out and remove at least one of the corrugations thereof thereby reducing the engaged margin to flat sheet form; a rst guide adapted to guide -the margin to be flattened into a predetermined position with respect to said flattening device; means for appiying adhesive `to the attened margin of each sheet; a bending device adapted to form each sheet into a -tube with the flattened margin overlapping and adhering to the opposite margin; a second guide adapted to prevent lateral displacement of the sheets as they pass from said attening device to said bending device; a third guide adapted to establish a predetermined amount of overlap between the opposite margins of a sheet as the sheet passed through said bending device; a continuously travelling conveyor adapted to feed said sheets in succession through said irst guide, said flattening device, said second guide, yand said bending device, said conveyor being composed of links and including a plurality oi removable `and interchangeable drive members each adapted to engage a sheet, each drive member having a stem and each link having a recess for receiving the stem of any one of said drive members, and each link having a spring loaded ball engageable with a stem disposed in its recess for securing the stem therein; and a device adapted to disengage said drive members from said links and comprising a rotating wheel, a plurality of plungers movable radially outward on said wheel and engageabie with the Stems of said drive members to disengage the stems from said recesses, a plurality of spring loaded cone members adapted `to move said plungers radi-v ally outward, a earn adapted to engage said cone members to move said plungers radially outward, and manual control means for engaging and disengaging said cam with said cone members.
References Cited in the tile of this patent UNITED STATES PATENTS 541,720 Clement .lune 25, 1898 2,112,720 Stockstrom Mar. 29, 1938 2,764,919 Molla Oct. 2, 1956 2,876,731 Lopez et al Mar. l0, 1959
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US3948712A (en) * 1974-09-30 1976-04-06 Sprinter System Of America, Ltd. Method and apparatus for producing closed loop accordion pleated filters
US4250797A (en) * 1978-12-28 1981-02-17 Consolidated Foods Corp. Apparatus for making corrugated packages
US4365460A (en) * 1978-04-25 1982-12-28 Maryland Cup Corporation Method and apparatus for manufacturing foam plastic containers by use of a tubular forming mandrel

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US541720A (en) * 1895-06-25 Machine for making blanks for paper boxes
US2112720A (en) * 1935-11-04 1938-03-29 Stockstrom Carl Tube forming machine
US2764919A (en) * 1952-10-04 1956-10-02 F F A S P A Fabriche Fiammifer Machine for the automatic closed ring jointing of pliable sheets
US2876731A (en) * 1957-04-08 1959-03-10 Universal Corrugated Box Mach Folded box blank crushing and gluing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3385746A (en) * 1963-12-26 1968-05-28 Gould National Batteries Inc Apparatus for sealing the ends of a strip of pleated fibrous material
US3948712A (en) * 1974-09-30 1976-04-06 Sprinter System Of America, Ltd. Method and apparatus for producing closed loop accordion pleated filters
US4365460A (en) * 1978-04-25 1982-12-28 Maryland Cup Corporation Method and apparatus for manufacturing foam plastic containers by use of a tubular forming mandrel
US4250797A (en) * 1978-12-28 1981-02-17 Consolidated Foods Corp. Apparatus for making corrugated packages

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