US2691255A - Brake shoe and lining grinder - Google Patents

Brake shoe and lining grinder Download PDF

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US2691255A
US2691255A US204003A US20400351A US2691255A US 2691255 A US2691255 A US 2691255A US 204003 A US204003 A US 204003A US 20400351 A US20400351 A US 20400351A US 2691255 A US2691255 A US 2691255A
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belt
chuck
bearing
axis
lining
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US204003A
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John Y Blazek
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LEMPCO PRODUCTS Inc
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LEMPCO PRODUCTS Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/26Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
    • B24B19/28Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads for grinding shoes or linings of drum brakes

Definitions

  • This invention relates to grinding machines for the brake shoes and the brake shoe linings of automotive vehicles.
  • brake shoe is a circularly arcuate body of T-form in cross section.
  • the T-head or flange is generally cylindrical externally and a lining of wear resisting material is fastened on it.
  • the lining has heretofore been fastened to the shoe flange with rivets.
  • the rivets are driven out, a new lining is riveted on, and then maybe ground, as aforesaid, to true it up.
  • linings are secured to the brake shoe flange, by an adhesive or bonding material.
  • the worn lining and bonding material must first be removed by a grinding or cutting opera-' tion. Then the metal surface of the shoe must be given a clean, bright abraded finish of a quality to which the bonding material will adhere. Then the new lining is bonded to the shoe and ground to true it up to cylindrical form.
  • the bonded lining could be ground off and the grinding then continued deep enough to grind the underlying metal of the shoe to recondition it, as aforesaid, for bonding a new lining thereon, and that existing grinders as referred to above for truing up the surface of the renewed lining could do this; and that no further apparatus is needed and no problem needs to be solved. But such is not the case because a problem is raised by the bonded linings.
  • the shoes are almost always warped, that is, the T-head or flange of the shoe is not truly cylindrical.
  • the flange is only about 3%" thick on the average, and it deviates that much from a true cylindrical form in many cases.
  • the worn lining and residue of bonding material are ground off and the metal surface of the shoe reconditioned for bonding, not by grinding on a cylindrical contour, but by grinding in conformity with the warped contour of the shoe, whereby the surface on the flange of the shoe, retains its warped form and full original thickness.
  • the invention comprises a single power operated machine by which both of these successive grinding steps can be performed.
  • Another object is to provide an abrasive grinding machine of the class referred to comprising an abrasive belt, and a mounting for supporting a brake shoe in grinding pressure with the belt, and means to allow the shoe to shift to maintain grinding pressure contact with a warped liningsupporting surface of the shoe.
  • Another obj ect is to provide, in an abrasive-belt type of grinding machine, an improved yieldable backing structure behind the grinding flight of the belt, to hold it in grinding engagement with the work as the work is fed into the belt.
  • Another object is to provide in a grinding machine for grinding brake shoes and linings thereof, means for mounting an arcuate brake shoe for oscillating movement to engage it with a grinding surface of the machine, and improved means for adapting the machine to shoes of different arcuate radius.
  • Another object is to provide an improved mounting for an abrasive belt of a belt type grinding machine.
  • Figs. 1 and 2 are perspective views of the said embodiment from opposite sides thereof;
  • Fig. 3 is a side elevational view corresponding to Fig. 1 but to a larger scale, with parts broken away and parts in section;
  • Fig. 4 is a view looking at the parts of Fig. 3 from the right side thereof with parts broken away and parts in section;
  • Fig. 5 is a view looking at the parts of Fig. 3 from the top thereof with parts broken away and parts in section;
  • Fig. 6 is a fragmentary view from the plane 66 of Fig. 3 with parts behind the section plane omitted;
  • Fig. '7 is a sectional view from the plane 'l-'l of Fig. 6;
  • Fig. 8 is a sectional view from the plane 88 of Fig. 5;
  • Fig. 9 is a fragmentary sectional view from the plane 9 of Fig. 5;
  • Fig. 10 is a perspective view of a brake shoe and lining of the type to which the invention is related;
  • Fig. 11 is a fragmentary sectional view from the plane i l of Fig. 3.
  • a base formed to stand stably on a bench 2 or like support, and having bolt holes 3, by which it may be bolted thereto; preferably near the end or side of the bench so that a dust spout 4 to be referred to, may overhang and extend below the bench.
  • a motor 5, on the base has a lower belt pulley 6, on its shaft.
  • the base has an upright column 1, of plate form, braced by web like braces 89, and an upright post I0, is secured in a socket H on the column I.
  • a pulley bracket construction indicated generally at l2, has an upper belt pulley l3 mounted thereon, directly above the lower pulley 6.
  • An abrasive belt M runs on the pulleys 6 and I3, driven by the lower pulley B.
  • the belt has a working belt flight [5, the abrasive side being toward the said column I.
  • the said upper pulley bracket 12 is constructed to be adjustable to positionally adjust the pulley E3 to provide suitable tension in the abrasive belt l4, and to keep the upper and lower pulleys in parallelism to counteract any tendency of the belt to run off of the pulleys; as follows, see Figs. 3, 4, and 5.
  • a bracket head it is vertically slidable on the upper end portion of the post It), and is splined thereto as at ll to prevent rotation thereon.
  • a pulley support it carries a bearing bolt I9, on which the pulley 13 has rotary bearing.
  • the head l5, engages the pulley support l8, on mutually abutting surfaces thereof in a vertical plane at 20, parallel to the axes of the pulleys 5 and 1 3.
  • the lower portions of the head and support are in the form of depending flanges 2
  • the pulley support i3 is pivoted on the head it by a pin 25, threaded into the support I8, and passing through said plane of engagement 20, and into a bore in the head It, in which it is rotatable; the axis of the pin being at right angles to the said plane and above the cap screw 23, as shown in Fig. 3.
  • the pulley 13 extends laterally from the pulley support is and laterally with respect to the axis of the pin 25.
  • the pulley support can be adjustably rocked on the pin 25, after loosening the screw 23, which, as will be apparent, will move the rotary axis of the pulley IS, in a Vertical plane, to compensate for any upward or downward inclination thereof with respect to the axis of the lower pulley 6, and therefore correct for any tendency of the belt to run 01f of the pulleys; and this adjustment is provided for as follows.
  • a lug 26, on the head it, has a handle screw 21, threaded therethrough extending toward the flange 22 at a point below the pin 25.
  • the inner end of the screw will rock the support l8, around the pin 25 in one direction, or allow the tension of the belt to rock it in the other direction. This adjustment is then fixed by tightening the screw 23.
  • the part I0 is threaded as at 29 and a knurled hand nut 30 on the thread engages the under side of the head It and supports it.
  • the nut 33 is turned by hand to raise or lower the head [5 and pulley support l8 attached to it by the pin 25 and the screw 23, to tighten or loosen the abrasive belt M.
  • the column '1, Figs. 3, 4, and 5 has formed thereon, at its top, a rectangular slideway 3
  • the slideway has a slot 33 therein; and a clamp head 34 overlapping the slot has a threaded shank 35, extending through the slot 33 and screwed into the slide 32.
  • a handle 36 on the head 34 is provided to turn the threaded shank 35, whereby the head 32 may be freed to be manually slid in the slide- Way to adjustably position it, and then clamped against sliding when positioned.
  • a scale pointer 37 on the slide 32 indicates, on a scale 38, the position of the slide, the scale being in inches in the range of commercial brake shoe diameters.
  • a chuck support 39 is oscillatably pivoted on the slide 32 on a horizontal axis approximately parallel to the belt flight H), by the following construction, Figs. 2, 5 and 8.
  • the chuck support comprises a flat arm portion 40.
  • goes through the arm portion 40 as a bearing therefor, and into a pedestal 32, in which the pin is secured by a set screw 43, the pedestal i2 being mounted on the slide 32 by screws 4444 and the head of the pin ill holding the arm portion 4
  • the chuck support 39 has a lateral extension 45, and a handle 46 is adjustably slidable in a bore in the extension at right angles to the belt flight I5, and may be fixed in any slid adjusted position by a pair of wing screws 41-41.
  • the chuck jaw 58 is movable toward the chuck jaw 48 against the spring tension by turning a hand wheel nut 54 on the threaded end of a stud 55 projecting from the jaw 48 and through a clearance hole 56 in the jaw 58.
  • Each of the chuck jaws 48 and 58 has rounded corners 51-51, spaced apart vertically, and spaced from the belt flight l5 in the position of the parts in Fig. 3, and equally distant from the axis of the pivot bolt 4 l.
  • the web 58 of the shoe (Figs. 3, l0 and 11) is inserted in the space 52 between the chuck jaws 48 and 58 with the flange 59 of the shoe in firm engagement with the rounded corners 51-51 of the chuck jaws (Fig. 3)
  • the web 58 is then tightly clamped between the jaws by turning the hand wheel nut 54 as described.
  • the size of the shoe is known, being designated by its diameter (or the diameter of the brake drum with which it is to be used)
  • the slide 32 is unclamped by turning the handle 36 as described and is then slid along the slideway 3
  • This adjustment positions the pivot pin 4
  • the handle 46 is then freed by loosening the thumb screws 41-41 and is slid forwardly until the brake shoe lining 68, (or the brak shoe flange 59, as the case may be) contacts the belt flight I5. The handle is then again secured by the thumb screws 41-41.
  • the chuck jaws 48-58 and the handle 46 itself are prevented from rotating about the axis of the handle, by mutually engaging flat surfaces on the arm 48 and the chuck jaw 48, as indicated at 6
  • the belt flight will abrade the lining 68 (or the shoe flange 59) on a cylindrical surface whose radius is that for which the scale setting was made.
  • the brake shoe can be fed forward from time to time as grinding proceeds, by increments as desired, by manually sliding the handle 46 as aforesaid.
  • an adjustable idler pulley 63 is provided contacting the back side of the belt flight 5, at the place opposite to the place where the work contacts its abrasive front side, the construction being as follows.
  • a bracket 64 Figs. 3 and 6 extends forwardly from the forward part of the slideway 3
  • a bearing bolt 18 for the idler pulley 6-3 is mounted on the pivoted arm 68.
  • the pulley 63 can be adjustably rocked around the pin 69, toward and from the belt flight l5, by rocking the arm 68, and positioning it.
  • the idler pulley has a layer of thick soft rubber 15 on its rim of uniform thickness, the outer surface 16 of the layer being cylindrical, and the bearing axis of the pulley 63 is parallel to the back of the belt flight I5, so that when the pulley 63 is adjusted as aforesaid, the rubber layer 15 acts as a cushioned backing for the belt flight l5 on the full width of the belt.
  • the handle 46 and chuck jaws 48-58 ar fed for wardly until the lining contacts the abrasive belt flight l5; and the handle is then fixedv by the thumb screws 41-41; and is then oscillated up and down, and from time to time fed forwardly another increment, as necessary, until the Whole face of the lining is ground by the belt flight IS.
  • the geometry embodied in the device, as described, makes this ground face a true cylinder to the radius or the diameter for which the scale 31-38 is set; even if the flange 59 of the shoe is warped out of cylindrical form.
  • the rubber layer 15 on the idler pulley 63 behind the belt maintains grinding pressure, but yields enough to prevent excess pressure and goug ing or scoring so that the grind surface is left smooth.
  • the bolts 44-44 which mount the pedestal 42 on the slide 32, go through oversize holes 11 in the pedestal.
  • a vertical pivot pin 18 is provided in aligned bores in the pedestal 42 and slide 31, on which the pedestal has limited oscillatory movement on the slide 32 on a vertical axis, due to the oversize holes. 7
  • a manually removable vertical lock pin 19 is projected through aligned bores 88-8
  • the lock pin 19 is withaccuses 7. drawn manually, and may be provided with a handle on its upper end for that purpose, and a chain 82 may be attached to it to keep it from becoming lost, if accidentally dropped.
  • a sheet metal hood 83 is provided covering the pulleys I3 and 6 and the belt M, and having an opening 84 to expose the working part of the belt flight i; and communicates at its lower end with the aforesaid spout 4 by which dust from the grinding operation may be confined and discharged from the spout into any suitable dust receptacle, indicated as a bag in Fig. 3 at 85.
  • the hood may be supported in any suitable manner by the base i and the post l0, and may be in sections to facilitate removal.
  • a grinding machine comprising a main frame rotatably supporting upper and lower spaced belt pulleys; an externally abrasive belt running on the pulleys and adapted to be driven by a motor driving one of the pulleys, and having a generally vertical planar abrasive belt flight; an elongated rectilinear guideway on the frame extending toward the plane of the belt flight; a bearing construction adjustably positionable along the guideway, and lock means for looking it in adjusted position; the bearing construction having a bearing axis generally horizontal and parallel to the plane of the belt flight; a chuck support mounted to oscillate on the bearing construction; said chuck support being formed with a bore; a unitary chuck and chuck handle assembly mounted on the chuck support, and oscillatable in unison therewith by the handle, the chuck handle having a shank portion received in the bore of the chuck support and adjustable longitudinally therein to shift the chuck and chuck handle unit bodily toward and from the belt flight to position the chuck in space
  • a grinding machine of the type comprising an elongated planar abrasive belt flight vertical in a position of use, a chuck confronting the belt flight and mounted on a chuck support, the chuck support mounted on a bearing construction the chuck comprising a round shank in a bore on the chuck support, the shank extending out of one end of the bore to provide a handle for oscillating the support and chuck in unison on the bearing construction the axis of the bearing construction being disposed to maintain oscillatory movement of the chuck in longitudinal planes of the belt flight at right angles thereto; the chuck being between the belt flight and the'other end of the bore and being adjustably positionable on the chuck support to feed the chuck toward the belt flight by adjustably positioning the shank with the bore; and the bearing construction being movable toward and from the plane of the belt flight and adapted to be locked in adjusted positions to adjustably vary the distance of the bearing axis from the belt flight; the chuck having jaws to grip the web of a brake shoe
  • a main frame a pair of belt pulleys one substantially vertically above the other in a position of use rotatably supported by the frame on spaced bearings, and a tensioned abrasive belt running on the pulleys and adapted to be driven by the motor; adjusting means for one of the pulleys to adjust its position to prevent the belt from running 01f due to pulley misalignment, comprising: a support for said'pulley bearing, pivoted relative to the main frame on a substantially horizontal pivot axis at substantially a right angle to the said pulley bearing axis; the support and a portion of the main frame having surfaces mutually engaged with each other on plane at right angles to the pivot axis; lock means normally clamping the said surfaces together to rigidly lock the support against pivotal movement, and operable to unlock it; a screw carried by the main frame at an angle to the pivot axis and spaced radially therefrom and abutting at its end upon the pulley
  • a main frame a pair of belt pulleys one substantially vertically above the other in a position of use rotatably supported by the frame on spaced bearings, and a tensioned abrasive belt running on the pulleys and adapted to be driven by a motor; adjusting means for adjusting the tension of the belt and the alignment of the pulleys to prevent the belt from running oiI of the pulleys, comprising: a post on the main frame, generally parallel to the belt; a head reciprocable on the post; a bearing bracket on the head supporting the bearing of one of the pulleys; a nut threaded on the post engaging the head and rotatable to effect movement of the head on the post and the bearing bracket therewith to adjust the tension in the belt; the bearing bracket being mounted on the head by a substantially horizontal'pivot bearing having an axis at substantially a right angle to the said pulley bearing axis, and the bearing bracket and head being rigidly
  • a grinding machine of the type having an abrasive belt running on spaced pulleys and providing a planar abrasive belt flight, against a front portion of which work to be ground is to be engaged with pressure; an idler pulley behind the belt flight engaging the back of said portion of the belt flight; a bearing for the idler pulley mounted on an arm pivoted to a backet extending from the frame along one side of the belt, and the pivot being at a point substantially directly under the idler pulley bearing axis by which the pulley can pivotally rock substantally at right angles toward and from the back of the belt flight substantially without components of movement longitudinally thereof; a spring reacting on the arm and on a portion of the bracket urging the arm and pulley to pivot in one direction, and a screw reacting on the arm and on another portion of the bracket opposing action of the spring and adjustable to stop said spring effected movement of the arm, to adjustably position the pulley.
  • a grinding machine of the type having an abrasive belt running on spaced pulleys and providing a planar abrasive belt flight, against a front portion of which work to be ground is to be engaged with pressure; an idler pulley engaging the back of said belt flight portion, and rotatable on a bearing; a mounting for the idler pulley bearing comprising a bracket on the frame extending along one side of the belt flight, and an arm pivoted on the bracket on an axis generally parallel to and substantially directly under the idler pulley bearing axis and supporting the pulley bearing; and operable adjusting means to rock the arm on its pivot to move the pulley adjustably substantially at right angles toward and from the back of the belt flight portion and substantially without components of movement longitudinally thereof.
  • a frame an abrasive belt running on spaced belt pulleys on the frame, providing a planar abrasive belt flight therebetween substantially vertical in a position of use; a chuck holder; a work holding chuck provided with a handle, mounted on the chuck holder in front of the belt flight by a shank of the handle in a bore of the chuck holder extending toward the belt flight; a bearing, on the frame for the chuck holder, having a bearing axis on which the chuck holder and chuck may be manually oscillated in unison by the handle, in longitudinal planes of the belt flight at right angles to the plane of the belt flight, whereby a cylindrical surface may 'be ground on a work piece held by the chuck; the said bearing being adjustably positionable on the frame toward and from the plane of the belt flight to vary the radius of the cylindrical surface to be ground; the chuck being movable on the chuck holder upon longitudinal movement of the shank in the bore by the hand
  • a frame an abrasive belt running on spaced belt pulleys on the frame, providing a planar abrasive belt flight therebetween; a chuck holder; a work holding chuck provided with a handle, mounted on the chuck holder in front of the belt flight by a shank of the handle in a bore of the chuck holder extending toward the belt flight; a bearing on the frame for the chuck holder, having a bearing axis on whichthe chuck and chuck holder may be manually oscillated in unison by the handle in longitudinal planes-of the belt flight at right angles to the plane of the belt flight, whereby a cylindrical surface may be ground on a work piece held by the chuck; the said bearing being adjustably positionable on the frame toward and from the plane of the belt flight to vary the radius of the cylindrical surface to be ground; the chuck being movable on the chuck holder by the longitudinal movement of the shank in the bore by the handle to feed the work to the belt flight; the
  • a grinding machine for grinding cylindrical surfaces, or, optionally, circular warped surfaces, on a work piece comprising; a main frame; a power driven element having a planar abrasive grinding surface; a chuck support oscillatably mounted on a bearing carried by the frame; a work holding chuck confronting the grinding surface and provided with a handle and mounted on the chuck support, by a handle shank in a bore of the chuck support; and oscillatable in unison with the chuck support, by the handle; the chuck being adjustably positionable on the chuck support to feed the chuck toward the grinding surface by longitudinal movement of the shank in the bore; the bearing axis of the chuck holder disposed so that oscillations of the chuck holder and chuck will cause a cylindrical surface to be ground on a work piece mounted in the chuck; the chuck support bearing being pivoted to the frame on a pivot having an axis generally at right angles to the axis of the chuck holder bearing; releasable lock means locking
  • a grinding machine comprising a main frame rotatably supporting upper and lower spaced belt pulleys; an externally abrasive belt running on the pulleys and adapted to be driven by a motor driving one of the pulleys, and having a generally vertical planar abrasive belt flight; an elongated rectilinear guideway on the frame extending toward the plane of the belt flight; a bearing support adjustably positionable along the guideway, and lock means for locking it in adjusted position; a bearing construction on the bearing support having an axis generally horizontal and parallel to the plane of the belt flight; a chuck support mounted to oscillate on the bearing construction; a unitary chuck and handle assembly mounted on the chuck support by a shank of the handle in a bore of the chuck holder extending toward the belt flight, and oscillatable in unison with the chuck holder by the handle, the chuck and handle assembly being adjustably movable by longitudinal movement of the shank in the bore to position the chuck in spaced relation to the
  • the method of reconditioning for use a brake shoe having a worn lining bonded to a brake shoe flange of generally cylindrical form but which flange is warped out of true cylindrical form which includes: feeding the shoe toward a planar grinding surface to grind the lining and oscillating the shoe on a first axis parallel to the abrading surface while concurrently oscillating the shoe around a second axis at an angle to the first axis, to cause grinding to occur on a warped circular contour conforming to the warped contour of the flange; continuing as aforesaid until the worn lining and bonding material are ground off and a clean warped metal surface on the warped flange is exposed; then bonding a new lining on the warped flange; then feeding the shoe toward a planar grinding surface to grind the lining and oscillating the shoe on an axis parallel to the planar grinding surface to grind a true cylindrical surface on the lining.
  • a grinding machine for grinding a cylindrical surface on the lining of a brake shoe of the type comprising a generally cylindrical flange and a web at right angles thereto; the machine comprising a main frame rotatably supporting upper and lower belt pulleys; an abrasive belt running on the pulleys and adapted to be driven by a motor and having a planar abrasive belt flight generally vertical in a position of use; a free end bearing pin mounted on a support; the support mounted for positioning movement on the frame, and guide means constraining it to move toward and from the belt flight, and maintaining the axis of the bearing pin generally horizontal and parallel to the plane of the belt flight, and clamp means to fix the support and pin in selected positions; a chuck support mounted to oscillate on the bearing pin; a chuck comprising an elongated round shank in a bore extending toward the belt flight and provided on the oscillatable chuck support and comprising chuck jaws connected to the shank and between an end of the bore and the belt flight and operable
  • a grinding machine comprising a main frame rotatably supporting upper and lower belt pulleys; an externally abrasive belt running on the pulleys and adapted to be driven by a motor and having a generally planar abrasive belt flight vertical in a position of use; a bearing construction supporting a bearing and mounted for positioning movement on the frame, and guide means constraining it to move toward and from the belt flight rectilinearly and at right angles to the plane of the belt flight, and in all moved positions maintaining the bearing axis generally horizontal and parallel to the plane of the belt flight, and clamp means to fix it in moved positions; a chuck support mounted to oscillate on the bearing; a chuck comprising an elongated round shank in a bore extending toward the belt flight and provided on the oscillatable chuck support and comprising chuck jaws connected to the shank and between an end of the bore and the belt flight; the shank being manually adjustable longitudinally in the bore to move the chuck jaws toward or from the belt flight; means to lock the sh
  • An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said motor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, bracket means supported by the column and extending from the latter over the top of the motor, an idler pulley disposed between the flights of the belt, means mounting the idler pulley on the bracket in substantially line contact supporting relation to one of the belt flights, a member mounted on the column for relativesliding movement toward and away from said one belt flight, a work support mounted on the slidable member for turning movement about a horizontal axis, the work support turning axis being
  • An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said motor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, bracket means supported by the column and extending from the latter over the top of the motor, an idler pulley disposed between the flights of the belt, means mounting the idler pulley on the bracket in substantially line contact supporting relation to one of the belt flights, a member mounted on the column for relative sliding movement toward and away from said one belt flight, a work support mounted on the slidable member for turning movement about a horizontal axis, the work support turning axis being carried
  • An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said m0- tor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulley, said belt having spaced flights and an outwardly directed abrasive surface, bracket means supported by the column and extending from the latter over the top of the motor, an idler pulley disposed between the flights of the belt, means mounting the idler pulley on the bracket in substantially line contact supporting relation to one of the belt flights, a member mounted on the column for relative sliding movement toward and away from said one belt flight, a work support, and means mounting the work support on the slidable member for turning movement about a horizontal axis and
  • An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said motor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, backing means mounted on the column and extending laterally therefrom in cantilever fashion between the flights of the belt and in supporting relation to one such flight, a member mounted on one side of the column and projecting laterally from the column in the same direction as the belt backing means, said member being slidable on the column and guided thereby for rectilinear movement along a line substantially normal to the plane of said one flight of the abrasive belt, a work
  • An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one endof the platform portion, a motor on the other end of the platform portion of the base, said motor having, a shaft rotatable about a horizontal axis, a pulley ,on the motor shaft, a pulley mounted on the post for rotation, about a horizontal axis spaced vertically above the motor shaft axis, the vertical projections of said pulleys both being wholly 'outside the platform portion of the base, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, backing means mounted on the column and extending laterally therefrom in cantilever fashion between the flights of the belt and in supporting relation to one such flight, a member mounted on one side of the column and projecting laterally from the column in the same direction as the belt backing means, said member :being slidable on the column and guided thereby for rectilinear movement along a line
  • a method of reconditioning a brake shoe of the type comprising a metal member having a surface that is substantially a segment of a cylinder and a composition lining bonded to such surface, which method comprises feeding the shoe and a substantially flat moving abrading surface relatively together to abrade the lining while concurrently oscillating the shoe about angularly disposed axes one of which is parallel to the abrading surface to provide a clean metal surface on the metal member, bonding a new lining of wear resistant composition material to the clean metal surface so provided, and feeding the shoe toward a substantially planar grinding surface to grind the new lining while oscillating the shoe about an axis parallel to said planar grinding surface to grind a true cylindrical surface on the new lining.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Description

Oct. 12, 1954 J. Y. BLAZEK 2,691,255
BRAKE SHOE AND LINING GRINDER Filed Jan. 2, 1951 4 Sheets-Sheet 1 INVENTOR. Jay/v X 54/125? ATmP/VEK Oct. 12, 1954 J. Y. BLAZEK 2,691, 5
BRAKE SHOE AND LINING GRINDER Filed Jan. 2, 1951 4 Sheets-Sheet 2 INVENTOR.
5-? .m/w K 81/1256 Oct. 12, 1954 J. Y. BLAZEK 2,691,255
BRAKE SHOE AND LINING GRINDER Filed Jan. 2, 1951 4 Sheets-Sheet 5 /8 f2 1 E r' f6 INVENTOR.
1954 J. Y. BLAZEK 2,691,255
BRAKE SHOE AND LINING GRINDER Filed Jan. 2, 1951 4 Sheets-Sheet 4 INVENTOR. 7 Jd/l/V 1 4,425?
Patented Oct. 12, 1954 BRAKE SHOE AND LINING GRINDER John Y. Blazek, Maple Heights, Ohio, assignor to Lempco Products, Inc., Bedford, Ohio, a corporation of Ohio Application January 2, 1951, Serial No. 204,003
20 Claims. 1
This invention relates to grinding machines for the brake shoes and the brake shoe linings of automotive vehicles.
The common form of brake shoe is a circularly arcuate body of T-form in cross section.
The T-head or flange is generally cylindrical externally and a lining of wear resisting material is fastened on it.
It has been common practice to grind the lining, either when the shoe is new, or when the lining is renewed after wear, to true it up to cylindrical contour so as to flt the cylindrical brake drum with which it engages.
This operation has been necessary because the shoe flange, particularly when fabricated from steel, tends to be warped out of true cylindrical form and the lining, if merely attached thereto, would accordingly have a warped braking surface.
The lining has heretofore been fastened to the shoe flange with rivets. To renew a lining, the rivets are driven out, a new lining is riveted on, and then maybe ground, as aforesaid, to true it up.
Thus in the case of such riveted linings, a service garage needs only a device or machine to grind the new lining after it has been riveted on the shoe.
According to more recent practice, however, linings are secured to the brake shoe flange, by an adhesive or bonding material. To renew a lining, the worn lining and bonding material must first be removed by a grinding or cutting opera-' tion. Then the metal surface of the shoe must be given a clean, bright abraded finish of a quality to which the bonding material will adhere. Then the new lining is bonded to the shoe and ground to true it up to cylindrical form.
It would seem to be obvious that the bonded lining could be ground off and the grinding then continued deep enough to grind the underlying metal of the shoe to recondition it, as aforesaid, for bonding a new lining thereon, and that existing grinders as referred to above for truing up the surface of the renewed lining could do this; and that no further apparatus is needed and no problem needs to be solved. But such is not the case because a problem is raised by the bonded linings.
As aforesaid, the shoes are almost always warped, that is, the T-head or flange of the shoe is not truly cylindrical. The flange is only about 3%" thick on the average, and it deviates that much from a true cylindrical form in many cases.
If therefore, a grinding machine that was made to grind a cylindrical surface on a renewed lining were used to grind off the worn bonded lining; and then the grinding were continued deep enough, to abrasively clean up the shoe metal over the whole surface to recondition it for bonding a new lining; such continued, cylindrical grinding would, in some places grind away all of the flange, or leave it so thin that it would not be serviceable as a shoe.
Underlying the present invention is' the conception of a process by which the grinding operation is performed in two steps.
First, the worn lining and residue of bonding material are ground off and the metal surface of the shoe reconditioned for bonding, not by grinding on a cylindrical contour, but by grinding in conformity with the warped contour of the shoe, whereby the surface on the flange of the shoe, retains its warped form and full original thickness.
Second, when the new lining has been bonded on, it is ground to cylindrical contour.
The invention comprises a single power operated machine by which both of these successive grinding steps can be performed.
It is therefore among the objects of the invention to provide an improved grinding process and the grinding machine for performing grinding operations involved in initially applying, or in renewing, bonded brake shoe linings.
To provide a machine and process by which a brakeshoe lining that has been mounted on a brake shoe by either rivets or bonding, may be trued up to cylindrical form; and also by which in the case of bonded linings, a worn lining can be removed and the shoe reconditioned for the bond of a new lining without unduly cutting away material of the shoe flange if it is one that is warped out of cylindrical form.
Another object is to provide an abrasive grinding machine of the class referred to comprising an abrasive belt, and a mounting for supporting a brake shoe in grinding pressure with the belt, and means to allow the shoe to shift to maintain grinding pressure contact with a warped liningsupporting surface of the shoe.
Another obj ect is to provide, in an abrasive-belt type of grinding machine, an improved yieldable backing structure behind the grinding flight of the belt, to hold it in grinding engagement with the work as the work is fed into the belt.
Another object is to provide in a grinding machine for grinding brake shoes and linings thereof, means for mounting an arcuate brake shoe for oscillating movement to engage it with a grinding surface of the machine, and improved means for adapting the machine to shoes of different arcuate radius.
Another object is to provide an improved mounting for an abrasive belt of a belt type grinding machine.
Other objects will be apparent to those skilled in the art to which the invention pertains.
The invention comprises a machine by which the aforesaid process may be practiced and the aforesaid objects attained; the actual invention being set forth in the appended claims; a preferred embodiment of the invention being fully disclosed in the following description taken in connection with the accompanying drawing in which:
Figs. 1 and 2 are perspective views of the said embodiment from opposite sides thereof;
Fig. 3 is a side elevational view corresponding to Fig. 1 but to a larger scale, with parts broken away and parts in section;
Fig. 4 is a view looking at the parts of Fig. 3 from the right side thereof with parts broken away and parts in section;
Fig. 5 is a view looking at the parts of Fig. 3 from the top thereof with parts broken away and parts in section;
Fig. 6 is a fragmentary view from the plane 66 of Fig. 3 with parts behind the section plane omitted;
Fig. '7 is a sectional view from the plane 'l-'l of Fig. 6;
Fig. 8 is a sectional view from the plane 88 of Fig. 5;
Fig. 9 is a fragmentary sectional view from the plane 9 of Fig. 5;
Fig. 10 is a perspective view of a brake shoe and lining of the type to which the invention is related;
Fig. 11 is a fragmentary sectional view from the plane i l of Fig. 3.
Referring to the drawing, there is shown at l, a base, formed to stand stably on a bench 2 or like support, and having bolt holes 3, by which it may be bolted thereto; preferably near the end or side of the bench so that a dust spout 4 to be referred to, may overhang and extend below the bench.
A motor 5, on the base has a lower belt pulley 6, on its shaft.
The base has an upright column 1, of plate form, braced by web like braces 89, and an upright post I0, is secured in a socket H on the column I. A pulley bracket construction, indicated generally at l2, has an upper belt pulley l3 mounted thereon, directly above the lower pulley 6. An abrasive belt M runs on the pulleys 6 and I3, driven by the lower pulley B. The belt has a working belt flight [5, the abrasive side being toward the said column I.
The said upper pulley bracket 12 is constructed to be adjustable to positionally adjust the pulley E3 to provide suitable tension in the abrasive belt l4, and to keep the upper and lower pulleys in parallelism to counteract any tendency of the belt to run off of the pulleys; as follows, see Figs. 3, 4, and 5.
A bracket head it is vertically slidable on the upper end portion of the post It), and is splined thereto as at ll to prevent rotation thereon.
A pulley support it, carries a bearing bolt I9, on which the pulley 13 has rotary bearing. The head l5, engages the pulley support l8, on mutually abutting surfaces thereof in a vertical plane at 20, parallel to the axes of the pulleys 5 and 1 3. The lower portions of the head and support are in the form of depending flanges 2| and 22, and the head and support are clamped together at said plane by a cap screw 23, going through an oversized smooth hole 24 in the flange 2! and threaded into the flange 22.
The pulley support i3, is pivoted on the head it by a pin 25, threaded into the support I8, and passing through said plane of engagement 20, and into a bore in the head It, in which it is rotatable; the axis of the pin being at right angles to the said plane and above the cap screw 23, as shown in Fig. 3.
As shown in Fig. 5, the pulley 13, extends laterally from the pulley support is and laterally with respect to the axis of the pin 25.
The pulley support can be adjustably rocked on the pin 25, after loosening the screw 23, which, as will be apparent, will move the rotary axis of the pulley IS, in a Vertical plane, to compensate for any upward or downward inclination thereof with respect to the axis of the lower pulley 6, and therefore correct for any tendency of the belt to run 01f of the pulleys; and this adjustment is provided for as follows.
A lug 26, on the head it, has a handle screw 21, threaded therethrough extending toward the flange 22 at a point below the pin 25. Upon turning the screw 21, by its handle 28, in alternate directions (after the screw 23 is loosened), the inner end of the screw will rock the support l8, around the pin 25 in one direction, or allow the tension of the belt to rock it in the other direction. This adjustment is then fixed by tightening the screw 23.
Below the head 16, the part I0 is threaded as at 29 and a knurled hand nut 30 on the thread engages the under side of the head It and supports it.
The nut 33 is turned by hand to raise or lower the head [5 and pulley support l8 attached to it by the pin 25 and the screw 23, to tighten or loosen the abrasive belt M.
The column '1, Figs. 3, 4, and 5 has formed thereon, at its top, a rectangular slideway 3| extending horizontally and approximately at right angles to the belt flight l5; and a slide 32 is reciprocable in or on the slideway. The slideway has a slot 33 therein; and a clamp head 34 overlapping the slot has a threaded shank 35, extending through the slot 33 and screwed into the slide 32. A handle 36 on the head 34 is provided to turn the threaded shank 35, whereby the head 32 may be freed to be manually slid in the slide- Way to adjustably position it, and then clamped against sliding when positioned.
A scale pointer 37 on the slide 32, indicates, on a scale 38, the position of the slide, the scale being in inches in the range of commercial brake shoe diameters.
A chuck support 39 is oscillatably pivoted on the slide 32 on a horizontal axis approximately parallel to the belt flight H), by the following construction, Figs. 2, 5 and 8. The chuck support comprises a flat arm portion 40. A headed pin 4| goes through the arm portion 40 as a bearing therefor, and into a pedestal 32, in which the pin is secured by a set screw 43, the pedestal i2 being mounted on the slide 32 by screws 4444 and the head of the pin ill holding the arm portion 4| against the pedestal.
The chuck support 39 has a lateral extension 45, and a handle 46 is adjustably slidable in a bore in the extension at right angles to the belt flight I5, and may be fixed in any slid adjusted position by a pair of wing screws 41-41.
therebetween, and the chuck jaw 58, is movable toward the chuck jaw 48 against the spring tension by turning a hand wheel nut 54 on the threaded end of a stud 55 projecting from the jaw 48 and through a clearance hole 56 in the jaw 58.
Each of the chuck jaws 48 and 58 has rounded corners 51-51, spaced apart vertically, and spaced from the belt flight l5 in the position of the parts in Fig. 3, and equally distant from the axis of the pivot bolt 4 l.
In the operation of the machine as thus far described, the web 58 of the shoe (Figs. 3, l0 and 11) is inserted in the space 52 between the chuck jaws 48 and 58 with the flange 59 of the shoe in firm engagement with the rounded corners 51-51 of the chuck jaws (Fig. 3)
The web 58 is then tightly clamped between the jaws by turning the hand wheel nut 54 as described.
The size of the shoe is known, being designated by its diameter (or the diameter of the brake drum with which it is to be used) The slide 32 is unclamped by turning the handle 36 as described and is then slid along the slideway 3| until the scale pointer 31 indicates that size on the scale 38, and is then again clamped to the slideway. This adjustment positions the pivot pin 4| so that its pivot axis is distant from the belt flight |5 by One half of the adjustment diameter, or, the radius of the shoe.
The handle 46 is then freed by loosening the thumb screws 41-41 and is slid forwardly until the brake shoe lining 68, (or the brak shoe flange 59, as the case may be) contacts the belt flight I5. The handle is then again secured by the thumb screws 41-41.
The chuck jaws 48-58 and the handle 46 itself are prevented from rotating about the axis of the handle, by mutually engaging flat surfaces on the arm 48 and the chuck jaw 48, as indicated at 6| and 82 respectively, Figs. 4, 5 and 2.
If now the handles be oscillated up and down about the pivot pin 4| as described, the belt flight will abrade the lining 68 (or the shoe flange 59) on a cylindrical surface whose radius is that for which the scale setting was made.
The brake shoe can be fed forward from time to time as grinding proceeds, by increments as desired, by manually sliding the handle 46 as aforesaid.
To hold the belt flight |5 against the work thus being pressed against it, an adjustable idler pulley 63, is provided contacting the back side of the belt flight 5, at the place opposite to the place where the work contacts its abrasive front side, the construction being as follows.
A bracket 64 Figs. 3 and 6 extends forwardly from the forward part of the slideway 3|, being bolted thereto as shown in Fig. 6 by bolts 65-65 and has two spaced rigid posts 66-61 rising therefrom; and has an upstanding arm 68 pivoted thereto, the arm 68 being forked and straddling the bracket 64 as shown in Fig. 7, and
6 a bearing pin 69 going through the bracket and the fork.
A bearing bolt 18 for the idler pulley 6-3 is mounted on the pivoted arm 68. The pulley 63 can be adjustably rocked around the pin 69, toward and from the belt flight l5, by rocking the arm 68, and positioning it.
This is done by a screw 1| threaded through the post 6-6 and at its inner end abutting upon one side of the arm 68, and having a wheel handle 12 on its other end to turn it, to adjustably rock the arm 68 in one direction; and by a yieldable spring 14 on the opposite side of the arm 68, axially aligned with the screw 1| and abutting at its opposite ends upon the arm 68 and post 61, to retract the arm 68 when the screw 1| is turned in the other direction; and a lock nut 13 to fix the screw 1| when adjustably turned.
The idler pulley has a layer of thick soft rubber 15 on its rim of uniform thickness, the outer surface 16 of the layer being cylindrical, and the bearing axis of the pulley 63 is parallel to the back of the belt flight I5, so that when the pulley 63 is adjusted as aforesaid, the rubber layer 15 acts as a cushioned backing for the belt flight l5 on the full width of the belt.
In operation, when the machine is used to true up the surface of a brake lining, such as indicated at 68, Figs. 10 and 3, to cylindrical contour, the handle 46 and chuck jaws 48-58 ar fed for wardly until the lining contacts the abrasive belt flight l5; and the handle is then fixedv by the thumb screws 41-41; and is then oscillated up and down, and from time to time fed forwardly another increment, as necessary, until the Whole face of the lining is ground by the belt flight IS. The geometry embodied in the device, as described, makes this ground face a true cylinder to the radius or the diameter for which the scale 31-38 is set; even if the flange 59 of the shoe is warped out of cylindrical form.
The rubber layer 15 on the idler pulley 63 behind the belt maintains grinding pressure, but yields enough to prevent excess pressure and goug ing or scoring so that the grind surface is left smooth. 1
When the machine is used to remove a worn lining and its bondin material, and to condition the surface of the shoe flange 59 for bonding on a renewal lining, the same operation could be performed by continuing to grind by increment adjustment of the handle 46, until the metal surface of the flange was exposed and cleaned and abraded; but only if the flange 59 were not warped, as has been explained.
For this operation therefore, another impor-. tant feature of the construction is put into use as follows.
As shown in Figs. 8 and 4, the bolts 44-44 which mount the pedestal 42 on the slide 32, go through oversize holes 11 in the pedestal.
A vertical pivot pin 18 is provided in aligned bores in the pedestal 42 and slide 31, on which the pedestal has limited oscillatory movement on the slide 32 on a vertical axis, due to the oversize holes. 7
A manually removable vertical lock pin 19 is projected through aligned bores 88-8| in the pedestal 42 and slide 32, Figs. 4 and 9, radially I displaced from the pivot pin 18, and locks the pedestal against oscillatory movement; this being the condition of the parts when a cylindrical surface is to be grounded, as referred to above.
When, as here being considered, the shoe flange 59 is to be ground, the lock pin 19 is withaccuses 7. drawn manually, and may be provided with a handle on its upper end for that purpose, and a chain 82 may be attached to it to keep it from becoming lost, if accidentally dropped.
The operator now, upon oscillating the main handle 46 up and down for grinding in a circular arc as described, may also concurrently move the handle and the chuck and shoe from side to side; and by inspecting the work as the grinding goes on, may cause the full width of the flange 58 to be presented to the flat grinding surface of the belt flight IS, in spite of warpage in the shoe flange. Thus; the belt grinds in conformity to the Warped surface on the shoe, instead of truing it'up to a cylindrical surface with the disadvantages hereinbefore described.
A sheet metal hood 83, best shown in Figs. 1 and 2, is provided covering the pulleys I3 and 6 and the belt M, and having an opening 84 to expose the working part of the belt flight i; and communicates at its lower end with the aforesaid spout 4 by which dust from the grinding operation may be confined and discharged from the spout into any suitable dust receptacle, indicated as a bag in Fig. 3 at 85.
The hood may be supported in any suitable manner by the base i and the post l0, and may be in sections to facilitate removal.
I claim:
1; A grinding machine comprising a main frame rotatably supporting upper and lower spaced belt pulleys; an externally abrasive belt running on the pulleys and adapted to be driven by a motor driving one of the pulleys, and having a generally vertical planar abrasive belt flight; an elongated rectilinear guideway on the frame extending toward the plane of the belt flight; a bearing construction adjustably positionable along the guideway, and lock means for looking it in adjusted position; the bearing construction having a bearing axis generally horizontal and parallel to the plane of the belt flight; a chuck support mounted to oscillate on the bearing construction; said chuck support being formed with a bore; a unitary chuck and chuck handle assembly mounted on the chuck support, and oscillatable in unison therewith by the handle, the chuck handle having a shank portion received in the bore of the chuck support and adjustable longitudinally therein to shift the chuck and chuck handle unit bodily toward and from the belt flight to position the chuck in spaced relation to the belt flight, lock means to lock the shank in adjusted positions, and surfaces on the chuck support and chuck mutually engaged on a vertical plane at right angles to the belt flight in all shank adjusted positions.
2. In a grinding machine of the type comprising an elongated planar abrasive belt flight vertical in a position of use, a chuck confronting the belt flight and mounted on a chuck support, the chuck support mounted on a bearing construction the chuck comprising a round shank in a bore on the chuck support, the shank extending out of one end of the bore to provide a handle for oscillating the support and chuck in unison on the bearing construction the axis of the bearing construction being disposed to maintain oscillatory movement of the chuck in longitudinal planes of the belt flight at right angles thereto; the chuck being between the belt flight and the'other end of the bore and being adjustably positionable on the chuck support to feed the chuck toward the belt flight by adjustably positioning the shank with the bore; and the bearing construction being movable toward and from the plane of the belt flight and adapted to be locked in adjusted positions to adjustably vary the distance of the bearing axis from the belt flight; the chuck having jaws to grip the web of a brake shoe and having abutments engageable by the flange of the brake shoe when its web is gripped by the chuck, the abutments being spaced apart and equidistant radially from the bearing axis in all adjusted positions of the axis and all fed positions of the chuck; the chuck and chuck support having surfaces mutually engaged in a vertical plane at right angles to the belt flight in all adjusted positions of the shank in the bore.
3. In an abrasive belt grinding machine a main frame; a pair of belt pulleys one substantially vertically above the other in a position of use rotatably supported by the frame on spaced bearings, and a tensioned abrasive belt running on the pulleys and adapted to be driven by the motor; adjusting means for one of the pulleys to adjust its position to prevent the belt from running 01f due to pulley misalignment, comprising: a support for said'pulley bearing, pivoted relative to the main frame on a substantially horizontal pivot axis at substantially a right angle to the said pulley bearing axis; the support and a portion of the main frame having surfaces mutually engaged with each other on plane at right angles to the pivot axis; lock means normally clamping the said surfaces together to rigidly lock the support against pivotal movement, and operable to unlock it; a screw carried by the main frame at an angle to the pivot axis and spaced radially therefrom and abutting at its end upon the pulley support to rock it on said plane in one direction, when unlocked, upon turning the screw in one direction, and permitting the pulley support to be rocked in the other direction by belt tension when the screw is turned in the other direction; and adjusting means operable to adjust the distance apart of the pulley bearings to adjust the tension in the belt.
4. In an abrasive belt grinding machine a main frame; a pair of belt pulleys one substantially vertically above the other in a position of use rotatably supported by the frame on spaced bearings, and a tensioned abrasive belt running on the pulleys and adapted to be driven by a motor; adjusting means for adjusting the tension of the belt and the alignment of the pulleys to prevent the belt from running oiI of the pulleys, comprising: a post on the main frame, generally parallel to the belt; a head reciprocable on the post; a bearing bracket on the head supporting the bearing of one of the pulleys; a nut threaded on the post engaging the head and rotatable to effect movement of the head on the post and the bearing bracket therewith to adjust the tension in the belt; the bearing bracket being mounted on the head by a substantially horizontal'pivot bearing having an axis at substantially a right angle to the said pulley bearing axis, and the bearing bracket and head being rigidly clamped together by releasable clamp means upon mutually engaged surfaces thereof in a common plane at right angles to the pivot axis; a screw reacting on the post, and an a portion of the bearing bracket radially spaced from the pivot axis, whereby rotation of the screw will pivotally move the bearing bracket when unlocked.
5. In a grinding machine of the type having an abrasive belt running on spaced pulleys and providing a planar abrasive belt flight, against a front portion of which work to be ground is to be engaged with pressure; an idler pulley behind the belt flight engaging the back of said portion of the belt flight; a bearing for the idler pulley mounted on an arm pivoted to a backet extending from the frame along one side of the belt, and the pivot being at a point substantially directly under the idler pulley bearing axis by which the pulley can pivotally rock substantally at right angles toward and from the back of the belt flight substantially without components of movement longitudinally thereof; a spring reacting on the arm and on a portion of the bracket urging the arm and pulley to pivot in one direction, and a screw reacting on the arm and on another portion of the bracket opposing action of the spring and adjustable to stop said spring effected movement of the arm, to adjustably position the pulley.
6. In a grinding machine of the type having an abrasive belt running on spaced pulleys and providing a planar abrasive belt flight, against a front portion of which work to be ground is to be engaged with pressure; an idler pulley engaging the back of said belt flight portion, and rotatable on a bearing; a mounting for the idler pulley bearing comprising a bracket on the frame extending along one side of the belt flight, and an arm pivoted on the bracket on an axis generally parallel to and substantially directly under the idler pulley bearing axis and supporting the pulley bearing; and operable adjusting means to rock the arm on its pivot to move the pulley adjustably substantially at right angles toward and from the back of the belt flight portion and substantially without components of movement longitudinally thereof.
7. In a grinding machine, a frame, an abrasive belt running on spaced belt pulleys on the frame, providing a planar abrasive belt flight therebetween substantially vertical in a position of use; a chuck holder; a work holding chuck provided with a handle, mounted on the chuck holder in front of the belt flight by a shank of the handle in a bore of the chuck holder extending toward the belt flight; a bearing, on the frame for the chuck holder, having a bearing axis on which the chuck holder and chuck may be manually oscillated in unison by the handle, in longitudinal planes of the belt flight at right angles to the plane of the belt flight, whereby a cylindrical surface may 'be ground on a work piece held by the chuck; the said bearing being adjustably positionable on the frame toward and from the plane of the belt flight to vary the radius of the cylindrical surface to be ground; the chuck being movable on the chuck holder upon longitudinal movement of the shank in the bore by the handie, to feed the work to the belt flight; the chuck holder and chuck having surfaces mutually engaged on a common vertical plane at right angles to the belt flight and preventing rotation of the shank in the bore.
8. In a grinding machine a frame, an abrasive belt running on spaced belt pulleys on the frame, providing a planar abrasive belt flight therebetween; a chuck holder; a work holding chuck provided with a handle, mounted on the chuck holder in front of the belt flight by a shank of the handle in a bore of the chuck holder extending toward the belt flight; a bearing on the frame for the chuck holder, having a bearing axis on whichthe chuck and chuck holder may be manually oscillated in unison by the handle in longitudinal planes-of the belt flight at right angles to the plane of the belt flight, whereby a cylindrical surface may be ground on a work piece held by the chuck; the said bearing being adjustably positionable on the frame toward and from the plane of the belt flight to vary the radius of the cylindrical surface to be ground; the chuck being movable on the chuck holder by the longitudinal movement of the shank in the bore by the handle to feed the work to the belt flight; the chuck holder bearing being pivotally mounted on the frame on a pivot axis generally at right angles to the said bearing axis, and lock means locking it against pivoting when a cylindrical surface is to be ground; and the lock being releasable to permit alternate selected pivoting movements of the chuck holder and chuck by the handle concurrently with said oscillatory move ment whereby a warped circular surface may be ground on the work; the chuck holder and chuck having surfaces mutually engaged on a common vertical plane at right angles to the belt flight ant preventing rotation of the shank in the bore.
9. A grinding machine for grinding cylindrical surfaces, or, optionally, circular warped surfaces, on a work piece, comprising; a main frame; a power driven element having a planar abrasive grinding surface; a chuck support oscillatably mounted on a bearing carried by the frame; a work holding chuck confronting the grinding surface and provided with a handle and mounted on the chuck support, by a handle shank in a bore of the chuck support; and oscillatable in unison with the chuck support, by the handle; the chuck being adjustably positionable on the chuck support to feed the chuck toward the grinding surface by longitudinal movement of the shank in the bore; the bearing axis of the chuck holder disposed so that oscillations of the chuck holder and chuck will cause a cylindrical surface to be ground on a work piece mounted in the chuck; the chuck support bearing being pivoted to the frame on a pivot having an axis generally at right angles to the axis of the chuck holder bearing; releasable lock means locking the bearing against pivoting when a cylindrical surface is to be ground; the chuck holder and chuck being oscillatable on the pivot when the lock is released whereby the chuck holder and chuck may be oscillated on the pivot and on the bearing concurrently with selected movements to grind a circular warped surface on a work piece in the chuck; the chuck holder and chuck having surfaces mutually engaged on a common vertical plane at right angles to the belt flight and preventing rotation of the shank in the bore.
10. A grinding machine comprising a main frame rotatably supporting upper and lower spaced belt pulleys; an externally abrasive belt running on the pulleys and adapted to be driven by a motor driving one of the pulleys, and having a generally vertical planar abrasive belt flight; an elongated rectilinear guideway on the frame extending toward the plane of the belt flight; a bearing support adjustably positionable along the guideway, and lock means for locking it in adjusted position; a bearing construction on the bearing support having an axis generally horizontal and parallel to the plane of the belt flight; a chuck support mounted to oscillate on the bearing construction; a unitary chuck and handle assembly mounted on the chuck support by a shank of the handle in a bore of the chuck holder extending toward the belt flight, and oscillatable in unison with the chuck holder by the handle, the chuck and handle assembly being adjustably movable by longitudinal movement of the shank in the bore to position the chuck in spaced relation to the belt flight, and lock means to lock the chuck and handle assembly in adjusted positions; the bearing construction having a pivot connection with the bearing support on a generally vertical axis, and a releasable lock locking the bearing construction against pivoting; andthe chuck holder, bearing construction, and chuck, being oscillatable by the handle about the pivot axis concurrently with said oscillation on the bearing construction, when the lock is released; the chuck holder and chuck having surfaces mutually engaged on a common vertical plane at right angles to the belt flight and preventing rotation of the shank in the bore.
11. The method of reconditioning for use a brake shoe having a worn lining bonded to a brake shoe flange of generally cylindrical form but which flange is warped out of true cylindrical form, which includes: feeding the shoe toward a planar grinding surface to grind the lining and oscillating the shoe on a first axis parallel to the abrading surface while concurrently oscillating the shoe around a second axis at an angle to the first axis, to cause grinding to occur on a warped circular contour conforming to the warped contour of the flange; continuing as aforesaid until the worn lining and bonding material are ground off and a clean warped metal surface on the warped flange is exposed; then bonding a new lining on the warped flange; then feeding the shoe toward a planar grinding surface to grind the lining and oscillating the shoe on an axis parallel to the planar grinding surface to grind a true cylindrical surface on the lining.
12. A grinding machine for grinding a cylindrical surface on the lining of a brake shoe of the type comprising a generally cylindrical flange and a web at right angles thereto; the machine comprising a main frame rotatably supporting upper and lower belt pulleys; an abrasive belt running on the pulleys and adapted to be driven by a motor and having a planar abrasive belt flight generally vertical in a position of use; a free end bearing pin mounted on a support; the support mounted for positioning movement on the frame, and guide means constraining it to move toward and from the belt flight, and maintaining the axis of the bearing pin generally horizontal and parallel to the plane of the belt flight, and clamp means to fix the support and pin in selected positions; a chuck support mounted to oscillate on the bearing pin; a chuck comprising an elongated round shank in a bore extending toward the belt flight and provided on the oscillatable chuck support and comprising chuck jaws connected to the shank and between an end of the bore and the belt flight and operable to grip the shoe web therein; the shank being manually adjustable longitudinally in the bore to move the chuck jaws toward or from-the belt flight; means to lock the shank in adjusted positions; the chuck and the oscillatable support having planar surfaces in mutual contact on a vertical plane at right angles to the belt flight, preventing rotation of the shank in the bore, in all adjusted positions thereof and the shank continuing into a handle beyond the other end of the bore for oscillating the chuck support and chuck on the bearing pin.
13. A grinding machine comprising a main frame rotatably supporting upper and lower belt pulleys; an externally abrasive belt running on the pulleys and adapted to be driven by a motor and having a generally planar abrasive belt flight vertical in a position of use; a bearing construction supporting a bearing and mounted for positioning movement on the frame, and guide means constraining it to move toward and from the belt flight rectilinearly and at right angles to the plane of the belt flight, and in all moved positions maintaining the bearing axis generally horizontal and parallel to the plane of the belt flight, and clamp means to fix it in moved positions; a chuck support mounted to oscillate on the bearing; a chuck comprising an elongated round shank in a bore extending toward the belt flight and provided on the oscillatable chuck support and comprising chuck jaws connected to the shank and between an end of the bore and the belt flight; the shank being manually adjustable longitudinally in the bore to move the chuck jaws toward or from the belt flight; means to lock the shank in adjusted positions; the chuck and the oscillatable support having planar surface in mutual contact on a vertical plane at right angles to the belt flight; preventing rotation of the shank in the bore, in all adjusted positions thereof and the shank continuing into a handle beyond the other end of the bore for oscillating the chuck support and chuck on the bearing.
14. An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said motor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, bracket means supported by the column and extending from the latter over the top of the motor, an idler pulley disposed between the flights of the belt, means mounting the idler pulley on the bracket in substantially line contact supporting relation to one of the belt flights, a member mounted on the column for relativesliding movement toward and away from said one belt flight, a work support mounted on the slidable member for turning movement about a horizontal axis, the work support turning axis being carried laterally to and from the belt during said sliding movement, and work clamping means mounted on the work support to turn with the latter, the rotational axis of the idler pulley and the turning axis of the work support defining a plane which intersects the said one flight of the belt substantially along said line of supporting contact.
15. An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said motor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, bracket means supported by the column and extending from the latter over the top of the motor, an idler pulley disposed between the flights of the belt, means mounting the idler pulley on the bracket in substantially line contact supporting relation to one of the belt flights, a member mounted on the column for relative sliding movement toward and away from said one belt flight, a work support mounted on the slidable member for turning movement about a horizontal axis, the work support turning axis being carried laterally to and from the belt during said sliding movement, and work clamping means mounted on the work support to turn with the latter and for sliding movement relative to the slidable member along an axis substantially normal to the belt and intersecting said horizontal turning axis of the work support, the rotational axis of the idler pulley and the turning axis of the work support defining a plane which intersects the said one flight of the belt substantially along said line of supporting contact.
16. An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said m0- tor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulley, said belt having spaced flights and an outwardly directed abrasive surface, bracket means supported by the column and extending from the latter over the top of the motor, an idler pulley disposed between the flights of the belt, means mounting the idler pulley on the bracket in substantially line contact supporting relation to one of the belt flights, a member mounted on the column for relative sliding movement toward and away from said one belt flight, a work support, and means mounting the work support on the slidable member for turning movement about a horizontal axis and swinging movement about a vertical axis, the rotational axis of the idler pulley and the turning axis of the work support defining a plane which intersects the said one flight of the belt substantially along said line of supporting contact.
1'7. An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one end of the platform portion, a motor on the other end of the platform portion of the base, said motor having a shaft rotatable about a horizontal axis, a pulley on the motor shaft, an upright post on the column, a pulley mounted on the post for rotation about a horizontal axis spaced vertically above the motor shaft axis, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, backing means mounted on the column and extending laterally therefrom in cantilever fashion between the flights of the belt and in supporting relation to one such flight, a member mounted on one side of the column and projecting laterally from the column in the same direction as the belt backing means, said member being slidable on the column and guided thereby for rectilinear movement along a line substantially normal to the plane of said one flight of the abrasive belt, a work support, and means mounting the work support on the slidable member for turning movement about a substan tially horizontal axis.- 1 18. An abrading machine comprising a base having a generally horizontal platform portion, an upright column extending upwardly from one endof the platform portion, a motor on the other end of the platform portion of the base, said motor having, a shaft rotatable about a horizontal axis, a pulley ,on the motor shaft, a pulley mounted on the post for rotation, about a horizontal axis spaced vertically above the motor shaft axis, the vertical projections of said pulleys both being wholly 'outside the platform portion of the base, an annular belt trained about the pulleys, said belt having spaced flights and an outwardly directed abrasive surface, backing means mounted on the column and extending laterally therefrom in cantilever fashion between the flights of the belt and in supporting relation to one such flight, a member mounted on one side of the column and projecting laterally from the column in the same direction as the belt backing means, said member :being slidable on the column and guided thereby for rectilinear movement along a line substantially normal to the plane of said one flight of the abrasive belt, a work support, and means mounting the work support on the slidable member for turning movement about a substantially horizontal axis.
19. A method of reconditioning a brake shoe of the type comprising a metal member having a surface that is substantially a segment of a cylinder and a composition lining bonded to such surface, which method comprises feeding the shoe and a substantially flat moving abrading surface relatively together to abrade the lining while concurrently oscillating the shoe about angularly disposed axes one of which is parallel to the abrading surface to provide a clean metal surface on the metal member, bonding a new lining of wear resistant composition material to the clean metal surface so provided, and feeding the shoe toward a substantially planar grinding surface to grind the new lining while oscillating the shoe about an axis parallel to said planar grinding surface to grind a true cylindrical surface on the new lining.
20. In the method of finishing a brake shoe of the type comprising a segmental metal member having a substantially cylindrical surface and a cylindrically surfaced composition lining secured against such metal member surface and conformed thereto, which method comprises drawing a flexible abrasive sheet element relatively across the lining, the improvement which comprises in combination tensioning the sheet abrasive element to provide on one side a substantially planar abrasive surface, moving the shoe relatively toward and against said one side of the tensioned sheet abrasive element to establish substantially line contact between the substantially cylindrical surface of the lining and the planar abrasive surface of the tensioned abrasive element, supporting the tensioned abrasive element by pressure applied yieldingly to the other side thereof substantially along a line paralleling the contact line and spaced from the latter by the thickness of the abrasive element, and continuously drawing the abrasive element across the cylindrical surface of the lining of the shoe in a movement which advances all portions of the abrasive surface along said line contact at substantially the same linear rate of speed while turning the brake shoe about an axis paralleling both the support and contact lines Number Name Date whereby the cylindrical surface of the lining is 2,102,915 Rishel Dec. 21, 1937 drawn progressively across the planar surface of 2,212,179 Martin Aug. 20, 1940 the abrasive element at said line of contact and 2,309,620 Blazek et a1 Feb. 2, 1943 at such contact line the said abrasive surface is 5 2,367,107 Emmons Jan. 9, 1945 maintained substantially tangent to the cylin- 2,408,491 Strickland Oct. 1, 1946 drical liner surface with all portions of the 2,431,795 Elmes Dec. 2, 1947 abrasive element moving relatively circumfer- 2,463,287 Krueger Mar. 1, 1949 entially of the liner in all turned positions of 2,469,735 Lindsay et al May 10, 1949 th b k h 10 2,480,618 Tresidder Aug. 30, 1949 References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 1,906,201 Simpson Apr. 25, 1933 15
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2994991A (en) * 1957-05-29 1961-08-08 Botte Gaston Machine for shaping the rectilinear edge faces of glass sheets by means of a cylindrical grinding drum
US3013457A (en) * 1959-02-04 1961-12-19 Leblond Mach Tool Co R K Crankshaft lathe and method of operation
US3659386A (en) * 1968-03-22 1972-05-02 Ibm A method for providing a finished surface on workpieces
US4999953A (en) * 1987-12-26 1991-03-19 Kabushiki Kaisha Nisshin Seisakusho Superfinishing machine using lapping film

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Publication number Priority date Publication date Assignee Title
US1906201A (en) * 1931-08-22 1933-04-25 Thermoid Rubber Company Burnishing machine
US2102915A (en) * 1935-03-28 1937-12-21 Luther C Rishel Universal brake shoe grinder guide
US2212179A (en) * 1938-12-20 1940-08-20 Martin Joseph Harry Lens grinder
US2309620A (en) * 1940-08-23 1943-02-02 Lempco Products Inc Grinding jig
US2367107A (en) * 1943-01-12 1945-01-09 Arthur N Emmons Grinding
US2408491A (en) * 1943-11-24 1946-10-01 Albert F Wall Work holding fixture
US2431795A (en) * 1945-11-21 1947-12-02 Walter L Ryan Grinding apparatus
US2463287A (en) * 1946-11-25 1949-03-01 Hammond Machinery Builders Inc Grinding or polishing machine
US2469735A (en) * 1948-07-10 1949-05-10 Standard Steel Spring Co Polishing machine
US2480618A (en) * 1946-06-27 1949-08-30 Herbert E Tresidder Work holder for grinding profiles

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1906201A (en) * 1931-08-22 1933-04-25 Thermoid Rubber Company Burnishing machine
US2102915A (en) * 1935-03-28 1937-12-21 Luther C Rishel Universal brake shoe grinder guide
US2212179A (en) * 1938-12-20 1940-08-20 Martin Joseph Harry Lens grinder
US2309620A (en) * 1940-08-23 1943-02-02 Lempco Products Inc Grinding jig
US2367107A (en) * 1943-01-12 1945-01-09 Arthur N Emmons Grinding
US2408491A (en) * 1943-11-24 1946-10-01 Albert F Wall Work holding fixture
US2431795A (en) * 1945-11-21 1947-12-02 Walter L Ryan Grinding apparatus
US2480618A (en) * 1946-06-27 1949-08-30 Herbert E Tresidder Work holder for grinding profiles
US2463287A (en) * 1946-11-25 1949-03-01 Hammond Machinery Builders Inc Grinding or polishing machine
US2469735A (en) * 1948-07-10 1949-05-10 Standard Steel Spring Co Polishing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2994991A (en) * 1957-05-29 1961-08-08 Botte Gaston Machine for shaping the rectilinear edge faces of glass sheets by means of a cylindrical grinding drum
US3013457A (en) * 1959-02-04 1961-12-19 Leblond Mach Tool Co R K Crankshaft lathe and method of operation
US3659386A (en) * 1968-03-22 1972-05-02 Ibm A method for providing a finished surface on workpieces
US4999953A (en) * 1987-12-26 1991-03-19 Kabushiki Kaisha Nisshin Seisakusho Superfinishing machine using lapping film

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