US2857486A - Dead front receptacle - Google Patents

Dead front receptacle Download PDF

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Publication number
US2857486A
US2857486A US593115A US59311556A US2857486A US 2857486 A US2857486 A US 2857486A US 593115 A US593115 A US 593115A US 59311556 A US59311556 A US 59311556A US 2857486 A US2857486 A US 2857486A
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contacts
receptacle
cap
wall
extending
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US593115A
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Hubbell Harvey
Joseph F Healy
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Harvey Hubbell Inc
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Harvey Hubbell Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/70Structural association with built-in electrical component with built-in switch
    • H01R13/707Structural association with built-in electrical component with built-in switch interlocked with contact members or counterpart

Definitions

  • This invention relates to an electric outlet receptacle, particularly to a so-called dead front receptacle for use in locations where there might be danger of explosion from gases or vapors, such, for example, as operating and has for an object to provide a receptacle of this character of a construction which will reduce to a minimum danger of explosion in such locations, and also in which there is no danger of operators being injured by coming in contact with the receptacle.
  • Another object is to provide a receptacle of this type in' whichA the attachment plug-in cap may be locked in the receptacle after insertion therein by limited relative turning movement of the cap, and in which the circuit to the cap, which is normally open, is closed by this turning movement and opened by reverse movement of the cap in the opposite direction to unlock and permit removal of the cap from the receptacle.
  • Fig. l is a longitudinal section of the receptacle mounted in a wall construction such, for example, as anV operating room of a hospital, the section being substantially on the plane of line 1-1 of Fig. 3;
  • Fig. 2 is a section of a portion of the receptacle taken substantially on line 2-2 of Fig. 3;
  • Fig. 3 is a transverse section substantially on line 3--3 ofi-lig. 2;
  • Fig. 4 s a detail section substantially on line' 4-4 of Figs. 2 and 3;
  • Fig. 5 is a detail section substantially on line 5 5 of Fig. 3;
  • Fig. 6 is a longitudinal section through the projecting portion of the receptacle and an attachment plug cap inserted therein;
  • Fig. 7 is an outer end view of the extension on the receptacle
  • Fig. 8 is a top plan View of a portion of the inner body member of the receptacle showing the connecting screws for the body members and the contacts in section, the plane of the section being substantially on line 8*8 of Fig. 2, and
  • Fig. 9 is an end view looking toward the inner end of the attachment plug cap.
  • Fig. l shows a device in a typical wall construction such 'as that of an operating room in a hospital, and comprises a cast iron wall box lll mounted in the wall by any suitable means (not shown) behind the'front surface or tile finish ll.
  • the opening 12 in the tile at the front side of this box ⁇ is covered and closed by a bronze casting i3 recessed as indicated at 14 on its inner peripheral surface to overlap the tile-at a suitable distance outwardly of the opening, with the inner surface of this casting against the outer wall surface of the box 10, and after installation of the receptacle this casting is covered by a iinishing ring l5 of suitable material, such as brass finished with a chromium or other suitable surtace.
  • This is a circular plate lo covering the outer surface of the casting i3 and secured thereto by screws 13a which also secure the casting i3 to the box 10, and the ring l5 is provided with an outer peripheral inwardly extending flange i7 enclosing the outer edge of the casting i3 with its free edge against the outer surface of the tile lll. It has an outwardly extending tubular section i8 enclosing the outwardly extending insulating body member i9 of the receptacle with its outer end 20 exposed and extending a short distance through the opening 2l inthe outer end of this extension.
  • the receptacle includes an inner metal, preferably steel, shell 22 which is preferably a cupped member with a closed inner Wall 23 and has its outer free end edge 24 extending through an opening lila in the front or outer wall of box l@ and seated in an annular recess25 about the central opening 216 in the casting i3, audit is sealed, to this casting by a soldered connection 27 made preferably of a suitable silver solder.
  • a soldered connection 27 made preferably of a suitable silver solder.
  • an insulating body member or support 23 comprising a circular body portion 29 spaced from the inner closed wall 23 by suitable posts or bolts 3i) having a reduced lower end 3l forminga shoulderk engaging the inner surface of the wall 23 and extending through an opening in this wall and secured therein by riveting over, as indicated at 32.
  • lts connection to the wall may be sealed by suitable solder 33.
  • solder 33 At its outer end it is seated in a recess 34 in the inner surface of the member 29 and is tapped to receive a securing screw 35 passing through the member 29. This effectively mounts this body member 28 including member 29 within the shell 22.
  • switch contacts for controlling the electric circuit from the building wiring system to an attachment plug cap plugged into the receptacle.
  • the device is connected to-a three-wire system, one of which is a grounded-wire, the wires from the wiring system being led to this device by means of a suitable cable 36 passing through a wall of the box lll and including the three conductor wires 37 and 3S, one of which, as for example 38,.may be a grounded wire.
  • the body member 23 includes an integral extension 39 on the inner side of its outer wall or body portion 29, and extending through and mounted in the portion 29 at one side of extension 39 is an insert sleeve 40. It includes a reduced portion il molded in the member 29and is provided with an anchoring flange 42 so-that as it is molded in the member 29 it is permanently and effectively mounted therein.
  • the sleeve 40 includes an inner portion 43 projecting inwardly from the inner surface of the member 29, and the extension 39 is located laterally of the sleeve 40, as shown in Fig. 2.
  • an operating member or shaft 44 having an outer enlarged portion 45 forming a shoulder 46 engaging the outer end of the sleeve 40, and provided with a flattened end 47 or extension to cooperate with the attachment plug cap for operation of this shaft and elements connected therewith, as will later be described.
  • This shaft is provided with a noncircular, such for example, as square, inner end portion i8 on which is mounted a sleeve or cupped member 49 embracing the inner end of the sleeve 40 and having a closed end 5t) provided with a similarly shaped opening, in this case square, through which the extension 48 passes, so that the member 49 turns with the shaft.
  • a cam member 51 of insulating material is also mounted on this square extension 48 by means of a similarly shaped opening so that it will turn with the shaft, and it is secured to the inner end of the member 49 by a suitable washer 52 and riveting over the end 53 of the reduced portion 48.
  • This cam member 51 has suitably located cam lugs 54- and 55 for operating switch contacts, as will presently be described, and this cam is normally held in the retracted position, as shown in Fig. 3, with the lug 54 against the free end portion 56 of the extension 39 which thus forms a stop to limit reverse movement of the cam and the shaft 44.
  • a coil spring 57 about the sleeve Q9 has one end 58 (Fig. 2) extending through an opening in the cam so as to be anchored thereto, and its opposite end 59 seated in a socket in the inner stepped end portion of the extension 39 so as to be anchored thereto. This spring is preloaded so that it tends to return the cam to its retracted or normal position, as shown in Fig. 3, but permits movement of the cam in the opposite direction or counterclockwise as viewed in Fig. 3, and as indicated by the arrow 68.
  • Stationary switch contacts 61 are mounted on the inner side of the body portion 29 to extend inwardly therefrom into the space enclosed by the shell 22.
  • These contacts comprise a substantially L-shaped strip of metal including an outer foot 62 seated in a recess 63 in the inner wall of the portion 29, as shown in Fig. l, and carrying at its inner end a suitable contact member 64 which, as it is a makeand-break contact, is made of suitable material to resist burning by arcing.
  • the contact is secured in the member 29 by means of an insert rivet 65 passing through and molded in the member 29, and anchored by means of ilanges 66 with its reduced inner end passing through the foot 62 of the contact and riveted over, as indicated at 67, to secure it thereto.
  • the outer ends pass through similar feet 68 in spring receptacle contacts 69 on the outer side of the member 29 and similarly secured by riveting over the ends of the inserts, as indicated at 79.
  • movable contacts 7l Cooperating with stationary contacts 61 are movable contacts 7l. These contacts comprise at strips of spring metal 72 of suitable material, such as Phosphor bronze, to form electrical conductors, and they are substantially L-shaped as indicated in Fig. 2, including an inwardly extending portion 73 having a laterally extending foot 74 (Fig. 4) at its outer end seated in a recess 75 in the inner wall of the member 29, and anchored therein by the insert 76 molded in the material 29 and riveted over the foot as indicated at 77.
  • spring metal 72 of suitable material, such as Phosphor bronze
  • a grounding contact 81 to which the grounding wire 38 may be connected, as shown in Figs. 2 and 3.
  • This contact has a laterally extending foot 82 seated iu a recess 83 in the wall 29, and secured thereto by the riveted over end 84 of the insert rivet S5 molded and anchored in the member 29, and at the outer side of the member 29 mounting to this member a spring grounding contact 86 by its riveted over outer end 87.
  • the lead Wires 37 and 38 from the cable are passed through openings 8 8 in the inner end wall 23 of the casing 22, as shown 1n Fig.
  • the openings 88 are located in an inwardly otset portion or boss 91 of the wall 23 providing a channel or recess 92 which may receive a sealing material 93 such, for example, as hard wax, to seal the openings and prevent entrance of gases to the space within the shell 22.
  • an outer body member 94 of molded insulating material mounted on the outer side of the portion 29 of the inner body member, and secured to the mem-- ber 29 by suitable screws 95 (Fig. 5) passing longitudinally through this member and threaded into metal inserts 96 located in recesses 97 in the outer wall surface of the member 29.
  • screws 95 Fig. 5
  • elongated or generally oblong shaped inserts as indicated in Figs. 3 and 8, and are secured in the recesses by screws 98 passing through the member 29 and threaded into the opposite end portions ot the inserts 96 from the screws 95.
  • the member 94 in the form shown is of circular cross section, and as shown in Fig. l projects at its outer end 26 a short distance through the opening 2l in the outer end of the extension 18 of the finishing ring l5. lt will be seen from Fig. l that this member 9d is of smaller diameter than the member 29 so that there is a space 99a between the outer wall of the member 94 and the opening 26 in the casting i3 and the inner side of the outer end of the shell 22, and this space is sealed by a suitable sealing material such, for example, as a hard wax seal 99.
  • the member 94 is a hollow member with a longitudinal passage 94a opening at 100 through itsouter end wall through which the contacts of an attachment plug cap lili may be inserted to engage the receptacle contacts 69 and 86 mounted on the outer wall of the member 29 and extending into this passage in the member 94.
  • the side walls of the passage are recessed, as indicated at N2 and 103 to receive thc contacts 69 and 86 respectively, and the opening ltt in the end wall 20 includes laterally extending recesses or notches 104 and 105 in alignment with the contacts 69 and 86, as indicated in Fig. 7.
  • the notches T104 are extended beyond the notches T104, as indicated at N6, so as to provide overhanging portions tl at the inner sides of the opening 10i) at one side of the notches 104.
  • the recess 163 is extended as indicated at 108 beyond the notch to provide a similar overhanging portion or shoulder 189 at the inner side of the end wall 20, and the contacts 69 are made of a Width to extend into the extensions N6, and the contact 86 is similarly made of sulicient width to extend into the extension 198.
  • the attachment plug cap 101 (Fig. 6v) comprises two insulating body members 112 and 113 ⁇ secured together by the screws 114.
  • the member 112 is recessed on its inner side, as indicated at 115, and the member 113 includes two integral projecting portions 116 and 117 projecting respectively from the outer and inner sides of the intermediate portion 113.
  • the extension 116 extends into, the recess 11S in the member 112, while the extension 117 projects from the inner side of the portion 113, and is adapted for insertion through the opening 1136 in the outer end wall Ztl of the receptacle.
  • Mounted on this extension 117 are three attachment plug cap contacts 1.18 and 119, 119 being a grounded contact, and they are at the inner end-s of conductor bars 1i/lll and 121 respectively recessed in and extending longitudinally of the extensions 116 and 117 and through the intermediate portion 113. They are adapted to be connected to the conductor. wires 122 and 123 in an insulated cable 124 leading to the electrical attachment it is desired to be operated, the binding post screws for making these connections being shown at 12.5.
  • rl ⁇ he conductor 123 is the grounded conductor, and is therefore connected to the grounded contact 119.
  • This cable extends through an opening 126 in the outer end wall of the cap 1111 and may be secured thereto by a suitable clamp or strain relief 127.
  • the member 11?..and intermediate portion 113 may be enclosed in a metal protective shell 12d.
  • the screws 1111 may pass through the portion 113 and ⁇ be threaded into the member 112, either directly or by molded metal insert (not shown).
  • the inner end of the extension 117 may be provided with cross channels 129 adapted to receive similarly shaped ribs 13) on the outer end of a closure plug 131 slidable longitudinally in the passage in the receptacle member 94, and provided with an opening 131g.
  • This plug as shown in Fig. l, is to close the opening 1li@ in the outer end wall 20 of the receptacle when the attaci ment cap 101 is removed to help prevent entrance of dirt or other objects into the receptacle when it is not being used. In this position its outer end and a stepped shoulder 132 engage Linder the overhanging portions 1117 and 109 to limit outward movement of the plug 13.1.
  • plug 131 In the inner end of the extension 117 of the plug-in cap is a metal pin insert 138 having its inner end at the end of the extension 117 provided with a transverse channel or recess 139 (Fig.
  • the Contact 119 may be grounded on the metal shell 12d by a spring grounding Contact 1li-tl mounted in a recess 1411 -in .the side of the member 113 and engaging the inner surface of the shell 128 and connectedy as indicated at 142 to the conductor bar 121 for the contact 119.
  • the recess 165 A(Fig. 7) in the outer. end wall 20 of the receptacle is wider and extends outwardly farther than the recesses 164. Therefore, this extension 117 of the cap can be inserted in the receptacle only with the wider grounding contact 119 passing through the recess to engage the grounding contact 86, and the circuit contacts 11S can thus pass only through these recesses 104i to engage the contacts 69 connected to the stationary switch contacts 61.
  • the pressure of the end of extension 117 on the closure plug 131 shifts this plug inwardly, as indicated in Fig 6, and the. outer flattened extension 47 on the operating shaft 44 seats in the recess or channel 139- in the inner end of.
  • the insert 133 of thecap 101 as indicated in Fig. 6, the member 131 being provided with an opening 13111 through which the outer end of shaft i4 may extend.
  • the channels 129 in the end of the extension 117' areV out of alignment ⁇ with the ribs on the outer endof the plug 131.
  • the cap 101 may be turnedclockwise 86 this electrical contact is maintained during turning movement of the cap to locking position.
  • the ribs 130 come into alignment with the channels 129 in the end of the extension 117 and become seated therein, thus forming means to resist turning movement of the plugged-in capin the reverse direction toward the unlocked position, and thus assist in retainingthe plug in this locked position and reducingliability of its being.
  • the plug-in cap 101 is removed from theV receptacle and' before the contacts 118 of this cap are separated from the receptacle contacts 69, thus preventing any arcing on withdrawing of thevplug-in cap from the receptacle, which might ignite any surrounding gases and cause. an explosion.
  • connection hetweenthe space 22a in the shell ZZandthe space 94a in the member. 94 comprises a long right angle path only of very close tolerances, which will prevent any active iiame from ever reaching the outer space in member 94 or the outer. surfaces.. This ⁇ thus..
  • An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts at the forward side of said wall adapted for engagement by the contacts of an attachment plug cap inserted in the receptacle, switch contacts mounted at the rear side of said wall including stationary and movable contacts one of which is electrically connected to the receptacle contacts by inserts molded in the wall and providing means securing the receptacle contacts and connected switch contacts to the forward and rear sides of said wall respectively, means for shifting the movable contacts to and from the stationary contacts to make and break a circuit to the receptacle contacts, and a rotatable shaft extending through the Wall and including means at its outer end for detachably connecting it to a plug cap whereby it is operable by turning movement of a plug cap inserted in the receptacle to control movement of the movable contacts.
  • An electrical receptacle comprising an insulating body including a transverse wall and a forwardly extending portion at the outer side thereof enclosing a chamber, stationary receptacle contacts in said chamber mounted on the forward side of said wall, the outer end wall of said forwardly extending portion provided with an entrance opening leading to said chamber for insertion of an attachment plug cap having contacts to engage the receptacle contacts, said .receptacle including locking means adapted to cooperate with holding means on the cap to lock the cap in the receptacle by limited relative turning movement of the cap after insertion in the receptacle, switch contacts mounted on the rear side of said cross wall including stationary and movable contacts one of which is electrically connected with the receptacle contacts by inserts extending through the wall and providing means securing the receptacle contacts and connected switch contacts respectively to the forward and rear sides of the wall, means for shifting the movable contacts to and from the stationary contacts to make and break a circuit to the receptacle contacts, and said re
  • a receptacle according to claim 2 in which the re'- ceptacle contacts are located to be engaged by the cap contacts as the cap is inserted into the receptacle and are of a width to maintain this contact during turning movements of the cap, and also in which the shifting means for the switch contacts operates to close the switch only when the cap is in the locked position.
  • An electrical receptacle comprising an insulating body including a transverse wall and a forwardly extending portion at the outer -side thereof enclosing a chamber, stationary receptacle contacts in said chamber, the outer end wall of said forwardly extending portion provided with an entrance opening leading to said chamber for insertion of an attachment plug cap having contacts to engage the receptacle contacts, said receptacle constructed to permit limited relative turning movements of the cap in the receptacle from and to the position to which it is inserted, switch contacts at the rear side of said transverse wall including stationary and movable contacts one of which is electrically connected with the receptacle contacts by inserts extending through the wall and providing means for mounting the receptacle contacts and connected switch contacts respectively on the forward and rear sides of said wall, means for shifting the movable contacts to and from the stationary contacts to make and break a circuit to the receptacle contacts, a metal shell extending rearwardly from the transverse wall and sealed to said wall providing therewith a sealed chamber
  • An electrical receptacle comprising an insulating body including a transverse wall and a forwardly extending portion at the outer side thereof enclosing stationary receptacle contacts and provided in its outer end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts, said receptacle constructed to permit limited relative turning movements of the cap after insertion in the receptacle, switch contacts at the rear side of the transverse wall including stationary and movable contacts one of which is electrically connected with the receptacle contacts by inserts extending through the wall and providing means mounting the receptacle contacts and connected switch contacts on the forward and rear sides of said wall respectively, an operative shaft extending through the transverse wall, a cam on the shaft at the rear of said wall for shifting the movable contacts by rotation of the shaft, and means on the shaft at the front of said wall adapted for detachable engagement with the inserted cap to operate the cam by the turning movements of the cap.
  • An electrical receptacle according to claim 5 in which there is a metal shell extending rearwardly from the transverse wall sealed at its forward edge to this wall and providing therewith a sealed chamber enclosing the switch contacts and the cam.
  • An electrical receptacle ycomprising an insulating body including a transverse wall and a forwardly extending portion at the outer side thereof enclosing stationary receptacle contacts and provided in its outer end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts, said receptacle constructed to permit limited relative turning movements of the cap after insertion in the receptacle, a metal shell comprising a cupped member including a closed rear wall and open front, means mounting the transverse wall in the forward part of said shell closing said open front and sealing its edges to the shell providing a closed chamber at the rear of said wall, switch means mounted on said transverse wall at the rear thereof in said chamber and electrically connected with said receptacle contacts by inserts extending through the wall and providing means mounting the receptacle contacts and connected switch means on the forward and rear sides of said wall respectively, means normally maintaining the switch means in its open position, a shaft extending through the transverse wall, means on the
  • An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts mounted on its front side and extending forwardly therefrom, said body including a member of insulating material mounted at the front of said transverse wall and enclosing said contacts, said member provided in its forward end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and constructed to permit limited relative turning movements of the inserted cap, switch means mounted on the rear side of the transverse wall and electrically connected with the receptacle contacts by inserts extending through the transverse wall providing means mounting the receptacle contacts and connected switch means on the forward and rear sides of the transverse wall respectively, means normally retaining the switch means in the open position, an operative shaft extending through the transverse wall, a cam on the shaft for operating the switch to cl-osed position, a metal shell extending rearwardly from the transverse wall closed except at its forward end, means sealing its forward end edge to the transverse
  • An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts mounted on its front side and extending forwardly therefrom, said body including a member of insulating material mounted at the front of said transverse wall and enclosing said contacts, said member provided in its forward end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and provided with means adapted to cooperate with holding means on said cap contacts to lock the cap in the receptacle by limited relative turning movement of the inserted cap, switch means mounted on the rear side of the cross wall and electrically connected with the receptacle contacts by lconductors extending through the transverse wall providing means mounting the receptacle contacts and connected switch means on said wall, means normally retaining the switch means in open position, an operative shaft extending through the transverse wall, a cam on the shaft for operating the switch to closed position by turning of the shaft, and means on the shaft at the forward side of the transverse wall adapted
  • a receptacle according to claim 9 in which the receptacle contacts are located t-o be engaged by the cap contacts as they are inserted in the receptacle and are of a width to maintain this contact during turning movement of the cap, and in which the cam operates the switch only when the cap is in the locked position.
  • An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts mounted on its front side and extending forwardly therefrom, said body including a member of insulating material mounted at the front of said transverse wall and enclosing said contacts, said member provided in its forward end wall with 4entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and constructed to permit limited relative turning movements of the inserted cap, switch means mounted at the rear side of the transverse wall including contacts mounted on said wall, metal inserts in said wall securing the receptacle and switch contacts to the wall and forming an electrical connection between them, an operative shaft extending through the wall, al cam on the shaft for operating the switch means by turning movement of the shaft, and means on the shaft at the forward side of the transverse wall adapted for detachable operative connection with the inserted cap to operate the cam by turning movement of the cap.
  • a Wall having van opening a closed outlet box mounted in said wall provided with a front wall having an opening in alignment with the wall opening, a cover member secured to the box over said openings and provided with an opening in alignment therewith, a receptacle mounted in said cover member includmg a metal shell secured to said member and extending into the box, said shell comprising a cupped member with a closed inner end wall and an open front end secured to the cover member, an insulating body including a transverse wall mounted in the forward part of the shell and forming a sealed chamber with the shell at the rear of said wall, receptacle contacts mounted on the front side of said transverse wall and extending forwardly therefrom, an insulating member mounted at the front of the transverse wall enclosing the receptacle contacts and provided in its forward end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and constructed to permit limited relative turning movements of the inserted cap, switch means mounted on the rear
  • the insulated member at the front of the transverse wall is provided with holding means adapted to cooperate with holding means on the contacts of the attachment plug cap to lock the cap in the receptacle by turning movement of the inserted cap, the receptacle contacts are located to be engaged by the cap contacts as they are inserted in the receptacle and are of a width to maintain this contact as the cap is turned to and from the locked position, and in which the cam is operative to close the switch only when the cap is in the locked position.
  • an electrical receptacle comprising an insulating body, spaced stationary receptacle contacts mounted in said body, an attachment plug cap carrying spaced contacts to engage the receptacle contacts by a relative longitudinal movement of the cap and body, interlocking holding means on the body and cap to prevent separation of the cap and body mounted to become etfective and ineffective by a relative turning movement between the cap and body while the contacts of the cap and receptacle are continuously in engagement, a switch means normally in the open position and electrically connected with the receptacle contacts to control an electric circuit thereto, means controlling operation of the switch, said receptacle including walls forming a sealed chamber enclosing the switch and its controlling means, and an operative shaft connected to the switch control means provided with means to detachably interlock with the cap to close the switch by turning movement of the cap and operative to close the switch only when the cap is in the locked position.

Description

Oct. 21, 1958 H HUBBELL. ETAL 2,357,486
DEAD FRONT RECEPTACLE Filed June 22. 195e l s sheets-sheet 1 mm N A w//%//// QU/. QV v Mm f j MMMWNNNQKW NN S, v ivvv y 5 l Y w NNY SN. f V,
@et 231, 11958 H. HUBBELL ETAL, 2,857,486
DEAD FRONT RECEPTACLE Filed June 22, 195e 4 s sheets-sheet 2 INVE TORS i l," l/ `7wg y lllllf F2931 L Oct. 2l, 1958 Filed June 22, 1956 H. HUBBELL ETAL 2,857,486
DEAD FRONT RECEPTACLE 5 Sheets-Sheet 3 INVENTORS AT'roRNEYs,
' rooms of hospitals,
v 2,857,486 Patented Oct. 21, 1958 per DEAD FRONT RECEPTACLE Harvey Hubbell, Fairfield, and Joseph F. Healy, Westport, Conn., assignors to Harvey Hubbell, incorporated, Bridgeport, Conn., a corporation of Connecticut Application .lune 22, 1956, Serial No.v593,l 15 Claims. (Cl. 20u-51.0%
This invention relates to an electric outlet receptacle, particularly to a so-called dead front receptacle for use in locations where there might be danger of explosion from gases or vapors, such, for example, as operating and has for an object to provide a receptacle of this character of a construction which will reduce to a minimum danger of explosion in such locations, and also in which there is no danger of operators being injured by coming in contact with the receptacle.
Another object is to provide a receptacle of this type in' whichA the attachment plug-in cap may be locked in the receptacle after insertion therein by limited relative turning movement of the cap, and in which the circuit to the cap, which is normally open, is closed by this turning movement and opened by reverse movement of the cap in the opposite direction to unlock and permit removal of the cap from the receptacle.
With the foregoing and other objects in view, we have devised the construction illustrated in the accompanying drawings forming a part of this specification. Itis, however, to be understood the invention is not limited to the speciiic details of construction and arrangement shown, but may embody various changes and modifications within the scope of the invention.
In these drawings: t
Fig. l is a longitudinal section of the receptacle mounted in a wall construction such, for example, as anV operating room of a hospital, the section being substantially on the plane of line 1-1 of Fig. 3;
Fig. 2 is a section of a portion of the receptacle taken substantially on line 2-2 of Fig. 3;
Fig. 3 is a transverse section substantially on line 3--3 ofi-lig. 2;
Fig. 4 s a detail section substantially on line' 4-4 of Figs. 2 and 3;
Fig. 5 is a detail section substantially on line 5 5 of Fig. 3;
Fig. 6 is a longitudinal section through the projecting portion of the receptacle and an attachment plug cap inserted therein;
Fig. 7 is an outer end view of the extension on the receptacle;
Fig. 8 is a top plan View of a portion of the inner body member of the receptacle showing the connecting screws for the body members and the contacts in section, the plane of the section being substantially on line 8*8 of Fig. 2, and
Fig. 9 is an end view looking toward the inner end of the attachment plug cap.
A dangerous hazard in use of outlet receptacles and their use with attachment plug caps which may be plugged into and removed from the receptacle inl providing electrical connection to various electrically operated devices or attachments, particularly such locations, for example, as operating rooms of hospitals, where there are anaesthetie fumes, or other locations where explosive gases may be involved, is the danger of sparks or arcing produced in the operation of inserting or removing the plugin cap causing an explosion, and it is the principal object of this invention to provide a construction in-which such danger is entirely removed or at least reduced to a minimum.
Fig. l shows a device in a typical wall construction such 'as that of an operating room in a hospital, and comprises a cast iron wall box lll mounted in the wall by any suitable means (not shown) behind the'front surface or tile finish ll. The opening 12 in the tile at the front side of this box` is covered and closed by a bronze casting i3 recessed as indicated at 14 on its inner peripheral surface to overlap the tile-at a suitable distance outwardly of the opening, with the inner surface of this casting against the outer wall surface of the box 10, and after installation of the receptacle this casting is covered by a iinishing ring l5 of suitable material, such as brass finished with a chromium or other suitable surtace. This is a circular plate lo covering the outer surface of the casting i3 and secured thereto by screws 13a which also secure the casting i3 to the box 10, and the ring l5 is provided with an outer peripheral inwardly extending flange i7 enclosing the outer edge of the casting i3 with its free edge against the outer surface of the tile lll. It has an outwardly extending tubular section i8 enclosing the outwardly extending insulating body member i9 of the receptacle with its outer end 20 exposed and extending a short distance through the opening 2l inthe outer end of this extension.
The receptacle includes an inner metal, preferably steel, shell 22 which is preferably a cupped member with a closed inner Wall 23 and has its outer free end edge 24 extending through an opening lila in the front or outer wall of box l@ and seated in an annular recess25 about the central opening 216 in the casting i3, audit is sealed, to this casting by a soldered connection 27 made preferably of a suitable silver solder. In this arrangement, as will be seen from Fig. l, the shell 22 extends into and is enclosed in the wall box lt).
Mounted in the shell 22 is an insulating body member or support 23 comprising a circular body portion 29 spaced from the inner closed wall 23 by suitable posts or bolts 3i) having a reduced lower end 3l forminga shoulderk engaging the inner surface of the wall 23 and extending through an opening in this wall and secured therein by riveting over, as indicated at 32. lts connection to the wall may be sealed by suitable solder 33. At its outer end it is seated in a recess 34 in the inner surface of the member 29 and is tapped to receive a securing screw 35 passing through the member 29. This effectively mounts this body member 28 including member 29 within the shell 22.
Mounted on the inner side of the. body portion.y 29 and within the shell 22 are switch contacts for controlling the electric circuit from the building wiring system to an attachment plug cap plugged into the receptacle. ln the arrangement shown the device is connected to-a three-wire system, one of which is a grounded-wire, the wires from the wiring system being led to this device by means of a suitable cable 36 passing through a wall of the box lll and including the three conductor wires 37 and 3S, one of which, as for example 38,.may be a grounded wire. f
The body member 23 includes an integral extension 39 on the inner side of its outer wall or body portion 29, and extending through and mounted in the portion 29 at one side of extension 39 is an insert sleeve 40. It includes a reduced portion il molded in the member 29and is provided with an anchoring flange 42 so-that as it is molded in the member 29 it is permanently and effectively mounted therein. The sleeve 40 includes an inner portion 43 projecting inwardly from the inner surface of the member 29, and the extension 39 is located laterally of the sleeve 40, as shown in Fig. 2. Mounted within this sleeve 40 is an operating member or shaft 44 having an outer enlarged portion 45 forming a shoulder 46 engaging the outer end of the sleeve 40, and provided with a flattened end 47 or extension to cooperate with the attachment plug cap for operation of this shaft and elements connected therewith, as will later be described. This shaft is provided with a noncircular, such for example, as square, inner end portion i8 on which is mounted a sleeve or cupped member 49 embracing the inner end of the sleeve 40 and having a closed end 5t) provided with a similarly shaped opening, in this case square, through which the extension 48 passes, so that the member 49 turns with the shaft. Also mounted on this square extension 48 by means of a similarly shaped opening so that it will turn with the shaft is a cam member 51 of insulating material, and it is secured to the inner end of the member 49 by a suitable washer 52 and riveting over the end 53 of the reduced portion 48.
This cam member 51 has suitably located cam lugs 54- and 55 for operating switch contacts, as will presently be described, and this cam is normally held in the retracted position, as shown in Fig. 3, with the lug 54 against the free end portion 56 of the extension 39 which thus forms a stop to limit reverse movement of the cam and the shaft 44. A coil spring 57 about the sleeve Q9 has one end 58 (Fig. 2) extending through an opening in the cam so as to be anchored thereto, and its opposite end 59 seated in a socket in the inner stepped end portion of the extension 39 so as to be anchored thereto. This spring is preloaded so that it tends to return the cam to its retracted or normal position, as shown in Fig. 3, but permits movement of the cam in the opposite direction or counterclockwise as viewed in Fig. 3, and as indicated by the arrow 68.
Stationary switch contacts 61 are mounted on the inner side of the body portion 29 to extend inwardly therefrom into the space enclosed by the shell 22. These contacts comprise a substantially L-shaped strip of metal including an outer foot 62 seated in a recess 63 in the inner wall of the portion 29, as shown in Fig. l, and carrying at its inner end a suitable contact member 64 which, as it is a makeand-break contact, is made of suitable material to resist burning by arcing. The contact is secured in the member 29 by means of an insert rivet 65 passing through and molded in the member 29, and anchored by means of ilanges 66 with its reduced inner end passing through the foot 62 of the contact and riveted over, as indicated at 67, to secure it thereto. The outer ends pass through similar feet 68 in spring receptacle contacts 69 on the outer side of the member 29 and similarly secured by riveting over the ends of the inserts, as indicated at 79.
Cooperating with stationary contacts 61 are movable contacts 7l. These contacts comprise at strips of spring metal 72 of suitable material, such as Phosphor bronze, to form electrical conductors, and they are substantially L-shaped as indicated in Fig. 2, including an inwardly extending portion 73 having a laterally extending foot 74 (Fig. 4) at its outer end seated in a recess 75 in the inner wall of the member 29, and anchored therein by the insert 76 molded in the material 29 and riveted over the foot as indicated at 77. At the inner end of the portion 73 is a laterally extending portion 78 on the free end of which is an angularly and forwardly extending portion 79 carrying a makoand-break contact element 80 similar to the element 64 and located adjacent to and at one side of thecontact element 64. It will thus be seen from Fig. 3 that turning movement of the cam 51 counterclockwise or as indicated by the arrow 60 will cause the cam lugs 54 and 55 to cooperate with the inner sides of the extensions 79 and swing them outwardly from the retracted or open position of Fig. 3 to cause the movable contacts 80 to engage the stationary contacts 4 64 and close the circuit. Movement of the cam in the reverse direction by the spring 57 to the normal or retracted position of Fig. 3 will shift the lugs 54 and 5 5 laterally to one side of the extensions 79 and permit the resilient action cf contacts 71 to shift the members 88 away from the members 64 to break or open the circuit.
Also mounted on the inner side of the member .29 and projecting therefrom into shell 22 is a grounding contact 81 to which the grounding wire 38 may be connected, as shown in Figs. 2 and 3. This contact has a laterally extending foot 82 seated iu a recess 83 in the wall 29, and secured thereto by the riveted over end 84 of the insert rivet S5 molded and anchored in the member 29, and at the outer side of the member 29 mounting to this member a spring grounding contact 86 by its riveted over outer end 87. The lead Wires 37 and 38 from the cable are passed through openings 8 8 in the inner end wall 23 of the casing 22, as shown 1n Fig. 2, and are connected respectively to the contact members 72 and 8l by suitably soldering them thereto, as indicated at 89 and 90. The openings 88 are located in an inwardly otset portion or boss 91 of the wall 23 providing a channel or recess 92 which may receive a sealing material 93 such, for example, as hard wax, to seal the openings and prevent entrance of gases to the space within the shell 22.
Mounted on the outer side of the portion 29 of the inner body member is an outer body member 94 of molded insulating material, and secured to the mem-- ber 29 by suitable screws 95 (Fig. 5) passing longitudinally through this member and threaded into metal inserts 96 located in recesses 97 in the outer wall surface of the member 29. These are elongated or generally oblong shaped inserts, as indicated in Figs. 3 and 8, and are secured in the recesses by screws 98 passing through the member 29 and threaded into the opposite end portions ot the inserts 96 from the screws 95.
The member 94 in the form shown is of circular cross section, and as shown in Fig. l projects at its outer end 26 a short distance through the opening 2l in the outer end of the extension 18 of the finishing ring l5. lt will be seen from Fig. l that this member 9d is of smaller diameter than the member 29 so that there is a space 99a between the outer wall of the member 94 and the opening 26 in the casting i3 and the inner side of the outer end of the shell 22, and this space is sealed by a suitable sealing material such, for example, as a hard wax seal 99. As will be seen, the member 94 is a hollow member with a longitudinal passage 94a opening at 100 through itsouter end wall through which the contacts of an attachment plug cap lili may be inserted to engage the receptacle contacts 69 and 86 mounted on the outer wall of the member 29 and extending into this passage in the member 94. The side walls of the passage are recessed, as indicated at N2 and 103 to receive thc contacts 69 and 86 respectively, and the opening ltt in the end wall 20 includes laterally extending recesses or notches 104 and 105 in alignment with the contacts 69 and 86, as indicated in Fig. 7. The recesses lil?. are extended beyond the notches T104, as indicated at N6, so as to provide overhanging portions tl at the inner sides of the opening 10i) at one side of the notches 104. -Similarly, the recess 163 is extended as indicated at 108 beyond the notch to provide a similar overhanging portion or shoulder 189 at the inner side of the end wall 20, and the contacts 69 are made of a Width to extend into the extensions N6, and the contact 86 is similarly made of sulicient width to extend into the extension 198. These are spring contacts but are preferably backed up by spring members il@ and 1M respectively to hold the contacts 69 and 86 outwardly away from the wall of the recess and to insure these contacts properly engage the contacts of the attachment plug cap to insure good electrical contact therewith` i assignee The attachment plug cap 101 (Fig. 6v) comprises two insulating body members 112 and 113 `secured together by the screws 114. The member 112 is recessed on its inner side, as indicated at 115, and the member 113 includes two integral projecting portions 116 and 117 projecting respectively from the outer and inner sides of the intermediate portion 113. The extension 116 extends into, the recess 11S in the member 112, while the extension 117 projects from the inner side of the portion 113, and is adapted for insertion through the opening 1136 in the outer end wall Ztl of the receptacle. Mounted on this extension 117 are three attachment plug cap contacts 1.18 and 119, 119 being a grounded contact, and they are at the inner end-s of conductor bars 1i/lll and 121 respectively recessed in and extending longitudinally of the extensions 116 and 117 and through the intermediate portion 113. They are adapted to be connected to the conductor. wires 122 and 123 in an insulated cable 124 leading to the electrical attachment it is desired to be operated, the binding post screws for making these connections being shown at 12.5. rl`he conductor 123 is the grounded conductor, and is therefore connected to the grounded contact 119. This cable extends through an opening 126 in the outer end wall of the cap 1111 and may be secured thereto by a suitable clamp or strain relief 127. The member 11?..and intermediate portion 113 may be enclosed in a metal protective shell 12d. The screws 1111 may pass through the portion 113 and `be threaded into the member 112, either directly or by molded metal insert (not shown).
The inner end of the extension 117 may be provided with cross channels 129 adapted to receive similarly shaped ribs 13) on the outer end of a closure plug 131 slidable longitudinally in the passage in the receptacle member 94, and provided with an opening 131g. This plug, as shown in Fig. l, is to close the opening 1li@ in the outer end wall 20 of the receptacle when the attaci ment cap 101 is removed to help prevent entrance of dirt or other objects into the receptacle when it is not being used. In this position its outer end and a stepped shoulder 132 engage Linder the overhanging portions 1117 and 109 to limit outward movement of the plug 13.1. It is normally shifted to this position by a coil spring 133 seated at its inner end in a recess 134 in the outer surface of the member 29 embracing the outer end portion of the shaft 4d, and seated at its other end in a recess 135 in the inner side of the plug 131. The side edges of plug 131 include lugs or extensions 136 and 137 in the recesses carrying the contacts 69 and 36, to thus prevent turning movement of the plug In the inner end of the extension 117 of the plug-in cap is a metal pin insert 138 having its inner end at the end of the extension 117 provided with a transverse channel or recess 139 (Fig. 9) adapted to receive the flattened extension 47 of the operating member or shaft i4 when the extension 117 of the attachment plug capv carrying the contacts 118 and 119 is inserted in the receptacle. The Contact 119 may be grounded on the metal shell 12d by a spring grounding Contact 1li-tl mounted in a recess 1411 -in .the side of the member 113 and engaging the inner surface of the shell 128 and connectedy as indicated at 142 to the conductor bar 121 for the contact 119.
The operation is as follows: As previously indicated, when the attachment plug cap1tl1. is not in the receptacle, the parts are in the positions indicated in Figs. l, 2 and 3, with the switch contacts 61 and 71 separated, so that the circuit connections from the building wiring system to thevreccptacle contacts 69 are broken, and these are, therefore, deadcontacts. On insertion of the extension 117 ofthe cap 191 carrying the cap contacts 118 and 119through-the outer opening lo of the receptacle, these contacts engage the receptacle contacts 69 and S6 respectively... 1t. will be noted that the grounding Contact 119 is. of` greater width4 and extends farther' laterally from 6 the surface of the extension 117 than. thecontacts'll. Also the recess 165 A(Fig. 7) in the outer. end wall 20 of the receptacle is wider and extends outwardly farther than the recesses 164. Therefore, this extension 117 of the cap can be inserted in the receptacle only with the wider grounding contact 119 passing through the recess to engage the grounding contact 86, and the circuit contacts 11S can thus pass only through these recesses 104i to engage the contacts 69 connected to the stationary switch contacts 61. In this operation, the pressure of the end of extension 117 on the closure plug 131: shifts this plug inwardly, as indicated in Fig 6, and the. outer flattened extension 47 on the operating shaft 44 seats in the recess or channel 139- in the inner end of. the insert 133 of thecap 101, as indicated in Fig. 6, the member 131 being provided with an opening 13111 through which the outer end of shaft i4 may extend. At this time the channels 129 in the end of the extension 117' areV out of alignment `with the ribs on the outer endof the plug 131.
After the extension 117 of thev cap is so inserted to its inward position, the cap 101 may be turnedclockwise 86 this electrical contact is maintained during turning movement of the cap to locking position. At the samev time the ribs 130 come into alignment with the channels 129 in the end of the extension 117 and become seated therein, thus forming means to resist turning movement of the plugged-in capin the reverse direction toward the unlocked position, and thus assist in retainingthe plug in this locked position and reducingliability of its being.
accidentally turned to the unlocked position. As previouslyV indicated, when the extension 117 reaches its-inner position the flat extension 47 on the shaft 44 becomes seated in the channel or recess 139 in the inner end of the insert 133 in the extension` 11.7. When the cap 161 is turned clockwise to the locked position it will therefore also turn the shaft and `with it the camSl, which is therefore rotated counterclockwise as viewed in Fig. 3,l
as indicated by the arrow 6h. This causes the lugs 54 and S5 to shift the spring contacts '71 laterally into en-v gagement with the stationary. contacts 61, thus closing the electrical connection from. the conductors 37in the building wiring system to receptacle contacts 69, and making these live contacts, and as they are in engagement with the contacts 11S" of the plug-in cap 161 they complete the circuit to the conductors 122 leading to the electrical attachment or other device to be operated. rfurning of the cap 101 counterclockwise or in the opposite direction to unlock it and permit withdrawal from the receptacle, will turn the shaft 44 in the opposite direction with the cam. 51 and permit the contacts 71 to move away from the contacts 61' to open or break this electrical connection, and thus render the receptacle contacts 69 dead contacts before. the plug-in cap 101 is removed from theV receptacle and' before the contacts 118 of this cap are separated from the receptacle contacts 69, thus preventing any arcing on withdrawing of thevplug-in cap from the receptacle, which might ignite any surrounding gases and cause. an explosion. The only arcingoccurs between contact elements 64 and 80 within the casing 22, which is sealed olf from the passage 94a in the outer. receptacle member 9d in which the contacts 69 are located. The only connection hetweenthe space 22a in the shell ZZandthe space 94a in the member. 94 comprises a long right angle path only of very close tolerances, which will prevent any active iiame from ever reaching the outer space in member 94 or the outer. surfaces.. This` thus..
provides a safety device against possible ignition of any surronding gases or vapors which might cause an explosion, and also provides a dead front receptacle which cannot cause injury to anyone coming in contact `with the receptacle or by insertion of any metal element into the receptacle to engage the contacts 69 when the plug-ii cap 101 is removed.
Having thus set forth the nature of our invention, we claim:
l. An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts at the forward side of said wall adapted for engagement by the contacts of an attachment plug cap inserted in the receptacle, switch contacts mounted at the rear side of said wall including stationary and movable contacts one of which is electrically connected to the receptacle contacts by inserts molded in the wall and providing means securing the receptacle contacts and connected switch contacts to the forward and rear sides of said wall respectively, means for shifting the movable contacts to and from the stationary contacts to make and break a circuit to the receptacle contacts, and a rotatable shaft extending through the Wall and including means at its outer end for detachably connecting it to a plug cap whereby it is operable by turning movement of a plug cap inserted in the receptacle to control movement of the movable contacts.
2. An electrical receptacle comprising an insulating body including a transverse wall and a forwardly extending portion at the outer side thereof enclosing a chamber, stationary receptacle contacts in said chamber mounted on the forward side of said wall, the outer end wall of said forwardly extending portion provided with an entrance opening leading to said chamber for insertion of an attachment plug cap having contacts to engage the receptacle contacts, said .receptacle including locking means adapted to cooperate with holding means on the cap to lock the cap in the receptacle by limited relative turning movement of the cap after insertion in the receptacle, switch contacts mounted on the rear side of said cross wall including stationary and movable contacts one of which is electrically connected with the receptacle contacts by inserts extending through the wall and providing means securing the receptacle contacts and connected switch contacts respectively to the forward and rear sides of the wall, means for shifting the movable contacts to and from the stationary contacts to make and break a circuit to the receptacle contacts, and said receptacle including a rotatable shaft extending through the transverse wall connected to said contact shifting means and operable by turning movements of the cap to control movements of the movable contacts.
3. A receptacle according to claim 2 in which the re'- ceptacle contacts are located to be engaged by the cap contacts as the cap is inserted into the receptacle and are of a width to maintain this contact during turning movements of the cap, and also in which the shifting means for the switch contacts operates to close the switch only when the cap is in the locked position.
4. An electrical receptacle comprising an insulating body including a transverse wall and a forwardly extending portion at the outer -side thereof enclosing a chamber, stationary receptacle contacts in said chamber, the outer end wall of said forwardly extending portion provided with an entrance opening leading to said chamber for insertion of an attachment plug cap having contacts to engage the receptacle contacts, said receptacle constructed to permit limited relative turning movements of the cap in the receptacle from and to the position to which it is inserted, switch contacts at the rear side of said transverse wall including stationary and movable contacts one of which is electrically connected with the receptacle contacts by inserts extending through the wall and providing means for mounting the receptacle contacts and connected switch contacts respectively on the forward and rear sides of said wall, means for shifting the movable contacts to and from the stationary contacts to make and break a circuit to the receptacle contacts, a metal shell extending rearwardly from the transverse wall and sealed to said wall providing therewith a sealed chamber enclosing the switch contacts and the means for shifting the movable contacts, and a rotatable shaft extending through the transverse wall connected to the contact shifting means and provided with means operable by turning movements of the cap to control action of the movable contacts.
5. An electrical receptacle comprising an insulating body including a transverse wall and a forwardly extending portion at the outer side thereof enclosing stationary receptacle contacts and provided in its outer end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts, said receptacle constructed to permit limited relative turning movements of the cap after insertion in the receptacle, switch contacts at the rear side of the transverse wall including stationary and movable contacts one of which is electrically connected with the receptacle contacts by inserts extending through the wall and providing means mounting the receptacle contacts and connected switch contacts on the forward and rear sides of said wall respectively, an operative shaft extending through the transverse wall, a cam on the shaft at the rear of said wall for shifting the movable contacts by rotation of the shaft, and means on the shaft at the front of said wall adapted for detachable engagement with the inserted cap to operate the cam by the turning movements of the cap.
6. An electrical receptacle according to claim 5 in which there is a metal shell extending rearwardly from the transverse wall sealed at its forward edge to this wall and providing therewith a sealed chamber enclosing the switch contacts and the cam.
7. An electrical receptacle ycomprising an insulating body including a transverse wall and a forwardly extending portion at the outer side thereof enclosing stationary receptacle contacts and provided in its outer end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts, said receptacle constructed to permit limited relative turning movements of the cap after insertion in the receptacle, a metal shell comprising a cupped member including a closed rear wall and open front, means mounting the transverse wall in the forward part of said shell closing said open front and sealing its edges to the shell providing a closed chamber at the rear of said wall, switch means mounted on said transverse wall at the rear thereof in said chamber and electrically connected with said receptacle contacts by inserts extending through the wall and providing means mounting the receptacle contacts and connected switch means on the forward and rear sides of said wall respectively, means normally maintaining the switch means in its open position, a shaft extending through the transverse wall, means on the shaft in said chamber for closing the switch means by turning mov-ement of the shaft, and means on the shaft at the forward side of the transverse wall adapted for detachable connection with the inserted cap to operate the cam by turning movements of the cap.
8. An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts mounted on its front side and extending forwardly therefrom, said body including a member of insulating material mounted at the front of said transverse wall and enclosing said contacts, said member provided in its forward end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and constructed to permit limited relative turning movements of the inserted cap, switch means mounted on the rear side of the transverse wall and electrically connected with the receptacle contacts by inserts extending through the transverse wall providing means mounting the receptacle contacts and connected switch means on the forward and rear sides of the transverse wall respectively, means normally retaining the switch means in the open position, an operative shaft extending through the transverse wall, a cam on the shaft for operating the switch to cl-osed position, a metal shell extending rearwardly from the transverse wall closed except at its forward end, means sealing its forward end edge to the transverse wall providing therewith a sealed chamber enclosing the switchand cam, and means on the shaft at the forward side of the transverse wall adapted for detachably connecting it with the inserted cap to operate the cam by turning movements of the cap.
9. An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts mounted on its front side and extending forwardly therefrom, said body including a member of insulating material mounted at the front of said transverse wall and enclosing said contacts, said member provided in its forward end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and provided with means adapted to cooperate with holding means on said cap contacts to lock the cap in the receptacle by limited relative turning movement of the inserted cap, switch means mounted on the rear side of the cross wall and electrically connected with the receptacle contacts by lconductors extending through the transverse wall providing means mounting the receptacle contacts and connected switch means on said wall, means normally retaining the switch means in open position, an operative shaft extending through the transverse wall, a cam on the shaft for operating the switch to closed position by turning of the shaft, and means on the shaft at the forward side of the transverse wall adapted for detachable connection with the inserted cap to operate the cam by said turning movement of the cap.
l0. A receptacle according to claim 9 in which the receptacle contacts are located t-o be engaged by the cap contacts as they are inserted in the receptacle and are of a width to maintain this contact during turning movement of the cap, and in which the cam operates the switch only when the cap is in the locked position.
l1. An electrical receptacle comprising an insulating body including a transverse wall, stationary receptacle contacts mounted on its front side and extending forwardly therefrom, said body including a member of insulating material mounted at the front of said transverse wall and enclosing said contacts, said member provided in its forward end wall with 4entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and constructed to permit limited relative turning movements of the inserted cap, switch means mounted at the rear side of the transverse wall including contacts mounted on said wall, metal inserts in said wall securing the receptacle and switch contacts to the wall and forming an electrical connection between them, an operative shaft extending through the wall, al cam on the shaft for operating the switch means by turning movement of the shaft, and means on the shaft at the forward side of the transverse wall adapted for detachable operative connection with the inserted cap to operate the cam by turning movement of the cap. t
12. In combination a Wall having van opening, a closed outlet box mounted in said wall provided with a front wall having an opening in alignment with the wall opening, a cover member secured to the box over said openings and provided with an opening in alignment therewith, a receptacle mounted in said cover member includmg a metal shell secured to said member and extending into the box, said shell comprising a cupped member with a closed inner end wall and an open front end secured to the cover member, an insulating body including a transverse wall mounted in the forward part of the shell and forming a sealed chamber with the shell at the rear of said wall, receptacle contacts mounted on the front side of said transverse wall and extending forwardly therefrom, an insulating member mounted at the front of the transverse wall enclosing the receptacle contacts and provided in its forward end wall with entrance means leading to said contacts for insertion of the contacts of an attachment plug cap to engage the receptacle contacts and constructed to permit limited relative turning movements of the inserted cap, switch means mounted on the rear side of the transverse Wall in the sealed chamber and electrically connected with the receptacle contacts by conductor means extending through said wall, means normally retaining the switch in the open position, an operative shaft extending through the transverse wall, a cam on said shaft for closing the switch by turning movement of the shaft, and means on the shaft at the forward side of the transverse wall adapted for detachable operative connection with the inserted cap to operate the cam by turning movement of the cap.
13. The combination according to claim l2 in which the insulated member at the front of the transverse wall is provided with holding means adapted to cooperate with holding means on the contacts of the attachment plug cap to lock the cap in the receptacle by turning movement of the inserted cap.
14. The combination according to claim 12 in which the insulated member at the front of the transverse wall is provided with holding means adapted to cooperate with holding means on the contacts of the attachment plug cap to lock the cap in the receptacle by turning movement of the inserted cap, the receptacle contacts are located to be engaged by the cap contacts as they are inserted in the receptacle and are of a width to maintain this contact as the cap is turned to and from the locked position, and in which the cam is operative to close the switch only when the cap is in the locked position.
15. In combination, an electrical receptacle comprising an insulating body, spaced stationary receptacle contacts mounted in said body, an attachment plug cap carrying spaced contacts to engage the receptacle contacts by a relative longitudinal movement of the cap and body, interlocking holding means on the body and cap to prevent separation of the cap and body mounted to become etfective and ineffective by a relative turning movement between the cap and body while the contacts of the cap and receptacle are continuously in engagement, a switch means normally in the open position and electrically connected with the receptacle contacts to control an electric circuit thereto, means controlling operation of the switch, said receptacle including walls forming a sealed chamber enclosing the switch and its controlling means, and an operative shaft connected to the switch control means provided with means to detachably interlock with the cap to close the switch by turning movement of the cap and operative to close the switch only when the cap is in the locked position.
References Cited in the le of this patent UNITED STATES PATENTS 2,069,250
US593115A 1956-06-22 1956-06-22 Dead front receptacle Expired - Lifetime US2857486A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3041420A (en) * 1958-09-29 1962-06-26 Crouse Hinds Co Plug and receptacle unit
US3168624A (en) * 1961-02-13 1965-02-02 Hubbell Inc Harvey Explosion proof dead front electrical receptacle having microswitch means
US3204073A (en) * 1960-12-14 1965-08-31 Albert E Baak Wall thermostat housing unit
US3454733A (en) * 1967-06-21 1969-07-08 Texas Instruments Inc Three position snap-acting toggle switch
US4525610A (en) * 1982-10-21 1985-06-25 Societe D'exploitation Des Procedes Marechal Quick make and break plug and socket connector
US4772215A (en) * 1987-10-15 1988-09-20 Hubbell Incorporated Electrical connector with enclosed internal switch

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2069250A (en) * 1933-12-05 1937-02-02 Claude Neon Electrical Product Safety device for high potential electrical circuits
US2646475A (en) * 1951-03-29 1953-07-21 Joy Mfg Co Electric switch and power take-off device
US2751567A (en) * 1953-12-30 1956-06-19 Crouse Hinds Co Electrical connector

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2069250A (en) * 1933-12-05 1937-02-02 Claude Neon Electrical Product Safety device for high potential electrical circuits
US2646475A (en) * 1951-03-29 1953-07-21 Joy Mfg Co Electric switch and power take-off device
US2751567A (en) * 1953-12-30 1956-06-19 Crouse Hinds Co Electrical connector

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3041420A (en) * 1958-09-29 1962-06-26 Crouse Hinds Co Plug and receptacle unit
US3204073A (en) * 1960-12-14 1965-08-31 Albert E Baak Wall thermostat housing unit
US3168624A (en) * 1961-02-13 1965-02-02 Hubbell Inc Harvey Explosion proof dead front electrical receptacle having microswitch means
US3454733A (en) * 1967-06-21 1969-07-08 Texas Instruments Inc Three position snap-acting toggle switch
US4525610A (en) * 1982-10-21 1985-06-25 Societe D'exploitation Des Procedes Marechal Quick make and break plug and socket connector
US4772215A (en) * 1987-10-15 1988-09-20 Hubbell Incorporated Electrical connector with enclosed internal switch

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