US2870319A - Combined heating and ventilating unit - Google Patents

Combined heating and ventilating unit Download PDF

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US2870319A
US2870319A US679410A US67941057A US2870319A US 2870319 A US2870319 A US 2870319A US 679410 A US679410 A US 679410A US 67941057 A US67941057 A US 67941057A US 2870319 A US2870319 A US 2870319A
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air
housing
blower
shell
opening
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US679410A
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Harold H Ford
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Emerson Pryne Co
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Emerson Pryne Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0411Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between for domestic or space-heating systems

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  • the present invention relates generally to combination heating and ventilating units which are adapted to be installed in the ceiling of a room in order to provide for either forced circulation of warm air into the room below the unit or ventilation by exhausting air from the room, or a combination of both.
  • Units of this kind are frequently and preferably designed for installation in the ceiling. For this reason my. invention is described in this connection; but it should be realized that in its broad aspects the invention may be embodied in units designed and adapted for installation in other walls of a room.
  • Heaters of this type are especially suited to bathrooms where a quick, safe heat is desired and the total volume of the space to be heated is relatively small. It has been common prior practice to use radiant heaters which are installed in the side walls of the bathroom. These are usually relativelylow because most of their heat is delivered by direct radiation and they are located where a person can stand in front of them. However, this location has certain disadvantages, as for example the fact that they restrict other uses of that area of the Wall and they must be kept clear of towels and the like. Since heaters ofthis type deliver their heat by direct radiation, they are slow to warm up the whole room; and even at best, there is a tendency for them to concentrate the major portion of their heat in a zone directly in front of the heater.
  • a heater of this character employing forced circulation can be advantageously located in the ceiling of the room.
  • the heater When in the ceiling, the heater is free of any obstruction to I radiant heat or to air movement around the heater and can thus be most effective in bringing warm air as Well as radiant heat to all parts of the bathroom.
  • the hot coils When located in the ceiling the hot coils are removed from the possibility of contact with people or clothing, to obvious advantage in safety and comfort.
  • a further, but less important advantage, is the fact that a ceiling heater does not require any space on the side walls which may be used for other purposes.
  • Another object of my invention is to provide a com bined unit of the character described in which ventilation of the room may be carried on without any heating, using the same blower for both the heating and ventilating functions.
  • a further object is to provide a combined heating and ventilating unit in which heating is carried out most effectively and efficiently, utilizing both radiant heat and the heated air obtained from air circulation past the heating elements to obtain the quickest and most comfortable heating of the room space.
  • a further object of my invention is to provide a forced air heater of this character which avoids initial circulation of cold air, before the heating elements reach operating temperature thus eliminating the discomfort occasioned by the movement of cold air in the room before the heating element is functioning fully.
  • a still further object of my invention is to provide a combined heating and ventilating unit of this character which is capable of discharging air from the bathroom directly to the outside atmosphere but which prevents a reverse draft of cold air into the room.
  • Still another object of my invention is to provide a combined heating and ventilating unit in which the incoming cool air is directed around the heating element in a manner to keep internal temperatures within the unit below allowable safe values.
  • a housing that is adapted for installation in the ceiling and has an opening at its lower side.
  • An inner shell is located within the housing and is inserted through this opening in the lower side.
  • the inner shell carries an electric heating element located adjacent the opening in the lower side of the housing in order that heat may be radiated outwardly through the opening.
  • a blower or a fan is mounted on the shell above the heating element and in position to discharge a stream of air to be heated over the heating element.
  • Cool air enters the housing through air passages defined by spacing the shell from the housing to provide inlet passages admitting air from the room to the blower. Cool air preferably enters these passages around the entire periphery of the shell. This air cools both the shell and the housing before reaching the blower which then discharges the air past the heater where the air becomes heated.
  • the heated air leaves the housing through a central portion of said opening at its lower side.
  • the air-circulating means is preferably a blower of the squirrel-cage type having an axial inlet at one end and a radial discharge, though my invention is not necessarily limited to any particular type of fan.
  • This blower is mounted within a scroll having a first outlet in communication with an outlet in the outer housing through which air discharged by the blower can be vented to the atmosphere.
  • a second outlet from the scroll communicates through suitable passage means with the heating element; and air movement through the two outlets is controlled by a movable air-directing shutter which in turn is controlled by a heat-responsive member.
  • the shutter is normally in a position closing the second outlet so that all the air discharged by the blower passes through the first outlet to the atmosphere.
  • the shutter is moved to a position uncovering the second outlet and at least partially covering the first outlet so that a major portion of the air stream is directed past the heating element.
  • the other portion of the stream may still be discharged through the first outlet if desired in order to exhaust continually a small portion of air from the room as well as recirculate the heated air.
  • Fig. 1 is a bottom perspective view of a completed installation in the ceiling, showing only the ornamental cover over the opening at the underside of the housing;
  • Fig. 2 is an enlarged bottom plan view of the'eombined ventilating and heating unit, looking upwardly, with a portion of the cover broken away;
  • Fig. 3 is a vertical longitudinal section on line 3-3 of Fig. 2;
  • Fig. 4 is a transverse vertical section on line --4 of Fig. 3;
  • Fig. 5 is a fragmentary horizontal section and plan on line 5,5 of Fig. 4 showing alternate positions of the shutter controlling the fiow of air to the heater;
  • Fig. 6 is a fragmentary vertical section and elevation on line 66 of Fig.5;
  • Fig. 7 is a fragmentary horizontal section on line 7-7 of Fig. 6;
  • Fig. 8 is a plan view of the inner shell alone removed from the housing and with the impeller removed from the scroll;
  • Fig. 9 is a fragmentary vertical section on line 9-9 of Fig. 8;
  • Fig. l is a schematic layout of the electrical wiring for the unit.
  • Fig. 11 is a fragmentary section similar to Fig. showing a modified construction.
  • the outer housing enclosing the combined heater and ventilator unit is indicated generally at 10.
  • This housing It is preferably of rectangular outline when viewed in plan, although it will be appreciated that the invention is not necessarily so limited.
  • the housing comprises parallel side walls 10a and ltlb, parallel end walls 100 and 10d, and a top wall 102.
  • the housing is open at 11 at its lower side; and it is preferable that this opening be the full size of the lower side, asshown on the drawing.
  • the dimensions of the opening in the lower side may be something less than the corresponding dimensions of the sides of the housing itself, if desired.
  • Brackets l2 locate the housing with respect to the ceiling so that the open lower side 11 of the housing is flush with the finished surface of the ceiling 14, as shown particularly in Fig. 3.
  • shell 15 Located within housing it) is an inner shell generally designated at 115.
  • shell 15 is also rectangular in outline, since it preferably conforms in gen eral shape to housing lltl, but is smaller.
  • end walls 150 and 15d of the shell are spaced from the respective end walls lilo and Mid of the housing as seen in Fig. 3 to define between adjacent pairs of end walls an air inlet passage 16 at each end of the housing between it and the shell.
  • Each air passage 16 opens to a marginal portion of housing opening 11 at a shorter side of. the housing.
  • Side walls 150 and 15b of the shell are likewise spaced from walls Mia and Mb respectively of the housing to provide air inlet passages 17a and 17b, one at each side of the shell between it and the housing, as shown in Fig. 4.
  • Passages 17a and 1715 open to marginal portions of housing opening 11 along each of the longer sides of the housing.
  • the top wall 15a of the shell is spaced below the top wall lite of the housing; and the inlet passages 16 and 17b open at their upper ends to this interior space within the housing and above shell 15.
  • Passage lia is blocked off at the top by a projecting lip on wall 15:, causing the air to pass through opening72a.
  • the air passes through spaces in the shell and out opening 72b on the opposite side into passage 17]) and then into the spaceabove shell 15. This prevents heat from accumulating within theshell from heating element 25.
  • Inner shell 15 is shaped like an inverted pan with its open side facing downwardly. The entire underside of the inner shell is also open and is preferably located near or substantially in the plane of opening 11 of the housing.
  • the shell with blower 35, which will be described later, is inserted into the housing through the open lower side thereof and moved upwardly into the housing until the top wall of the shell engages internal brackets 18 attached to the housing Walls.
  • the shell is detachably secured to these brackets by means of bolts and wingnuts 19, but spring clips, screws, or any other suitable type of fastening means may be used.
  • Shell 15 is divided into three compartments by means of two transverse vertical partitions 20. as shown particularly in Fig. 2.
  • a socket 21 adapted to hold a light bulb 22 while the center compartment contains the electric heating element 25.
  • the heater consists typically of a length of resistance wire mounted upon brackets 26, though any other suitable heating element may be used.
  • the brackets are just below and mounted on reflector which also has the shape of an inverted pan and has its side walls slightly spaced from partitions 2t ⁇ to reduce the amount of heat transmitted by conduction to the light compartments and other parts of the shell.
  • Reflector 27 is supported on and between side walls 15a and 15b of the shell by brackets at; (Fig. 4), the upper or top wall of the reflector being spaced from shell wall 152.
  • heat barrier wall 32 which preferably extends the full distance between shell walls 15a and. 1% (Fig. 4) and between partitions 21) except for the air passage described below.
  • This arrangement not only has the advantage of providing a barrier to the transmission of heat upwardly to the blower, but also provides a space for bringing in the conductor 3% from the power source to heating unit 25.
  • This conductor 3-9 is connected to binding post31' which i'smounted on heat shield 32. Also mounted close by on the heat shield is a second post 31a.
  • conductor 36 goes to a third post 31b mounted on the reflector and to which one end of heating element is connected.
  • a thermal protector 33 of the fusible link type is connected in series with conductor 3 in the power supply circuit to heater element 25 as a safety measure to open the circuit to the heater element in the event air circulation stops and internal air temperatures become too high. This condition could occur if blower were to fail.
  • any suitable type of protector or thermal fuse can be employed and the protector 33 shown here is only typical. It consists of a ceramic arch with a conductive metal strip 34 bent over the convex face of the arch and anchored at each end by solder fusing at a known suitable temperature, for example 400 F. If overheated, the solder melts releasing one end of strip 34 which straightens and breaks the electric circuit.
  • Thermostatic switches as the bi-metal type, can also be substituted for the protector shown.
  • a blower indicated generally at 35 is mounted on the top wall of shell 15.
  • the blower consists of a scroll or volute housing 36 containing a cage-type impeller 37'.
  • Motor 38 driving impeller 37 is suspended from a threearmed cross-bar 39 which is supported at its ends upon mounting members 40 attached to inlet collar 41 and resting upon scroll 3e.
  • These mounts may include anti-- vibration features, such as rubber washers.
  • Impeller is attached at its lower end to a disc that is fastened to the shaft of the motor. Thus the impeller surrounds the motor. Air enters the impeller from the upper end in an axial direction through collar ii and is discharged in a radial direction from the periphery of the impeller.
  • the whole blower is arranged and constructed in a. manner well known in the art and needs no additional de-' scription' here.
  • the bottom wall of scroll 36 has a central opening surrounded by collar 42 projecting inwardly toward the impeller from the bottom wall to a position closely spaced from impeller 37.
  • This central opening within collar 42 overlies an opening 43 in shell wall 15c; and these two openings provide access to the thermal protector for repair or replacement when the impeller and motor are removed, as in Fig. 8.
  • the scroll is provided with two outlets through which air discharged from the impeller leaves the scroll.
  • the first outlet 45 is the usual outlet located in the side wall of the scroll in the path of air discharged radially from the impeller to exhaust air from the blower.
  • outlet 45 of the scroll is placed in registration with an opening 46 in side wall a of the housing so that air discharged here from the scroll leaves the housing through the opening 46.
  • Housing outlet 46 may be surrounded by collar 47 in order that a duct 48 of any suitable type may be connected to the housing to receive the air discharged from the fan.
  • a terminal portion of duct 48 may be seen in Fig. 4.
  • Outlet 45 is closed by shutter 50 when air is not being discharged from the blower.
  • Shutter 50 is hinged at its upper end to housing Wall 1011, as indicated at 51 in Fig. 4.
  • Shutter 50 is a thin, light-weight member which is swung outwardly (see dotted line position'in Fig. 6) by the force of air discharged from the blower so that air may pass from the blower into duct 48.
  • the force of gravity biases the shutter to a closed position in which the shutter hangs vertically to close outlet 45, as in Fig. 4.
  • When closed reverse flow of air from duct 48 into the blower and thence into the room is prevented; and any air movement in this direction only closes the shutter more tightly.
  • the second outlet from the blower scroll is the opening 53 in the lower end wall of the scroll located adjacent the first outlet 45.
  • outlet 53 is placed in registration with an opening 54 in top wall e of the inner shell in order that air discharged from the blower can enter the central heater compartment.
  • opening 55 is located in the upper wall of reflector 27 directly below openings 53 and 54; and the L-shaped vertically ex tending wall 56 (Fig. 7) that extends between reflector 27 and shell wall 15e defines two sides of a generally rectangular passage 52 that conducts airfrom opening 54 to opening 55.
  • the other two sides of the air passage are formed by a partition and shell wall 15a as may be seen in Fig. 7.
  • This arrangement provides air passage means 52 in the shell to direct air from impeller 37 to and past heating element 25, the air being thereby heated after which the air is discharged from the housing through the open lower side 11.
  • Air directing member 57 pivotally mounted on the scroll in a position to control air flow through outets 45 and 53.
  • Air directing member 57 consists of shutter 58 and deflector 59 which are respectively horizontally and vertically disposed, as may be seen in Figs. 5 and 6. Under normal or non-operating conditions shutter 58 covers discharge opening 53 and deflector 59 offers substantially no obstruction to the passage of air through outlet 45. This is the position of the parts shown in Figs. 5 and 6 in full lines.
  • the air deflecting member is pivotally mounted on vertical shaft 60 and is movable from the full line position to the position 57:: shown in Fig.
  • the movement of shaft 60 and air directing member 57 is controlled by heat-responsive operating means which typically takes the form of spiral bi-metallic member 62 which surrounds the lower end of shaft 60.
  • the bi-metallic strip is anchored at its upper end to any suitable stationary member, as for example, the wall of shell 15.
  • the lower end of the bi-metallic member is fastened to shaft 60.
  • the bi-metallic strip turns the shaft and the air directing member 57 to the non-operating position shown in full lines in Figs. 5 and 6 in which outlet 53 is closed and outlet 45 is open.
  • By extending the heat-responsive means 62 through passage 52 the lower end of thebi-metallic strip is exposed to receive heat by direct radiation from heating element 25.
  • Air in passage 52 coo-ls the bi-metal strip and it may be advantageous to shield more or less of its length from contact with this air stream. This may be accomplished by shield 63 (Figs. 6 and 7) extending parallel to wall 15a. A shield of the shape shown reduces the net crosssectional area of passage so that the shield may be considered to be one wall defining the passage.
  • motor 38 and heating element 25 are wired in parallel as shown in Fig. 10 so that they are both energized simultaneously when one switch is closed or the blower alone may be in operation.
  • a preferred wiring diagram is shown in Fig. 10 which will accomplish this result. Power is derived from a pair of conductors 73 and 74 connected to any suitable source of electric power. The hot conductor 73 is connected in parallel to switches 75, 76 and 77. Switch 77 is connected through conductor 77a to both of the lamps 22. Switch 76 is connected through conductor 76a to the blower motor 38, Both of these switches are single pole switches.
  • Switch 75 is a double pole switch having one side of both sets of contacts connected to conductor 73. The other side of one pair of contacts is connected to conductor 76a while the other side of the second pair of contacts is connected by conductor 30 to heating element 25. The lights, the blower and the heater are all connected to a common ground return line 74.
  • some suitable means such as plugs 80 and 81 are provided. Of course, all four conductors can be brought to a single four-prong plug, but it is easier to use two-prong plugs, two such plugs being required. These plugs are preferably polarized in any suitable way so that electrical connections can only be effected in the proper manner.
  • impeller 37 starts to circulate air before the heating element is warmed.
  • air directing member 57 in the initial or non-operating position, air is discharged through the first opening 45 from the scroll to the atmosphere through duct 48.
  • the heating element heats up the bi-rnetallic element 62 and this in turn causes the air directing member to move to the second position 57a in which air from the impeller is directed past the heating element.
  • the heating element is warm and the air discharged into the room below the unit has been warmed by the heating element.
  • no air is circulated through the room by the blower before the heating element has reached a normal operating temperature and the circulation of cold air from the room is avoided.
  • thermal protector 33 may be desirable to take additional measures to prevent thermal protector 33 from interrupting the circuit'to the heating element unnecessan ily. With a high wattage heating element, sufficient heat may accumulate above reflector 27 after a long period of operation to cause the solder holding metal strip 34 at one end to melt even when the blower is op rating normally. To prevent this, it may be desirable to direct a stream of cooling air over protector 33 to prevent the fusible link from opening. This may be done by providing an opening 82 in flange 42 near its base, as shown particularly in Figs. 8 and 9. A portion of the air discharged from impeller 37 can be deflected through open ings 82 and 4-3 and over thermal protector 333 by means of deflector $3.
  • This deflector is mounted on the inner face of the scroll and is suitably located'to provide clearance at the base of impeller 37.
  • Fig. 11 shows a variational construction involving relocation of the thermal protector.
  • the binding posts 31 and 31a are mounted on top wall 15.2 of the shell and project through an opening 84 in the scroll wall into the scroll.
  • the protector is mounted on the two binding posts as before. it is located near outlets 45 and 53 where clearance between the impeller and the involute side wall of the scroll approaches the maximum and is adequate.
  • the protector is located inside the blower scroll in the main stream of air moving to'the scroll outletsfrom the impeller and maximum cooling of the protector is attained. Since the thermal prorector is accessible from inside the scroll, opening 43 and that within collar 42 may be omitted.
  • Cover 65 comprises a rectangular frame of the same general configuration but slightly larger than the open side of housing 1%? in order that the frame may extend beyond the housing at all sides, as may be seen from Figs. 3 and 4.
  • the frame has at each end an opening which is filled by a pane of glass 66 while the central open portion has a grille 67 which is typically formed by a series of louvcrs or an open mesh wire screen. 'l' he central opening containing grille 6'?
  • a pane of glass da is disposed immediately below each of the lights 22. to transmit light from them to the room beneath.
  • cover 65 has an upturned marginal flange of; which at the four corners of the cover rests against the surface 14 of the ceili Edges of this upstanding flange are recessed at all four sides to provide a plurality of air inlet openings 76 that allow air to enter housing llll around the margins of cover
  • the corner portions of the flange also space the cover from the lower edges of the housing walls.
  • air from the room can enter the two end openings 7%) and pass upwardly through end passages 16 between the housing and shell into the interior of the housing above the shell
  • Axial inlet ll of the blower communicates with this interior space of the housing, and air inside the housing can be drawn into the blower through opening 41.
  • Air entering through the openings 7% at the longer sides of the grille can flow upwardly through the air inl t passages 1'70 and l7bbetween the side walls of the shell and housing, as shown in Fig; 4. Since'passage 17a is blocked off at the top c-f the shell, all air rising through this space must flow through openings 72a in the side of the shell into the space betweenheater reflector 27 and shell top wall Be. This air then passes out through openings 72b at the opposite side into space 17b and then into the space above shell 15 from which it-enters the blower.
  • Air following this latter path removes heat transmitted through reflector 27 into the space immediately above it and keeps cool the portions of the shell immediately above the heating element as well as the thermal protector.
  • Shield 32 acts to reduce the heat transmitted to the blower, and cooling air fiows across it both above and below. Air flowing downwardly through blower inlet 41 removes heat developed within motor 33 and acts as a cooling medium for the blower motor. This air flows over and around shell 15 as Well as-through it to remove heat from element and lamps ZZ-andprevent any undesired accumulation of heat.
  • Cover 65 may be-held in place by any suitable means for mounting it upon the walls of housing ll Such means include screws, spring clips, or other elements that are well known in the art. iowever I prefer to use as mounting means the arrangement disclosed in my co-pending application Serial Number 606,363, filed on August 27, 1956, entitled Cover Attaching Assembly since this attaching means-allows cover 65 to be easily removcd for access to the housing for replacement of lights 22 or other service needs. Reference may be had to said co-pending application for other details of the structure of the attaching means,.which includes briefly a slide 85 at each end of the housing whichis free to movelongitudinally along a vertical path to which the slide is confined by a guide 86.
  • each slide 85 is provided with a hookfil which is engaged in a hole in bracket 38 attached to the innerface of frame 65.
  • spring 89 which is also anchored to an end wall of housing ill, the spring being so arranged as to hold the slide in the raised position shown in Fig. 3 in which cover is in engagement with the surface 14 of the ceiling.
  • the spring permits the cover and the two attaching slides to be lowered to a position in which the cover may be disengaged from the slides by springing the slides sufficiently to disengage hooks 87 from brackets 88.
  • Housing 10 may be provided with an externally mounted splice box, indicated diagrammatically at 96, of any suitable design into which the electrical conductors Eli, 74-, 76a and 77a pass and which may be provided with one or more electrical outlets opening into the upper porof housing ll Into these outlets, there may be connected the electrical plugs8l and 8. he unit is so wired that the following combinations of operating conditions may be achieved: (1) light only; (2) blower only; (3) light and blower; (4) blower and heater; or (5) blower, light and heater. Of course, other wiring arrangements than shown in Fig. 10 may be used. it is so wired that the blower will always turn on when the heater is turned on. All other functions may be performed separately.
  • a ceiling heater unit comprising: a housing of rectangular outline having side and end walls, a top wall, and an opening in its lower side; an inner shell of rectangular outline insertable' through said opening and located inside the housing, said shell having top, side and end walls spaced respectively from the top, side and end walls of the housing: an electrical heating element mounted within the inner shell adjacent said opening in the housing; and a cover over the opening in the housing having a centrally located grille under the heating element to permit air to pass through the cover at said central portion of the opening, said cover being spaced from the housing walls to admit air into the housing around the edges of the cover; and a blower mounted on the top wall of the shell above the heating element with its intake in communication with the interior space between top walls of the housing and the shell; said shell defining passage means wholly within the shell for receiving air from said blower and directing said air downwardly over the heating element and out of the central portion of said opening in the housing; and end Walls of the shell and housing defining between them air inlet passages receiving air from end
  • a ceiling heater unit comprising; a housing having a first opening in its lower side and a second opening in another side; a unitary blower and heater assembly disposedinside the housing, said assembly including a blower inside a scroll having an air inlet communicating with the space inside the housing and a first and second air outlet, and a heating unit located adjacent the first opening in the housing; said first air outlet being in communication with the second opening in the housing, and said second air outlet being located to direct air from the blower past the heating unit; a shutter member normally closing said second air outlet; and heat-responsive shutter operating means connected to the shutter to open the second air outlet in response to heat generated by said heating unit.
  • a ceiling heater unit as in claim 2 in which the shutter carries a bafile member movable to a position at least partly closing the first air outlet when the second outlet is open.
  • a ceiling heater unit comprising: a housing of rectangular outline having side and end walls, a top wall, and air opening in its lower side; an inner shell of rectangular outline insertable through said opening and located inside the housing, said shell having top and end walls spaced respectively from the top and end walls of the housing; an electrical heating element mounted within the inner shell adjacent said opening in the housing; wall means including an end wall of the shell defining a light compartment in the inner shell that is separated by a wall from the heating element and is open to the opening in the housing; and a blower mounted on the top wall of the shell above the heating element with its intake in communication with the top space between the shell and the top wall of the housing; said shell defining passage means wholly within the shell for receiving air from said blower and directing said air downwardly past the heating element and out of a central portion of said opening in the housing; and the end walls of the shell and housing providing between them air inlet passages receiving air from end marginal portions of said opening in the housing, and directing the air into said top space.
  • a blower and heater assembly for use in a ceiling heating and ventilating unit, comprising: a blower comprising an impeller, motor means driving the impeller, and a scroll surrounding the impeller and having an inlet.
  • a heater and blower assembly as in claim 5 in which a baifie is carried by the shutter and movable therewith to divert air discharged from the blower through the second outlet when the second outlet is opened.
  • a blower and heater assembly for use in a ceiling heating and ventilating unit, comprising a rotary impeller; motor means driving the impeller; a scroll surrounding the impeller and having a first air outlet in a side wall and a second air outlet and an air inlet in opposite end walls; a heating unit disposed in the path of air discharged through the second outlet; an angular air directing member mounted to move between a first position closing the second outlet and a second position directing air discharged by the impeller through the second outlet; and heat responsive operating means operable in response to heat received from the heating unit to move the air directing member from the first to the second position.
  • a blower and heater assembly for use in a ceiling heating and ventilating unit, comprising: a blower comprising an impeller, motor means driving the impeller, and a scroll surrounding the impeller and having an inlet, a first outlet, and a second outlet; an electrical heating unit adjacent the blower in position to heat air discharged from the second outlet; a thermal protector of the fusible link type in series with the electrical heating element; and means directing a stream of air from the blower over the thermal protector to cool the thermal protector while the blower is in operation.
  • a blower and heater assembly for use in a ceiling heating and ventilating unit, comprising: a blower comprising an impeller, motor means driving the impeller, and a scroll surrounding the impeller and having an inlet, a first outlet, and a second outlet; an electrical heating unit adjacent the blower in position to heat air discharged from the second outlet; and a thermal protector of the fusible link type in series with the electrical heating element; said protector being located inside the scroll in the path of air being discharged through the outlet in the scroll.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
  • Direct Air Heating By Heater Or Combustion Gas (AREA)

Description

Jan. 20, 1959 H. H. FORD 2,870,319
COMBINED HEATING AND VENTILATING UNIT Filed Aug. 21, 1957 3 Sheets-Sheet 1 4 b f v 1 1/ :i 62 2a 155 j I I \v m 0 Jan. 20, 1959 H. H. FORD COMBINED HEATING AND VENTILATING UNIT 5 Sheets-Sheet 2 Filed Aug. 21, 1957 Jan. 20, 1959 H. H. FORD COMBINED HEATING AND VENTILATING UNIT Filed Aug. 21, 1957 3 Sheets-Sheet 3 0mman United States Patent COMBINED HEATING AND VENTILATING UNIT Haroid H. Ford, Claremont, Califi, assignor to Emerson- Pryne Company, a corporation of Delaware Application August 21, 1957, Serial No. 679,410
Claims. (Cl. 219-39) The present invention relates generally to combination heating and ventilating units which are adapted to be installed in the ceiling of a room in order to provide for either forced circulation of warm air into the room below the unit or ventilation by exhausting air from the room, or a combination of both. Units of this kind are frequently and preferably designed for installation in the ceiling. For this reason my. invention is described in this connection; but it should be realized that in its broad aspects the invention may be embodied in units designed and adapted for installation in other walls of a room.
Heaters of this type are especially suited to bathrooms where a quick, safe heat is desired and the total volume of the space to be heated is relatively small. It has been common prior practice to use radiant heaters which are installed in the side walls of the bathroom. These are usually relativelylow because most of their heat is delivered by direct radiation and they are located where a person can stand in front of them. However, this location has certain disadvantages, as for example the fact that they restrict other uses of that area of the Wall and they must be kept clear of towels and the like. Since heaters ofthis type deliver their heat by direct radiation, they are slow to warm up the whole room; and even at best, there is a tendency for them to concentrate the major portion of their heat in a zone directly in front of the heater.
This characteristic of an electric heater can be overcome by adding a fan or blower which circulates air past a heating element and creates enough air movement within the room to bring about a high degree of equalization of temperature throughout the room space. A heater of this character employing forced circulation can be advantageously located in the ceiling of the room. When in the ceiling, the heater is free of any obstruction to I radiant heat or to air movement around the heater and can thus be most effective in bringing warm air as Well as radiant heat to all parts of the bathroom. When located in the ceiling the hot coils are removed from the possibility of contact with people or clothing, to obvious advantage in safety and comfort. A further, but less important advantage, is the fact that a ceiling heater does not require any space on the side walls which may be used for other purposes.
It has also been found advantageous to provide a ventilating unit in the bathroom in order to remove water vapor or odors. This is especially desired because bathrooms often are small and. poorly located to have natural ventilation.
Thus it becomes a general object of my invention to provide in a single unit a forced air heater and a ventilating unit. This is practical and economical since both the heating and ventilating functions are often desired at the same time.
Another object of my invention is to provide a com bined unit of the character described in which ventilation of the room may be carried on without any heating, using the same blower for both the heating and ventilating functions.
A further object is to provide a combined heating and ventilating unit in which heating is carried out most effectively and efficiently, utilizing both radiant heat and the heated air obtained from air circulation past the heating elements to obtain the quickest and most comfortable heating of the room space.
A further object of my invention is to provide a forced air heater of this character which avoids initial circulation of cold air, before the heating elements reach operating temperature thus eliminating the discomfort occasioned by the movement of cold air in the room before the heating element is functioning fully.
A still further object of my invention is to provide a combined heating and ventilating unit of this character which is capable of discharging air from the bathroom directly to the outside atmosphere but which prevents a reverse draft of cold air into the room.
Still another object of my invention is to provide a combined heating and ventilating unit in which the incoming cool air is directed around the heating element in a manner to keep internal temperatures within the unit below allowable safe values.
These objects of my invention have been accomplished by providing a housing that is adapted for installation in the ceiling and has an opening at its lower side. An inner shell is located within the housing and is inserted through this opening in the lower side. The inner shell carries an electric heating element located adjacent the opening in the lower side of the housing in order that heat may be radiated outwardly through the opening. A blower or a fan is mounted on the shell above the heating element and in position to discharge a stream of air to be heated over the heating element. Cool air enters the housing through air passages defined by spacing the shell from the housing to provide inlet passages admitting air from the room to the blower. Cool air preferably enters these passages around the entire periphery of the shell. This air cools both the shell and the housing before reaching the blower which then discharges the air past the heater where the air becomes heated. The heated air leaves the housing through a central portion of said opening at its lower side.
The air-circulating means is preferably a blower of the squirrel-cage type having an axial inlet at one end and a radial discharge, though my invention is not necessarily limited to any particular type of fan. This blower is mounted within a scroll having a first outlet in communication with an outlet in the outer housing through which air discharged by the blower can be vented to the atmosphere. A second outlet from the scroll communicates through suitable passage means with the heating element; and air movement through the two outlets is controlled by a movable air-directing shutter which in turn is controlled by a heat-responsive member. The shutter is normally in a position closing the second outlet so that all the air discharged by the blower passes through the first outlet to the atmosphere. However, as the heat responsive shutter operating means is warmed by heat received from the heating element, the shutter is moved to a position uncovering the second outlet and at least partially covering the first outlet so that a major portion of the air stream is directed past the heating element. The other portion of the stream may still be discharged through the first outlet if desired in order to exhaust continually a small portion of air from the room as well as recirculate the heated air.
How the above objects and advantages of my invention, as well as others not specifically referred to, are attained will be better understood by reference to the 3 following description and to the annexed drawing, in which:
Fig. 1 is a bottom perspective view of a completed installation in the ceiling, showing only the ornamental cover over the opening at the underside of the housing;
Fig. 2 is an enlarged bottom plan view of the'eombined ventilating and heating unit, looking upwardly, with a portion of the cover broken away;
Fig. 3 is a vertical longitudinal section on line 3-3 of Fig. 2;
Fig. 4 is a transverse vertical section on line --4 of Fig. 3;
Fig. 5 is a fragmentary horizontal section and plan on line 5,5 of Fig. 4 showing alternate positions of the shutter controlling the fiow of air to the heater;
Fig. 6 is a fragmentary vertical section and elevation on line 66 of Fig.5;
Fig. 7 is a fragmentary horizontal section on line 7-7 of Fig. 6;
Fig. 8 is a plan view of the inner shell alone removed from the housing and with the impeller removed from the scroll;
Fig. 9 is a fragmentary vertical section on line 9-9 of Fig. 8;
Fig. l is a schematic layout of the electrical wiring for the unit; and
Fig. 11 is a fragmentary section similar to Fig. showing a modified construction.
Referring now to the drawing, and especially to Figs. 2 and 3, the outer housing enclosing the combined heater and ventilator unit is indicated generally at 10. This housing It is preferably of rectangular outline when viewed in plan, although it will be appreciated that the invention is not necessarily so limited. The housing comprises parallel side walls 10a and ltlb, parallel end walls 100 and 10d, and a top wall 102. The housing is open at 11 at its lower side; and it is preferable that this opening be the full size of the lower side, asshown on the drawing. However, the dimensions of the opening in the lower side may be something less than the corresponding dimensions of the sides of the housing itself, if desired.
At each end of housing tilt is an external mounting bracket 12 by means of which thehousing may be attached to the joists or other elements of the building structure. Brackets l2 locate the housing with respect to the ceiling so that the open lower side 11 of the housing is flush with the finished surface of the ceiling 14, as shown particularly in Fig. 3.
Located within housing it) is an inner shell generally designated at 115. Viewed in plan, shell 15 is also rectangular in outline, since it preferably conforms in gen eral shape to housing lltl, but is smaller. Thus end walls 150 and 15d of the shell are spaced from the respective end walls lilo and Mid of the housing as seen in Fig. 3 to define between adjacent pairs of end walls an air inlet passage 16 at each end of the housing between it and the shell. Each air passage 16 opens to a marginal portion of housing opening 11 at a shorter side of. the housing. Side walls 150 and 15b of the shell are likewise spaced from walls Mia and Mb respectively of the housing to provide air inlet passages 17a and 17b, one at each side of the shell between it and the housing, as shown in Fig. 4. Passages 17a and 1715 open to marginal portions of housing opening 11 along each of the longer sides of the housing. The top wall 15a of the shell is spaced below the top wall lite of the housing; and the inlet passages 16 and 17b open at their upper ends to this interior space within the housing and above shell 15. Passage lia is blocked off at the top by a projecting lip on wall 15:, causing the air to pass through opening72a. The air passes through spaces in the shell and out opening 72b on the opposite side into passage 17]) and then into the spaceabove shell 15. This prevents heat from accumulating within theshell from heating element 25.
Inner shell 15 is shaped like an inverted pan with its open side facing downwardly. The entire underside of the inner shell is also open and is preferably located near or substantially in the plane of opening 11 of the housing.
The shell, with blower 35, which will be described later, is inserted into the housing through the open lower side thereof and moved upwardly into the housing until the top wall of the shell engages internal brackets 18 attached to the housing Walls. The shell is detachably secured to these brackets by means of bolts and wingnuts 19, but spring clips, screws, or any other suitable type of fastening means may be used.
Shell 15 is divided into three compartments by means of two transverse vertical partitions 20. as shown particularly in Fig. 2. In each of the two end compartments is a socket 21 adapted to hold a light bulb 22 while the center compartment contains the electric heating element 25. The heater consists typically of a length of resistance wire mounted upon brackets 26, though any other suitable heating element may be used. The brackets are just below and mounted on reflector which also has the shape of an inverted pan and has its side walls slightly spaced from partitions 2t} to reduce the amount of heat transmitted by conduction to the light compartments and other parts of the shell.
Reflector 27 is supported on and between side walls 15a and 15b of the shell by brackets at; (Fig. 4), the upper or top wall of the reflector being spaced from shell wall 152. About midway between wall 154 and the reflector is heat barrier wall 32 which preferably extends the full distance between shell walls 15a and. 1% (Fig. 4) and between partitions 21) except for the air passage described below. This arrangement not only has the advantage of providing a barrier to the transmission of heat upwardly to the blower, but also provides a space for bringing in the conductor 3% from the power source to heating unit 25. This conductor 3-9 is connected to binding post31' which i'smounted on heat shield 32. Also mounted close by on the heat shield is a second post 31a.
rom the lower end of post 31a, conductor 36 goes to a third post 31b mounted on the reflector and to which one end of heating element is connected.
Between the two binding posts 31 and 31a there is mounted a thermal protector 33 of the fusible link type. This protector is connected in series with conductor 3 in the power supply circuit to heater element 25 as a safety measure to open the circuit to the heater element in the event air circulation stops and internal air temperatures become too high. This condition could occur if blower were to fail. Of course any suitable type of protector or thermal fuse can be employed and the protector 33 shown here is only typical. It consists of a ceramic arch with a conductive metal strip 34 bent over the convex face of the arch and anchored at each end by solder fusing at a known suitable temperature, for example 400 F. If overheated, the solder melts releasing one end of strip 34 which straightens and breaks the electric circuit. Thermostatic switches, as the bi-metal type, can also be substituted for the protector shown.
A blower indicated generally at 35 is mounted on the top wall of shell 15. The blower consists of a scroll or volute housing 36 containing a cage-type impeller 37'. Motor 38 driving impeller 37 is suspended from a threearmed cross-bar 39 which is supported at its ends upon mounting members 40 attached to inlet collar 41 and resting upon scroll 3e. These mounts may include anti-- vibration features, such as rubber washers. Impeller is attached at its lower end to a disc that is fastened to the shaft of the motor. Thus the impeller surrounds the motor. Air enters the impeller from the upper end in an axial direction through collar ii and is discharged in a radial direction from the periphery of the impeller. The whole blower is arranged and constructed in a. manner well known in the art and needs no additional de-' scription' here.
Y The bottom wall of scroll 36 has a central opening surrounded by collar 42 projecting inwardly toward the impeller from the bottom wall to a position closely spaced from impeller 37. This central opening within collar 42 overlies an opening 43 in shell wall 15c; and these two openings provide access to the thermal protector for repair or replacement when the impeller and motor are removed, as in Fig. 8. The scroll is provided with two outlets through which air discharged from the impeller leaves the scroll.
Of the two air outlets from the scroll, the first outlet 45 is the usual outlet located in the side wall of the scroll in the path of air discharged radially from the impeller to exhaust air from the blower. As shown particularly in Figs. 5 and 6, outlet 45 of the scroll is placed in registration with an opening 46 in side wall a of the housing so that air discharged here from the scroll leaves the housing through the opening 46. Housing outlet 46 may be surrounded by collar 47 in order that a duct 48 of any suitable type may be connected to the housing to receive the air discharged from the fan. A terminal portion of duct 48 may be seen in Fig. 4.
Outlet 45 is closed by shutter 50 when air is not being discharged from the blower. Shutter 50 is hinged at its upper end to housing Wall 1011, as indicated at 51 in Fig. 4. Shutter 50 is a thin, light-weight member which is swung outwardly (see dotted line position'in Fig. 6) by the force of air discharged from the blower so that air may pass from the blower into duct 48. When the blower is turned off, the force of gravity biases the shutter to a closed position in which the shutter hangs vertically to close outlet 45, as in Fig. 4. When closed, reverse flow of air from duct 48 into the blower and thence into the room is prevented; and any air movement in this direction only closes the shutter more tightly.
The second outlet from the blower scroll is the opening 53 in the lower end wall of the scroll located adjacent the first outlet 45. As may be seen in Fig. 3, outlet 53 is placed in registration with an opening 54 in top wall e of the inner shell in order that air discharged from the blower can enter the central heater compartment. Normally the adjoining walls of the scroll and the shell are in contact around openings 53 and 54 to prevent the escape of air at this point. To complete the passage means directing air to the heating element, opening 55 is located in the upper wall of reflector 27 directly below openings 53 and 54; and the L-shaped vertically ex tending wall 56 (Fig. 7) that extends between reflector 27 and shell wall 15e defines two sides of a generally rectangular passage 52 that conducts airfrom opening 54 to opening 55. The other two sides of the air passage are formed by a partition and shell wall 15a as may be seen in Fig. 7. This arrangement provides air passage means 52 in the shell to direct air from impeller 37 to and past heating element 25, the air being thereby heated after which the air is discharged from the housing through the open lower side 11.
The flow of air out of the blower is controlled by a movable air directing member 57 pivotally mounted on the scroll in a position to control air flow through outets 45 and 53. Air directing member 57 consists of shutter 58 and deflector 59 which are respectively horizontally and vertically disposed, as may be seen in Figs. 5 and 6. Under normal or non-operating conditions shutter 58 covers discharge opening 53 and deflector 59 offers substantially no obstruction to the passage of air through outlet 45. This is the position of the parts shown in Figs. 5 and 6 in full lines. The air deflecting member is pivotally mounted on vertical shaft 60 and is movable from the full line position to the position 57:: shown in Fig. 5 in broken lines in which position shutter 58 substantially uncovers outlet 53, while the air deflecting member at 59a is now in the path of air moving toward outlet 45 to direct that air into and through outlet G 53. It is not necessary that baffle 59 direct all of the air from the impeller into opening 53, and for this reason it is not necessary that opening 45 be entirely closed by baffle 59. In practice, it is preferred that some air be discharged through outlet 45 whenever the blower is operating.
The movement of shaft 60 and air directing member 57 is controlled by heat-responsive operating means which typically takes the form of spiral bi-metallic member 62 which surrounds the lower end of shaft 60. The bi-metallic strip is anchored at its upper end to any suitable stationary member, as for example, the wall of shell 15. The lower end of the bi-metallic member is fastened to shaft 60. When cold, the bi-metallic strip turns the shaft and the air directing member 57 to the non-operating position shown in full lines in Figs. 5 and 6 in which outlet 53 is closed and outlet 45 is open. By extending the heat-responsive means 62 through passage 52 the lower end of thebi-metallic strip is exposed to receive heat by direct radiation from heating element 25. As a result, when the heating element is in operation, the operating means 62 becomes heated sufficiently to rotate shaft 60 and move the air directing member 57 to the broken line position 57a of Fig. 5. In this latter position, the air circulated by impeller 37 is directed into outlet 53 and through passage 52, then past heating element 25 in order to warm the air discharged into the room below.
Air in passage 52 coo-ls the bi-metal strip and it may be advantageous to shield more or less of its length from contact with this air stream. This may be accomplished by shield 63 (Figs. 6 and 7) extending parallel to wall 15a. A shield of the shape shown reduces the net crosssectional area of passage so that the shield may be considered to be one wall defining the passage.
Since it is desired to have the blower operating at all times when the heating unit is operating, motor 38 and heating element 25 are wired in parallel as shown in Fig. 10 so that they are both energized simultaneously when one switch is closed or the blower alone may be in operation. A preferred wiring diagram is shown in Fig. 10 which will accomplish this result. Power is derived from a pair of conductors 73 and 74 connected to any suitable source of electric power. The hot conductor 73 is connected in parallel to switches 75, 76 and 77. Switch 77 is connected through conductor 77a to both of the lamps 22. Switch 76 is connected through conductor 76a to the blower motor 38, Both of these switches are single pole switches. Switch 75 is a double pole switch having one side of both sets of contacts connected to conductor 73. The other side of one pair of contacts is connected to conductor 76a while the other side of the second pair of contacts is connected by conductor 30 to heating element 25. The lights, the blower and the heater are all connected to a common ground return line 74. In order to permit the electrical conductors to be disconnected easily when the shell is removed from the housing, some suitable means such as plugs 80 and 81 are provided. Of course, all four conductors can be brought to a single four-prong plug, but it is easier to use two-prong plugs, two such plugs being required. These plugs are preferably polarized in any suitable way so that electrical connections can only be effected in the proper manner.
As a result of this circuit, impeller 37 starts to circulate air before the heating element is warmed. However, it will be appreciated that with the air directing member 57 in the initial or non-operating position, air is discharged through the first opening 45 from the scroll to the atmosphere through duct 48. As the heating element reaches a normal operating temperature, it heats up the bi-rnetallic element 62 and this in turn causes the air directing member to move to the second position 57a in which air from the impeller is directed past the heating element. By this time the heating element is warm and the air discharged into the room below the unit has been warmed by the heating element. As a result, no air is circulated through the room by the blower before the heating element has reached a normal operating temperature and the circulation of cold air from the room is avoided.
Under some circumstances, it may be desirable to take additional measures to prevent thermal protector 33 from interrupting the circuit'to the heating element unnecessan ily. With a high wattage heating element, sufficient heat may accumulate above reflector 27 after a long period of operation to cause the solder holding metal strip 34 at one end to melt even when the blower is op rating normally. To prevent this, it may be desirable to direct a stream of cooling air over protector 33 to prevent the fusible link from opening. This may be done by providing an opening 82 in flange 42 near its base, as shown particularly in Figs. 8 and 9. A portion of the air discharged from impeller 37 can be deflected through open ings 82 and 4-3 and over thermal protector 333 by means of deflector $3. This deflector is mounted on the inner face of the scroll and is suitably located'to provide clearance at the base of impeller 37. The air thus entering above shield 32; adds to the cooling effect of the other circulation around the thermal protector and leaves the shell through a side opening 72b.
Fig. 11 shows a variational construction involving relocation of the thermal protector. Here the binding posts 31 and 31a are mounted on top wall 15.2 of the shell and project through an opening 84 in the scroll wall into the scroll. The protector is mounted on the two binding posts as before. it is located near outlets 45 and 53 where clearance between the impeller and the involute side wall of the scroll approaches the maximum and is adequate. By this construction the protector is located inside the blower scroll in the main stream of air moving to'the scroll outletsfrom the impeller and maximum cooling of the protector is attained. Since the thermal prorector is accessible from inside the scroll, opening 43 and that within collar 42 may be omitted.
For reasons of safety and appearance, it is desirable to cover the open underside of housing and for this purpose there is provided a removable cover 65. Cover 65 comprises a rectangular frame of the same general configuration but slightly larger than the open side of housing 1%? in order that the frame may extend beyond the housing at all sides, as may be seen from Figs. 3 and 4. The frame has at each end an opening which is filled by a pane of glass 66 while the central open portion has a grille 67 which is typically formed by a series of louvcrs or an open mesh wire screen. 'l' he central opening containing grille 6'? is directly beneath and substantially coextensive with the central compart ent of the shell occupied by heating element 25 in order that the circulated air after passing over the heating element and leaving the housing through the lower open side may be discharged through grille 67 into the room space below. A pane of glass dais disposed immediately below each of the lights 22. to transmit light from them to the room beneath.
As shown particularly well in Figs. 3 and 4, cover 65 has an upturned marginal flange of; which at the four corners of the cover rests against the surface 14 of the ceili Edges of this upstanding flange are recessed at all four sides to provide a plurality of air inlet openings 76 that allow air to enter housing llll around the margins of cover The corner portions of the flange also space the cover from the lower edges of the housing walls. Thus air from the room can enter the two end openings 7%) and pass upwardly through end passages 16 between the housing and shell into the interior of the housing above the shell Axial inlet ll of the blower communicates with this interior space of the housing, and air inside the housing can be drawn into the blower through opening 41.
Air entering through the openings 7% at the longer sides of the grille can flow upwardly through the air inl t passages 1'70 and l7bbetween the side walls of the shell and housing, as shown in Fig; 4. Since'passage 17a is blocked off at the top c-f the shell, all air rising through this space must flow through openings 72a in the side of the shell into the space betweenheater reflector 27 and shell top wall Be. This air then passes out through openings 72b at the opposite side into space 17b and then into the space above shell 15 from which it-enters the blower.
Air following this latter path removes heat transmitted through reflector 27 into the space immediately above it and keeps cool the portions of the shell immediately above the heating element as well as the thermal protector. Shield 32 acts to reduce the heat transmitted to the blower, and cooling air fiows across it both above and below. Air flowing downwardly through blower inlet 41 removes heat developed within motor 33 and acts as a cooling medium for the blower motor. This air flows over and around shell 15 as Well as-through it to remove heat from element and lamps ZZ-andprevent any undesired accumulation of heat.
Cover 65 may be-held in place by any suitable means for mounting it upon the walls of housing ll Such means include screws, spring clips, or other elements that are well known in the art. iowever I prefer to use as mounting means the arrangement disclosed in my co-pending application Serial Number 606,363, filed on August 27, 1956, entitled Cover Attaching Assembly since this attaching means-allows cover 65 to be easily removcd for access to the housing for replacement of lights 22 or other service needs. Reference may be had to said co-pending application for other details of the structure of the attaching means,.which includes briefly a slide 85 at each end of the housing whichis free to movelongitudinally along a vertical path to which the slide is confined by a guide 86. The lower end of each slide 85 is provided with a hookfil which is engaged in a hole in bracket 38 attached to the innerface of frame 65. To the upper end of slide is attached spring 89 which is also anchored to an end wall of housing ill, the spring being so arranged as to hold the slide in the raised position shown in Fig. 3 in which cover is in engagement with the surface 14 of the ceiling. The spring permits the cover and the two attaching slides to be lowered to a position in which the cover may be disengaged from the slides by springing the slides sufficiently to disengage hooks 87 from brackets 88.
Housing 10 may be provided with an externally mounted splice box, indicated diagrammatically at 96, of any suitable design into which the electrical conductors Eli, 74-, 76a and 77a pass and which may be provided with one or more electrical outlets opening into the upper porof housing ll Into these outlets, there may be connected the electrical plugs8l and 8. he unit is so wired that the following combinations of operating conditions may be achieved: (1) light only; (2) blower only; (3) light and blower; (4) blower and heater; or (5) blower, light and heater. Of course, other wiring arrangements than shown in Fig. 10 may be used. it is so wired that the blower will always turn on when the heater is turned on. All other functions may be performed separately.
From the above, it will be realized that various changes may be made in the relative shape and arrangement of the parts comprising my invention; and accordingly it is to be understood that the foregoing description is considered to be illustrative of rather than limitative upon the appended claims.
I. claim:
- l. A ceiling heater unit comprising: a housing of rectangular outline having side and end walls, a top wall, and an opening in its lower side; an inner shell of rectangular outline insertable' through said opening and located inside the housing, said shell having top, side and end walls spaced respectively from the top, side and end walls of the housing: an electrical heating element mounted within the inner shell adjacent said opening in the housing; and a cover over the opening in the housing having a centrally located grille under the heating element to permit air to pass through the cover at said central portion of the opening, said cover being spaced from the housing walls to admit air into the housing around the edges of the cover; and a blower mounted on the top wall of the shell above the heating element with its intake in communication with the interior space between top walls of the housing and the shell; said shell defining passage means wholly within the shell for receiving air from said blower and directing said air downwardly over the heating element and out of the central portion of said opening in the housing; and end Walls of the shell and housing defining between them air inlet passages receiving air from end marginal portions of said opening in the housing and directing the air into said interior space.
2. A ceiling heater unit comprising; a housing having a first opening in its lower side and a second opening in another side; a unitary blower and heater assembly disposedinside the housing, said assembly including a blower inside a scroll having an air inlet communicating with the space inside the housing and a first and second air outlet, and a heating unit located adjacent the first opening in the housing; said first air outlet being in communication with the second opening in the housing, and said second air outlet being located to direct air from the blower past the heating unit; a shutter member normally closing said second air outlet; and heat-responsive shutter operating means connected to the shutter to open the second air outlet in response to heat generated by said heating unit.
3. A ceiling heater unit as in claim 2 in which the shutter carries a bafile member movable to a position at least partly closing the first air outlet when the second outlet is open.
4. A ceiling heater unit comprising: a housing of rectangular outline having side and end walls, a top wall, and air opening in its lower side; an inner shell of rectangular outline insertable through said opening and located inside the housing, said shell having top and end walls spaced respectively from the top and end walls of the housing; an electrical heating element mounted within the inner shell adjacent said opening in the housing; wall means including an end wall of the shell defining a light compartment in the inner shell that is separated by a wall from the heating element and is open to the opening in the housing; and a blower mounted on the top wall of the shell above the heating element with its intake in communication with the top space between the shell and the top wall of the housing; said shell defining passage means wholly within the shell for receiving air from said blower and directing said air downwardly past the heating element and out of a central portion of said opening in the housing; and the end walls of the shell and housing providing between them air inlet passages receiving air from end marginal portions of said opening in the housing, and directing the air into said top space.
5. A blower and heater assembly for use in a ceiling heating and ventilating unit, comprising: a blower comprising an impeller, motor means driving the impeller, and a scroll surrounding the impeller and having an inlet.
Cir
a first outlet, and a second outlet; an electrical heating unit adjacent the blower in position to heat air discharged from the second outlet; a shutter movably mounted to'close normally the second outlet; and heat responsive shutter operating means moving the shutter to a position opening the second outlet in response to heat generated by the heating means.
6. A heater and blower assembly as in claim 5 in which a baifie is carried by the shutter and movable therewith to divert air discharged from the blower through the second outlet when the second outlet is opened.
7. A blower and heater assembly for use in a ceiling heating and ventilating unit, comprising a rotary impeller; motor means driving the impeller; a scroll surrounding the impeller and having a first air outlet in a side wall and a second air outlet and an air inlet in opposite end walls; a heating unit disposed in the path of air discharged through the second outlet; an angular air directing member mounted to move between a first position closing the second outlet and a second position directing air discharged by the impeller through the second outlet; and heat responsive operating means operable in response to heat received from the heating unit to move the air directing member from the first to the second position.
8. A blower and heater assembly for use in a ceiling heating and ventilating unit, comprising: a blower comprising an impeller, motor means driving the impeller, and a scroll surrounding the impeller and having an inlet, a first outlet, and a second outlet; an electrical heating unit adjacent the blower in position to heat air discharged from the second outlet; a thermal protector of the fusible link type in series with the electrical heating element; and means directing a stream of air from the blower over the thermal protector to cool the thermal protector while the blower is in operation.
9. A blower and heater assembly as in claim 8 in which the thermal protector is mounted above the electrical heating element and outside the scroll, and the means directing air over the thermal protector includes an opening in a wall of the scroll.
10. A blower and heater assembly for use in a ceiling heating and ventilating unit, comprising: a blower comprising an impeller, motor means driving the impeller, and a scroll surrounding the impeller and having an inlet, a first outlet, and a second outlet; an electrical heating unit adjacent the blower in position to heat air discharged from the second outlet; and a thermal protector of the fusible link type in series with the electrical heating element; said protector being located inside the scroll in the path of air being discharged through the outlet in the scroll.
References Cited in the file of this patent UNETED STATES PATENTS 2,260,233 Ripley Oct. 21, 1941 2,441,726 Smith May 18, 1948 2,614,202 Jordan Oct. 14, 1952 2,689,906 Corbett Sept. 21, 1954
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Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3001056A (en) * 1958-10-01 1961-09-19 Nutone Inc Ceiling heater and ventilator
US3028475A (en) * 1959-10-12 1962-04-03 Ventrola Mfg Company Combination heater, ventilator and light fixture
US3068341A (en) * 1960-03-28 1962-12-11 Ralph G Ortiz Ceiling light heater
US3076887A (en) * 1959-12-30 1963-02-05 Interstate Sanitation Company Dryer
US3097287A (en) * 1959-02-09 1963-07-09 Berko Electric Mfg Corp Panel type heating apparatus and air circulating means therefor
US3102184A (en) * 1960-01-05 1963-08-27 Percival H Sherron Telephone booth heating means
US3157776A (en) * 1961-10-23 1964-11-17 Arvin Ind Inc Wall mounted heater
US3167640A (en) * 1961-08-25 1965-01-26 Lennox Ind Inc Register boat heater assembly
US3309502A (en) * 1964-10-30 1967-03-14 Ceilheat Inc Damper control and assembly for heating and ventilating apparatus
US3320406A (en) * 1963-09-16 1967-05-16 Fasco Industries Combination heating and ventilating unit
US3909589A (en) * 1974-01-11 1975-09-30 Ventrola Mfg Co Modular heating, lighting and ventilating unit
US4681024A (en) * 1986-07-29 1987-07-21 Fasco Industries, Inc. Combination heater-light-ventilator unit
US6003242A (en) * 1998-01-09 1999-12-21 Carley; Joseph C. Portable heater
US6810205B2 (en) 2003-02-03 2004-10-26 The W. B. Marvin Manufacturing Company Space heater and light source
US7013080B1 (en) 2001-08-13 2006-03-14 The W. B. Marvin Manufacturing Company Space heater with area light source
US20130143479A1 (en) * 2010-04-12 2013-06-06 Panasonic Corporation Heating ventilator for bathroom
US20140248041A1 (en) * 2011-06-30 2014-09-04 Panasonic Ecology Systems Guangdong Co., Ltd. Ventilating fan for heating
US9290890B2 (en) 2005-02-17 2016-03-22 417 And 7/8, Llc Heating unit for direct current applications
US9392646B2 (en) * 2005-02-17 2016-07-12 417 And 7/8, Llc Pallet warmer heating unit
US9538581B2 (en) 2005-02-17 2017-01-03 417 and 7/8 LLC Heating unit for warming fluid conduits
US9841181B2 (en) 2011-01-06 2017-12-12 Panasonic Ecology Systems Guangdong Co., Ltd. Ceiling mounted ventilation fan with illumination
US9945080B2 (en) 2005-02-17 2018-04-17 Greenheat Ip Holdings, Llc Grounded modular heated cover
RU188597U1 (en) * 2018-10-17 2019-04-17 Федеральное государственное бюджетное научное учреждение "Федеральный научный агроинженерный центр ВИМ" (ФГБНУ ФНАЦ ВИМ) Combined radiation-convective heat-accumulation electric heating device
US10920379B2 (en) 2005-02-17 2021-02-16 Greenheat Ip Holdings Llc Grounded modular heated cover

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US2260233A (en) * 1940-02-23 1941-10-21 Markel Electric Products Inc Electric heater
US2441726A (en) * 1946-05-25 1948-05-18 Ulysses G Smith Electric air circulating heater
US2614202A (en) * 1950-05-25 1952-10-14 Jordan Paul Otto Air conditioning apparatus
US2689906A (en) * 1951-02-10 1954-09-21 Nu Tone Inc Ceiling heater and ventilator

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2260233A (en) * 1940-02-23 1941-10-21 Markel Electric Products Inc Electric heater
US2441726A (en) * 1946-05-25 1948-05-18 Ulysses G Smith Electric air circulating heater
US2614202A (en) * 1950-05-25 1952-10-14 Jordan Paul Otto Air conditioning apparatus
US2689906A (en) * 1951-02-10 1954-09-21 Nu Tone Inc Ceiling heater and ventilator

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3001056A (en) * 1958-10-01 1961-09-19 Nutone Inc Ceiling heater and ventilator
US3097287A (en) * 1959-02-09 1963-07-09 Berko Electric Mfg Corp Panel type heating apparatus and air circulating means therefor
US3028475A (en) * 1959-10-12 1962-04-03 Ventrola Mfg Company Combination heater, ventilator and light fixture
US3076887A (en) * 1959-12-30 1963-02-05 Interstate Sanitation Company Dryer
US3102184A (en) * 1960-01-05 1963-08-27 Percival H Sherron Telephone booth heating means
US3068341A (en) * 1960-03-28 1962-12-11 Ralph G Ortiz Ceiling light heater
US3167640A (en) * 1961-08-25 1965-01-26 Lennox Ind Inc Register boat heater assembly
US3157776A (en) * 1961-10-23 1964-11-17 Arvin Ind Inc Wall mounted heater
US3320406A (en) * 1963-09-16 1967-05-16 Fasco Industries Combination heating and ventilating unit
US3309502A (en) * 1964-10-30 1967-03-14 Ceilheat Inc Damper control and assembly for heating and ventilating apparatus
US3909589A (en) * 1974-01-11 1975-09-30 Ventrola Mfg Co Modular heating, lighting and ventilating unit
US4681024A (en) * 1986-07-29 1987-07-21 Fasco Industries, Inc. Combination heater-light-ventilator unit
US6003242A (en) * 1998-01-09 1999-12-21 Carley; Joseph C. Portable heater
US7013080B1 (en) 2001-08-13 2006-03-14 The W. B. Marvin Manufacturing Company Space heater with area light source
US6810205B2 (en) 2003-02-03 2004-10-26 The W. B. Marvin Manufacturing Company Space heater and light source
US10920379B2 (en) 2005-02-17 2021-02-16 Greenheat Ip Holdings Llc Grounded modular heated cover
US9945080B2 (en) 2005-02-17 2018-04-17 Greenheat Ip Holdings, Llc Grounded modular heated cover
US9290890B2 (en) 2005-02-17 2016-03-22 417 And 7/8, Llc Heating unit for direct current applications
US9392646B2 (en) * 2005-02-17 2016-07-12 417 And 7/8, Llc Pallet warmer heating unit
US9538581B2 (en) 2005-02-17 2017-01-03 417 and 7/8 LLC Heating unit for warming fluid conduits
US20130143479A1 (en) * 2010-04-12 2013-06-06 Panasonic Corporation Heating ventilator for bathroom
US9541297B2 (en) * 2010-04-12 2017-01-10 Panasonic Ecology Systems Guangdong Co., Ltd. Heating ventilator for bathroom
US9841181B2 (en) 2011-01-06 2017-12-12 Panasonic Ecology Systems Guangdong Co., Ltd. Ceiling mounted ventilation fan with illumination
US9188361B2 (en) * 2011-06-30 2015-11-17 Panasonic Ecology Systems Guangdong Co., Ltd. Ventilating fan for heating
US20140248041A1 (en) * 2011-06-30 2014-09-04 Panasonic Ecology Systems Guangdong Co., Ltd. Ventilating fan for heating
RU188597U1 (en) * 2018-10-17 2019-04-17 Федеральное государственное бюджетное научное учреждение "Федеральный научный агроинженерный центр ВИМ" (ФГБНУ ФНАЦ ВИМ) Combined radiation-convective heat-accumulation electric heating device

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