US3032442A - Process of finishing textiles with silicone-colloidal melamine resin mixtures, composition and resultant article - Google Patents
Process of finishing textiles with silicone-colloidal melamine resin mixtures, composition and resultant article Download PDFInfo
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- US3032442A US3032442A US50174155A US3032442A US 3032442 A US3032442 A US 3032442A US 50174155 A US50174155 A US 50174155A US 3032442 A US3032442 A US 3032442A
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- US
- United States
- Prior art keywords
- parts
- colloidal
- silicon
- water
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000004753 textile Substances 0.000 title claims description 48
- 239000000203 mixture Substances 0.000 title claims description 44
- 229920000877 Melamine resin Polymers 0.000 title description 21
- 238000000034 method Methods 0.000 title description 19
- 239000004640 Melamine resin Substances 0.000 title description 15
- 230000008569 process Effects 0.000 title description 13
- 239000000463 material Substances 0.000 claims description 57
- -1 POLYSILOXANE Polymers 0.000 claims description 55
- 229920001296 polysiloxane Polymers 0.000 claims description 50
- 239000002253 acid Substances 0.000 claims description 22
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000001257 hydrogen Substances 0.000 claims description 14
- 229910052739 hydrogen Inorganic materials 0.000 claims description 14
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 239000007859 condensation product Substances 0.000 claims description 10
- 239000006185 dispersion Substances 0.000 claims description 9
- 239000007795 chemical reaction product Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 7
- XOGJBKWFLRETGW-UHFFFAOYSA-N 5-aminotriazine-4-carbaldehyde Chemical compound NC1=CN=NN=C1C=O XOGJBKWFLRETGW-UHFFFAOYSA-N 0.000 claims description 5
- 150000003254 radicals Chemical class 0.000 claims 1
- 239000004744 fabric Substances 0.000 description 56
- 229920005989 resin Polymers 0.000 description 31
- 239000011347 resin Substances 0.000 description 31
- 239000000243 solution Substances 0.000 description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 23
- 238000011282 treatment Methods 0.000 description 18
- 229920000297 Rayon Polymers 0.000 description 17
- 238000001035 drying Methods 0.000 description 15
- 229920000742 Cotton Polymers 0.000 description 14
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 13
- 239000003054 catalyst Substances 0.000 description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 11
- 239000002964 rayon Substances 0.000 description 11
- 239000004215 Carbon black (E152) Substances 0.000 description 10
- 229930195733 hydrocarbon Natural products 0.000 description 10
- 239000000839 emulsion Substances 0.000 description 9
- 239000000835 fiber Substances 0.000 description 8
- 239000007921 spray Substances 0.000 description 8
- 238000003756 stirring Methods 0.000 description 7
- 239000002202 Polyethylene glycol Substances 0.000 description 6
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical class NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 6
- 239000000084 colloidal system Substances 0.000 description 6
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical group NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 6
- 229920001223 polyethylene glycol Polymers 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 5
- 229960000583 acetic acid Drugs 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 238000010494 dissociation reaction Methods 0.000 description 5
- 230000005593 dissociations Effects 0.000 description 5
- 150000002430 hydrocarbons Chemical class 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 4
- 125000002091 cationic group Chemical group 0.000 description 4
- 238000005108 dry cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 238000009988 textile finishing Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 210000002268 wool Anatomy 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- USDJGQLNFPZEON-UHFFFAOYSA-N [[4,6-bis(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical class OCNC1=NC(NCO)=NC(NCO)=N1 USDJGQLNFPZEON-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical class CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000005871 repellent Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 150000003568 thioethers Chemical class 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- SUPOBRXPULIDDX-UHFFFAOYSA-N [[4-amino-6-(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound NC1=NC(NCO)=NC(NCO)=N1 SUPOBRXPULIDDX-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 229920003180 amino resin Polymers 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 229920002301 cellulose acetate Polymers 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 239000012362 glacial acetic acid Substances 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- 238000004900 laundering Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010002 mechanical finishing Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 235000015096 spirit Nutrition 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 2
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 2
- UJAJVTRLLQIILD-UHFFFAOYSA-N (4-aminotriazin-5-yl)methanol Chemical class NC1=NN=NC=C1CO UJAJVTRLLQIILD-UHFFFAOYSA-N 0.000 description 1
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical group NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- QLVPICNVQBBOQP-UHFFFAOYSA-N 2-(4,6-diamino-1,3,5-triazin-2-yl)guanidine Chemical group NC(N)=NC1=NC(N)=NC(N)=N1 QLVPICNVQBBOQP-UHFFFAOYSA-N 0.000 description 1
- CTRPRMNBTVRDFH-UHFFFAOYSA-N 2-n-methyl-1,3,5-triazine-2,4,6-triamine Chemical compound CNC1=NC(N)=NC(N)=N1 CTRPRMNBTVRDFH-UHFFFAOYSA-N 0.000 description 1
- JIHOVGXINXMLLR-UHFFFAOYSA-N 2-n-phenyl-1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(NC=2C=CC=CC=2)=N1 JIHOVGXINXMLLR-UHFFFAOYSA-N 0.000 description 1
- VJOWMORERYNYON-UHFFFAOYSA-N 5-ethenyl-2-methylpyridine Chemical compound CC1=CC=C(C=C)C=N1 VJOWMORERYNYON-UHFFFAOYSA-N 0.000 description 1
- NAMCDLUESQLMOZ-UHFFFAOYSA-N 6-ethyl-1,3,5-triazine-2,4-diamine Chemical group CCC1=NC(N)=NC(N)=N1 NAMCDLUESQLMOZ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 239000005046 Chlorosilane Substances 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- RGMZNZABJYWAEC-UHFFFAOYSA-N Methyltris(trimethylsiloxy)silane Chemical compound C[Si](C)(C)O[Si](C)(O[Si](C)(C)C)O[Si](C)(C)C RGMZNZABJYWAEC-UHFFFAOYSA-N 0.000 description 1
- 101100348848 Mus musculus Notch4 gene Proteins 0.000 description 1
- 240000000907 Musa textilis Species 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- HMDDXIMCDZRSNE-UHFFFAOYSA-N [C].[Si] Chemical compound [C].[Si] HMDDXIMCDZRSNE-UHFFFAOYSA-N 0.000 description 1
- POPAYXQDNXXYSU-UHFFFAOYSA-N [diethyl(triethylsilyloxy)silyl]oxy-diethyl-triethylsilyloxysilane Chemical compound CC[Si](CC)(CC)O[Si](CC)(CC)O[Si](CC)(CC)O[Si](CC)(CC)CC POPAYXQDNXXYSU-UHFFFAOYSA-N 0.000 description 1
- ADANNTOYRVPQLJ-UHFFFAOYSA-N [dimethyl(trimethylsilyloxy)silyl]oxy-[[dimethyl(trimethylsilyloxy)silyl]oxy-dimethylsilyl]oxy-dimethylsilane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C ADANNTOYRVPQLJ-UHFFFAOYSA-N 0.000 description 1
- YFCGDEUVHLPRCZ-UHFFFAOYSA-N [dimethyl(trimethylsilyloxy)silyl]oxy-dimethyl-trimethylsilyloxysilane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C YFCGDEUVHLPRCZ-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- NJYZCEFQAIUHSD-UHFFFAOYSA-N acetoguanamine Chemical group CC1=NC(N)=NC(N)=N1 NJYZCEFQAIUHSD-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- MASBWURJQFFLOO-UHFFFAOYSA-N ammeline Chemical group NC1=NC(N)=NC(O)=N1 MASBWURJQFFLOO-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical compound Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- MROCJMGDEKINLD-UHFFFAOYSA-N dichlorosilane Chemical compound Cl[SiH2]Cl MROCJMGDEKINLD-UHFFFAOYSA-N 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- JSQFOKBVHNHQJX-UHFFFAOYSA-N dimethyl(disilyloxy)silane Chemical compound [SiH3]O[Si](C)(C)O[SiH3] JSQFOKBVHNHQJX-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- FBZANXDWQAVSTQ-UHFFFAOYSA-N dodecamethylpentasiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C FBZANXDWQAVSTQ-UHFFFAOYSA-N 0.000 description 1
- 229940087203 dodecamethylpentasiloxane Drugs 0.000 description 1
- COHIUILBPQNABR-UHFFFAOYSA-N dodecyl phenylmethanesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)CC1=CC=CC=C1 COHIUILBPQNABR-UHFFFAOYSA-N 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000004312 hexamethylene tetramine Substances 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical class CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 229960004011 methenamine Drugs 0.000 description 1
- BACHBFVBHLGWSL-UHFFFAOYSA-N methyl 2-[4-(2,4-dichlorophenoxy)phenoxy]propanoate Chemical compound C1=CC(OC(C)C(=O)OC)=CC=C1OC1=CC=C(Cl)C=C1Cl BACHBFVBHLGWSL-UHFFFAOYSA-N 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 1
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 150000002942 palmitic acid derivatives Chemical class 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- SQYNKIJPMDEDEG-UHFFFAOYSA-N paraldehyde Chemical compound CC1OC(C)OC(C)O1 SQYNKIJPMDEDEG-UHFFFAOYSA-N 0.000 description 1
- 229960003868 paraldehyde Drugs 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229940057847 polyethylene glycol 600 Drugs 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- WMXCDAVJEZZYLT-UHFFFAOYSA-N tert-butylthiol Chemical compound CC(C)(C)S WMXCDAVJEZZYLT-UHFFFAOYSA-N 0.000 description 1
- 229940008424 tetradecamethylhexasiloxane Drugs 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical class [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- IFNXAMCERSVZCV-UHFFFAOYSA-L zinc;2-ethylhexanoate Chemical compound [Zn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O IFNXAMCERSVZCV-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
- D06M15/423—Amino-aldehyde resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2164—Coating or impregnation specified as water repellent
- Y10T442/218—Organosilicon containing
Definitions
- This invention relates to mixtures of organo polysiloxanes with positively charged colloidal solutions of partially polymerized aminotriazine-aldehyde condensation products, to the treatment of textile materials with these mixtures and to the resulting treated articles.
- An object of the invention is to provide improved resinous compositions.
- a further object of the invention is to provide substantially permanent water repellency and improved dimensional stability in textile fabrics.
- Another object of the invention is to provide a waterrepellent finish for textiles which may be converted to the water-insoluble state at moderate temperatures.
- a still further object of the present invention is to provide a permanently softer hand on textile fabrics impregnated with a colloidal aminotriazine-aldehyde resin.
- Still another object of this invention is to provide glazed or embossed fabrics having durable spot-resistant finishes.
- compositions which comprise an aqueous dispersion of methyl hydrogen polysiloxane, a partially polymerized colloidal cationic aminotriazine-aldehyde condensation product and between about 0.5 and about 7.0 mols of an acid per mol of the condensation product on a monomeric basis.
- the invention also includes the application and conversion of these compositions to the substantially water-insoluble state on fibrous materials and the resulting textile articles.
- compositions disclosed herein are suitable for the treatment of any fibrous textile material.
- the effects produced vary somewhat with the different types of textile fibers.
- a very high degree of substantially permanent water repellency is obtained with all textiles; that is, the water-repellent characteristics of the treated article are retained to an unusually high degree after prolonged and repeated washing and dry cleaning operations.
- the hand or feel of the treated fabric is markedly and unexpectedly softer in all instances than a similar specimen of the same textile material treated with methylated methylol melamine acid colloids alone since no additives are known which exert a durable softening effect on finishes produced with these colloidal resins.
- Improved dimensional stability is obtained with various fibrous textile materials upon following the treatment of the present invention. But again, the effect is not the same on all materials.
- Suitable fabrics for application of the present treatment include cotton, linen, flax, ramie, viscose rayon, cuprammonium rayon, cellulose acetate, wool, silk, and the various synthetic materials containing linear superpolyamides such as nylon of both the adipamide and caprolactam types, acrylonitrile polymers and its copolymers with vinyl acetate, methyl acrylate, 2-methyl 5-vinyl pyridine, and other compatible ethylenic monomers, copolymers of vinyl chloride with vinylidene chloride, and polyesters such as polyethylene glycol terephthalate.
- linear superpolyamides such as nylon of both the adipamide and caprolactam types, acrylonitrile polymers and its copolymers with vinyl acetate, methyl acrylate, 2-methyl 5-vinyl pyridine, and other compatible ethylenic monomers, copolymers of vinyl chloride with vinylidene chloride, and polyesters such as polyethylene glycol terephthalate
- Aminotriazine containing two or three reactive amino groups such as melamine, N-guanyl-melamine, ammeline, formoguanamine, acetoguanamine, propioguanamine, phenylguanamine, and N-alkyl-, aryl, and aralkylsubstitued derivatives thereof such as N-methylmelamine, N-phenylmelamine, N-benzylamine, etc., which contain a hydrogen atom attached to each nitrogen atom, as disclosed in United States Patent No. 2,197,357, may be reacted with aldehydes to form the condensation products which are used for preparing the cationic colloidal resin solutions used in the present process.
- reactive amino groups such as melamine, N-guanyl-melamine, ammeline, formoguanamine, acetoguanamine, propioguanamine, phenylguanamine, and N-alkyl-, aryl, and aralkylsubstitue
- Aldehydes other than the fomaldehyde of the examples such as formaldehyde-yielding materials including paraformaldehyde and hexamethylene tetramine, benzaldehyde, furfural, acetaldehyde, paraldehyde, etc., may be used.
- formaldehyde-yielding materials including paraformaldehyde and hexamethylene tetramine, benzaldehyde, furfural, acetaldehyde, paraldehyde, etc.
- the colloidal resin component of the present invention may be produced in the manner described in United States Patent No. 2,345,543, by aging a watersoluble noncolloidal unmethylated or methylated methylol aminotriazine in the presence of an acid until the molecules of the aminotriazine compound polymerize sufficiently to reach colloidal size and exhibit the characteristic Tyndall effect under the influence of a beam of light or a darkfield microscope. A bluish haze also develops in a solution of this nature. When these colloidal particles are subjected to electrophoresis, the existence of a definite positive charge is shown by the migration of the colloidal resin toward the cathode.
- strong mineral acids may be employed in preparing resin colloids intended for the treatment of wool, as exemplified by hydrochloric acid, sulfuric acid, and phosphoric acid, nevertheless weak acids such as saturated aliphatic monocarboxylic acids with dissociation constants between 1.4 10- and about 2.5 which have water solubilities of at least about 10% are greatly preferred, especially for the treatment of cotton and other materials which are readily attacked by strong acids.
- hydrocarbon and hydroxy hydrocarbon acids are formic, acetic, propionic, gluconic, .glycolic and lactic acids.
- the acid should be employed in a molar ratio between about 0.5 and about 7.0 mols per mol of the aminotriazine compound on a monomeric basis.
- Acetic acid is preferred for the purpose since it provides excellent results at low cost, and the recommended quantity is between about 2 and about 5 mols per mol of aminotriazine charged.
- the polysiloxane component of the compositions described herein may be either methyl hydrogen polysiloxane or mixtures thereof with other linear or cyclic siloxanes, including decamethyltetrasiloxane, octamethyl- Cyclotetrasiloxane, octamethyltrisiloxane, dodecamethylpentasiloxane, tetradecamethylhexasiloxane, octaphenyltfisiloxane, decaethyltetrasiloxane, octabenzyltrisiloxane, methyltri(trimethylsiloxy)silane, symmetrical 1,3-hexaphenyl-2 dimethyl trisiloxane, symmetrical 1,3-hexar'r'iethyl-Q-diphenyl trisiloxane, and 1,3-hexamethyl-2- rnetliyl-Z-phenyl trisiloxane
- This material should contain at least one silicon-bonded hydrogen atom per 4 silicon atoms.
- Numerous suitable methyl polysiloxanes are diselosed in Patnode United States Patents 2,469,888 and 2,469,890. These materials have carbon-silicon'linkages with an average ratio of from about 1.75 to about 3.0 and preferably from about 1.9 to 2.1 organic groups per silicon atom.
- Methyl hydrogen polysiloxane for the present purpose is a fluid which contains between 1.0 and 1.5 methyl radicals and between 0.75 and 1.25 hydrogen atoms bonded to silicon per silicon atom in the compound and the sum of the methyl radicals and the hydrogen atoms ranges from 2.0 to 2.25 per silicon atom.
- methyl hydrogen polys'iloxan'e may be the sole silicone in the present compositions, the best results are obtained with a mixture comprising from 25 to 80% of methyl hydrogen polysiloxane and the balance a methyl polysiloxane fluid containing approximately two methyl radicals per siliconatom with a viscosity which may range as high as 100,000 centistokes. Silicon mixtures of this nature are set forth in the Dennett Patent No. 2,588,365.
- a conventional catalyst is necessary or at least desirable for the polysiloxane component.
- a wide variety of such catalysts is known, including metallic salts such as sodium aluminate, iron, cobalt, manganese, lead and zinc salts of carboxylic acids such as acetates, stearates, palmitates, arachidates, octoates, and naphthenates.
- the catalyst for the silicone may be mixed therewith in the same bath or may be applied either before or after the pad bath treatment by spraying or immersing the fabric in a solution or emulsion of the catalyst for the o rgano polysiloxane.
- the usual amount of such catalyst is employed; that is, from about 0.5 to
- Thev silicone component and its catalyst are emulsified i'n'the usual'manner in water with known'a'cid-stable dispersing agents, including polyvinyl alcohol, condensates:- of nonyl phenol with ethylene oxide, polyethylene glycol tertdodecyl thioether, Pluramine 8-100 (a nonionic condensation product of fatty acids with mono-, di-, or tri-- ethanolamine and many mols of ethylene oxide) and condensation products of dimerized soya bean fatty acids;
- known'a'cid-stable dispersing agents including polyvinyl alcohol, condensates:- of nonyl phenol with ethylene oxide, polyethylene glycol tertdodecyl thioether, Pluramine 8-100 (a nonionic condensation product of fatty acids with mono-, di-, or tri--- ethanolamine and many mols of ethylene oxide) and condensation products of dimerized soya bean fatty acids;
- azine resin in order to avoid any tendency toward gelling the colloid when the aminotriazine resin concentration of The resulting mixture the mixture exceeds about 8%. has ample stability for commercial purposes.
- compositions of the present invention are appropriate for other purposes, including the manufacture of strong waterproof papers suitable for large shipping: bags, etc., and the treatment of ropes and fish nets.
- treatment increases the .life of manila hemp and other vegetable fibers for marine use by rendering them water resistant.
- the present treatment is particularly effective in pro ducing water-repellentsoft finishes on fabrics composed.
- the present process may also be 'used with all types of fabrics including woven, knitted, felted and nonwoven oriented constructions of any textile.-
- aqueous dispersions described herein may be applied to the fabric undergoing treatment by any known method including spraying, a conventional pad bath is usually preferred.
- concentration of silicone and colloidal melamine resin in the treating solution is desirably between 1 and 15%, and customarily between about 4 and 10% for maximum stability.
- the deposit of the impregnant onthe fabric is regulated in customary manner by selection of the bath concentration and the pressure on the squeeze rolls which remove excess solution from the fabric undergoing treatment. The deposit of silicone and.
- resin on the textile material may range from 1 to 15% based on the weight of the untreated fabric, and between '4 and about 10% is recommended for most purposes in-- cluding treating materials subsequently subjected to mechanical finishing.
- the impregnated material is dried in a single operation, except where a glazed or embossed finish is desired.
- An outstanding advantage of the present invention is the fact that the aqueous solution of the novel compositions may be converted to the water-insoluble state by merely drying the treated material at the relatively low temperatures which are obainable in any textile finishing plant with conventional drying equipment. Actually, temperatures as low as 65 F. are operative; but they are too slow for most commercial usage. This conversion is preferably accomplished at temperatures extending from to 250 F. in from 30 seconds to 30 minutes, and the range between 200- and 225 F. is especially recommended. Higher temperatures may also be employed in the drying apparatus ranging up to about 350 F. for conventional equipment or up to about 900 F. for radiant-heating apq paratus. However, no benefits appear to be gained by this more severe and costly operation which may result in the tendering of the fabrics, especially those of a more delicate nature.
- An excellent glazed or embossed finish is readily procurable on the treated cloth by the use of the customary embossing calender or a glazing or friction calender.
- Such operations are carried out with a partially dried textile material having a moisture content between 1 and 30%, and the optimum range is between 4 and 12%.
- One or more of the rolls of such calenders may be heated preferably to temperatures between about 300 and about 600 F.
- the fabric is substantially completely dried in the manner described hereinabove, except that less time is required in view of the low moisture content of the material.
- Other compatible textile-treating compositions may be employed with the mixtures described herein either in the same treating bath or as separate baths or sprays; for example, aluminum phosphate, titanium dioxide, silicon dioxide, and aluminum oxide.
- Example II Using a piece of 80 x 80 cotton print cloth, Example I is duplicated in all respects except for the type of laundering operation.
- Example I The treatment of Example I is repeated using a pad bath which consists only of aqueous colloidal resin C diluted with an equal weight of water to produce a bath containing 5% resin solids. Another sample of the same rayon fabric is padded through this bath with an 80% expression and dried in the same fashion.
- Example A is repeated with the substitution of a sample of the 80 x 80 cotton print cloth of Example II.
- Silicone emulsion A is prepared by adding parts by weight of 95% polyethylene glycol tertdodecyl thioether (reaction product of 9.1l0.3 mols of ethylene oxide per mol of tertdodecyl mercaptan) to parts of water; then 70 parts of methyl hydrogen polysiloxane are emulsified therein by slow addition with vigorous stirring. Sulficient sodium bisulfate is introduced to lower the pH to 3.5.
- Silicone catalyst solution B is made up by adding with moderate stirring a solution of 12.8 parts of zinc 2-ethyl hexoate (zinc octoate) in 67.2 parts of mineral spirits into a solution of 5 parts by weight of 95% polyethylene glycol tertdodecyl thioether and 15 parts of water.
- Colloidal melamine resin C is prepared by dissolving 100 parts of 80% aqueous methylated trimethylol melamine prepared in accordance with Example 2 of British Patent No. 566,347 in 642.4 parts of water at about 85 F. with thorough stirring; then 57.6 parts of glacial acetic acid is slowly introduced with constant stirring, and the mixture is allowed to age from 12 to 16 hours at 70 to 90 F.
- the resulting solution contains 10% resin solids by weight and may be diluted with cold water as desired.
- the pad bath is made up by adding 5.4 parts of Ernulsion A and 1.2 parts of solution B to 50 parts of solution C in 43.4 parts of water with suitable mixing.
- a viscose rayon is passed through this bath with sufiicient pressure on the pad roll to give an expression (wet pickup) of 80% based on the fabric weight.
- the impregnated fabric is then dried for 4% minutes in a ventilated oven maintained at 225 F.
- the cloth is found to have an add-on of 3% polysiloxane and 4% of melamine resin based on the untreated fabric weight.
- Shrinkage and AATCC spray rating (water-repellency) tests are made before and after washing and dry cleaning the treated material.
- Silicone emulsion D is prepared by stirring 2.0 parts of polyvinyl alcohol as an emulsifier and 8.0 parts of xylol into 50.0 parts of water and then adding 40.0 parts of a mixture of 40 to 50% methyl hydrogen polysiloxane and 50 to 260% dimethyl polysiloxane.
- a silicone catalyst solution E is made up of 2.0 parts of Pluronic L-64 (a condensate of polypropylene glycol and polyethylene glycol), 1.0 part of polyethylene glycol 600 monooleate, 22.0 parts of water and 75.0 parts of a solution of zinc octoate in mineral spirits having an 8% zinc content by weight.
- Pluronic L-64 a condensate of polypropylene glycol and polyethylene glycol
- polyethylene glycol 600 monooleate 1.0 part of polyethylene glycol 600 monooleate
- 22.0 parts of water 75.0 parts of a solution of zinc octoate in mineral spirits having an 8% zinc content by weight.
- Colloidal methylated trimethylol melamine resin solution F containing 10% solids is prepared similarly to resin solution C, except that 24 parts lactic acid are substituted for the acetic acid therein, and 676 parts water are used.
- a pad bath is made by stirring 5.8 parts of the silicone emulsion D and 08 part of catalyst solution E into 53.3 parts of the colloidal melamine resin solution F mixed with 41.1 parts of water.
- a fabric woven from polyethylene glycol terephthalate fibers is padded therethrough with the squeeze rolls adjusted to provide for an expression of about 60% for an add-on of 3.2% of the colloidal resin and 1.4% of the polysiloxane based on the dry weight of untreated fabric.
- the treated material is subjected to five minutes of drying in an apparatus operating at 225 F.
- the initial water repellency of this cloth is found to be by the AATCC spray rating method; whereas an untreated swatch of the same fabric is found to have a rating of 0. i
- Example III The procedure of Example III is duplicated exactly, with the substitution of the same quantity on a dry basis of a non-colloidal methylated trimethylol melamine resin in place .of the colloidal resin. Again the drypickup is 3.2% melamine resin solids and 1.4% of the organo polysiloxane. After the same heat treatment, .the treated fabric is found to have an initial spray rating of 0.
- a treating bath is prepared from 8.8 parts of silicone emulsion D, 1.2 parts of catalyst solution B, and 80.0 parts of the colloidal resin solution F in 10.0 parts of water.
- the method of Example III is followed in general, but the pad rolls are set for a dry pickup of 4.8% colloidal resin and 2.1% of the mixed polysiloxanes on a different fabric woven from staple fibers of a copolymer of acrylonitrile with about 6.0% methyl acrylate.
- the treated material is found to have an initial AATCC spray rating of 90 in contrast to a rating of for an untreated swatch of the same fabric.
- a textile treating dispersion is prepared by introducing 3 parts of silicone emulsion D and 0.4 part of accelerator solution E with stirring into 100 parts of colloidal resin solution F.
- a woolen suiting fabric is padded through this bath with the squeeze rolls adjusted for 90% expression.
- the impregnated fabric is dried in an oven maintained at 225 F. for 9 minutes to width andpartly released in the warp.
- the resulting fabric bears 9% of the colloidal aminoplast and 1.1% of the organo polysiloxane based on the untreated fabric weight.
- Example V1 The procedure of Example V is in all respects duplicated, except for omitting the step of dollywashing. It is found that the hand of the fabric is sufficiently soft and pleasing to obviate any need for a processor rope washing step. Table 3 contains the test results.
- EXAMPLE VII The same cloth is treated according to Example VI using a different pad bath containing 3 parts of silicone emulsion D, 0.4 part of catalyst solution E, and 50 parts The wet pickup amounts to 98% here, and the treated fabric carries 4.9% of the melamine resin and 1.2% of mixed polysiloxanes based on the dry weight of untreated cloth. This material is also found to have a pleasant soft hand, and the shrinkage characteristics are set forth in Table 3 below.
- Example VIII The procedure of Example VI is repeated with another agent prepared by mixing 2.0 parts of silicone emulsion D and 0.26 part of catalyst solution E into 30.0 parts of colloidal resin solution F and 70.0 parts of water.
- the resin deposited on the suiting amounts to 2.7% of the melamine acid colloid and 0.7% of the organo polysiloxanes.
- the finished material has a soft and pleasant hand.
- the shrinkage test data tabulated indicate that even this light treatment reduces shrinkage to a considerable extent.
- EXAMPLE IX Into 40.6 parts of water and 2.5 parts of a 50% polyvinyl acetate dispersion are stirred 3.6 parts of silicone emulsion A and 0.8 part of catalyst solution B and 62.5 parts of colloidal melamine resin solution C to form a pad bath. An x 80 cotton print cloth is padded through the mixed resin solution with the squeeze rolls set for an 80% wet pickup. The treated cotton fabric is partially dried in equipment maintained at 225 F. until the moisture content is reduced to 8 to 10%. Then it is fn'ction-calendered by one pass between calender rolls with the nip pressure maintained at. 20 tons and thetop roll heated to 350 F.
- One sample of the treated fabric is then dried for five minutes in equipment operating at 225 F., and another sample is subjected to a 6-minute cure in an apparatus maintained at 300 F.
- the add-on amounts to 1.6% of the polysiloxane and 4.6% melamine resin on a dry basis.
- the material dried at 225 F. is found to have AATCC spray rating of initially, 70 after a Sanforized wash at F., and 80 after three dry-cleaning operations. It has an excellent durable gloss which produces readings of 22 initially on a 45 Hunter glossmeter and 17 after a Sanforized wash in contrast with a reading of 3 for the untreated fabric. Substantially identical results are obtained with the treated cloth cured at 300 F.; hence, no advantages appear to be gained by the more severe heat treatment.
- a composition of matter which comprises an aqueous dispersion of 1 part by weight of a polysiloxane including a fluid methyl hydrogen polysiloxane having between 1.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said silicon-bonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic aminotriazinealdehyde condensation product and between about 0.5 and about 7.0 mols of an acid per mol of the condensation product on a monomeric basis.
- composition according to claim 1 in which a hydrogen atom is linked to at least about 25 percent of the silicon atoms.
- composition according to claim 1 in which the acid has a dissociation constant between about 1.4 10" and about 2.5 X and is selected from the group consisting of water-soluble hydrocarbon and hydroxy hydrocarbon acids.
- a process -for finishing textile materials which comprises applying a composition according to claim 1 to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
- a process for finishing textile materials which comprises applying a composition according to claim 1 in which a hydrogen atom is linked to at least about 25 percent of the silicon atoms to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
- a process for finishing textile materials which comprises applying to a textile material composition according to claim 1 containing an acid of the group consisting of water-soluble hydrocarbon and hydroxy hydrocarbon acids with dissociation constants between about 1.4x 10-- and about 2.5x 10" and drying the treated material to convert the finish to the substantially water-insoluble state.
- An article which comprises a textile material bearing the substantially water-insoluble reaction product of a composition according to claim 1 in which a hydrogen atom is linked to at least about 25 percent of the silicon atoms.
- a composition of matter which comprises an aqueous dispersion of 1 part by weight of a polysiloxane including a fluid methyl hydrogen polysiloxane having between l.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said silicon-bonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic methylated methylol melamine and between about 0.5 and about 7.0 mols of a water-soluble acid per mol of methylated methylol melamine on a monomeric basis, said acid having a dissociation constant between about 1.4 10"' and about 2.5 1O" and being selected from the group consisting of hydrocarbon and hydroxy hydrocarbon acids.
- a process for finishing textile materials which comprises applying a composition according to claim 9 to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
- a composition of matter which comprises an aqueous dispersion of 1 part by weight of a polysiloxane including a fluid methyl hydrogen polysiloxane having between 1.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said silicon-bonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic methylol melamine and between about 0.5 and about 7.0 mols of a water-soluble acid per mol of methylol melamine on a monomeric basis, said acid having a dissociation constant between about 1.4x l0- and about 2.5 10 and being selected from the group consisting of hydrocarbon and hydroxy hydrocarbon acids.
- a process for finishing textile materials which comprises applying a composition according to claim 12 to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
- a composition of matter which comprises an acidic aqueous dispersion of 1 part by Weight of a methyl polysilo-xane mixture containing between about 25 and about percent of a fluid methyl hydrogen polysiloxane having between 1.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said siliconbonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic methylated trimet-hylol melamine and between about 0.5 and about 7 mols of acetic acid per mol of the melamine ether on a monomeric basis.
- a textile finishing process which comprises treating a textile material with a sufficient quantity of a composition according to claim 15 to deposit a total of at least about 1 percent of the polysiloxane and the melamine resin thereon based on the dry weight of the material and drying the treated textile material at a temperature between about and about 250 degrees Fahrenheit to convert the finish to the substantially waterinsoluble state.
- a textile finishing process which comprises treating a textile material with a sufiicient quantity of the composition of claim 15 to deposit thereon a total of between about 4 and about 10 percent based on the weight of the dry untreated textile material, partially drying the treated material to a moisture content between about 4 and about 12 percent by weight, mechanically finishing the partially dry textile material under heat and pressure, and substantially completely drying the mechanically finished textile material to convert the finish to the substantially water-insoluble state.
- An article which comprises a textile material bearing at least about 2 percent based on the weight of the dry untreated textile material of the substantially waterinsoluble reaction product of the composition of claim 15.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Description
United States Patent C) of Maine No Drawing. Filed Apr. 15, 1955, Ser. No. 501,741 19 Claims. (Cl. 117-139.4)
This invention relates to mixtures of organo polysiloxanes with positively charged colloidal solutions of partially polymerized aminotriazine-aldehyde condensation products, to the treatment of textile materials with these mixtures and to the resulting treated articles.
Textile fabrics have been impregnated with melamine resin acid colloids to provide resistance to shrinkage. However, a fairly stiff or crisp hand is produced, and this is undesirable on certain types of fabrics and for certain purposes where a soft hand is sought. The action of these colloidal resins difiers considerably from the noncolloidal melamine resins which are essentially of a monomeric nature. When a textile fabric is saturated with the noncolloidal resin, it appears that the resin particles penetrate into the interior of the individual fibers, whereas the colloidal resins seem to be deposited substantially entirely on the surface of the individual fibers. It is thought that the particle size of the partially polymerized colloidal resins is too large to permit any substantial penetration into the interior of textile'fibers. Neither type of melamine resin finish alone has any tendency to render textile fabrics water repellent. v
The use of various polysiloxanes as waterproofing agents for textiles has been proposed, but many practical diificulties have arisen, especially in connection with the curing of the silicone resin on the fabric. For example, United States Patent No. 2,612,482 describes the treatment of fabrics with a monomeric aminoplast and a mixture of organo polysiloxanes containing from 5 to 25% methyl hydrogen polysiloxane and curing these treated materials at an extremely high temperature or at a relatively high temperature in combination with aging for many hours to produce a water-repellent, crease-resistant finish. Curing such treated materials by aging for prolonged periods in the air is not commercially feasible because of the huge areas which would be required for this purpose in a modern high production textile finishing plant. On the other hand, curing at relatively high temperatures is beyond the capabilities of the drying equipment in many plants and is detrimental to certain of the more delicate fabrics.
An object of the invention is to provide improved resinous compositions.
A further object of the invention is to provide substantially permanent water repellency and improved dimensional stability in textile fabrics.
Another object of the invention is to provide a waterrepellent finish for textiles which may be converted to the water-insoluble state at moderate temperatures.
A still further object of the present invention is to provide a permanently softer hand on textile fabrics impregnated with a colloidal aminotriazine-aldehyde resin.
Still another object of this invention is to provide glazed or embossed fabrics having durable spot-resistant finishes.
Other objects and advantages of the invention will be apparent to those skilled in the art upon consideration of the detailed description hereinbelow.
The above objects and benefits are obtained with compositions which comprise an aqueous dispersion of methyl hydrogen polysiloxane, a partially polymerized colloidal cationic aminotriazine-aldehyde condensation product and between about 0.5 and about 7.0 mols of an acid per mol of the condensation product on a monomeric basis. The invention also includes the application and conversion of these compositions to the substantially water-insoluble state on fibrous materials and the resulting textile articles.
The compositions disclosed herein are suitable for the treatment of any fibrous textile material. However, the effects produced vary somewhat with the different types of textile fibers. A very high degree of substantially permanent water repellency is obtained with all textiles; that is, the water-repellent characteristics of the treated article are retained to an unusually high degree after prolonged and repeated washing and dry cleaning operations. In addition, the hand or feel of the treated fabric is markedly and unexpectedly softer in all instances than a similar specimen of the same textile material treated with methylated methylol melamine acid colloids alone since no additives are known which exert a durable softening effect on finishes produced with these colloidal resins. Improved dimensional stability is obtained with various fibrous textile materials upon following the treatment of the present invention. But again, the effect is not the same on all materials. A very considerable reduction in the shrinkage of cotton and viscose rayon is achieved, but this is somewhat less than the extremely high reduction in'shrinkage which is produced in wool. Suitable fabrics for application of the present treatment include cotton, linen, flax, ramie, viscose rayon, cuprammonium rayon, cellulose acetate, wool, silk, and the various synthetic materials containing linear superpolyamides such as nylon of both the adipamide and caprolactam types, acrylonitrile polymers and its copolymers with vinyl acetate, methyl acrylate, 2-methyl 5-vinyl pyridine, and other compatible ethylenic monomers, copolymers of vinyl chloride with vinylidene chloride, and polyesters such as polyethylene glycol terephthalate.
Aminotriazine containing two or three reactive amino groups such as melamine, N-guanyl-melamine, ammeline, formoguanamine, acetoguanamine, propioguanamine, phenylguanamine, and N-alkyl-, aryl, and aralkylsubstitued derivatives thereof such as N-methylmelamine, N-phenylmelamine, N-benzylamine, etc., which contain a hydrogen atom attached to each nitrogen atom, as disclosed in United States Patent No. 2,197,357, may be reacted with aldehydes to form the condensation products which are used for preparing the cationic colloidal resin solutions used in the present process. Methylol melamines obtained by condensing melamine with varying amounts of formaldehyde, i.e., in molar ratios of about 1:1 to 1:20, but preferably and generally of about 1:2 to 1:6, and their water-dispersible alkylated derivatives obtained by reacting the methylol melamines with lower aliphatic alcohols such as methanol and ethanol are preferred.
Aldehydes other than the fomaldehyde of the examples, such as formaldehyde-yielding materials including paraformaldehyde and hexamethylene tetramine, benzaldehyde, furfural, acetaldehyde, paraldehyde, etc., may be used.
In general, the colloidal resin component of the present invention may be produced in the manner described in United States Patent No. 2,345,543, by aging a watersoluble noncolloidal unmethylated or methylated methylol aminotriazine in the presence of an acid until the molecules of the aminotriazine compound polymerize sufficiently to reach colloidal size and exhibit the characteristic Tyndall effect under the influence of a beam of light or a darkfield microscope. A bluish haze also develops in a solution of this nature. When these colloidal particles are subjected to electrophoresis, the existence of a definite positive charge is shown by the migration of the colloidal resin toward the cathode.
Although strong mineral acids may be employed in preparing resin colloids intended for the treatment of wool, as exemplified by hydrochloric acid, sulfuric acid, and phosphoric acid, nevertheless weak acids such as saturated aliphatic monocarboxylic acids with dissociation constants between 1.4 10- and about 2.5 which have water solubilities of at least about 10% are greatly preferred, especially for the treatment of cotton and other materials which are readily attacked by strong acids. Among the recommended hydrocarbon and hydroxy hydrocarbon acids are formic, acetic, propionic, gluconic, .glycolic and lactic acids. To obtain the desired results, the acidshould be employed in a molar ratio between about 0.5 and about 7.0 mols per mol of the aminotriazine compound on a monomeric basis. Acetic acid is preferred for the purpose since it provides excellent results at low cost, and the recommended quantity is between about 2 and about 5 mols per mol of aminotriazine charged.
The polysiloxane component of the compositions described herein may be either methyl hydrogen polysiloxane or mixtures thereof with other linear or cyclic siloxanes, including decamethyltetrasiloxane, octamethyl- Cyclotetrasiloxane, octamethyltrisiloxane, dodecamethylpentasiloxane, tetradecamethylhexasiloxane, octaphenyltfisiloxane, decaethyltetrasiloxane, octabenzyltrisiloxane, methyltri(trimethylsiloxy)silane, symmetrical 1,3-hexaphenyl-2 dimethyl trisiloxane, symmetrical 1,3-hexar'r'iethyl-Q-diphenyl trisiloxane, and 1,3-hexamethyl-2- rnetliyl-Z-phenyl trisiloxane. This material should contain at least one silicon-bonded hydrogen atom per 4 silicon atoms. Numerous suitable methyl polysiloxanes are diselosed in Patnode United States Patents 2,469,888 and 2,469,890. These materials have carbon-silicon'linkages with an average ratio of from about 1.75 to about 3.0 and preferably from about 1.9 to 2.1 organic groups per silicon atom. Methyl hydrogen polysiloxane for the present purpose is a fluid which contains between 1.0 and 1.5 methyl radicals and between 0.75 and 1.25 hydrogen atoms bonded to silicon per silicon atom in the compound and the sum of the methyl radicals and the hydrogen atoms ranges from 2.0 to 2.25 per silicon atom. Compounds of this type may be produced by the hydrolysis and condensation of methyl hydrogen dichlorosilane or by cohydrolyzing and condensing that material with another chlorosilane. Although methyl hydrogen polys'iloxan'e may be the sole silicone in the present compositions, the best results are obtained with a mixture comprising from 25 to 80% of methyl hydrogen polysiloxane and the balance a methyl polysiloxane fluid containing approximately two methyl radicals per siliconatom with a viscosity which may range as high as 100,000 centistokes. Silicon mixtures of this nature are set forth in the Dennett Patent No. 2,588,365.
While no accelerator is required for the acidified colloidal aminotriazine resin component of the present agents, a conventional catalyst is necessary or at least desirable for the polysiloxane component. A wide variety of such catalysts is known, including metallic salts such as sodium aluminate, iron, cobalt, manganese, lead and zinc salts of carboxylic acids such as acetates, stearates, palmitates, arachidates, octoates, and naphthenates. In treating a textile fabric, the catalyst for the silicone may be mixed therewith in the same bath or may be applied either before or after the pad bath treatment by spraying or immersing the fabric in a solution or emulsion of the catalyst for the o rgano polysiloxane. The usual amount of such catalyst is employed; that is, from about 0.5 to
5.0% of the metal component of the salt based on the weight of the organo polysiloxane.
Thev silicone component and its catalyst are emulsified i'n'the usual'manner in water with known'a'cid-stable dispersing agents, including polyvinyl alcohol, condensates:- of nonyl phenol with ethylene oxide, polyethylene glycol tertdodecyl thioether, Pluramine 8-100 (a nonionic condensation product of fatty acids with mono-, di-, or tri-- ethanolamine and many mols of ethylene oxide) and condensation products of dimerized soya bean fatty acids;
with 273 mols of ethylene oxide to name only a few.
present treatment.
azine resin in order to avoid any tendency toward gelling the colloid when the aminotriazine resin concentration of The resulting mixture the mixture exceeds about 8%. has ample stability for commercial purposes.
While primarily intended for the treatment of textile materials, the compositions of the present invention are appropriate for other purposes, including the manufacture of strong waterproof papers suitable for large shipping: bags, etc., and the treatment of ropes and fish nets. Such: treatment increases the .life of manila hemp and other vegetable fibers for marine use by rendering them water resistant.
The present treatment is particularly effective in pro ducing water-repellentsoft finishes on fabrics composed.
of substantial proportions of cotton, viscose rayon, cu-- prammonium rayon, and cellulose acetate fibers, especially where a subsequent mechanical-finishing operation is employed to glaze or emboss the impregnated fabric in a: However, the present process may also be 'used with all types of fabrics including woven, knitted, felted and nonwoven oriented constructions of any textile.-
durable manner.
Although the aqueous dispersions described herein may be applied to the fabric undergoing treatment by any known method including spraying, a conventional pad bath is usually preferred. The concentration of silicone and colloidal melamine resin in the treating solution is desirably between 1 and 15%, and customarily between about 4 and 10% for maximum stability. The deposit of the impregnant onthe fabric is regulated in customary manner by selection of the bath concentration and the pressure on the squeeze rolls which remove excess solution from the fabric undergoing treatment. The deposit of silicone and.
resin on the textile material may range from 1 to 15% based on the weight of the untreated fabric, and between '4 and about 10% is recommended for most purposes in-- cluding treating materials subsequently subjected to mechanical finishing.
The impregnated material is dried in a single operation, except where a glazed or embossed finish is desired. An outstanding advantage of the present invention is the fact that the aqueous solution of the novel compositions may be converted to the water-insoluble state by merely drying the treated material at the relatively low temperatures which are obainable in any textile finishing plant with conventional drying equipment. Actually, temperatures as low as 65 F. are operative; but they are too slow for most commercial usage. This conversion is preferably accomplished at temperatures extending from to 250 F. in from 30 seconds to 30 minutes, and the range between 200- and 225 F. is especially recommended. Higher temperatures may also be employed in the drying apparatus ranging up to about 350 F. for conventional equipment or up to about 900 F. for radiant-heating apq paratus. However, no benefits appear to be gained by this more severe and costly operation which may result in the tendering of the fabrics, especially those of a more delicate nature.
An excellent glazed or embossed finish is readily procurable on the treated cloth by the use of the customary embossing calender or a glazing or friction calender. Such operations are carried out with a partially dried textile material having a moisture content between 1 and 30%, and the optimum range is between 4 and 12%. One or more of the rolls of such calenders may be heated preferably to temperatures between about 300 and about 600 F. After passage through the calender, the fabric is substantially completely dried in the manner described hereinabove, except that less time is required in view of the low moisture content of the material. Other compatible textile-treating compositions may be employed with the mixtures described herein either in the same treating bath or as separate baths or sprays; for example, aluminum phosphate, titanium dioxide, silicon dioxide, and aluminum oxide.
For a better understanding of the nature and objects 6 in. The controls are untreated fabrics which are identical of those employed in the various examples. The results of these tests are set forth in Tables 1 and 2 below.
EXAMPLE II Using a piece of 80 x 80 cotton print cloth, Example I is duplicated in all respects except for the type of laundering operation.
EXAMPLE A The treatment of Example I is repeated using a pad bath which consists only of aqueous colloidal resin C diluted with an equal weight of water to produce a bath containing 5% resin solids. Another sample of the same rayon fabric is padded through this bath with an 80% expression and dried in the same fashion.
EXAMPLE B Example A is repeated with the substitution of a sample of the 80 x 80 cotton print cloth of Example II.
Table 1 Fabric AATCC Spray Ratings After 3 Dry Cleanings After 21 Dr: Cleanings Hand After 12 rayon Washes After one Sanforized Wash (cotton) After Int 3 tial rayon Washes Rayon Cotton. Rayon Cotton" Soft... .do Stiff.-. do...
therein.
EXAMPLE I Silicone emulsion A is prepared by adding parts by weight of 95% polyethylene glycol tertdodecyl thioether (reaction product of 9.1l0.3 mols of ethylene oxide per mol of tertdodecyl mercaptan) to parts of water; then 70 parts of methyl hydrogen polysiloxane are emulsified therein by slow addition with vigorous stirring. Sulficient sodium bisulfate is introduced to lower the pH to 3.5.
Silicone catalyst solution B is made up by adding with moderate stirring a solution of 12.8 parts of zinc 2-ethyl hexoate (zinc octoate) in 67.2 parts of mineral spirits into a solution of 5 parts by weight of 95% polyethylene glycol tertdodecyl thioether and 15 parts of water.
Colloidal melamine resin C is prepared by dissolving 100 parts of 80% aqueous methylated trimethylol melamine prepared in accordance with Example 2 of British Patent No. 566,347 in 642.4 parts of water at about 85 F. with thorough stirring; then 57.6 parts of glacial acetic acid is slowly introduced with constant stirring, and the mixture is allowed to age from 12 to 16 hours at 70 to 90 F. The resulting solution contains 10% resin solids by weight and may be diluted with cold water as desired.
The pad bath is made up by adding 5.4 parts of Ernulsion A and 1.2 parts of solution B to 50 parts of solution C in 43.4 parts of water with suitable mixing. A viscose rayon is passed through this bath with sufiicient pressure on the pad roll to give an expression (wet pickup) of 80% based on the fabric weight. The impregnated fabric is then dried for 4% minutes in a ventilated oven maintained at 225 F. The cloth is found to have an add-on of 3% polysiloxane and 4% of melamine resin based on the untreated fabric weight. Shrinkage and AATCC spray rating (water-repellency) tests are made before and after washing and dry cleaning the treated material.
The laundering of rayon is carried out according to test method 40-52 in the 1952 Technical Manual and Yearbook of the American Association of Textile Chemists and Colorists, while the washing of cotton employed in succeeding examples follows test method 14-52 there- The shrinkage tests are made after the rayon is subected to three rayon washes, andcotton is subjected to one sanforized wash.
Table 2 Percent Percent Example Fabric arp Filling Shrinkage Shrinkage Control Untreated Rayon. 13 1 Do Untreated Cotton. 5. 5 2. 5 I Rayon 6. 5 1. 5 II. Cotton 2. 5 0.5
Silicone emulsion D is prepared by stirring 2.0 parts of polyvinyl alcohol as an emulsifier and 8.0 parts of xylol into 50.0 parts of water and then adding 40.0 parts of a mixture of 40 to 50% methyl hydrogen polysiloxane and 50 to 260% dimethyl polysiloxane.
A silicone catalyst solution E is made up of 2.0 parts of Pluronic L-64 (a condensate of polypropylene glycol and polyethylene glycol), 1.0 part of polyethylene glycol 600 monooleate, 22.0 parts of water and 75.0 parts of a solution of zinc octoate in mineral spirits having an 8% zinc content by weight.
Colloidal methylated trimethylol melamine resin solution F containing 10% solids is prepared similarly to resin solution C, except that 24 parts lactic acid are substituted for the acetic acid therein, and 676 parts water are used.
EXAMPLE III A pad bath is made by stirring 5.8 parts of the silicone emulsion D and 08 part of catalyst solution E into 53.3 parts of the colloidal melamine resin solution F mixed with 41.1 parts of water. A fabric woven from polyethylene glycol terephthalate fibers is padded therethrough with the squeeze rolls adjusted to provide for an expression of about 60% for an add-on of 3.2% of the colloidal resin and 1.4% of the polysiloxane based on the dry weight of untreated fabric. The treated material is subjected to five minutes of drying in an apparatus operating at 225 F. The initial water repellency of this cloth is found to be by the AATCC spray rating method; whereas an untreated swatch of the same fabric is found to have a rating of 0. i
p of colloidal resin solution F in 50.0 parts of water.
EXAMPLE C The procedure of Example III is duplicated exactly, with the substitution of the same quantity on a dry basis of a non-colloidal methylated trimethylol melamine resin in place .of the colloidal resin. Again the drypickup is 3.2% melamine resin solids and 1.4% of the organo polysiloxane. After the same heat treatment, .the treated fabric is found to have an initial spray rating of 0.
EXAMPLE IV A treating bath is prepared from 8.8 parts of silicone emulsion D, 1.2 parts of catalyst solution B, and 80.0 parts of the colloidal resin solution F in 10.0 parts of water. The method of Example III is followed in general, but the pad rolls are set for a dry pickup of 4.8% colloidal resin and 2.1% of the mixed polysiloxanes on a different fabric woven from staple fibers of a copolymer of acrylonitrile with about 6.0% methyl acrylate. After drying, the treated material is found to have an initial AATCC spray rating of 90 in contrast to a rating of for an untreated swatch of the same fabric.
EXAMPLE V A textile treating dispersion is prepared by introducing 3 parts of silicone emulsion D and 0.4 part of accelerator solution E with stirring into 100 parts of colloidal resin solution F. A woolen suiting fabric is padded through this bath with the squeeze rolls adjusted for 90% expression. The impregnated fabric is dried in an oven maintained at 225 F. for 9 minutes to width andpartly released in the warp. The resulting fabric bears 9% of the colloidal aminoplast and 1.1% of the organo polysiloxane based on the untreated fabric weight. It is dollywashed in an aqueous solution containing 0.012% sodium dodecyl toluene sulfonate and 0.024% of the reaction product of tertbutyl mercaptan with about 12 mols of ethylene oxide for five minutes and then rinsed for five minutes before drying. No softener is employed. The treated material is subjected to AATCC spray rating tests and also to shrinkage tests both initially and after AATCC Wool washes, as described in AATCC tentative test method No. 41-52. The results appear in Table 3 below.
EXAMPLE v1 The procedure of Example V is in all respects duplicated, except for omitting the step of dollywashing. It is found that the hand of the fabric is sufficiently soft and pleasing to obviate any need for a processor rope washing step. Table 3 contains the test results.
EXAMPLE VII The same cloth is treated according to Example VI using a different pad bath containing 3 parts of silicone emulsion D, 0.4 part of catalyst solution E, and 50 parts The wet pickup amounts to 98% here, and the treated fabric carries 4.9% of the melamine resin and 1.2% of mixed polysiloxanes based on the dry weight of untreated cloth. This material is also found to have a pleasant soft hand, and the shrinkage characteristics are set forth in Table 3 below.
EXAMPLE VIII The procedure of Example VI is repeated with another agent prepared by mixing 2.0 parts of silicone emulsion D and 0.26 part of catalyst solution E into 30.0 parts of colloidal resin solution F and 70.0 parts of water. The resin deposited on the suiting amounts to 2.7% of the melamine acid colloid and 0.7% of the organo polysiloxanes. The finished material has a soft and pleasant hand. The shrinkage test data tabulated indicate that even this light treatment reduces shrinkage to a considerable extent.
From the results set forth in Examples VI to VIII and Table 3, it is apparent that treating textiles with compositions containing both colloidal aminotriazine resins and organo polysiloxanes produce not only a high degree of water repellency and spot resistance but also excellent shrinkage control and a hand sufficiently soft to permit omitting both the softening additive and the process wash customarily employed with melamine acid colloid treatments.
EXAMPLE IX 'Into 40.6 parts of water and 2.5 parts of a 50% polyvinyl acetate dispersion are stirred 3.6 parts of silicone emulsion A and 0.8 part of catalyst solution B and 62.5 parts of colloidal melamine resin solution C to form a pad bath. An x 80 cotton print cloth is padded through the mixed resin solution with the squeeze rolls set for an 80% wet pickup. The treated cotton fabric is partially dried in equipment maintained at 225 F. until the moisture content is reduced to 8 to 10%. Then it is fn'ction-calendered by one pass between calender rolls with the nip pressure maintained at. 20 tons and thetop roll heated to 350 F. One sample of the treated fabric is then dried for five minutes in equipment operating at 225 F., and another sample is subjected to a 6-minute cure in an apparatus maintained at 300 F. The add-on amounts to 1.6% of the polysiloxane and 4.6% melamine resin on a dry basis. The material dried at 225 F. is found to have AATCC spray rating of initially, 70 after a Sanforized wash at F., and 80 after three dry-cleaning operations. It has an excellent durable gloss which produces readings of 22 initially on a 45 Hunter glossmeter and 17 after a Sanforized wash in contrast with a reading of 3 for the untreated fabric. Substantially identical results are obtained with the treated cloth cured at 300 F.; hence, no advantages appear to be gained by the more severe heat treatment.
EXAMPLE X Example IX is repeated with an all viscose gabardine suiting fabric. Similar results are obtained.
EXAMPLE XI Exampe I is repeated using an aqueous colloidal dimethylol melamine resin of equivalent resin: acid molar ratio and resin solids content prepared in the same manner with 60 parts of spray-dried dimethylol melamine, 43.2 parts of glacial acetic acid, and 496.8 parts of water. The results obtained in treating the same viscose rayon fabric are similar to those obtained in Example I.
While there are above disclosed only a limited-number of embodiments of the compositions, process, and prodnet of the invention herein presented, it is possible to produce still other embodiments without departing from the inventive concept herein disclosed; and it is desired, therefore, that only such limitations be imposed on the appended claims as are stated therein or required by the prior art.
What I claim is:
1. A composition of matter which comprises an aqueous dispersion of 1 part by weight of a polysiloxane including a fluid methyl hydrogen polysiloxane having between 1.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said silicon-bonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic aminotriazinealdehyde condensation product and between about 0.5 and about 7.0 mols of an acid per mol of the condensation product on a monomeric basis.
2. A composition according to claim 1 in which a hydrogen atom is linked to at least about 25 percent of the silicon atoms.
3. A composition according to claim 1 in which the acid has a dissociation constant between about 1.4 10" and about 2.5 X and is selected from the group consisting of water-soluble hydrocarbon and hydroxy hydrocarbon acids.
4. A process -for finishing textile materials which comprises applying a composition according to claim 1 to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
5. A process for finishing textile materials which comprises applying a composition according to claim 1 in which a hydrogen atom is linked to at least about 25 percent of the silicon atoms to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
6. A process for finishing textile materials which comprises applying to a textile material composition according to claim 1 containing an acid of the group consisting of water-soluble hydrocarbon and hydroxy hydrocarbon acids with dissociation constants between about 1.4x 10-- and about 2.5x 10" and drying the treated material to convert the finish to the substantially water-insoluble state.
7. An article which comprises a textile material bearing the substantially water-insoluble reaction product of the composition of claim 1.
8. An article which comprises a textile material bearing the substantially water-insoluble reaction product of a composition according to claim 1 in which a hydrogen atom is linked to at least about 25 percent of the silicon atoms.
9. A composition of matter which comprises an aqueous dispersion of 1 part by weight of a polysiloxane including a fluid methyl hydrogen polysiloxane having between l.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said silicon-bonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic methylated methylol melamine and between about 0.5 and about 7.0 mols of a water-soluble acid per mol of methylated methylol melamine on a monomeric basis, said acid having a dissociation constant between about 1.4 10"' and about 2.5 1O" and being selected from the group consisting of hydrocarbon and hydroxy hydrocarbon acids.
10. A process for finishing textile materials which comprises applying a composition according to claim 9 to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
11. An article which comprises a textile material bearing the substantially water-insoluble reaction product of a composition according to claim 9.
12. A composition of matter which comprises an aqueous dispersion of 1 part by weight of a polysiloxane including a fluid methyl hydrogen polysiloxane having between 1.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said silicon-bonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic methylol melamine and between about 0.5 and about 7.0 mols of a water-soluble acid per mol of methylol melamine on a monomeric basis, said acid having a dissociation constant between about 1.4x l0- and about 2.5 10 and being selected from the group consisting of hydrocarbon and hydroxy hydrocarbon acids.
13. A process for finishing textile materials which comprises applying a composition according to claim 12 to a textile material and drying the treated material to convert the finish to the substantially water-insoluble state.
14. An article which comprises a textile material bearing the substantially water-insoluble reaction product of a composition according to claim 12.
15. A composition of matter which comprises an acidic aqueous dispersion of 1 part by Weight of a methyl polysilo-xane mixture containing between about 25 and about percent of a fluid methyl hydrogen polysiloxane having between 1.0 and 1.5 silicon-bonded methyl radicals and between 0.75 and 1.25 silicon-bonded hydrogen atoms for a total of between 2 and 2.25 of said siliconbonded radicals and atoms per silicon atom; between 0.5 and 14 parts of a partially polymerized colloidal cationic methylated trimet-hylol melamine and between about 0.5 and about 7 mols of acetic acid per mol of the melamine ether on a monomeric basis.
16. A textile finishing process which comprises treating a textile material with a sufficient quantity of a composition according to claim 15 to deposit a total of at least about 1 percent of the polysiloxane and the melamine resin thereon based on the dry weight of the material and drying the treated textile material at a temperature between about and about 250 degrees Fahrenheit to convert the finish to the substantially waterinsoluble state.
17. A textile finishing process which comprises treating a textile material with a sufiicient quantity of the composition of claim 15 to deposit thereon a total of between about 4 and about 10 percent based on the weight of the dry untreated textile material, partially drying the treated material to a moisture content between about 4 and about 12 percent by weight, mechanically finishing the partially dry textile material under heat and pressure, and substantially completely drying the mechanically finished textile material to convert the finish to the substantially water-insoluble state.
18. An article which comprises a mechanically finished textile material prepared according to the process of claim 17.
19. An article which comprises a textile material bearing at least about 2 percent based on the weight of the dry untreated textile material of the substantially waterinsoluble reaction product of the composition of claim 15.
References Cited in the file of this patent UNITED STATES PATENTS 2,121,005 Bener June 21, 1938 2,588,365 Dennett Mar. 11, 1952 2,612,482 Rasmussen Sept. 30, 1952 2,661,262 Folkers Dec. 1, 1953 2,757,152 Solomon July 31, 1956 2,758,946 Spalding et a1. Aug. 14, 1956
Claims (2)
1. A COMPOSITIOIN OF MATTER WHICH COMPRISES AN AQUEOUS DISPERSION OF 1 PART BY WEIGHT OF A POLYSILOXANE INCLUDING A FLUID METHYL HYDROGEN POLYSILOXANE HAVING BETWEEN 1.0 AND 1.5 SILICON-BONDED METHYL RADICALS AND BETWEEN 0.75 AND 1.25 SILICON-BONDED HYDROGEN ATOMS FOR A TOTAL OF BETWEEN 2 AND 2.25 OF SAID SILICON-BONDED RADICALS AND ATOMS PER SILICON ATOM; BETWEEN 0.5 AND 14 PARTS OF A PARTIALLY POLYMERIZED COLLOIDAL CATIONIC AMINOTRIAZINEALDEHYDE CONDENSATION PRODUCT AND BETWEEN ABOUT 0.5 AND ABOUT 7.0 MOLS OF AN ACID PER MOL OF THE CONDENSATION PRODUCT ON A MONOMERIC BASIS.
7. AN ARTICLE WHICH COMPRISES A TEXTILE MATERIAL BEARING THE SUBSTANTIALLY WATER-INSOLUBLE REACTION PRODUCT OF THE COMPOSITION OF CLAIM 1.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3345195A (en) * | 1963-09-16 | 1967-10-03 | Dow Corning | Method for imparting a permanent crease to wool |
US3477984A (en) * | 1966-09-12 | 1969-11-11 | Owens Corning Fiberglass Corp | Insulating material |
US3935346A (en) * | 1973-03-12 | 1976-01-27 | Owens-Illinois, Inc. | Coated plastic substrates for coating compositions |
US4540617A (en) * | 1984-08-22 | 1985-09-10 | Teikoku Sen-I Co., Ltd. | Fabric articles having a flame-resistant coating on at least one surface thereof |
DE102013209170A1 (en) | 2013-05-17 | 2013-09-12 | Cht R. Beitlich Gmbh | Composition useful e.g. for waterproofing of absorbent materials, comprises silicone polymer, wax and/or fatty acid esters, aminoplast, urea derivatives and/or melamine derivatives, solvent, crosslinking agent, and dispersing auxiliaries |
DE102015204736A1 (en) | 2015-03-16 | 2016-09-22 | Cht R. Beitlich Gmbh | Fluorine-free hydrophobing |
Citations (6)
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US2121005A (en) * | 1933-10-14 | 1938-06-21 | Firm Raduner & Co A G | Process of producing textiles with calender finish permanent to washing and product thereof |
US2588365A (en) * | 1949-11-10 | 1952-03-11 | Dow Corning | Method of rendering fabrics waterrepellent and product resulting therefrom |
US2612482A (en) * | 1950-03-17 | 1952-09-30 | Gen Electric | Water-repellent compositions |
US2661262A (en) * | 1950-01-30 | 1953-12-01 | Monsanto Chemicals | Composition containing colloidal methyl ether of methylol melamine and other thermoplastic resins and process of applying to cellulose textiles |
US2757152A (en) * | 1952-09-23 | 1956-07-31 | Gen Electric | Water-repellent compositions comprising a polysiloxane, a urea-or melamine-formaldehyde resin and a curing agent |
US2758946A (en) * | 1952-09-23 | 1956-08-14 | Gen Electric | Silicone water-repellent compositions |
-
1955
- 1955-04-15 US US50174155 patent/US3032442A/en not_active Expired - Lifetime
-
1956
- 1956-04-12 GB GB1114556A patent/GB828797A/en not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2121005A (en) * | 1933-10-14 | 1938-06-21 | Firm Raduner & Co A G | Process of producing textiles with calender finish permanent to washing and product thereof |
US2588365A (en) * | 1949-11-10 | 1952-03-11 | Dow Corning | Method of rendering fabrics waterrepellent and product resulting therefrom |
US2661262A (en) * | 1950-01-30 | 1953-12-01 | Monsanto Chemicals | Composition containing colloidal methyl ether of methylol melamine and other thermoplastic resins and process of applying to cellulose textiles |
US2612482A (en) * | 1950-03-17 | 1952-09-30 | Gen Electric | Water-repellent compositions |
US2757152A (en) * | 1952-09-23 | 1956-07-31 | Gen Electric | Water-repellent compositions comprising a polysiloxane, a urea-or melamine-formaldehyde resin and a curing agent |
US2758946A (en) * | 1952-09-23 | 1956-08-14 | Gen Electric | Silicone water-repellent compositions |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3345195A (en) * | 1963-09-16 | 1967-10-03 | Dow Corning | Method for imparting a permanent crease to wool |
US3477984A (en) * | 1966-09-12 | 1969-11-11 | Owens Corning Fiberglass Corp | Insulating material |
US3935346A (en) * | 1973-03-12 | 1976-01-27 | Owens-Illinois, Inc. | Coated plastic substrates for coating compositions |
US4540617A (en) * | 1984-08-22 | 1985-09-10 | Teikoku Sen-I Co., Ltd. | Fabric articles having a flame-resistant coating on at least one surface thereof |
DE102013209170A1 (en) | 2013-05-17 | 2013-09-12 | Cht R. Beitlich Gmbh | Composition useful e.g. for waterproofing of absorbent materials, comprises silicone polymer, wax and/or fatty acid esters, aminoplast, urea derivatives and/or melamine derivatives, solvent, crosslinking agent, and dispersing auxiliaries |
DE102015204736A1 (en) | 2015-03-16 | 2016-09-22 | Cht R. Beitlich Gmbh | Fluorine-free hydrophobing |
WO2016146437A1 (en) | 2015-03-16 | 2016-09-22 | Cht R. Beitlich Gmbh | Fluorine-free hydrophobization |
Also Published As
Publication number | Publication date |
---|---|
GB828797A (en) | 1960-02-24 |
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