US2904840A - Process for puffing hydrophobic nylon type fibers by swelling the fibers and generating oxygen in situ - Google Patents
Process for puffing hydrophobic nylon type fibers by swelling the fibers and generating oxygen in situ Download PDFInfo
- Publication number
- US2904840A US2904840A US527889A US52788955A US2904840A US 2904840 A US2904840 A US 2904840A US 527889 A US527889 A US 527889A US 52788955 A US52788955 A US 52788955A US 2904840 A US2904840 A US 2904840A
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- United States
- Prior art keywords
- fibres
- fibers
- minutes
- swelling agent
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 230000008961 swelling Effects 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims description 6
- 239000001301 oxygen Substances 0.000 title claims description 6
- 229910052760 oxygen Inorganic materials 0.000 title claims description 6
- 230000002209 hydrophobic effect Effects 0.000 title claims description 4
- 239000000835 fiber Substances 0.000 title description 41
- 229920001778 nylon Polymers 0.000 title description 12
- 239000004677 Nylon Substances 0.000 title description 7
- 238000011065 in-situ storage Methods 0.000 title 1
- 230000001007 puffing effect Effects 0.000 title 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 38
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 239000000243 solution Substances 0.000 claims description 20
- BDAGIHXWWSANSR-UHFFFAOYSA-N Formic acid Chemical compound OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 19
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 239000007864 aqueous solution Substances 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 11
- 239000007789 gas Substances 0.000 claims description 10
- 235000019253 formic acid Nutrition 0.000 claims description 9
- 239000012286 potassium permanganate Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 7
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 claims description 6
- 229940106681 chloroacetic acid Drugs 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 4
- IQPQPXUDXQDVMK-UHFFFAOYSA-N 3-(3-fluorophenyl)-3-[(2-methylpropan-2-yl)oxycarbonylamino]propanoic acid Chemical compound CC(C)(C)OC(=O)NC(CC(O)=O)C1=CC=CC(F)=C1 IQPQPXUDXQDVMK-UHFFFAOYSA-N 0.000 claims description 3
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 27
- 229960002163 hydrogen peroxide Drugs 0.000 description 17
- 229960000583 acetic acid Drugs 0.000 description 12
- 235000011054 acetic acid Nutrition 0.000 description 9
- 235000011121 sodium hydroxide Nutrition 0.000 description 9
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 8
- 229960001841 potassium permanganate Drugs 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 5
- 229920003043 Cellulose fiber Polymers 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 150000002978 peroxides Chemical group 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- MPMSMUBQXQALQI-UHFFFAOYSA-N cobalt phthalocyanine Chemical compound [Co+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 MPMSMUBQXQALQI-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229940013688 formic acid Drugs 0.000 description 3
- 239000012362 glacial acetic acid Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 3
- 229910021653 sulphate ion Inorganic materials 0.000 description 3
- ALWXETURCOIGIZ-UHFFFAOYSA-N 1-nitropropylbenzene Chemical compound CCC([N+]([O-])=O)C1=CC=CC=C1 ALWXETURCOIGIZ-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910021380 Manganese Chloride Inorganic materials 0.000 description 2
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 239000011565 manganese chloride Substances 0.000 description 2
- 235000002867 manganese chloride Nutrition 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- -1 peroxide compound Chemical class 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000004627 regenerated cellulose Substances 0.000 description 2
- 229920006395 saturated elastomer Chemical class 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 235000016588 Rosa centifolia Nutrition 0.000 description 1
- 244000052585 Rosa centifolia Species 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- VQLYBLABXAHUDN-UHFFFAOYSA-N bis(4-fluorophenyl)-methyl-(1,2,4-triazol-1-ylmethyl)silane;methyl n-(1h-benzimidazol-2-yl)carbamate Chemical compound C1=CC=C2NC(NC(=O)OC)=NC2=C1.C=1C=C(F)C=CC=1[Si](C=1C=CC(F)=CC=1)(C)CN1C=NC=N1 VQLYBLABXAHUDN-UHFFFAOYSA-N 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004758 synthetic textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
- D01D5/247—Discontinuous hollow structure or microporous structure
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/26—Halides of elements of Groups 7 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
- D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
- D06M11/56—Sulfates or thiosulfates other than of elements of Groups 3 or 13 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/58—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
- D06M11/67—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with cyanogen or compounds thereof, e.g. with cyanhydric acid, cyanic acid, isocyanic acid, thiocyanic acid, isothiocyanic acid or their salts, or with cyanamides; with carbamic acid or its salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/12—Aldehydes; Ketones
- D06M13/127—Mono-aldehydes, e.g. formaldehyde; Monoketones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/152—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen having a hydroxy group bound to a carbon atom of a six-membered aromatic ring
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/21—Nylon
Definitions
- the present invention relates to the production of aerated synthetic fibres,-, panticnlarly such fibres of the ,n lyamide, .polyes e an p lx o itr yp 'Itjis generally known, that fibers consisting ofregenstated, cellulosehave a substantially higher thermal con- .ductivity incomparison with native cellulose fibers, and @1181 the heat insulating capacity of garments, which are made offregenerated cellulose "fibers, is accordingly only In order to overcome thisdrawback, it has already .been, proposed to provide heat-insulating voids within the regenerated cellulose fibers, and such methods have been reportedin the--literature in several instances.
- offthosemethods a spinning composition having finely divided gasbubbles suspended therein is produced by either-adding gas evolving substancesgto the spinning solution or by directly aerating saidsolution-with air or another gas, and then coagulating the formed dispersionduring the spinning operation.
- gas evolving substances gto the spinning solution or by directly aerating saidsolution-with air or another gas
- coagulating the formed dispersionduring the spinning operation Generally the gas'is only -liberated from the gas evolving;substance'after the spinning composition emerges from the spin-neret.
- some suitable solid or liquid-substance- is added to-.:tl'1e sp-inningsolution, which substance is subsequently dissolvedout -of the filaments, whereby fine hollow spaces are formed withinthe *fibers.
- Another object. of the. invention. is, to, provide 7 means ,contribnting-totthe manufacture. of; aerated. fully synthetic or-chemical fibres, Whidtaemtfid fiberswill have unbroken surfaces.
- The. ully, ynthe iafibers whi h may h reated by the .nra e io h iin ention.
- a r at varie y of oth. inorganic. n san csubstances can be .use d as swelling agent;
- suitable compounds are, chl'oroacetic acid, acetic acid, formic acid, mineral acids, saturated salt solutions, chlorarhydrate solution, phenols,. g lycols etc. Itis understood, that. the particular chosen swelling agent will depend'on the type of synthetic fibers used. Thus for polyamide fibers chloroacetic acid, acetic acid, formic acid and mixtures thereofhave been found particularlysuit- Patented Sept. 22, 1959 able.
- polyester fibers hydrpxlyic compounds such as phenol; canjbe conveniently used; Forjfi bers ofjthe polyacrylonitrile type, e. g an ethanolic solution of calcium thiocyanate was foundjto be suitable.
- the employed catalyst serves to accelerate the rate of decomposition of the peroxides within the fibres.
- the fibers which may have been previously dried are treated either in filament form or inf'orm of fabric or tissues successively with-a suitabl swelling agent, 'with, a catalyst for promotingthe decomposition of peroxides. and a] peroxy-compound, preferably hydrogen peroxide;
- the individualsteps of the process can be carried out at room temperature or alternatively, at elevated: temperature.
- fiber-s arficonveniently. immersed in diluted aceticacid after. the peroxide treatment for a short period of.
- the gas or oxygen bubbles evolve, and voids are generatedwithin the fibrillae of the fibers.v
- the inflation of the fibers can be controlled as to different degrees by forming smaller or largerbubbles, by ernploying predetermined concentrationsofthereagents -or-by change .ofithe pH value of the treatment baths. Despite the inflation of the full synthetic fiberstructurebymeans of smaller or larger bubbles, the structureitself'and-the Wallsanclsurfacesthereof will not bedestroyed or broken.
- the volume of the fibers is thus substantially increased, resulting in improved heat insulating properties, a lower specific gravity and a higher covering power of said fibers.
- the numerous internal curved interfaces of the fibrillae further result in; increased difiusion of the, refiected; light, whereby a subdued, lustre is conferred upon the fibers.
- Example A sample of "6 nylon fibers undelustered) is swelled for 1 minute in 70% aqueous chloroacetic acid,
- the sample is washed for a short time with water and pulled through a 2% solution of caustic soda.
- the fibers are then treated for minutes with hydrogen peroxide of 40% strength, the 6 nylon, which is soaked with the solution of the catalyst, being strongly puffed up by the decomposing hydrogen peroxide during this operation. After removal from the peroxide bath the sample is washed several times with water and dried.
- the fibers have now a delustered appearance, and when they are examined under the microscope, they show a multiplicity of elongated bubbles or voids, particularly along the fiber axis.
- Example 3 A sample of "6 nylon fibers is swelled for 1 minute in 70% aqueous chloroacetic acid, washed with water and subsequently treated for 2 minutes with a 2% aqueous solution of potassium permanganate. After washing out the excess catalyst, the sample is immersed for 5 minutes in a aqueous sodium hydroxide solution, rinsed and dipped into a bath of hydrogen peroxide of 40% strength. After 8 minutes it is removed therefrom, washed and dried.
- Example 4 A sample of 6 nylon fibers is swelled for 20 minutes in a mixture of 85 parts of acetic acid and parts of formic acid. The fibers are then dipped into a 10% solution of manganous chloride in hydrochloric acid and left therein for 3 minutes. The sample is then treated with a solution of sodium peroxide in hydrochloric acid. After 3 minutes the fibers are washed with cold water, centrifuged and dried. The fibers show big spherical bubbles or voids.
- Example 5 A sample of 66 nylon fibers is swelled for 1 minute in a mixture of 35 parts of formic acid and 65 parts of acetic acid. After removal of the excess swelling agent, the fibers are treated for 2 minutes with a 1% aqueous solution of potassium permanganate.
- the sample is then shortly washed with water, treated for 3 minutes with a 10% aqueous sodium hydroxide solution, washed again with water and finally dipped for 5 minutes into a bath containing hydrogen peroxide of 40% strength. It is then rinsed and dried.
- Example 6 A 2 gm. sample of 66 nylon is swelled for 1 minute in a mixture of 35 parts of formic acid and 65 parts of acetic acid. After removal of the excess swelling agent, the fibers are treated for 2 minutes with a 10% aqueous solution of manganous sulphate. After the fibers have been washed for a short time with water, they are immersed for 3 minutes into a 10% solution of caustic soda, washed again with water and finally dipped for 5 minutes into hydrogen peroxide of 30% strength. The excess hydrogen peroxide is thoroughly washed out with water, and the sample is dried at 60 C. The fibers show a grained appearance and are greatly interspersed with fusiform voids.
- Example 7 A hank (11 g.) of 66 nylon is swelled for 2 minutes in 200 cc. of glacial acetic acid. The excess swelling agent is then squeezed out and the hank is dipped into 300 cc. of a 0.1% aqueous potassium permanganate solution. After seconds it is removed therefrom, rinsed for a short time with water and immersed for 3 minutes into a bath containing 250 cc. of a 5% sodium hydroxide solution. The hank is subsequently thoroughly washed, squeezed out and treated with 300 cc. of hydrogen peroxide of 40% strength. After 10 minutes the hank is thoroughly washed with water and dried.
- Example 8 A sample of 6 nylon fibers (undelustered) is swelled for Z'min'utes in glacial acetic acid. -The excess swelling agent is then squeezed out and the fibers are immersed for 10 minutes in a 10% aqueous solution of cobaltous sulphate. The fibers are then placed for 3 minutes in a 2% solution of caustic soda, washed with water and treated with hydrogen peroxide 'of 35% strength. The vigorous reaction, which sets in immediately, subsides after 3 minutes, whereupon the sample is removed from the bath, rinsed several times with water, freed from adhering water in the centrifuge and dried. The individual fibers have a delustered appearance which is due to the many very fine bubbles or voids.
- Example 9 A 6 nylon fabric is swelled for 5 minutes in a mixture of 15 parts of concentrated formic acid and parts of glacial acetic acid. It is then freed from excess swelling agent and immersed for 2 minutes in a 1% aqueous solution of potassium permanganate. After shortly washing the piece of fabric with water, it is dipped for 5 minutes in to a 10% aqueous solution of sodium hydroxide, washed, centrifuged and finally treated with hydrogen peroxide of 40% strength. After 3 minutes the fabric is removed from the hydrogen peroxide bath, is placed for 2 minutes in acetic acid of 10% strength, whereby it assumes a pure white appearance. It is then rinsed with water and dried.
- Example 10 A sample of Terylene fibers is swelled in phenol for a few minutes at a temperature of about 50 C. The excess swelling agent is then washed out with acetone and the fibers are dipped for 5 minutes into a 1% aqueous solution of potassium permanganate. The sample is centrifuged, placed for 2 minutes in a 2% solution of caustic soda and subsequently in hydrogen peroxide of 35% strength. When the reaction has subsided, the fibers are washed several times with water and dried. The voids within the fibers, which are generated by the above treatment, can be easily observed under the microscope.
- Example 11 A sample of Orlon fibers is swelled for 3 minutes in a saturated ethanolic solution of calcium thiocyanate and then shortly Washed with water.
- the fibers are subsequently placed into a 4% ho aqueous solution of potassium permanganate, rinsed again with water and pulled through a 5% solution of caustic soda.
- the sample is again washed with Water and then treated with hydrogen peroxide of 40% strength, which has been warmed to 70 C. The treatment is continued for 10 minutes, whereupon the fibers are rinsed and dried.
- a method of manufacture of aerated synthetic hydrophobic polyamide fibres of polyhexamethyleneadipamide and poly 5 aminocaproic acid comprising the steps of treating said fibres for between 1 minute to about 20 minutes with an aqueous solution containing a swelling agent, said swelling agent consisting of at least one member of the group consisting of acetic acid, chloroacetic acid and formic acid, washing said fibres to remove any excess swelling agent therefrom, treating said fibres with an oxygen generating catalyst consisting of approximately a 1% aqueous solution of potassium permanganate for about 1 minute until said fibres show an intense violet color, washing said fibres with water until the fibres are a pale rose color, immersing the fibres in a solution of about 40% hydrogen peroxide for about 5 minutes until said hydrogen peroxide is decomposed under the influence of said catalyst evolving gas bubbles inflating said fibres without breaking the walls and surfaces of said fibres and thus creating voids in said fibres.
- a method of manufacture of aerated synthetic hydrophobic polyamide fibres of polyhexamethyleneadipamide and poly 5 aminocaproic acid comprising the steps of treating said fibres for between 1 minute to about 20 minutes with an aqueous solution containing a swelling agent, said swelling agent consisting of at least one member of the group consisting of acetic acid, chloroacetic acid and formic acid, washing said fibres to remove any excess swelling agent therefrom, treating said fibres for between 1 minute to about minutes in a solution containing about 0.1 to 10% of an oxygen generating catalyst selected from the group consisting of permanganates, manganous salts and cobaltous salts, and immersing said fibres for up to about 3 to 10 minutes in a solution of about to concentration of a peroxide compound selected from the group consisting of sodium peroxide and hydrogen peroxide, until said peroxide compound is decomposed under the influence of said catalyst evolving gas bubbles inflating said fibres without breaking the walls and surfaces of said fibres and thus creating voids in said fibre
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH795585X | 1954-12-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2904840A true US2904840A (en) | 1959-09-22 |
Family
ID=4537278
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US527889A Expired - Lifetime US2904840A (en) | 1954-12-27 | 1955-08-11 | Process for puffing hydrophobic nylon type fibers by swelling the fibers and generating oxygen in situ |
Country Status (5)
Country | Link |
---|---|
US (1) | US2904840A (en(2012)) |
BE (1) | BE540128A (en(2012)) |
DE (1) | DE1006385B (en(2012)) |
FR (1) | FR1135685A (en(2012)) |
GB (1) | GB795585A (en(2012)) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3121698A (en) * | 1958-02-11 | 1964-02-18 | Nat Lead Co | Process of coating cellulosic particles by polymerizing a 1-olefin onto said particles; process of removing the cellulosic particles from the coated particles and hollowshells obtained therefrom |
US3214234A (en) * | 1963-05-21 | 1965-10-26 | Phillips Petroleum Co | Oriented foamed polyolefin extrudates and the production and dyeing of the same |
US3228745A (en) * | 1961-01-10 | 1966-01-11 | Lehigh Valley Ind Inc | Process of shrinking nylon fabrics with mixtures of specific chemical shrinking agents |
US3330899A (en) * | 1962-07-28 | 1967-07-11 | Kurashiki Rayon Co | Method of forming filaments from polyamide and styrene polymer mixtures |
US3423497A (en) * | 1963-03-01 | 1969-01-21 | Glanzstoff Ag | Apparatus and processes for the preparation of an endless thread cable for precision cutting |
US3475771A (en) * | 1965-06-28 | 1969-11-04 | Celanese Corp | Treatment of synthetic polyamide materials with a mixture of halogenated alkanes and halogenated monocarboxylic acids |
US3542715A (en) * | 1964-01-24 | 1970-11-24 | Du Pont | Foamed strand of an organic polymeric material |
US3943945A (en) * | 1971-09-20 | 1976-03-16 | Rosen Enterprises, Inc. | Process for preparation of reconstituted tobacco sheet |
US3944708A (en) * | 1973-01-19 | 1976-03-16 | Rhone-Poulenc Textile | Synthetic fibers and process for making same |
US4012557A (en) * | 1972-06-02 | 1977-03-15 | Cornelis Jean Philippe | Nylon-6 filament and method of manufacture thereof |
US4263187A (en) * | 1977-06-08 | 1981-04-21 | Chute Challoner R | Shaped articles of polypyrrolidone and method of preparation thereof |
US4500319A (en) * | 1979-02-26 | 1985-02-19 | Congoleum Corporation | Textured pile fabrics |
US4517142A (en) * | 1980-08-20 | 1985-05-14 | Yissum Research Development Company Of The Hebrew University Of Jerusalem | Method for producing permeable polymeric membranes |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE793952A (fr) * | 1972-01-14 | 1973-05-02 | Nunc As | Procede en vue d'ameliorer les proprietes superficielles d'un article forme a partir d'une matiere plastique |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB244446A (en) * | 1924-12-15 | 1927-03-24 | British Enka Artificial Silk C | Manufacture of flat ribbon-shaped artificial textile fibres from viscose |
GB299710A (en(2012)) * | 1927-10-29 | 1930-01-27 | Alsa S.A. | |
US2218385A (en) * | 1935-02-20 | 1940-10-15 | Gen Electric | Method of making an insulated electrical conductor |
FR1032715A (fr) * | 1951-01-12 | 1953-07-03 | Feldmu Hle A G | Produits en viscose gonflée |
FR1071702A (fr) * | 1951-09-21 | 1954-09-03 | Suddeutsche Kabelwerke Zweigni | Fils ou rubans en matière spongieuse |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT177508B (de) * | 1948-04-08 | 1954-02-10 | Feldmuehle A G | Verfahren zur Herstellung von mit Hohlräumen durchsetzten Viscoseerzeugnissen |
-
0
- BE BE540128D patent/BE540128A/xx unknown
-
1955
- 1955-06-28 DE DEF17812A patent/DE1006385B/de active Pending
- 1955-07-27 GB GB21660/55A patent/GB795585A/en not_active Expired
- 1955-08-11 US US527889A patent/US2904840A/en not_active Expired - Lifetime
- 1955-11-21 FR FR1135685D patent/FR1135685A/fr not_active Expired
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB244446A (en) * | 1924-12-15 | 1927-03-24 | British Enka Artificial Silk C | Manufacture of flat ribbon-shaped artificial textile fibres from viscose |
GB299710A (en(2012)) * | 1927-10-29 | 1930-01-27 | Alsa S.A. | |
US2218385A (en) * | 1935-02-20 | 1940-10-15 | Gen Electric | Method of making an insulated electrical conductor |
FR1032715A (fr) * | 1951-01-12 | 1953-07-03 | Feldmu Hle A G | Produits en viscose gonflée |
FR1071702A (fr) * | 1951-09-21 | 1954-09-03 | Suddeutsche Kabelwerke Zweigni | Fils ou rubans en matière spongieuse |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3121698A (en) * | 1958-02-11 | 1964-02-18 | Nat Lead Co | Process of coating cellulosic particles by polymerizing a 1-olefin onto said particles; process of removing the cellulosic particles from the coated particles and hollowshells obtained therefrom |
US3228745A (en) * | 1961-01-10 | 1966-01-11 | Lehigh Valley Ind Inc | Process of shrinking nylon fabrics with mixtures of specific chemical shrinking agents |
US3330899A (en) * | 1962-07-28 | 1967-07-11 | Kurashiki Rayon Co | Method of forming filaments from polyamide and styrene polymer mixtures |
US3423497A (en) * | 1963-03-01 | 1969-01-21 | Glanzstoff Ag | Apparatus and processes for the preparation of an endless thread cable for precision cutting |
US3214234A (en) * | 1963-05-21 | 1965-10-26 | Phillips Petroleum Co | Oriented foamed polyolefin extrudates and the production and dyeing of the same |
US3542715A (en) * | 1964-01-24 | 1970-11-24 | Du Pont | Foamed strand of an organic polymeric material |
US3475771A (en) * | 1965-06-28 | 1969-11-04 | Celanese Corp | Treatment of synthetic polyamide materials with a mixture of halogenated alkanes and halogenated monocarboxylic acids |
US3943945A (en) * | 1971-09-20 | 1976-03-16 | Rosen Enterprises, Inc. | Process for preparation of reconstituted tobacco sheet |
US4012557A (en) * | 1972-06-02 | 1977-03-15 | Cornelis Jean Philippe | Nylon-6 filament and method of manufacture thereof |
US3944708A (en) * | 1973-01-19 | 1976-03-16 | Rhone-Poulenc Textile | Synthetic fibers and process for making same |
US4263187A (en) * | 1977-06-08 | 1981-04-21 | Chute Challoner R | Shaped articles of polypyrrolidone and method of preparation thereof |
US4500319A (en) * | 1979-02-26 | 1985-02-19 | Congoleum Corporation | Textured pile fabrics |
US4517142A (en) * | 1980-08-20 | 1985-05-14 | Yissum Research Development Company Of The Hebrew University Of Jerusalem | Method for producing permeable polymeric membranes |
Also Published As
Publication number | Publication date |
---|---|
FR1135685A (fr) | 1957-05-02 |
GB795585A (en) | 1958-05-28 |
BE540128A (en(2012)) | |
DE1006385B (de) | 1957-04-18 |
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