US2945969A - Rotary switching apparatus - Google Patents

Rotary switching apparatus Download PDF

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Publication number
US2945969A
US2945969A US712785A US71278558A US2945969A US 2945969 A US2945969 A US 2945969A US 712785 A US712785 A US 712785A US 71278558 A US71278558 A US 71278558A US 2945969 A US2945969 A US 2945969A
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Prior art keywords
contact
control
interrupter
switch
rotary
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US712785A
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Howard F Mason
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MASON ELECTRIC CORP
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MASON ELECTRIC CORP
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Priority to US712785A priority Critical patent/US2945969A/en
Priority to GB29876/58A priority patent/GB871973A/en
Priority to GB28832/59A priority patent/GB871975A/en
Priority to GB28831/59A priority patent/GB871974A/en
Application granted granted Critical
Publication of US2945969A publication Critical patent/US2945969A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/22Power arrangements internal to the switch for operating the driving mechanism
    • H01H3/28Power arrangements internal to the switch for operating the driving mechanism using electromagnet
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H43/00Time or time-programme switches providing a choice of time-intervals for executing one or more switching actions and automatically terminating their operations after the programme is completed

Definitions

  • the present invention relates in general to programmers and, more particularly, to an apparatus which performs various external controlling functions in response to the application of control signals thereto from external signal sources.
  • the invent-ion relates to a programmer capable of scanning a plurality of control circuits seriatim in a step-by-step manner in search of one which is open and capable ofl controlling corresponding programming circuits, the programmer at any instant controlling the programming circuit ywhich corresponds to a particular open control circuit it has located as the result of the scanning operation.
  • the invention constantly seeks an open control circuit and, when it iinds one, it controls the corresponding programming circuit.
  • a general object .of the invention is to provide a programmer of the foregoing'nature which includes a rotary solenoid, Va rotary interruptor ⁇ switch coaxial with .and electrically connected in series with the rotary solenoid, bidirectional coupling means mechanically connecting the interrupter switch to the rotary solenoid so that the latter ldrives the interruptor switch in both directions, a rotary, multi-position -control 'switch coaxial with the rotary solenoid and the interruptor switch and electrically connected in series therewith, unidirectional coupling means mechanically connecting the control switch to the rotary solenoid so th-at the latter drives the control switch in one direction only, ⁇ at least one rotary, multi-position programming switch coaxial with the rotary solenoid, the interruptor -switch and the control switch and having programming positions which correspondto the control positions of the control switch, and unidirectional coupling means mechanically connecting the programming switch to the rotary solenoid so that the latter drives the programming switch in one direction only.
  • the interruptor switch oscillates lwith the rotary solenoid between'open and closed positions, while the control and programming switches rotate through their respective ranges of control and programming positions in one direction in a step-bystep manner. Since the rotary -solenoid and the interrupter and control switches ⁇ are electrically connected in series, the rotary solenoid is energized each time it returns the interruptor switch to its closed posit-ion as long as the control switch is in a closed control position.
  • the rotary -solenoid steps continuously untilV the control switch finds an open control position, i.e., until the control switch finds an open control circuit, whereupon the rotary solenoid stops stepping.V
  • the programming switch controls, and preferably closes, a programming circuit corresponding to the open control position or control circuit located by the control switch. This state of affairs persists until such time ⁇ as the control circuit in which the control switch is connected is closed by ⁇ some external means, whereupon the rotary solenoid again steps until the control switch finds another open control circuit.
  • An important object of theinvention is to provide a 2,945,969 Patented July 19, 1960 switch mechanically connected together by a coupling means which incorporates a resilient lost-motion connection permitting limited rotational movement of the rotary solenoid relative to the rotary switch 'and capable of storing energy therein.
  • Another object of the invention in this connection is to provide a device ⁇ wherein the rotary Iswitch driven by the rotary (solenoid includes a movable contact, preferably a roller contact, which is pivotable or rotatable ⁇ about the 'axis of the rotary switch through at least a part of ⁇ a revolution and which is receivable in recesses in cirotunferentially spaced stationary contacts disposed on an arcuate contact path, the movable contact being resiliently biased into engagement with the contact path.
  • the rotary Iswitch driven by the rotary (solenoid includes a movable contact, preferably a roller contact, which is pivotable or rotatable ⁇ about the 'axis of the rotary switch through at least a part of ⁇ a revolution and which is receivable in recesses in cirotunferentially spaced stationary contacts disposed on an arcuate contact path, the movable contact being resiliently biased into engagement with the contact path.
  • the movable contact of the rotary switch is forced out of the -recess in which it is disposed when the end of the range of lost motion between the rotary switch and the rotary solenoid is reached, whereupon the energy sto-red in the lost-motion connection causes the movable contact to jump to the next recess independently of the rotary solenoid, the movable contact dropping into the next recess andr being held therein by the resilient means which biases it toward the contact path.
  • the rot-ary switch steps in a positive and reliable manner and cannot overshoot, whichis an irnportant feature of the invention.
  • Another object of the invention is to provide a device including la rotary switch driven by a rotary solenoid wherein the stored-energy jump of the 1rotary switch exceeds the angular stroke of the rotary solenoid, which permits a reduction in the weight and current requirements of the rotary solenoid.
  • An important .object of the invention is to provide a programmer wherein each of the interrupter, control and programming switches has the characteristics hereinbefore discussed and wherein they rotatable contacts of these switches break from their respective recesses at the same instant, this being accomplished by providing all of the movable contacts with substantially the same degrees of lost motion relative ⁇ to the rotary solenoid and providing the lost-motion connections with substantially equal energy storing capacities.
  • the movable contacts of the control and programming switches are preferably structurally interconnected to insure that they break from their respective recesses at the same instant and to insure that they enter the next recesses at the same instant, thereby assuring simultaneous performance of the control and programming operations.
  • the lost-motion connection between the interrupter switch and the rotary solenoid permits the rotary solenoid to substantially complete its energized, advance stroke from its initial position to its advanced position before the interrupter contact leaves its closed position, the energy stored in the lost-motion connection between the interrupter contact and the rotary solenoid then carrying the interrupter contact to its open position While the inertia of the rotary solenoid and the decaying field therein carry the rotary solenoid to the end 'of its advance stroke.
  • the rotary solenoid has reached its advanced position and is ready to execute its ⁇ return stroke to its initial position, such return stroke being .produced by spring means, Vor the like.
  • the interrupter contact then remains in its open position until the rotary solenoid has returned substantially to its initial position, this lag, as hereinbefore stated, preventing the interrupter contact from returning to its closed position until the rotary solenoid has returned to its initial position so that premature re-energization of the rotary solenoid is prevented.
  • each of the recesses in the contact paths of 4these switches is, in effect, one-sided, the other side of each 4recess being defined by a surface which extends smoothly substantially from the preceding recess to the bottom of the recess being considered.
  • one Vside of each recess is dened by a generally radial shoulder and the other side of such recess is defined by a surface which extends smoothly substantially from the generally radial shoulder of the preceding recess to the bottom of the recess in question.
  • each of the control and programming switches which movable or rotatable'contact is preferably a roller contact, moves in a direction such that it travels downwardly from the generally radial shoulder of the preceding recess to the bottom of and into engage'- ment with the generally radial shoulder of the next recess.
  • the movable contact of each of the control and programming switches moves down an inclined surface to the bottom of the next recess.
  • Another object of the invention is to provide narrow gaps in the contact paths of the control and programming switches adjacent the trailing sides of the recesses therein, these gaps being narrow as compared to the recesses. Since the gaps mentioned are adjacent the trailing sides of the recesses, the energies stored in the resilient lost-motion connections between the rotatable contacts of the control and programming switches and the rotary solenoid are near maximum values when the movable contacts encounter the gaps. Consequently, the movable contacts will pass over such gaps without tendina rtodrop into them under the influence of the 4 resilient means biasingthe contacts into engagement with the contact paths.
  • the gaps just considered perform an extremely important function in that they prevent the formation of conductive lms between stationary contacts due to tracking of metal over the insulating segments of the contact path between the stationary contacts.
  • Fig. l is a longitudinal sectional view of a programmer which embodies the invention.
  • Fig. 2 is a transverse sectional view taken along the arrowed line 2 2 of Fig. 1;
  • Fig. 3 is a fragmentary transverse sectional view duplicating a portion of Fig. 2 with various components in operating positions differing from those shown in Fig. 2;
  • Fig. 4 Vis a ⁇ transverse sectional view taken along the arrowed line 4 4 of Fig. 1;
  • Fig. 5 Iis a transverse sectional view taken along the arrowed line 5 5 of Fig. 1;
  • Fig. 6 is a fragmentary transverse sectional view taken along the arrowed line 6 6 of Fig. l;
  • Fig. 7 is a transverse sectional view taken along the arrowed line 7 7 of Fig. l;
  • Fig. 8 is a transversesectional view taken along the arrowed line 8 8 of Fig. 1;
  • Fig. 9 isA a transverse sectional view taken along the arrowed line 9 9 of Fig. l;
  • Fig. 10 is an enlarged, fragmentaryrview duplicating a portion of Fig. 4 on an enlarged scale
  • Fig. 1v1 is an elevational view taken along the arrowed line 11 11 of IFig. l0;
  • Figl l2 is a simplified wiring diagram of the programmer of the invention.
  • c Figs. 13a to 13]c are diagrammatic views illustrating' the operation of the programmer of the invention.
  • such programmer includes and is actuatedby a rotary solenoid 20 of conventional construction which includes an oscillatory armature 22 ⁇ acting as a drive means for the programmer and a stationary coil 24 constituting an ⁇ electrically energizable means for moving the armature 22 in one direction.
  • the coil 24, when energized, produces Vthe advance or forward stroke of the armature 22, the return stroke of the armature from its advanced position to its initial position being effected in a manner to be described.
  • Axially aligned with the rotary selenoid 20 are al rotary interrupter switch 26, a rotary control switch 28 and one or more rotary programming switches '30, two programming switches being shown.
  • the interrupter switch 26 includes la movable contact 32 which oscillates between open and closed positions 34 and 36, the open and closed positions 34 and 36 being represented by stationary contacts identified by the same reference numerals for convenience, although it will be understood that the stationary contact 34 corresponding to the open position of the interrupter switch is not actually an electrical contact.
  • the control switch 28 includes a movable contact 38 engageable with circumferentially spaced stationary contacts 40 seriatim.
  • the programming switches 30 include movable contacts 42 engageable with circumferentially spaced stationary contacts 44 seriatim, the programming switches not ybeing shown in Fig. l2 of the drawings.
  • the movable contactsZ, 38-iand 42 are roller contacts and the stationary contacts 36, 40 A21nd 44 comprise pairs of contact elements which are adapted to be bridged by the respective roller contacts.
  • the movable contacts 32 and 38 and the stationary contacts 36 and 40 are shown as simple contacts in Fig. l2 of the drawings.
  • the interrupter switch 26, or more accurately, the movable Contact 32 of the interrupter switch is mechanically connected to the rotary solenoid 20, i.e., to the armature 22 of the rotary solenoid, by a bidirectional coupling means 46 which includes a resilient lost-motion connection ⁇ 48.
  • the control switch 28 and the programming switches 30 are mechanically connected to the rotary solenoid 20 by unidirectional coupling means 50 and 52 respectively including resilient lost-motion connections 54 and 56, the unidirectional coupling means 50 and 52 including various common components as will appear hereinafter.
  • 'I'he bidirectional coupling means 46 between the rotary solenoid 20 and the interrupter switch 26 and the unidirectional coupling means 50 between the control switch 28 and the rotary solenoid are shown diagrammatically in Fig. 12 of the drawings.
  • the rotary solenoid 20, the interrupter switch 26 and the control switch 28 are electrically connected in series so that the solenoid is energizable only when the interrupter switch and the control switch are closed.
  • This series :relationship between the rotary solenoid 20, the interrupter switch 26 and the control switch 28 is shown diagrammatically in IFig, l2 of the drawings as a matter of convenience, although, as hereinbefore discussed, the movable contacts 32 and 38 are actually roller contacts adapted to bridge pai-rs of contact elements forming the stationary contacts 36 and 40 so that the actual circuitry will differ correspondingly from that shown in Fig. l2 in va manner obvious to those skilled in the art.
  • control circuits 58 which include regulating switches 60 operable by any desired regulating or control means external to the programmer of the invention.
  • regulating switches 60 operable by any desired regulating or control means external to the programmer of the invention.
  • Such external regulating means opens or closes the regulating switches 60 in accordance with variations in external conditions to which the programmer of the invention responds in a manner which will now be described.
  • the rotary solenoid 20 oscillates the interrupter .switch 26 and advances the control switch 28 until the movable control contact 38 locates a control circuit 58 which is open.
  • the rotary solenoid 20 steps until an open control circuit 58 is located, Whereupon the solenoid stops stepping until such time as the -open control circuit 58 is subsequently closed.
  • the programming switches 30 have programming positions corresponding to the control position of the control switch 28, this preferably being accomplished by locat lovedr 61 ing the stationary programming contacts 44 in axial alignment with the stationary control contacts 40, respectively.
  • the movable programming contacts 42 engage the corresponding stationary programming contacts 44 to close corresponding programming circuits, not shown.
  • These programming circuits may include means for varying any desired conditions in response to thecondition variation which originally caused the opening of the open controlk circuit 58 located by the programmer of the invention.
  • a mounting plate 78 Connected to the mounting head 70 by screws 76 yis a mounting plate 78 having studs threaded thereinto, these studs extending through and carrying the interrupter switch 26 and a second mounting plate 82.
  • the interrupter switch 26 and the mounting plate 82 are retained .on the studs 80 by nuts 84 threaded thereon.
  • Connected to the mounting plate 82 by bolts 86 are the control switch 28, lthe programming switches 30 and an end plate 88, the bolts 86 having nuts 99 threaded on thel ends thereof.
  • the screws 76 project through circumferentially extending slots 77 in the mounting plate 78 to provide for angular adjustment of the interrupter switch 26 relative to the rotary solenoid 20.
  • the studs 80 project through circumferentially extending slots 81 in the mountingl plate 82 so that the control and programming switches 28 and 30, which ⁇ are carried by the mounting plate 82, may be adjusted angularly relative to the interrupter switch ⁇ 26 and the rotary solenoid 20.
  • These angular adjustments permit establishing the proper angular relationships between the rotary solenoid 20, the interrupter switch 26, the control switch 28 and the programming switches 30 upon assembly, these angular relationships being considered in more detail hereinafter.
  • the oscillatory armature 22 of the rotary solenoid 20 ⁇ includes a shaft 92 which projects into the mounting head 70 ⁇ and which has fixed thereon Va yoke 94 provided with short and long arms 96 and 98, the yoke forming part of the coupling means 46, 50 and 52 las will be described hereinafter.
  • the armature 22 ⁇ of the rotary solenoid 20 is advanced by energization of the coil 24, and is returned to its initial position in part by a spiral return spring 100 having an end hooked around a tab 102 on the solenoid housing and having its otherl end anchored to the armature at 10'4. The action of the spiral return spring is supplemented by another return spring to be described.
  • interrupter, control and programming switches 26, 28, and 30 are similar to the switches disclosed in my aforementioned Patent No. 2,831,073 in the particular construction illustrated. Consequently, the interrupter,
  • the interrupter 'switch 26 includes a stator 11i) mounted on the studs 80 and providing an arcuate contact path "112 for the interrupter roller contact 32, as best shown in Fig. 2.
  • the interrupter roller contact 32 as best shown in Fig. 3 of the drawings, is movable between the recesses 114 and 116 and is rotatably mounted on toggle arms 118 pivoted on a contact carrier 120.
  • the toggle arms 118 are acted on by a resilient means, having the form of a tension spring 122, which biases the roller contact 32 into engagement with the contact path i112 and which tends to hold the roller contact in either the recess 114 or the recess 116.
  • the -interrupter switch 26 includes a rotary actuating means or actuator 124 which is rotatably mounted on a shaft 126, the latter, in turn, being rotatably carried by the mounting plate 82 and a bearing plate 128 on the studs 72.
  • a rockable lost-motion connection which forms part of the resilient lost-motion connection 48 hereinbefore mentioned.
  • the angular lost motion between the rotary actuator 124 Iand the contact carrier 120 is limited by kicking means or kickers 130 on the rotary actuator which are engageable with the contact carrier, one of these kickers being operative in response t rotation of the actuator 124 relative to the contact carrier in one direction and the other kicker :being responsive to rotation ofy the actuator in the oppositev direction.
  • the interrupter roller contact 32 remains in the recess 114 or
  • the interrupter roller contact 32 is forced out of the recess 114 or 116 in which it is disposed, fthe roller contact being caused to jump to the next recess by resiliently stored energy in a manner to be described.
  • the long arm 98 of the yoke 94 on the armature shaft 92 is received Ibetween two ⁇ arms 132, Figs. 1,' 7 and 8, of an interruptor bl-ocki134 which is rotatably mounted on the shaft 126.
  • One of the interrupter-block arms 132 engages an arm of a torsion spring 136, Fig. 7, which is coiled around a pin 138 on the mounting head 70 and the other arm of which is seated against the mounting head.
  • the yoke 94 When the rotary solenoid is energized, the yoke 94 is advanced so that the long arm 98 thereof acts on one of the interrupter-block arms 132 to advance the interrupter block 134, thereby stressing the torsion spring 1136.
  • the torsion spring 136 Upon subsequent deenergizati'on of the rotary solenoid 20, the torsion spring 136 assists the previously-described spiral return spring 100 in returning the armature 22 of the rotary solenoid 2t) to its initial position.
  • the interrupter block 134 is provided therein with a notch 140, Figs. 1, 2, 3 and 8, which receives and is wider than an arm 142 connected to the rotary actuator 124 of the interrupter switch 26.
  • a generally U-shaped spring 144 is secured to the interrupter block 134 at its mid-point, as by a screw 146, Fig. 8 and the ends of this spring register with the notch 140 in the inter-rupter block and engage opposite sides of the arm y'142.
  • the rotary actuator 124 to stress the spring 144, due to the lost motion between the interrupter block and the rotary actuator provided by making the notch wider than the arm 142.
  • energy is stored in the spring 144 and, when one or the other of the kickers 13tl has disengaged the interrupter roller contact 32 from one or the other of the recesses 114 and 116, such stored energy causes the interrupter roller contact to jump to the next recess independently of the rotary solenoid 20.
  • the spring 144 and the lost motion associated therewith form parts of the resilient lost-motion connection 48 of the bidirectional coupling means 46 between the rotary solenoid 20 and the interrupter switch 26, it being apparent that the coupling means 46 operates identically in both directions of movement of the rotary-solenoid armature 22.
  • the tension spring 122 acting on the toggle arms 118 which carry the interrupter roller contact 32 also stores energy,V as the roller contact 32 is kicked out of one or the other of the recesses 114 and ⁇ 116, which cooperates with the energy stored in the spring 144 to cause the roller contact to jump to the next recess.
  • the tension spring 122 contracts to rock the contact carrier back into its initial position relative to the rotary actuator and thus to propel the interrupter roller contact 32 along the contact path 112 toward and into the next recess.
  • the stored-energy jfump of the interrupter roller contact 32 occurs very rapidly to minimize arcing and occurs independently of further movement of the rotary-solenoid armature 22 occurring after the roller contact has left the recess 114 or 116 in which it was initially disposed.
  • control switch 28 includes a stator providing an arcuate contact path 152 havingtherein circumferentially spaced recesses 154 formed in the stationary contr-ol contacts 40, as best shown in Figs. 4, 10 and l1 of the drawings. Since the control switch 28 is driven unidirectionally in a manner to be described, the con- Iiigurations of the recesses 154 preferably differ from the configurations of the recesses 1114 and 116 associated with the bidirectionally driven interrupter switch 26.
  • both sides of each of the recesses 114 and 116 are constituted by arcuate, generally radial shoulders conforming to the configuration of the interrupter roller Contact 32, thereby providing positive stops for the interrupter roller contact in both directions of travel thereof.
  • the control switch 28 is unidirectionally driven, only the trailing sides of the recesses 154 need be larcuate, generally radial shoulders conforming in curvature to the control rollei ⁇ contact 38 to act as stops therefor, the trailing sides of the recesses 154 being identified by the numeral 156 in Figs. 10 and 1l of the drawings.
  • the other or leading side of each recess 154 is identified by the numeral 158 in Figs.
  • control roller contact 38 is mounted on a contact carrier 162, Figs. 1 and 4, in exactly the same manner as the interrupter roller contact32 is mounted on the contact carrier 120, the control roller contact 38 being spring biased relative to the contact carrier 162 by a spring 163, Fig. 1, in exactly the same manner as the interrupter roller contact 32 is spring biased relative to the contact carrier 120 by the tension spring 122. Consequently, a detailed description is not necessary.
  • the contact carrier 162 is driven by a rotary actuating means or actuator 164 which is connected at one end to a plate 165 secured to the shaft 126 and which is rotatably connected at its other end to the end plate 88, the rotatable connection between the rotary actuator 164 and the end plate 88 being indicated by the numeral 166 in the Fig. l of the drawings.
  • a rockable lost-motion connection between the rotary actuator 164 and the contact carrier 162 which is identical to the rockable lost-motion connection between the rotary actuator 124 and the contact carrier 120 ⁇ so that a detailed description is unnecessary.
  • This lost-motion connection between the rotary actuator 164 and the contact carrier 162 is rendered resilient, to form the resilient lost-motion connection 54, by the spring 163 incorporated in the contact carrier 162 and acting on the control roller contact 38 in the same manner as the tension spring 122 is carried by the contact carrier 120 and acts on the interrupter roller contact 32.
  • the rotary actuator 164 is provided with a kicker 168 engageable with the contact carrier 162 to force the control roller contact 38 out of engagement with the trailing sides, .-156 of the recesses 154 in the same manner as the interrupter roller contact .32 is kicked out of one or the other of the recesses 114 and 116.
  • the energy stored in the spring ⁇ 163 in the contact carrier 162 causes the control roller contact 38 to jump to the next recess in the same manner as the spring 122 causes the interrupter roller contact 32 to jump from one recess 114 or 116 to the next.
  • the storedenergy jump of the control roller contact 38 is independent of the motion of the rotary solenoid 20.
  • each programming switch 30 includes a stator .170, Fig. 1, which provides a contact path 172 having therein circumferentially spaced recesses174 identical to the recesses 154 and formed in the stationary programming contacts 44, respectively.
  • Each programming switch 30 includes a contact carrier 176 for the corresponding programming roller contact 44 which is identical to the contact carrier 120, the two contact carriers 176 and the contact carrier 162 being integral to move the control roller contact 38 and the programming roller contacts 42 in unison.
  • the contact carriers 176 are driven by rotary actuators 178 which are integral with the rotary actuator 164 and which have the same relationship to the contact carriers 176 as the rotary actuator 124 has to the contact carrier 120, including identical resilient, rockable lost-motion connections and kicking relationships.
  • the programming switches 30 operate in exactly the same manner as the control switch 28 and operate in unison therewith.
  • the insulating segments of the contact path V152 of the control switch 28 are provided therein with gaps 180 adjacent the trailing sides 156 of the recesses .154, respectively. These gapsy arel narrow as compared to the recesses 154 and as compared 'to the diameter of the control roller contact 38.
  • gaps '1180 coupled with their locations adjacent the trailing sides of the recesses 154, insures that the control roller contact 38 will not vdrop into such gaps as it passes thereover due to the ⁇ fact that the sored-energy jump of the control roller contact is substantially at its peak, i.e., the stored energy driving the control roller contact is substantially yat its peak value when the control roller contact passes over one of the gaps 180.
  • the purpose of the gaps 180 is to prevent metal tracking by the control roller contact 38 over the insulating segments of the contact path 152 between the stationary contacts 40 thereon, which is an important feature of the invention.
  • the Contact paths 172 of the programming switches 30 are provided with similar gaps, not shown, for the same purpose.
  • unidirectional coupling means 50 and 52 respectively connecting the control and programming switches 28 and 30 to the rotarysolenoid 20
  • the resil-ient lost-motion connections 54 and 56 of the respective unidirectional coupling means 50 and 52 have already been described.
  • the remaining components of the unidirectional coupling means are common to all of these coupling means.
  • the ⁇ arms 96 and ⁇ 98 of the yoke 94 extend into openings 190 in a plate 192 having therein notches 194 for tabs 196 on a ratchet disc 1198.
  • the openings 190 are spaced 180 apart and the notches 194 are similarly spaced 180" apart, but spaced 90 from the openings 190.
  • the ratchet disc-198 is engageable with a complementary ratchet disc 200 fixed on the shaft ⁇ 126, the ratchet disc 198 being biased intoengagement with the ratchet disc 200 by a leaf spring '202.
  • the ratchet disc ⁇ 198 drives the ratchet disc 2:00 to rotate the shaft 1 26, the ratchet disc 198 being driven by the yoke 94 through the plate i192.
  • the ratchet disc .198 slips relative to the ratchet disc 200 so that the shaft 126 remains stationary.
  • the shaft 126 and the integral rotary actuators i164 and 178 of the control and programming switches 28 and 30 are nonrotatably interconnected through the plate 165, as illustrated in Fig. 9 of the drawings.
  • the unidirectional coupling jmeans 50 and 52 respectively connecting the control and programming switches 28 and 30 ⁇ to the rotary solenoid 20 cause the control roller contact v '38 and the programming roller contacts 42 to advance in the manner hereinbefore discussed only during the advance stroke of the rotary solenoid, the control roller contact and the programming roller contacts remaining in the recesses 154 and 174 in which they are disposed during the return stroke of the rotary solenoid.
  • the bidirectional coupling means 46 between the interrupter switch 26 and the rotary solenoid 20 causes the interrupter roller contact 32 to move bidirectionally with the rotary solenoid.
  • the resilient, energy-storing, lost-motion connection 48 between the rotary solenoid 2t) and the interrupter switch 26 causes the interrupter roller contact 32 to lag the rotary-solenoid armature 22 in both directions of movement of the armature, this lag approaching the stroke of the rotary solenoid so that the armature is approaching its advanced position when the interrupter roller contact 32 leaves its closed-position recess 1.16 (and so that the armature is approaching its initial position when the interrupter roller contact leaves its openposition recess 114.
  • This mechanically-introduced lag in, the operation of the interrupter roller contact 32 is,
  • the mechanically-introduced lag of the interrupter roller contact 32 insures that the armature 22 will be almost at the end of its return stroke before the interrupter roller contact leaves its open-position recess 114, the return springs 100 and 136 thus returning the armature to its initial position prior to the instant, or not later than the instant, at which the interrupter roller contact enters the closed-position recess 116 to reenergize the rotary solenoid, assuming here that the rotary solenoid is in series with a closed regulating switch 60 at such instant.
  • the lag of the interrupter roller contact 132 thus prevents premature reenergization of the rotary solenoid 20.
  • the operative relationship between the rotary solenoid 20 and the interrupter switch 26 is positive and reliable in both directions due to the lag introduced by the resilient lost-motion connection 48 of the bidirectional coupling means 46, which is an important feature of the invention.
  • the resilient lost-motion connections 43, 54 and 56 between the rotary solenoid 20 and the interiupter, control and programming switches 26, 28 and 30 cause the roller-contact movements to be independent of the rotary solenoid once the roller contacts have broken out of the recesses in which they are disposed.
  • the stored-energy jumps of the interrupter, control and programming switches 26, 28 and 30 occur so rapidly that the roller contacts outrace 4the rotary solenoid so that the rotarysolenoid has no influence on the movements of the roller contacts once they have broken out of their recesses.
  • roller contacts 32, 38, and 42 are posi-tively detented into the recesses into which they jump by their biasing springs, insures that the roller contacts will always reach the recesses into which they are intended to go, and that they will drop safely thereinto and be held therein positively. Consequently, the over-all eeot is a positive and reliable roller-contact movement without any possibility of skipping.
  • interrupter and control roller contacts 32 and 38 break out of their recesses at the same instant to insure uniform and dependable energization of the rotary solenoid 20. To achieve this, the degrecs or amounts of lost motion in the connections between the rotary solenoid ⁇ 20 and the interrupter and control switches 26 and 28 are made equal.
  • control and programming roller contacts 3S and 42 break out of their recesses simultaneously and enter the succeeding recesses simultaneously to be assured of simultaneous program controls, this being accomplished by interconnecting the control contact carrier 162 and the programming contact carriers 176 as hereinbefore described.
  • the angular stroke of the rotary solenoid may be less than the circumferential spacings of the recesses in the interrupter?,l control and programming contact paths 112, 152 and 172.
  • Such a reduced angular stroke for the rotary solenoid 20 permits the use of a rotary solenoid having reduced weight and current requirements.
  • the circumferential spacing of the recesses in the control and programming contact paths 152 and 172 may exceed that of the recesses in the interrupter contact path 112 in view of the downhill runs of the control and programming roller contacts 38 and 42 into their recesses 154 and 174.
  • Figs. 13a to 13 f show the relative positions of these elements at various instants in the operating cycle of the programmer.
  • Fig. 13a it will be assumed that the armature ⁇ 22 and the roller contacts 32, 38 and 42 are all at rest, the art-rest positions of these elements being designated as 0 positions in Fig. 13a.
  • the armature 22 is in its initial or starting position and the roller contacts 32, 38 and 42 are all centered relative to the ranges of lost motion provided by the corresponding resilient lost-motion connections 48, 54 and 56.
  • Such equilibrium conditions may be insured upon assembly of the programmer of the invention by relatively rotating the rotary solenoid 20, the interrupter switch 26 and the control and programming switches 28 and 30 until the proper relative angular positions are achieved, this being permitted by the hereinbefore-described circumerentially extending slots in the mounting plates 78 and ⁇ 82 through which the screws 76 and the studs 80 extend.
  • armature 22 is shown as rotating through an angle of 5, as indicated by the arrow 201, as the result of energization of the coil 24 through the interrupter switch 26 and the control switch 28.
  • Such angular advance of the armature 22 is sufficient to take up the lost motion provided by the angular clearance between the interrupter block 134 and the Vrotary actuator 124 and the lost motion between the ratchet discs 198 and 200. Consequently, the roller contacts 32, 38 and 42 are still in their 0 positions at this stage.
  • the armature 22 is shown as rotating through a 26 position, as indicated by the arrow 203, the armature now being within 9 of the end of its 35 advance stroke shown in Fig. 13d.
  • the roller contacts 32, 38 and 42 have been rotated through angles of 5 and are breaking out of their respective recesses, as indicated by the arrows 204 and 206 associated with the two 5 vectors.
  • the rotary solenoid 20 is still energized, but it will be deenergized a split second later as the roller contact 32 jumps away from the closed-position stationary contact 36.
  • the armature 232 returns ⁇ toits initial position no later than the instant that the interrupter roller contact 32 returns to the-closed-position recess 1,16 so as to prevent ⁇ premature reenergization of the solenoid 20.
  • control roller contact 3S If, at this stage, the control roller contact 3S is connected to an open control circuit 58, the solenoid 20 will not -be reenergized. However, if the control roller contact 38 encounters a closed -control circuit 58, or if the open control circuit 58 which it engages is thereafter closed, the solenoid V20 will be' reenergized and the foregoing cycle of events will be repeated.
  • control circuits respectively including stationary control contacts and regulating switches in series, said stationary control contacts being arranged in circumferentially spaced relation; a rotatable control contact electrically engageable l'with'said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drivefm'eans in Vone direction; means for moving-said drive means in the oppo-Y site direction; unidirectional coupling means mechanically coupling said rotatable control contact to said drive means for engaging said rotatable control contact with said stationary control contacts seriatim in response to successive energizations ofrsaid electrically energizable means; an oscillatory interrupter contact movable between open and closed positionsv and electrically connected in series with said electrically energizable meansand said rotatable control contact when s aid interruptencontact is'in said closed position, whereby said electrically energizable means is energizable when said interrupter
  • control circuits respectively including stationary control contacts and regulating switches in series, said stationary control Vcontacts being arranged in circumferentially spaced'relation; a rotatable control contact electrically engageable with said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling said -rotatable control contact to said drive means for engagingk said rotatable control contact with said stationary control contacts seriatirn in response to successive energizations of said electrically energizable means; an oscillatory interrupter contact movable between open and closed positions and electrically connected 'in series with said electrically energizable means and saidrotatable control contact when said interrupter contact is in said closed position, whereby said electrically energizable 'means is energizable when said interrupter contact is in said closed position and when said
  • control circuits respectively including stationary control contacts and regulating switches in series, said stationary control contacts being arranged in circumferentially spaced relation; a rotatable control contact electrically engageable with said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling said rotatable control contact to said drive means for engaging said rotatable control Contact with said stationary control contacts seriatirn in response to successive'energizations of said electrically energizabie means, said unidirectional coupling means including a lirst resilient lost-motion mechanical connection between said rotatable control contact and said drive means for causing said rotatable control contact to lag said drive means; an oscillatory interrupter contact movable between open and closedpositions and eletrically connected in series with saidl electrically energizable means and said rotatable con
  • control circuits respectively including' stationary control contact-s and regulating switches in series, said stationary control contacts being arranged in circumferentially spaced relation; a rotatable control contact electrically engageable with said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling said rotatable control contact to said drive means for engaging said rotatable control contact said rotatable control contact and said drive means for causing said rotatable control contact to lag said drive means; ⁇ an oscillatory interrupter contact movablebetween open and'closed positions and electrically connected in series with said electrically energizable means and said rotatable control contact when said interrupter contact is in said closed position, whereby said electrically energizable means is energizable when said interrupter contact is in said closed position and when said rotatable control contact is engaged with
  • control circuits electrically connectible in series with said control circuits seriatim; electrically energizable means connected in series with said switch means for electrically connecting said switch means in series with said control circuits seria- Tand interrupter means in series with said vSBYfiIfh means and said electrically energizable means andactuable by said electrically energizable means for alternately permitting and preventing energization of saidv electrically energizable means, whereby said electrically energizable means is energizable when said interrupter means per,- mits energization thereof and when switch means is electrically connected in series with any of said control circuits which are closed.
  • a rotary solenoid a rotary interrupter switch coaxial with and electrically connected in series with said rotary solenoid; coupling means coupling said interrupter switch to said rotary solenoid formovement therewith, said coupling means including a resilient lost-motion connection; a rotary, multi-position control switch coaxial with and electrically connected in series with said interrupter switch and said rotary solenoid, whereby said rotary solenoid is energizable only when said interrupter switch is closed and said control switch is in a closed position; and another, unidirectional coupling means coupling said control switch to said rotary solenoid to be driven thereby, said other coupling means including a resilient lost-motion connection.
  • a rotary solenoid a rotary interrupter switch coaxial with and electrically connected in series -with said rotary solenoid; coupling means coupling said interrupter switch to said rotary solenoid for movement therewith, said coupling means including a resilient lost-motion connection; a rotary, multi-position control switch coaxial with and electrically connected in series with said interrupter yswitch and said rotary solenoid, whereby said rotary solenoid is energizable only when said interrupter switch is closed and said.
  • control switch is in a closed position; another, unidirectional coupling means coupling said control switch to said rotary solenoid to be driven thereby said other coupling means including a resilient lost-motion connection; a rotary, multi-position programming switch coaxial with said rotary solenoid, said interrupter switch and said control switch; and a third, unidirectional coupling means coupling said programming switch to said rotary solenoid to be driven thereby, said third coupling means also including a resilent lost-motion connection.
  • a rotary solenoid rotary inter rupter, control and programming switches axially aligned with said rotary solenoid; bidirectional coupling means coupling said rotary solenoid to said inter-rupter switch; unidirectional coupling means coupling said control switch and said programming switch to said rotary solenoid; and electrical circuit means interconnecting said rotary solenoid, said interrupter switch and said control switch in series.
  • an arcuate, concave contact path having a center of curvature and having circumferentially spaced, radially inwardly directed, recesses therein and having thereon at least one stationary contact in which one of said recesses is formed; a contact carrier located radially inwardly of and movable adjacent and parallel to said contact path; a roller contact carried by said contact carrier and movable along said contact path and receivable in each of said recesses; actuating means movable about said center of curvature of said contact path for moving said contact carrier adjacent and parallel to Seid-Contact path; means providing a resilient lost-motion connection between said actuating means and said contact carrier; kicking means carried by said actuating means and engageable with said contact carrier for limiting the range of lost motion between said actuating means and said contact carrier so as to kick said roller contact out of each of said recesses; resilient means for biasing said roller contact into engagement with said contact path; a rotary solenoid ⁇ coaxial with said contact path; and
  • a rotary solenoid having a predetermined angular stroke
  • a rotary switch aligned with said rotary solenoid and including an arcuate contact path having circumferentially spaced recesses therein and including a roller contact engaging and movable along said Contact path and Ireceivaltvle in each of said recesses, the angular spacing of said recesses exceeding said angular stroke of said rotary solenoid
  • coupling means mechanically ⁇ coupling said roller contact to said rotary solenoid and including a resilient lost-motion mechanical connection capable of storing energy, whereupon energy stored in said lost-motion connection produces movement of said roller contact from one of said recesses to the next upon suflcient rotary movement of said rotary solenoid relative to said roller contact to take up the lost motion provided by said lost-motion connection and thus force said roller contact out of said one recess.
  • an arcuate contact path having circumferentially spaced recesses therein, one side of each recess being defined by an arcuate shoulder land the other side of such recess being defined by a surface which extends from the bottom of such recess substantially to the shoulder of the adjacent recess; and a roller contact movable along said contact path in a direction such that said roller contact moves from said shoulder of each recess ⁇ along said surface of and toward and into engagement with said shoulder off the succeeding recess.
  • an arcuate contact path having circumferentially spaced recesses therein, each of said recesses having leading land trailing sides, said contact path having gaps therein adjacent the trailing sides of said recesses, respectively, which are narrow as compared to said recesses; and a roller contact movable along said contact path into and out of said recesses and over said gaps in a direction from the leading side of each of said recesses toward the trailing side thereof.
  • ⁇ control circuits respectively including stationary control contacts and regulating switches in series, said stationary control contacts being spaced apart along a control contact path; a movable control contact movable along said control contact path and electrically engageaole with said stationary control contacts seriatim; means including an electrically energizable device for moving said movable control contact along said control contact path yand into electrical engagement with said stationary control contacts seriatim in a step-by-step manner; and means electrically connecting said electrically energizable device in series with said movable control contact Whenever said movable control contact -is in electrical engagement with one of said stationary control contacts, whereby said electrically energizable device is energized to move said movable control contact into engagement with an adjacent stationary control contact whenever said movable control contact is in electrical engagement with a stationary control contact the regulating switch in series with which is closed.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Keying Circuit Devices (AREA)
  • Hall/Mr Elements (AREA)
  • Rotary Switch, Piano Key Switch, And Lever Switch (AREA)
  • Push-Button Switches (AREA)
  • Electromagnets (AREA)

Description

`Iuly 19, 1960 H. F. MASON 2,945,969v
ROTARY swITcHING APPARATUS Filed Feb. 3, 1958 5 Sheets-Sheet 1 m w A N m Q 'Q h n July 19, 1960 H. F. MASON 2,945,969
ROTARY swITcHING APPARATUS Filed Feb. 3, 1958 5 Sheets-Sheet 2 July 19, 1960 H. F. MASON ROTARY SWITCHING APPARATUS 5 Sheets-Sheet 3 Filed Feb 3, 1958 W, w M n D E A M July 19, 1960 H. F. MASON. 2,945,969
ROTARY swITcHING APPARATUS Filed Feb. s, 1,958 v f v 5 sheets-sheet 4 gli 6o 3/ 403 E o 5 zo .fi/4
flown/2D Masa/J,
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July 19, 1960 H. F. MASON ROTARY SWITCHING APPARATUS 5 Sheets-Sheet 5 Filed Feb. 3, 1958 .gn/QD Mason,
UnitedStates Patent O ice ROTARY SWITCHING APPARATUS Howard F. Mason, Los Angeles, Calif., assignor to Mason Electric Corporation, Los Angeles, Calif., a corporation of California Filed Feb. 3, 1958, Ser. No. 712,785
1'6 Claims. (Cl. 31037) The present invention relates in general to programmers and, more particularly, to an apparatus which performs various external controlling functions in response to the application of control signals thereto from external signal sources.
Still more particularly, the invent-ion relates to a programmer capable of scanning a plurality of control circuits seriatim in a step-by-step manner in search of one which is open and capable ofl controlling corresponding programming circuits, the programmer at any instant controlling the programming circuit ywhich corresponds to a particular open control circuit it has located as the result of the scanning operation. Thus, the invention constantly seeks an open control circuit and, when it iinds one, it controls the corresponding programming circuit.
A general object .of the invention is to provide a programmer of the foregoing'nature which includes a rotary solenoid, Va rotary interruptor` switch coaxial with .and electrically connected in series with the rotary solenoid, bidirectional coupling means mechanically connecting the interrupter switch to the rotary solenoid so that the latter ldrives the interruptor switch in both directions, a rotary, multi-position -control 'switch coaxial with the rotary solenoid and the interruptor switch and electrically connected in series therewith, unidirectional coupling means mechanically connecting the control switch to the rotary solenoid so th-at the latter drives the control switch in one direction only, `at least one rotary, multi-position programming switch coaxial with the rotary solenoid, the interruptor -switch and the control switch and having programming positions which correspondto the control positions of the control switch, and unidirectional coupling means mechanically connecting the programming switch to the rotary solenoid so that the latter drives the programming switch in one direction only.
With the foregoing construction, the interruptor switch oscillates lwith the rotary solenoid between'open and closed positions, while the control and programming switches rotate through their respective ranges of control and programming positions in one direction in a step-bystep manner. Since the rotary -solenoid and the interrupter and control switches `are electrically connected in series, the rotary solenoid is energized each time it returns the interruptor switch to its closed posit-ion as long as the control switch is in a closed control position. Thus, the rotary -solenoid steps continuously untilV the control switch finds an open control position, i.e., until the control switch finds an open control circuit, whereupon the rotary solenoid stops stepping.V Under such conditions, the programming switch controls, and preferably closes, a programming circuit corresponding to the open control position or control circuit located by the control switch. This state of affairs persists until such time `as the control circuit in which the control switch is connected is closed by `some external means, whereupon the rotary solenoid again steps until the control switch finds another open control circuit.
An important object of theinvention is to provide a 2,945,969 Patented July 19, 1960 switch mechanically connected together by a coupling means which incorporates a resilient lost-motion connection permitting limited rotational movement of the rotary solenoid relative to the rotary switch 'and capable of storing energy therein. With this construction, when the rotary solenoid rotates, it rotates relative to the rotary switch until the range of llost motion provided by the lost-motion connection is taken up, whereupon the rotary solenoid forces the rotary switch out of the position in which it is disposed, the energy stored in the lost-motion connection thereafter carrying the rotary switch to its next position. Another object of the invention in this connection is to provide a device `wherein the rotary Iswitch driven by the rotary (solenoid includes a movable contact, preferably a roller contact, which is pivotable or rotatable `about the 'axis of the rotary switch through at least a part of `a revolution and which is receivable in recesses in cirotunferentially spaced stationary contacts disposed on an arcuate contact path, the movable contact being resiliently biased into engagement with the contact path.
`With the foregoing construction, the movable contact of the rotary switch is forced out of the -recess in which it is disposed when the end of the range of lost motion between the rotary switch and the rotary solenoid is reached, whereupon the energy sto-red in the lost-motion connection causes the movable contact to jump to the next recess independently of the rotary solenoid, the movable contact dropping into the next recess andr being held therein by the resilient means which biases it toward the contact path. Since the movable contact negotiates the distance between recesses independently of the( rotary solenoid and solely under the influence of the energy stored in the lost-motion connection between it 'and the rotary solenoid, the rot-ary switch steps in =a positive and reliable manner and cannot overshoot, whichis an irnportant feature of the invention.
The foregoing may be achieved by utilizing as the' rotary switch one of the rotary Yswitches disclosed in my United States Patents Nos. 2,831,073, 2,831,081 and 2,831,082, all granted April l5, 1958. In each of the rotary switches disclosed in these patents, the aforementioned resilient lost-motion connection and the resilient means for biasing the movable contact into engagement with the .contact path are incorporated directly therein. Consequently, in the present invention, the rotary solenoid may be coupled directly to one of the rotary switches of these patents to Iachieve the results hereinbefore discussed.
Another object of the invention is to provide a device including la rotary switch driven by a rotary solenoid wherein the stored-energy jump of the 1rotary switch exceeds the angular stroke of the rotary solenoid, which permits a reduction in the weight and current requirements of the rotary solenoid. g An important .object of the invention is to provide a programmer wherein each of the interrupter, control and programming switches has the characteristics hereinbefore discussed and wherein they rotatable contacts of these switches break from their respective recesses at the same instant, this being accomplished by providing all of the movable contacts with substantially the same degrees of lost motion relative `to the rotary solenoid and providing the lost-motion connections with substantially equal energy storing capacities. Also, the movable contacts of the control and programming switches are preferably structurally interconnected to insure that they break from their respective recesses at the same instant and to insure that they enter the next recesses at the same instant, thereby assuring simultaneous performance of the control and programming operations.
An important advantage of utilizing as the interrupter switch a rotary switch having a resilient lost-motion connection between the rotary solenoid and the interrupter contact of the nature hereinbefore describedis that the lost-motion connection causes the interrupter contact to lag the rotary solenoid. Consequently, as` the rotary solenoidreturns to its initial position after having been energized to move the interrupter contact to its open position, the interrupter contact remains in its open position until the rotary solenoid has returned substantially to its initial position, due to the lost motion in the coupling means between the interrupter switch and the rotary solenoid. This insures that the rotary solenoid will not be re-energized until it has returned to its initial position, which is an important feature of the invention.
Another important feature of the foregoing structure is that the lost-motion connection between the interrupter switch and the rotary solenoid permits the rotary solenoid to substantially complete its energized, advance stroke from its initial position to its advanced position before the interrupter contact leaves its closed position, the energy stored in the lost-motion connection between the interrupter contact and the rotary solenoid then carrying the interrupter contact to its open position While the inertia of the rotary solenoid and the decaying field therein carry the rotary solenoid to the end 'of its advance stroke. By the time the interrupter contact reaches its open position, the rotary solenoid has reached its advanced position and is ready to execute its` return stroke to its initial position, such return stroke being .produced by spring means, Vor the like. The interrupter contact then remains in its open position until the rotary solenoid has returned substantially to its initial position, this lag, as hereinbefore stated, preventing the interrupter contact from returning to its closed position until the rotary solenoid has returned to its initial position so that premature re-energization of the rotary solenoid is prevented.
Since -the rotary control and programming switches are unidirectional, each of the recesses in the contact paths of 4these switches is, in effect, one-sided, the other side of each 4recess being defined by a surface which extends smoothly substantially from the preceding recess to the bottom of the recess being considered. In other words, one Vside of each recess is dened by a generally radial shoulder and the other side of such recess is defined by a surface which extends smoothly substantially from the generally radial shoulder of the preceding recess to the bottom of the recess in question. The movable or rotatable contact of each of the control and programming switches, which movable or rotatable'contact is preferably a roller contact, moves in a direction such that it travels downwardly from the generally radial shoulder of the preceding recess to the bottom of and into engage'- ment with the generally radial shoulder of the next recess. Thus, in effect, in moving from one recess to the next, the movable contact of each of the control and programming switches moves down an inclined surface to the bottom of the next recess. This contact-path construction insures that the movable contacts of the control and programming switches will always move all the way to their next positions upon each energization of the rotary solenoid, which is an important feature.
Another object of the invention is to provide narrow gaps in the contact paths of the control and programming switches adjacent the trailing sides of the recesses therein, these gaps being narrow as compared to the recesses. Since the gaps mentioned are adjacent the trailing sides of the recesses, the energies stored in the resilient lost-motion connections between the rotatable contacts of the control and programming switches and the rotary solenoid are near maximum values when the movable contacts encounter the gaps. Consequently, the movable contacts will pass over such gaps without tendina rtodrop into them under the influence of the 4 resilient means biasingthe contacts into engagement with the contact paths. The gaps just considered perform an extremely important function in that they prevent the formation of conductive lms between stationary contacts due to tracking of metal over the insulating segments of the contact path between the stationary contacts.
The foregoing objects, advantages, features and results of the present invention, together with various other objects, advantages, features and results thereof which will be evident to those skilled in the art in the light of this disclosure, may be attained with the exemplary embodiment of the invention described in detail hereinafter and illustrated in the accompanying drawings, in which:
Fig. l is a longitudinal sectional view of a programmer which embodies the invention;
Fig. 2 is a transverse sectional view taken along the arrowed line 2 2 of Fig. 1;
Fig. 3 is a fragmentary transverse sectional view duplicating a portion of Fig. 2 with various components in operating positions differing from those shown in Fig. 2;
Fig. 4 Vis a` transverse sectional view taken along the arrowed line 4 4 of Fig. 1;
Fig. 5 Iis a transverse sectional view taken along the arrowed line 5 5 of Fig. 1;
Fig. 6 is a fragmentary transverse sectional view taken along the arrowed line 6 6 of Fig. l;
Fig. 7 is a transverse sectional view taken along the arrowed line 7 7 of Fig. l;
,Fig. 8 is a transversesectional view taken along the arrowed line 8 8 of Fig. 1;
Fig. 9 isA a transverse sectional view taken along the arrowed line 9 9 of Fig. l;
Fig. 10 is an enlarged, fragmentaryrview duplicating a portion of Fig. 4 on an enlarged scale;
Fig. 1v1 is an elevational view taken along the arrowed line 11 11 of IFig. l0;
Figl l2 is a simplified wiring diagram of the programmer of the invention; and c Figs. 13a to 13]c are diagrammatic views illustrating' the operation of the programmer of the invention.
Referring rst to iFigs. l and 12 of the drawings for a general description of the structure and operation of the programmer of the invention, such programmer includes and is actuatedby a rotary solenoid 20 of conventional construction which includes an oscillatory armature 22 `acting as a drive means for the programmer and a stationary coil 24 constituting an` electrically energizable means for moving the armature 22 in one direction. The coil 24, when energized, produces Vthe advance or forward stroke of the armature 22, the return stroke of the armature from its advanced position to its initial position being effected in a manner to be described.
Axially aligned with the rotary selenoid 20 are al rotary interrupter switch 26, a rotary control switch 28 and one or more rotary programming switches '30, two programming switches being shown. Referring to Fig. vl2, the interrupter switch 26 includes la movable contact 32 which oscillates between open and closed positions 34 and 36, the open and closed positions 34 and 36 being represented by stationary contacts identified by the same reference numerals for convenience, although it will be understood that the stationary contact 34 corresponding to the open position of the interrupter switch is not actually an electrical contact.
The control switch 28 includes a movable contact 38 engageable with circumferentially spaced stationary contacts 40 seriatim. The programming switches 30 include movable contacts 42 engageable with circumferentially spaced stationary contacts 44 seriatim, the programming switches not ybeing shown in Fig. l2 of the drawings.
-As will be apparent from Fig. 1 of the drawings, the movable contactsZ, 38-iand 42 are roller contacts and the stationary contacts 36, 40 A21nd 44 comprise pairs of contact elements which are adapted to be bridged by the respective roller contacts. However, as a matter of convenience, the movable contacts 32 and 38 and the stationary contacts 36 and 40 are shown as simple contacts in Fig. l2 of the drawings.
The interrupter switch 26, or more accurately, the movable Contact 32 of the interrupter switch, is mechanically connected to the rotary solenoid 20, i.e., to the armature 22 of the rotary solenoid, by a bidirectional coupling means 46 which includes a resilient lost-motion connection `48. The control switch 28 and the programming switches 30 are mechanically connected to the rotary solenoid 20 by unidirectional coupling means 50 and 52 respectively including resilient lost-motion connections 54 and 56, the unidirectional coupling means 50 and 52 including various common components as will appear hereinafter. 'I'he bidirectional coupling means 46 between the rotary solenoid 20 and the interrupter switch 26 and the unidirectional coupling means 50 between the control switch 28 and the rotary solenoid are shown diagrammatically in Fig. 12 of the drawings.
The rotary solenoid 20, the interrupter switch 26 and the control switch 28 are electrically connected in series so that the solenoid is energizable only when the interrupter switch and the control switch are closed. This series :relationship between the rotary solenoid 20, the interrupter switch 26 and the control switch 28 is shown diagrammatically in IFig, l2 of the drawings as a matter of convenience, although, as hereinbefore discussed, the movable contacts 32 and 38 are actually roller contacts adapted to bridge pai-rs of contact elements forming the stationary contacts 36 and 40 so that the actual circuitry will differ correspondingly from that shown in Fig. l2 in va manner obvious to those skilled in the art.
The stationary control contacts 40 of the control switch 28 are connected in control circuits 58 which include regulating switches 60 operable by any desired regulating or control means external to the programmer of the invention. Such external regulating means opens or closes the regulating switches 60 in accordance with variations in external conditions to which the programmer of the invention responds in a manner which will now be described.
As will be apparent from Fig. tl2 of the drawings, when the interrupter switch 26 is in its closed position 36 and when the movable contact 38 of the control switch 28 is in engagement with a stationary contact 40 having a closed regulating switch 60 in circuit therewith, the rotary solenoid 20 is energized and, acting through the vbidirectional coupling means 46 and the unidirectional :coupling means 50, opens the interrupter switch and advances the movable control contact 38 one step. Thereafter, the rotary solenoid 20 returns to its initial position and, through the bidirectional coupling means 46, returns the interrupter switch 26 to its closed position, the mov# :able control contact 38 remaining in the position to which it has been advanced. If the movable control contact '38 is now in engagement with a stationary control contact 40 having an open regulating switch 60 in circuit therewith, the rotary solenoid 20 will not be reenergized. However, if the regulating switch 60 in circuit with the vmovable control contact 38 is closed, the rotary solenoid will be reenergized, whereupon the foregoing sequence -of events will be repeated.
Thus, the rotary solenoid 20 oscillates the interrupter .switch 26 and advances the control switch 28 until the movable control contact 38 locates a control circuit 58 which is open. In other words, the rotary solenoid 20 steps until an open control circuit 58 is located, Whereupon the solenoid stops stepping until such time as the -open control circuit 58 is subsequently closed.
As will be explained in more detail hereinafter, the programming switches 30 have programming positions corresponding to the control position of the control switch 28, this preferably being accomplished by locatagencer 61 ing the stationary programming contacts 44 in axial alignment with the stationary control contacts 40, respectively. Thus, whenever the rotary solenoid 20 stops stepping after having located an open control circuit 58, the movable programming contacts 42 engage the corresponding stationary programming contacts 44 to close corresponding programming circuits, not shown. These programming circuits may include means for varying any desired conditions in response to thecondition variation which originally caused the opening of the open controlk circuit 58 located by the programmer of the invention.
With the foregoing general description o-f .the construction and operation of the programmer of the invention as background, the structure of the programmer will now be considered in more detail, taking up rst the structural relationship between the rotary solenoid 20, the interrupter switch 26, the control switch 28 and the programming switches 30. These components of the programmer are all carried by a main mounting head by means of which the entire device may be mounted on a suitable supporting structure. The rotary solenoid 20 is connected directly to the mounting head 70l by studs 72 threaded into the housing of the rotary solenoid and provided with nuts 74. Connected to the mounting head 70 by screws 76 yis a mounting plate 78 having studs threaded thereinto, these studs extending through and carrying the interrupter switch 26 and a second mounting plate 82. The interrupter switch 26 and the mounting plate 82 are retained .on the studs 80 by nuts 84 threaded thereon. Connected to the mounting plate 82 by bolts 86 are the control switch 28, lthe programming switches 30 and an end plate 88, the bolts 86 having nuts 99 threaded on thel ends thereof. The screws 76 project through circumferentially extending slots 77 in the mounting plate 78 to provide for angular adjustment of the interrupter switch 26 relative to the rotary solenoid 20. Similarly, the studs 80 project through circumferentially extending slots 81 in the mountingl plate 82 so that the control and programming switches 28 and 30, which `are carried by the mounting plate 82, may be adjusted angularly relative to the interrupter switch `26 and the rotary solenoid 20. These angular adjustments permit establishing the proper angular relationships between the rotary solenoid 20, the interrupter switch 26, the control switch 28 and the programming switches 30 upon assembly, these angular relationships being considered in more detail hereinafter.
As best shown in Figs. l and 5 of the drawings, the oscillatory armature 22 of the rotary solenoid 20` includes a shaft 92 which projects into the mounting head 70` and which has fixed thereon Va yoke 94 provided with short and long arms 96 and 98, the yoke forming part of the coupling means 46, 50 and 52 las will be described hereinafter. kThe armature 22 `of the rotary solenoid 20 is advanced by energization of the coil 24, and is returned to its initial position in part by a spiral return spring 100 having an end hooked around a tab 102 on the solenoid housing and having its otherl end anchored to the armature at 10'4. The action of the spiral return spring is supplemented by another return spring to be described.
The interrupter, control and programming switches 26, 28, and 30 are similar to the switches disclosed in my aforementioned Patent No. 2,831,073 in the particular construction illustrated. Consequently, the interrupter,
`control `and programming switches 26, 28 and 30 will be described herein only to the extent necessary to provide an adequate disclosure yof the programmer of the invention, reference being made to the patent just mentioned for a complete disclosure of these switches.
Considering the interrupter 'switch 26, it includes a stator 11i) mounted on the studs 80 and providing an arcuate contact path "112 for the interrupter roller contact 32, as best shown in Fig. 2. The contact path 112 is provided therein with circumferentia1ly spaced= recesses 114 and 116 respectively corresponding to the open and closed positions 34 and 36 of the interrupter switch 26, the recess 116 being formed in the closed-position contact 36. The interrupter roller contact 32, as best shown in Fig. 3 of the drawings, is movable between the recesses 114 and 116 and is rotatably mounted on toggle arms 118 pivoted on a contact carrier 120. The toggle arms 118 are acted on by a resilient means, having the form of a tension spring 122, which biases the roller contact 32 into engagement with the contact path i112 and which tends to hold the roller contact in either the recess 114 or the recess 116.
The -interrupter switch 26 includes a rotary actuating means or actuator 124 which is rotatably mounted on a shaft 126, the latter, in turn, being rotatably carried by the mounting plate 82 and a bearing plate 128 on the studs 72. Between the rotary actuator 124 and the contact carrier 120 is a rockable lost-motion connection which forms part of the resilient lost-motion connection 48 hereinbefore mentioned. The manner in which the contact carrier 120 is rockably connected to the rotary actuator 124 will -be'apparent from a comparison of Figs. 2 and 3 of the drawings and'isrully described in my Patent No. 2,831,073. The angular lost motion between the rotary actuator 124 Iand the contact carrier 120 is limited by kicking means or kickers 130 on the rotary actuator which are engageable with the contact carrier, one of these kickers being operative in response t rotation of the actuator 124 relative to the contact carrier in one direction and the other kicker :being responsive to rotation ofy the actuator in the oppositev direction. As will be apparent from Fig. 3 of the drawings, the interrupter roller contact 32 remains in the recess 114 or |116 in which it is disposed until sufficient relative rocking of the contact carrier 120 and the rotary actuator 124 to bring one of the kickers 130 into engagement with the Contact carrier has occurred. When the end of the range or lost motion provided by the lost-motion connection 48 has thus been reached, the interrupter roller contact 32 is forced out of the recess 114 or 116 in which it is disposed, fthe roller contact being caused to jump to the next recess by resiliently stored energy in a manner to be described.
Considering the bidirectional coupling means 46 between the'rotary solenoid 20 and the interrupter switch 26, the long arm 98 of the yoke 94 on the armature shaft 92 is received Ibetween two `arms 132, Figs. 1,' 7 and 8, of an interruptor bl-ocki134 which is rotatably mounted on the shaft 126. (One of the interrupter-block arms 132 engages an arm of a torsion spring 136, Fig. 7, which is coiled around a pin 138 on the mounting head 70 and the other arm of which is seated against the mounting head. When the rotary solenoid is energized, the yoke 94 is advanced so that the long arm 98 thereof acts on one of the interrupter-block arms 132 to advance the interrupter block 134, thereby stressing the torsion spring 1136. Upon subsequent deenergizati'on of the rotary solenoid 20, the torsion spring 136 assists the previously-described spiral return spring 100 in returning the armature 22 of the rotary solenoid 2t) to its initial position.) The interrupter block 134 is provided therein with a notch 140, Figs. 1, 2, 3 and 8, which receives and is wider than an arm 142 connected to the rotary actuator 124 of the interrupter switch 26. A generally U-shaped spring 144 is secured to the interrupter block 134 at its mid-point, as by a screw 146, Fig. 8 and the ends of this spring register with the notch 140 in the inter-rupter block and engage opposite sides of the arm y'142.
As will be apparent, when the armature 22 of thev rotary solenoid 20 is moved in one direction by energization of the solenoid coil 24, or when the armature ism,
rotary actuator 124 to stress the spring 144, due to the lost motion between the interrupter block and the rotary actuator provided by making the notch wider than the arm 142. Thus, energy is stored in the spring 144 and, when one or the other of the kickers 13tl has disengaged the interrupter roller contact 32 from one or the other of the recesses 114 and 116, such stored energy causes the interrupter roller contact to jump to the next recess independently of the rotary solenoid 20. Thus, the spring 144 and the lost motion associated therewith form parts of the resilient lost-motion connection 48 of the bidirectional coupling means 46 between the rotary solenoid 20 and the interrupter switch 26, it being apparent that the coupling means 46 operates identically in both directions of movement of the rotary-solenoid armature 22.
It should .be noted that the tension spring 122 acting on the toggle arms 118 which carry the interrupter roller contact 32 also stores energy,V as the roller contact 32 is kicked out of one or the other of the recesses 114 and `116, which cooperates with the energy stored in the spring 144 to cause the roller contact to jump to the next recess. In other words, after the contact carrier 120 has been rocked into the position relative to the rotary actuator 124 which is shown in Fig. 3 of the drawings and has been displaced from one or the other of the recesses 114 and 116, the tension spring 122 contracts to rock the contact carrier back into its initial position relative to the rotary actuator and thus to propel the interrupter roller contact 32 along the contact path 112 toward and into the next recess. The stored-energy jfump of the interrupter roller contact 32 occurs very rapidly to minimize arcing and occurs independently of further movement of the rotary-solenoid armature 22 occurring after the roller contact has left the recess 114 or 116 in which it was initially disposed.
Turning now to a consideration of the structure of the control switch 28, it includes a stator providing an arcuate contact path 152 havingtherein circumferentially spaced recesses 154 formed in the stationary contr-ol contacts 40, as best shown in Figs. 4, 10 and l1 of the drawings. Since the control switch 28 is driven unidirectionally in a manner to be described, the con- Iiigurations of the recesses 154 preferably differ from the configurations of the recesses 1114 and 116 associated with the bidirectionally driven interrupter switch 26. In the case of the Vinterrupter switch, both sides of each of the recesses 114 and 116 are constituted by arcuate, generally radial shoulders conforming to the configuration of the interrupter roller Contact 32, thereby providing positive stops for the interrupter roller contact in both directions of travel thereof. However, since the control switch 28 is unidirectionally driven, only the trailing sides of the recesses 154 need be larcuate, generally radial shoulders conforming in curvature to the control rollei` contact 38 to act as stops therefor, the trailing sides of the recesses 154 being identified by the numeral 156 in Figs. 10 and 1l of the drawings. The other or leading side of each recess 154 is identified by the numeral 158 in Figs. 10 and l1 and extends smoothly substantially from the trailing side 156 of the preceding recess to the bottom of the recess which it cooperates in forming. Thus, as the control roller contact 38, which moves in the direction of the arrows 160 in Figs. l() and 11 of the drawings, disengages the trailing side 156 of one of the recesses 154, it has, in effect, a downhill run all the way to the bottom of the next recess 154 and into engagement with the stop provided by the trailing side 156 thereof, this downhill run being due to the fact that the leading side 158 of eachV recess 154 is at an increasing distance from the center of the contact path 152 in the direction of movement of the control roller contact 38. This construction ofthe recesses y154 helps to insure that thercontrol roller contact 38 will move all the way to the bottom of the next recess after it leaves the precedingrecess, which is an important feature of the invention.
`Continuing to consider the control switch 28, the control roller contact 38 is mounted on a contact carrier 162, Figs. 1 and 4, in exactly the same manner as the interrupter roller contact32 is mounted on the contact carrier 120, the control roller contact 38 being spring biased relative to the contact carrier 162 by a spring 163, Fig. 1, in exactly the same manner as the interrupter roller contact 32 is spring biased relative to the contact carrier 120 by the tension spring 122. Consequently, a detailed description is not necessary.
.The contact carrier 162 is driven by a rotary actuating means or actuator 164 which is connected at one end to a plate 165 secured to the shaft 126 and which is rotatably connected at its other end to the end plate 88, the rotatable connection between the rotary actuator 164 and the end plate 88 being indicated by the numeral 166 in the Fig. l of the drawings. There is a rockable lost-motion connection between the rotary actuator 164 and the contact carrier 162 which is identical to the rockable lost-motion connection between the rotary actuator 124 and the contact carrier 120` so that a detailed description is unnecessary. This lost-motion connection between the rotary actuator 164 and the contact carrier 162 is rendered resilient, to form the resilient lost-motion connection 54, by the spring 163 incorporated in the contact carrier 162 and acting on the control roller contact 38 in the same manner as the tension spring 122 is carried by the contact carrier 120 and acts on the interrupter roller contact 32. The rotary actuator 164 is provided with a kicker 168 engageable with the contact carrier 162 to force the control roller contact 38 out of engagement with the trailing sides, .-156 of the recesses 154 in the same manner as the interrupter roller contact .32 is kicked out of one or the other of the recesses 114 and 116. After the kicker 168 displaces the control roller Contact 38 out of one of the recesses 154, the energy stored in the spring `163 in the contact carrier 162 causes the control roller contact 38 to jump to the next recess in the same manner as the spring 122 causes the interrupter roller contact 32 to jump from one recess 114 or 116 to the next. Again, the storedenergy jump of the control roller contact 38 is independent of the motion of the rotary solenoid 20.
The programming switches 30 are identical to the control switch 28 and all of the components of the programming switches are axially aligned with the corresponding components of the control switch. Consequently, an extremely detailed description of the programming switches 30' will be unnecessary. Brieily, each programming switch 30 includes a stator .170, Fig. 1, which provides a contact path 172 having therein circumferentially spaced recesses174 identical to the recesses 154 and formed in the stationary programming contacts 44, respectively. Each programming switch 30 includes a contact carrier 176 for the corresponding programming roller contact 44 which is identical to the contact carrier 120, the two contact carriers 176 and the contact carrier 162 being integral to move the control roller contact 38 and the programming roller contacts 42 in unison. The contact carriers 176 are driven by rotary actuators 178 which are integral with the rotary actuator 164 and which have the same relationship to the contact carriers 176 as the rotary actuator 124 has to the contact carrier 120, including identical resilient, rockable lost-motion connections and kicking relationships. Thus, the programming switches 30 operate in exactly the same manner as the control switch 28 and operate in unison therewith.
Digressing for the time being, and referring to Figs. and ll of the drawings, the insulating segments of the contact path V152 of the control switch 28 are provided therein with gaps 180 adjacent the trailing sides 156 of the recesses .154, respectively. These gapsy arel narrow as compared to the recesses 154 and as compared 'to the diameter of the control roller contact 38. Such narrowness of the gaps '1180, coupled with their locations adjacent the trailing sides of the recesses 154, insures that the control roller contact 38 will not vdrop into such gaps as it passes thereover due to the `fact that the sored-energy jump of the control roller contact is substantially at its peak, i.e., the stored energy driving the control roller contact is substantially yat its peak value when the control roller contact passes over one of the gaps 180. The purpose of the gaps 180 is to prevent metal tracking by the control roller contact 38 over the insulating segments of the contact path 152 between the stationary contacts 40 thereon, which is an important feature of the invention. The Contact paths 172 of the programming switches 30 are provided with similar gaps, not shown, for the same purpose.
Considering now the unidirectional coupling means 50 and 52 respectively connecting the control and programming switches 28 and 30 to the rotarysolenoid 20, the resil-ient lost-motion connections 54 and 56 of the respective unidirectional coupling means 50 and 52 have already been described. The remaining components of the unidirectional coupling means are common to all of these coupling means.
Considering the components common to the unidirectional coupling means `50 and 52, the `arms 96 and `98 of the yoke 94 extend into openings 190 in a plate 192 having therein notches 194 for tabs 196 on a ratchet disc 1198. The openings 190 are spaced 180 apart and the notches 194 are similarly spaced 180" apart, but spaced 90 from the openings 190. The ratchet disc-198 is engageable with a complementary ratchet disc 200 fixed on the shaft `126, the ratchet disc 198 being biased intoengagement with the ratchet disc 200 by a leaf spring '202. When the rotary solenoid 20 is energized, the ratchet disc `198 drives the ratchet disc 2:00 to rotate the shaft 1 26, the ratchet disc 198 being driven by the yoke 94 through the plate i192. However, during the return stroke of the rotary solenoid 20, which stroke is produced by the return springs 100 and 136, the ratchet disc .198 slips relative to the ratchet disc 200 so that the shaft 126 remains stationary. The shaft 126 and the integral rotary actuators i164 and 178 of the control and programming switches 28 and 30 are nonrotatably interconnected through the plate 165, as illustrated in Fig. 9 of the drawings.
Thus, the foregoing common elements of the unidirectional coupling jmeans 50 and 52 respectively connecting the control and programming switches 28 and 30` to the rotary solenoid 20 cause the control roller contact v '38 and the programming roller contacts 42 to advance in the manner hereinbefore discussed only during the advance stroke of the rotary solenoid, the control roller contact and the programming roller contacts remaining in the recesses 154 and 174 in which they are disposed during the return stroke of the rotary solenoid. However, as previously pointed out, the bidirectional coupling means 46 between the interrupter switch 26 and the rotary solenoid 20 causes the interrupter roller contact 32 to move bidirectionally with the rotary solenoid.
Considering the operation of the programmer, it will be apparent that the resilient, energy-storing, lost-motion connection 48 between the rotary solenoid 2t) and the interrupter switch 26 causes the interrupter roller contact 32 to lag the rotary-solenoid armature 22 in both directions of movement of the armature, this lag approaching the stroke of the rotary solenoid so that the armature is approaching its advanced position when the interrupter roller contact 32 leaves its closed-position recess 1.16 (and so that the armature is approaching its initial position when the interrupter roller contact leaves its openposition recess 114. This mechanically-introduced lag in, the operation of the interrupter roller contact 32 is,
an extremely important feature of the invention for two reasons. First,during the advance stroke of the rotary solenoid 20, the interrupter roller contact `32 remains in its closed-position recess 116 until the armature 22 has approached the end of its advance stroke so that the rotary solenoid is not deenergized by movement of the interrupter roller contact out of its closed-position recess until the armature is nearly at the end of its advance stroke. Consequently, the decaying eld in the coil 24 and the inertia of the armature 22 will insure movement of the armature to the end of its advance stroke, the few degrees that the armature coasts providing a cushion to minimize shock. Second, the mechanically-introduced lag of the interrupter roller contact 32 insures that the armature 22 will be almost at the end of its return stroke before the interrupter roller contact leaves its open-position recess 114, the return springs 100 and 136 thus returning the armature to its initial position prior to the instant, or not later than the instant, at which the interrupter roller contact enters the closed-position recess 116 to reenergize the rotary solenoid, assuming here that the rotary solenoid is in series with a closed regulating switch 60 at such instant. The lag of the interrupter roller contact 132 thus prevents premature reenergization of the rotary solenoid 20. Thus, the operative relationship between the rotary solenoid 20 and the interrupter switch 26 is positive and reliable in both directions due to the lag introduced by the resilient lost-motion connection 48 of the bidirectional coupling means 46, which is an important feature of the invention.
The resilient lost-motion connections 43, 54 and 56 between the rotary solenoid 20 and the interiupter, control and programming switches 26, 28 and 30 cause the roller-contact movements to be independent of the rotary solenoid once the roller contacts have broken out of the recesses in which they are disposed. The stored-energy jumps of the interrupter, control and programming switches 26, 28 and 30 occur so rapidly that the roller contacts outrace 4the rotary solenoid so that the rotarysolenoid has no influence on the movements of the roller contacts once they have broken out of their recesses. This action, coupled with the fact that the roller contacts 32, 38, and 42 are posi-tively detented into the recesses into which they jump by their biasing springs, insures that the roller contacts will always reach the recesses into which they are intended to go, and that they will drop safely thereinto and be held therein positively. Consequently, the over-all eeot is a positive and reliable roller-contact movement without any possibility of skipping.
lt should be pointed out in connection with the foregoing that -the downhill runs which the control and programmng roller contacts 38 and 42 make into their recesses further insure that these roller contacts will enter the intended recesses, there being no possibility that these roller contacts will stop short of the desired recesses.
It is important that the interrupter and control roller contacts 32 and 38 break out of their recesses at the same instant to insure uniform and dependable energization of the rotary solenoid 20. To achieve this, the degrecs or amounts of lost motion in the connections between the rotary solenoid `20 and the interrupter and control switches 26 and 28 are made equal.
It is also important that the control and programming roller contacts 3S and 42 break out of their recesses simultaneously and enter the succeeding recesses simultaneously to be assured of simultaneous program controls, this being accomplished by interconnecting the control contact carrier 162 and the programming contact carriers 176 as hereinbefore described.
Since the roller contacts 32, 38 and 42 are transferred from recess to recess by the energy stored in the lostrnotion connections 48, 54 and 56 associated therewith, and are thus transferred independently of the rotary solenoid 20 once they break out of their recesses, the angular stroke of the rotary solenoid may be less than the circumferential spacings of the recesses in the interrupter?,l control and programming contact paths 112, 152 and 172. Such a reduced angular stroke for the rotary solenoid 20 permits the use of a rotary solenoid having reduced weight and current requirements. Also, the circumferential spacing of the recesses in the control and programming contact paths 152 and 172 may exceed that of the recesses in the interrupter contact path 112 in view of the downhill runs of the control and programming roller contacts 38 and 42 into their recesses 154 and 174.
The over-all operation of the programmer of the invention, and particularly the relationship between the movements of the rotary-solenoid armature 22, the interrupter roller contact 32 and the control and programming roller contacts 38 and 42, may best be understood with reference to Figs. 13a to 13 f, which show the relative positions of these elements at various instants in the operating cycle of the programmer. yReferring to Fig. 13a, it will be assumed that the armature `22 and the roller contacts 32, 38 and 42 are all at rest, the art-rest positions of these elements being designated as 0 positions in Fig. 13a. Under such conditions, the armature 22 is in its initial or starting position and the roller contacts 32, 38 and 42 are all centered relative to the ranges of lost motion provided by the corresponding resilient lost- motion connections 48, 54 and 56. Such equilibrium conditions may be insured upon assembly of the programmer of the invention by relatively rotating the rotary solenoid 20, the interrupter switch 26 and the control and programming switches 28 and 30 until the proper relative angular positions are achieved, this being permitted by the hereinbefore-described circumerentially extending slots in the mounting plates 78 and `82 through which the screws 76 and the studs 80 extend.
Turning to Fig. 13b, the armature 22 is shown as rotating through an angle of 5, as indicated by the arrow 201, as the result of energization of the coil 24 through the interrupter switch 26 and the control switch 28. Such angular advance of the armature 22 is sufficient to take up the lost motion provided by the angular clearance between the interrupter block 134 and the Vrotary actuator 124 and the lost motion between the ratchet discs 198 and 200. Consequently, the roller contacts 32, 38 and 42 are still in their 0 positions at this stage.
IConsidering Fig. 13e, the armature 22 is shown as rotating through a 26 position, as indicated by the arrow 203, the armature now being within 9 of the end of its 35 advance stroke shown in Fig. 13d. With the armature 22 advanced 26, the roller contacts 32, 38 and 42 have been rotated through angles of 5 and are breaking out of their respective recesses, as indicated by the arrows 204 and 206 associated with the two 5 vectors. At this point, the rotary solenoid 20 is still energized, but it will be deenergized a split second later as the roller contact 32 jumps away from the closed-position stationary contact 36. Y
Even though the rotary solenoid 20 is deenergized during the interval between Figs. 13C and 13d, the decaying field in the coil 24 and inertia carry the armature 22 on to the end of its advance stroke, as indicated by the 35 position in Fig. 13d. At about the instant the armature 22 reaches its advanced position, or shortly thereafter, the roller contact 32 reaches a 39 position andk drops into the open-position recess 114 and the roller contacts 38 and 42 reach 45 positions and drop into certain of the recesses 154 and 174, respectively. The arrows 208 and V210 indicate that the contact 32 does :not reach its 39 position and that the contacts 35 and 42 do not reach their 45 positions prior to the time that the armature 22 reaches its 35 position.
Turning now to Fig. 13e of the drawings, 'the return springs and 136 are moving the armature 22 through a position within 9 of its initiall position, as indicated by the arrow, 211. At this point, the interrupter roller contact 32 has been moved back to its 34 position and is breaking out of its open-position recess 114, as indicated by the arrowZlZ. The control and programming roller contacts 38 and 42, of course, remain in their 45 positions. j Y i Considering Fig. 13 f, the armature 22 has returned to its initial or position, and the interrupter rollercontact 32 is returning to its 0 position and is dropping into the closed-position recess 116, as indicated bythe arrow 214. As previously stated, the armature 232 ,returns` toits initial position no later than the instant that the interrupter roller contact 32 returns to the-closed-position recess 1,16 so as to prevent `premature reenergization of the solenoid 20.
If, at this stage, the control roller contact 3S is connected to an open control circuit 58, the solenoid 20 will not -be reenergized. However, if the control roller contact 38 encounters a closed -control circuit 58, or if the open control circuit 58 which it engages is thereafter closed, the solenoid V20 will be' reenergized and the foregoing cycle of events will be repeated.
It will be understood that the eXact numerical values given in Figs. 13a to 13)c are intended as illustrative-only, there being no intention of limitingthe inventionspeoiiically thereto. v
Although an exemplary embodiment of the invention has been disclosed herein for purposes of illustration, it
will be understood that various changes, modifications and substitutions may be incorporated in such embodiment without departing from the spirit of the invention as defined by the claims which follow.
I claim as my invention:
1. In combination: control circuits respectively including stationary control contacts and regulating switches in series, said stationary control contacts being arranged in circumferentially spaced relation; a rotatable control contact electrically engageable l'with'said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drivefm'eans in Vone direction; means for moving-said drive means in the oppo-Y site direction; unidirectional coupling means mechanically coupling said rotatable control contact to said drive means for engaging said rotatable control contact with said stationary control contacts seriatim in response to successive energizations ofrsaid electrically energizable means; an oscillatory interrupter contact movable between open and closed positionsv and electrically connected in series with said electrically energizable meansand said rotatable control contact when s aid interruptencontact is'in said closed position, whereby said electrically energizable means is energizable when said interrupter contact is in said closed position and when said rotatable control contact is engaged with any of said stationary control contacts the regulating switches in series with which arel closed; and bidirectional coupling means mechanically coupling said interrupter contact to said drive means so as to oscillate said interrupter contact between said open and closed positions as said drive means is oscillatcd.
2. In combination: control circuits respectively including stationary control contacts and regulating switches in series, said stationary control Vcontacts being arranged in circumferentially spaced'relation; a rotatable control contact electrically engageable with said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling said -rotatable control contact to said drive means for engagingk said rotatable control contact with said stationary control contacts seriatirn in response to successive energizations of said electrically energizable means; an oscillatory interrupter contact movable between open and closed positions and electrically connected 'in series with said electrically energizable means and saidrotatable control contact when said interrupter contact is in said closed position, whereby said electrically energizable 'means is energizable when said interrupter contact is in said closed position and when said rotatable control contact is engaged with any of said stationary control contacts the regulating switches in series with which are closed; and bidirectional coupling means mechanically coupling said 'interrupter contact to said drive means so as to oscillate said interrupter contact between said open and closed positions as said drive means is oscillated, said bidirectional coupling means including a lost-motion mechanicalv connection between said interrupter contact and said drive means to cause said interrupter contact to lag said drive means as the latter is moved in either direction.
i 3. In combination: control circuits respectively including stationary control contacts and regulating switches in series, said stationary control contacts being arranged in circumferentially spaced relation; a rotatable control contact electrically engageable with said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling said rotatable control contact to said drive means for engaging said rotatable control Contact with said stationary control contacts seriatirn in response to successive'energizations of said electrically energizabie means, said unidirectional coupling means including a lirst resilient lost-motion mechanical connection between said rotatable control contact and said drive means for causing said rotatable control contact to lag said drive means; an oscillatory interrupter contact movable between open and closedpositions and eletrically connected in series with saidl electrically energizable means and said rotatable con trol'contact when said interrupter contact is in said control position, whereby said electrically energizable means is energizable when said interrupter Contact is in said closed position andfwhen said rotatable control contact is engaged with anyof said stationary control contacts the regulating switches in series with which are closed; and bidirectional coupling means mechanically coupling said interrupter contact to said drive means so as to oscillate k in circumferentially spaced relation; a rotatable control Contact electrically engageable with said stationary control contacts seriatim; an oscillatory driven means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling'said rotatable control contact to said drive means for engaging said rotatable control contact with said stationary control contacts seriatim in response to lsuccessive energizations of said electrically energizable means; an oscillatoryy interrupter contact movable bctween openV and closed positions and electrically connected in series with said electrically energizable means and said rotatable control contact when said interrupter contact is in said closed position, whereby said electritrically energizable means is energizable when said interrupter contact is in said closed position and when said rotatable control contact is engaged with any of said stationary control contacts the regulating switches in series with which are closed; bidirectional coupling means -mechanically-coupling said interrupter contact to said 15 between said open and closed positions as said drive means is oscillated, said bidirectional coupling means including a resilient lost-motion mechanical connection between said interrupter contact and said drive means to cause said interrupter contact to lag said drive means as the latter is moved in either direction; programming means including stationary programming contacts arranged in circumferentially spaced relation and a rotatable programming contact engageable with said stationary programming contacts seriatim; and another unidirectional coupling means mechanically coupling said rotatable pro gramming contact to said drive means for connecting said rotatable programming contact to said stationary pro- 'gramming contacts seriatim in response to successive energizations of said electrically energizable means.
5. In combination: control circuits respectively including' stationary control contact-s and regulating switches in series, said stationary control contacts being arranged in circumferentially spaced relation; a rotatable control contact electrically engageable with said stationary control contacts seriatim; an oscillatory drive means; electrically energizable means for moving said drive means in one direction; means for moving said drive means in the opposite direction; unidirectional coupling means mechanically coupling said rotatable control contact to said drive means for engaging said rotatable control contact said rotatable control contact and said drive means for causing said rotatable control contact to lag said drive means; `an oscillatory interrupter contact movablebetween open and'closed positions and electrically connected in series with said electrically energizable means and said rotatable control contact when said interrupter contact is in said closed position, whereby said electrically energizable means is energizable when said interrupter contact is in said closed position and when said rotatable control contact is engaged with lany of said stationary control contacts the regulating switches in series with which are closed; bidirectional coupling means mechanically coupling said interrupter contact to said drive means so as to oscillate said interrupter contact between said open and closed positions as said drive means is oscillated, said bidirectional coupling means including a second resilient lost-motion mechanical connection between said interrupter contact and said drive means for causing said interrupter contact to lag said drive means in both directions of movement of said drive means, said second lostmotion connection having the same degree of lost motion as said rst lost-motion connection; programming means including stationary programming contacts arranged in circumferentially spaced relation and a rotatlable programming contact engageable with said stationary programming contacts seriatim; and another unidirectional coupling means mechanically coupling said rotatable programming contactto said drive means for connecting said rotatable programming contact to said stationary programming contacts seriatim in response to successive energizations of said electrically energizable means, said other unidirectional coupling means including 'a third resilient lost-motion mechanical connection between said rotatable programming contact and said drive means for causing said rotatable programming contact to lag said drive means, said third lost-motion connection having a degree of lost motion equal to the degrees of lost motion of said iirst and second lost-motion connections.
6. In combination: control circuits; switch means electrically connectible in series with said control circuits seriatim; electrically energizable means connected in series with said switch means for electrically connecting said switch means in series with said control circuits seria- Tand interrupter means in series with said vSBYfiIfh means and said electrically energizable means andactuable by said electrically energizable means for alternately permitting and preventing energization of saidv electrically energizable means, whereby said electrically energizable means is energizable when said interrupter means per,- mits energization thereof and when switch means is electrically connected in series with any of said control circuits which are closed.
7. In combination: a rotary solenoid; a rotary interrupter switch coaxial with and electrically connected in series with said rotary solenoid; coupling means coupling said interrupter switch to said rotary solenoid formovement therewith, said coupling means including a resilient lost-motion connection; a rotary, multi-position control switch coaxial with and electrically connected in series with said interrupter switch and said rotary solenoid, whereby said rotary solenoid is energizable only when said interrupter switch is closed and said control switch is in a closed position; and another, unidirectional coupling means coupling said control switch to said rotary solenoid to be driven thereby, said other coupling means including a resilient lost-motion connection.
8. In combination: a rotary solenoid; a rotary interrupter switch coaxial with and electrically connected in series -with said rotary solenoid; coupling means coupling said interrupter switch to said rotary solenoid for movement therewith, said coupling means including a resilient lost-motion connection; a rotary, multi-position control switch coaxial with and electrically connected in series with said interrupter yswitch and said rotary solenoid, whereby said rotary solenoid is energizable only when said interrupter switch is closed and said. control switch is in a closed position; another, unidirectional coupling means coupling said control switch to said rotary solenoid to be driven thereby said other coupling means including a resilient lost-motion connection; a rotary, multi-position programming switch coaxial with said rotary solenoid, said interrupter switch and said control switch; and a third, unidirectional coupling means coupling said programming switch to said rotary solenoid to be driven thereby, said third coupling means also including a resilent lost-motion connection.
9. The combination set forth in claim 8 wherein the second and third lost-motion connections recited have substantially the same degrees of lost mot-ion as the rst lost-motion connection defined.
10. In combination: a rotary solenoid; rotary inter rupter, control and programming switches axially aligned with said rotary solenoid; bidirectional coupling means coupling said rotary solenoid to said inter-rupter switch; unidirectional coupling means coupling said control switch and said programming switch to said rotary solenoid; and electrical circuit means interconnecting said rotary solenoid, said interrupter switch and said control switch in series. Y
11. The combination set forth in claim 10 wherein said rotary switches respectively include circumferentia-lly spaced stationary contacts successively engageable by rotatable contacts, said coupling means including resilient lost-motion connections between said rotary solenoid and said rotatable contacts, said lost-motion connections having substantially the same amounts of lost motion.
12. In combination: an arcuate, concave contact path having a center of curvature and having circumferentially spaced, radially inwardly directed, recesses therein and having thereon at least one stationary contact in which one of said recesses is formed; a contact carrier located radially inwardly of and movable adjacent and parallel to said contact path; a roller contact carried by said contact carrier and movable along said contact path and receivable in each of said recesses; actuating means movable about said center of curvature of said contact path for moving said contact carrier adjacent and parallel to Seid-Contact path; means providing a resilient lost-motion connection between said actuating means and said contact carrier; kicking means carried by said actuating means and engageable with said contact carrier for limiting the range of lost motion between said actuating means and said contact carrier so as to kick said roller contact out of each of said recesses; resilient means for biasing said roller contact into engagement with said contact path; a rotary solenoid `coaxial with said contact path; and coupling means interconnecting said rotary solenoid and said actuating means so that energization of said rotary solenoid results in movement of said roller contact from one of said recesses in said contact path to the next.
13. In combination: a rotary solenoid having a predetermined angular stroke; a rotary switch aligned with said rotary solenoid and including an arcuate contact path having circumferentially spaced recesses therein and including a roller contact engaging and movable along said Contact path and Ireceivaltvle in each of said recesses, the angular spacing of said recesses exceeding said angular stroke of said rotary solenoid; and coupling means mechanically `coupling said roller contact to said rotary solenoid and including a resilient lost-motion mechanical connection capable of storing energy, whereupon energy stored in said lost-motion connection produces movement of said roller contact from one of said recesses to the next upon suflcient rotary movement of said rotary solenoid relative to said roller contact to take up the lost motion provided by said lost-motion connection and thus force said roller contact out of said one recess.
14. In combination: an arcuate contact path having circumferentially spaced recesses therein, one side of each recess being defined by an arcuate shoulder land the other side of such recess being defined by a surface which extends from the bottom of such recess substantially to the shoulder of the adjacent recess; and a roller contact movable along said contact path in a direction such that said roller contact moves from said shoulder of each recess `along said surface of and toward and into engagement with said shoulder off the succeeding recess.
15. In combination: an arcuate contact path having circumferentially spaced recesses therein, each of said recesses having leading land trailing sides, said contact path having gaps therein adjacent the trailing sides of said recesses, respectively, which are narrow as compared to said recesses; and a roller contact movable along said contact path into and out of said recesses and over said gaps in a direction from the leading side of each of said recesses toward the trailing side thereof.
16. In combination: `control circuits respectively including stationary control contacts and regulating switches in series, said stationary control contacts being spaced apart along a control contact path; a movable control contact movable along said control contact path and electrically engageaole with said stationary control contacts seriatim; means including an electrically energizable device for moving said movable control contact along said control contact path yand into electrical engagement with said stationary control contacts seriatim in a step-by-step manner; and means electrically connecting said electrically energizable device in series with said movable control contact Whenever said movable control contact -is in electrical engagement with one of said stationary control contacts, whereby said electrically energizable device is energized to move said movable control contact into engagement with an adjacent stationary control contact whenever said movable control contact is in electrical engagement with a stationary control contact the regulating switch in series with which is closed.
References Cited in the file of this patent UNITED STATES PATENTS 1,692,408 Hobbs Nov. 20, 1928 2,558,718 Dougherty July 3, 1
2,831,073 Mason Apr. 15, 1958 2,831,081 Mason Apr. 15, 1958 2,831,082 Mason Apr. 15, 1958 FOREIGN PATENTS 780,262 Great Britain July 3l, 1957
US712785A 1958-02-03 1958-02-03 Rotary switching apparatus Expired - Lifetime US2945969A (en)

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US712785A US2945969A (en) 1958-02-03 1958-02-03 Rotary switching apparatus
GB29876/58A GB871973A (en) 1958-02-03 1958-09-18 Programmer
GB28832/59A GB871975A (en) 1958-02-03 1958-09-18 Electric switches and contact arrangements therefor
GB28831/59A GB871974A (en) 1958-02-03 1958-09-18 Electric switches and contact arrangements therefor

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3207873A (en) * 1962-06-27 1965-09-21 Gen Electric Ratchet switch device employing spring means which applies tension and torsion to a pivoted armature

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1692408A (en) * 1926-12-09 1928-11-20 George W Borg Electric motor
US2558718A (en) * 1949-10-18 1951-07-03 William A Dougherty Code transmitter
GB780262A (en) * 1953-07-31 1957-07-31 Onera (Off Nat Aerospatiale) Improvements in precision timing apparatus including an oscillating member subjectedto the action of resilient return means
US2831073A (en) * 1956-06-11 1958-04-15 Mason Electric Corp Switch structure
US2831082A (en) * 1952-12-11 1958-04-15 Mason Electric Corp Switch construction
US2831081A (en) * 1955-08-08 1958-04-15 Mason Electric Corp Electric switch

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1692408A (en) * 1926-12-09 1928-11-20 George W Borg Electric motor
US2558718A (en) * 1949-10-18 1951-07-03 William A Dougherty Code transmitter
US2831082A (en) * 1952-12-11 1958-04-15 Mason Electric Corp Switch construction
GB780262A (en) * 1953-07-31 1957-07-31 Onera (Off Nat Aerospatiale) Improvements in precision timing apparatus including an oscillating member subjectedto the action of resilient return means
US2831081A (en) * 1955-08-08 1958-04-15 Mason Electric Corp Electric switch
US2831073A (en) * 1956-06-11 1958-04-15 Mason Electric Corp Switch structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3207873A (en) * 1962-06-27 1965-09-21 Gen Electric Ratchet switch device employing spring means which applies tension and torsion to a pivoted armature

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GB871975A (en) 1961-07-05
GB871973A (en) 1961-07-05

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