US2851355A - Process for the preparation of semi-cellulose - Google Patents
Process for the preparation of semi-cellulose Download PDFInfo
- Publication number
- US2851355A US2851355A US256593A US25659351A US2851355A US 2851355 A US2851355 A US 2851355A US 256593 A US256593 A US 256593A US 25659351 A US25659351 A US 25659351A US 2851355 A US2851355 A US 2851355A
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- US
- United States
- Prior art keywords
- cellulose
- cooking
- acid
- semi
- chemical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 86
- 229920002678 cellulose Polymers 0.000 title claims description 73
- 239000001913 cellulose Substances 0.000 title claims description 72
- 238000002360 preparation method Methods 0.000 title claims description 7
- 238000010411 cooking Methods 0.000 claims description 64
- 239000000126 substance Substances 0.000 claims description 38
- 238000000354 decomposition reaction Methods 0.000 claims description 28
- 229920005610 lignin Polymers 0.000 claims description 28
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 22
- 239000000835 fiber Substances 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 10
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 8
- 239000001205 polyphosphate Substances 0.000 claims description 8
- 235000011176 polyphosphates Nutrition 0.000 claims description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 7
- 239000011575 calcium Substances 0.000 claims description 7
- 229910052791 calcium Inorganic materials 0.000 claims description 7
- 230000003301 hydrolyzing effect Effects 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 42
- 239000002253 acid Substances 0.000 description 42
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 22
- 239000002023 wood Substances 0.000 description 19
- 230000007935 neutral effect Effects 0.000 description 17
- 239000000243 solution Substances 0.000 description 15
- 235000011121 sodium hydroxide Nutrition 0.000 description 14
- 229920002488 Hemicellulose Polymers 0.000 description 10
- 238000007792 addition Methods 0.000 description 9
- 239000002585 base Substances 0.000 description 9
- 239000007858 starting material Substances 0.000 description 9
- 229920001131 Pulp (paper) Polymers 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 241000196324 Embryophyta Species 0.000 description 7
- 229920000388 Polyphosphate Polymers 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 6
- 239000010902 straw Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 241001070947 Fagus Species 0.000 description 5
- 238000004061 bleaching Methods 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 238000005470 impregnation Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 229920003043 Cellulose fiber Polymers 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 4
- 235000011613 Pinus brutia Nutrition 0.000 description 4
- 241000018646 Pinus brutia Species 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 4
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 4
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 3
- 235000010099 Fagus sylvatica Nutrition 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 240000008042 Zea mays Species 0.000 description 3
- -1 bagassee Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 3
- 235000011180 diphosphates Nutrition 0.000 description 3
- 239000011121 hardwood Substances 0.000 description 3
- 238000004537 pulping Methods 0.000 description 3
- 235000019832 sodium triphosphate Nutrition 0.000 description 3
- 240000004144 Acer rubrum Species 0.000 description 2
- 244000094991 Acer saccharinum Species 0.000 description 2
- 235000002629 Acer saccharinum Nutrition 0.000 description 2
- 240000004246 Agave americana Species 0.000 description 2
- 235000018185 Betula X alpestris Nutrition 0.000 description 2
- 235000018212 Betula X uliginosa Nutrition 0.000 description 2
- 244000274847 Betula papyrifera Species 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 241000219146 Gossypium Species 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 description 2
- 240000006240 Linum usitatissimum Species 0.000 description 2
- 241000218378 Magnolia Species 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- 244000018764 Nyssa sylvatica Species 0.000 description 2
- 235000003339 Nyssa sylvatica Nutrition 0.000 description 2
- 235000019482 Palm oil Nutrition 0.000 description 2
- 241000219000 Populus Species 0.000 description 2
- 241000183024 Populus tremula Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 244000098338 Triticum aestivum Species 0.000 description 2
- 241001149163 Ulmus americana Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000007853 buffer solution Substances 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000002655 kraft paper Substances 0.000 description 2
- LPHFLPKXBKBHRW-UHFFFAOYSA-L magnesium;hydrogen sulfite Chemical compound [Mg+2].OS([O-])=O.OS([O-])=O LPHFLPKXBKBHRW-UHFFFAOYSA-L 0.000 description 2
- 125000005341 metaphosphate group Chemical group 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002540 palm oil Substances 0.000 description 2
- 239000010908 plant waste Substances 0.000 description 2
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 2
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 2
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 2
- 235000019830 sodium polyphosphate Nutrition 0.000 description 2
- 229940048086 sodium pyrophosphate Drugs 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- 238000006277 sulfonation reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- AOSFMYBATFLTAQ-UHFFFAOYSA-N 1-amino-3-(benzimidazol-1-yl)propan-2-ol Chemical compound C1=CC=C2N(CC(O)CN)C=NC2=C1 AOSFMYBATFLTAQ-UHFFFAOYSA-N 0.000 description 1
- FOGYNLXERPKEGN-UHFFFAOYSA-N 3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfopropyl)phenoxy]propane-1-sulfonic acid Chemical group COC1=CC=CC(CC(CS(O)(=O)=O)OC=2C(=CC(CCCS(O)(=O)=O)=CC=2)OC)=C1O FOGYNLXERPKEGN-UHFFFAOYSA-N 0.000 description 1
- 235000004476 Acer rubrum Nutrition 0.000 description 1
- 235000011772 Acer rubrum var tomentosum Nutrition 0.000 description 1
- 235000009057 Acer rubrum var tridens Nutrition 0.000 description 1
- 241000157282 Aesculus Species 0.000 description 1
- 241001635754 Aesculus glabra Species 0.000 description 1
- 244000198134 Agave sisalana Species 0.000 description 1
- 241000219496 Alnus Species 0.000 description 1
- 241001564395 Alnus rubra Species 0.000 description 1
- 241000609240 Ambelania acida Species 0.000 description 1
- 241000244950 Asphodelus Species 0.000 description 1
- 241000209128 Bambusa Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000189108 Betula alleghaniensis Species 0.000 description 1
- 235000014034 Betula alleghaniensis Nutrition 0.000 description 1
- 235000010910 Betula neoalaskana Nutrition 0.000 description 1
- 235000009113 Betula papyrifera Nutrition 0.000 description 1
- 241000933832 Broussonetia Species 0.000 description 1
- 240000006248 Broussonetia kazinoki Species 0.000 description 1
- 241001247986 Calotropis procera Species 0.000 description 1
- 241000218236 Cannabis Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 244000097582 Cecropia peltata Species 0.000 description 1
- 235000010203 Corchorus Nutrition 0.000 description 1
- 241000332384 Corchorus Species 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 241001480079 Corymbia calophylla Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 244000150187 Cyperus papyrus Species 0.000 description 1
- 241000383566 Donax <angiosperm> Species 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 235000009438 Gossypium Nutrition 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 235000006552 Liquidambar styraciflua Nutrition 0.000 description 1
- 241000218314 Liriodendron tulipifera Species 0.000 description 1
- 241000294754 Macroptilium atropurpureum Species 0.000 description 1
- 240000004658 Medicago sativa Species 0.000 description 1
- 235000017587 Medicago sativa ssp. sativa Nutrition 0.000 description 1
- 240000000907 Musa textilis Species 0.000 description 1
- 241001460678 Napo <wasp> Species 0.000 description 1
- 235000000380 Nyssa aquatica Nutrition 0.000 description 1
- 240000005295 Nyssa aquatica Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 241000209466 Platanus Species 0.000 description 1
- 241000202951 Populus grandidentata Species 0.000 description 1
- 235000011263 Populus tremuloides Nutrition 0.000 description 1
- 240000004923 Populus tremuloides Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 235000006014 Tilia americana Nutrition 0.000 description 1
- 240000002980 Tilia americana Species 0.000 description 1
- 235000007244 Zea mays Nutrition 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001862 defibrillatory effect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 229960001484 edetic acid Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 235000004426 flaxseed Nutrition 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 235000010181 horse chestnut Nutrition 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical compound OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical group [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 235000001856 mountain paper birch Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 235000001842 paper birch Nutrition 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/04—Pulping cellulose-containing materials with acids, acid salts or acid anhydrides
- D21C3/06—Pulping cellulose-containing materials with acids, acid salts or acid anhydrides sulfur dioxide; sulfurous acid; bisulfites sulfites
Definitions
- the invention relates to a process for the preparation of semi-chemical cellulose pulp by the treatment of cellulose containing raw materials with an acidified bisulfite cooking solution at a pH of about 3.5-6, containing from l.43.0% of S at cooking temperatures between 115 and 140 C., to effect thereby a mild decomposition of the cellulose starting material, which only slightly attacks the cellulose and hemi-cellulose and which removes to a great extent the lignin binding the cellulose fibers in the middle lamellae of the starting cellulose material to produce cellulose fiber bundles which adhere so solidly that they require additional mechanical defibrillation to provide separate individual fibers in the product.
- cellulose containing plant prod-- sets may be employed which are obtained from any convenient source such as deciduous or foliaceous trees, coniferous trees, soft woods, hard woods, annual plants, and plant wastes such as bagassee, palm oil fibers and alfalfa fibers.
- the hard WOOdS may be hardwoods such as: Aspen (Populus tremuloides and delt0z'des)Large-toothed aspen (Populus grandidemata)-Beech (Fagus grandiyolis Antropuncea and .s'ylvatl'ca) Red alder (Alnus rubrflfisycamore (Platanus occidenlnlis)'fupelo gum (Nyssa aquatica)- Black gum (Nyssa sylvatica) Red gum (Liquidamber styraciflua) Red maple (Acer rubrum) White maple (Acer saccharinum) Buckeye (Aesculus glabra)-Cucumber magnolia (Magnolia acumirmta)-Yellow poplar (Liriodendron tulipifera)- American elm (Ulmus americana)--Easswood (Tilia americana
- Stem-plants such as: Hemp stem (Cannabis saziva), manila stem (Musa textilis), jute stem (Corchorus capsularz's) paper mulberry (Broussonetia papyrz'yera), Agave (Agave rigida), sisal, flax straw (Linum usitatissimum), cane (arlmdo donax and Plzragmites), Ghinda Calotropis procera), cotton stems (Gossypium), sugar cane bagasse, bamboo (Bambusa arwzdinacea) are useful.
- Plant wastes of special plants as: palm oil (Elaeis guineensis) fibers, and other fibers having same physicochemical composition, Cecropia may be used.
- Wood Waste such as saw mill waste, ply-wood waste,
- the semi-chemical pulp in the process of the application is obtained in yields of approximately 70-80% relative to the cellulose content of the starting material as contrasted with the yields of approximately 45% realized in the normal pulping process.
- the alkaline semi-chemical decomposition processes consist in using the cooking liquors which are conventional for the sulfite or soda processes, in some cases with addition of accumulated waste liquors, which may be of lesser concentration, and conducting the cooking in such manner at temperatures of l60-170 C. and at a pH above 7 that the obtained semi-chemical fiber bundles are capable of mechanical defibrillation.
- the alkaline decomposition process for the preparation of semi-chemical cellulose pulp is required to conduct the cooking of the lignin containing cellulose starting material to a point where the fibers are easily separated.
- Such cooking under the alkaline conditions present in the cooking liquor and at the temperature employed causes a far greater loss of hemi-cellulose in the semi-chemical pulp product and at the same time provides lower yields as increasing amounts of lignin are removed. This results in poorer strength characteristics in the product.
- the neutral sulfite process is carried out with concentrations of 3-5%, all the sulfurous acid being bound to alkali so that generally an excess of alkali is present, this process being therefore carried out at pH- values above 7.0 and at temperatures of 160-170".
- the cellulose decomposition In the neutral sulfate process of alkali sulfate semichemical cellulose pulp decomposition the cellulose decomposition is greater, but there is a smaller dissolvingout of hemi-celluloses and extracted substances, and more lignin than obtained in the alkaline process.
- the cellulose decomposition as compared to the other processes, is lower, the fraction of dissolved-out hemi-celluloses and extracted substances is higher, and the lignin solution is smaller.
- the neutral sulfite process which is more expensive than the process of the invention because of its greater consumption of chemicals, has nevertheless been widely adopted in the United States because it was not heretofore possible according to known acid bisulfite processes to obtain semi-chemical cellulose pulp with sufficient strength properties, as compared to those from the neutral sulfite process.
- This neutral sulfite process represents a compromise between the high yield of the acid bisulfite process and the good strength properties of the alkaline process.
- Table 1 indicates that the acid semi-chemical pulps have the lowest lignin contents and at the same time the highest semi-cellulose contents.
- Table 11 summarizes the operating conditions of the alkali semi-chemical pulp process, the neutral sulfite process, the acid sulfite process of the prior art and of the process of the invention.
- the values indicated in Table 11 below encompass deciduous woods and coniferous woods of the most valuable type, the individual data corresponding to the particular wood being used.
- the yield in the normal bisulfite process usually amounts to about -50% and for all semi-chemical cellulose pulp decomposition processes to about 70-85%. These yields are not determined by the process itself, but are dependent upon particular selected conditions.
- deciduous wood e. g. aspen wood
- Table III the manufacturing costs, callnto semi-chemical cellulose pulp according to the known culated from the costs of the chemicals and the total proprocess under alkaline, neutral and acld conditions, and 50 duction costs such as steam, water, labor, including colthen according to the process of the application, in each case to a 75% wood yield, there obtain the aforementioned total ingredients in the amounts as set forth in Table I.
- the cellulose and lateral costs of unbleached semi-chemical cellulose pulp prepared according to the known process are compared with the corresponding costs for semi-chemical cellulose pulp prepared according to the process of the present invention, and that for deciduous woods (beech).
- the values relate to one ton of absolutely dry (atro) semichemical cellulose pulp, at a 75% yield.
- An object of the invention is the decomposition of cellulose containing starting materials with a bisulfite cooking liquor containing from about 1.4-3% of S at a pH of from 3.5-6 and a reaction temperature of about 115- 140 C. to obtain thereby a removal of the lignin from the cellulose fibers in the middle lamellae of the starting material and to provide a product which can be readily mechanically defibn'llated.
- a further object of the invention is the preparation of semi-chemical cellulose pulp by the treatment of cellulose containing raw material with a bisulfite solution containing 1.4-3% S0 in the bisulfite liquor, at a pH of 3.5-6, and a reaction temperature of about 1l5-140 C., Where- 111 the cooking liquor is buttered by polyphosphates, metaphosphates, hexainetaphosphates, imidoacetic acid, nitrilotriacetic acid, etc. together with a base such as sodium hydroxide, sodium carbonate, potassium hydroxide, calcium hydroxide, magnesium oxide, aluminum hydroxide, ammonia and alkaline organic amines.
- a base such as sodium hydroxide, sodium carbonate, potassium hydroxide, calcium hydroxide, magnesium oxide, aluminum hydroxide, ammonia and alkaline organic amines.
- the semi-chemical cellulose pulp decomposition takes place in aqueous solution of S0 and of a base, such as bases derived from calcium, magnesium, sodium, ammonia, aluminum, etc., under reaction conditions which may broadly be considered as between those of the known acid bisulfite process and the neutral sulfite process.
- a base such as bases derived from calcium, magnesium, sodium, ammonia, aluminum, etc.
- reaction conditions which may broadly be considered as between those of the known acid bisulfite process and the neutral sulfite process.
- This requires that the pH-value of the cooking acid, as compared with the pH-values of the acid process, be higher and that the SO -content as well as the reaction temperatures be lower, relative to the neutral sulfite process.
- the new reaction conditions are explained in greater detail in the following.
- the increase in pH-value of an alkali-, e. g. calcium bisulfite-cooking acid means that the quantity of free S0 is greatly reduced and the possibility of a hydrolytic decomposition of the cellulose decreased.
- the reaction conditions prevailing in the neutral sulfite process are thus more nearly approached. With the individual cations, this is possible only to a certain extent, since a certain amount of free S0 has to be present if the bisulfite is to remain in solution.
- the increase in pH-value can take place after buffering e. g. with NaOH, KOI-I, NH amines, etc.
- the butfering agent has to be added in the presence of a com plex builder.
- Complex builders are e. g. polyphosphates, such 'a Calgon (a water-softening agent consisting essentially of sodium hexametaphosphate), tripolyphosphates, sodium polyphosphate, sodium pyrophosphate, acid sodium pyrophosphate, etc., nitrilotriacetic acid or imidodiacetic acid.
- the process employs a smaller quantity of S0 relative to the normal bisulfite decomposition.
- About 45% of the lignin present is sulfonated and removed as lignin sulfonic acid or its salts in the process of the invention.
- the reaction temperature exerts an essential influence on the hydrolysis of the hemi-celluloses and of the cellulose present.
- a temperature increase is prejudicial to the fiber strength properties because of an increase in the hydrolysis.
- Temperatures can be adopted for various degrees of acidity, below which temperatures, no appreciable impairment of fiber strength takes place.
- the ratio of wood to liquor is, according to the invention, about 1 :4-5.
- the time of impregnation i. e. of the first part of the cooking, amounts to about 3-7 hours, at temperatures which, compared to the end temperatures of the cooking proper, are about 20-30 C. lower than the end temperatures.
- the cooking proper lasts 3-5 hours, the temperature being preferably raised in one stage.
- the product is Well bleachable by the usual bleaching processes employing a total quantity of about 10-14% chlorine, the achieved degree of whiteness being between and units on the GE scale.
- the bleachability is essentially better than that obtained according to the sulfite process, for which the bleaching degree is at most 85% on GE scale.
- the yield in cellulose product rich in bleached semichemical cellulose pulp is 60-65%, relative to the wood, which yield also is greater than the yield of cellulose according to the neutral sulfite process.
- the strength properties and bleachability of the semichemical cellulose pulp are considerably improved compared With the corresponding cellulose of the usual processes.
- Semi-chemical cellulose pulps which are cooked to obtain yields of 75-80% have the best strength values, while with higher yields, i. e., with increasing lignin content, an increasing brittleness and a decrease in strength properties, especially in folding number, becomes perceptible.
- the strength properties of the semi-chemical cellulose pulp prepared according to the process of the present invention are equal to those obtained from the material decomposed according to the neutral-sulfite process; a particular advantage relative to this process of the invention is the lower consumption of chemicals and thus the lower manufacturing costs.
- a further improvement of the properties of the material is realized by bleaching, the strength properties being enhanced due to the removal of the lignin.
- any suitable acid e. g. bisulfite liquor
- the acid should be diluted and gassed-up to such extent that by addition of the calculated amount of dilute buffer solu tion, e. g. caustic soda solution, the particular SO -concentration desired is obtained.
- the requisite caustic soda or the like for raising the pH value can not be calculated stoichiometrically but must be determined in each instance.
- the character of the complex builder is of essential infiuence on the amount of buffer solution which has to be added. It appears that the addition of a certain amount of caustic soda solution for buffering reaches a maximum pH value in the presence of the complex builder and that, upon further additions, a drop in pH takes place which is accompanied by a strong clouding of the solution.
- the cooking liquid is heated up to the temperature of 105-120", depending upon the starting material, necessary for the sulfonation.
- the per se known impregnation, and formation of the lignin sulfonic acid takes place at these temperatures within about 3-7 hours, depending upon the starting material.
- An increase in temperature of 10-20", above the foregoing temperature causes a hydrolytic splitting of the lignin sulfonic acid of the lignin sulfonic acid-cellulose compounds to take place in 3-5 hours, so
- the semi-chemical cellulose pulp shreds obtained by the decomposition can be defibrillated into individual fibers in a known manner with the usual defibrillating devices, such as disk mills or the like, to obtain the resultant fibers which are of light color, somewhat like that of unbleached conventional sulfite cellulose.
- the waste liquors can be recovered and used for the production of yeast.
- the strength properties depend on the pH as shown by the following two examples for which two beech semi-chemical pulps were employed and having the same cellulose yield:
- a cooking acid with a pH of 4.3 having a total SO -content of 1.57%, 46% of the S0 being bound to CaO, and 27% being buffered by NH
- the pH value of 4.3 is realized by the addition of 50 mg./ liter of Calgon, Na P O a water softening agent containing sodium hexametaphosphate as the main constituent.
- the cooking temperature is raised to C. in 1 hour, maintained at this temperature for 6 hours, heated 1 hour at 1l5 C. and 3 additional hours at C. After raising the temperature to 125 for 4 hours, as is necessary for the decomposition of the lignosulfonic acid, the cooking is ended.
- the obtained semi-chemical cellulose pulp shreds are defibrillated in known manner in a disk mill.
- the yields amount to 82% relative to the starting wood.
- the degree of whiteness in percent GE was measured with an American General Electric Brightness Tester, which is described in TAPPI T217 m-48.
- the degree of grinding fineness was determined with a Schopper-Riegler (SR) degree of fineness tester.
- Copper viscosity was determined according to the Kiing-Modified Method of the Technical Association of the Pulp and Paper Industry, Sieber book, page 514 et seq.;
- Alpha cellulose was determined according to TAPPI In a jacketed cellulose digester, a cooking acid which contains 1.6% total SO and 0.6% CaO is added to beechwood chips. The pH value is adjusted to 4.6 by buifering with 0.5 NaOH in the presence of 50 mg./liter of nitrilotriacetic acid N(CH CO H) After impregnation for 6 hours at 105", final cooking is carried out in 4 hours at 128 C. The SO -content of the cooking liquid is about 0.5% at the end of the cooking.
- the Waste liquor contains 11% reducing substance.
- the semi-chemical cellulose pulp obtained in a yield of 76%, determined according to standard methods, has the following strength properties:
- the strength properties of the product which is prepared with a cooking acid of the same sO -concentration but without buffering according to the invention, are essentially lower.
- the maximum tear length at 85 S. R. is only 6.5 km., the fold numbers run about 350 and the breaking pressure is 3.5 kg./cm.
- Pine wood chips are covered in a cooker with a cooking liquid which contains 2.2% total S 0.56% CaO and 0.5% NaOH.
- the pH value is adjusted to 4.2 by the addition of caustic soda solution in the presence of a tripolyphosphate of the formula, H P O
- the initial temperature is maintained constant for 4 hours below 105.
- decomposition of the lignin sulfonic acid is achieved by a 6-hour cooking at 135.
- the SO -content of the cooking acid drops, during the cooking, to 0.4%.
- the pH value is 3.4.
- a 77% yield is obtained of a light-colored pine semi-chemical cellulose pulp, which is easily defibered, and which has a degree of decomposition (according to Sieber) of 97 and a Cu-viscosity of 250 cp.
- the strength properties determined according to standard methods are the following:
- the bleachability of the semi-chemical cellulose pulp is good. A yield of 59% relative to the wood is obtained. There are a degree of whiteness of 86%, a maximum tear length of 9000 m. and a folding number of 6000 in the product.
- EXAMPLE 4 A ten-fold quantity of cooking acid, which contains 1.3% S0 0.64% CaO, 0.3% NaOH and 0.005% of a sodium polyphosphate of the formula, Na P O is added to an unsorted mixture of comminuted Wheat straw in a cooker provided with a circulating pump. After a precooking period of 3 hours and a cooking period of 7 hours at 123, a readily defibered product is obtained in a yield of- 81%. Of the added S0 12% can be recovered by degasification following the cooking.
- EXAMPLE 5 In a jacketed cellulose cooker provided with a recycler, beechwood chips are treated with a magnesium bisulfite acid. The amount of S0 used is 88 kg. per ton of absolutely dry Wood. The pH value of the cooking acid, employed in the proportion of 5 cubic meters per ton of Wood, was raised to a pH of 6.2 by the addition of dilute caustic soda solution in the presence of 50 mg. per liter of sodium h'exametaphosphate of the formula (NaPO After an impregnation stage at C., the cooking takes place for a period of 4 hours at 152 C. maximum temperature. There is produced a semi-chemical cellulose pulp in a yield of 72%, which semi-chemical cellulose pulp can be defibered in normal manner in a disk mill.
- the thus obtained cellulose is distinguished by an especially high pliability for beechwood as is shown by the very high folding number of 2000 at a degree of grinding of 83 Schopper-Riegler.
- the tear length, at this degree of grinding, is 8000 meters.
- the semi-chemical cellulose pulp can be bleached in a four-stage bleach with a total of 12.5% chlorine, relative to the material, to a whiteness degree of 83% GE.
- EXAMPLE 6 Beechwood chips are treated in a cooker with a sodium bisulfite cooking acid having an SO -content of 1.6%. The quantity of cooking acid is adjusted that 4-5 cubic meters of acid per ton of wood is used. The NaOH- bound amount of S0 is of such magnitude that a pH value of 5.8 prevails. After a precooking and impregnating period of 8 hours and a following cooking period of 8 hours at a 73% yield of easily defibrillated prodnot is obtained.
- the bleachability of the semi-chemical cellulose pulp is good.
- any of the polyphosphates mentioned may be used interchangeably in appropriate equivalent quantities with the pyrophosphates, imidoacetic acid and nitrilotriacetic acid without any change in the process conducted and product obtained.
- imidoacetic acid, nitrilotriacetic acid and pyrophosphates may be used interchangeably with each other and with the polyphosphates, without change in L the process conducted and product obtained.
- Process for the preparation of semi-chemical cellulose which comprises treating cellulose-containing raw materials obtained from foliaceous trees, coniferous trees and annual plants with buffered bisulfite cooking solutions consisting of aqueous sulfur dioxide containing about 1.4-3.0% sulfur dioxide and a base selected from the group consisting of the hydroxides of calcium, magnesium, sodium, and ammonium, in an amount, depending upon the base and cellulose raw material employed, to provide an initial pH value of 3.5-6, cooking with said solution in the presence of a buffer selected from the group consisting of alkali metal hexametaphosphates, tripolyphosphates, polyphosphates and pyrophosphates at a 12 reaction temperature of 115-140" C., to repress the excessive hydrolytic decomposition of the cellulose and to remove a substantial amount of the lignin'binding the cellulose fibers in the middle lamallae, and thereafter mechanically subdividing the product into individual fibers.
- buffered bisulfite cooking solutions consisting of
Landscapes
- Paper (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE300957X | 1951-02-28 |
Publications (1)
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US2851355A true US2851355A (en) | 1958-09-09 |
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Application Number | Title | Priority Date | Filing Date |
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US256593A Expired - Lifetime US2851355A (en) | 1951-02-28 | 1951-11-15 | Process for the preparation of semi-cellulose |
Country Status (6)
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US (1) | US2851355A (en, 2012) |
BE (1) | BE504423A (en, 2012) |
CH (1) | CH300957A (en, 2012) |
FR (1) | FR1062445A (en, 2012) |
GB (1) | GB736300A (en, 2012) |
NL (1) | NL90306C (en, 2012) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3046184A (en) * | 1958-12-31 | 1962-07-24 | Kimberly Clark Co | Manufacture of cellulosic products |
US3088861A (en) * | 1960-08-03 | 1963-05-07 | Weyerhaeuser Co | Method of manufacturing chemical pulp from lignocellulose material |
US3448003A (en) * | 1966-01-03 | 1969-06-03 | Dow Chemical Co | On-stream cleaning of wood chip digesters using chelating agents |
US3769152A (en) * | 1970-05-13 | 1973-10-30 | Mo Och Domsjoe Ab | Digestion of wood with oxygen in the presence of alkali |
US8747709B2 (en) * | 2012-05-03 | 2014-06-10 | Empire Technology Development Llc | Phosphonate-substituted lignin as a flame retardant |
WO2016145276A1 (en) * | 2015-03-11 | 2016-09-15 | Andritz Inc. | Processes and systems for the pulping of lignocellulosic materials |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2906659A (en) * | 1953-07-13 | 1959-09-29 | Abitibi Power & Paper Co | High yields bisulphite pulping process |
US3013931A (en) * | 1957-02-01 | 1961-12-19 | Hawaiian Dev Company Ltd | Printing paper and process of making the same |
US3069310A (en) * | 1960-10-14 | 1962-12-18 | Hammermill Paper Co | Semichemical pulping process for soft woods |
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BE496841A (en, 2012) * | 1949-07-12 | |||
US1244525A (en) * | 1917-08-02 | 1917-10-30 | Tsuneya Marusawa | Process of manufacturing paper-pulp. |
US1566118A (en) * | 1925-03-21 | 1925-12-15 | Citizens Of The United States | Method for the prevention of corrosion in steel digesters |
US1792510A (en) * | 1925-07-01 | 1931-02-17 | Brown Co | Kraft-simulating pulp and process of producing same |
US1859848A (en) * | 1926-09-03 | 1932-05-24 | Arthur M Hyde | Production of fibrous pulp from vegetable material |
GB384455A (en) * | 1931-01-09 | 1932-12-08 | Patentaktiebolaget Grondal Ram | An improved process of producing sulphite cellulose |
US1891337A (en) * | 1930-01-09 | 1932-12-20 | Du Pont | Process of producing cellulose |
US2019598A (en) * | 1932-03-04 | 1935-11-05 | Dreyfus Henry | Production of cellulosic materials or cellulose |
US2564028A (en) * | 1946-01-17 | 1951-08-14 | Rayonier Inc | Wood pulp digestion |
-
0
- NL NL90306D patent/NL90306C/xx active
- BE BE504423D patent/BE504423A/xx unknown
-
1951
- 1951-08-24 CH CH300957D patent/CH300957A/de unknown
- 1951-11-15 US US256593A patent/US2851355A/en not_active Expired - Lifetime
-
1952
- 1952-02-22 FR FR1062445D patent/FR1062445A/fr not_active Expired
- 1952-02-28 GB GB5228/52A patent/GB736300A/en not_active Expired
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US1244525A (en) * | 1917-08-02 | 1917-10-30 | Tsuneya Marusawa | Process of manufacturing paper-pulp. |
US1566118A (en) * | 1925-03-21 | 1925-12-15 | Citizens Of The United States | Method for the prevention of corrosion in steel digesters |
US1792510A (en) * | 1925-07-01 | 1931-02-17 | Brown Co | Kraft-simulating pulp and process of producing same |
US1859848A (en) * | 1926-09-03 | 1932-05-24 | Arthur M Hyde | Production of fibrous pulp from vegetable material |
US1891337A (en) * | 1930-01-09 | 1932-12-20 | Du Pont | Process of producing cellulose |
GB384455A (en) * | 1931-01-09 | 1932-12-08 | Patentaktiebolaget Grondal Ram | An improved process of producing sulphite cellulose |
US2019598A (en) * | 1932-03-04 | 1935-11-05 | Dreyfus Henry | Production of cellulosic materials or cellulose |
US2564028A (en) * | 1946-01-17 | 1951-08-14 | Rayonier Inc | Wood pulp digestion |
BE496841A (en, 2012) * | 1949-07-12 |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3046184A (en) * | 1958-12-31 | 1962-07-24 | Kimberly Clark Co | Manufacture of cellulosic products |
US3088861A (en) * | 1960-08-03 | 1963-05-07 | Weyerhaeuser Co | Method of manufacturing chemical pulp from lignocellulose material |
US3448003A (en) * | 1966-01-03 | 1969-06-03 | Dow Chemical Co | On-stream cleaning of wood chip digesters using chelating agents |
US3769152A (en) * | 1970-05-13 | 1973-10-30 | Mo Och Domsjoe Ab | Digestion of wood with oxygen in the presence of alkali |
US8747709B2 (en) * | 2012-05-03 | 2014-06-10 | Empire Technology Development Llc | Phosphonate-substituted lignin as a flame retardant |
US8852468B2 (en) | 2012-05-03 | 2014-10-07 | Empire Technology Development Llc | Phosphonate-substituted lignin as a flame retardant |
US20140378671A1 (en) * | 2012-05-03 | 2014-12-25 | Empire Technology Development Llc | Phosphonate-substituted lignin as a flame retardant |
US9410088B2 (en) * | 2012-05-03 | 2016-08-09 | Empire Technology Development Llc | Phosphonate-substituted lignin as a flame retardant |
WO2016145276A1 (en) * | 2015-03-11 | 2016-09-15 | Andritz Inc. | Processes and systems for the pulping of lignocellulosic materials |
CN107429484A (zh) * | 2015-03-11 | 2017-12-01 | 安德里兹有限公司 | 用于木质纤维素材料的制浆的方法和系统 |
US10724174B2 (en) | 2015-03-11 | 2020-07-28 | Andritz Inc. | Processes and systems for the pulping of lignocellulosic materials |
US11352746B2 (en) | 2015-03-11 | 2022-06-07 | Andritz Inc. | Processes and systems for the pulping of lignocellulosic materials |
Also Published As
Publication number | Publication date |
---|---|
BE504423A (en, 2012) | |
FR1062445A (fr) | 1954-04-23 |
NL90306C (en, 2012) | |
CH300957A (de) | 1954-08-31 |
GB736300A (en) | 1955-09-07 |
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