US2731393A - Desulfurization and sweetening process - Google Patents
Desulfurization and sweetening process Download PDFInfo
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- US2731393A US2731393A US339804A US33980453A US2731393A US 2731393 A US2731393 A US 2731393A US 339804 A US339804 A US 339804A US 33980453 A US33980453 A US 33980453A US 2731393 A US2731393 A US 2731393A
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- 238000000034 method Methods 0.000 title claims description 38
- 238000006477 desulfuration reaction Methods 0.000 title description 7
- 230000023556 desulfurization Effects 0.000 title description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 34
- 150000002430 hydrocarbons Chemical class 0.000 claims description 34
- 239000004215 Carbon black (E152) Substances 0.000 claims description 33
- 239000000203 mixture Substances 0.000 claims description 20
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 17
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 17
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 9
- 150000001299 aldehydes Chemical class 0.000 claims 1
- 150000001412 amines Chemical class 0.000 description 34
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 20
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 19
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 15
- 239000011593 sulfur Substances 0.000 description 15
- 229910052717 sulfur Inorganic materials 0.000 description 15
- 239000003513 alkali Substances 0.000 description 12
- 238000009835 boiling Methods 0.000 description 12
- 150000003464 sulfur compounds Chemical class 0.000 description 11
- 239000012071 phase Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000003208 petroleum Substances 0.000 description 7
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- -1 cyclic sulfides Chemical class 0.000 description 6
- 238000004821 distillation Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000003502 gasoline Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- 229930040373 Paraformaldehyde Natural products 0.000 description 4
- 150000003973 alkyl amines Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 4
- 239000002283 diesel fuel Substances 0.000 description 4
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 4
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 4
- 229920002866 paraformaldehyde Polymers 0.000 description 4
- 239000003209 petroleum derivative Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000003009 desulfurizing effect Effects 0.000 description 3
- 150000004985 diamines Chemical class 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 3
- 239000003350 kerosene Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 125000001664 diethylamino group Chemical group [H]C([H])([H])C([H])([H])N(*)C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 150000003335 secondary amines Chemical class 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- MRMOZBOQVYRSEM-UHFFFAOYSA-N tetraethyllead Chemical compound CC[Pb](CC)(CC)CC MRMOZBOQVYRSEM-UHFFFAOYSA-N 0.000 description 2
- XGIKILRODBEJIL-UHFFFAOYSA-N 1-(ethylamino)ethanol Chemical compound CCNC(C)O XGIKILRODBEJIL-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 241001446467 Mama Species 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- AWZACWPILWGEQL-UHFFFAOYSA-M azanium;copper(1+);sulfate Chemical compound [NH4+].[Cu+].[O-]S([O-])(=O)=O AWZACWPILWGEQL-UHFFFAOYSA-M 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 1
- WEHWNAOGRSTTBQ-UHFFFAOYSA-N dipropylamine Chemical compound CCCNCCC WEHWNAOGRSTTBQ-UHFFFAOYSA-N 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- JACMPVXHEARCBO-UHFFFAOYSA-N n-pentylpentan-1-amine Chemical compound CCCCCNCCCCC JACMPVXHEARCBO-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- SQYNKIJPMDEDEG-UHFFFAOYSA-N paraldehyde Chemical compound CC1OC(C)OC(C)O1 SQYNKIJPMDEDEG-UHFFFAOYSA-N 0.000 description 1
- 229960003868 paraldehyde Drugs 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 150000003577 thiophenes Chemical class 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G29/00—Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
- C10G29/20—Organic compounds not containing metal atoms
- C10G29/22—Organic compounds not containing metal atoms containing oxygen as the only hetero atom
- C10G29/24—Aldehydes or ketones
Definitions
- the present invention concerns a method for desulfurizing and/ or sweetening mixtures of hydrocarbons that contain compositions of sulfur. It particularly relates to a method of desulfurizing and sweetening a petroleum fraction which comprises treating the fraction with a mixture comprising an alkali metal carbonate or bicarbonate, an amine, and an aldehyde. It especially concerns the treatment of petroleum fractions that boil below about 700 F.
- sulfur compounds in petroleum oils are well known in the art. Also well known is the fact that these sulfur compounds occur in virtually all of the hydrocarbon fractions that are derived from petroleum.
- the chemical structure of the various sulfur compounds is not very well known at the present time, but it is generally considered that they are largely (l) acidic compounds such as mercaptans and hydrogen sulfide, and (2) neutral compounds such as thiophenes, disulfides, alkyl and cyclic sulfides.
- sulfur compounds are generally undesirable in all petroleum fractions and especially in those fractions that boil below about 700 F. These fractions include naphtha, kerosene, fuel oil, heating oil, gasoline, diesel fuel, etc.
- Sulfur compounds when they occur in a gasoline, tend to decrease the storage stability of the gasoline and to increase its tendency to form deposits within an internal combustion engine. They also generally have an adverse effect on the octane number response of a gasoline to the addition of tetraethyl lead.
- desulfurization and sweetening processes have been devised to remove sulfur compounds from a petroleum distillate fraction or to convert them to less undesirable forms.
- the processes that are being used at the present time involve treating hydrocarbon fractions with materials such as sulfuric acid, sodium hypochlorite, copper chloride, sodium plumbite, caustic soda, bauxite, and the like.
- desulfurization processes actually remove sulfur compounds from hydrocarbon fractions
- sweetening processes either remove mercaptans from such fractions or convert the mercaptans to polysulfides or other compounds.
- a sweetening process may or may not be a desulfurization process.
- the present invention concerns a desulfurization and/ or sweetening process in which a sulfur-containing hydrocarbon fraction is treated with a mixture comprising an alkali metal carbonate or bicarbonate, an amine and an aldehyde.
- the present process is directed primarily toward the light and middle petroleum distillates including gasoline, naphtha, kerosene, diesel fuel, heating oil and the like.
- the present invention embraces the treatment of distillate fractions that boil below about 700 F., and it is particularly effective in treating those fractions that contain mercaptan compounds.
- Sulfur-containing hydrocarbon fractions that may be treated in accordance with the present invention may be derived from virgin or cracked stocks, and they may contain paraflinic, naphthenic, aromatic or olefinic compounds.
- the treating mixture of the present invention comprises an amine, an alkali metal carbonate or bicarbonate, and an aldehyde.
- a sulfur-containing hydrocarbon fraction be treated with about 0.1 to 3 wt. per cent of an amine, 0.1. to 5 wt. per cent of an alkali metal carbonate or bicarbonate, and 0.05 to 1 wt. per cent of an aldehyde, said percentages being based on the hydrocarbon feed.
- a sulfur-containing hydrocarbon fraction be treated with about 0.25 to 1.5 wt. per cent of amine, about 0.5 to 2.5 wt. per cent of alkali metal carbonate or bicarbonate, and about 0.1 to 0.5 wt. per cent of aldehyde.
- the carbonates or bicarbonates can be used in anhydrous form or in aqueous solutions of suitable concentration. Preferred aqueous solutions are those that are substantially saturated with respect to the carbonate or bicarbonate.
- the amine component of the present treating mixture may be selected from the class of compounds consisting of the hydrocarbon-soluble monoand di-alkyl amines containing 1 to 10 carbon atoms in the molecule.
- Typical compounds include the hydrocarbon-soluble primary and secondary amines, diarnines, primary and secondary alkanol amines.
- the secondary amines or secondary alkanol amines are the preferred types.
- Typical amines include dimethyl amine, diethyl amine, dipropyl amine, dibutyl amine, diamyl amine, methyl or ethyl amino ethanol, and the like.
- Epecially preferred amines include dirnethyl amine, diethyl amine, and dibutyl amine.
- Aldehydes suitable for use in the present process include the aliphatic saturated aldehydes, the aliphatic unsaturated aldehydes, and polymers of the aliphatic aldehydes such as paraformaldehyde and paraldehyde.
- Preferred compounds include gaseous formaldehyde, Formalin (a 37% aqueous solution of formaldehyde), acetaldehyde, and paraformaldehyde.
- An especially preferred aldehyde is formaldehyde in the form of Formalin solution.
- Suitable alkali metal carbonates in the present treating mixtures include the carbonates and bicarbonates of the alkali metals including lithium, sodium, and potassium.
- a feed oil which for the purpose of illustration is assumed to be a crude petroleum oil is introduced into distillation zone 10 by means of feed line 1.
- Distillation zone 10 may comprise any number and arrangement of distillation stages. Temperature and pressure conditions may be adjusted within distillation zone 10 to remove overhead by means of line 2, hydrocarbon constituents boiling below the motor fuel boiling range. Hydrocarbon constituents boiling within the motor fuel boiling range may be removed from zone by means of line 3. Higher boiling fractions as for example, kerosenes, diesel fuel fractions and still higher boiling fractions may be removed from zone 10 by means of lines 4, 5, and 6, respectively.
- the hydrocarbon fraction boiling in the motor fuel boiling range is condensed and passed to storage zone 20.
- This fraction is removed from storage zone by means of line 7 and may be washed with aqueous caustic or alkali metal carbonate solution in a conventional manner in zone 21 for the purpose of removing any hydrogen sulfide and acidic compounds.
- reaction zone 21 The caustic-washed fraction then flows through line 8 into reaction zone 21 where it is mixed and treated with a treating mixture comprising an amine, an aldehyde and an alkali metal carbonate or bicarbonate in accordance with the present invention.
- Reaction zone 20 may consist of a conventional mixing vessel equipped with paddle stirrers, turbo-mixers, propellers and the ike. It may also consist of conventional orifice type mixers located directly in line 8. Reaction zone 20 may also be operated in either a continuous or batch-wise manner.
- the amine, aldehyde and alkali metal carbonate components may be added either separately or in unison. It is preferred that the amine be added to the oil first followed by the adehyde and the alkali metal carbonate.
- the reaction in zone 21 may be carried out at temperatures up to about 100 C. and is preferably carried out at about 25 to 50 C, Reaction times of 2 to 60 minutes may be employed, but reaction times of about 2 to minutes are preferred.
- the mixture produced in reaction zone 21 may be withdrawn through line 27 and introduced within settling zone 28 where it separates into two phases.
- the hydrocarbon phase is withdrawn through line 30, and the remaining material withdrawn through line 29.
- the latter material may be discarded or regenerated to recover the amine constituent.
- Water or an aqueous solution of alkali metal carbonate or bicarbonate is introduced into line 30 by means of line 31 and is intimately mixed with the hydrocarbon fraction as by means of an orifice mixer 32 or an equivalent mixing device.
- the water or carbonate solution is intended to wash the treated hydrocarbon fraction free of amine, aldehyde and complex compounds that are formed in zone 21-.
- the hydrocarbon fraction and wash solution are introduced into zone 35 .wherein an aqueous phase separates, which phase is withdrawn from zone 35 by means of line 36.
- the washed hydrocarbon fraction may be repeatedly washed and separated in this manner to produce the desired product in line 51.
- the washed fraction may be introduced within distillation zone via line 37. This latter step is especially desirable when the amine employed in the process has a boiling point that is below the boiling point of the hydrocarbon fraction treated.
- the amine passes overhead through line 41, is condensed in zone 42 and is withdrawn through line 43.
- the hydrocarbon product is withdrawn through line 52. In some instances, it may also be desirable to withdraw the latter product as a sidestream in line 53 or as an overhead through line 41.
- Example 346 grams (500 cc.) of West Texas prime cut naphtha (boiling range to 250 F. and possessing a copper number of 50) were placed in a one-quart pressure bottle. 3.4 grams of diethyl amine, 3.4 grams of Formalin solution and 5.0 grams of sodium bicarbonate powder were added to the naphtha and the mixture shaken for /2 hour at room temperature. The resulting product was washed with two 50 cc. portions of water, the water separated and the hydrocarbon layer filtered to remove water. The final hydrocarbon product possessed a copper number of 1.0, thereby indicating that a large amount of the mercaptans originally in the naphtha had been removed.
- the copper number of a hydrocarbon fraction is numerically equal to the milligrams of mercaptan sulfur present in ml. of the fraction that will react with a standard copper ammonium sulphate solution.
- sulfur-containing hydrocarbon mixtures other than naphtha may also be treated in accordance with the present process.
- distillate fractions such as naphthas, kerosenes, heating oils, diesel fuels and the like, are very suitable.
- reaction which occurs between the treating mixtures and sulfur-containing feed stocks of the present invention results in the formation of two liquid phases.
- One of these phases is a hydrocarbon phase, while the second is'an aqueous phase.
- a third phase may also be present as caused, for example, by the presence of alkali in amounts over and above that capable of solution in the liquid phases.
- Process for refining a sulfur-containing hydrocarbon fraction which comprises contacting said fraction with a treating mixture comprising an alkali selected from the class consisting of the alkali metal carbonates and bicarbonates, an aliphatic aldehyde and a compound of the general formula N-H R.
- R1 is a radical selected from the group consisting of hydrogen, alkyl and hydroxy alkyl
- R2 is a radical selected from the group consisting of alkyl and hydroxy alkyl
- Process for refining a sulfur-containing petroleum distillate fraction which comprises treating said fraction in a contacting zone with about 0.1 to 3 Wt. per cent of an amine selected from the class consisting of the hydrocarbon-soluble primary and secondary alkyl amines, alkanol amines and diamines in combination with about 0.05 to 1 wt. per cent of a hydrocarbon soluble aliphatic aldehyde and about 0.1 to 5 wt. per cent of an alkali selected from the class consisting of the alkali metal car bonates and bicarbonates, thereafterwater washing the treated 'fraction to remove water-soluble sulfur composi tions therefrom.
- an amine selected from the class consisting of the hydrocarbon-soluble primary and secondary alkyl amines, alkanol amines and diamines in combination with about 0.05 to 1 wt. per cent of a hydrocarbon soluble aliphatic aldehyde and about 0.1 to 5 wt. per cent of an alkali selected from the class consisting of
- aldehyde is selected from the class consisting of formaldehyde
- Process for removing objectionable sulfur compounds from a petroleum distillate which comprises contacting said distillate in a treating zone with about 0.1 to 3 wt. per cent of a hydrocarbon-soluble amine containing from 1 to 10 carbon atoms and selected from the class consisting of the primary and secondary alkyl amines, diamines and alkanol amines, about 0.1 to 5 wt. per cent of an alkali selected from the class consisting of the alkali metal carbonates and bicarbonates and about 0.05 to 1 wt.
- an aldehyde selected from the class consisting of formaldehyde, acetaldehyde, paraformaldehyde and formalin solution, passing the resulting mixture to a settling zone, withdrawing a hydrocarbon phase from the settling zone, washing the hydrocarbon phase with water in an amount sufiicient to extract any amine, aldehyde and complex sulfur compounds that are formed in said treating zone, and withdrawing the resulting washed bydrocarbon phase.
- Process for desulfurizing a sulfur-containing distillate hydrocarbon fraction boiling below about 700 P. which comprises contacting said fraction at about 25 to C. and for about 2 to 60 minutes with about 0.1 to 3 wt. per cent of an amine in combination with about 0.1 to 5 wt. per cent of an alkali and about 0.05 to 1 wt.
- an aliphatic aldehyde said amine containing from 1 to 10 carbon atoms and being selected from the class consisting of the hydrocarbon-soluble primary and secondary alkyl amines, diamines and alkanol amines, said alkali being selected from the class consisting of the alkali metal carbonates and bicarbonates, thereafter water-washing the contacted fraction to remove water-soluble sulfur compositions therefrom.
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- Oil, Petroleum & Natural Gas (AREA)
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- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Description
Patented Jan. 17, lfifib DESULFURIZATION AND SWEETENING PROCESS Erving Arundale, Westfield, and John P. Thorn, Elizabeth,
N. J., assignors to Esso Research and Engineering Company, a corporation of Delaware Application March 2, 1953, Serial No. 339,804
17 Claims. (Cl. 196-32) The present invention concerns a method for desulfurizing and/ or sweetening mixtures of hydrocarbons that contain compositions of sulfur. It particularly relates to a method of desulfurizing and sweetening a petroleum fraction which comprises treating the fraction with a mixture comprising an alkali metal carbonate or bicarbonate, an amine, and an aldehyde. It especially concerns the treatment of petroleum fractions that boil below about 700 F.
The existence of sulfur compounds in petroleum oils is well known in the art. Also well known is the fact that these sulfur compounds occur in virtually all of the hydrocarbon fractions that are derived from petroleum. The chemical structure of the various sulfur compounds is not very well known at the present time, but it is generally considered that they are largely (l) acidic compounds such as mercaptans and hydrogen sulfide, and (2) neutral compounds such as thiophenes, disulfides, alkyl and cyclic sulfides.
Regardless of their chemical structure, sulfur compounds are generally undesirable in all petroleum fractions and especially in those fractions that boil below about 700 F. These fractions include naphtha, kerosene, fuel oil, heating oil, gasoline, diesel fuel, etc.
Sulfur compounds, when they occur in a gasoline, tend to decrease the storage stability of the gasoline and to increase its tendency to form deposits within an internal combustion engine. They also generally have an adverse effect on the octane number response of a gasoline to the addition of tetraethyl lead.
in the case of kerosenes, it has been observed that the char value of a kerosene is often increased by the presenceof sulfur compounds. It has also been observed that sulfur, especially in the form of hydrogen sulfide or as a mercaptan, causes a hydrocarbon fraction to possess very undesirable odor and corrosion characteristics.
Accordingly, a number of desulfurization and sweetening processes have been devised to remove sulfur compounds from a petroleum distillate fraction or to convert them to less undesirable forms. The processes that are being used at the present time involve treating hydrocarbon fractions with materials such as sulfuric acid, sodium hypochlorite, copper chloride, sodium plumbite, caustic soda, bauxite, and the like. In general, desulfurization processes actually remove sulfur compounds from hydrocarbon fractions, while sweetening processes either remove mercaptans from such fractions or convert the mercaptans to polysulfides or other compounds. Thus, a sweetening process may or may not be a desulfurization process.
The present invention concerns a desulfurization and/ or sweetening process in which a sulfur-containing hydrocarbon fraction is treated with a mixture comprising an alkali metal carbonate or bicarbonate, an amine and an aldehyde. The present process is directed primarily toward the light and middle petroleum distillates including gasoline, naphtha, kerosene, diesel fuel, heating oil and the like. As mentioned earlier, the present invention embraces the treatment of distillate fractions that boil below about 700 F., and it is particularly effective in treating those fractions that contain mercaptan compounds.
Sulfur-containing hydrocarbon fractions that may be treated in accordance with the present invention may be derived from virgin or cracked stocks, and they may contain paraflinic, naphthenic, aromatic or olefinic compounds.
The treating mixture of the present invention comprises an amine, an alkali metal carbonate or bicarbonate, and an aldehyde. In general, it is desired that a sulfur-containing hydrocarbon fraction be treated with about 0.1 to 3 wt. per cent of an amine, 0.1. to 5 wt. per cent of an alkali metal carbonate or bicarbonate, and 0.05 to 1 wt. per cent of an aldehyde, said percentages being based on the hydrocarbon feed.
It is preferred that a sulfur-containing hydrocarbon fraction be treated with about 0.25 to 1.5 wt. per cent of amine, about 0.5 to 2.5 wt. per cent of alkali metal carbonate or bicarbonate, and about 0.1 to 0.5 wt. per cent of aldehyde. The carbonates or bicarbonates can be used in anhydrous form or in aqueous solutions of suitable concentration. Preferred aqueous solutions are those that are substantially saturated with respect to the carbonate or bicarbonate.
The amine component of the present treating mixture may be selected from the class of compounds consisting of the hydrocarbon-soluble monoand di-alkyl amines containing 1 to 10 carbon atoms in the molecule. Typical compounds include the hydrocarbon-soluble primary and secondary amines, diarnines, primary and secondary alkanol amines. The secondary amines or secondary alkanol amines are the preferred types.
Typical amines include dimethyl amine, diethyl amine, dipropyl amine, dibutyl amine, diamyl amine, methyl or ethyl amino ethanol, and the like.
Epecially preferred amines include dirnethyl amine, diethyl amine, and dibutyl amine.
Aldehydes suitable for use in the present process include the aliphatic saturated aldehydes, the aliphatic unsaturated aldehydes, and polymers of the aliphatic aldehydes such as paraformaldehyde and paraldehyde.
Preferred compounds include gaseous formaldehyde, Formalin (a 37% aqueous solution of formaldehyde), acetaldehyde, and paraformaldehyde. An especially preferred aldehyde is formaldehyde in the form of Formalin solution.
Suitable alkali metal carbonates in the present treating mixtures include the carbonates and bicarbonates of the alkali metals including lithium, sodium, and potassium.
Little is known concerning the mechanics of the process of the present invention, but one reaction which is be lieved may occur in this sweetening process is as follows:
C 2H5 G 2115 NaHCOz asomN CzHa 02115 where R is an organic radical and formaldehyde, diethyl amine and sodium bicarbonate constitute the treating mixture. The aldehyde may be used in excess of the above stoichiometric ratio.
The process of the present invention may be best understood by reference to the drawing illustrating one embodiment of the same.
Refering specifically to the drawing, a feed oil which for the purpose of illustration is assumed to be a crude petroleum oil is introduced into distillation zone 10 by means of feed line 1. Distillation zone 10 may comprise any number and arrangement of distillation stages. Temperature and pressure conditions may be adjusted within distillation zone 10 to remove overhead by means of line 2, hydrocarbon constituents boiling below the motor fuel boiling range. Hydrocarbon constituents boiling within the motor fuel boiling range may be removed from zone by means of line 3. Higher boiling fractions as for example, kerosenes, diesel fuel fractions and still higher boiling fractions may be removed from zone 10 by means of lines 4, 5, and 6, respectively.
The hydrocarbon fraction boiling in the motor fuel boiling range is condensed and passed to storage zone 20. This fraction is removed from storage zone by means of line 7 and may be washed with aqueous caustic or alkali metal carbonate solution in a conventional manner in zone 21 for the purpose of removing any hydrogen sulfide and acidic compounds.
The caustic-washed fraction then flows through line 8 into reaction zone 21 where it is mixed and treated with a treating mixture comprising an amine, an aldehyde and an alkali metal carbonate or bicarbonate in accordance with the present invention. Reaction zone 20 may consist of a conventional mixing vessel equipped with paddle stirrers, turbo-mixers, propellers and the ike. It may also consist of conventional orifice type mixers located directly in line 8. Reaction zone 20 may also be operated in either a continuous or batch-wise manner. In addition, the amine, aldehyde and alkali metal carbonate components may be added either separately or in unison. It is preferred that the amine be added to the oil first followed by the adehyde and the alkali metal carbonate.
The reaction in zone 21 may be carried out at temperatures up to about 100 C. and is preferably carried out at about 25 to 50 C, Reaction times of 2 to 60 minutes may be employed, but reaction times of about 2 to minutes are preferred.
The mixture produced in reaction zone 21 may be withdrawn through line 27 and introduced within settling zone 28 where it separates into two phases. The hydrocarbon phase is withdrawn through line 30, and the remaining material withdrawn through line 29. The latter material may be discarded or regenerated to recover the amine constituent.
Water or an aqueous solution of alkali metal carbonate or bicarbonate is introduced into line 30 by means of line 31 and is intimately mixed with the hydrocarbon fraction as by means of an orifice mixer 32 or an equivalent mixing device. The water or carbonate solution is intended to wash the treated hydrocarbon fraction free of amine, aldehyde and complex compounds that are formed in zone 21-.
The hydrocarbon fraction and wash solution are introduced into zone 35 .wherein an aqueous phase separates, which phase is withdrawn from zone 35 by means of line 36. The washed hydrocarbon fraction may be repeatedly washed and separated in this manner to produce the desired product in line 51. Alternatively, the washed fraction may be introduced within distillation zone via line 37. This latter step is especially desirable when the amine employed in the process has a boiling point that is below the boiling point of the hydrocarbon fraction treated. In this case, the amine passes overhead through line 41, is condensed in zone 42 and is withdrawn through line 43. The hydrocarbon product is withdrawn through line 52. In some instances, it may also be desirable to withdraw the latter product as a sidestream in line 53 or as an overhead through line 41.
It will be noted that in conventional desulfurization processes that employ sulfuric acid as the treating agent, it is generally necessary to operate a distillation zone such as zone 40 in a manner to take the hydrocarbon product overhead and to Withdraw certain condensation and polymerization products as the bottoms. This is necessary since sulfuric acid characteristically degrades part of the hydrocarbon fraction treated by forming sulfonates and the like. In this connection, it will be noted that the alkaline system of the present invention avoids degradation of this type. The present amine-aldehyde-alkali treating mixtures react with sulfur compounds present in the hydrocarbon fraction treated to form water-soluble complex sulfur compositions that may then be readily extracted from the fraction.
Example 346 grams (500 cc.) of West Texas prime cut naphtha (boiling range to 250 F. and possessing a copper number of 50) were placed in a one-quart pressure bottle. 3.4 grams of diethyl amine, 3.4 grams of Formalin solution and 5.0 grams of sodium bicarbonate powder were added to the naphtha and the mixture shaken for /2 hour at room temperature. The resulting product was washed with two 50 cc. portions of water, the water separated and the hydrocarbon layer filtered to remove water. The final hydrocarbon product possessed a copper number of 1.0, thereby indicating that a large amount of the mercaptans originally in the naphtha had been removed.
It will be noted that the copper number of a hydrocarbon fraction is numerically equal to the milligrams of mercaptan sulfur present in ml. of the fraction that will react with a standard copper ammonium sulphate solution. 0
It will also be noted that sulfur-containing hydrocarbon mixtures other than naphtha may also be treated in accordance with the present process. For example, distillate fractions such as naphthas, kerosenes, heating oils, diesel fuels and the like, are very suitable.
It has been stated earlier that the reaction which occurs between the treating mixtures and sulfur-containing feed stocks of the present invention results in the formation of two liquid phases. One of these phases is a hydrocarbon phase, while the second is'an aqueous phase. In some instances a third phase may also be present as caused, for example, by the presence of alkali in amounts over and above that capable of solution in the liquid phases. These and other variations may occur in practicing the present process without departing from the spirit or scope of the invention.
What is claimed is:
1. Process for refining a sulfur-containing hydrocarbon fraction which comprises contacting said fraction with a treating mixture comprising an alkali selected from the class consisting of the alkali metal carbonates and bicarbonates, an aliphatic aldehyde and a compound of the general formula N-H R.
where R1 is a radical selected from the group consisting of hydrogen, alkyl and hydroxy alkyl, and R2 is a radical selected from the group consisting of alkyl and hydroxy alkyl, and thereafter water washing the treated fraction.
2. Process for refining a sulfur-containing petroleum distillate fraction which comprises treating said fraction in a contacting zone with about 0.1 to 3 Wt. per cent of an amine selected from the class consisting of the hydrocarbon-soluble primary and secondary alkyl amines, alkanol amines and diamines in combination with about 0.05 to 1 wt. per cent of a hydrocarbon soluble aliphatic aldehyde and about 0.1 to 5 wt. per cent of an alkali selected from the class consisting of the alkali metal car bonates and bicarbonates, thereafterwater washing the treated 'fraction to remove water-soluble sulfur composi tions therefrom.
3. Process as defined in claim 2 in which the petroleum fraction is treated with about 0.25 to 1.5 wt. per cent of the amine, about 0.1 to 0.5 wt. per cent of the aldehyde, and about 0.5 to 2.5 wt. per cent of the alkali.
4. Process as defined in claim 2 in which the amine contains from 1 to 10 carbon atoms.
5. Process as defined in claim 2 in which the aldehyde is selected from the class consisting of formaldehyde,
.acetaldehyde, paraformaldehyde and formalin.
6. Process as defined in claim 4 in which the amine is Mamas 7. Process as defined in claim 4 in which the amine is a hydrocarbon-soluble secondary alkanol amine.
8. Process for removing objectionable sulfur compounds from a petroleum distillate which comprises contacting said distillate in a treating zone with about 0.1 to 3 wt. per cent of a hydrocarbon-soluble amine containing from 1 to 10 carbon atoms and selected from the class consisting of the primary and secondary alkyl amines, diamines and alkanol amines, about 0.1 to 5 wt. per cent of an alkali selected from the class consisting of the alkali metal carbonates and bicarbonates and about 0.05 to 1 wt. per cent of an aldehyde selected from the class consisting of formaldehyde, acetaldehyde, paraformaldehyde and formalin solution, passing the resulting mixture to a settling zone, withdrawing a hydrocarbon phase from the settling zone, washing the hydrocarbon phase with water in an amount sufiicient to extract any amine, aldehyde and complex sulfur compounds that are formed in said treating zone, and withdrawing the resulting washed bydrocarbon phase.
9. Process as defined in claim 8 in which the amine is a secondary alkyl amine.
10. Process as defined in claim 8 in which the amine is diethyl amine.
11. Process as defined in claim 8 in which the aldehyde is formalin solution.
12. Process as defined in claim 8 in which the amine is dimethyl amine.
13. Process as defined in claim 8 in which the water employed in the washing operation contains an alkali selected from the class consisting of the alkali metal carbonates and bicarbonates.
14. Process for desulfurizing a sulfur-containing distillate hydrocarbon fraction boiling below about 700 P. which comprises contacting said fraction at about 25 to C. and for about 2 to 60 minutes with about 0.1 to 3 wt. per cent of an amine in combination with about 0.1 to 5 wt. per cent of an alkali and about 0.05 to 1 wt. per cent of an aliphatic aldehyde, said amine containing from 1 to 10 carbon atoms and being selected from the class consisting of the hydrocarbon-soluble primary and secondary alkyl amines, diamines and alkanol amines, said alkali being selected from the class consisting of the alkali metal carbonates and bicarbonates, thereafter water-washing the contacted fraction to remove water-soluble sulfur compositions therefrom.
15. Process as defined in claim 14 in which the alkali is in anhydrous form.
16. Process as defined in claim 14 in which the alkali is in the form of a saturated aqueous solution.
17. Process as defined in claim 14 in which the amine is diethyl amine, the aldehyde is formalin and the alkali is sodium bicarbonate.
References Cited in the file of this patent UNITED STATES PATENTS
Claims (1)
1. PROCESS FOR REFINNING A SULFUR-CONTAINING HYDROCARBON FRACTION WHICH COMPRISES CONTACTING SAID FRACTION WITH A TREATING MIXTURE COMPRISING AN ALKALI SELECTED FROM THE CLASS CONSISTING OF THE ALKALI METAL CARBONATES AND BICARBONATES, AN ALIPHATIC ALDEHYDE AND A COMPOUND OF THE GENERAL FORMULA
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US339804A US2731393A (en) | 1953-03-02 | 1953-03-02 | Desulfurization and sweetening process |
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US339804A US2731393A (en) | 1953-03-02 | 1953-03-02 | Desulfurization and sweetening process |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2906706A (en) * | 1955-03-15 | 1959-09-29 | Exxon Research Engineering Co | Desulfurization process utilizing ethylene polyamine and sodium hydroxide |
US5462721A (en) * | 1994-08-24 | 1995-10-31 | Crescent Holdings Limited | Hydrogen sulfide scavenging process |
EP0871003A1 (en) * | 1995-12-30 | 1998-10-14 | Nara Machinery Co., Ltd. | Pulverized body drying method and apparatus |
US9278307B2 (en) | 2012-05-29 | 2016-03-08 | Baker Hughes Incorporated | Synergistic H2 S scavengers |
US9463989B2 (en) | 2011-06-29 | 2016-10-11 | Baker Hughes Incorporated | Synergistic method for enhanced H2S/mercaptan scavenging |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2589450A (en) * | 1948-05-22 | 1952-03-18 | Pure Oil Co | Removing color bodies imparted to hydrocarbons in sweetening the same |
US2616832A (en) * | 1949-10-14 | 1952-11-04 | Standard Oil Dev Co | Treatment of petroleum distillates with an alkali and an aldehyde |
-
1953
- 1953-03-02 US US339804A patent/US2731393A/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2589450A (en) * | 1948-05-22 | 1952-03-18 | Pure Oil Co | Removing color bodies imparted to hydrocarbons in sweetening the same |
US2616832A (en) * | 1949-10-14 | 1952-11-04 | Standard Oil Dev Co | Treatment of petroleum distillates with an alkali and an aldehyde |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2906706A (en) * | 1955-03-15 | 1959-09-29 | Exxon Research Engineering Co | Desulfurization process utilizing ethylene polyamine and sodium hydroxide |
US5462721A (en) * | 1994-08-24 | 1995-10-31 | Crescent Holdings Limited | Hydrogen sulfide scavenging process |
EP0871003A1 (en) * | 1995-12-30 | 1998-10-14 | Nara Machinery Co., Ltd. | Pulverized body drying method and apparatus |
EP0871003A4 (en) * | 1995-12-30 | 1999-12-29 | Nara Machinery Co Ltd | Pulverized body drying method and apparatus |
US9463989B2 (en) | 2011-06-29 | 2016-10-11 | Baker Hughes Incorporated | Synergistic method for enhanced H2S/mercaptan scavenging |
US9278307B2 (en) | 2012-05-29 | 2016-03-08 | Baker Hughes Incorporated | Synergistic H2 S scavengers |
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