US2983227A - Fluid pressure operated engine for well pumps - Google Patents

Fluid pressure operated engine for well pumps Download PDF

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US2983227A
US2983227A US820305A US82030559A US2983227A US 2983227 A US2983227 A US 2983227A US 820305 A US820305 A US 820305A US 82030559 A US82030559 A US 82030559A US 2983227 A US2983227 A US 2983227A
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piston
engine
valve
pilot valve
fluid
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Charles L English
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B47/00Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
    • F04B47/02Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
    • F04B47/04Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level the driving means incorporating fluid means

Definitions

  • One well knownitype of fluid pressure operated reciprocating well pump includes elongated engine and pump cylinders arranged end-to-end and spaced apart by a packing gland or middle plug through which extends a hollow so-called middle rod or combined operating rod and exhaust conduit.
  • the middle rod is connected to a single acting, valved pump piston, upward movement of which will lift fluid through a production conduit leading to the top of the well, while well fluids are drawn into the pump cylinder through a standing valve.
  • Valve means are employed to alternately close oflE the communication between the upper end of the engine cylinder and theexhaust conduit ,and to admit the aforementioned operating fluid pressure'tothe upper engine cylinder.
  • the main valve is co axially disposed in a valve chamber within the engine piston.
  • Actuation of the pilot valve has been effected by means of a long thin trip rod extending into the main valve chamber through the upper end of the engine piston, such trip rod extending through an abutment spaced from the engine cylinder, and having spaced stops alternately engageable with the abutment to shift the pilot valve and thus effect actuation of the main valve as the engine piston approaches the end of its movement in opposite directions in the engine cylinder.
  • a fluid pressure operated engine wherein the engine piston has a main valve chamber coaxially therein, in which the reciprocating main valve is disposed, there being a pilot valve concentrically disposed in the engine piston and passing entirely through the main valve.
  • the pilot valve is so constructed that the pilot valve ports are opened or closed by reason of the pilot valve being shifted longitudinally relative to the engine piston and main valve piston within the confines of the engine cylinder.
  • V A principal object of the invention is'to provide a compact, serviceable fluid pressure operated engine for reciprocating well pumps, wherein the engine comprises an engine cylinder in which is concentrically disposed an engine piston having a main valve chamber extending coaxially therein, there being a main valve piston shiftable in said chamber to first and second positions for reversing porting in said engine piston, whereby one end of the engine cylinder is alternately subjected to operating fluid pressure-and exhausted, while a pilot valve extends coaxially in the engine piston and through the main valve piston, the pilot valve being engageable with abutments in the engine cylinder at opposite ends of ,the engine piston so as tobeshifted relative to the engine ment of thelatter and reversal ofthe direction of movement of the engine piston.
  • Yet another object is to provide a reciprocating engine structure in accordance with the principal. objectives hereof, whereina top pilotvalveshift is produced by. elfective engagement .offthe upper extremitygof the pilot valve ,with the top of the engine cylinder
  • a top pilot shifter which shiftably extends throughithe top ofthe'engine v piston and has an external area subjectedto'power fluid pressure during downstrokingof the engine piston
  • the top pilot valve shifter is provided with a head slidable in an elongated bore for efiecting a dash-potting or retardation of movement of the shifter into and out of the" engine cylinder, thus to prevent a sudden variation in the volume of the upper valve chamber at the upper reversal and to minimize damaging impact of the pilot shifter with the pilot valve stem and with the piston head.
  • Still another object is to provide an engine as aforementioned having a main valve and pilot valve construction and porting which are so related as to assure complete or eifective pilot controlled main valve reversal prior to reversal of movement of the engine piston to such a substantial extent thatoscillation will result from engine piston reversal taking place prior to the completion of the pilot valve and main valve reversal.
  • the invention contemplates the provision of -a fluid-actuated deep well pump including, in a combination, a double-acting motor having a differential end area motor piston interconnected by a hollow rod, with a pump piston reciprocable in a pump cylinder axially aligned with the motor cylinder.
  • the engine cylinder is ported toenable continuous access of operating fluid under pressure to the smaller end of the motor piston, while as a function of cooperative main and pilot valve means the larger end of the motor piston is alternately subjected to power fluid pressure and to exhaust pressure by reason of the establishment of intercommunication between the motortcylinder at the larger end of the motor piston and the hollow piston rod interconnecting the motor and pump pistons.
  • the invention contemplates an improvement in the just-noted pump motor combination, wherein Y the main valve means is fluid-pressure-operated and is disposed concentrically in the motor piston, the pilot valve means being concentrically disposed in the motor piston and extending through the main valve so as to control the fluid pressure responsive operation of the main valve to effect shifting of the latter, there being abutment means at opposite ends of the motor cylinder for shifting the pilot valve.
  • the pilot valve is provided with ports which alternately establish communication between a valve chamber at one end of the main .valve piston'and a source of fluid under pressure, and a passageway which communicates with the opening through the hollow piston rod.
  • the pilot'valve ports may be so arranged in the pilot valve stem with respect to a bore in which the stem is 'slidable that the pilot valve-ports are --altennately opened and closed so as toalternately communicate with power fluid, which directed to one end of the main valve, or to .be subjected to exhaust pressure whereby to relieve said end of the main valve from power fluid presi sure, so that the main valve will be shifted in the other direction through the action of power fluid acting on said opposite end of the main valve.
  • the main fvalve may shift in the' direction that the engine piston shifts in order to reverse the engine piston control porting
  • valve may shift ina direction opposite to the direction of movement of. the engine piston, as:will more particularly appear hereinafter in the description '-of..the several embodiments of'the invention hereindisclosed; v
  • Fig. 1 is a view partly in elevation and pantly in section,'showing a fluid-pressure-actuated well pump made in accordance with the invention
  • Fig. 2 is a vertical'sectional view through the engine cylinder and engine piston of the fluid-pressure actuated pump of Fig. 1, this view being taken substantially on the compound plane of the line 22 of Fig. 3;
  • Fig. 3 is a transverse sectional view as taken on the line 33 of Fig. 2, and on a slightly enlarged scale;
  • Fig. 4 is a transverse sectional view as taken on the line 44 of Fig. 2,.and on a slightly enlarged scale;
  • Fig. 5 is a fragmentary vertical sectional view as taken on the line 5-5 ofFig. 2;
  • Fig. 6 is a diagrammatic longitudinal sectional view 0 of the fluidwpressure-actuated pump of Fig. 1, illustrating the condition of the main and pilot valve means during downstroking of the engine piston and on the discharge phase of the pump;
  • a Fig. 6a is a diagrammatic fragmentary longitudinal 5 sectional view showing the engine of Fig. 6 with the pilot and main valves shifted as at the bottom reversal of the engine piston;
  • Fig. 7 is a diagrammatic longitudinal sectional view of the fluid-pressure-actuatedpump of Fig. 1, illustrating the condition of the main and pilot valve means during upstroking of the engine piston and on-the suction phase of the pump; v
  • Fig. 7a is 'a diagrammatic fragmentary longitudinal sectional view showing the engine of Fig. 6. with the pilot and main valves shifted as at the top reversal of the engine piston, but just prior to the existence of :a downstroking pressure condition; Y
  • Figure 8 is a longitudinal sectional view through a modified form of engine construction with the main and pilot valve means in condition for effecting a'downstroke of the engine piston;
  • Fig. 9 is a view corresponding to Fig. .8 but showing the mainand pilot valve means in a condition for .eflecting an upstroke of the enginepistom' v, t
  • Fig. 10. is a longitudinal sectional view through a further nodified form of'engine construction with the main and pilot valve means in condition-for effecting a.downstroke of the engine piston; :;v
  • Fig. 11 is a view corresponding to Fig. 10, but showing 5 themain and pilot valve means in a conditiontor-eifecting an upstroke of the engine piston.
  • Fig. 12 is a longitudinal sectionalview through another form of engine construction with themain: and pilot valve means in .condition'for effecting a, downstro'ke. of the engine piston; e
  • Fig. 13 is a view corresponding to Fig. 12 but showing .the main and pilot valve means in a conditibnfor eifecting an upstroke of the-enginepistom' 1 v 7'
  • .the exemplaryfluidea'ctuated -pu1np 39 comprises axially aligned-motor an'd pump cylinders 1 and 2 respectively,-threadedly-interconnected at their adjacent ends by a so-called middleplu'g13-, having therein a packing 4 throughwhich extends -ahollow-rniddle rod 5 which as will hereinafter appegiry'constituts a combined piston rod anddischarge-eond'lii-t having a passage 6extending completelylthereth'rough.
  • I 1 a .Reciprooably disposed in thef engine' cylinder 'l is a motor-or engine pistongenerall designatedM, which is interconnected b'y the middle r'od' 5 with a' pump plunger or piston generally designated ⁇ ,
  • the engine .pist'on' M has an enlarged central section 7's lidably"and *sealinglyengaged'with tli i Y i enginecylirider through the mid fluidunderfire'srire is constantly supplied to the lower portion of the engine cylinder beneath the enlarged central section 7 thereof.
  • Such power fluid is adapted to pass into the engine piston body through a suitable number of ports 10 disposed about the engine piston below the enlarged central section 7, and under the control of valve means which will hereinafter be particularly described, such power fluid is alternately enabled to bypass the enlarged central section 7 of the engine piston and enter the upper portion of the engine cylinder through a suitable number of radial ports 11.
  • Such valve means is also adapted, responsive to the engine pistons reaching the lower limit of its movement, to exhaust fluid from the upper section of the engine cylinder through the ports -11, and thence into the combined piston rod and discharge conduit or middle rod 5, where such exhaust fluid will be co-mingled with fluid being discharged from the pump cylinder 2 during upstroke of the engine piston.
  • the middle rod 5 is threaded into the pump piston P as at 12, and communicates with a bore 13 in the pump piston, which in turn communicates with a production fluid passage 14 extending through the pump piston P.
  • the pump piston includes a suitable travelling check valvesuch'as a ball check valve 15, while at the lower extremity of the pump cylinder 2 there is a bottom plug 16 having therein a ball or other suitable check or standing valve 17.
  • the assembly shown in Fig. 1 may be lowered into a pump seat (not shown).
  • the fluid-actuated pump assembly may be of the free pump type, in accordance with the Dempsey et al. Patent No. 2,653,545, issued September 29, 1953; or as more particularly shown in Dempsey Patent No. 2,63l,54l,'issued March 17, 1953, the fluid-actuated pump assembly of Fig.
  • the pump 1 may be installed in a well by securing the pump to a small string of-tubing commonly called macaroni tubing, and inserting the pump and the macaroni tubing string in a larger string of well tubing, which is in turn disposed in the well casing for communication with the well fluids to be produced.
  • a small string of-tubing commonly called macaroni tubing
  • Other known methods of installation may also be availed of.
  • the engine piston M comprises a lower body section 19 and an'upper'body section 20 threadedly coupled as at 21 beneath the enlarged centralsection 7 of the engine piston. 1
  • the upper body section 20 of the engine piston M is closed as by means of a plug 22, and at the lower end of the engine piston M the middle rod 5 is threaded or otherwise suitably secured to the lower extremity of the piston body section 19 as at 23..
  • a reduced diameter section 24 Internally of the upper piston body section 20 is a reduced diameter section 24 which, as best seen in Fig. 3, is provided with a suitable plurality of radially extended portsor openings-ll leading to the engine cylinder space, orchamber above engine piston M, and aplu rality 9 s s. in rrwd with, the
  • a port collar 27 having ports 28 therethrough which establish communication between the longitudinally extended ports 26 just referred to, and a lower main valve chamber 29 which may be considered to include the space directly below the piston head 44.
  • valve cylinder sleeve 39 Abutting with the port collar 27 is a valve cylinder sleeve 39 closely fitting in the engine piston and in sealing engagement at its upper extremity with the top plug 22 of the engine piston, as indicated at 31.
  • annular lower valve seat member 32 Abutting with the shoulder provided at the lower end of the reduced diameter section 24 of the engine piston body 20, is an annular lower valve seat member 32 which is retained in place by a tubular divider 33, the divider 33 and the seat member 32 being sealed as at 34.
  • annular passageway 35 which communicates with the longitudinally extended ports 26 in the reduced section 24 of the piston body.
  • the divider 33 extends into the lower piston body section 19 and is sealed therewith as at 36.
  • the lower portion of the piston body section 19 is provided with a suitable number of longitudinally extended passages 41 which, as seen in Fig. 4, extend through the body along opposite sides of a slot 42 extending transversely across the body.
  • the passages 41 communicate at their lower end with an annular undercut exhaust chamber 43 which is in communication with the passage 6 through the middle rod 5.
  • passages 41 are in communication with an annular space 41a defined between pilot valve means generally indicated at 50 and the divider 33, such communication being effected through a suitable number of ports 41b passing through the flange 37 at the base of the divider 33.
  • a head 44 of a main valve piston generally designated 45 Reciprocably disposed within the valve cylinder 30 is a head 44 of a main valve piston generally designated 45, the latter having an elongated stem 46 threadedly or otherwise made integral with the piston head 44 and pro jecting through the port collar 27 into the lower valve chamber 29 and into the zone lying between the lower valve seat member and the port collar 27.
  • the port collar 27 is provided with an upper valve seat 47, and on the stem 46 between the valve seats 47 and 32 is a plug valve head 48 which, when seated in the lower valve seat 32 as shown in Fig. 2, enables communication between the lower valve chamber 29 and the radial ports 11 leading to the upper engine cylinder.
  • the pilot valve means is generally denoted at 50 and includes a tubular pilot valve stem which, in this illustrative embodiment, is composed of a lower pilot valve section 51 slidably disposed in a bore 52 extending through the pilot valve guide 39 and extending into the slot 42 in the lower engine piston body section 19 Disposed at the upper extremity of the pilot valve section 51 is a tubular coupling 53, and operatively connected to this coupling at its upper extremity is a pilot valve section 53 which extends into a bore 55 through the main valve piston and stem.
  • a passageway 56 is provided through the respective pilot valve sections 51, 53 and 54, which is in constant communication with the upper valve chamber 49.
  • the pilot valve section 51 is provided with a lower cross-port 57 and an upper cross-port 58 which are spaced apart a distance less than the length of bore 52.
  • the lower cross-port 57 communicates with a bore 59 in the lower extremity of the guide 37, which constantly contains power fluid under pressure. Such powerf fluid enters through the slot 42 in the lower piston body section 19.
  • the pilot cross-port 58 is closed, since it is disposed within the confines of the bore 52.
  • the collar 62 will abut with the'sho'ulder 63, causing the saddle 60 to remain stationary as the piston M continues its downward movement-and a' head 65 on the lower extremity' of the pilot valve section 51 abuts with the saddle 60 so asto hold the pilot valve means stationary asftheirestof'the assembly continues further downward movement;
  • the pilotvalve means '50 extends upwardly through the top plug 22 of the engine piston M for abutting contact with the upper end 66 of the engine cylinder 1.
  • the portion of the pilot valve means which extends through the top plug 22 is a separate element from the pilot valve section 54 and comprises a push rod 67 extending through a bore 68. in the top plug 22 for 'engagement with the upper end 66 of the engine cylinder, the push rod 67 projecting into the upper valve chamber 49 for engagementwith the upper extremity of the pilot valve section 54 as the push rod 67 is forced into the valve chamber upon abutment of the push rodwith the top end of the engine cylinder 1.
  • the top plug 22 is'provided with an enlarged bore 69 in which an enlarged central dash-pot piston 70 is shiftably disposed, said piston 70 being formed on the push rod 67 for the purpose of dash-potting movement of the push rod.
  • the lower end of the push rod 67 is provided with a central passage 71 which communicates through a crossport 72 with the bore 69.
  • FIG. 6 wherein the fluidactuated pump is shown in a downstroking. condition similar to that shown in Fig. 2, the structural detail of the assembly has been diagrammatically illustrated in order to more clearly illustrate the path of fluid flow through the various ports and passages in the operation of the engine;
  • the push rod 67 is maintained as shown in Fig. 6, projecting to its fullest extent from the upper end of the engine piston.
  • the annular space 41a defined between the 'divider 33 and the pilot valve means '50 is, of course, subjected to exhaust pressure through ports 41b and passages 41, lead ing from chamber 43 at the base of the piston, which chamber is in communication with the exhaust opening 6 through the middle rod 5.
  • exhaust pressure in the chamber 41a is principally the hydrostatic head of production fluid in a conduit leading to the earths surface.
  • V v V Referring now to Fig.. 6a, the engine piston is shown at the bottom ,of its downstroke where the bottom reversal of the valve means takes place Downward movement of the engine piston M has brought collar62 of the pilot valve abutment means into engagement with the stop shoulder 63 as thelower extremity of the engine piston entered the restricted bore 64.
  • valve piston head 44 will provide a net hydraulic force acting upwardly on the main valve to lift the latter and shift the same to the position shown in Fig. 7 where an upstroke condition exists.
  • . .Continued upward movement of the engine piston will bring "the push rod 67 into engagement with the upper end 66 of the engine cylinder 1 to efieot a shift of the valve means at the top reversal as particularly illustrated in Fig. 7a.
  • Top reversal-of the valve means is shown in Fig. 7a at a stage just prior to the existence of a down-stroking condition, namely, substantially at the midpoint in the pressure-responsive shift of the main valve.
  • pilot valve cross-port 57 is open to communication with power fluid entering through cross-slot 42,. while upper pilot valve cross-port 5811is' now closed off in the bore 52 of the pilot valve guide. 1 q
  • the ratio of the several areas of the main valve are such that under normal pump operation the degree of pressure in valve chamber 49 capable of moving said main valve to its lower seat is less than the pressure required in the upper engine cylinder cavity to institute engine piston movement.
  • said cavity 49 will experience total motive pressure as noted due to saturation, whereas the upper engine cylinder cavity will experience less than static mo tive pressure due to engine piston speed.
  • the several areas of each the main valve and pilot valve assembly receive proper motive fluid pressure bias to enforce and/or continue the movement of the pilot valve in the direction instituted and to force both members to their limit of travel.
  • Dash-potting of the outward movement of the push rod 67 is particularly desirable in those instances where the pump is operating in a gassy well and during the upstroke the lower pump chamber may be partially filled with gas, under which circumstances, as the engine valving is reversed the engine piston may commence its downward movement prematurely 'before pressure has effectively transferred from the lower engine cylinder to the upper engine cylinder.
  • FIGs. 8 and 9 In Figs. 8 and 9 there is shown an embodiment of the invention wherein the main valve shifts in a direction oppo'site to the direction of travel of the engine piston.
  • the pilot valve porting is alternately opened and closed as a result of movement of the pilot valve cross-ports 57 and 58 alternately into and out of the bore 52 in the pilot valve guide.
  • the pilot valve cross-porting is adapted to effect reversal of the main valve as a result of movement of the cross-porting alternately into and out of a bore in the main valve itself.
  • the'engine'cylinder 101 is threaded into the middle plug 103 through which extends the middle rod 105 having exhaust passage 106 'therethrough.
  • the motor piston M which is composed of lower piston body section 119 and upper piston body section .120 threadedly inter-conneeted as at 121.
  • a valve cylinder 130 Disposed in the engine piston is a valve cylinder 130 which abuts with the port collar 127 providing the upper valve seat 147.
  • a tubular divider 133 Abutting with the reduced diameter central section 124 is a tubular divider 133 having a lower valve seat 132 formed thereon.
  • the lower valve chamber 129 is constantly in communication with the exhaust passage 106 through the middle rod 105, through port' collar ports 128, longitudinally extended passages 126 in the reduced diameter section 124, annular space 135 between the divider 133 and the inner wall of the lower piston body section 119, passages 141 through the lower extremity of the piston section 119 and undercut chamber 143 at the lower extremity of the latter.
  • valve head 148 is removable from the main valve stem 146 and is threaded thereto as at 146a.
  • the pilot valve means 150 comprises an upper push rod 167' shiftably disposed in a bore 168 of top plug 122 of the piston, a central pilot valve section 154 extending through the bore 155 in the main valve stem, and a lower push rod 167a slidable in the tubular divider 133.
  • Pilot valve cross-port 157 communicates with the passageway 1 56 extending through the pilot valve section 154. As shown in Fig. 8, this pilot valve cross-port -7 is sealed in the bore of the main valve, so that power fluid in the passageway 156 of the pilot valve is precluded from passing into the upper valve chamber, i.e. upwardly through the valve piston head 144 of mainvalve piston 145. 7
  • valve stem 146 is provided with a chamber 144a in which is reciprocably disposed a pilot valve head 144b, having a passage 144a extending axially. therethrough and communicating with the chamber 144a through angularly disposed ports 144d.
  • Pilot valve porting 158 is provided in the piston head 144 in this embodiment by means of an annular chamber 158a in a bore 158b through the valve piston 'head, the porting 158 communicating with the chamber 158a and with the lower valve chamber 129 when the valve means is conditioned for effecting a downstroking of the engine, and the upper valve chamber between piston head 144 and top.
  • plug 122 also being opened to exhaust pressure through an annular clearance 1580 formed in a piston head 170 on upper push rod 167 and the bore 158b through the piston head 144.
  • valve means With the valve means in the condition shown in Fig. 8, it will be noted that power fluid under pressure acts upon the cross-sectional end area of the valve head 148 .and
  • the engine is shown at the bottom reversal with the main valve in a position for enabling the exhaust 'of fluid fromthe'upper engine cylinder.
  • the lower end of-the pilot valve memher 154 is subjected to power fluid pressure in the divider 133, and also chamber 144a in the main .
  • valve stem 146 is open to power fluid pressure passing upwardly through central passageway 156 and through pilot valve crossports 157, from which point power fluid passes upwardly through ports 144d and central passage 144c'in the pilot head 144b into the upper valve chamber between the main valve piston 144 and top plug 122.
  • pilotvalv'e means is also shifted by hydraulic pressure at the lower reversal, though it is initially unseated mechanically by engagement of the lower push rod 167a with the saddle 160 extending through cross-slot 142 as is shownin Fig. 9.
  • the saddle 160 is suitably secured to an abutment collar 162 slidable about the lower extremityof the piston body section 119 and engageable with a'stop shoulder 163 as the lower extremity of thepiston body section 119 moves into the dash-pot chamber 164.
  • the lower push rod 167a is slidably disposed within the tubular divider 133 and is centered therein as by a suitable plurality ofradially projecting ribs 167b.
  • the push rod 167a is longitudinally ported as at 1670 and transversely cross-ported at 167d, so as to enable communication of power fluid into the passageway 156 through the pilot valve member 154.
  • a spring 1672 is interposed between a shoulderlfi'l'f internally of the divider 133 and the ribs 167, so as to normally bias the push rod 167a downwardly, this spring being compressed during mechanical shifting of the pilot valve means at the bottom reversal of'the engine as shown in Fig. 9.
  • V In the embodiment illustrated by Fig.8, the engine piston is biased for downstroke movement.
  • the pilot valve assembly in secondary movement was forced to the position as shown by motivating pressure transferring into valve member 154 which is exposed to power fluid pressure inthe divider 133. Accordingly, there is provided a nethydraulic force acting on the upper end of push rod 167 which is effective to hold the pilot valve member 154 in the position shown in Fig. 8, with the head 154 thereon engaged at the base of the bore 15%.
  • Fig. 9 shows parts positioned for upstroke and it is obvious that the secondary pilot'valve movementattended a difierential pressure development between inlet slot 142 andthe' upper engine -cylind'er'cavity before the pilot valve reached the 'position'as illustrated.
  • Figs. 10 and 11 there is shown a furtherntodified construction wherein, as. inthecase of the. valve means of i fi eanemia l apistbn'kandltlie'.hgine piston travel in opposite directions atthe' top and bottom in the 200 series are employed.
  • the engine piston M is disposed in .the engine cylinder 201, as in the previously described embodiments, includes a lower engine piston body section 219 and upper piston body section 220, with a reduced internal central section 224 through which power fluid transfer ports 211 extend and in which the main valve head 248 is shiftable between upper seat 247 and lower seat 232.
  • the pilot valve means 250 is adapted to effect reversal of the pressure conditions applicable to the main valve piston 245 so as to alternately admit power fluid to the upper valve chamber between the piston head 244 and top plug 222, and to exhaust such power fluid through the longitudinally extended passageway 25 6 extending through the pilot valve means 250.
  • Lower valve chamber 229 is constantly in communication with the exhaust passage 206 through middle rod 205, via port collar ports 228, longitudinally extended passages 226, annular space 235 between the divider 233 and the inside wall of the engine piston, and through longitudinally extended passageways 241 extending through the lower piston body section 219 into exhaust chamber 243.
  • pilot valve guide designated 239 is elongated and projects as at 239a through a bore 23% in the engine piston body section 219, into the annular discharge chamber 243, Crossports 2390 establish communication between the chamber 243 and an annular chamber 239d within the valve guide 239, and when the engine is downstroking, as shown in Fig. 10, pilot valve cross-ports 258 communicate with the annular chamber 239d, so that the upper valve chamber between main valve piston head 244 and top plug 222 is exhausted through the central passageway 256 through the pilot valve means.
  • pilot valve cross-port 257 is sealed ofi in bore 252 of the valve guide 239.
  • the lower pilot valve stem 251 containing the cross-ports 257 and 258 extends through an enlarged bore 260a through the saddle 260, and is provided with an outstanding flange 251a engageable with the saddle 260 to arrest downward movement of the pilot valve means at the lower end of the'downstroke movement of the engine piston.
  • the saddle 260 is connected to abutment collar 262 by means of a suitable number of diametrically spaced connecting arms 262a, the arms 262 being pinned as at 262b to the outer extremities of the saddle 260.
  • Assembly of the pin 262b with the saddle 260 and connecting arms 262a is effected by passage of the 'pin through a chordal slot 262c in the lower engine piston body section 219 prior to the installation of the pilot valve means in the assembly.
  • upward movement of the saddle 260 is limited by the flange 251a so that the pin 262b cannot reach the slot 2620.
  • the flange 251:: on the pilot valve member 251 is in engagement with the saddle 260 so that as the lower extremity of the piston body section 219 moves into the dash-potting bore 264 the abutment collar complete reversal.
  • pilot valve means as shown in Fig. 11 is virtually hydraulically balanced. However, it is desirable that at the end of the upstroke the pilot valve means be shifted downwardly hydraulically. This is accomplished by reason of the restriction to exhaust flow through the passage 256 in the pilot valve means from the upper valve chamber, upon closure of pilot valve crossport 257 to power fluid pressure, and opening ,of'crossport 258 to exhaust pressure in annular space aifording a net hydraulic force acting upon the upper extremity of the upper pilot valve member 254 while saidmain valve is moving upwardly. If desired, however, the pilot valve means 250 may be so proportioned as to provide a pressure responsive area for shifting the pilot valve downwardly independently of movement of the main valve.
  • pilot valve crossport 257 communicates with power fluid in the bore 260a of saddle 260, power fluid passes downwardly through pilot valve passageway 256 into the chamber formed at the lower extremity of the valve guide 239 and acts upon the lower extremity of the pilot valve stem 251 to shift the pilot valve means upwardly.
  • Figs. 12 and 13 there is illustrated a further embodiment of the. invention incorporating pilot valve porting within the pilot valve guide as shown in Figs. 10 and 11 in combination with a main valve construction corresponding generally to that shown in Figs. 8 and 9.
  • 301 designates the motor cylinder in which the motor piston M is reciprocable.
  • the motor piston again in this form comprises the lower and upper body sections 319 and 320 respectively.
  • valve cylinder 330 in which the main valve piston 345 is reciprocable, said main valve piston having a stem 346 on which is preferably removably secured a ,valve head 348 alternately engageable with upper and lower valve seats 347 and 332 respectively, during thedownstroke and upstroke, respectively, of the engine piston.
  • the lower valve chamber 329 communicates through port collar ports 328 with longitudinally extended passages 326 leading into annular space 335 lying between the tubular divider 333 and the inner wall of the piston body, the annulus 335 communicating through longitudinally extended passages 341 with annular exhaust space 343 at the base of the engine piston, and the chamber 343 communicating with passage 306 through middle rod 305.
  • the push rod 367 Reciprocably extending through a bore 368through the top plug 322 of the engine piston, is the push rod 367, having dash-pot piston 370 thereon.
  • the push rod 367 is adapted to engage a shuttle 344b which is reciprocable'in the bore 358b formed in the main valve piston head 344.
  • Shuttle 344b is provided with a passage 344c there-- through and end passages 344d for establishing communication between the passage 344s and the chamber formed at the base of the bore 358b, so that when the engine is in the downstroking condition as shown in Fig. 12, fluid is exhausted into the lower valve chamber 329, through angularly disposed passages 390 communicating with an annulus 391 within the main valve piston head 344.
  • pilot valve means 350 Disposed beneath the shuttle 344b and shiftably disposed inthe main valve stem 346 is the upper section V 354 of pilot valve means 350.
  • the shuttle 344b may if desired be made integral with pilot valve section 354.
  • the pilot valve portion 354 is integral with the lower pilot valve section 351, being interconnected by an enlarged central section 353.
  • the pilot valve passageway 356 is in constant communication with power fluid under pressure through crossport 393 at the juncture of the upper and middle pilot valve sections 354 and 353 respectively.
  • pilot valve passageway 356 is blocked 01f as by a plug 394, there being .a crossport .395 through the upper pilot valve section 354 which is alternately adapted to establish communication between the chamber beneath shuttle 344b in bore 358b and to be closed off in the bore 355 through the main valve stem 346.
  • the engine is in a downstroke condition as shown in Fig. 12, and accordingly the crossport 395 is closed, while the shuttle is in a position opening the upper valve chamber between the main valvepiston 344 andthe top plug 322 to exhaust as aforementioned.
  • crossport 398 extending through the lower section 351 of the pilot valve means whichlconnnunicates with the central passageway 395 therein, so that power fluid under pressure is'admitted into the chamber 397 at the base of the bore 352 in guide .339.
  • crossport 395 at the upper end of the upper pilot valve section 354.. is caused to commuhicate with the chamber beneath the shuttle 34411,
  • the main valve head 348 will be held on the lower seat 332 while the pilot valve means is maintained in an upward position as shown in Fig. 13 due to the net hydraulic force applied to the lower extremity of the pilot valve means in the chamber 397, it being noted that the pilot valve means is hydraulically balanced except for the end thereof in chamber 397 and the upper extremity of the push rod 367 which, in the upstroke condition, is exposed to exhaust pressure in the upper engine chamber.
  • pilot valve action is mechanically initiated followed by hydraulic operation by selectively proportioning the cross-sectional areas of the pilot valve components.
  • the primary movement of the pilot valve assembly is mecham'cally shifted into reversing position by the nethydraulic bias of the engine piston as it approaches its limit of travel at either end of a total stroke.
  • the manner in which this primary movement of the pilot valve is instrumented represents one. phase of valve improvement. For many inherent reasons it is obvious that additional latitude for pilot valve movement beyond the limit of hydraulic bias of the engine piston must be provided the pilot valve. This over-ride or secondary movement of the pilot valve is enforced by a net hydraulic'force reacting coincidentally and/or separately upon both the main valve and pilot valve as hereinbefore stated.
  • the engine piston is enforcedin downstroke movement by a near total motive fluid pressure in the upper engine cylinder cavity and in upstroke movement by a near'exhaust fluid pressure in said engine cylinder cavity.
  • the engine piston cycle will be enforced with the above pressure conditions substantially reversed in said upper engine cavity. This 'condition rapidly diminishes as enginepiston moves upward from its position of lower limit turn-about.
  • a near-normal pumping condition exists when the pump piston in downward movement encounters anddisplaces liquid by the time that pilot valve-means have been mechanically shifted to reversing position. ltis evident that the ensuing secondary movement of said, valve will be enforced under normal upper engine cylinder pressure conditions.
  • This near-normal pumping condition must be considered as standard for a majority of pump installations because the operator will consistently operate' his equipment beyond well capacity. For this reason the valve means herein referred to, with the exceptions of Fig. 8 and Fig. 9 (as previously noted) are" designed with ample latitude given the top turn-about.
  • the main valve and parts 51 and 54 of the pilot valve are so proportioned that the thrust of motive fluid pressure plus the thrust of exhaust fluid pressure reacting in one direction are balanced by an increasing or decreasing pressure in the upper valve cavity 49. It has been found that when the apparent balancing pressure of cavity 49 assumes a pressure equal to the exhaust fluid pressure plus approximately one-half the differential between the motive and exhaust fluid pressures, both members of the valve means proceed in near simultaneous accord to a completely reversed position. This action is easily ap parent with reference top reversal as indicated in Fig. 7a.
  • proportionate values of parts 51, 54 and 67 are such that its constant upward fluid pressure bias overcomes the downward bias of the total motive pressure intensity residing in the upper engine cylinder cavity plus a safe degree of residue pressure exhausting from cavity 49 at the instant the main valve reaches at rest position before the piston unit receives suflicient bias to move.
  • a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and a motor piston reciprocable therein, said piston having oppositely directed faces of different areas, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein, a piston rod interconnecting said pump and motor pistons, said rod having a fluid passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried by said motor piston and operable to provide communication between the larger of said motor piston faces and alternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluid pressure operated main valve means concentrically disposed in said motor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means, and abutment means within said motor cylinder at opposite ends of said motor cylinder for shifting said pilot valve
  • a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and motor piston reciprocable therein, said piston having oppositely directed faces of different areas, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein; a piston rod interconnecting said pump and motor pistons, said rod having a fluid passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried.
  • valve means includes fluid pressure operated main valve means concentrically disposed in said motor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means, abutment means at op posite ends of said motor cylinder for shifting said pilot valve means, and means for dashpotting movement of said pilot valve means.
  • a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and a motor piston reciprocable therein, said piston having oppositely directed faces of different areas, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein; a piston rod interconnecting said pump and motor pistons, said rod having a fluid passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried by said motor piston and operable to provide communication between the larger of said motor piston faces and al- .ternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluid pressure operated main valve means concentrically disposed in said motor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means and extending through said motor piston at one end for engagement with the end of said motor cylinder
  • a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and a motor piston reciprocable therein, said piston having oppositely directed faces of differnt area, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein; a piston rod interconnecting said pump and motor pistons, said rod having a fluid exhaust passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried by said motor piston and operable to pro vide communication between the larger of said motor piston faces and alternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluidpressure operated main valve means.
  • pilot valve means concentrically disposed in saidmotor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means, abutment means at opposite ends of said motor cylinder forshifting said pilot valve means, said main valve means including a valve piston having differential 'end areas, and said pilot valve means having ports alternately establishing communication between the larger of said main valve piston end areas and said source of fluid under pressure and said passageway in said piston rod upon movement of said pilot valve means in opposite directions.
  • pilot valve means includes a stem having a passage extending longitudinally thereof and communicating with said ports, said motor piston having a bore in which said stem is slidably disposed with said stem exposed to said power fluid at one end of the bore and to the pressure of fluid in said exhaust passageway at the other end of said bore, said ports being located in relation along said stem so that said ports are exposed at one end of the bore upon movement of said stem in one direction and at the other end of said bore upon movement of said stern in the other direction.
  • pilot valve means includes a stem having a passage extending longitudinally thereof and communicating with said ports, said motor piston having a bore closed at one end in which one end of said stem is slidably disposed, said bore being in communication with said exhaust passageway, and said ports being spaced along said stem so as to alternately establish communication through said ports between said exhaust passageway and said passage in said stem and between said passage in said stern and said source of operating fluid upon movement of said stem in opposite directions.
  • a fluid-pressure operated motor pump comprising an engine cylinder and a pump cylinder below said engine cylinder, an engine piston reciprocable in said engine cylinder, a pump piston reciprocable in said pump cylinder, a hollow rod connecting said engine and pump pistons, said engine cylinder having a power fluid inlet port communicating with the lower end of the engine cylinder, passageways for conducting fluid from the lower end of the engine cylinder to the upper end thereof and for exhausting fluid from the upper end of the engine cylinder into said hollow rod, and valve means for alternately permitting and preventing the flow of fluid into and the exhaust of fluid from the upper end of said engine cylinder, that improvement wherein saidvalve means includes a fluid pressure operated main valve concentrically disposed in said engine piston, pilot valve means extending coaxially through said main valve for reversing the effect of fluid pressure on said main valve upon reciprocation of said pilot valve means, and means wholly within said engine cylinder for shifting said pilot valve in opposite directions when said engine piston approaches the end of its movement in opposite directions in said engine cylinder.
  • a fluid operated reciprocating engine comprising a cylinder, an engine piston reciprocable in said'cylinder, valve means to control the application of diflerential mo tive fluid pressures to said cylinder at opposite ends of the engine piston, said valve means including a main valve piston, said engine piston having a valve chamber extending axially therein in which said main valve piston is disposed, pilot valve means extending coaxially through said main valve'piston for controlling the application of said main valve piston, and means wholly within said cylinder for effecting reciprocation of said pilot valve means as said engine piston. approaches the end of its movement in said cylinder in opposite directions.
  • pilot valve means projects through one end of said engine piston for abutting engagement with the adjacent end of said cylinder upon movement of said engine piston in one direction, and including relatively stationary means engageable with said pilot valve means upon movement of the engine piston in the opposite direction.
  • pilot valve means includes fluid pressure responsive areas subjected to fluid pressure for biasing said pilot valve means in opposite directions.
  • pilot valve means includes fluid pressure responsive areas subjected to fluid pressure for biasing said pilot valve means in one direction.
  • a fluid operated reciprocating engine comprising a cylinder, an engine piston reciprocable in said cylinder and having differential end areas whereby operating fluid under pressure admitted to said cylinder at opposite ends of said piston and alternately exhausted from said cylinder at the larger end of said piston will eflect reciprocation of the piston
  • the improvement comprising valve means to control the flow of power fluid to and exhaust from said cylinder at the larger end of the piston, said valve means including a dilierential end area main valve piston, said.
  • engine piston having a valve chamber extending axially therein in which said main valve piston is disposed, pilot valve means extending coaxially through said main valve piston for alternately admitting power fluid to said valve chamber at the larger end of said main valve piston and exhausting said valve chamber upon reciprocation of said pilot valve means, and means wholly within said cylinder for eflecting reciprocation of said pilot valve means as said engine piston approaches theend of its movement in said cylinder in opposite directions.
  • pilot valve means includes a stem having a longitudinally extended passage therethrough and axially spaced transverse ports communicating with said passage, said engine and main valve pistons having bores in which said stem is shiftably disposed, said transverse ports being spaced along said stem so that said passage in said stem alternately communicates through said passages with operating fluid and with exhaust and said ports are alternately sealed off in one of said bores upon reciprocation of said stem, and said passage in said stem communicating with said main valve chamber at one side of the main valve piston upon movement of the pilot valve means in one direction.
  • a fluid pressure operated engine for reciprocating Well pumps comprising an engine cylinder, a diflerential end area piston shiftably disposed in said cylinder, said cylinder having an inlet port for the admission of power fluid, said piston having a valve chamber therein, a pressure transfer passageway for establishing communication between said valve chamber and said cylinder, and an exhaust passage communicating with said valve chamber and leading from said engine cylinder, valve means for alternately interrupting and permitting flow of fluid through said pressure transfer passageway and through said valve chamber from said cylinder to said exhaust passage, said valve means including a valve piston shiftably disposed in said valve chamber, and pilot valve means extending coaxially with respect to said valve piston and said engine piston, said pilot valve means having a passageway for alternately admitting fluid to and exhausting fluid from said valve chamber at one end of said valve piston upon reciprocation of said pilot valve means,
  • a fluid pressure operated engine for reciprocating well pumps comprising an engine cylinder, a differential end area piston shiftably disposed in said cylinder, said cylinder having an inlet port for the admission of power fluid into the cylinder between the smaller end of said piston and one end of the cylinder, said piston having a valve chamber therein, a pressure transfer passageway for establishing communication between said valve chamber and said cylinder at opposite ends of said piston, and an exhaust passage communicating with said valve chamber and leading from said engine cylinder, valve means for alternately interrupting and permitting flow of fluid through said pressure transfer passageway and through said valve chamber from said cylinder at the larger end of said piston to said exhaust passage, said valve means including a valve piston shiftably disposed in said valve chamber, and pilot valve means extending coaxially with respect to said valve piston and said engine piston, said pilot valve means having a passageway for alternately admitting fluid to and exhausting fluid from said valve chamber at one end of said valve piston upon reciproca- :tion of said pilot valve means, and abutment means at opposite ends of said engine cylinder for
  • a fluid pressure operated engine for reciprocating well pumps comprising an engine cylinder, a difierential end area piston shiftably disposed in said cylinder, said cylinder having an inlet port for the admission of power fluid into the cylinder between the smaller end of said piston and one end of the cylinder, said piston having a valve chamber therein, a premure transfer passageway for establishing communicating between said valve chamber and said cylinder at opposite ends of said piston, and an exhaust passage communicating with said valve chamber and leading from said engine cylinder, valve means for alternately interrupting and permitting flow of fluid through said pressure transfer passageway and through said valve chamber from said cylinder at the larger end of said piston to'said exhaust passage, said valve means including a valve piston shiftably disposed in said valve chamber, said valve piston having a head thereon provided with axially spaced opposed seating surfaces, axially spaced seats for said valve head, said pressure transfer passageway passing between said seats, and pilot valve means extending coaxially with respect to said valve piston and said engine piston, said pilot valve means having a passageway for alternate

Description

y 1961 c. L. ENGLISH V R 2,983,227
FLUID PRESSURE OPERATED ENGINE FOR WELL PUMPS Filed June 15, 1959 eet 1 1 NV EN TOR, 67/ 7/9155 A EA/Gl/SH c. L. ENGLISH 2,983,227 FLUID PRESSURE OPERATED ENGINE FOR WELL PUMPS May 9, 1961 7 Sheets-Sheet 2 Filed June 15, 1959 T 1 r I INVENTOR, 67799455 A. EA/GZ/SH y 1961 c. L. ENGLISH 2,983,227
FLUID PRESSURE OPERATED ENGINE FOR WELL PUMPS Filed June 15, 1959 2,983,227 FLUID PRESSURE OPERATED ENGINE FOR WELL PUMPS Filed June 15, 1959 C. L. ENGLISH May 9, 1961 7 Sheets-Sheet 4 Ta @El/(FQSQL BOTTOM 85/5/9594 INVENTOR, 51 6. 7Q. 074 724 s L. 5%2/ 97raeA/EV 2,983,227 FLUID PRESSURE OPERATED ENGINE FOR WELL PUMPS Filed June 15, 1959 C. L. ENGLISH May 9, 1961 7 Sheets-Sheet 5 ,Q77'OQA Ef May 9, 1961 c. L. ENGLISH 2,983,227 FLUID PRESSURE OPERATED ENGINE FOR WELL PUMPS Filed June 15, 1959 '7 Sheets-Sheet 6 DOM/45720.65 CH/ZQCE EVGZ/SH F610. V
[NV EN TOR,
firme/va valve.
FLUID OPERATED ENGINE FOR WELL PUMPS,
Charles L. English, 2204 E. 25th Place, Tulsa, Okla. Filed June is, 1959, Ser. No. 820,305 21 Claims. (Cl. 103-46) nected to a combined pump operating rod and engine cylinder exhaust conduit, such combined operating rod and exhaust conduit extending through a packing gland into a pump chamber. Under the control of the valve mechanism, operating fluid pressure will effect reciprocation of the engine piston and consequently the combined pump operating rod and exhaust conduit, thus efiecting operation of the pump.
One well knownitype of fluid pressure operated reciprocating well pump includes elongated engine and pump cylinders arranged end-to-end and spaced apart by a packing gland or middle plug through which extends a hollow so-called middle rod or combined operating rod and exhaust conduit. Within the pump cylinder, the middle rod is connected to a single acting, valved pump piston, upward movement of which will lift fluid through a production conduit leading to the top of the well, while well fluids are drawn into the pump cylinder through a standing valve. Upon downward movement of the pump piston fluid in the pump cylinder between the pump piston and the standing valve will pass through the travelling valve in the piston into the pump cylinder above the Such reciprocation of the pump piston is effected by appropriate application :of powerfiuid supplied under pressure to the engine cylinder and imposed at all times upon the lower endv of 'the engine piston so as to bias the engine piston upwardly in a power stroke, while the upper end of the engine piston is subjected to exhaust pressure principally, the hydrostatic pressure of fluid in the production tubing leading to the top of the well, which is less than the operating fluid pressure. Valve means are employed to alternately close oflE the communication between the upper end of the engine cylinder and theexhaust conduit ,and to admit the aforementioned operating fluid pressure'tothe upper engine cylinder. The effectivefluid pressure responsive end area of the upper end of the engine piston is greater than the efiective fluidpressure responsive area of the lower end of the engine pistontby thecross-sectional area of the middle rod,=so that ,when operating fluid pressure is im-.
posed on both ends, of 'the engine piston a down stroke will occur as a resultpf, a net force in a downward direction. i
Controlof the for reversing 1the porting y enr s ,c a n fififi re ip oc n i 2,983,227 Patented May 9, 1961 "ice ferential end area main valve piston, and adapted to vary the pressure conditions acting on the main valve piston end areas to shift the main valve in opposite directions to reverse the porting. The main valve is co axially disposed in a valve chamber within the engine piston. Actuation of the pilot valve has been effected by means of a long thin trip rod extending into the main valve chamber through the upper end of the engine piston, such trip rod extending through an abutment spaced from the engine cylinder, and having spaced stops alternately engageable with the abutment to shift the pilot valve and thus effect actuation of the main valve as the engine piston approaches the end of its movement in opposite directions in the engine cylinder.
The aforementioned type of fluid pressure operated pump has proven to be effective under more or less favorable well conditions, i.e. conditions of non-gassy well fluids and where the reservoir of well fluids is not pumped off. However, serious failures have resulted in many instances where unfavorable gassy and/or pumped-01f conditions are encountered. In addition, the manufacture and assembly of such prior fluid pressure operated pumps, where long trip rod pilot valve actuation is required, pose various difliculties. Principal among service failures is failure of the trip rods under pumped-off or gassy well conditions, when the pump cylinder contains large quantities of gas "and movement of the engine piston is at such a rate and with such force that tripping of the pilot valve results in undue strain on the trip rod and ultimate failure.
In accordance with the present invention a fluid pressure operated engine is provided wherein the engine piston has a main valve chamber coaxially therein, in which the reciprocating main valve is disposed, there being a pilot valve concentrically disposed in the engine piston and passing entirely through the main valve. In such a construction the pilot valve is so constructed that the pilot valve ports are opened or closed by reason of the pilot valve being shifted longitudinally relative to the engine piston and main valve piston within the confines of the engine cylinder. Clearly, therefore, a more compact, easily manufactured engine assembly'is provided, wherein no trip rod need be provided and the characteristic trip rod failure is obviated while other economies are realized.
V A principal object of the invention, then, is'to provide a compact, serviceable fluid pressure operated engine for reciprocating well pumps, wherein the engine comprises an engine cylinder in which is concentrically disposed an engine piston having a main valve chamber extending coaxially therein, there being a main valve piston shiftable in said chamber to first and second positions for reversing porting in said engine piston, whereby one end of the engine cylinder is alternately subjected to operating fluid pressure-and exhausted, while a pilot valve extends coaxially in the engine piston and through the main valve piston, the pilot valve being engageable with abutments in the engine cylinder at opposite ends of ,the engine piston so as tobeshifted relative to the engine ment of thelatter and reversal ofthe direction of movement of the engine piston. I t
Yet another object is to provide a reciprocating engine structure in accordance with the principal. objectives hereof, whereina top pilotvalveshift is produced by. elfective engagement .offthe upper extremitygof the pilot valve ,with the top of the engine cylinder Specifically in-this connection the invention contemplates a top pilot shifter which shiftably extends throughithe top ofthe'engine v piston and has an external area subjectedto'power fluid pressure during downstrokingof the engine piston, wherein the top pilot valve shifter is provided with a head slidable in an elongated bore for efiecting a dash-potting or retardation of movement of the shifter into and out of the" engine cylinder, thus to prevent a sudden variation in the volume of the upper valve chamber at the upper reversal and to minimize damaging impact of the pilot shifter with the pilot valve stem and with the piston head.
Still another object is to provide an engine as aforementioned having a main valve and pilot valve construction and porting which are so related as to assure complete or eifective pilot controlled main valve reversal prior to reversal of movement of the engine piston to such a substantial extent thatoscillation will result from engine piston reversal taking place prior to the completion of the pilot valve and main valve reversal.
In the accomplishment of the various aforenoted objectives, as well as others, the invention contemplates the provision of -a fluid-actuated deep well pump including, in a combination, a double-acting motor having a differential end area motor piston interconnected by a hollow rod, with a pump piston reciprocable in a pump cylinder axially aligned with the motor cylinder. The engine cylinder is ported toenable continuous access of operating fluid under pressure to the smaller end of the motor piston, while as a function of cooperative main and pilot valve means the larger end of the motor piston is alternately subjected to power fluid pressure and to exhaust pressure by reason of the establishment of intercommunication between the motortcylinder at the larger end of the motor piston and the hollow piston rod interconnecting the motor and pump pistons.
Specifically, the invention contemplates an improvement in the just-noted pump motor combination, wherein Y the main valve means is fluid-pressure-operated and is disposed concentrically in the motor piston, the pilot valve means being concentrically disposed in the motor piston and extending through the main valve so as to control the fluid pressure responsive operation of the main valve to effect shifting of the latter, there being abutment means at opposite ends of the motor cylinder for shifting the pilot valve.
. .In such a construction the pilot valve is provided with ports which alternately establish communication between a valve chamber at one end of the main .valve piston'and a source of fluid under pressure, and a passageway which communicates with the opening through the hollow piston rod. The pilot'valve ports may be so arranged in the pilot valve stem with respect to a bore in which the stem is 'slidable that the pilot valve-ports are --altennately opened and closed so as toalternately communicate with power fluid, which directed to one end of the main valve, or to .be subjected to exhaust pressure whereby to relieve said end of the main valve from power fluid presi sure, so that the main valve will be shifted in the other direction through the action of power fluid acting on said opposite end of the main valve. Moreover, the main fvalve may shift in the' direction that the engine piston shifts in order to reverse the engine piston control porting,
or the main .valve may shift ina direction opposite to the direction of movement of. the engine piston, as:will more particularly appear hereinafter in the description '-of..the several embodiments of'the invention hereindisclosed; v
--In the foregoing as well -as in the ensuing description, reference to direction such as top, upstroke, bottom, downstroke and other related terminology is withre- "speet tothei ill-ustrative embodiments of theinvention, and I pre'ssu'ref. as applied to the vvarious pressure responsive elements for efiecting movement; of the elements is to be understood 'as' meaning unlessfothenwise qualified, a"net H H f asuitablepurnber of pisto rm .hydraulie force? workinginan indicated direction due to ls'imila'r pressure being applied to difierentialareas or due to. ditferential'pressures being applied to like areas.
2,983,227 r I r Ot-her objectives and advantages of the invention will be hereinafter described or will become apparent to those skilled in the art, and the novel features of the invention will be defined in the appended claims.
Referring to the drawings:
Fig. 1 is a view partly in elevation and pantly in section,'showing a fluid-pressure-actuated well pump made in accordance with the invention;
Fig. 2 is a vertical'sectional view through the engine cylinder and engine piston of the fluid-pressure actuated pump of Fig. 1, this view being taken substantially on the compound plane of the line 22 of Fig. 3;
Fig. 3 is a transverse sectional view as taken on the line 33 of Fig. 2, and on a slightly enlarged scale;
Fig. 4 is a transverse sectional view as taken on the line 44 of Fig. 2,.and on a slightly enlarged scale;
Fig. 5 is a fragmentary vertical sectional view as taken on the line 5-5 ofFig. 2;
Fig. 6 is a diagrammatic longitudinal sectional view 0 of the fluidwpressure-actuated pump of Fig. 1, illustrating the condition of the main and pilot valve means during downstroking of the engine piston and on the discharge phase of the pump;
a Fig. 6a is a diagrammatic fragmentary longitudinal 5 sectional view showing the engine of Fig. 6 with the pilot and main valves shifted as at the bottom reversal of the engine piston;
Fig. 7 is a diagrammatic longitudinal sectional view of the fluid-pressure-actuatedpump of Fig. 1, illustrating the condition of the main and pilot valve means during upstroking of the engine piston and on-the suction phase of the pump; v
Fig. 7a is 'a diagrammatic fragmentary longitudinal sectional view showing the engine of Fig. 6. with the pilot and main valves shifted as at the top reversal of the engine piston, but just prior to the existence of :a downstroking pressure condition; Y
. Figure 8 is a longitudinal sectional view through a modified form of engine construction with the main and pilot valve means in condition for effecting a'downstroke of the engine piston;
Fig. 9 is a view corresponding to Fig. .8 but showing the mainand pilot valve means in a condition for .eflecting an upstroke of the enginepistom' v, t
Fig. 10. is a longitudinal sectional view through a further nodified form of'engine construction with the main and pilot valve means in condition-for effecting a.downstroke of the engine piston; :;v
Fig. 11 is a view corresponding to Fig. 10, but showing 5 themain and pilot valve means in a conditiontor-eifecting an upstroke of the engine piston.
Fig. 12 is a longitudinal sectionalview through another form of engine construction with themain: and pilot valve means in .condition'for effecting a, downstro'ke. of the engine piston; e
Fig. 13 is a view corresponding to Fig. 12 but showing .the main and pilot valve means in a conditibnfor eifecting an upstroke of the-enginepistom' 1 v 7' Referring to Fig. 1, .the exemplaryfluidea'ctuated -pu1np 39 comprises axially aligned-motor an'd pump cylinders 1 and 2 respectively,-threadedly-interconnected at their adjacent ends by a so-called middleplu'g13-, having therein a packing 4 throughwhich extends -ahollow-rniddle rod 5 which as will hereinafter appegiry'constituts a combined piston rod anddischarge-eond'lii-t having a passage 6extending completelylthereth'rough. I 1 a .Reciprooably disposed in thef engine' cylinder 'l is a motor-or engine pistongenerall designatedM, which is interconnected b'y the middle r'od' 5 with a' pump plunger or piston generally designated}, The engine .pist'on' M has an enlarged central section 7's lidably"and *sealinglyengaged'with tli i Y i enginecylirider through the mid fluidunderfire'srire is constantly supplied to the lower portion of the engine cylinder beneath the enlarged central section 7 thereof. Such power fluid is adapted to pass into the engine piston body through a suitable number of ports 10 disposed about the engine piston below the enlarged central section 7, and under the control of valve means which will hereinafter be particularly described, such power fluid is alternately enabled to bypass the enlarged central section 7 of the engine piston and enter the upper portion of the engine cylinder through a suitable number of radial ports 11.
Such valve means is also adapted, responsive to the engine pistons reaching the lower limit of its movement, to exhaust fluid from the upper section of the engine cylinder through the ports -11, and thence into the combined piston rod and discharge conduit or middle rod 5, where such exhaust fluid will be co-mingled with fluid being discharged from the pump cylinder 2 during upstroke of the engine piston. Thus the middle rod 5 is threaded into the pump piston P as at 12, and communicates with a bore 13 in the pump piston, which in turn communicates with a production fluid passage 14 extending through the pump piston P.
The pump piston includes a suitable travelling check valvesuch'as a ball check valve 15, while at the lower extremity of the pump cylinder 2 there is a bottom plug 16 having therein a ball or other suitable check or standing valve 17.
Aocordingly,it be noted that an upstroke of the 'en'gine'piston M on a so-called suction stroke will cause the check valve in pump piston P- to close, so that production fluid in the pump cylinder 2 above the pump piston P will be discharged, as indicated by the arrows, through a suitable number of production ports 18 extending radially through the middle plug 3. At the same time, due to the reduction of pressure in the pump cylinder 2' beneath the piston P during the upstroke, well fluids will unseat the standing valve 17 and pass upwardly therethrough so as to till the pump cylinder 2 beneath the piston P, so that on the succeeding downstroke of the pump piston P such fluid will transfer through the travelling valve 15 to the pump cylinder above the piston P for ultimate production on the subsequent upstroke of the pump piston P.
In a conventional manner, the assembly shown in Fig. 1 may be lowered into a pump seat (not shown). As is customary in this connection, the fluid-actuated pump assembly may be of the free pump type, in accordance with the Dempsey et al. Patent No. 2,653,545, issued September 29, 1953; or as more particularly shown in Dempsey Patent No. 2,63l,54l,'issued March 17, 1953, the fluid-actuated pump assembly of Fig. 1 may be installed in a well by securing the pump to a small string of-tubing commonly called macaroni tubing, and inserting the pump and the macaroni tubing string in a larger string of well tubing, which is in turn disposed in the well casing for communication with the well fluids to be produced. Other known methods of installation may also be availed of.
Referring more particularly to Fig. 2, it will be noted that the engine piston M comprises a lower body section 19 and an'upper'body section 20 threadedly coupled as at 21 beneath the enlarged centralsection 7 of the engine piston. 1
At its upper extremity, the upper body section 20 of the engine piston M is closed as by means of a plug 22, and at the lower end of the engine piston M the middle rod 5 is threaded or otherwise suitably secured to the lower extremity of the piston body section 19 as at 23..
Internally of the upper piston body section 20 is a reduced diameter section 24 which, as best seen in Fig. 3, is provided with a suitable plurality of radially extended portsor openings-ll leading to the engine cylinder space, orchamber above engine piston M, and aplu rality 9 s s. in rrwd with, the
'6 radialports 11 and leading through the reduced diameter section 24.
Seating on the shoulder provided at the upper end of the reduced diameter section 24 of the piston bodysection 20, is a port collar 27, having ports 28 therethrough which establish communication between the longitudinally extended ports 26 just referred to, and a lower main valve chamber 29 which may be considered to include the space directly below the piston head 44.
Abutting with the port collar 27 is a valve cylinder sleeve 39 closely fitting in the engine piston and in sealing engagement at its upper extremity with the top plug 22 of the engine piston, as indicated at 31.
Abutting with the shoulder provided at the lower end of the reduced diameter section 24 of the engine piston body 20, is an annular lower valve seat member 32 which is retained in place by a tubular divider 33, the divider 33 and the seat member 32 being sealed as at 34.
Defined between the divider 33 and the inner periphery of the enlarged central section 7 of the engine piston, is an annular passageway 35 which communicates with the longitudinally extended ports 26 in the reduced section 24 of the piston body. At its lower extremity the divider 33 extends into the lower piston body section 19 and is sealed therewith as at 36.
There is an inwardly directed flange 37 at the lower extremity of the divider 33 which abuts with an outstanding flange 38 on a tubular pilot valve guide 39, the flange 38 in turn abutting against a shoulder 40 formed in the lower piston body section 19. The lower portion of the piston body section 19 is provided with a suitable number of longitudinally extended passages 41 which, as seen in Fig. 4, extend through the body along opposite sides of a slot 42 extending transversely across the body. The passages 41 communicate at their lower end with an annular undercut exhaust chamber 43 which is in communication with the passage 6 through the middle rod 5. At their upper ends, the passages 41 are in communication with an annular space 41a defined between pilot valve means generally indicated at 50 and the divider 33, such communication being effected through a suitable number of ports 41b passing through the flange 37 at the base of the divider 33. V
Reciprocably disposed within the valve cylinder 30 is a head 44 of a main valve piston generally designated 45, the latter having an elongated stem 46 threadedly or otherwise made integral with the piston head 44 and pro jecting through the port collar 27 into the lower valve chamber 29 and into the zone lying between the lower valve seat member and the port collar 27.
The port collar 27 is provided with an upper valve seat 47, and on the stem 46 between the valve seats 47 and 32 is a plug valve head 48 which, when seated in the lower valve seat 32 as shown in Fig. 2, enables communication between the lower valve chamber 29 and the radial ports 11 leading to the upper engine cylinder. However, when the plug valve head 48 is engaged with the upper valve seat 47 such communication between the lower valve chamber and the radial ports 11 will be cutoff, while communication will be established between such ports 11 and the discharge passage 6 in the middle rod 5, as will more particularly appear hereinafter; It is significant to note that the inlet ports '10, the annular passageway 35, longitudinally extended ports 26, port collar ports 28 and lower valve chamber 29, con: stitute a transfer passageway whereby when the valve head 48 is positioned as shown in Fig. 2,- power fluid under pressure is transferred from the lower engine cylin: der through the engine piston to the upper engine cylinder, so that a downstroke of the enginepiston is effected by reason of the fact that the upper end of engine piston M has a larger effective pressure-responsive area than the lower end of theieng ine piston M, by the cross-sectional area of themiddle rod 5 whichlextends through the mii4 PlQ8 :.1t, a
t-ion 19, and is slidable in said slot.
i: The lower valve chamber 29 being in constant communication with power fluid under pressure entering the piston M through ports 10, and the lower extremity of the main valve being always subjected to exhaust pressure in the tubular divider 33, it is necessary to apply power fluid under pressure to the upper valve chamber 49 in orderto provide a net hydraulic force which is effective to shift the valve head 48 into engagement with the lower valve seat 32 and to maintain such engagement. Alternatively, in order to enable power fluid pressure acting in the lower valve chamber 29 and exhaust pressure acting on the lower extremity of the valve stem 46 to proyide a net hydraulic force tending to shift the valve upwardly, it is necessary to establish communication between the upper valve chamber 49 and the exhaust passage 6 through the middle rod 5. Pilot valve means are provided for alternately admitting power fluid to the upper valve chamber 49 and exhausting said upper valve chamber, and in accordance with the invention such pilot valve means is concentrically disposed within the engine piston and extends through the main valve previously described.
In the present embodiment, the pilot valve means is generally denoted at 50 and includes a tubular pilot valve stem which, in this illustrative embodiment, is composed of a lower pilot valve section 51 slidably disposed in a bore 52 extending through the pilot valve guide 39 and extending into the slot 42 in the lower engine piston body section 19 Disposed at the upper extremity of the pilot valve section 51 is a tubular coupling 53, and operatively connected to this coupling at its upper extremity is a pilot valve section 53 which extends into a bore 55 through the main valve piston and stem.
A passageway 56 is provided through the respective pilot valve sections 51, 53 and 54, which is in constant communication with the upper valve chamber 49. The pilot valve section 51 is provided with a lower cross-port 57 and an upper cross-port 58 which are spaced apart a distance less than the length of bore 52. When the pilot valve means 50 is in the position shown in Fig. 2, it will be noted that the lower cross-port 57 communicates with a bore 59 in the lower extremity of the guide 37, which constantly contains power fluid under pressure. Such powerf fluid enters through the slot 42 in the lower piston body section 19. At the same time, it should be noted that the pilot cross-port 58 is closed, since it is disposed within the confines of the bore 52. Accordingly, power fluid under pressure is free to pass upwardly through the Y passageway 56in the pilot valve means and into the reversal of the pilot valve means 50 is preferably accom-l pli'shed by an abutment or saddle 60 which extends transversely through the slot 42 in the lower piston body sec- The saddle 60 is connected at its opposite ends as by screws 61 to a collar 62 -which is shiftably disposed about the lower extremity of the piston body section and which is engageable with a shoulder 63 (see Fig. 2) in the middle plug 3. Accordingly, as the engine piston moves downwardly and V as the lower extremity of the latter moves into a restricted bore 64in the middle plug 3, the collar 62 will abut with the'sho'ulder 63, causing the saddle 60 to remain stationary as the piston M continues its downward movement-and a' head 65 on the lower extremity' of the pilot valve section 51 abuts with the saddle 60 so asto hold the pilot valve means stationary asftheirestof'the assembly continues further downward movement; I In order toeffecttop reversal, the pilotvalve means '50 extends upwardly through the top plug 22 of the engine piston M for abutting contact with the upper end 66 of the engine cylinder 1. .In the illustrative embodiment, the portion of the pilot valve means which extends through the top plug 22 is a separate element from the pilot valve section 54 and comprises a push rod 67 extending through a bore 68. in the top plug 22 for 'engagement with the upper end 66 of the engine cylinder, the push rod 67 projecting into the upper valve chamber 49 for engagementwith the upper extremity of the pilot valve section 54 as the push rod 67 is forced into the valve chamber upon abutment of the push rodwith the top end of the engine cylinder 1.
Preferably as shown in Fig. 2, the top plug 22 is'provided with an enlarged bore 69 in which an enlarged central dash-pot piston 70 is shiftably disposed, said piston 70 being formed on the push rod 67 for the purpose of dash-potting movement of the push rod. In addition, the lower end of the push rod 67 is provided with a central passage 71 which communicates through a crossport 72 with the bore 69.
Operation of embodiment of F ig. 2
Referring to Fig. 6 wherein the fluidactuated pump is shown in a downstroking. condition similar to that shown in Fig. 2, the structural detail of the assembly has been diagrammatically illustrated in order to more clearly illustrate the path of fluid flow through the various ports and passages in the operation of the engine;
In Fig. 6 the main valve head 48 is engaged with the lowermost valve seat, so that power fluid entering the engine cylinder through ports 9 will pass from the lower engine cylinder throngh inlet ports 10, annular passage way 35, passages 26 and ports 28, into the lower valve chamber, from whence it'will pass through radial ports 11 into the upper engine cylinder, thus providing a net hydraulic force acting on the upper end of the engine piston which will correspondingly effect a downstroke. of the pump piston P to close ofl? check valve 17 while check valve 15 opens to permit production fluid to pass upwardly therethrough into the upper pump cylinder. At the same time, power fluid passes from thelower engine cylinder through slot 42 and into the passage 56 in the pilot valve means through the pilot valve cross-port 57. Accordingly, power fluid is admitted to the upper valve chamber 49 to provide a net hydraulic forceholding the valve head 48 on the lowermost seat.
For a reason which will hereinafter be more. particularly described, the push rod 67 is maintained as shown in Fig. 6, projecting to its fullest extent from the upper end of the engine piston.
The annular space 41a defined between the 'divider 33 and the pilot valve means '50 is, of course, subjected to exhaust pressure through ports 41b and passages 41, lead ing from chamber 43 at the base of the piston, which chamber is in communication with the exhaust opening 6 through the middle rod 5. As will be evident, the
exhaust pressure in the chamber 41a is principally the hydrostatic head of production fluid in a conduit leading to the earths surface. V v V Referring now to Fig.. 6a, the engine piston is shown at the bottom ,of its downstroke where the bottom reversal of the valve means takes place Downward movement of the engine piston M has brought collar62 of the pilot valve abutment means into engagement with the stop shoulder 63 as thelower extremity of the engine piston entered the restricted bore 64. Further downward movement has brought the lower extremity of the pilot valve means 50 into engagement'with' the saddle 60,'thus arresting further downward movement .of the pilot valve means'along with the engine;piston.- Asa result,fthe pilot valve'means has moved within the bore-52 oftthe pilot valve guideand-in the bore 55 through the main 'Accordingly, the upper valve chamber 49 has been exhausted through the pilot valve passage 56. In addition, power fluid pressure in the upper engine cylinder will be now acting upon the outer end area of the push rod 67, while the inner end of the push rod 67 and the annular piston 70 are exposed to exhaust pressure, with the result that there will be a net hydraulic force to shift the push rod 67 inwardly. Such inward movement of the push rod, however, will be dampened by the dashpot effect of the piston 70 in the bore 69 to. prevent slamming of the push rod 67 into the upper extremity of the pilot valve stem. 7
' Due to the exhausting of the upper valve chamber 49,
the effect of power fluid in the lower valve chamber 29- acting upon the downwardly facing area of the main .valve piston head 44 will provide a net hydraulic force acting upwardly on the main valve to lift the latter and shift the same to the position shown in Fig. 7 where an upstroke condition exists.
As shown in Fig. 7, the main valve head 48, as a result of the aforementioned net upwardly-acting hydraulic force acting on the main valve piston head 44 has been shifted upwardly into engagement with the top seat 47, so that the fluid pressure transfer passage from inlet ports 10 to ports llleading to the upper engine cylinder has beenclosed off, and now the ports 11 are in open communication with the annular chamber 14a which is in constant communication with the exhaust passage 6 through the middle rod 5.
It should be noted here that power fluid which is constantly acting on the lower extremity of the pilot valve means 50, is now efiective to provide a hydraulic force holding the pilot valve means 50 in the upward position as shown in Fig. 7. I
During the upstroke of the fluid-actuated pump production fluid will pass upwardly through the standing check valve 17 into the pump chamber beneath the pump piston P, while the travelling check valve will be closed 011 and the enginge exhaust fluid as well as production fluid in the pump chamber above the pump piston P will be discharged through ports 18 for conduction to the earths surface. I
. .Continued upward movement of the engine piston will bring "the push rod 67 into engagement with the upper end 66 of the engine cylinder 1 to efieot a shift of the valve means at the top reversal as particularly illustrated in Fig. 7a. Top reversal-of the valve means is shown in Fig. 7a at a stage just prior to the existence of a down-stroking condition, namely, substantially at the midpoint in the pressure-responsive shift of the main valve.
It will be noted that upward movement of the engine piston has brought the push rod 67 into engagement with the upper end of the enginecylinder 1, so that the lower extremity of the push rod ,67 contacting the upper end of the pilot valve stem has arrested upward movement of the pilot valve means while the engine piston and main valve have continued to travel upwardly. Thus, pilot valve cross-port 57 is open to communication with power fluid entering through cross-slot 42,. while upper pilot valve cross-port 5811is' now closed off in the bore 52 of the pilot valve guide. 1 q
Accordingly, 'powei-Ifluid now passes through the pilot valve passage 56 into. the main'valve chamber 49 to efiect downward movement of the valve piston, unseating the valve head 48 from the upper valve seat and moving the valvehead towards-thelower seat. I I
As the valve head reversesthe ports 11, so that they no longer communicate-with the exhaust chamber 41a but instead progressively communicate with the lower valve chamber 29, power fluid will transfer through the ports 11 to the upper e'n'gine cylinder to again act upon the larger end area of the engine piston to drive the same downwardlyv 3 ,Z'
During the'course of top reversal, downward move ment of :the engine pistonmaycommenceat a time when the pressure in the upper engine cylinder is less than the pressure in the upper valve chamber, since the upper valve chamber 49 must be subjected to power fluid pressure to shift the main valve before the engine piston will reverse. Accordingly, as the engine piston moves away from the upper end of the engine cylinder pressure in the upper valve chamber will force the push rod 67 outwardly of the upper valve chamber, but such outward movement of the push rod is dampened by the dash-pot efiectof the annular piston 70 in the bore 69 of the upper piston head.
The ratio of the several areas of the main valve are such that under normal pump operation the degree of pressure in valve chamber 49 capable of moving said main valve to its lower seat is less than the pressure required in the upper engine cylinder cavity to institute engine piston movement. However, in immediate sequence said cavity 49 will experience total motive pressure as noted due to saturation, whereas the upper engine cylinder cavity will experience less than static mo tive pressure due to engine piston speed. As a consequence of the mechanical movement of the pilot valve assembly at either end of a stroke, instituting fluid flow to or from the upper valve chamber 49, the several areas of each the main valve and pilot valve assembly receive proper motive fluid pressure bias to enforce and/or continue the movement of the pilot valve in the direction instituted and to force both members to their limit of travel.
Dash-potting of the outward movement of the push rod 67, moreover, is particularly desirable in those instances where the pump is operating in a gassy well and during the upstroke the lower pump chamber may be partially filled with gas, under which circumstances, as the engine valving is reversed the engine piston may commence its downward movement prematurely 'before pressure has effectively transferred from the lower engine cylinder to the upper engine cylinder.
The just-described cycling of the engine will continue so long as power fluid is supplied to the engine through the inlet port 9.
From the foregoing description it is apparent that the mode of operation of the fluid-actuated engine is such that the main valve is held upwardly in the engine piston during upstroke of the latter, and is held downwardly during down'stroke thereof.
Figures 8 and 9 In Figs. 8 and 9 there is shown an embodiment of the invention wherein the main valve shifts in a direction oppo'site to the direction of travel of the engine piston.
Furthermore, in the embodiment first described the pilot valve porting is alternately opened and closed as a result of movement of the pilot valve cross-ports 57 and 58 alternately into and out of the bore 52 in the pilot valve guide. In the embodiment of Figs. 8 and 9, however, as will presently appear, the pilot valve cross-porting is adapted to effect reversal of the main valve as a result of movement of the cross-porting alternately into and out of a bore in the main valve itself.
In the essential respects the engine cylinder and engine piston of Figs. 8 and 9 is similar to that previously described, and accordingly reference characters in the seriesare employed where applicable. Moreover, the engine cylinder is adapted to be connected in axial align ment to a pump cylinder as in the previously described embodiment. v
Accordingly, referring to Fig. 8 it will be noted that the'engine'cylinder 101 is threaded into the middle plug 103 through which extends the middle rod 105 having exhaust passage 106 'therethrough. 'Reciprocably disposed in the engine cylinder is the motor piston M which is composed of lower piston body section 119 and upper piston body section .120 threadedly inter-conneeted as at 121. Disposed in the engine piston is a valve cylinder 130 which abuts with the port collar 127 providing the upper valve seat 147.
Abutting with the reduced diameter central section 124 is a tubular divider 133 having a lower valve seat 132 formed thereon. The lower valve chamber 129 is constantly in communication with the exhaust passage 106 through the middle rod 105, through port' collar ports 128, longitudinally extended passages 126 in the reduced diameter section 124, annular space 135 between the divider 133 and the inner wall of the lower piston body section 119, passages 141 through the lower extremity of the piston section 119 and undercut chamber 143 at the lower extremity of the latter.
Withthe engine in a downstroking condition as shown in Fig. 8, fluid entering through middle plug port 189 will enter through cross-slot 142 into the tubular divider 133, land will pass upwardly around the lower extremity of main valve head 148, through radial ports 111, and thence into the upper end of the engine cylinder where a net hydraulic force urging the engine piston downwardly is provided.
In this embodiment the valve head 148 is removable from the main valve stem 146 and is threaded thereto as at 146a. Moreover, in this embodiment the pilot valve means 150 comprises an upper push rod 167' shiftably disposed in a bore 168 of top plug 122 of the piston, a central pilot valve section 154 extending through the bore 155 in the main valve stem, and a lower push rod 167a slidable in the tubular divider 133.
Pilot valve cross-port 157 communicates with the passageway 1 56 extending through the pilot valve section 154. As shown in Fig. 8, this pilot valve cross-port -7 is sealed in the bore of the main valve, so that power fluid in the passageway 156 of the pilot valve is precluded from passing into the upper valve chamber, i.e. upwardly through the valve piston head 144 of mainvalve piston 145. 7
It will be noted that the valve stem 146 is provided with a chamber 144a in which is reciprocably disposed a pilot valve head 144b, having a passage 144a extending axially. therethrough and communicating with the chamber 144a through angularly disposed ports 144d. Pilot valve porting 158 is provided in the piston head 144 in this embodiment by means of an annular chamber 158a in a bore 158b through the valve piston 'head, the porting 158 communicating with the chamber 158a and with the lower valve chamber 129 when the valve means is conditioned for effecting a downstroking of the engine, and the upper valve chamber between piston head 144 and top. plug 122 also being opened to exhaust pressure through an annular clearance 1580 formed in a piston head 170 on upper push rod 167 and the bore 158b through the piston head 144.
. With the valve means in the condition shown in Fig. 8, it will be noted that power fluid under pressure acts upon the cross-sectional end area of the valve head 148 .and
for holding the main valve head 148 in engagement with the upper seat 147; i Referring to Fig. 9, the engine is shown at the bottom reversal with the main valve in a position for enabling the exhaust 'of fluid fromthe'upper engine cylinder. It will be'noted that the lower end of-the pilot valve memher 154 is subjected to power fluid pressure in the divider 133, and also chamber 144a in the main .valve stem 146 is open to power fluid pressure passing upwardly through central passageway 156 and through pilot valve crossports 157, from which point power fluid passes upwardly through ports 144d and central passage 144c'in the pilot head 144b into the upper valve chamber between the main valve piston 144 and top plug 122.
Under these pressure conditions they piston head 170 on the upper push rod 167' will be fully seated in dashpot bore .169, so as tojlimit further upward movement of the pilot valve means 150 which willbe held in such position by reason of a net hydraulic force being exerted in an upper direction at the lower extremity of thepilot valve member 154. Thus the pilotvalv'e means is also shifted by hydraulic pressure at the lower reversal, though it is initially unseated mechanically by engagement of the lower push rod 167a with the saddle 160 extending through cross-slot 142 as is shownin Fig. 9.
As in the embodiment previously described, the saddle 160 is suitably secured to an abutment collar 162 slidable about the lower extremityof the piston body section 119 and engageable with a'stop shoulder 163 as the lower extremity of thepiston body section 119 moves into the dash-pot chamber 164. The lower push rod 167a, however, is slidably disposed within the tubular divider 133 and is centered therein as by a suitable plurality ofradially projecting ribs 167b. At its upper extremity'the push rod 167a is longitudinally ported as at 1670 and transversely cross-ported at 167d, so as to enable communication of power fluid into the passageway 156 through the pilot valve member 154.
A spring 1672 is interposed between a shoulderlfi'l'f internally of the divider 133 and the ribs 167, so as to normally bias the push rod 167a downwardly, this spring being compressed during mechanical shifting of the pilot valve means at the bottom reversal of'the engine as shown in Fig. 9.
' 'It should be noted 'in respect to the embodiment of Figs. 8 and 9, that since the main valve head 148 and the engine. piston head move in opposite directions upon reversal of the direction'of travel ofthe engine at the end radial ports 111 is minimized. I
V In the embodiment illustrated by Fig.8, the engine piston is biased for downstroke movement. The pilot valve assembly in secondary movement was forced to the position as shown by motivating pressure transferring into valve member 154 which is exposed to power fluid pressure inthe divider 133. Accordingly, there is provided a nethydraulic force acting on the upper end of push rod 167 which is effective to hold the pilot valve member 154 in the position shown in Fig. 8, with the head 154 thereon engaged at the base of the bore 15%.
, It will be understood that the just-mentioned hydraulic force. becomes available at the upper reversal of .the engine .pistonso that the pilot valve means isefiectively maintained by power fluid pressure in a proper condition the upper engine cylinder cavity reacting against the-area of bore 168 in greater .force that that of motive pressure acting against the area of bore .155; i.e., 168 is greater than 155.
Fig. 9 shows parts positioned for upstroke and it is obvious that the secondary pilot'valve movementattended a difierential pressure development between inlet slot 142 andthe' upper engine -cylind'er'cavity before the pilot valve reached the 'position'as illustrated.
It is further obvious that the-area relationship be tween bore 168 and bore will indicate the percentage of pressure variable that must exist between motive fluid pressure and the pressure existing in the upper engine cylinder cavity to produce, nullify, or reverse theneeded bias for proper pump function. i p 7 V :Figs'. 10. arid/1'1.
In Figs. 10 and 11 there is shown a furtherntodified construction wherein, as. inthecase of the. valve means of i fi eanemia l apistbn'kandltlie'.hgine piston travel in opposite directions atthe' top and bottom in the 200 series are employed.
Referring to Fig. 10, the engine piston M is disposed in .the engine cylinder 201, as in the previously described embodiments, includes a lower engine piston body section 219 and upper piston body section 220, with a reduced internal central section 224 through which power fluid transfer ports 211 extend and in which the main valve head 248 is shiftable between upper seat 247 and lower seat 232.
The pilot valve means 250 is adapted to effect reversal of the pressure conditions applicable to the main valve piston 245 so as to alternately admit power fluid to the upper valve chamber between the piston head 244 and top plug 222, and to exhaust such power fluid through the longitudinally extended passageway 25 6 extending through the pilot valve means 250.
Lower valve chamber 229 is constantly in communication with the exhaust passage 206 through middle rod 205, via port collar ports 228, longitudinally extended passages 226, annular space 235 between the divider 233 and the inside wall of the engine piston, and through longitudinally extended passageways 241 extending through the lower piston body section 219 into exhaust chamber 243.
With the valve means conditioned as shown in Fig. 10, power fluid is free to enter the tubular divider 233 through cross-slot 242 in which the saddle 260 is disposed. Such power fluid is accordingly free to pass through the fluid pressure transfer passage 211 into the upper engine cylinder to eifect downstroke of the engine piston M.
It should be noted that in this form the pilot valve guide designated 239 is elongated and projects as at 239a through a bore 23% in the engine piston body section 219, into the annular discharge chamber 243, Crossports 2390 establish communication between the chamber 243 and an annular chamber 239d within the valve guide 239, and when the engine is downstroking, as shown in Fig. 10, pilot valve cross-ports 258 communicate with the annular chamber 239d, so that the upper valve chamber between main valve piston head 244 and top plug 222 is exhausted through the central passageway 256 through the pilot valve means.
At the same time it should be noted that pilot valve cross-port 257 is sealed ofi in bore 252 of the valve guide 239. The lower pilot valve stem 251 containing the cross-ports 257 and 258 extends through an enlarged bore 260a through the saddle 260, and is provided with an outstanding flange 251a engageable with the saddle 260 to arrest downward movement of the pilot valve means at the lower end of the'downstroke movement of the engine piston.
In this embodiment, the saddle 260 is connected to abutment collar 262 by means of a suitable number of diametrically spaced connecting arms 262a, the arms 262 being pinned as at 262b to the outer extremities of the saddle 260. Assembly of the pin 262b with the saddle 260 and connecting arms 262a is effected by passage of the 'pin through a chordal slot 262c in the lower engine piston body section 219 prior to the installation of the pilot valve means in the assembly. Following complete assembly of the engine, upward movement of the saddle 260 is limited by the flange 251a so that the pin 262b cannot reach the slot 2620.
As shown in Fig. 10, the flange 251:: on the pilot valve member 251 is in engagement with the saddle 260 so that as the lower extremity of the piston body section 219 moves into the dash-potting bore 264 the abutment collar complete reversal.
,262 will contact shoulder 263; thus limiting further dowe- 252 while crossport 257 is opened to power fluid pressure in the bore 260a through the saddle 260, as shown in Fig. 11. At this time, power fluid under pressure will passupwardly through the passageway 256 through the pilot valve means into the upper valve chamber between piston head 244 and top plug 222, so as to eifect reversal of the main valve and consequent engagement of the valve head 248 with the lower seat 232, thereby opening the upper engine cylinder to exhaust through the radial ports 211, lower valve chamber 229, port collar ports 228, longitudinally extended passages 226, annulus 235 and elongated passageways 241, into annular exhaust chamber 243.
It will be noted that the pilot valve means as shown in Fig. 11 is virtually hydraulically balanced. However, it is desirable that at the end of the upstroke the pilot valve means be shifted downwardly hydraulically. This is accomplished by reason of the restriction to exhaust flow through the passage 256 in the pilot valve means from the upper valve chamber, upon closure of pilot valve crossport 257 to power fluid pressure, and opening ,of'crossport 258 to exhaust pressure in annular space aifording a net hydraulic force acting upon the upper extremity of the upper pilot valve member 254 while saidmain valve is moving upwardly. If desired, however, the pilot valve means 250 may be so proportioned as to provide a pressure responsive area for shifting the pilot valve downwardly independently of movement of the main valve.
At the bottom reversal of course, when the upper engine cylinder is exhausted as aforementioned and the pilot valve crossport 257 communicates with power fluid in the bore 260a of saddle 260, power fluid passes downwardly through pilot valve passageway 256 into the chamber formed at the lower extremity of the valve guide 239 and acts upon the lower extremity of the pilot valve stem 251 to shift the pilot valve means upwardly.
Accordingly, hydraulic forces are effective at both the top and bottom reversals of the valve means to efiect a I 7 Figs. 12 and 13.
Referring now to Figs. 12 and 13, there is illustrated a further embodiment of the. invention incorporating pilot valve porting within the pilot valve guide as shown in Figs. 10 and 11 in combination with a main valve construction corresponding generally to that shown in Figs. 8 and 9.
The general construction of the assembly of Figs. 12 and 13 is similar to that previously described, and accordingly reference numerals in the 300 series are employed, wherein it will be noted that 301 designates the motor cylinder in which the motor piston M is reciprocable. The motor piston again in this form comprises the lower and upper body sections 319 and 320 respectively.
In the upper piston body section 320 is a valve cylinder 330 in which the main valve piston 345 is reciprocable, said main valve piston having a stem 346 on which is preferably removably secured a ,valve head 348 alternately engageable with upper and lower valve seats 347 and 332 respectively, during thedownstroke and upstroke, respectively, of the engine piston.
The lower valve chamber 329 communicates through port collar ports 328 with longitudinally extended passages 326 leading into annular space 335 lying between the tubular divider 333 and the inner wall of the piston body, the annulus 335 communicating through longitudinally extended passages 341 with annular exhaust space 343 at the base of the engine piston, and the chamber 343 communicating with passage 306 through middle rod 305.
Reciprocably extending through a bore 368through the top plug 322 of the engine piston, is the push rod 367, having dash-pot piston 370 thereon. The push rod 367 is adapted to engage a shuttle 344b which is reciprocable'in the bore 358b formed in the main valve piston head 344.
Shuttle 344b is provided with a passage 344c there-- through and end passages 344d for establishing communication between the passage 344s and the chamber formed at the base of the bore 358b, so that when the engine is in the downstroking condition as shown in Fig. 12, fluid is exhausted into the lower valve chamber 329, through angularly disposed passages 390 communicating with an annulus 391 within the main valve piston head 344.
Disposed beneath the shuttle 344b and shiftably disposed inthe main valve stem 346 is the upper section V 354 of pilot valve means 350. It should be understood that the shuttle 344b may if desired be made integral with pilot valve section 354. In this embodiment of the invention the pilot valve portion 354 is integral with the lower pilot valve section 351, being interconnected by an enlarged central section 353. However, the pilot valve passageway 356 is in constant communication with power fluid under pressure through crossport 393 at the juncture of the upper and middle pilot valve sections 354 and 353 respectively.
At its upper extremity the pilot valve passageway 356 is blocked 01f as by a plug 394, there being .a crossport .395 through the upper pilot valve section 354 which is alternately adapted to establish communication between the chamber beneath shuttle 344b in bore 358b and to be closed off in the bore 355 through the main valve stem 346. The engine is in a downstroke condition as shown in Fig. 12, and accordingly the crossport 395 is closed, while the shuttle is in a position opening the upper valve chamber between the main valvepiston 344 andthe top plug 322 to exhaust as aforementioned.
member 351 communicating with the chamber 339d through crossports 396, so that the chamber 397 at the bottom of the bore 352 in the valve guide339 is open to exhaust pressure.
' As the engine piston approaches the-lower limit of its porting willbe reversed, as shown .in Fig. 13.
.- As shown in this latter view, there is a crossport 398 extending through the lower section 351 of the pilot valve means whichlconnnunicates with the central passageway 395 therein, so that power fluid under pressure is'admitted into the chamber 397 at the base of the bore 352 in guide .339. In addition,. crossport 395 at the upper end of the upper pilot valve section 354.. is caused to commuhicate with the chamber beneath the shuttle 34411,
so that power fluid under pressure passes through crossslot 342 in the engine piston upwardly through divider 333 so as to act upon the lower end of the main valve stem 346, while power fluid passes upwardly through pilot valve passage 356 and through crossport 395, and thence upwardly through passage 344a in the shuttle 344b, into the upper valvechamber between thegmain valve piston head 344 and the top plug 322.
Accordingly, the main valve head 348 will be held on the lower seat 332 while the pilot valve means is maintained in an upward position as shown in Fig. 13 due to the net hydraulic force applied to the lower extremity of the pilot valve means in the chamber 397, it being noted that the pilot valve means is hydraulically balanced except for the end thereof in chamber 397 and the upper extremity of the push rod 367 which, in the upstroke condition, is exposed to exhaust pressure in the upper engine chamber.
Thus during both the upstroke and. downstroke of the engine piston, pilot valve action is mechanically initiated followed by hydraulic operation by selectively proportioning the cross-sectional areas of the pilot valve components.
While the various details of the several embodiments of the invention have been herein shown and described, changes and alterations may be resortedt'o without departing from the spirit of the invention as defined in the appended claims. Particularly, cross-sectional relationships may be varied so as to efiect the desired variations in hydraulic response of the engine piston, main valve piston and pilot valve means, as may be required for opera'tion of the pump in wells wherein different operating conditions obtain.
In each of the several embodiments herein disclosed,
the primary movement of the pilot valve assembly is mecham'cally shifted into reversing position by the nethydraulic bias of the engine piston as it approaches its limit of travel at either end of a total stroke. The manner in which this primary movement of the pilot valve is instrumented represents one. phase of valve improvement. For many inherent reasons it is obvious that additional latitude for pilot valve movement beyond the limit of hydraulic bias of the engine piston must be provided the pilot valve. This over-ride or secondary movement of the pilot valve is enforced by a net hydraulic'force reacting coincidentally and/or separately upon both the main valve and pilot valve as hereinbefore stated.
During normal pump operation, the engine piston is enforcedin downstroke movement by a near total motive fluid pressure in the upper engine cylinder cavity and in upstroke movement by a near'exhaust fluid pressure in said engine cylinder cavity. Under conditions of total cavitation in the lower pump (suction) chamber (critically abnormal pumping conditions) the engine piston cycle will be enforced with the above pressure conditions substantially reversed in said upper engine cavity. This 'condition rapidly diminishes as enginepiston moves upward from its position of lower limit turn-about. In like manner down-stroke movement of the enginepiston when 'under total and/or partialpump chamber cavitation (near normal pumping condition) will be enforced by empounded exhaust fluid pressure, reacting against the top face of the pump piston plus a total reversal of nor, mal pressure requirement in' the upper engine cylinder cavity. As .engine piston moves away from .its: upper limit turn-about power demand created bycompression in lower pump piston cavity inducesrequirement in the upper engine piston chamber to increase-towards normal pressure value. I
A near-normal pumping condition exists when the pump piston in downward movement encounters anddisplaces liquid by the time that pilot valve-means have been mechanically shifted to reversing position. ltis evident that the ensuing secondary movement of said, valve will be enforced under normal upper engine cylinder pressure conditions. This near-normal pumping condition must be considered as standard for a majority of pump installations because the operator will consistently operate' his equipment beyond well capacity. For this reason the valve means herein referred to, with the exceptions of Fig. 8 and Fig. 9 (as previously noted) are" designed with ample latitude given the top turn-about.
The main valve and parts 51 and 54 of the pilot valve are so proportioned that the thrust of motive fluid pressure plus the thrust of exhaust fluid pressure reacting in one direction are balanced by an increasing or decreasing pressure in the upper valve cavity 49. It has been found that when the apparent balancing pressure of cavity 49 assumes a pressure equal to the exhaust fluid pressure plus approximately one-half the differential between the motive and exhaust fluid pressures, both members of the valve means proceed in near simultaneous accord to a completely reversed position. This action is easily ap parent with reference top reversal as indicated in Fig. 7a.
Under conditions of complete pump chamber cavitation, the piston unit is inhibited from instantaneous reverse movement (re. Fig. 6a) by the kenetic energy developed in retrograde fluid flow down the production tubing plus the inertia of instituting the flow of said liquid movement up said tubing. This momentary hesitation allows complete liquid exhaust from upper valve chamber 49 as said exhaust relates to valve means movement. The downward bias of the pilot valve assembly (i.e., 51 and 54, plus 67) is held by abutment member 60 during the interval that motive fluid pressure commands the top face of 67 (upper valve chamber) plus the exhausting pressure of 49 induced by the upward thrust of main valve until said main valve comes to rest against its seat. The proportionate values of parts 51, 54 and 67 are such that its constant upward fluid pressure bias overcomes the downward bias of the total motive pressure intensity residing in the upper engine cylinder cavity plus a safe degree of residue pressure exhausting from cavity 49 at the instant the main valve reaches at rest position before the piston unit receives suflicient bias to move.
I claim:
1. In a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and a motor piston reciprocable therein, said piston having oppositely directed faces of different areas, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein, a piston rod interconnecting said pump and motor pistons, said rod having a fluid passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried by said motor piston and operable to provide communication between the larger of said motor piston faces and alternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluid pressure operated main valve means concentrically disposed in said motor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means, and abutment means within said motor cylinder at opposite ends of said motor cylinder for shifting said pilot valve means.
2. A fluid-actuated deepwell pump as defined in claim 1, wherein said abutment means includes a member shiftably carried by said motor piston and engageable with the end of said motor cylinder.
3. A fluid-actuated deep well pump as defined in claim 1, wherein said abutment means at one end of the motor piston includes a push rod reciprocably extending through said end of the motor piston for engagement with the adjacent end of the motor cylinder.
4. A fluid-actuated deep well pump as defined in claim 18 3, including means for dashpotting reciprocation of said push rod.
5. A fluid-actuated deep well pump as defined in claim 1, wherein said abutment means at one end of the motor piston includes a saddle extending transversely through said motor piston, and a member slidably mounted on said motor piston and connected to said saddle, said motor cylinder end adjacent to said slidable member having a shoulder engageable by said slidable member.
6. In a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and motor piston reciprocable therein, said piston having oppositely directed faces of different areas, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein; a piston rod interconnecting said pump and motor pistons, said rod having a fluid passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried. by said motor piston and'operable to provide communication between the larger of said motor piston faces and alternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluid pressure operated main valve means concentrically disposed in said motor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means, abutment means at op posite ends of said motor cylinder for shifting said pilot valve means, and means for dashpotting movement of said pilot valve means.
7. In a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and a motor piston reciprocable therein, said piston having oppositely directed faces of different areas, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein; a piston rod interconnecting said pump and motor pistons, said rod having a fluid passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried by said motor piston and operable to provide communication between the larger of said motor piston faces and al- .ternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluid pressure operated main valve means concentrically disposed in said motor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means and extending through said motor piston at one end for engagement with the end of said motor cylinder to effect movement of said pilot valve means in one direction, and abutment means engageable with said pilot valve means at the other end of said motor piston for shifting said pilot valve means in the other direction.
8. In a fluid-actuated deep well pump comprising the combination of a double-acting motor including a cylinder and a motor piston reciprocable therein, said piston having oppositely directed faces of differnt area, the smaller of said faces being adapted to be in continuous open communication with a source of operating fluid; a pump including a cylinder and a pump piston reciprocable therein; a piston rod interconnecting said pump and motor pistons, said rod having a fluid exhaust passageway extending axially therethrough and communicating at one end with said pump cylinder; and valve means carried by said motor piston and operable to pro vide communication between the larger of said motor piston faces and alternately, said source of operating fluid and said fluid passageway in said piston rod; the improvement wherein said valve means includes fluidpressure operated main valve means. concentrically disposed in saidmotor piston, pilot valve means concentrically disposed in said main valve means and reciprocable therein for controlling the fluid pressure responsive operation of said main valve means to shift said main valve means, abutment means at opposite ends of said motor cylinder forshifting said pilot valve means, said main valve means including a valve piston having differential 'end areas, and said pilot valve means having ports alternately establishing communication between the larger of said main valve piston end areas and said source of fluid under pressure and said passageway in said piston rod upon movement of said pilot valve means in opposite directions.
9. A fluid-actuated deep well pump as defined in claim 8, wherein said pilot valve 'means is provided with a passage therethrough in constant communication. with the larger end area of said main valve piston and with said ports.
10. A fluid-actuated deep well pump as defined in claim 8, wherein said pilot valve means includes a stem having a passage extending longitudinally thereof and communicating with said ports, said motor piston having a bore in which said stem is slidably disposed with said stem exposed to said power fluid at one end of the bore and to the pressure of fluid in said exhaust passageway at the other end of said bore, said ports being located in relation along said stem so that said ports are exposed at one end of the bore upon movement of said stem in one direction and at the other end of said bore upon movement of said stern in the other direction.
11. A fluid-actuated deep well pump as defined in claim 8, wherein said pilot valve means includes a stem having a passage extending longitudinally thereof and communicating with said ports, said motor piston having a bore closed at one end in which one end of said stem is slidably disposed, said bore being in communication with said exhaust passageway, and said ports being spaced along said stem so as to alternately establish communication through said ports between said exhaust passageway and said passage in said stem and between said passage in said stern and said source of operating fluid upon movement of said stem in opposite directions.
12. In a fluid-pressure operated motor pump comprising an engine cylinder and a pump cylinder below said engine cylinder, an engine piston reciprocable in said engine cylinder, a pump piston reciprocable in said pump cylinder, a hollow rod connecting said engine and pump pistons, said engine cylinder having a power fluid inlet port communicating with the lower end of the engine cylinder, passageways for conducting fluid from the lower end of the engine cylinder to the upper end thereof and for exhausting fluid from the upper end of the engine cylinder into said hollow rod, and valve means for alternately permitting and preventing the flow of fluid into and the exhaust of fluid from the upper end of said engine cylinder, that improvement wherein saidvalve means includes a fluid pressure operated main valve concentrically disposed in said engine piston, pilot valve means extending coaxially through said main valve for reversing the effect of fluid pressure on said main valve upon reciprocation of said pilot valve means, and means wholly within said engine cylinder for shifting said pilot valve in opposite directions when said engine piston approaches the end of its movement in opposite directions in said engine cylinder.
13. A fluid operated reciprocating engine comprising a cylinder, an engine piston reciprocable in said'cylinder, valve means to control the application of diflerential mo tive fluid pressures to said cylinder at opposite ends of the engine piston, said valve means including a main valve piston, said engine piston having a valve chamber extending axially therein in which said main valve piston is disposed, pilot valve means extending coaxially through said main valve'piston for controlling the application of said main valve piston, and means wholly within said cylinder for effecting reciprocation of said pilot valve means as said engine piston. approaches the end of its movement in said cylinder in opposite directions.
14. A fluid operated reciprocating engine as defined in claim 13, wherein said pilot valve means projects through one end of said engine piston for abutting engagement with the adjacent end of said cylinder upon movement of said engine piston in one direction, and including relatively stationary means engageable with said pilot valve means upon movement of the engine piston in the opposite direction.
l5. Afluid operated reciprocating engine as defined in claim 13, wherein said pilot valve means includes fluid pressure responsive areas subjected to fluid pressure for biasing said pilot valve means in opposite directions.
16. A fluid operated reciprocating engine as defined in claim 13, wherein said pilot valve means includes fluid pressure responsive areas subjected to fluid pressure for biasing said pilot valve means in one direction.
'17. In a fluid operated reciprocating engine comprising a cylinder, an engine piston reciprocable in said cylinder and having differential end areas whereby operating fluid under pressure admitted to said cylinder at opposite ends of said piston and alternately exhausted from said cylinder at the larger end of said piston will eflect reciprocation of the piston, the improvement comprising valve means to control the flow of power fluid to and exhaust from said cylinder at the larger end of the piston, said valve means including a dilierential end area main valve piston, said. engine piston having a valve chamber extending axially therein in which said main valve piston is disposed, pilot valve means extending coaxially through said main valve piston for alternately admitting power fluid to said valve chamber at the larger end of said main valve piston and exhausting said valve chamber upon reciprocation of said pilot valve means, and means wholly within said cylinder for eflecting reciprocation of said pilot valve means as said engine piston approaches theend of its movement in said cylinder in opposite directions.
18. A fluid operated reciprocating engine as defined in claim 17, wherein said pilot valve means includes a stem having a longitudinally extended passage therethrough and axially spaced transverse ports communicating with said passage, said engine and main valve pistons having bores in which said stem is shiftably disposed, said transverse ports being spaced along said stem so that said passage in said stem alternately communicates through said passages with operating fluid and with exhaust and said ports are alternately sealed off in one of said bores upon reciprocation of said stem, and said passage in said stem communicating with said main valve chamber at one side of the main valve piston upon movement of the pilot valve means in one direction.
19. A fluid pressure operated engine for reciprocating Well pumps, comprising an engine cylinder, a diflerential end area piston shiftably disposed in said cylinder, said cylinder having an inlet port for the admission of power fluid, said piston having a valve chamber therein, a pressure transfer passageway for establishing communication between said valve chamber and said cylinder, and an exhaust passage communicating with said valve chamber and leading from said engine cylinder, valve means for alternately interrupting and permitting flow of fluid through said pressure transfer passageway and through said valve chamber from said cylinder to said exhaust passage, said valve means including a valve piston shiftably disposed in said valve chamber, and pilot valve means extending coaxially with respect to said valve piston and said engine piston, said pilot valve means having a passageway for alternately admitting fluid to and exhausting fluid from said valve chamber at one end of said valve piston upon reciprocation of said pilot valve means,
speaks? 21 and abutment means at opposite ends of said engine cylinder for engaging and shifting said pilot valve means as said engine piston approaches the opposite ends of said cylinder.
20. A fluid pressure operated engine for reciprocating well pumps, comprising an engine cylinder, a differential end area piston shiftably disposed in said cylinder, said cylinder having an inlet port for the admission of power fluid into the cylinder between the smaller end of said piston and one end of the cylinder, said piston having a valve chamber therein, a pressure transfer passageway for establishing communication between said valve chamber and said cylinder at opposite ends of said piston, and an exhaust passage communicating with said valve chamber and leading from said engine cylinder, valve means for alternately interrupting and permitting flow of fluid through said pressure transfer passageway and through said valve chamber from said cylinder at the larger end of said piston to said exhaust passage, said valve means including a valve piston shiftably disposed in said valve chamber, and pilot valve means extending coaxially with respect to said valve piston and said engine piston, said pilot valve means having a passageway for alternately admitting fluid to and exhausting fluid from said valve chamber at one end of said valve piston upon reciproca- :tion of said pilot valve means, and abutment means at opposite ends of said engine cylinder for engaging and shifting said pilot valve means as said engine piston approaches the opposite ends of said cylinder.
21. A fluid pressure operated engine for reciprocating well pumps, comprising an engine cylinder, a difierential end area piston shiftably disposed in said cylinder, said cylinder having an inlet port for the admission of power fluid into the cylinder between the smaller end of said piston and one end of the cylinder, said piston having a valve chamber therein, a premure transfer passageway for establishing communicating between said valve chamber and said cylinder at opposite ends of said piston, and an exhaust passage communicating with said valve chamber and leading from said engine cylinder, valve means for alternately interrupting and permitting flow of fluid through said pressure transfer passageway and through said valve chamber from said cylinder at the larger end of said piston to'said exhaust passage, said valve means including a valve piston shiftably disposed in said valve chamber, said valve piston having a head thereon provided with axially spaced opposed seating surfaces, axially spaced seats for said valve head, said pressure transfer passageway passing between said seats, and pilot valve means extending coaxially with respect to said valve piston and said engine piston, said pilot valve means having a passageway for alternately admitting fluid to and exhausting fluid from said valve chamber at one end of said valve piston upon reciprocation of said pilot valve means to efiect alternate engagement of said seating surfaces on said valve head with said seats, and abutment means at opposite ends of said engine cylinder for engaging and shifting said pilot valve means as said engine piston approaches the opposite ends of said cylinder.
References Cited in the file of this patent UNITED STATES PATENTS 437,806 Weatherhead Oct. 7, 1890 585,083 Cook June 22, 1897 825,950 Weir July 17, 1906 2,134,174 Coberly Oct. 25, 1938 2,631,541 Dempsey Mar. 17, 1953 2,631,572 Dempsey Mar. 17, 1953 2,751,889 Mohler June 26, 1956
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Publication number Priority date Publication date Assignee Title
US3077865A (en) * 1960-08-16 1963-02-19 Hart Paul Gene Hydraulically powered motor, particularly adapted for deep well pumping
US3204535A (en) * 1962-02-13 1965-09-07 Charles L English Reciprocating fluid motor
US3212445A (en) * 1963-07-01 1965-10-19 Kobe Inc Fluid operated pump with removable engine valve
US3540814A (en) * 1969-01-13 1970-11-17 George K Roeder Fluid actuated down-hole pump
US3594101A (en) * 1969-12-04 1971-07-20 Armco Steel Corp Reverse valve assembly for fluid-operated downwell pumps
US4013385A (en) * 1975-06-06 1977-03-22 Peterson Fred M Deep well pump system
US4118154A (en) * 1976-05-24 1978-10-03 Roeder George K Hydraulically actuated pump assembly
US4214854A (en) * 1978-09-11 1980-07-29 Roeder George K Hydraulically actuated pump assembly having mechanically actuated valve means
US5104296A (en) * 1990-09-04 1992-04-14 Roeder George K Engine end for a downhole hydraulically actuated pump assembly
WO2016057759A1 (en) * 2014-10-10 2016-04-14 Weatherford Technology Holdings, Llc Hydraulically actuated downhole pump with traveling valve
US11396798B2 (en) 2019-08-28 2022-07-26 Liquid Rod Lift, LLC Downhole pump and method for producing well fluids
US11480200B2 (en) 2018-10-08 2022-10-25 Parker-Hannifin Corporation Valve with anti-cavitation features

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US437806A (en) * 1890-10-07 Valve
US585083A (en) * 1897-06-22 Valve mechanism
US825950A (en) * 1905-09-28 1906-07-17 William Weir Steam-engine air-pump.
US2134174A (en) * 1937-04-21 1938-10-25 Roko Corp Valve for fluid-operated motors
US2631572A (en) * 1947-07-30 1953-03-17 Byron Jackson Co Fluid motor
US2631541A (en) * 1949-05-02 1953-03-17 Byron Jackson Co Hydraulic pump
US2751889A (en) * 1954-04-05 1956-06-26 John Vedder Air operated motor

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US437806A (en) * 1890-10-07 Valve
US585083A (en) * 1897-06-22 Valve mechanism
US825950A (en) * 1905-09-28 1906-07-17 William Weir Steam-engine air-pump.
US2134174A (en) * 1937-04-21 1938-10-25 Roko Corp Valve for fluid-operated motors
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US2631541A (en) * 1949-05-02 1953-03-17 Byron Jackson Co Hydraulic pump
US2751889A (en) * 1954-04-05 1956-06-26 John Vedder Air operated motor

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3077865A (en) * 1960-08-16 1963-02-19 Hart Paul Gene Hydraulically powered motor, particularly adapted for deep well pumping
US3204535A (en) * 1962-02-13 1965-09-07 Charles L English Reciprocating fluid motor
US3212445A (en) * 1963-07-01 1965-10-19 Kobe Inc Fluid operated pump with removable engine valve
US3540814A (en) * 1969-01-13 1970-11-17 George K Roeder Fluid actuated down-hole pump
US3594101A (en) * 1969-12-04 1971-07-20 Armco Steel Corp Reverse valve assembly for fluid-operated downwell pumps
US4013385A (en) * 1975-06-06 1977-03-22 Peterson Fred M Deep well pump system
US4118154A (en) * 1976-05-24 1978-10-03 Roeder George K Hydraulically actuated pump assembly
US4214854A (en) * 1978-09-11 1980-07-29 Roeder George K Hydraulically actuated pump assembly having mechanically actuated valve means
US5104296A (en) * 1990-09-04 1992-04-14 Roeder George K Engine end for a downhole hydraulically actuated pump assembly
WO2016057759A1 (en) * 2014-10-10 2016-04-14 Weatherford Technology Holdings, Llc Hydraulically actuated downhole pump with traveling valve
US10774628B2 (en) 2014-10-10 2020-09-15 Weatherford Technology Holdings, Llc Hydraulically actuated downhole pump with traveling valve
US11480200B2 (en) 2018-10-08 2022-10-25 Parker-Hannifin Corporation Valve with anti-cavitation features
US11396798B2 (en) 2019-08-28 2022-07-26 Liquid Rod Lift, LLC Downhole pump and method for producing well fluids
US11634975B2 (en) 2019-08-28 2023-04-25 Liquid Rod Lift, LLC Method and apparatus for producing well fluids

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