US2667908A - Upholstering machine - Google Patents
Upholstering machine Download PDFInfo
- Publication number
- US2667908A US2667908A US88401A US8840149A US2667908A US 2667908 A US2667908 A US 2667908A US 88401 A US88401 A US 88401A US 8840149 A US8840149 A US 8840149A US 2667908 A US2667908 A US 2667908A
- Authority
- US
- United States
- Prior art keywords
- adhesive
- margin
- nozzle
- roll
- stretching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000853 adhesive Substances 0.000 description 76
- 230000001070 adhesive effect Effects 0.000 description 75
- 239000000463 material Substances 0.000 description 70
- 239000012530 fluid Substances 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 12
- 239000007788 liquid Substances 0.000 description 12
- 238000003825 pressing Methods 0.000 description 9
- 229920001169 thermoplastic Polymers 0.000 description 5
- 239000004416 thermosoftening plastic Substances 0.000 description 5
- 239000010985 leather Substances 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 206010026749 Mania Diseases 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000004822 Hot adhesive Substances 0.000 description 1
- 241001255830 Thema Species 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- -1 for instance Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/12—Other elements specially adapted for fastening, fixing, or finishing, in upholstery work
Definitions
- This invention pertains to apparatus for use in stretching pliable sheet material, for instance, cloth, leather, leather substitutes, etc., about a substantially rigid core or form to one surface of which, hereafter referred to as the bottom, the margin of the sheet material is secured by adhesive, and which, while of more general application, finds utility in the upholstery and applied industries.
- Illustrative examples of the use of the apparatus are for applying covering material to a chair seat or pad; for applying the ornamental covering material to a panel, such as is commonly used as interior finish for the body and doors of a passenger automombile; for applying leather, or the like, to an open frame designed to form part of a traveling bag, trunk or other piece of luggage or for stretching or lasting the upper of a shoe about a rigid form comprising a last having an insole attached to its bottom.
- the sheet material hereinafter referred to as the covering? thus applied is somewhat elastic, and under tension when its margin is united to the core or form, and since adhesive is the means for securing the margin to the form, it is requisite that the adhesive anchor the material with sufficient tenacity to prevent retraction of the sheet material immediately upon cescation of the stress applied by the machine. Moreover, if the adhesive is to be applied to the parts during the stretching of the material about the form. it is requisite that the adhesive be of a very cit-setting type. Thermoplastic adhesive, v. hich is only fluid when heated but which sets quickly when cooled, appears to be the most useful for the purpose.
- the present invention has for one of its objects the provision of means for delivering an adhesive, in fluid condition, into the angle between the stressed sheet material and the surface to which it is to adhere just before the stressed material is laid down onto said surface.
- a further object is to provide a machine operati re in a continuous manner to apply stretching stress to the sheet material, as the form or core is moved relatively to the means for applying stress, so that the stretching operation may be continued uninterruptedly around the margin of the core or form without at time completely letting go of the marginal portion of the sheet material.
- a further object is to provide'means operative to deliver a hot and fluid thermoplastic adhesive into the angle between that surface of the form or core to which the margin of the sheet material is to be secured and the marginal portion of the sheet material to which the stress is being applied, and just before the marginal material is pressed down onto the surface of the form to which it is to be attached.
- a further object is to provide novel means for supplying a thermoplastic adhesive, in liquid form, to the point of use.
- a further object is to provide a machine wherein gripping rolls concomitantly apply the stretching stress and advance the work, and wherein the stretching force exerted by the rolls is resisted by a hold-down device which engages that surface of the form or core to which the margin of the sheet material is to be secured, and wherein the hold-down device is utilized as a delivery nozzle through which the fluid adhesive is discharged.
- a further object is to provide means operative to insure a free discharge of the heated fluid at the point of use and for hastening the setting of the adhesive.
- Fig. '1 is a fragmentary more or less diagrammatic elevation of the left-hand side of the machine
- Fig. 2 is an elevation, to larger scale, of the right-hand side of the machine head, with the reservoir and heating chamber in vertical section and with certain parts broken away and omitted.
- Fig. 3 is a fragmentary front elevation of the machine head with certain parts omitted;
- Fig. t is a fragmentary section, to larger scale, in a plane indicated by the line l l of Fig. 3;
- Fig. 5 is a fragmentary section in the plane of the line 5-5 of Fig. 4;
- Fig. 6 is a fragmentary horizontal section on the line 6-5 of Fig. 2, but to larger scale, and with parts broken away and omitted;
- Fig. 7 is a fragmentary elevation, substantially at the plane of line 17 of Fig. 6, but omitting the wiper and other parts;
- Fig. 8 is a fragmentary section, to larger scale, on the line 8-3 of Fig. 2;
- Figs. 9, 1O, 11 and 12 are diagrammatic vertical sections illustrative of .cinds of work which may be done with the assistance of the apparatus of the present invention.
- Fig. 13 is a diagrammatic plan view partly in horizontal section illustrating the cooperative relation of the several work-contacting elements.
- numerals and 2 designate parallel, oppositelyr0tating,-power-driven shafts carrying the workgripping rolls 3 and 4, respectively, at their lower ends.
- the axes of the shafts I and 2 are inclined downwardly and to the left, as viewed in Figs. 3 and 5.
- the rolls 3 and i are of frusto-conical form, the roll 3, which engages the outer surface of the margin of the covering material, tapering downwardly, while the roll l, which engages the inner surface of the margin of the covering material, tapers upwardly.
- the peripheral surfaces of the rolls 3 and 4 are ribbed, fluted or knurled in order to insure a good grip upon the material. While frusto-conical rolls are desirable for most uses, it iswithin the scope of the invention to use rolls of other types, for example, cylindrical rolls or toothed rolls similar to gears and having radial or helical teeth.
- the shaft 2 may be arranged to be moved bodily away from the shaft l.
- the shaft 2 may turn in bearings carried by a horizontally movable slide 5 mounted in guides carried by the stationary machine head 6 (Fig. l), the head 6 also having bearings for the horizontal, power-driven shaft 7. (not shown), fixed to the forward portion of the shaft I constantly meshes (regardless of the position of the slide 5) with a worm wheel fixed to the upper end of the shaft 2.
- the same worm by appropriate gearing, drives the shaft l oppositely to the shaft 2.
- a pulley 8, fixed to the rear end of the shaft 1, is driven by a belt E passing over a pulley 9 on a shaft l0, turning in bearings at the lower part of the machine head.
- a second pulley II, on the shaft i9, is driven by a belt 12 (Fig. 3) which passes about a pulley (not shown) which is driven by a motor (not shown) conveniently housed within the hollow base l3 on which the machine head 6 is mounted.
- the machine head is provided with guides for a vertically adjustable slide [4, preferably urged downwardly by a spring, and which carries a horizontally elongate bearing l5 for a shaft 16, to whose forward end is secured the rear end of a rotary wiper ll.
- This wiper comprises a conically tapered body fixed at its smaller end to and supported solely by the shaft [6.
- a helical rib Il carried by the tapering body constitutes a work-impelling element operative to exert a thrust in the direction of the axis of the shaft it against the marginal material with which said rib contacts.
- the shaft 116 is connected to the forward end of the shaft I by a flexible shaft l8, or equivalent drive means, which permits vertical bodily adjustment of the shaft H5.
- the slide (Fig. 2) is urged rearwardly by a spring l9 and may be moved forwardly to separate the rolls 3 and 4 by means of a bell-crank lever, comprising the arm 20, which is connected by appropriate means 23? (Fig. 2) to a treadle 23 (Fig. 1).
- the bell crank also comprises an upright arm 20? which is forked at its upper end and which engages a pin 30 projecting from the slide 5 (Figs. 2 and 8) and through a horizontal slot K (Fig. 8) in the side wall of the head 6.
- a bracket 24 (Fig. 2) fixedto the machine head supports two elongate slotted bars 25 and 25 (Fig.5), one directly above the other, said bars being independently adjustable from front to rear.
- a vertical pivot pin is fixed in the forward end of the bar 25' and an edge guide roll G (Figs. 4 and '7) turns freely on this pin.
- This roll G is located directly below the lower end 95 m g p- A worm per roll 3, and the bar 25' is so adjusted that the periphery of the roll G is substantially tangent to the vertical plane of the bite of the rolls 3 and i at the lower edges of the latter. Roll G is not necessary for all kinds of work.
- a folding blade is carried by the forward end of the bar 25.
- This folding blade has a workengaging toe 26 (Figs. 4 and 6) located just below the plane defined by the lower ends of the rolls 3 and d and spaced from the right-hand side of the wiper, as viewed in Fig. 6.
- the operating end of the toe 26 is wedge shaped (Fig. 7) and lies in the angle defined by the lower end of the roll 3 and the upper face of the roll G, the lower face of the toe 26 being substantially horizontal and just above the plane of the upper surface of the form to which the covering is to be applied.
- the toe 26 of the folding blade is directed toward the lower edge of the roll d (Fig. 6)
- the marginal portion of the covering extends up into position to be gripped between the rolls 3 and 4. Since the margingripping surfaces of the rolls incline away from the guide G, the margin will be bent inwardly during the application of stretching stress. As the stretched margin leaves the rolls it is further bent over toward the surface of the form or core by passing beneath the forwardly projecting toe of the folding blade so that when the rotating wiper engages the margin, the latter has already been laid substantially fiat.
- a work hold-down H (Figs. 5 and 6) of crescent or shallow U-shape, in plan view, is arranged so as partially to embrace the front roll l, being situated at the inner side of the margin.
- the under or work-engaging surface of the hold-down H is preferably substantially at the level of the lowermost point in the bottom edge of the roll 4 and contacts the upper face of the form.
- bracket Z (Fig. 5), adjustably secured to the slide 5, supports the hold-down H.
- a reservoir 21 (Fig. 2) is secured to the righthand side of the slide 5.
- This reservoir has walls defining a chamber 28 of substantial capacity, having a forwardly and downwardly sloping floor 28 located above the level of the rolls 3 and i, and which is designed to hold a reserve supply of adhesive.
- the adhesive employed is a synthetic thermoplastic resin.
- resin of this type is usually in solid form, varying from fine powder to granules or large lumps. It is placed in this reservoir 21 and reduced to liquid form therein by the application of heat, as hereafter more fully described.
- the reservoir 2'! is a large, box-like container, supported by the slide 5, with provision for adjustment relatively to the slide.
- the reservoir has a rearwardly-extending rigid arm 29 having an opening which receives the pin 30, above described, by means of which motion is transmitted from the arm 2G of the bell crank to the slide 5.
- the outer end portion of the pin 35 which passes through the opening in the arm 29, is eccentric with reference to the inner end portion of the pin which has screw-threaded engagement with the slide 5.
- the pin has a fixed collar 33* provided with radial holes to accommodate a spanner wrench, by means of which the pin may be turned. Turning of the pin adjusts the position Of the arm 29 by reason of the eccentric of the rod it.
- the reservoir ZT- has aihinged cover 33, which is normallyclosed.but'which maybe raised to permit the reservoir to be'filled.
- the forward wall 3 f the reservoir 21 isi'provided with a normally open delivery port (Fig-2) which at times may be closed by a valve .38.
- This valve 36 is fixed to the lower arm 31 'o'f-Ja ibellcrank lever pivoted at 38 and having-"a horizontal arm 39 which is pivotally connected to the lower end of a vertically slidable piston. rodflfl.
- the port 35 opensinto a.:pressure chamber-4
- a block (Figs. 2 and 3) is'fixed to the front wall Q3 of the pressure chamber, said wall-having an outlet port 49 which communicates with a slot 50 in the inner face of the block M5.
- a downwardly-inclined, rigid, tubular arm5! is mounted in the block ii-5.
- the block is split and provided with a bolt for drawing the portions at opposite sides of the split together so as to clamp the arm 5! betweenthem. By this means it is possible to turn the arm 5
- the axial bore in the tubular-arm '5! communicates at all times with the slot inthe block.
- a cap member 52 (Fig. 4) is secured to the lower end of the rigid tubular arm 5!
- a delivery foot E l is secured in a downwardly inclined bore in the cap 52.
- a passage 55, in the captl provides communication between the bore in the arm 5! and a passage in the shank 53.
- 'I'he'foot 54 has a sub stantially flat undersurfacefil (Fig. 5) for contact with that surfaceof .the form or "core to which the margin of the cover is to be secured.
- the foot is'more or less wedge shape I in transverse section (Fig. 5) so that it may lie in the angle between said surface of the core and the inclined bottom face of the roll 4, the foot being directly belowthe lower surface of roll 5.
- the foot also constitutes a delivery nozzle for adhesive. being provided with a delivery passage forming a continuation of the passage .55.
- the lower surface 5? of the foot 54 contacts the surface of the form during the operation. thefoot constituting a hold-down for the work as well as 1 a delivery nozzle for the adhesive.
- the rear edge 53 (Fig. 4) of the foot is usually so located that during the operationv liquid adhesive is delivered from the end of the passage 58 into the angle between the margin of the coveringmate riai and the surface of the form to which the margin is to be secured, and just where the margin is being held taut and upright by the gripper rolls. By adjustment of the eccentric pins 3i). and 3?.
- the reservoir may beso adjusted that the delivery end of the foot or adhesivesupply nozzle may be moved substantially horizontally toward or from the edge of the form so that the point of delivery of the adhesive may be varied at will.
- the adhesive may be so located that the adhesive is ejected directly into contact with the inner surface of themargin of the covering material; so that the adhesive deposited solely upon the exposed bottom'surface of the form; or so-that the-adhesive is de- .rlivered intoitheapex oft-he angle-defined -by-the "upstanding 'margin 1 :and form, thus simultane- 5011515 coating" the-surface of both-of said parts.
- the delivery orifice at the rear edgeiof the footgtheorifice maybe formed either 'i'llihHYVBIlJiCQJIPiIIB 6
- the adhesive has'been delivered. This cold air actsitoco'olthe adhesive very rapidly soas to hasten its setting.
- a valve device 63 (Fig. '1) is mounted upon therear. portion ofthe machine head.
- This valve device' may: be of any customary or-desired type, but,:i'as here showrui's of the kind wherein a movable valve normallyclosesajport'or passageand isimoved to the open position'by swinging a lever .64 downwardly.
- the .CELSlIIg Of the valve 63 is supplied with compressed air from any suitable source;foriexample, 'byan airpump (not shown) "housed-within the'base' 'l anddriven by the same rmotor-which drives the shaft 6. Alternatively, the air may be supplied.
- the air is delivered from the pumpintoa storage tank, mounted .on :ori in the base I .thereby to insure a supply 1 of air at substantially constant pressure. From this .tank t'he air Tisadelivered by thepipeBG to the casing of the valve 63.
- a supportingspring 61 is'attached "to' 'thema'chine headrand its other end is con- :nected.to theiupper'end of a rod fifiwhich extends down'andzis secured at itslower end'to 'a'tr'eadle lever69 Shavings. foot treadle Tl) atits. forward end.
- a second 'ispring "H connects "the upper end of the rod 68 to the lever 64.
- the reservoir 11 1s heated sufiiciently to melt the plastic whichhas been placedtherein.
- the f'heatingchamber 4! is supplied with heatffor keeping its contents liquid by an electric heating unit *or units 1 8 arranged externally of and below the heating chamber.
- heating means may be employed, for example, steam coils.
- the heating means selected may be located externally, as shown, or internally of the melting chambers, as desired.
- an insulating jacket 19 (Fig. 3) is placed about the tubular arm 5
- thermoa flat rigid member Y for instance, a piece of plywood, or the like, having padding P on one face shaped to provide a convex upper surface and a layer or ply Q on its opposite face, consisting, for example, of cardboard, felt, sheet metal or other appropriate material, here shown as attached to the member Y by means of temporary or permanent tacks T.
- a cover U of flexible sheet material such as cloth, leather,
- sheet plastic or the like is drawn snugly over I the padded face of the form or core and has its margins turned under and secured by adhe sive to'the exposed undersurface of the ply Q of the form or core.
- the core or form comprises the member Y, itself shaped at its upper surface to provide the desired convexity, and the under layer Q which is attached to the member Y by the tacks T.
- the cover U is drawn snugly about the convex surface of the'part Y and has its margins M secured by adhesive to the underside of the layer Q of the form. or core.
- FIG.11 A still simpler form or core is illustrated in Fig.11 such as might be .used as a seat or pad for a cheaper type of chair, or which may represent a panel such as is used in passenger automobiles as a finish for the interior of the body and doors.
- the form orcore consists solely of the part Y, which may be of thin plywood, artificial wood, cardboard, or the like, the cover U being drawn about the upper surface of the part Y and having its margins M secured directly to the undersurface of the part U3.
- Fig. 12 the form or core consists of an open frame Y for example of wood, plastic, sheet metal or the like such as is sometimes usedin the manufacture of suitcases, trunks, etc., as a support for the leather or cloth covering U which is drawn over one face of the frame and which has its margins secured to the opposite face of the frame.
- the above are illustrative examples, but without limitations ofthe utilities of the apparatus of the present invention.
- the margin of the covering material is gripped between the rolls, it is subjected to a stretching or drafting force, while, at the same time, the work, including the form and covering material, is fed forwardly with the edge of the form bearing against the guide roll G.
- the covering material is thus pulled snugly about the form and, as the feeding operation continues, the stretched margin escapes from between the rolls While the rolls concomitantly seize a fresh portion of the marginal material.
- the marginal material, before escaping from between the rolls is held in a generally upright position (during the operation the panel is held in inverted position with the ply or layer Q uppermost) so that the margin makes an angle somewhat less than a right angle with that face of the form or core to which the margin is to be attached.
- the terminal end of the passage 59 in the foot 54 is usually so located that adhesive, expelled from the passage 59 by the airpressure in the melting chamber 4
- the hot adhesive is delivered from the passage in the foot 54, cold air is delivered through the nozzle 62 and contacts the hot fluid adhesive and tends to cool the adhesive very rapidly.
- the margin M is forced inwardly by the folding blade 25 and pressed downwardly by the helical Work-impelling rib I!
- the rotary wiper H which always acts at the same distance from the point of application of the stretching stress, the downward pressure exerted by the rotary wiper insuring a firm adhesion of the margin to the surface of the form.
- the action of the helical wiping element H is such as to prevent the stretched covering material from retracting as it is released from between the rolls.
- the operator may depress the treadle it as frequently as may be necessary to insure an adequate supply of liquid adhesive through the passage 59. Usually the operator will keep the treadle l0 depressed after the operation starts and until the margin has run out from between the rolls 3 and 4 at the completion of the opera- -tion.
- valve 63 closes, cutting 01f the supply of air, while at the same time the valve 36 opens to permit the flow of plastic from the reservoir 27- into the chamber 4!.
- the valve 63 closes, cutting 01f the supply of air, while at the same time the valve 36 opens to permit the flow of plastic from the reservoir 27- into the chamber 4!.
- thermoplastic adhesives are obtainable which set quickly enough for the purpose, even without the assistance of the cold air jet.
- air is the medium delivered from the nozzle 62
- other gas eous media than air may be delivered from the nozzle to assist either in the liquefying or in the hardening of the adhesive in accordance with the nature of the adhesive employed.
- air from the supply controlled by an appropriate valve which operates in timed relation to the other parts, may be delivered, for example, into the right-hand end of the tubular shank or stem 53 (as viewed in Fig. 4)
- a machine for stretching sheet material over one surface of a form and for securing the marginal portion of the sheet material to another surface of the form and which includes pposing work-gripping elements, at least one of which is a driven roll, between which the marginal portions of the sheet material are gripped.
- a wiper element which urges the marginal material, escaping from between the gripper elements, in a direction substantially perpendicular to the direction of stretching stress
- a nozzle for delivering adhesive, arranged to discharge adhesive into contact with the stressed material before it is acted upon by the wiper element, in combination with said nozzle
- a wiper element which urges the material, escaping from between the gripper elements, in a direction substantially perpendicular to the direction of stretching stress
- a delivery nozzle for delivering adhesive, arranged to discharge adhesive into contact with the stressed material before it is acted upon by-the wiper element, in combination with
- the nozzle being so located as to discharge the liquid adhesive into the space below the lower i'aceof theroll and the last-named surface of the form;
- a delivery nozzle for delivering adhesive, so arranged as to discharge liquid adhesive for contact with the material before it is-acted upon by'the wiper element, in combination with said nozzle, means defining a normally closed, airtight chamber for holding a fluid adhesive, means for conducting adhesive from the chamber to the nozzle, a source of compressed air, and a manually controllable valve for determining the delivery of compressed air to said chamber thereby to force the adhesive from the chamber through the conduit, the delivery end of the nozzle being located immediately below the'lower face of said roll.
- a machine of the class described designed to stretch a cover of flexible sheet material over one surface of a form and for adhesively securing the marginal portion of said cover to another surface of said form and which includes means for applying. stretching stress to the marginal portion of the cover, means for pressing said marginal portion into contact with that surface of the form to which itis to be secured, in combination with said stressing and pressing means, a reservoir for fluid adhesive, a rigid conduit communicating atits upper end with the reservolr, the conduit being attached to and supported by the reservoir and having a nozzle at its lower end operative to introduce liquid adhesive between the margin of the covering and the surface of, the form to which said margin is to be secured, and meansfor adjusting the reservoir, thereby to vary the position of the delivery nozzle.
- a machine designed to stretch a cover of flexible sheet material over one surface of a form and foradhesively securing the marginal portion of said cover to another surface of said form and which includes, means for applying stretchmg stress-to the marginal portion of the cover, means for pressing said marginal portion into contact with that surface of the form to which it is to be secured, a reservoir for fluid adhesive, in combination with said reservoir, a rigid tubular conduit communicating with the interior of the reservoir, said conduit inclining downwardly from the reservoir and being supported by but with provision for rotary adjustment relatively to the reservoir, the conduit terminating in a nozzle so arranged as to deliver liquid adhesive between the margin of the covering material and that surface of the form to which said margin is to be secured, and adjustable supporting means for the reservoir whereby the position of the reservoir may be varied and thereby concomitantly vary the position of the delivery end of the nozzle.
- a form covering machine of the class described which includes means for gripping and stressing the margin of a flexible form covering element, means for pressing the margin against that surface of the form to which the margin is to be secured and a nozzle for delivering fluid adhesive for attaching the margin to the form
- means defining a heating chamber for fluid adhesive means for heating the chamber, a tubular rigid arm, means securing the upper end of the tubular arm to the Wal1 of the heating chamber with provision for rotatably adjusting the arm about its longitudinal axis, means providing a passage affording communication at all times between the interior of the chamber and an axial bore in said arm, a cap member secured to the lower end of said tubular arm, said cap member having a downwardly inclined socket, and a foot having a tubular shank portion which is rotatably adjustable within the socket in said cap and whose interior communicates at all times with the bore in said tubular arm, said foot having a substantially fiat under surface, the free end portion of the foot constitutin the delivery nozzle.
- a form covering machine of the class described which includes means for gripping and stressing the margin of a flexible form covering element, means for pressing the margin against that surface of the form to which the margin is to be secured and a'nozzle for delivering fluid adhesive for attaching the margin to the form, in combination, means defining a heating chamber for thermoplastic adhesive, means for heating the chamber, and nozzle-supportin means fixed to a wall, of said heating chamber, said nozzle-supporting means providing a passage leading from the chamber to the nozzle, and means whereby the nozzle may be adjusted in a substantially horizontal direction, and means whereby the nozzle may be tilted to vary the plane of its lower surface.
- a machine for stretching covering material over a form which includes means comprising a constantly rotating gripping element for applying stretching pull to the margin of the covering material, a shaft carrying said gripping element, a horizontally movable slide having bearings for the shaft, a delivery nozzle for supplying adhesive for uniting the margin to the form, and means for pressing the margin 7 into adhering contact with the form, a container for fluid adhesive and a conduit for leading adhesive from the container to the nozzle, in combination, a pair of parallel, rotatable pins projecting laterally from the slide, each pin having an eccentric portion, the container having longitudinally spaced holes which receive the eccentric portions of the respective pins, and means whereby the pins may be rotated, thereby to adjust the position of the container relatively to the slide.
- a machine for stretching covering material over a form which includes means comprising a constantly rotating gripping element for applying stretching pull to the margin of the covering material, a shaft carrying said gripping element, a horizontally movable slide having bearings for the shaft, a delivery nozzle for supplying adhesive for uniting the margin to the form and means for pressing the margin into adhering contact with the form, in combination, a container for fluid adhesive, the container being carried by the slide and being movable bodily with the latter, and rigid means connecting the nozzle to the container whereby the nozzle partakes of the movement of the slide.
- a machine for stretching covering material over a form which includes means comprising a constantly rotating gripping element for applying stretching pull to the margin of the Covering material, a shaft carrying said gripping element, a horizontally movable slide having bearings for the shaft, a delivery nozzle for supplying adhesive for uniting the margin to the form, and means for pressing the margin into adhering contact with the form
- a holder for fluid adhesive said holder comprising supporting arms, each arm having a horizontal hole, a rotatable pin received in each hole, each pin having threaded engagement with a socket in the slide and projecting laterally from the latter, means whereby each pin may be rotated in its socket, that portion of each pin which is received in the hole in the respective arm being eccentric to that portion of the pin which turns in the socket in the slide whereby rotation of the pins varies the position of the fluid-holding means relative to the slide, and a rigid tube fixed at its upper end to the adhesive-holder and to whose lower end the delivery nozzle is secured.
- a form covering machine of the class described which includes means comprising a rotary roll for gripping and applying stretching force to the margin of the covering material, the axis of the roll being inclined to the plane of that surface of the form to which said margin of the covering material is to be secured, in combination a form-contacting foot operative to hold the form down in opposition to the stretching force, said foot being located directly below the lower end of said roll, the foot having a substantially fiat undersurface for contact with that surface of the form to which the margin of the covering is to be secured, the foot being of wedge shape in transverse vertical section so that it may lie in the angle between said surface of the form and the bottom face of the roll, the foot also constituting the delivery nozzle and having an orifice for discharging fluid adhesive for uniting the margin of the covering to the form.
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Description
Feb. 2, 1954 J. 5. KAMBO'RIAN UPHOLSTERING MACHINE 4 Sheets-Sheet 1 Filed April 19. 1949 Mania? JQ6'Q5 '92 M0 Feb. 2, 1954 I J. 3. KAMBORIAN 2,667,903
UPHOLSTERING MACHINE Filed April 19. l949 Sheets-Sheet 2 Feb; 2, 1954 J. 5. KAMBORl AN UPHOLSTERING MACHINE Filed April 19, 1949 4 Sheets-Sheet 3 Mania? Jaa06 6L Mariam Patented Feb. 2, 1954 UNITED STATES PATENT OFFICE 13 Claims. 1
This invention pertains to apparatus for use in stretching pliable sheet material, for instance, cloth, leather, leather substitutes, etc., about a substantially rigid core or form to one surface of which, hereafter referred to as the bottom, the margin of the sheet material is secured by adhesive, and which, while of more general application, finds utility in the upholstery and applied industries. Illustrative examples of the use of the apparatus are for applying covering material to a chair seat or pad; for applying the ornamental covering material to a panel, such as is commonly used as interior finish for the body and doors of a passenger automombile; for applying leather, or the like, to an open frame designed to form part of a traveling bag, trunk or other piece of luggage or for stretching or lasting the upper of a shoe about a rigid form comprising a last having an insole attached to its bottom.
Since the sheet material, hereinafter referred to as the covering? thus applied is somewhat elastic, and under tension when its margin is united to the core or form, and since adhesive is the means for securing the margin to the form, it is requisite that the adhesive anchor the material with sufficient tenacity to prevent retraction of the sheet material immediately upon cescation of the stress applied by the machine. Moreover, if the adhesive is to be applied to the parts during the stretching of the material about the form. it is requisite that the adhesive be of a very cit-setting type. Thermoplastic adhesive, v. hich is only fluid when heated but which sets quickly when cooled, appears to be the most useful for the purpose.
The present invention has for one of its objects the provision of means for delivering an adhesive, in fluid condition, into the angle between the stressed sheet material and the surface to which it is to adhere just before the stressed material is laid down onto said surface. A further object is to provide a machine operati re in a continuous manner to apply stretching stress to the sheet material, as the form or core is moved relatively to the means for applying stress, so that the stretching operation may be continued uninterruptedly around the margin of the core or form without at time completely letting go of the marginal portion of the sheet material. A further object is to provide'means operative to deliver a hot and fluid thermoplastic adhesive into the angle between that surface of the form or core to which the margin of the sheet material is to be secured and the marginal portion of the sheet material to which the stress is being applied, and just before the marginal material is pressed down onto the surface of the form to which it is to be attached. A further object is to provide novel means for supplying a thermoplastic adhesive, in liquid form, to the point of use. A further object is to provide a machine wherein gripping rolls concomitantly apply the stretching stress and advance the work, and wherein the stretching force exerted by the rolls is resisted by a hold-down device which engages that surface of the form or core to which the margin of the sheet material is to be secured, and wherein the hold-down device is utilized as a delivery nozzle through which the fluid adhesive is discharged. A further object is to provide means operative to insure a free discharge of the heated fluid at the point of use and for hastening the setting of the adhesive. Other and further objects and advantages of the invention will be pointed out in the following more detailed description and by reference to the accompanying drawings wherein:
Fig. '1 is a fragmentary more or less diagrammatic elevation of the left-hand side of the machine;
Fig. 2 is an elevation, to larger scale, of the right-hand side of the machine head, with the reservoir and heating chamber in vertical section and with certain parts broken away and omitted.
Fig. 3 is a fragmentary front elevation of the machine head with certain parts omitted;
Fig. t is a fragmentary section, to larger scale, in a plane indicated by the line l l of Fig. 3;
Fig. 5 is a fragmentary section in the plane of the line 5-5 of Fig. 4;
Fig. 6 is a fragmentary horizontal section on the line 6-5 of Fig. 2, but to larger scale, and with parts broken away and omitted;
Fig. 7 is a fragmentary elevation, substantially at the plane of line 17 of Fig. 6, but omitting the wiper and other parts;
Fig. 8 is a fragmentary section, to larger scale, on the line 8-3 of Fig. 2;
Figs. 9, 1O, 11 and 12 are diagrammatic vertical sections illustrative of .cinds of work which may be done with the assistance of the apparatus of the present invention; and
Fig. 13 is a diagrammatic plan view partly in horizontal section illustrating the cooperative relation of the several work-contacting elements.
Referring'to the drawings (Figs. 2 and 4), the
numerals and 2 designate parallel, oppositelyr0tating,-power-driven shafts carrying the workgripping rolls 3 and 4, respectively, at their lower ends. As here illustrated, the axes of the shafts I and 2 are inclined downwardly and to the left, as viewed in Figs. 3 and 5. As shown, the rolls 3 and i are of frusto-conical form, the roll 3, which engages the outer surface of the margin of the covering material, tapering downwardly, while the roll l, which engages the inner surface of the margin of the covering material, tapers upwardly. Preferably the peripheral surfaces of the rolls 3 and 4 are ribbed, fluted or knurled in order to insure a good grip upon the material. While frusto-conical rolls are desirable for most uses, it iswithin the scope of the invention to use rolls of other types, for example, cylindrical rolls or toothed rolls similar to gears and having radial or helical teeth.
For convenience in introducing the work between the rolls 3 and 4, the shaft 2 may be arranged to be moved bodily away from the shaft l. Thus, the shaft 2 may turn in bearings carried by a horizontally movable slide 5 mounted in guides carried by the stationary machine head 6 (Fig. l), the head 6 also having bearings for the horizontal, power-driven shaft 7. (not shown), fixed to the forward portion of the shaft I constantly meshes (regardless of the position of the slide 5) with a worm wheel fixed to the upper end of the shaft 2. The same worm, by appropriate gearing, drives the shaft l oppositely to the shaft 2. A pulley 8, fixed to the rear end of the shaft 1, is driven by a belt E passing over a pulley 9 on a shaft l0, turning in bearings at the lower part of the machine head. A second pulley II, on the shaft i9, is driven by a belt 12 (Fig. 3) which passes about a pulley (not shown) which is driven by a motor (not shown) conveniently housed within the hollow base l3 on which the machine head 6 is mounted.
At its left-hand side (Fig. 1) the machine head is provided with guides for a vertically adjustable slide [4, preferably urged downwardly by a spring, and which carries a horizontally elongate bearing l5 for a shaft 16, to whose forward end is secured the rear end of a rotary wiper ll. This wiper comprises a conically tapered body fixed at its smaller end to and supported solely by the shaft [6. A helical rib Il carried by the tapering body, constitutes a work-impelling element operative to exert a thrust in the direction of the axis of the shaft it against the marginal material with which said rib contacts. The shaft 116 is connected to the forward end of the shaft I by a flexible shaft l8, or equivalent drive means, which permits vertical bodily adjustment of the shaft H5.
The slide (Fig. 2) is urged rearwardly by a spring l9 and may be moved forwardly to separate the rolls 3 and 4 by means of a bell-crank lever, comprising the arm 20, which is connected by appropriate means 23? (Fig. 2) to a treadle 23 (Fig. 1). The bell crank also comprises an upright arm 20? which is forked at its upper end and which engages a pin 30 projecting from the slide 5 (Figs. 2 and 8) and through a horizontal slot K (Fig. 8) in the side wall of the head 6.
A bracket 24 (Fig. 2) fixedto the machine head supports two elongate slotted bars 25 and 25 (Fig.5), one directly above the other, said bars being independently adjustable from front to rear. A vertical pivot pin is fixed in the forward end of the bar 25' and an edge guide roll G (Figs. 4 and '7) turns freely on this pin. This roll G is located directly below the lower end 95 m g p- A worm per roll 3, and the bar 25' is so adjusted that the periphery of the roll G is substantially tangent to the vertical plane of the bite of the rolls 3 and i at the lower edges of the latter. Roll G is not necessary for all kinds of work.
A folding blade is carried by the forward end of the bar 25. This folding blade has a workengaging toe 26 (Figs. 4 and 6) located just below the plane defined by the lower ends of the rolls 3 and d and spaced from the right-hand side of the wiper, as viewed in Fig. 6. The operating end of the toe 26 is wedge shaped (Fig. 7) and lies in the angle defined by the lower end of the roll 3 and the upper face of the roll G, the lower face of the toe 26 being substantially horizontal and just above the plane of the upper surface of the form to which the covering is to be applied. The toe 26 of the folding blade is directed toward the lower edge of the roll d (Fig. 6)
and is concave concentrically with the latter roll, the concave edge extending from the bite of the rolls 3 and through an arc of approximately 60 toward the wiper. When the work is held in contact with the roll G, the marginal portion of the covering extends up into position to be gripped between the rolls 3 and 4. Since the margingripping surfaces of the rolls incline away from the guide G, the margin will be bent inwardly during the application of stretching stress. As the stretched margin leaves the rolls it is further bent over toward the surface of the form or core by passing beneath the forwardly projecting toe of the folding blade so that when the rotating wiper engages the margin, the latter has already been laid substantially fiat.
A work hold-down H (Figs. 5 and 6) of crescent or shallow U-shape, in plan view, is arranged so as partially to embrace the front roll l, being situated at the inner side of the margin. The under or work-engaging surface of the hold-down H is preferably substantially at the level of the lowermost point in the bottom edge of the roll 4 and contacts the upper face of the form. A
bracket Z (Fig. 5), adjustably secured to the slide 5, supports the hold-down H.
A reservoir 21 (Fig. 2) is secured to the righthand side of the slide 5. This reservoir has walls defining a chamber 28 of substantial capacity, having a forwardly and downwardly sloping floor 28 located above the level of the rolls 3 and i, and which is designed to hold a reserve supply of adhesive. Preferably the adhesive employed is a synthetic thermoplastic resin. As received, resin of this type is usually in solid form, varying from fine powder to granules or large lumps. It is placed in this reservoir 21 and reduced to liquid form therein by the application of heat, as hereafter more fully described. As illustrated, the reservoir 2'! is a large, box-like container, supported by the slide 5, with provision for adjustment relatively to the slide. Thus, as illustrated, the reservoir has a rearwardly-extending rigid arm 29 having an opening which receives the pin 30, above described, by means of which motion is transmitted from the arm 2G of the bell crank to the slide 5. As shown in Fig. 8 the outer end portion of the pin 35, which passes through the opening in the arm 29, is eccentric with reference to the inner end portion of the pin which has screw-threaded engagement with the slide 5. The pin has a fixed collar 33* provided with radial holes to accommodate a spanner wrench, by means of which the pin may be turned. Turning of the pin adjusts the position Of the arm 29 by reason of the eccentric of the rod it.
1 renames ;form of the pin. The reservoir :has iaznother bracket .arm "3! provided with an opening Ifor the reception :of a pin. 32, similar to pinEBiL- and turning in a threaded hole in theslidevii.
Preferably the reservoir ZT-has aihinged cover 33, which is normallyclosed.but'which maybe raised to permit the reservoir to be'filled. The forward wall 3 f the reservoir 21 isi'provided with a normally open delivery port (Fig-2) which at times may be closed by a valve .38. This valve 36 is fixed to the lower arm 31 'o'f-Ja ibellcrank lever pivoted at 38 and having-"a horizontal arm 39 which is pivotally connected to the lower end of a vertically slidable piston. rodflfl.
The port 35 opensinto a.:pressure chamber-4|, defined by parts carried'by or integral with'the forward wall of the reservoir 2?,"this pressure chamber having a removable, normally airtight top 32, on which is mounted a cylinder lt in which slides a piston'ddfixed to theupper end A spring 55 tends to lift the piston so as tokeep the valve 36 open.
A block (Figs. 2 and 3) is'fixed to the front wall Q3 of the pressure chamber, said wall-having an outlet port 49 which communicates with a slot 50 in the inner face of the block M5. A downwardly-inclined, rigid, tubular arm5! is mounted in the block ii-5. The block is split and provided with a bolt for drawing the portions at opposite sides of the split together so as to clamp the arm 5! betweenthem. By this means it is possible to turn the arm 5| for a purpose hereafter described. The axial bore in the tubular-arm '5! communicates at all times with the slot inthe block. A cap member 52 (Fig. 4) is secured to the lower end of the rigid tubular arm 5! and the tubular shank 53 of a delivery foot E lis secured in a downwardly inclined bore in the cap 52. A passage 55, in the captlprovides communication between the bore in the arm 5! and a passage in the shank 53. 'I'he'foot 54 has a sub stantially flat undersurfacefil (Fig. 5) for contact with that surfaceof .the form or "core to which the margin of the cover is to be secured.
Preferably the foot is'more or less wedge shape I in transverse section (Fig. 5) so that it may lie in the angle between said surface of the core and the inclined bottom face of the roll 4, the foot being directly belowthe lower surface of roll 5.
The foot also constitutes a delivery nozzle for adhesive. being provided with a delivery passage forming a continuation of the passage .55. The lower surface 5? of the foot 54 contacts the surface of the form during the operation. thefoot constituting a hold-down for the work as well as 1 a delivery nozzle for the adhesive. The rear edge 53 (Fig. 4) of the foot is usually so located that during the operationv liquid adhesive is delivered from the end of the passage 58 into the angle between the margin of the coveringmate riai and the surface of the form to which the margin is to be secured, and just where the margin is being held taut and upright by the gripper rolls. By adjustment of the eccentric pins 3i). and 3?. the reservoir may beso adjusted that the delivery end of the foot or adhesivesupply nozzle may be moved substantially horizontally toward or from the edge of the form so that the point of delivery of the adhesive may be varied at will. Thus, for example, it may be so located that the adhesive is ejected directly into contact with the inner surface of themargin of the covering material; so that the adhesive deposited solely upon the exposed bottom'surface of the form; or so-that the-adhesive is de- .rlivered intoitheapex oft-he angle-defined -by-the "upstanding 'margin 1 :and form, thus simultane- 5011515 coating" the-surface of both-of said parts. 'iFurthermore, I by i turning the tubular arm il in theiblock- 'flfi,theafootor nozzle: may be swung so -asl-to adjust the delivery point longitudinally of t'the 'ed'ge 'ofa-thei' form, 1 in other words, to vary the distance between the point of adhesive delivery land the pointiat which the wiper or'pr'esser device acts uponthe margin of the covering material.
- :Furthermore; by" adjusting the eccentric pin 32,
wit'hout adjusting the pin'30, the forward endof tthereservoirrmay be moved up .or down; thus ad- 1 'justing the delivery i-nozzle up or down slightly withifreference 'to=the@surfaceof the form. In- ?stead of making the delivery orifice at the rear edgeiof the footgtheorificemaybe formed either 'i'llihHYVBIlJiCQJIPiIIB 6| 'whose lower end is bent to :provide'anair nozzle t2 throughwh-ich a jetof cold"airiis discharged into the angle between the Ytmargin and the surface of the form or core just .after the adhesive 'has'been delivered. This cold air actsitoco'olthe adhesive very rapidly soas to hasten its setting.
A valve device 63 (Fig. '1) is mounted upon therear. portion ofthe machine head. This valve device'may: be of any customary or-desired type, but,:i'as here showrui's of the kind wherein a movable valve normallyclosesajport'or passageand isimoved to the open position'by swinging a lever .64 downwardly. .The .CELSlIIg Of the valve 63 is supplied with compressed air from any suitable source;foriexample, 'byan airpump (not shown) "housed-within the'base' 'l anddriven by the same rmotor-which drives the shaft 6. Alternatively, the air may be supplied. from a: replaceable tank of compressed r-air obtained from some other source. :Pr'eferably, when=aipump forms a part of the -machine structure, the air is delivered from the pumpintoa storage tank, mounted .on :ori in the base I .thereby to insure a supply 1 of air at substantially constant pressure. From this .tank t'he air Tisadelivered by thepipeBG to the casing of the valve 63.
Oneen'dof a supportingspring 61 is'attached "to' 'thema'chine headrand its other end is con- :nected.to theiupper'end of a rod fifiwhich extends down'andzis secured at itslower end'to 'a'tr'eadle lever69 Shavings. foot treadle Tl) atits. forward end. A second 'ispring "H connects "the upper end of the rod 68 to the lever 64. By depressing .thetreadle '10, the valve is "opened-thus permitting airfrom'the valve casing to escape into a .pipe ill, whichleads to a'imanifold "lz'rmounted on theside-wall of themachine'heaol. From this manifold .a conduit 13 extends. This conduit :has branches 13 'and i73 (Fig. 3) which lead 'respectivelyto the cylinder 43 'and'into theupper part oftthe heating chamber 4|. Another-conduit Hileadsfromthemanifold to the cold air delivery pipe 6|.
The reservoir 11 1s heated sufiiciently to melt the plastic whichhas been placedtherein. For
"thispurposean electric heating unit 11 (Fig. 2)
may :b'e 'disposed beneath the floor 28 0f the reservoir. Likewise, the f'heatingchamber 4! is supplied with heatffor keeping its contents liquid by an electric heating unit *or units 1 8 arranged externally of and below the heating chamber.
However, other forms of heating means may be employed, for example, steam coils. The heating means selected may be located externally, as shown, or internally of the melting chambers, as desired. To prevent premature cooling and solidification of the adhesive on its way from the chamber 4! to the delivery nozzle, an insulating jacket 19 (Fig. 3) is placed about the tubular arm 5|. Desirably, this jacket is heated by an electric heating unit housed within it. To control the heat supplied to the machine, a thermoa flat rigid member Y, for instance, a piece of plywood, or the like, having padding P on one face shaped to provide a convex upper surface and a layer or ply Q on its opposite face, consisting, for example, of cardboard, felt, sheet metal or other appropriate material, here shown as attached to the member Y by means of temporary or permanent tacks T. A cover U of flexible sheet material, such as cloth, leather,
sheet plastic or the like, is drawn snugly over I the padded face of the form or core and has its margins turned under and secured by adhe sive to'the exposed undersurface of the ply Q of the form or core. In Fig. a simpler construction is shown wherein the core or form comprises the member Y, itself shaped at its upper surface to provide the desired convexity, and the under layer Q which is attached to the member Y by the tacks T. The cover U is drawn snugly about the convex surface of the'part Y and has its margins M secured by adhesive to the underside of the layer Q of the form. or core.
A still simpler form or core is illustrated in Fig.11 such as might be .used as a seat or pad for a cheaper type of chair, or which may represent a panel such as is used in passenger automobiles as a finish for the interior of the body and doors. In this instance the form orcore consists solely of the part Y, which may be of thin plywood, artificial wood, cardboard, or the like, the cover U being drawn about the upper surface of the part Y and having its margins M secured directly to the undersurface of the part U3.
In Fig. 12 the form or core consists of an open frame Y for example of wood, plastic, sheet metal or the like such as is sometimes usedin the manufacture of suitcases, trunks, etc., as a support for the leather or cloth covering U which is drawn over one face of the frame and which has its margins secured to the opposite face of the frame. The above are illustrative examples, but without limitations ofthe utilities of the apparatus of the present invention.
In the operation of the machine, and assuming that the motor is running and that air pressure has been built up in the tank 65 and that the reservoir 21 and the heating chamber 4! contain hotliquid adhesive, the valve 36 being open, the operator will depress the treadle 10,
; thus actuating the valve lever 64 and allowing compressed air to pass through the pipes Hand [3 to the cylinder 43, thereby moving the piston 44 to close the valve 36. At the same time, compressed air through pipe 13 enters the chamber 4| and, pressing upon the surface of the liquid adhesive therein, forces the liquid outwardly through the port 49 and through the pipe 5| down to the foot 54. When the operator perceives that adhesive is being delivered from the passage 59 in the foot, he knows that the machine is ready for the performance of the lasting operation.
The operator now places his foot on the treadle 23, moving the slide 5 forwardly and thus separating the rolls 3 and 4 so that the margin of the covering material, which has previously been loosely assembled with the form or core so as to cover the upper face of the latter and which has preferably temporarily been attached to the core or form, for example by means of a few tacks, may readily be introduced between them. However, skilled operators become accustomed to entering the work between the rolls without actuating the treadle 23.
As the margin of the covering material is gripped between the rolls, it is subjected to a stretching or drafting force, while, at the same time, the work, including the form and covering material, is fed forwardly with the edge of the form bearing against the guide roll G. The covering material is thus pulled snugly about the form and, as the feeding operation continues, the stretched margin escapes from between the rolls While the rolls concomitantly seize a fresh portion of the marginal material. The marginal material, before escaping from between the rolls, is held in a generally upright position (during the operation the panel is held in inverted position with the ply or layer Q uppermost) so that the margin makes an angle somewhat less than a right angle with that face of the form or core to which the margin is to be attached. The terminal end of the passage 59 in the foot 54 is usually so located that adhesive, expelled from the passage 59 by the airpressure in the melting chamber 4|, enters the angle between the stressed margin and that surface of the form to which the covering is to be secured so that, when themargin is pressed down onto the surface of the form, the adhesive will unite it to the form. As the hot adhesive is delivered from the passage in the foot 54, cold air is delivered through the nozzle 62 and contacts the hot fluid adhesive and tends to cool the adhesive very rapidly. However, before the adhesive has set, the margin M is forced inwardly by the folding blade 25 and pressed downwardly by the helical Work-impelling rib I! of the rotary wiper H, which always acts at the same distance from the point of application of the stretching stress, the downward pressure exerted by the rotary wiper insuring a firm adhesion of the margin to the surface of the form. The action of the helical wiping element H is such as to prevent the stretched covering material from retracting as it is released from between the rolls. During the operation the operator may depress the treadle it as frequently as may be necessary to insure an adequate supply of liquid adhesive through the passage 59. Usually the operator will keep the treadle l0 depressed after the operation starts and until the margin has run out from between the rolls 3 and 4 at the completion of the opera- -tion. As soon as the treadle i9 is permitted to rise, the valve 63 closes, cutting 01f the supply of air, while at the same time the valve 36 opens to permit the flow of plastic from the reservoir 27- into the chamber 4!. Thus, an adequate supply of fluid adhesive in the chamber 3! is insured.
While the cold air delivery nozzle is desirable, it is not essential to the operation of the ma chine, since thermoplastic adhesives are obtainable which set quickly enough for the purpose, even without the assistance of the cold air jet. While, as above suggested, air is the medium delivered from the nozzle 62, it is contemplated that, when using certain adhesives, other gas eous media than air may be delivered from the nozzle to assist either in the liquefying or in the hardening of the adhesive in accordance with the nature of the adhesive employed. It is further contemplated that air from the supply, controlled by an appropriate valve which operates in timed relation to the other parts, may be delivered, for example, into the right-hand end of the tubular shank or stem 53 (as viewed in Fig. 4)
so as to assist in discharging the adhesive from the passage 58, preferably with an arrangement whereby such air will be delivered intermittently at such intervals as may be found desirable.
While one desirable embodiment of the invention has herein been shown and described by way of example, it is to be understood that the invention is broadly inclusive of any and all modifications falling within the scope of the appended claims.
Reference is herein made to applicant's copending application Serial No. 88,402, filed April 19, 1949, now Patent No. 2,576,121, dated November 27, 1951, and to applicants Patent No. 2,467,385, dated April 19, 1949, and which issued upon his application Serial No. 568,471, filed December 16, 1944.
I claim:
1. In a machine for stretching sheet material over one surface of a form and for securing the marginal portion of the sheet material to another surface of the form and which includes pposing work-gripping elements, at least one of which is a driven roll, between which the marginal portions of the sheet material are gripped.
while stretching stress is being applied; the point of application of stretching stress being displaced.
by the action of the roll by infinitesimal amounts along the margin of the sheet material, a wiper element which urges the marginal material, escaping from between the gripper elements, in a direction substantially perpendicular to the direction of stretching stress, and a nozzle for delivering adhesive, arranged to discharge adhesive into contact with the stressed material before it is acted upon by the wiper element, in combination with said nozzle, means defining a normally closed, airtight chamber for adhesive, means for creating a superatmospheric pressure in said chamber, and a conduit for conducting adhesive from the chamber to said nozzle, the nozzle being so located as to deliver adhesive into the space between the lower face of said roll and the lastamounts along the-margin of the sheet-material, a wiper element which urges the material, escaping from between the gripper elements, in a direction substantially perpendicular to the direction of stretching stress, and a delivery nozzle for delivering adhesive, arranged to discharge adhesive into contact with the stressed material before it is acted upon by-the wiper element, in combination with said nozzle, means defining a normally closed, airtight chamber for thermoplasticadhesive, means for applying heat to said chamber thereby to liquefy the adhesive, a conduit forconveying liquid adhesive from said chamber to said delivery nozzle, means for applying heat to the-conduit, a source of air under pressure, a normally closed valve for controlling the supply of compressed air to said chamber, and manually actuable means for opening the valve,
the nozzle being so located as to discharge the liquid adhesive into the space below the lower i'aceof theroll and the last-named surface of the form;
3; In a machine for stretching sheet material over one surface of aform and for securing the marginalportion of the sheet material to another surfaceof the form and which includes opposing work-gripping elements, at least one of which is-a driven roll, between which the marginal portions-ofthe sheet material are gripped while stretching stress is being applied, the point of application of stretching. stress being displaced by the action ofthe roll by infinitesimal amounts along the margin of the sheet material, a wiper element which urges the material, escaping from between the gripper elements, in a direction substantially. perpendicular to the direc-- tion of stretching stress, and'a delivery nozzle for delivering adhesive, so arranged as to discharge liquid adhesive for contact with the material before it is-acted upon by'the wiper element, in combination with said nozzle, means defining a normally closed, airtight chamber for holding a fluid adhesive, means for conducting adhesive from the chamber to the nozzle, a source of compressed air, and a manually controllable valve for determining the delivery of compressed air to said chamber thereby to force the adhesive from the chamber through the conduit, the delivery end of the nozzle being located immediately below the'lower face of said roll.
4. In a machine of the class described designed to stretch a cover of flexible sheet material over one surface of a form and for adhesively securing the marginal portion of said cover to another surface of said form and which includes means for applying. stretching stress to the marginal portion of the cover, means for pressing said marginal portion into contact with that surface of the form to which itis to be secured, in combination with said stressing and pressing means, a reservoir for fluid adhesive, a rigid conduit communicating atits upper end with the reservolr, the conduit being attached to and supported by the reservoir and having a nozzle at its lower end operative to introduce liquid adhesive between the margin of the covering and the surface of, the form to which said margin is to be secured, and meansfor adjusting the reservoir, thereby to vary the position of the delivery nozzle.
5. In amachine designed to stretch a cover of flexible sheet material over one surface of a form and foradhesively securing the marginal portion of said cover to another surface of said form and which includes, means for applying stretchmg stress-to the marginal portion of the cover, means for pressing said marginal portion into contact with that surface of the form to which it is to be secured, a reservoir for fluid adhesive, in combination with said reservoir, a rigid tubular conduit communicating with the interior of the reservoir, said conduit inclining downwardly from the reservoir and being supported by but with provision for rotary adjustment relatively to the reservoir, the conduit terminating in a nozzle so arranged as to deliver liquid adhesive between the margin of the covering material and that surface of the form to which said margin is to be secured, and adjustable supporting means for the reservoir whereby the position of the reservoir may be varied and thereby concomitantly vary the position of the delivery end of the nozzle.
6. In a machine for stretching covering material over one surface of a form and for securing the marginal portion of the covering material to another surface of the form and which includes opposing work-gripping elements, at least one of which is a driven roll, between which the marginal portion of the covering material is gripped while stretching stress is being applied, the point of application of stretching stress being displaced by the action of the roll along the edge of the form, in combination with said stressing means, a stationary margin folding blade situated close to the work-gripping elements at the delivery side thereof for engaging the marginal material as it escapes from the gripping elements, said blade being so constructed and arranged as to bend the margin inwardly and downwardly toward that surface of the form to which the margin is to be secured, a movable wiper element which engages the marginal material after the latter has been bent in by the stationary folding blade and which urges said margin in a direction substantially perpendicular to the direction of stretching stress, and a nozzle for delivering adhesive, said nozzle being arranged to discharge a quantity of adhesive into the angle between the inner face of the margin and the latter surface of the form just before the material is acted upon by the wiper element.
7. In a machine for stretching covering material over one surface of a form and for securing the marginal portion of the covering material to another surface of the form and which includes opposing work-gripping elements, at least one of which is a driven roll, between which the marginal portion of the covering material is gripped while stretching stress is being applied in a direction heightwise and away from that face of the form to which the margin is to be secured, the point of application of stretching stress being displaced by the action of the roll along the edge of the form, an edge guide, situated adjacent to the work-gripping elements, against which the edge of the form over which the upper is being stretched may be held to steady the form, in combination with said gripping element, a stationary margin-folding blade situated close to the work-gripping elements at the delivery side thereof for engaging the material as it escapes from the gripping elements, said blade being operative to tip the margin inwardly and downwardly toward that face of the form to which the margin is to be secured, a wiper element which urges the partially bent-over marginal material, as it escapes from beneath the folding blade, in a direction substantially perpendicular to the direction of stretching stress, and a nozzle for deliverin adhesive arranged to discharge a quantity of adhesive into the angle between the inner face of the stressed' material and the last named surface of the form while the margin is being held by the workgripping elements and before the material is acted upon by the wiper element.
8. In a form covering machine of the class described which includes means for gripping and stressing the margin of a flexible form covering element, means for pressing the margin against that surface of the form to which the margin is to be secured and a nozzle for delivering fluid adhesive for attaching the margin to the form, in combination, means defining a heating chamber for fluid adhesive, means for heating the chamber, a tubular rigid arm, means securing the upper end of the tubular arm to the Wal1 of the heating chamber with provision for rotatably adjusting the arm about its longitudinal axis, means providing a passage affording communication at all times between the interior of the chamber and an axial bore in said arm, a cap member secured to the lower end of said tubular arm, said cap member having a downwardly inclined socket, and a foot having a tubular shank portion which is rotatably adjustable within the socket in said cap and whose interior communicates at all times with the bore in said tubular arm, said foot having a substantially fiat under surface, the free end portion of the foot constitutin the delivery nozzle.
9. In a form covering machine of the class described which includes means for gripping and stressing the margin of a flexible form covering element, means for pressing the margin against that surface of the form to which the margin is to be secured and a'nozzle for delivering fluid adhesive for attaching the margin to the form, in combination, means defining a heating chamber for thermoplastic adhesive, means for heating the chamber, and nozzle-supportin means fixed to a wall, of said heating chamber, said nozzle-supporting means providing a passage leading from the chamber to the nozzle, and means whereby the nozzle may be adjusted in a substantially horizontal direction, and means whereby the nozzle may be tilted to vary the plane of its lower surface.
10. In a machine for stretching covering material over a form and which includes means comprising a constantly rotating gripping element for applying stretching pull to the margin of the covering material, a shaft carrying said gripping element, a horizontally movable slide having bearings for the shaft, a delivery nozzle for supplying adhesive for uniting the margin to the form, and means for pressing the margin 7 into adhering contact with the form, a container for fluid adhesive and a conduit for leading adhesive from the container to the nozzle, in combination, a pair of parallel, rotatable pins projecting laterally from the slide, each pin having an eccentric portion, the container having longitudinally spaced holes which receive the eccentric portions of the respective pins, and means whereby the pins may be rotated, thereby to adjust the position of the container relatively to the slide.
11. In a machine for stretching covering material over a form and which includes means comprising a constantly rotating gripping element for applying stretching pull to the margin of the covering material, a shaft carrying said gripping element, a horizontally movable slide having bearings for the shaft, a delivery nozzle for supplying adhesive for uniting the margin to the form and means for pressing the margin into adhering contact with the form, in combination, a container for fluid adhesive, the container being carried by the slide and being movable bodily with the latter, and rigid means connecting the nozzle to the container whereby the nozzle partakes of the movement of the slide.
12. In a machine for stretching covering material over a form and which includes means comprising a constantly rotating gripping element for applying stretching pull to the margin of the Covering material, a shaft carrying said gripping element, a horizontally movable slide having bearings for the shaft, a delivery nozzle for supplying adhesive for uniting the margin to the form, and means for pressing the margin into adhering contact with the form, in combination, a holder for fluid adhesive, said holder comprising supporting arms, each arm having a horizontal hole, a rotatable pin received in each hole, each pin having threaded engagement with a socket in the slide and projecting laterally from the latter, means whereby each pin may be rotated in its socket, that portion of each pin which is received in the hole in the respective arm being eccentric to that portion of the pin which turns in the socket in the slide whereby rotation of the pins varies the position of the fluid-holding means relative to the slide, and a rigid tube fixed at its upper end to the adhesive-holder and to whose lower end the delivery nozzle is secured.
13. A form covering machine of the class described which includes means comprising a rotary roll for gripping and applying stretching force to the margin of the covering material, the axis of the roll being inclined to the plane of that surface of the form to which said margin of the covering material is to be secured, in combination a form-contacting foot operative to hold the form down in opposition to the stretching force, said foot being located directly below the lower end of said roll, the foot having a substantially fiat undersurface for contact with that surface of the form to which the margin of the covering is to be secured, the foot being of wedge shape in transverse vertical section so that it may lie in the angle between said surface of the form and the bottom face of the roll, the foot also constituting the delivery nozzle and having an orifice for discharging fluid adhesive for uniting the margin of the covering to the form.
JACOB S. KAMBORIAN.
References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 2,152,732 Dreymann r Apr. 4, 1939 2,251,284 Kamborian Aug. 5, 1941 2,287,829 Bryan June 30, 1942 2,429,306 Carr Oct. 21, 1947 2,438,917 Kamborian Apr. 6, 1948 2,467,385 Kamborian Apr. '19, 1949 FOREIGN PATENTS Number Country Date 644,634 Germany May 10, 1937
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US88401A US2667908A (en) | 1949-04-19 | 1949-04-19 | Upholstering machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US88401A US2667908A (en) | 1949-04-19 | 1949-04-19 | Upholstering machine |
Publications (1)
Publication Number | Publication Date |
---|---|
US2667908A true US2667908A (en) | 1954-02-02 |
Family
ID=22211161
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US88401A Expired - Lifetime US2667908A (en) | 1949-04-19 | 1949-04-19 | Upholstering machine |
Country Status (1)
Country | Link |
---|---|
US (1) | US2667908A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2868418A (en) * | 1954-04-08 | 1959-01-13 | Kamborian Jacob S | Control valve for adhesive dispensing apparatus |
US2945247A (en) * | 1955-08-18 | 1960-07-19 | Jacob S Kamborian | Lasting machine |
US2947001A (en) * | 1957-11-18 | 1960-08-02 | Jacob S Kamborian | Upholstery machine |
US2979106A (en) * | 1957-12-10 | 1961-04-11 | Firestone Tire & Rubber Co | Preparation of coated fabric material |
US3086209A (en) * | 1960-05-25 | 1963-04-23 | Jacob S Kamborian | Method of applying a flexible covering material to a rigid backing |
US3206781A (en) * | 1962-05-11 | 1965-09-21 | Kamborian Jacob S | Method and apparatus for adhesively bonding an upper to a welt rib |
US4729140A (en) * | 1986-04-14 | 1988-03-08 | Maschinenfabrik Moenus-Turner Gmbh | Apparatus for pulling the lasting edges of lasted shoe uppers over insoles |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE644634C (en) * | 1933-12-07 | 1937-05-10 | Otto Michalk | Machine working with sliders for pinching footwear with glue |
US2152732A (en) * | 1936-09-26 | 1939-04-04 | Carl G Dreymann | Method of producing laminated paperboard and the like |
US2251284A (en) * | 1938-06-07 | 1941-08-05 | Gen Res Inc | Lasting footwear |
US2287829A (en) * | 1940-05-03 | 1942-06-30 | Standard Oil Co California | Liquid metering device |
US2429306A (en) * | 1945-08-03 | 1947-10-21 | Walter E Carr | Platform cover conforming machine |
US2438917A (en) * | 1943-12-30 | 1948-04-06 | Jacob S Kamborian | Apparatus for lasting footwear |
US2467385A (en) * | 1944-12-16 | 1949-04-19 | Jacob S Kamborian | Method of and apparatus for lasting footwear |
-
1949
- 1949-04-19 US US88401A patent/US2667908A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE644634C (en) * | 1933-12-07 | 1937-05-10 | Otto Michalk | Machine working with sliders for pinching footwear with glue |
US2152732A (en) * | 1936-09-26 | 1939-04-04 | Carl G Dreymann | Method of producing laminated paperboard and the like |
US2251284A (en) * | 1938-06-07 | 1941-08-05 | Gen Res Inc | Lasting footwear |
US2287829A (en) * | 1940-05-03 | 1942-06-30 | Standard Oil Co California | Liquid metering device |
US2438917A (en) * | 1943-12-30 | 1948-04-06 | Jacob S Kamborian | Apparatus for lasting footwear |
US2467385A (en) * | 1944-12-16 | 1949-04-19 | Jacob S Kamborian | Method of and apparatus for lasting footwear |
US2429306A (en) * | 1945-08-03 | 1947-10-21 | Walter E Carr | Platform cover conforming machine |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2868418A (en) * | 1954-04-08 | 1959-01-13 | Kamborian Jacob S | Control valve for adhesive dispensing apparatus |
US2945247A (en) * | 1955-08-18 | 1960-07-19 | Jacob S Kamborian | Lasting machine |
US2947001A (en) * | 1957-11-18 | 1960-08-02 | Jacob S Kamborian | Upholstery machine |
US2979106A (en) * | 1957-12-10 | 1961-04-11 | Firestone Tire & Rubber Co | Preparation of coated fabric material |
US3086209A (en) * | 1960-05-25 | 1963-04-23 | Jacob S Kamborian | Method of applying a flexible covering material to a rigid backing |
US3206781A (en) * | 1962-05-11 | 1965-09-21 | Kamborian Jacob S | Method and apparatus for adhesively bonding an upper to a welt rib |
US4729140A (en) * | 1986-04-14 | 1988-03-08 | Maschinenfabrik Moenus-Turner Gmbh | Apparatus for pulling the lasting edges of lasted shoe uppers over insoles |
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