US2935469A - Solvent refining process - Google Patents

Solvent refining process Download PDF

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US2935469A
US2935469A US327386A US32738652A US2935469A US 2935469 A US2935469 A US 2935469A US 327386 A US327386 A US 327386A US 32738652 A US32738652 A US 32738652A US 2935469 A US2935469 A US 2935469A
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solvent
oil
aromatic
acetone
separator
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Richard S Vose
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G21/00Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
    • C10G21/06Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents characterised by the solvent used

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  • This process is carried out in its simplest and most economical manner by using a mixture of acetone and water although it is not limited to the use of these two materials. As will be hereinafter described more fully, various materials may be substituted therefor.
  • acetone for refining hydrocarbon oils is known. When acetone alone is used to fractionate oil, it is desirable to use variable temperature in order to impart selectivity to its solvency for the oil. It is also known that the solvency of acetone for a constituent of an oil charge can be decreased while its selectivity is increased by adding water to the acetone instead of by varying temperature.
  • Another object of this invention is to provide a new process for producing toluene.
  • the boiling point of acetone is 123 F. and is suii'iciently low so that it is particularly suitable for the solvent extraction of the aromatic content of gasoline stocks that contain appreciable quantities of toluene.
  • Toluene boils at 229 F., and
  • the ligure illustrates the basic process when carried out with acetone and water employed as the solvent liquids. More specifically, the acetone is referred to as the solvent liquid and the water referred to as the carrier liquid. It will be evident that alternate solvent and carrier liquids may be used as will be hereinafter fully discussed.
  • the oil charge is received through the input pipe line 1 and is drawn into the venturi mixer 20 which is receiving solvent through the line 22.
  • the charge oil is preferably a distillate fraction and may be any desired fraction such as a gas oil or a -lighter material.
  • the proportions of the solvent and carrier liquids to each other and other oil charge and the temperatures maintained throughout the process are hereinafter described.
  • the mixture and solvent passes from the venturi mixer 20 to a normal solubility separator 26.
  • Any type of separator suitable for the separation of two immiscible liquidjphases may be used. No speciiic pressure is required and the pressure preferably used is that ⁇ which is attained by the transfervof the liquid mixture through the various lines by pumping.
  • an insoluble phase that is rich in non-aromatics, and substantially aromatic free is passed through line 28 to the heater 32.
  • Any suitable heating means may be employed, but preferably, heat will be supplied to heater 324 as will be hereinafter described in connection with Figure 2.
  • r[his insoluble non-l aromatic phase contains only refined oil and some acetone in solution therewith. The water is substantially completely retained in the soluble aromatic phase.
  • the acetone carried from the separator 26 by the in-V soluble non-aromatic oils is vaporized in the heater 32 and the vapors are removed through line 33.
  • the relined non-aromatic oils which are substantially free of aromatic oils and are also substantially free of solvent, are discharged from the process through line 36.
  • the soluble aromatic phase containing also some remaining soluble non-aromatics and the remainder of the 3 solvent mixture, is removed from the separator 26 through line 27 and is passed to a heater 52.
  • the soluble phase is raised tothe temperature necessary to vaporize acetone.
  • the acetone vapors are removed from the heater 52 through line 53. Only enough acetone is vaporized to provide a solvent concentration and solvent proportions that will cause the separation of a phase that is rich in aromatics and substantially free of non-aromatics. Heat may be supplied to the heater 52 by any convenient means.
  • the heater 52 may be of any desired construction but is preferably a heater, for example, of the spot evaporator type which will cause considerable turbulence in the solution during the removal therefrom of the removed portion of the acetone. It is desirable that the liquids, either at the time of the separation of the acetone in the heater 52 or immediately thereafter, and prior to the delivery of the liquids to the separator 92, be agitated excessively to insure the production of a condition where the oil constituents are in finely dispersed i'olrn at the time of their delivery to the separator 92.
  • each of the two oil constituents are in a colloidal or quasi-colloidal or emuls termed condition.
  • the separation in this stage takes place by a selective coalescence of the aromatic constituents.
  • coalescence is dependent upon boiling temperatures, vapor pressures, and surface tensions of the individual colloidal masses or droplets.
  • each of the colloidal droplets there exists a solution of the oil constituent and oil solvents.
  • the condition of the solution in each droplet of the oil constituents will be such that the surface tensions and vapor pressures involved will control the coalescence of the constituents so as to give a selective coalescence of the aromatics and non-coalescence of the non-aromatics.
  • the non-aromatics remain in solution in the form of a colloid, quasi-colloid, or emulsion.
  • ⁇ ⁇ It will be: vident tha-tithev amount and relative percent
  • ages of the solvent liquid and carrier liquid existing in the solvent mixture tends to control or regulate the amount of solvent existing in each of the particles or droplets of each ofthe constituents of the oil existing in this colloidal solution and, as is known, the amount of solvent in each of these droplets will determine the partial pressure or surface tension of the droplet and thus control, either by hastening or retarding, the rate of coalescence and may similarly prevent coalescence.
  • solvent ratios involved will vary with each charging stock employed as well as varying with various types of solvents which may be employed.
  • the insoluble phase which is the aromatic oils which have coalesced in the separator 92 and a relatively small percentage of non-aromatic oils and some acetone which is dissolved therein are separated from the remaining non-coalesced colloidal solution existing in separator 92 and are carried out through line 54 to a heater 58.
  • the insoluble aromatics are passed through the heater 58 wherein the acetone is removed therefrom and carried ott throughline 64.
  • the solvent free aromatics, including some non-aromatics, are discharged from the system through line 66.
  • the soluble or non-coalesced non-aromatic phase rev maining in the reversed solubility separator 92 and the remaining water and acetone are passed out of the separator through line 93 to line 55 wherein the flow is joined by the acetone separated in the heaters.
  • the original solvent mixture is thus restored.
  • This solvent mixture along with the remaining non-aromatics is delivered to a separator 14S.
  • the conditions in this separator will be substantially the same as the conditions in the separator 26 and, accordingly, some of the remaining non-aromatics will become insoluble therein and may be removed therefrom through line 152 and delivered to line 28. It will be evident that the separator 148 may be dispensed with, if desired, and the return products from the separator 92 and from the various heaters be returned directly to the venturi mixer 20 for mixture with the incoming charge.
  • the recombined solvent separated from the remaining non-aromatics in the separator 14S is passed out of the separator 148 through the pump 23 to line 22 and into the venturi mixer 2.0.
  • the solvent mixture is recycled with the incoming oil charge. Thus a continuous flow process is maintained.
  • Typical approximate proportions of acetone and water and of aromatic and non-aromatic constituents of the oil are shown numerically in the gure wherein the figures represent parts by volume.
  • a charge of oil representing 10,000 parts is admitted through the venturi mixer 20 with a charge of solvent consisting of 22,000 parts of water and 88,000 parts of acetone.
  • the 120,000 parts pass through separator 25 at room temperature. From the separator the insoluble non-aromatics consisting of 7,000 parts and 1,400 parts of acetone pass to the heater 32 wherein the acetone is driven off and the 7,000 parts of non-aromatic oil are delivered to a suitable catalytic cracking unit.
  • separator 148 the original solvency eiect such as existed in separator 126 is reestablished and remaining non-aromatics, now insoluble and representing 700 parts of oil along with 140 parts of acetone, are carried to heater 32, thus adding 140 parts of acetone to the original 1,400 parts driven oi by this heater, and adding 700 parts of non-aromatic oil to the 7,000 parts' previously mentioned as discharged from the process. There remains then in separator 148 the original 110,000 parts of solvent consisting of 22,000 parts of water and 88,000 parts of acetone which are recycled and mixed with a new oil charge.
  • the iigures for proportionate volumes shown on thel flow chart are approximate values for purposes of illus- Actually for variousv charging stocks the approximate practical variation of oil to approximate solvent ratio ranges from a minimum of one volume of oil to M3 volume of solvent to armaximum of one volume of oil to 19 volumes of solvent. When using acetone and water for therselective solvent, the amount of water in the solvent may range from 10% to a maximum of 64% depending upon the charging stock involved.
  • Solvent. Acetone and Water vol.. Y 10 10 10 10 10 Charge Stock-Catalytic Cycle Stock- 1 1 1 1 1 Solvent/Oil Ratio, vol.lvo1 10/1 10/1 10/1 Solvent- Vol. Percent Acetone 81. 8 80. 0 77. 8 75.0 Vol. Percent Water 18.2 20. 0 22.2 25.0 Temperature, F.-
  • Non-aromatic phase separation 72 72 72 72 72 72 72 72 72 72 72 72 Aromatic phase separation 135 135 135 135 Yields (on Charge O11):
  • Solvent Acetone and Water vol-- 10 8 6 Charge Stock-Catalytic Cycle Stockv 1 1 1 1 1 1 Solvent/Oil Ratio, VOL/vol.-- 10/1 8/1 6/1 6/1 Solvent- Vol. Percent Aeetone. 81. 8 81.8 81, 8 77. 8 Vol. Percent Water. 18.2 18.2 18. 2 22.2 Temperature, F.-
  • Solvent Acetcne and Water -VOI.. 2. 5 1. 5 3.0 2.5 Charge Stock-Catalytic Cycle Stock.- v01. 1.0 1.0 1.0 1.0 Solvent/Oil Ratio, VOL/v01 2%/1 1%/1 3/1 .2%/1
  • Solvent Acetone and Water vol.- 2. 2. 5 2.5 11.0 Charge Stock-Oatalytic Cycle Stock. 1.0 1.0 1.0 1.0 1.0 Solvent/Oil Ratio, vol./vol 2%/1 2%/1 21e/1 11/1 Solvent- Vol. Percent Acetone 70 80 80 Vol. Percent Water 20 20 20 Temperature, F.-
  • Non-aromatic phase separation 80 100 49 76 Aromatic phase separation 135 135 135 135 Yields (On Charge Oil):
  • methyl acetate, selected ketones or selected alcohols may also be used as solvent liquids in conjunction with any of the aforementioned carrier liquids and that other selected alcohols may be used as carrier liquids in conjunction with any of the abovementioned solvent liquids. If acetic acid or selected alcohols are used as a carrier liquid they may be used with or without the presence of water. It is probable that other equivalents may be employed in place of the acetone or water.
  • acetone with water may be deiined as the use of an admixture of water and a ketone, the ketone being completely soluble in the water and the water being completely soluble in the ketone, and the ketone also forming no azeotrope with the water.
  • Acetone is isomeric with allyl alcohol. Consequently, the use of acetone is representative of ketones and alcohols that are related through saturation isomerism.
  • the temperatures within the system will depend upon the solvents used.
  • water boiling at 212 F. may possibly be used not only with acetone boiling at 133 F. but also with methyl acetate boiling at approximately 140 F. and various selected vketones and alcohols which have boiling temperatures below 212 F. and have greater solubility for the oil than has water.
  • materials such as acetic acid boiling at approximately 245 F.
  • the acetic acid may or may not contain water and may be used as a modifier in place of water.
  • acetic acid may be used with acetone, or possibly, methyl acetone or selected ketones and alcohols.
  • ketones and alcohols selected have boiling temperatures below the boiling tcmperature of acetic acid and higher solubility for the oil.
  • Certain alcohols may also possibly be substituted for the Water, for example, ethyl alcohol having a boiling temperature of approximately 173 F. may be used with or without water as a modifier for acetone, methyl acetone, and selected ketones and alcohols.
  • methyl alcohol having a boiling temperature of 149 F. may possibly be used as a mixed solvent with the ethyl alcohol.
  • solvents and temperature conditions may be used without departing from the scope of the invention as disclosed herein.
  • the process of rening a hydrocarbon oil inxludng aromatic and non-aromatic constituents comprising admixing the oil charge with a solvent solution including acetone and water, regulating the proportions of the liquids present so as to have all of both oil constituents present dissolved in the solvent solution, thereafter adjusting the proportions of the liquids to provide a ratio of oil to solvent solution of approximately 3 parts of oil to 80 parts of solvent solution and a ratio of water to acetone of approximately 22 parts of water to 59 parts of acetone at atmospheric pressure and at a temperature below approximately 136 F.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Description

May 3, 1960 R. s. vosE SOLVENT REFINING PROCESS Filed Dec. 22, 1952 rlhis invention relates to the art of solvent reiining hydrocarbon materials and, more particularly, refining a hydrocarbon oil by treating it with a mixture of a liquid oil solvent having selective solvency properties for constituents of the oil and a second liquid having a boiling point higher than that of the irst liquid and having a lower solvency for oil. These two liquids may be referred to as a solvent liquid and a carrier liquid which,
in accordance with this invention and dependent upon the l relative proportions of the two liquids, present a solvent mixture in which either of two constituents of an oil is preferentially soluble and the other constituent of the oil is preferentially insoluble.
This application is a continuation-in-part of my applications, Serial No. 49,625, liled September 16, 1948, Serial No. 96,038, tiled May 28, 1949, Serial No. 200,535, tiled December 13, 1950, Serial No. 189,733, led October 12, 1950, and Serial No. 268,697, filed January 28, 1952, all now abandoned.
It is an object of the present invention to upgrade a charging stock by the separation of the aromatic constituents thereof from the non-aromatic constituents thereof in a solvent refining process which provides an ex. tremely complete separation of these4 constituents and accomplishes this separation with relatively simple and inexpensive equipment.
This process is carried out in its simplest and most economical manner by using a mixture of acetone and water although it is not limited to the use of these two materials. As will be hereinafter described more fully, various materials may be substituted therefor. The use of acetone for refining hydrocarbon oils is known. When acetone alone is used to fractionate oil, it is desirable to use variable temperature in order to impart selectivity to its solvency for the oil. It is also known that the solvency of acetone for a constituent of an oil charge can be decreased while its selectivity is increased by adding water to the acetone instead of by varying temperature. l have found, however, that a solvent of water and acetone can be used in a process to produce a reversal of solvency effect which has heretofore been unknown in that, by properly proportioning the ratio of the oil, water and acetone in different steps of the process, the selective solvency elect of the solvent mixture for the aromatic and non-aromatic constituents of the oil can be in eiiect reversed, the two constituents of the oil each becoming alternatingly soluble and insoluble at different steps of the process. y
i United States Patent O ICC Another object of this invention is to provide a new process for producing toluene. The boiling point of acetone is 123 F. and is suii'iciently low so that it is particularly suitable for the solvent extraction of the aromatic content of gasoline stocks that contain appreciable quantities of toluene. Toluene boils at 229 F., and
permits separation of the solvent without fractional or azeotropic distillations.
It is a further object of this invention to provide for a discharge of refined oils which are substantially free of residual acetone or other materials which may have been employed in the solvent refining process.
These and other objects of the invention will become apparent from the following description read in conjunction with the accompanying drawings, in which the single figure is a diagrammatic representation of the operations involved in the solvent relining process.
The ligure illustrates the basic process when carried out with acetone and water employed as the solvent liquids. More specifically, the acetone is referred to as the solvent liquid and the water referred to as the carrier liquid. It will be evident that alternate solvent and carrier liquids may be used as will be hereinafter fully discussed.
The oil charge is received through the input pipe line 1 and is drawn into the venturi mixer 20 which is receiving solvent through the line 22. The charge oil is preferably a distillate fraction and may be any desired fraction such as a gas oil or a -lighter material. The proportions of the solvent and carrier liquids to each other and other oil charge and the temperatures maintained throughout the process are hereinafter described.
The mixture and solvent passes from the venturi mixer 20 to a normal solubility separator 26. Any type of separator suitable for the separation of two immiscible liquidjphases may be used. No speciiic pressure is required and the pressure preferably used is that` which is attained by the transfervof the liquid mixture through the various lines by pumping.
In this first separation stage there is involved pure solubility conditions. The non-aromatic oils are insoluble in the solvent mixture selected and the aromatic oils are soluble in the solvent mixture selected. This step is identical to that disclosed in numerous patents in the prior art.
From the separator 26 an insoluble phase that is rich in non-aromatics, and substantially aromatic free, is passed through line 28 to the heater 32. Any suitable heating means may be employed, but preferably, heat will be supplied to heater 324 as will be hereinafter described in connection with Figure 2. r[his insoluble non-l aromatic phase contains only refined oil and some acetone in solution therewith. The water is substantially completely retained in the soluble aromatic phase.
The acetone carried from the separator 26 by the in-V soluble non-aromatic oils is vaporized in the heater 32 and the vapors are removed through line 33. The relined non-aromatic oils, which are substantially free of aromatic oils and are also substantially free of solvent, are discharged from the process through line 36.
The soluble aromatic phase, containing also some remaining soluble non-aromatics and the remainder of the 3 solvent mixture, is removed from the separator 26 through line 27 and is passed to a heater 52. In the heater 52 the soluble phase is raised tothe temperature necessary to vaporize acetone. The acetone vapors are removed from the heater 52 through line 53. Only enough acetone is vaporized to provide a solvent concentration and solvent proportions that will cause the separation of a phase that is rich in aromatics and substantially free of non-aromatics. Heat may be supplied to the heater 52 by any convenient means.
The heater 52 may be of any desired construction but is preferably a heater, for example, of the spot evaporator type which will cause considerable turbulence in the solution during the removal therefrom of the removed portion of the acetone. It is desirable that the liquids, either at the time of the separation of the acetone in the heater 52 or immediately thereafter, and prior to the delivery of the liquids to the separator 92, be agitated suficiently to insure the production of a condition where the oil constituents are in finely dispersed i'olrn at the time of their delivery to the separator 92.
ln this second stage of separation which occurs in separator 92, there no longer exists a condition of truc solubility. The dissolving capacity of the solvent liquid has been reduced to a point where both constitutents of the oil come out of true solution. As has been described above, it is well known that, when an oil charge is mixed with a solvent containing a suicient percentage of acetone, the solvent presents a selective solvency condition in which the non-aromatic constituents are insoluble and the aromatic constituents are soluble. A possible explanation of what takes place in the second stage of the process, that is, in the stage consisting of the heater 52 and the separator 92 is that, as the concentration of acetone is reduced, the remaining non-aromatic constituents first come out of solution and thereafter, as the acetone con: tent is further reduced, the aromatic constituents come out of solution. As these two constituents come out of solution, they exist in the form of minute droplets in inely dispersed form, the droplets being composed individually of either non-aromatic or aromatic oils containing in solution therewith acetone and possibly some water.
An alternate possible explanation is that, with the fairly rapid removal of the acetone which takes place in the heater 52, both the aromatic and non-aromatic constituents of the oil come out of solution substantially simultaneously in the form of dispersed droplets of minute size containing both aromatic and non-aromatic oils in solution in the droplet. There follows then a selective coalescence in .which the aromatic constituent of these droplets distill off and combine to form larger droplets of relatively pure aromatic oils which continue to coalesce and form an insoluble phase. The remaining minute droplets containing substantially only non-aromatic oils do not coalesce but remain in a colloidal dispersion of non-coalescent oil.
Thus by properly selecting the ratios of the solvent liquid and the carrier liquid, there is created in the separator 92 a condition in which each of the two oil constituents are in a colloidal or quasi-colloidal or emulsiiled condition. The separation in this stage takes place by a selective coalescence of the aromatic constituents. As is well known, coalescence is dependent upon boiling temperatures, vapor pressures, and surface tensions of the individual colloidal masses or droplets. In each of the colloidal droplets there exists a solution of the oil constituent and oil solvents. When the proportion of solvent liquid to carrier liquid is properly selected, the condition of the solution in each droplet of the oil constituents will be such that the surface tensions and vapor pressures involved will control the coalescence of the constituents so as to give a selective coalescence of the aromatics and non-coalescence of the non-aromatics. Thus the non-aromatics remain in solution in the form of a colloid, quasi-colloid, or emulsion.
` `It will be: vident tha-tithev amount and relative percent;
ages of the solvent liquid and carrier liquid existing in the solvent mixture tends to control or regulate the amount of solvent existing in each of the particles or droplets of each ofthe constituents of the oil existing in this colloidal solution and, as is known, the amount of solvent in each of these droplets will determine the partial pressure or surface tension of the droplet and thus control, either by hastening or retarding, the rate of coalescence and may similarly prevent coalescence.
While the prior art appears to recognize the fact that there exists ratios of solvent and carrier liquids which will produce a colloidal or emulsied condition of an oil mixed therewith, it has not been recognized in the prior art that solvent proportions may he selected for any particular charging stock which will give rise to a selective coalescence of two constituents of the charging stock such as takes place in the separator 92 as described above. It will be evident that the physical properties of the charging stock and ofthe individual constituents thereof will aifect the ratios of the solvent and carrier liquid required to produce the selected coalescence. In other words, the
. solvent ratios involved will vary with each charging stock employed as well as varying with various types of solvents which may be employed.
The insoluble phase which is the aromatic oils which have coalesced in the separator 92 and a relatively small percentage of non-aromatic oils and some acetone which is dissolved therein are separated from the remaining non-coalesced colloidal solution existing in separator 92 and are carried out through line 54 to a heater 58. The insoluble aromatics are passed through the heater 58 wherein the acetone is removed therefrom and carried ott throughline 64. The solvent free aromatics, including some non-aromatics, are discharged from the system through line 66.
The soluble or non-coalesced non-aromatic phase rev maining in the reversed solubility separator 92 and the remaining water and acetone are passed out of the separator through line 93 to line 55 wherein the flow is joined by the acetone separated in the heaters. The original solvent mixture is thus restored. This solvent mixture along with the remaining non-aromatics is delivered to a separator 14S. The conditions in this separator will be substantially the same as the conditions in the separator 26 and, accordingly, some of the remaining non-aromatics will become insoluble therein and may be removed therefrom through line 152 and delivered to line 28. It will be evident that the separator 148 may be dispensed with, if desired, and the return products from the separator 92 and from the various heaters be returned directly to the venturi mixer 20 for mixture with the incoming charge.
The recombined solvent separated from the remaining non-aromatics in the separator 14S is passed out of the separator 148 through the pump 23 to line 22 and into the venturi mixer 2.0. The solvent mixture is recycled with the incoming oil charge. Thus a continuous flow process is maintained.
Typical approximate proportions of acetone and water and of aromatic and non-aromatic constituents of the oil are shown numerically in the gure wherein the figures represent parts by volume. A charge of oil representing 10,000 parts is admitted through the venturi mixer 20 with a charge of solvent consisting of 22,000 parts of water and 88,000 parts of acetone. The 120,000 parts pass through separator 25 at room temperature. From the separator the insoluble non-aromatics consisting of 7,000 parts and 1,400 parts of acetone pass to the heater 32 wherein the acetone is driven off and the 7,000 parts of non-aromatic oil are delivered to a suitable catalytic cracking unit.
, From the separator 26 the aromatic oils along with the water and remaining acetone pass through heater S2 wherein` the temperature is such that 27,930 parts of acetone are driven ol at approximately atmospheric pressure. The etect of this change in proportion of the volumes of water and acetone is to cause the colloidal or emulsied aromatic oil stage to coalesce and thus to come out of solution whereupon it is removed by separator 92 and delivered to heater 58 wherein the small percentage of acetone carried therewith is removed and 2,300 parts consisting of aromatics containing small quantities of nonaromatics is discharged from the process. The soluble or non-coavlesced non-aromatics existing in separator 92 pass with the remaining solvent, which at this stage consists of the original 22,000 parts of water but only 58,140 parts of acetone, join with the condensed aceto-ne returning from the heaters 32, 52 and 58 and pass into separator 148 at room temperature. Thus, within separator 148 the original solvency eiect such as existed in separator 126 is reestablished and remaining non-aromatics, now insoluble and representing 700 parts of oil along with 140 parts of acetone, are carried to heater 32, thus adding 140 parts of acetone to the original 1,400 parts driven oi by this heater, and adding 700 parts of non-aromatic oil to the 7,000 parts' previously mentioned as discharged from the process. There remains then in separator 148 the original 110,000 parts of solvent consisting of 22,000 parts of water and 88,000 parts of acetone which are recycled and mixed with a new oil charge.
While this ow chart is drawn to show a complete separation in one cycle of the solvent, in actual practice, this will not always be the case, but rather, there will be a certain percentage of charge oil recycled with the solvent and there will be a continuous input of charge oil of a volume equal to the sum of the volumes of nonaromatic and aromatic oils discharged from the system. Thus there will be established a continuous process.
` tration.
The iigures for proportionate volumes shown on thel flow chart are approximate values for purposes of illus- Actually for variousv charging stocks the approximate practical variation of oil to approximate solvent ratio ranges from a minimum of one volume of oil to M3 volume of solvent to armaximum of one volume of oil to 19 volumes of solvent. When using acetone and water for therselective solvent, the amount of water in the solvent may range from 10% to a maximum of 64% depending upon the charging stock involved.
The eiect of temperature and pressure upon the separation affected in the separator 26 for various oil stocks and solvents is well known. This separation stage has been recognized in a great number of prior patents. The eiect of temperature and pressure upon the separation aiected in the separator 92 wherein the selective coalescence occurs is not soswell known. It will be evident that a complete study of this question would involve the making of a vast number of tests. It is reasonable to assume, however, that coalescence would be iniiuenced by temperature and pressure in that a colloidal solution involving droplets of liquid which are a combination of an oil and solvent in solution in the oil is dependent upon boiling points,` partial pressures, and surface tensions of the liquids Within the droplets. These factors normally vary with temperature and pressure.
While the foregoing description and the following examples are all set forth as involving substantially atmospheric pressure throughout the various stages of the process, it will be evident that .the invention is not limited to being conducted at atmospheric pressure.
The following examples are illustrative and serve to show typical results which are obtained when the invention is carried out in actual practice.
Example Number One Two Three Four Treating Conditions:
Solvent.: Acetone and Water vol.. Y 10 10 10 10 Charge Stock-Catalytic Cycle Stock- 1 1 1 1 Solvent/Oil Ratio, vol.lvo1 10/1 10/1 10/1 10/1 Solvent- Vol. Percent Acetone 81. 8 80. 0 77. 8 75.0 Vol. Percent Water 18.2 20. 0 22.2 25.0 Temperature, F.-
Non-aromatic phase separation 72 72 72 72 Aromatic phase separation 135 135 135 135 Yields (on Charge O11):
Y 1st N on-aromatic (Separator 26)- Oil Phase, Vol. Percent 83.8 91. 7 94.8 98. 4 Oil (solvent free), Vol. Percent l 62.0 67.1 68. 3 71.9 2nd Non-aromatic (Separator 148)- Oil Phase, Vol. Percent 13.2 10. 3 10.7 7. 9 Oil (solvent free), Vol. Percent 9. 5 8.2 7.8 7.0
Total Non-aromatic- Oil phase, Vol. Percent 97.0 102. 0 105. 5 106. 3 Oil (solvent free), Vol. Percent 71. 5 75. 3 76.1 78. 9 Solvent removed to reverse solubility effect .vol-, 6.1 6.0 5. 8 5.6 Aromatic (Separator 92)- Oil Phase, Vol. Percent 34. 7 30. 3 29.1 25. 9 Oil (solvent free), V01. Percent 28. 5 24. 7 23. 9 21. 1
Inspection Tests:
Type Stock Feed Non-aro. Non-aro N on-aro Non-aro. Gravity, Sp. .8849 .8581 .8644 .8681 gravity, API- 33,-4 32. 2 5 o or 1 1+ 1 2- Flash PM 210 192 182 180 124 426 440 434 432 420 491 503 499 498 500 645 556 553 553 552 630 634 630 630 628 662 666 660 663 661 98. 0 96. 0 96.0 98.0 98.0 1. 5 2. 5 2. 5 1. 5 1. 5 0.5 1. 5 1. 5 0. 5 0.5 39. 8 40. 0 41. 0 40. 0 40. 0 0 20 10 20 10 0. 025 0. 020 0. 023 0. 020 0. 024 Sulfur, Wt. Percent 0.128 0. 095 0.095 0.088 0.083 yAnlline Point, F 134.0 166. 5 160.0 153. 5 149. 5 Diesel index- 38.2 57.8 53. 4 49. 4 47. 1 Cetane Number 41.2 51.2 50. 4 47. 6 45. 9 Type Stock.- Aromatic Aromatic Aromatic Aromatic Gravity, Sp. /60 9718 9685 96.32 9484 Gravity, API 14. 1 14. 6 15. 4 17. 7
Eight A Example Number Five Six Seven Treating Conditions:
Solvent: Acetone and Water vol-- 10 8 6 Charge Stock-Catalytic Cycle Stockv 1 1 1 1 Solvent/Oil Ratio, VOL/vol.-- 10/1 8/1 6/1 6/1 Solvent- Vol. Percent Aeetone. 81. 8 81.8 81, 8 77. 8 Vol. Percent Water. 18.2 18.2 18. 2 22.2 Temperature, F.-
N oil-aromatic phase separation 72 72 72 72 Aromatic phase separation. 135 135 135 135 Yields (on Charge Oil):
1st N er1-aromatic (Separator 26)- 86.4 97. 1 99. 0 103. 3 O11 (solvent free), Vol. Percent 62. 5 69. 0 72. 2 74.8 2nd Non-aromatic (Separator 148) O11 Phase. Vol. Perccnt 14.1 8. 7 9. 7 10.0 Oil (Solvent free), Vol. Perce 9. 7. 7 6.9 6. 3 Total Non-aromatic- Oil Phase, Vol. Percent- 100. 5 105. 8 10S. 7 113:3 O11 (solvent free), Vol. Perce 71. 5 76. 7 79.1 481.1 Solvent removed to reverse soiubillty effect-. 6. 1 4. 9 3. 7 3. 5 Aromatic (Separator 92)- Oil Phase, Vol. Percent 34. 7 28. 5 25.3 23.0 Oil (solvent free), Voi. Percent 28. 5 23.3 20.9 18.9
Feed N on-aro. Non-aro Nonaro Non-aro 8922 8534 8586 8729 875 420 412 424 408 394 455 463 464 459 452 492 498 500 496 495 549 560 560 555 554 E.P 600 596 606 600 602 Percent Recovery- 98. 0 97. 5 98. 0 98.0 9B. 0 Percent Residue... 1. 5 1. 5 1. 0 1. 5 1. 5 0. 5 1. 0 l. 0 0. 5 0. 5 34. 0 35. 8 .3 34. 6 36. 1 0 0 -10 -5 -10 0. 030 0.015 0. 043 0. 050 0. 028 Sulfur, Wt. Percent- 0.115 0. 05 0.05 0.07 0.07 Aniline Point, F 134. 5 152. 0" 140. 5 125. 5 123. 0 Diesel l'nd ex y 38. 2r 52:1 46. 9 38. 4 37. 0 Cetane Number 29. 8 4726 44.1 40. 3 36. 4 Type Stock Aromatic Aromatic Aromatic Aromatic Gravity, Sp /60 .9861 .9986 .9665 .9522 Gravity, API 12.0 10. 2 14. 9 17. 1
Example Number Nine Ten i Eleven Twelve Treating Conditions:
Solvent: Acetcne and Water -VOI.. 2. 5 1. 5 3.0 2.5 Charge Stock-Catalytic Cycle Stock.- v01. 1.0 1.0 1.0 1.0 Solvent/Oil Ratio, VOL/v01 2%/1 1%/1 3/1 .2%/1
o ven V01. Percent Acetone 80 80 90 Vol. Percent Water 20 20 20 10 Temperature. F.-
N ori-aromatic phase separation 79 79 80 78 Aromatic phase separation -1- 135 135 135 135 Yields (on Charge Stock):
1st N on-aromatic (Separator 26)- i Phase, Vol. Percent s.- 109. 8- 117. 6 106.2 80.6 Oil (solvent free), V01. Percent 86. 9 92.3 84. 7 62.5 2nd N on-aromatie (Separator 148)- Oil Phase, Vol. Percent 4.2 2. 4 4.8 12. 1 Oil (Solvent free), Vol. Percent 3. 3 1.9 3.8 9.4 Total N ouaromatic- Oil phase, Vol. Percent 114.0 120. 0 111.0 92. 7 Oil (solvent free), V01. Perent 90. 2 94.2 88.5 71.9 Solvent removed to reverse solubility elect vol 1. 5 0. 9 1.8 1. 5 Aromatic (Separator 92)- Oil Phase, Vol. Percent Y11.8 7.0 13.9 33.8 Oil (Solvent free), Vol. Percent 9. 8 5.8 11.5 28. 1
Inspection Tests:
Type Stock Feed N on-aro. Non-aro. Non-aro. Non-aro. Gravity, Sp. (l0/60.. .8751 60 Giavrty, AP 30 2 Flash (PM), F 164 Viscosity at F. SSU- 36 1 Clou 40 Pour, F-. -15 Colo N PA 3+ Sulfur, wt. percent- 0. 43 Aniline Point, F-- 120.2 Cetane N umher.- 36. 7 Cetane Index. 40.0 ASTM Distillation- IB 374 486 523 573 E.P 606 Percent Recovery 98. 5 Percent Residue 1.2 Percent Loss 0. 3 Type Stock Gravity, Sp. 60/60.. Gravity, APT
Example Number Thirteen Fourteen Fifteen Sixteen Treating Conditions: i
Solvent: Acetone and Water vol.- 2. 2. 5 2.5 11.0 Charge Stock-Oatalytic Cycle Stock. 1.0 1.0 1.0 1.0 Solvent/Oil Ratio, vol./vol 2%/1 2%/1 21e/1 11/1 Solvent- Vol. Percent Acetone 70 80 80 80 Vol. Percent Water 20 20 20 Temperature, F.-
Non-aromatic phase separation. 80 100 49 76 Aromatic phase separation 135 135 135 135 Yields (On Charge Oil):
1st Non-aromatic (Separator 26)- l Oil Phase, Vol. Percent 116.3 111. 5 110. 6 74.7 Oil (solvent free), Vol. Percent....'...V 94.4 88.9 88.2 59. 3 2nd Non-aromatic (Separator 148)- Oil Phase, Vol. Percent 1.7 3. 5 3.4 12.3 Oil (solvent free), Vol. Percent. 1.4 2.8 3.0 9.8 Total N rin-aromatic- Oil Phase, Vol. Percent 118.0 115.0 114.0 87.0 Oil (solvent free), Vol. Percen 95. 8 91. 7 91.2 69. 1 Solvent removed to reverse solubility effect-- .vol-. 1. 5 1.5 1. 5 6. 6 Aromatic (Separator 92)- Oil Phase, Vol. Percent 5. 3 9.8 11.1 37. 7 Oil (solvent free), Vol. Percent' 4. 2 8. 3 8.8 30. 9
Inspection Tests:
Type Stock Non-aro. Non-aro. Non-aro N on-aro Gravity, Sp. 60l60. 8724 .8692 Gravity, API 30. 7 Flash (PM), F Viscosity at 100 F.. 36.2 Cloud, F 2 Pour, F -10 Color, NPA 6- Sulfur, wt. percent--- 0.42 Aniline Point, F 120.2 123.3 Cetane Number. 36. 7 Cetane Index 40.0 41.0 ASTM Distillation IBP- 374 402 10 488 487 50%. 523 524 90%. 573 57i E.P 606 609 Percent Recovery- 98. 5 98. 7 Percent Resdue 1.2 1.0 Percent Loss 0.3 0. 3 Type Stork Aromatic Gravity, Sp. Eil/60.- .9993 Gravity, API 10 1 Throughout the foregoing portion of this disclosure the invention has been described as carried out in the presence of a solvent comprising a solution of acetone and water. As noted above, various other materials may be substituted for these two liquids. For example, in place of acetone there may be used methyl acetate-acetone azeotrope or methyl alcohol-methyl acetate-acetone azeotrope. Any of these materials may be employed as the solvent liquid in conjunction with any of the following carrier liquids, namely, water or acetic acid. The acetic acid may also be used in conjunction with acetone. It is possible that methyl acetate, selected ketones or selected alcohols may also be used as solvent liquids in conjunction with any of the aforementioned carrier liquids and that other selected alcohols may be used as carrier liquids in conjunction with any of the abovementioned solvent liquids. If acetic acid or selected alcohols are used as a carrier liquid they may be used with or without the presence of water. It is probable that other equivalents may be employed in place of the acetone or water.
It is noted that the use of acetone with water may be deiined as the use of an admixture of water and a ketone, the ketone being completely soluble in the water and the water being completely soluble in the ketone, and the ketone also forming no azeotrope with the water.
Acetone is isomeric with allyl alcohol. Consequently, the use of acetone is representative of ketones and alcohols that are related through saturation isomerism.
As stated above, the temperatures within the system will depend upon the solvents used. For example, water boiling at 212 F. may possibly be used not only with acetone boiling at 133 F. but also with methyl acetate boiling at approximately 140 F. and various selected vketones and alcohols which have boiling temperatures below 212 F. and have greater solubility for the oil than has water. In place of water there may be used materials such as acetic acid boiling at approximately 245 F. The acetic acid may or may not contain water and may be used as a modifier in place of water. Thus, acetic acid may be used with acetone, or possibly, methyl acetone or selected ketones and alcohols. Again it iS necessary, however, that the ketones and alcohols selected have boiling temperatures below the boiling tcmperature of acetic acid and higher solubility for the oil. Certain alcohols may also possibly be substituted for the Water, for example, ethyl alcohol having a boiling temperature of approximately 173 F. may be used with or without water as a modifier for acetone, methyl acetone, and selected ketones and alcohols. For example, methyl alcohol having a boiling temperature of 149 F. may possibly be used as a mixed solvent with the ethyl alcohol. Thus, it will be obvious that a wide variety of solvents and temperature conditions may be used without departing from the scope of the invention as disclosed herein.
It will be evident that the boiling to accomplish solvent removal may be carried out under conditions of increased pressure in which case the boiling temperatures would be proportionately increased. If the temperatures and pressures existing throughout the system are varied, it will be evident from the foregoing that in all probability the solvent ratios required will also be varied and that these variations may be made without departing from the scope of the invention as disclosed herein.
It will be evident that various modications may be made in the sequence of steps of the invention disclosed. For example, the oil charge which is shown in the drawing as being admitted to the system at the point where the solvent is delivered to the separator 26 could be admitted to the liquids entering the reversed solubility separator 92 and the solvents recycled in the manner described. This type of system has been disclosed in my copending patent application, Serial No. 189,773, filed October 12, 1950. It will be evident that these and other modifications may be made to the invention set forth herein without departing from the scope of the invention as set forth in the following claim.
What is claimed is:
The process of rening a hydrocarbon oil inxludng aromatic and non-aromatic constituents comprising admixing the oil charge with a solvent solution including acetone and water, regulating the proportions of the liquids present so as to have all of both oil constituents present dissolved in the solvent solution, thereafter adjusting the proportions of the liquids to provide a ratio of oil to solvent solution of approximately 3 parts of oil to 80 parts of solvent solution and a ratio of water to acetone of approximately 22 parts of water to 59 parts of acetone at atmospheric pressure and at a temperature below approximately 136 F. to give rise to the formation of two liquid phases in which one of the liquid phases comprises an insoluble oil phase produced by coalescence of insoluble aromatic oil and the other of the liquid phases comprises the solvent solution and a dispersion of non-coalescent insoluble non-aromatic oil contained in References Cited in the file of this patent UNITED STATES PATENTS 1,925,525y Dietrich et al Sept. 5, 1933 2,045,321v Clarke June 23, 1936 2,047,755 Volck `luly 14, 1936 2,072,789Y Anson Mar. 2, 1937 2,083,511 Tuttle June 8, 1937 2,107,681` Van Dijck c Feb. 8, 1938 2,137,499 Moravec Nov. 22, 1938 2,146,147 VKtih Qt al. .f Feb 7, 1939 2,149,752 Vickery Mar. 7, 1939 2,173,460 van Wijket a1 sept. 19, 1939 2,201,821 Andrews et al May 2l, 1940 2,273,661 Poole Feb. 17, 1942 2,396,299 Sweeney etal. Mar. 12, 1946 2,423,527 Steinschlager July 8, 1947
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US3449462A (en) * 1965-11-02 1969-06-10 Shell Oil Co Separation process
US10138426B2 (en) * 2012-06-08 2018-11-27 Battelle Memorial Institute Combined hydrothermal liquefaction and catalytic hydrothermal gasification system and process for conversion of biomass feedstocks

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US2045321A (en) * 1932-04-19 1936-06-23 Texas Co Solvent extraction of hydrocarbon oil
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US2083511A (en) * 1933-11-20 1937-06-08 Max B Miller & Co Inc Refining mineral oil
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US3449462A (en) * 1965-11-02 1969-06-10 Shell Oil Co Separation process
US10138426B2 (en) * 2012-06-08 2018-11-27 Battelle Memorial Institute Combined hydrothermal liquefaction and catalytic hydrothermal gasification system and process for conversion of biomass feedstocks
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US12012552B2 (en) 2012-06-08 2024-06-18 Battelle Memorial Institute Combined hydrothermal liquefaction and catalytic hydrothermal gasification system and process for conversion of biomass feedstocks

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