US2698781A - Accelerating action of acids on metals - Google Patents
Accelerating action of acids on metals Download PDFInfo
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- US2698781A US2698781A US351508A US35150853A US2698781A US 2698781 A US2698781 A US 2698781A US 351508 A US351508 A US 351508A US 35150853 A US35150853 A US 35150853A US 2698781 A US2698781 A US 2698781A
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- United States
- Prior art keywords
- acid
- nitro
- metals
- solution
- concentration
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- Expired - Lifetime
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- 239000002253 acid Substances 0.000 title claims description 77
- 229910052751 metal Inorganic materials 0.000 title claims description 75
- 239000002184 metal Substances 0.000 title claims description 75
- 150000002739 metals Chemical class 0.000 title claims description 48
- 150000007513 acids Chemical class 0.000 title description 10
- 230000009471 action Effects 0.000 title description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 29
- 229910052759 nickel Inorganic materials 0.000 claims description 28
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical class [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 25
- 239000001257 hydrogen Substances 0.000 claims description 25
- 229910052739 hydrogen Inorganic materials 0.000 claims description 25
- 230000008569 process Effects 0.000 claims description 25
- 150000002828 nitro derivatives Chemical class 0.000 claims description 17
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical class [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 14
- 229940075397 calomel Drugs 0.000 claims description 14
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical compound Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 claims description 14
- KXZJHVJKXJLBKO-UHFFFAOYSA-N chembl1408157 Chemical compound N=1C2=CC=CC=C2C(C(=O)O)=CC=1C1=CC=C(O)C=C1 KXZJHVJKXJLBKO-UHFFFAOYSA-N 0.000 claims description 13
- 239000000243 solution Substances 0.000 description 63
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 26
- 239000000463 material Substances 0.000 description 19
- 229910045601 alloy Inorganic materials 0.000 description 18
- 239000000956 alloy Substances 0.000 description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 17
- 239000011260 aqueous acid Substances 0.000 description 17
- 229910052802 copper Inorganic materials 0.000 description 16
- 239000010949 copper Substances 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 14
- YPJKMVATUPSWOH-UHFFFAOYSA-N nitrooxidanyl Chemical compound [O][N+]([O-])=O YPJKMVATUPSWOH-UHFFFAOYSA-N 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 11
- HWTDMFJYBAURQR-UHFFFAOYSA-N 80-82-0 Chemical compound OS(=O)(=O)C1=CC=CC=C1[N+]([O-])=O HWTDMFJYBAURQR-UHFFFAOYSA-N 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 238000005554 pickling Methods 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- KFIRODWJCYBBHY-UHFFFAOYSA-N 3-nitrophthalic acid Chemical compound OC(=O)C1=CC=CC([N+]([O-])=O)=C1C(O)=O KFIRODWJCYBBHY-UHFFFAOYSA-N 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical class F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- VBEGHXKAFSLLGE-UHFFFAOYSA-N n-phenylnitramide Chemical compound [O-][N+](=O)NC1=CC=CC=C1 VBEGHXKAFSLLGE-UHFFFAOYSA-N 0.000 description 4
- UJJUJHTVDYXQON-UHFFFAOYSA-N nitro benzenesulfonate Chemical compound [O-][N+](=O)OS(=O)(=O)C1=CC=CC=C1 UJJUJHTVDYXQON-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- TYMLOMAKGOJONV-UHFFFAOYSA-N 4-nitroaniline Chemical compound NC1=CC=C([N+]([O-])=O)C=C1 TYMLOMAKGOJONV-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000003517 fume Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- BFCFYVKQTRLZHA-UHFFFAOYSA-N 1-chloro-2-nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1Cl BFCFYVKQTRLZHA-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 159000000000 sodium salts Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- HRXNUGQWQXSUOD-UHFFFAOYSA-N 1-(1-hydroxyindol-3-yl)-N,N-dimethylmethanamine Chemical compound CN(C)Cc1cn(O)c2ccccc12 HRXNUGQWQXSUOD-UHFFFAOYSA-N 0.000 description 1
- ZAJAQTYSTDTMCU-UHFFFAOYSA-N 3-aminobenzenesulfonic acid Chemical compound NC1=CC=CC(S(O)(=O)=O)=C1 ZAJAQTYSTDTMCU-UHFFFAOYSA-N 0.000 description 1
- XJCVRTZCHMZPBD-UHFFFAOYSA-N 3-nitroaniline Chemical compound NC1=CC=CC([N+]([O-])=O)=C1 XJCVRTZCHMZPBD-UHFFFAOYSA-N 0.000 description 1
- AFPHTEQTJZKQAQ-UHFFFAOYSA-N 3-nitrobenzoic acid Chemical compound OC(=O)C1=CC=CC([N+]([O-])=O)=C1 AFPHTEQTJZKQAQ-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- VQTGUFBGYOIUFS-UHFFFAOYSA-N nitrosylsulfuric acid Chemical compound OS(=O)(=O)ON=O VQTGUFBGYOIUFS-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 150000004968 peroxymonosulfuric acids Chemical class 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000003923 scrap metal Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000104 sodium hydride Inorganic materials 0.000 description 1
- 239000012312 sodium hydride Substances 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000012085 test solution Substances 0.000 description 1
- LEMQFBIYMVUIIG-UHFFFAOYSA-N trifluoroborane;hydrofluoride Chemical compound F.FB(F)F LEMQFBIYMVUIIG-UHFFFAOYSA-N 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F1/00—Etching metallic material by chemical means
- C23F1/44—Compositions for etching metallic material from a metallic material substrate of different composition
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/081—Iron or steel solutions containing H2SO4
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/086—Iron or steel solutions containing HF
Definitions
- This invention relates to dissolving metals and/or surface impurities on metals in acids.
- the present invention is useful in many varieties of industrial processes employing aqueous solutions of acids for treating metals.
- a stainless steel sheet is pickled whereby most of the scale is removed without any significant corrosion of the" metal.
- - nickel plate is dissolved or stripped from a copper base by preferentially dissolving the nickel at a very rapid rate.
- Other applications of the present invention include the recovery of scrap-metal by dissolving components of alloys and other operations in which metals and/or surfaceimpurities on metals are dissolved in an acid.
- the present invention involves the utilization of an organic agent functioning as an activator to speed up the rate of action of the acid.
- the organic accelerator is slowly decomposed, but is not consumed in any kind of stoichiometric proportions and functions in the nature of a catalyst. No offensive fumes, insoluble residues, adherent films, or similar difiiculties result from the use of the organic accelerators of the present invention.
- organic agents have been employed, but without great success, for modifying the reaction rate of acids as, for example, by the use of wetting agents to bring about more rapid wetting of the metal surface by the acid, by the use of viscosity modifiers, and by other methods.
- the reaction rate of the acid system is activated by the use of an organic material capable of functioning in a manner partaking in part of the nature of a catalyst, that is, functioning in such a way that the organic material is decomposed at a rate significantly less than if it were according to any stoichiometric chemical reaction.
- the present invention relates to a process of dissolving metals in an acid, to the solutions which can be utilized in the process, and to the concentrates which can be employed in preparing such solutions.
- the unique class of nitro-substituted aromatic compounds consists of those nitro-substituted aromatic compounds which, in solution in water, produce an electromotive force of -0.90 volt or a higher voltage than this between a sheetnickel electrode and a saturated potassium chloride calomel electrode under the following conditions: the temperature is 80 plus or minus 1 C.; the pH is between 8 and 13; the sodium cyanide concentration is approximately 2 molar; and the concentration of a nitro-compound is its saturation value or is about 0.25 gram-mole per liter of the solution, whichever is the smaller.
- a test solution saturated with orthonitrochlorobenzene produces, under such conditions, a voltage of minus 0.90 volt.
- a solution of about 48 g. per liter (025 m) of the sodium salt of metanitrobenzoic acid produces, under the prescribed conditions a voltage of about 0.66 volt, that is, a voltage higher than the -0.90 volt of the orthonitrochlorobenzene.
- a voltage producible by a nitro-compound is referred to, it is understood to be a voltage producible between the sheet-nickel electrode and a saturated potassium chloride calomel electrode, under the foregoing conditions.
- improved results are achieved by dissolving metals and/or surface impurities on metals in an acid containing a nitro-aromatic material having a potential, as determined above, greater than 0.90 volt.
- the range of potentials normally encountered in the nitro-aromatic materials used according to the present invention is approximately between -0.50 and -0.90 volt.
- the electromotive series e. g., aluminum, zinc, cadmi
- Some of the features of the present invention include the use of a member of a unique class of nitro-aromatic compounds as activators for aqueous acid solutions, the rapid dissolving of metals, the achievement of high efficiency in terms of quantities of metals dissolved per stoichiometric unit of acid used, the dissolving of large amounts of metal relative to the consumption of organic modifying agent employed, the absence of insolubilizing residues, the absence of troublesome fumes, the advantageous stability of solution, and the advantageous reproducibility of the reaction.
- Some of the features of certain embodiments of the present invention include the provision of processes for pickling acid-resistant alloys,
- the process of the present invention consists of subjecting a metal to an aqueous acid solution characterized by an organic modifying agent consisting of a nitro-aromatic material having a potential between 0.50 and -0.90 volt.
- the acid may consist of a strong acid, that is, selected from the class consisting of sulfuric acid, hydrochloric acid, sulfamic acid, hydrofiuoroboric acid, and hydrofluosilicic acid, all of which have an ionization constant greater than 0.05.
- the acid should be chosen so that it does not form an unsoluble film on the metal being dissolved.
- the lead sulfate film which forms on lead immersed in sulfuric acid makes sulfuric acid unsuited for dissolving lead.
- Sulfamic, hydrofluosilicic and hydrofluoroboric acids are appropriate in dissolving lead. However, any of the acids are suitable in dissolving aluminum.
- the organic modifying agent may be any one of those set forth in the parent application as within the required potential range or other compounds coming within the required potential range and having a significant solubility in the strong acid solution.
- the concentration of the organic modifying agent should be from approximately 1 gram per liter of the aqueous acid solution to the saturation value of the compound in the strong acid employed for dissolving the metal.
- the concentration of the organic modifying agent will be between and 50% of the weight of the acid employed, but the ratio of nitro oxygen to acid hydrogen (from 3:1 to 300:1 and desirably about 30:1) is more pertinent than the percentage by weight of the reactants.
- the metal Under some conditions, competitive reactions permit the metal to be dissolved either by the destruction of the acid hydrogen or by the destruction of the nitro oxygen.
- the nitro-aromatic compound When the nitro-aromatic compound is present in a very high concentration, as for example when zinc is treated with a solution containing only water and meta nitrobenzenesulfonic acid, the nitro oxygen readily participates as a reactant to form meta aminobenzenesulfonic acid.
- the nitro compound functions, not as the principal reactant, but as a catalyst accelerating the reaction between the metal and hydrogen ion.
- aqueous solutions containing only meta nitrosulfonic acid or mixtures providing an acid hydrogen to nitro oxygen ratio less than three to one are outside the scope of the present invention.
- EXAMPLE 2 An aqueous acid solution containing 10% sulfuric acid, as in Example 1, was modified by the addition of 10 grams per liter of the sodium salt meta nitrobenzenesulfonate, providing a ratio of 23 atoms of acid hydrogen per atom of nitro oxygen. It was found that at 185 F. file same kind of nickel-plated copper employed in Example 1 could be stripped at a rate corresponding to 0.002 inch per hour, thus indicating that there was a one hundredfold increase in the activity of the acid by this small concentration of the organic modifying agent. As previously noted, sodium meta nitrobenzenesulfonate has a potential of -0.65 volt. In the acid solution, the salt was converted to the acid. Hence meta nitrobenzenesulfonic acid can be employed directly when desired.
- EXAMPLE 3 A series of tests was conducted to determine the effects of temperature upon the rate of dissolving the metal.
- a solution was prepared containing approximately 10% sulfuric acid and 10 grams per liter of sodium meta nitrobenzenesulfonate.
- the rate of dissolving was 0.002 inch per hour.
- the rate was 0.003 inch per hour.
- the reaction was 0.005 inch per hour and at F. it was 0.008 inch per hour.
- the reaction should be conducted at a temperature between 70 F. and the boiling point of the aqueous acid solution, preferably about 180 F.
- EXAMPLE 4 A solution of 10% sulfuric acid was heated to 180 F. and modified by the addition of 25 grams per liter of meta nitroaniline, which has a potential of 0.73 volt. It was found that the nickel was stripped from the nickel-plated copper at a rate of 0.0043 inch per hour.
- EXAMPLE 5 An aqueous acid solution consisting essentially of 10% sulfuric acid was modified by the addition of 25 grams of para nitroaniline, which has a potential of 0.81 volt. Such proportions provided an acid hydrogen to nitro oxygen ratio of about 6 to 1. It was found that this solution was capable of dissolving nickel from nickel-plated copper at a rate of 0.0052 inch per hour at 180 F. Thus the reaction rate was about 21% greater than in Example 4 by reason of the more effective catalyst.
- EXAMPLE 6 A mixture of copper and lead was placed in a polyethylene beaker and treated with hydrofluoroboric acid in a concentration of 15%. Then the acid was modified by the addition of 25 grams per liter of para nitroaniline providing an acid hydrogen to nitro oxygen ratio of about 5 to 1. The effectiveness of the modifying agent inacceierating the dissolving of the lead was quite consp cuous. Sulfamic acid, fiuosilicic acid and fiuoroboric acid can be used in dissolving lead according to the present invention.
- EXAMPLE 7 In an industrial manufacturing process, bundles of stainless steel tubing (type 316 alloy) were regularly subjected to a heat treatment process whereby a significant amount of scale was formed both on the interior and exterior of the tubes. It was essential that all scale be removed both from the exterior and interior of the tubes, because they were scheduled for passage through a series of dies, in which any residual scale impaired the effectiveness of the die lubricant.
- the tubes By subjecting the tubes to a seven-step operation employing sodium hydride as the principal reagent, and by then repeating the seven steps, that is, by a fourteen step de-scaling operation, the tubes were satisfactorily cleaned. Tests were conducted which demonstrated that the tubes could not be adequately cleaned by 30% sulfuric acid at 200 F.
- a solution was prepared consisting of 200 g./l. of sulfuric acid, and 40 g./l. of meta nitrobenzenesulfonic acid and 16 g./l. of hydrofluoric acid.
- This solution was heated to 150 and proved to be a highly eflicient pickling solution for the diificultly cleaned stainless steel tubes.
- a process requiring only a single treating bath, characterized by the accelerator of the present invention, and a rinsing operation removed the scale from the stain less steel more effectively than the fourteen step industrial procedure which it replaced.
- the stainless steel pickling operation of the present invention involves no troublesome fumes, adherent residues, or related difficulties. less steel type 316 alloy, the invention is applicable to several other acid-resistant alloys.
- an lnconel alloy containing approximately 14% chromium, 80% nickel, and 6% iron was satisfactorily treated by this pickling method.
- Other alloys comprising at least two components from the class consisting of iron, nickel and chromium were also treated with this solution to remove scale rapidly without significant pitting or corrosion of the underlying alloy.
- EXAMPLE 9 A stainless steel sheet having mill scale might be subjected to a solution containing 200 g./l. of sulfuric acid and 30 g./l. of meta nitrobenzenesulfonic acid at 185 F. to satisfactorily pickle it without significant corrosion of the sheet.
- EXAMPLE 10 EXAMPLE 1 l
- a solution of sulfuric acid might besaturated with nitrophthalic acid and employed to strip nickel from copper articles at an accelerated rate. Mixtures of nitrophthalic acid and nitrobenzenesulfonic acid would also be effective accelerators.
- Nickel plated copper articles might be stripped at an accelerated rate by treatment with a solution of hydrochloric acid containing g./l. of para nitroaniline at 150 F.
- nitro-aromatic materials There are other chemicals which are within the scopeof the unique class of nitro-aromatic materials. Particu lar advantages have been established for the use of compounds chosen from the class consisting of nitrophthalic acid, nitrobenzenesulfonic acid, nitroaniline and mixtures thereof.
- the process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution containing a nitro-aromatic compound having a potential greater than 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: tem- Although described in connection with stain-' 6 perature plus or minus 1 C.; pH between -8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-moi per liter of solution, whichever is the smaller.
- the process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution having an ionization constant greater than 0.05 containing a nitro-arornatic compound having a potential between -0.50 and 0.90 volt as measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; ph between 8 and 13'; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller.
- the process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous acid solution containing an acid having an ionization constant greater than 0.05 and in a concentration of at least 1% and not more than 50% and a nitro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitrocompound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of at least 0.1% and not more than 25 4.
- a metal-dissolving solution consisting of water, a strong acid in a concentration from 1% to 50%, and a intro-aromatic material in a concentration from 0.1% to 25%, said intro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller.
- a concentrate adapted for the preparation of an acid-dissolving solution consisting essentially of a concentrated strong acid having an ionization constant greater than 0.05 and a intro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and asaturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 :molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, the concentration of the nitro-aromatic material being from 1 to 25 of the composition.
- the process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous acid solution containing an acid having an ionization constant greater than 0.05 in a concentration of at least 1% and not more than 50%, and a nitro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of at least 0.1% and not more than 25% and a temperature between 70 and 212 F.
- the process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of preparing a solution consisting of water, an acid having an ionization constant greater than 0.05 in a concentration of at least 1% and not greater than 50% and a nitro-aromatic material having a potential between -0.50 and -0.90 volt measured between a sheetnickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of at least 1 gram per liter and not greater than the saturation value of the nitro-aromatic material at the temperature employed, heating said solution to a temperature in excess of 140 F., subjecting the metal to the aqueous acid solution at the elevated temperature whereby the acid is dissolved at a rate accelerated by the presence of
- the process of pickling alloys containing two or more metals from the class of chromium, iron and nickel which includes the step of treating alloy having mill scale thereon with a hot aqueous acid solution containing a strong acid having an ionization constant greater than 0.05, and containing a smaller amount of nitroaromatic compound having a potential between 0.5 and -0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-inol per liter of solution, whichever is the smaller, whereby the mill scale is dissolved from the alloy without corrosion or rapid dissolving of the body thereof.
- the process of dissolving lead which includes the treatment of lead with an aqueous acid solution containing an acid chosen from the class consisting of hydrofiuoroboric, hydrofiuosilicic and sulfamic acid, and a nitro-aromatic compound having a potential between -0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of from 0.1% to 25%.
- an acid chosen from the class consisting of hydrofiuoroboric, hydrofiuosilicic and sulfamic acid, and a nitro-aromatic compound having a potential between -0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride cal
- the process of preparing porous copper which consists of treating an alloy consisting of copper and zinc with an aqueous acid solution characterized by a strong acid having an ionization constant greater than 0.05 and a nitro-aromatic material having a potential between 0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, whereby the zinc is dissolved from the alloy, leaving a porous copper structure unaffected by the acid.
- the process of treating metals with acid which consists of preparing an aqueous solution containing a strong acid having an ionization constant greater than 0.05, in a concentration between 1 and adding a nitro-aromatic material having a potential between 0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in an amount sufllcient to provide a ratio of acid hydrogen to nitro oxygen of at least 3 to 1, heating said solution, subjecting the metal to the hot solution, and replenishing the acid and nitro compound to maintain said acid hydrogen to nitro oxygen ratio.
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Description
United States Patent Incorporated, New Haven, Conn}, a corporation of Connecticut N 0 Drawing. Application April 27, 1953, Serial No; 351,503
18 Claims. (CI. 41-42) This invention relates to dissolving metals and/or surface impurities on metals in acids. The present invention is useful in many varieties of industrial processes employing aqueous solutions of acids for treating metals. For example, in certain embodiments of the present invention, a stainless steel sheet is pickled whereby most of the scale is removed without any significant corrosion of the" metal. In other embodiments of the invention,- nickel plate is dissolved or stripped from a copper base by preferentially dissolving the nickel at a very rapid rate. Other applications of the present invention include the recovery of scrap-metal by dissolving components of alloys and other operations in which metals and/or surfaceimpurities on metals are dissolved in an acid.
The present invention involves the utilization of an organic agent functioning as an activator to speed up the rate of action of the acid. The organic accelerator is slowly decomposed, but is not consumed in any kind of stoichiometric proportions and functions in the nature of a catalyst. No offensive fumes, insoluble residues, adherent films, or similar difiiculties result from the use of the organic accelerators of the present invention.
The dissolving ofmetals in acids is one of the oldest recognized chemical reactions. During the last century, millions of man-hours have been devoted to operating industrial processes consisting essentially of dissolving metals in acids. The prior art has observed that the initial reaction rate of a metal being dissolved in acid generally has been more rapid than after the acid has acted upon the metal for a period of time. Under some conditions, the metal surface has been modified in such a way that there has been a retardingof the reaction rate of the acid on the metal. To alleviate such difficulties, prior workers have sometimes employed the combination of an acid and an oxidizing agent such as nitric acid, persulfuric acid or air for dissolving metals more rapidly. Such inorganic modifying agents have been objectionable in many instances. Heretofore, organic agents have been employed, but without great success, for modifying the reaction rate of acids as, for example, by the use of wetting agents to bring about more rapid wetting of the metal surface by the acid, by the use of viscosity modifiers, and by other methods.
According to the present invention, the reaction rate of the acid system is activated by the use of an organic material capable of functioning in a manner partaking in part of the nature of a catalyst, that is, functioning in such a way that the organic material is decomposed at a rate significantly less than if it were according to any stoichiometric chemical reaction. The present invention relates to a process of dissolving metals in an acid, to the solutions which can be utilized in the process, and to the concentrates which can be employed in preparing such solutions.
This application is a continuation-in-part of an application of Richard Springer and Walter R-. Meyer, Serial No. 135,037, filed December 24, 1949, entitled Dissolving Metals, now Patent No.- 2,649,361. The claims in said parent application relate to alkaline cyanide baths for dissolving metals and particularly to the use of a unique class of activating agents defined therein as consisting of nitro-aromatic materials having potentials greater than -0.90 volt. The claims in this application relate to the use of the same unique class of nitro-aromatic compouniis in aqueous acid solutions employed in dissolving meta s.
In said parent application, reference is made to several 2,698,781 Patented Jan. 4, 1955 compounds, to their potentials, and to their effectiveness in. accelerating the stripping of nickel when employedv incertain concentrations in solutions, as summarized in. Table L TABLE I Compound Voltage Inches/hr. G./l.
m HOSSCSH4NOL 0. 65 0. 002420 57 m HOzCCsHqNOa 0. 66 52 in H0 OCuHiNOL 0. 70 0. 000620 38 m H2NCaH4NO2 0. 73 0. 000598 sat. 1,3 OHCu'Hs-2-N'Ozl. -0. 76 0 000320 39 1,3 OH-2,4,6- -0. 76 0 000235 21 1,3 0H-2,4N02CtH2---- 0. 78 0 000182 25 p HzNCaH4NO2.-.- 0. 81 0. 000180 Sat. 0 HOCsH-tNOz 0. 83 0. 000140 35 0 H2 NGGH4NO2 0. 82 0. 000130 sat.
As explained in the parent application, the unique class of nitro-substituted aromatic compounds consists of those nitro-substituted aromatic compounds which, in solution in water, produce an electromotive force of -0.90 volt or a higher voltage than this between a sheetnickel electrode and a saturated potassium chloride calomel electrode under the following conditions: the temperature is 80 plus or minus 1 C.; the pH is between 8 and 13; the sodium cyanide concentration is approximately 2 molar; and the concentration of a nitro-compound is its saturation value or is about 0.25 gram-mole per liter of the solution, whichever is the smaller.
For example, a test solution saturated with orthonitrochlorobenzene produces, under such conditions, a voltage of minus 0.90 volt. A solution of about 48 g. per liter (025 m) of the sodium salt of metanitrobenzoic acid produces, under the prescribed conditions a voltage of about 0.66 volt, that is, a voltage higher than the -0.90 volt of the orthonitrochlorobenzene. inafter, a voltage producible by a nitro-compound is referred to, it is understood to be a voltage producible between the sheet-nickel electrode and a saturated potassium chloride calomel electrode, under the foregoing conditions.
According to the present invention, improved results are achieved by dissolving metals and/or surface impurities on metals in an acid containing a nitro-aromatic material having a potential, as determined above, greater than 0.90 volt. The range of potentials normally encountered in the nitro-aromatic materials used according to the present invention is approximately between -0.50 and -0.90 volt.
It is an object of the present invention to rapidly dissolve metals in aqueous acid solutions. Certain embodiments of the invention achieve additional advantages. Thus, it is sometimes an object to strip nickel-plating from metals such as copper. It is sometimes an object of the invention to pickle alloys comprising nickel, chromium and/ or iron, such as stainless steel and lnconel satisfactorily in order to remove all of the scale without significant corrosion of the acid-resistant alloy. It is sometimes an object of the present invention to provide a method of rapidly dissolving lead from substrate metals such as copper or other metals lower than hydrogen in the electromotive series of metals. It is sometimes an object of the present invention to selectively dissolve metals higher than hydrogen. in the electromotive series (e. g., aluminum, zinc, cadmium, lead, nickel, and iron) of metals from the metals lower than hydrogen in the electromotive series of metals (e. g.,"copper, silver and gold).
Some of the features of the present invention include the use of a member of a unique class of nitro-aromatic compounds as activators for aqueous acid solutions, the rapid dissolving of metals, the achievement of high efficiency in terms of quantities of metals dissolved per stoichiometric unit of acid used, the dissolving of large amounts of metal relative to the consumption of organic modifying agent employed, the absence of insolubilizing residues, the absence of troublesome fumes, the advantageous stability of solution, and the advantageous reproducibility of the reaction. Some of the features of certain embodiments of the present invention include the provision of processes for pickling acid-resistant alloys,
Wherever, hereand the provision of a process for dissolving active metals from alloys.
The process of the present invention consists of subjecting a metal to an aqueous acid solution characterized by an organic modifying agent consisting of a nitro-aromatic material having a potential between 0.50 and -0.90 volt. The acid may consist of a strong acid, that is, selected from the class consisting of sulfuric acid, hydrochloric acid, sulfamic acid, hydrofiuoroboric acid, and hydrofluosilicic acid, all of which have an ionization constant greater than 0.05. The acid should be chosen so that it does not form an unsoluble film on the metal being dissolved. For example, the lead sulfate film which forms on lead immersed in sulfuric acid makes sulfuric acid unsuited for dissolving lead. Sulfamic, hydrofluosilicic and hydrofluoroboric acids are appropriate in dissolving lead. However, any of the acids are suitable in dissolving aluminum.
The organic modifying agent may be any one of those set forth in the parent application as within the required potential range or other compounds coming within the required potential range and having a significant solubility in the strong acid solution. The concentration of the organic modifying agent should be from approximately 1 gram per liter of the aqueous acid solution to the saturation value of the compound in the strong acid employed for dissolving the metal.
One of the earliest industrial processes for making an organic chemical involved in the reduction of nitrobenzene to aniline by iron and an acid, and it was established that two acid hydrogens were required per nitro oxygen. This two to one stoichiometric ratio of acid hydrogen to nitro oxygen is quite distinguishable from the requirements of the present invention, in which the ratio of acid hydrogen to nitro oxygen, is maintained as high as 300 to one and desirably about thirty to one and never less than three to one. During the operation of the process, additional quantities of acid are added periodically to replace the rapidly consumed acid, and much smaller molar amounts of nitro-aromatic material are added to replace the slowly consumed accelerator. Under ordinary conditions, the concentration of the organic modifying agent will be between and 50% of the weight of the acid employed, but the ratio of nitro oxygen to acid hydrogen (from 3:1 to 300:1 and desirably about 30:1) is more pertinent than the percentage by weight of the reactants.
Under some conditions, competitive reactions permit the metal to be dissolved either by the destruction of the acid hydrogen or by the destruction of the nitro oxygen. When the nitro-aromatic compound is present in a very high concentration, as for example when zinc is treated with a solution containing only water and meta nitrobenzenesulfonic acid, the nitro oxygen readily participates as a reactant to form meta aminobenzenesulfonic acid. According to the present invention, however, the nitro compound functions, not as the principal reactant, but as a catalyst accelerating the reaction between the metal and hydrogen ion. Thus the use of aqueous solutions containing only meta nitrosulfonic acid or mixtures providing an acid hydrogen to nitro oxygen ratio less than three to one are outside the scope of the present invention.
The examples given are only for purposes of illustration and do not limit the invention. Only a few of various modifications of the invention are described in detail in the examples.
EXAMPLE 1 Control not utilizing invention A solution was prepared consisting of Water and 10% sulfuric acid. This aqueous acid solution was heated to 185 F. and employed for dissolving nickel from a nickelplated copper article. It was found that under these reaction conditions, the nickel was stripped from the copper at a rate corresponding to 0.00002 inch per hour.
EXAMPLE 2 An aqueous acid solution containing 10% sulfuric acid, as in Example 1, was modified by the addition of 10 grams per liter of the sodium salt meta nitrobenzenesulfonate, providing a ratio of 23 atoms of acid hydrogen per atom of nitro oxygen. It was found that at 185 F. file same kind of nickel-plated copper employed in Example 1 could be stripped at a rate corresponding to 0.002 inch per hour, thus indicating that there was a one hundredfold increase in the activity of the acid by this small concentration of the organic modifying agent. As previously noted, sodium meta nitrobenzenesulfonate has a potential of -0.65 volt. In the acid solution, the salt was converted to the acid. Hence meta nitrobenzenesulfonic acid can be employed directly when desired.
By the use of 25 grams per liter of the meta nitrobenzenesulfonate, providing an acid hydrogen to nitro oxygen ratio of about 10 to l, the same type of nickelplated copper was stripped at 185 F. to remove nickel at the rate of 0.004 inch per hour or double the reaction rate obtained by using only 10 g. per liter.
EXAMPLE 3 A series of tests was conducted to determine the effects of temperature upon the rate of dissolving the metal. A solution was prepared containing approximately 10% sulfuric acid and 10 grams per liter of sodium meta nitrobenzenesulfonate. When a special type of nickel-plated copper was subjected to the solution at F. the rate of dissolving was 0.002 inch per hour. At F. the rate was 0.003 inch per hour. At F. it was 0.005 inch per hour and at F. it was 0.008 inch per hour. On the bases of tests such as these, it was established that the reaction should be conducted at a temperature between 70 F. and the boiling point of the aqueous acid solution, preferably about 180 F.
EXAMPLE 4 A solution of 10% sulfuric acid was heated to 180 F. and modified by the addition of 25 grams per liter of meta nitroaniline, which has a potential of 0.73 volt. It was found that the nickel was stripped from the nickel-plated copper at a rate of 0.0043 inch per hour.
EXAMPLE 5 An aqueous acid solution consisting essentially of 10% sulfuric acid was modified by the addition of 25 grams of para nitroaniline, which has a potential of 0.81 volt. Such proportions provided an acid hydrogen to nitro oxygen ratio of about 6 to 1. It was found that this solution was capable of dissolving nickel from nickel-plated copper at a rate of 0.0052 inch per hour at 180 F. Thus the reaction rate was about 21% greater than in Example 4 by reason of the more effective catalyst.
EXAMPLE 6 A mixture of copper and lead was placed in a polyethylene beaker and treated with hydrofluoroboric acid in a concentration of 15%. Then the acid was modified by the addition of 25 grams per liter of para nitroaniline providing an acid hydrogen to nitro oxygen ratio of about 5 to 1. The effectiveness of the modifying agent inacceierating the dissolving of the lead was quite consp cuous. Sulfamic acid, fiuosilicic acid and fiuoroboric acid can be used in dissolving lead according to the present invention.
EXAMPLE 7 EXAMPLE 8 In an industrial manufacturing process, bundles of stainless steel tubing (type 316 alloy) were regularly subjected to a heat treatment process whereby a significant amount of scale was formed both on the interior and exterior of the tubes. It was essential that all scale be removed both from the exterior and interior of the tubes, because they were scheduled for passage through a series of dies, in which any residual scale impaired the effectiveness of the die lubricant. By subjecting the tubes to a seven-step operation employing sodium hydride as the principal reagent, and by then repeating the seven steps, that is, by a fourteen step de-scaling operation, the tubes were satisfactorily cleaned. Tests were conducted which demonstrated that the tubes could not be adequately cleaned by 30% sulfuric acid at 200 F. nor by immersion for thirty minutes in a mixture of nitric and 4% hydrofluoric acids at 130 C., nor by 22% nitric acid at 110 0, nor by a mixture of 25% chromic acid and 30% sulfuric acid at 200 F. nor by numerous other relatively powerful pickling solutions.
A solution was prepared consisting of 200 g./l. of sulfuric acid, and 40 g./l. of meta nitrobenzenesulfonic acid and 16 g./l. of hydrofluoric acid. This solution was heated to 150 and proved to be a highly eflicient pickling solution for the diificultly cleaned stainless steel tubes. Thus a process requiring only a single treating bath, characterized by the accelerator of the present invention, and a rinsing operation removed the scale from the stain less steel more effectively than the fourteen step industrial procedure which it replaced. Moreover, the stainless steel pickling operation of the present invention involves no troublesome fumes, adherent residues, or related difficulties. less steel type 316 alloy, the invention is applicable to several other acid-resistant alloys. For example, an lnconel alloy containing approximately 14% chromium, 80% nickel, and 6% iron was satisfactorily treated by this pickling method. Other alloys comprising at least two components from the class consisting of iron, nickel and chromium were also treated with this solution to remove scale rapidly without significant pitting or corrosion of the underlying alloy.
EXAMPLE 9 A stainless steel sheet having mill scale might be subjected to a solution containing 200 g./l. of sulfuric acid and 30 g./l. of meta nitrobenzenesulfonic acid at 185 F. to satisfactorily pickle it without significant corrosion of the sheet.
EXAMPLE 10 EXAMPLE 1 l A solution of sulfuric acid might besaturated with nitrophthalic acid and employed to strip nickel from copper articles at an accelerated rate. Mixtures of nitrophthalic acid and nitrobenzenesulfonic acid would also be effective accelerators.
EXAMPLE 12 Nickel plated copper articles might be stripped at an accelerated rate by treatment with a solution of hydrochloric acid containing g./l. of para nitroaniline at 150 F.
There are other chemicals which are within the scopeof the unique class of nitro-aromatic materials. Particu lar advantages have been established for the use of compounds chosen from the class consisting of nitrophthalic acid, nitrobenzenesulfonic acid, nitroaniline and mixtures thereof.
The use of the unique class of nitro-arornatic materials, although of value in any application of the treatment of metals with acids, has particular industrial significance in the pickling of alloys normally resistant to acids, said alloys consisting principally of two or more metals chosen from the class consisting of chromium, iron and nickel.
The several examples set forth merely illustrate some of the applications of the use of the unique class of nitroaromatic materials as accelerators to increase the reaction rate of an aqueous acid solution in contact with impurities on a metal surface or a metal higher than hydrogen in the electromotive series of metals.
The invention claimed is as follows:
1. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution containing a nitro-aromatic compound having a potential greater than 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: tem- Although described in connection with stain-' 6 perature plus or minus 1 C.; pH between -8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-moi per liter of solution, whichever is the smaller.
2. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution having an ionization constant greater than 0.05 containing a nitro-arornatic compound having a potential between -0.50 and 0.90 volt as measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; ph between 8 and 13'; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller.
3. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous acid solution containing an acid having an ionization constant greater than 0.05 and in a concentration of at least 1% and not more than 50% and a nitro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitrocompound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of at least 0.1% and not more than 25 4. A metal-dissolving solution consisting of water, a strong acid in a concentration from 1% to 50%, and a intro-aromatic material in a concentration from 0.1% to 25%, said intro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller.
5. A concentrate adapted for the preparation of an acid-dissolving solution consisting essentially of a concentrated strong acid having an ionization constant greater than 0.05 and a intro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and asaturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 :molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, the concentration of the nitro-aromatic material being from 1 to 25 of the composition.
6. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution containing a Intro-aromatic material chosen from the group consisting of nitrophthalic acid, nitrobenzenesulfonic acid, and nitroaniline.
7. The process which includes the step of treating a metal with an aqueous acid solution containing nitrobenzenesulfonic acid.
8. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution containing a nitrophthalic acid.
9. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous strong acid solution containing a nitroaniline.
10. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of treating the metal with an aqueous acid solution containing an acid having an ionization constant greater than 0.05 in a concentration of at least 1% and not more than 50%, and a nitro-aromatic material having a potential between minus 0.50 and minus 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of at least 0.1% and not more than 25% and a temperature between 70 and 212 F.
11. The process of claim 10 in which the temperature of the treatment of the metal is approximately 185 F.
12. The process of dissolving metals higher than hydrogen in the electromotive series of metals which includes the step of preparing a solution consisting of water, an acid having an ionization constant greater than 0.05 in a concentration of at least 1% and not greater than 50% and a nitro-aromatic material having a potential between -0.50 and -0.90 volt measured between a sheetnickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of at least 1 gram per liter and not greater than the saturation value of the nitro-aromatic material at the temperature employed, heating said solution to a temperature in excess of 140 F., subjecting the metal to the aqueous acid solution at the elevated temperature whereby the acid is dissolved at a rate accelerated by the presence of the nitro-aromatic compound, continuing the treatment of the metal with the acid, and replenishing the acid and nitro-aromatic compound periodically.
13. The process of pickling alloys containing two or more metals from the class of chromium, iron and nickel which includes the step of treating alloy having mill scale thereon with a hot aqueous acid solution containing a strong acid having an ionization constant greater than 0.05, and containing a smaller amount of nitroaromatic compound having a potential between 0.5 and -0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-inol per liter of solution, whichever is the smaller, whereby the mill scale is dissolved from the alloy without corrosion or rapid dissolving of the body thereof.
14. The process of claim 13 in which the acid solution contains hydrofluoric acid in a molar concentration greater than that of the nitro-compound but less than that of the strong acid, and in which the nitro-aromatic compound is chosen from the class consisting of nitrophthalic acid, nitrobenzenesulfonic acid and nitroaniline.
15. The process of dissolving lead which includes the treatment of lead with an aqueous acid solution containing an acid chosen from the class consisting of hydrofiuoroboric, hydrofiuosilicic and sulfamic acid, and a nitro-aromatic compound having a potential between -0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in a concentration of from 0.1% to 25%.
16. The process of preparing porous copper which consists of treating an alloy consisting of copper and zinc with an aqueous acid solution characterized by a strong acid having an ionization constant greater than 0.05 and a nitro-aromatic material having a potential between 0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature 80 plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, whereby the zinc is dissolved from the alloy, leaving a porous copper structure unaffected by the acid.
17. The process of treating metals with acid which consists of preparing an aqueous solution containing a strong acid having an ionization constant greater than 0.05, in a concentration between 1 and adding a nitro-aromatic material having a potential between 0.50 and 0.90 volt measured between a sheet-nickel electrode and a saturated potassium chloride calomel electrode under the following conditions: temperature plus or minus 1 C.; pH between 8 and 13; sodium cyanide concentration approximately 2 molar and the concentration of the nitro-compound at its saturation value or about 0.25 gram-mol per liter of solution, whichever is the smaller, in an amount sufllcient to provide a ratio of acid hydrogen to nitro oxygen of at least 3 to 1, heating said solution, subjecting the metal to the hot solution, and replenishing the acid and nitro compound to maintain said acid hydrogen to nitro oxygen ratio.
18. The process of claim 17 in which the acid hydrogen to nitro oxygen is maintained at about 10 to 1.
Nisizawa Mar. 10, 1936 Waldman et al. June 12, 1945
Claims (1)
1. THE PROCESS OF DISSOLVING METALS HIGHER THAN HYDROGEN IN THE ELECTROMOTIVE SERIES OF METALS WHICH INCLUDES THE STEP OF TREATING THE METAL WITH AN AQUEOUS STRONG ACID SOLUTION CONTAINING A NITRO-AROMATIC COMPOUND HAVING A POTENTIAL GREATER THAN -0.90 VOLT MEASURED BETWEEN A SHEET-NICKEL ELECTRODE AND A SATURATED POTASSIUM CHLORIDE CALOMEL ELECTRODE UNDER THE FOLLOWING CONDITIONS: TEMPERTURE 80* PLUS OR MINUS 1*C.; PH BETWEEN 8 AND 13; SODIUM CYANIDE CONCENTRATION APPROXIMATELY 2 MOLAR AND THE CONCENTRATION OF THE NITRO-COMPOUND AT ITS SATURATION VALUE OR ABOUT 0.25 GRAM-MOL PER LITER OF SOLUTION, WHICHEVER IS THE SMALLER.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US351508A US2698781A (en) | 1953-04-27 | 1953-04-27 | Accelerating action of acids on metals |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US351508A US2698781A (en) | 1953-04-27 | 1953-04-27 | Accelerating action of acids on metals |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2698781A true US2698781A (en) | 1955-01-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US351508A Expired - Lifetime US2698781A (en) | 1953-04-27 | 1953-04-27 | Accelerating action of acids on metals |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US2698781A (en) |
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2937940A (en) * | 1957-07-01 | 1960-05-24 | Eltex Chemical Corp | Selective stripping of electroplated metals |
| US2941949A (en) * | 1957-05-14 | 1960-06-21 | Amchem Prod | Acid baths for cleaning and pickling metal |
| US2945779A (en) * | 1957-03-07 | 1960-07-19 | Lord Mfg Co | Treatment of titanium and product, and composition therefor |
| US2945778A (en) * | 1957-03-07 | 1960-07-19 | Lord Mfg Co | Treatment of aluminum and composition therefor |
| US2956956A (en) * | 1954-02-10 | 1960-10-18 | Dehydag Gmbh | Inhibitors for acid solutions employed in the surface treatment of metals |
| US2994664A (en) * | 1958-02-19 | 1961-08-01 | Nalco Chemical Co | Dry acid cleaning compositions |
| US3102808A (en) * | 1959-01-29 | 1963-09-03 | Eltex Res Corp | Composition for selectively stripping electroplated metals from surfaces |
| US3108919A (en) * | 1959-06-17 | 1963-10-29 | North American Aviation Inc | Etching process |
| US3132052A (en) * | 1962-08-20 | 1964-05-05 | Dow Chemical Co | Method of removal of organic fouling deposits employing nitrosylsulfuric acid composition |
| US3161552A (en) * | 1961-06-22 | 1964-12-15 | Photo Engravers Res Inc | Composition and process for powderless etching |
| US3239467A (en) * | 1962-02-15 | 1966-03-08 | Lord Corp | Metal cleaning and treating compositions |
| US3365401A (en) * | 1967-03-14 | 1968-01-23 | Enthone | Immersion type nickel stripper |
| DE1281778B (en) * | 1961-04-13 | 1968-10-31 | Eltex Res Corp | Solution, concentrate and process for removing nickel layers from a base metal |
| US4042451A (en) * | 1975-08-05 | 1977-08-16 | M&T Chemicals Inc. | Selected stripping of nickel-iron alloys from ferrous substrates |
| EP0077582A1 (en) * | 1981-10-14 | 1983-04-27 | ALFACHIMICI S.p.A. | Composition for stripping tin or tin-lead alloys from substrates by spraying, and process for using it |
| DE3248006A1 (en) * | 1982-01-22 | 1983-07-28 | Enthone, Inc., West Haven, Conn. | AGENT AND METHOD FOR SELECTIVE CHEMICAL REMOVAL OF HARD SURFACE SURFACES FROM SUBSTRATES MADE OF SUPER ALLOY |
| US4720332A (en) * | 1986-04-21 | 1988-01-19 | Coffey Barry W | Nickel strip formulation |
| DE4113283A1 (en) * | 1991-04-24 | 1992-10-29 | Kernforschungsz Karlsruhe | ETCHING SOLUTION AND METHOD FOR STAKING A METAL LAYER |
| DE4219667A1 (en) * | 1992-06-16 | 1993-12-23 | Kernforschungsz Karlsruhe | Tool and method for producing a microstructured plastic layer |
| WO2000006797A1 (en) * | 1998-07-29 | 2000-02-10 | Chemetall Gmbh | Stripper for special steel |
| US6284309B1 (en) | 1997-12-19 | 2001-09-04 | Atotech Deutschland Gmbh | Method of producing copper surfaces for improved bonding, compositions used therein and articles made therefrom |
| US6642199B2 (en) | 2001-04-19 | 2003-11-04 | Hubbard-Hall, Inc. | Composition for stripping nickel from substrates and process |
| DE102004014680B3 (en) * | 2004-03-25 | 2005-07-28 | Dr.-Ing. Max Schlötter GmbH & Co KG | Demetallizing solution for removing tin-bismuth layers, e.g. from electronic or electrical components, containing acid (e.g. alkylsulfonic acid), nitroaromatic compound and aminopolycarboxylic acid |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2033444A (en) * | 1932-12-02 | 1936-03-10 | Nisizawa Yusiti | Method of etching aluminum |
| US2378052A (en) * | 1942-01-24 | 1945-06-12 | Aerovox Corp | Etching process |
-
1953
- 1953-04-27 US US351508A patent/US2698781A/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2033444A (en) * | 1932-12-02 | 1936-03-10 | Nisizawa Yusiti | Method of etching aluminum |
| US2378052A (en) * | 1942-01-24 | 1945-06-12 | Aerovox Corp | Etching process |
Cited By (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2956956A (en) * | 1954-02-10 | 1960-10-18 | Dehydag Gmbh | Inhibitors for acid solutions employed in the surface treatment of metals |
| US2945779A (en) * | 1957-03-07 | 1960-07-19 | Lord Mfg Co | Treatment of titanium and product, and composition therefor |
| US2945778A (en) * | 1957-03-07 | 1960-07-19 | Lord Mfg Co | Treatment of aluminum and composition therefor |
| US2941949A (en) * | 1957-05-14 | 1960-06-21 | Amchem Prod | Acid baths for cleaning and pickling metal |
| US2937940A (en) * | 1957-07-01 | 1960-05-24 | Eltex Chemical Corp | Selective stripping of electroplated metals |
| US2994664A (en) * | 1958-02-19 | 1961-08-01 | Nalco Chemical Co | Dry acid cleaning compositions |
| US3102808A (en) * | 1959-01-29 | 1963-09-03 | Eltex Res Corp | Composition for selectively stripping electroplated metals from surfaces |
| US3108919A (en) * | 1959-06-17 | 1963-10-29 | North American Aviation Inc | Etching process |
| DE1281778B (en) * | 1961-04-13 | 1968-10-31 | Eltex Res Corp | Solution, concentrate and process for removing nickel layers from a base metal |
| US3161552A (en) * | 1961-06-22 | 1964-12-15 | Photo Engravers Res Inc | Composition and process for powderless etching |
| US3239467A (en) * | 1962-02-15 | 1966-03-08 | Lord Corp | Metal cleaning and treating compositions |
| US3132052A (en) * | 1962-08-20 | 1964-05-05 | Dow Chemical Co | Method of removal of organic fouling deposits employing nitrosylsulfuric acid composition |
| US3365401A (en) * | 1967-03-14 | 1968-01-23 | Enthone | Immersion type nickel stripper |
| US4042451A (en) * | 1975-08-05 | 1977-08-16 | M&T Chemicals Inc. | Selected stripping of nickel-iron alloys from ferrous substrates |
| EP0077582A1 (en) * | 1981-10-14 | 1983-04-27 | ALFACHIMICI S.p.A. | Composition for stripping tin or tin-lead alloys from substrates by spraying, and process for using it |
| US4439338A (en) * | 1981-10-14 | 1984-03-27 | Alfachimici S.P.A. | Solution for stripping a layer of tin or tin-lead alloy from a substrate by means of a spraying operation |
| DE3248006A1 (en) * | 1982-01-22 | 1983-07-28 | Enthone, Inc., West Haven, Conn. | AGENT AND METHOD FOR SELECTIVE CHEMICAL REMOVAL OF HARD SURFACE SURFACES FROM SUBSTRATES MADE OF SUPER ALLOY |
| FR2520374A1 (en) * | 1982-01-22 | 1983-07-29 | Enthone | COMPOSITIONS AND METHOD FOR THE SELECTIVE CHEMICAL REMOVAL OF HARD SURFACE COATINGS OF SUPERALLOY SUBSTRATES |
| US4720332A (en) * | 1986-04-21 | 1988-01-19 | Coffey Barry W | Nickel strip formulation |
| US5462640A (en) * | 1991-04-24 | 1995-10-31 | Kernforschungszentrum Karlsruhe Gmbh | Etching solution |
| DE4113283A1 (en) * | 1991-04-24 | 1992-10-29 | Kernforschungsz Karlsruhe | ETCHING SOLUTION AND METHOD FOR STAKING A METAL LAYER |
| DE4219667A1 (en) * | 1992-06-16 | 1993-12-23 | Kernforschungsz Karlsruhe | Tool and method for producing a microstructured plastic layer |
| US6284309B1 (en) | 1997-12-19 | 2001-09-04 | Atotech Deutschland Gmbh | Method of producing copper surfaces for improved bonding, compositions used therein and articles made therefrom |
| US6579591B2 (en) | 1997-12-19 | 2003-06-17 | Atotech Deutschland Gmbh | Method of producing copper surfaces for improved bonding, compositions used therein and articles made therefrom |
| US6602440B2 (en) | 1997-12-19 | 2003-08-05 | Atotech Deutschland Gmbh | Method of producing copper surfaces for improved bonding, compositions used therein and articles made therefrom |
| WO2000006797A1 (en) * | 1998-07-29 | 2000-02-10 | Chemetall Gmbh | Stripper for special steel |
| US20040053801A1 (en) * | 1998-07-29 | 2004-03-18 | Eckart Schonfelder | Stripper for special steel |
| US7041629B2 (en) | 1998-07-29 | 2006-05-09 | Chemetall Gmbh | Stripper for special steel |
| US6642199B2 (en) | 2001-04-19 | 2003-11-04 | Hubbard-Hall, Inc. | Composition for stripping nickel from substrates and process |
| DE102004014680B3 (en) * | 2004-03-25 | 2005-07-28 | Dr.-Ing. Max Schlötter GmbH & Co KG | Demetallizing solution for removing tin-bismuth layers, e.g. from electronic or electrical components, containing acid (e.g. alkylsulfonic acid), nitroaromatic compound and aminopolycarboxylic acid |
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