US2658124A - Mercury relay - Google Patents

Mercury relay Download PDF

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US2658124A
US2658124A US256492A US25649251A US2658124A US 2658124 A US2658124 A US 2658124A US 256492 A US256492 A US 256492A US 25649251 A US25649251 A US 25649251A US 2658124 A US2658124 A US 2658124A
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relay
valve
plunger
mercury
assembly
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US256492A
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Glen L Weimer
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Durakool Inc
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Durakool Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H29/00Switches having at least one liquid contact
    • H01H29/18Switches having at least one liquid contact with level of surface of contact liquid displaced by non-electrical contact-making plunger

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  • My present invention is directed generally to improvements in mercury relays and' more specilically to a new and improved check .and metering valve means for use with a displacer type 'of mercury relay whereby "slow-make and "quick-V break. or quick-makel and slow-break energization and interruption of an electrical circuit through the relay may be accomplished.
  • each of the relays illustrated comprises an outer casing or shell which provides lor the support of the main body of mercury for the relay and in which a plunger or displacer is contained for displacement of the mercury in response to energization of an electro-magnetic coil surrounding the relay shell in a conventional manner; the plunger or displacer acting as a movable core therefor.
  • the plunger in each embodiment may be arranged with my valve means to provide 'for the desired quick-make and "slow-break or slow-make and quickbreak control of the electrical circuit as desired.
  • Figure 1 is a. iront elevational view, in full cross section, oi a normally open displacer style of' mercury relay with which my new and improved valve means, readily is utilized;
  • y Figure 2 is a iront elevational view in full cross section, similar to Figure 1, illustrating a normally closed displacer type of mercury relay with which my new and improved valve means is ein? bodied:
  • Figure 3 is a top. plan view of an annular spacing ring utilized in my valve means
  • Figure 4 is a top plan view o1 my new and im? proved check valve;
  • Figure 5 is a top plan view of the check valve seat utilized with the valve means illustrated in Figure 4;
  • Figure '6 is a front elevational view,l in full cross section of the check valve seat illustrated in Figurey 5; v
  • Figure 7 is a top plan view of the 'bumper washer lutilized in the assembly of my valve means
  • Figure 8 is an exploded partial front elevational view, in full cross section, of the lower end of the displacer plunger shown in Figures 1 and 2 and demonstrating in exploded relation the elements of my new and improved valve means ar-V ranged for slow-make and quick-break operation of the circuit through the relay;
  • Figure 9 is a partial front elevational view 'in full cross section, similar to Figure 8, of the lower end of the relay plunger and illustrating in exploded relation the elements of my new and im! ,proved valve means arranged forquick-make and sIow-brea operation of the circuit through the relay.
  • the relay l0 illustrated in this ngure embodies an, outer sneu or bgdy i iormed as a cylindrical tubular member closed over at its lower end IZ and preferably made or stainless steel or other suitable metal whin is preferably non-magnetic and non-amalgamating with mercury.
  • One preferred metal for the body is that of an 18-8 group steel, having not less than 24% of chromium and nickel combined, but no less than 8% of each element. It is conventional in the art to term the body or casing II as an open envelope type of casing which, in the embodiments of my invention illustrated herein, serves as one electrode or terminal for the relay.
  • An additional electrode means I3 is conventional in the art to term the body or casing II as an open envelope type of casing which, in the embodiments of my invention illustrated herein, serves as one electrode or terminal for the relay.
  • An additional electrode means I3 is conventional in the art to term the body or casing II as an open envelope type of casing which, in the embodiments of my
  • rIhe electrode I3 may be of any suitable form, such as a cylindrical rod illustrated herein, and may comprise a two part construction as illustrated.
  • Means for holding the electrode I3 in a desired vertical relation within envelope II comprises a glass bead I4 which serves to anchor the electrode centrally of a closing cap member I5 with which it is embedded in fused relationship, as illustrated.
  • the cap member I5 is further securely sealed with the envelope I I by means of a welded junction between the peripheral skirt le thereof and the upper end of the envelope, as at l1.
  • the glass bead Ill and the portion I8 of the two part electrode I3 means he of like thermal expansion coefficients, to prevent breaking away of these parts from each other due to heat generated in operation of the relay.
  • Glasses and metals having such characteristics are now well known in the art, with one such metal for the electrode consisting of approximately 25% nickel, 17% cobalt, 0.003% manganese and the balance of iron.
  • suitable borosilicate glasses, otherwise known as hard glasses are suitable for use with the metal parts made of the aforesaid alloy used in the electrode portion I8.
  • the interior of the latter is usually evacuated and a body of mercury 20 introduced thereto.
  • the envelope II is normally carried by a surrounding cylindrical insulating shield 2
  • a first electrical lead 23 is suitably connected to the upper end of the envelope II as illustrated, for circuit connection therewith, and a second electrical lead 2d is connectively associated with the upper end of the electrode means I3 to complete circuit connection with the relay.
  • the relay is mounted within the core of the coil member 22 so that the coil surrounds the tubular assembly comprising the metal envelope II and the insulatingshield 2
  • the coil 22 is normally carried by a suitable bracket means, such as 25.
  • the envelope casing II is preferably of a cylindrical shape and of a di ⁇ mension suitable for receiving a substantially cylindrical plunger or displacer means 30 utilized for displacing the body of mercury 20 within the envelope in a conventional manner in operating displacer type relays of the class described herein.
  • the displacer means or plunger 3U comprises a substantially cylindrical, magnetic, metal sleeve 3
  • a first insulating member 35 formed as a substantially cylindrical ceramic tube having a reduced upper arc shielding neck portion 36 is then mounted coaxially within the sleeve member 3
  • is then suitably rolled inwardly to grip a frustro-conical portion 31 of the ceramic member 35, for sealing the same with the sleeve member 3
  • a second ceramic member 40 having a substantially cylindrical core portion 4
  • wing members 43 project radially outward from the core portion 4
  • of the plunger or displacer means 30 is further provided with a plurality of steel balls 45-45 which are suitably inserted in sockets drilled therefor in the walls of the plunger sleeve 3
  • valve assembly 50 Located immediately below the lower ceramic member 43 is my new and improved check and metering valve means indicated generally at 50 and comprising an annular spacer ring 5
  • through 54 of the valve assembly 50 are all of a circular plan configuration and designed to fit snugly within the lower cylindrical interior of the plunger sleeve 3
  • is suitably rolled over, as at 55, to hold the valve assembly tightly against the lower end of the ceramic member 43 as illustrated.
  • the plunger assembly 3U of this style relay is normally partially submerged" in the mercury 25 so that the bumper washer 5d thereof lies adjacent the lower wall I2 of envelope II with the mercury closing Contact between the electrode portion I9 and the envelope I I and is thus termed a normally closed style relay in the art.
  • relay 58 yare the reverse of relay Iii previously described, in that the circuit through relay 58 is normally closed with a mercury to mercury contact between the two electrodes I3 and the outer shell II while in the relay III the plunger assembly normally floats atop the body of mercury 2li so that the circuit through the relay is normally open.
  • the compression spring 59 received the neck 3B of the upper ceramic member 35 at one end and at its opposite end is preferably received within and confined by a cup-shaped retainer 51 which bears against the underside of cap I5.
  • the spacer ring 5I is formed as an annular ring of a material such as cold rolled steel or the like, and having a rectangular cross section as exemplified by the cross sectional views thereof in Figures 1, 2, 8 and 9. It should be particularly noted in connection with the spacer ring that the upper and lower surfaces thereof must lie in true parallel relation with one another and transversely of its central longitudinal axis.
  • valve 52 which is made of a very ilat and thin spring material, such as tempered steel, having a vertical thickness of approximately 0.015 inch or the like.
  • the valve 52 includes an outer annular ring 60 interconnected with a central circular flap member 5I by means of a reduced neck portion 62, so that the flap member and bordering ring 5I and GQ, respectively, are integrally associated, such being normally formed as by a stamping operation or the like.
  • the outer ring 6I is open at 63, at a point diametrically opposite trom neck portion 52 which interjoins the iiap member 6I and ring S0, providing radial resilience to ring 6B.
  • the ring portion 6B also can be constructed without the opening t3 without hampering the working eiiiciency of my valve assembly.
  • valve seat 53 upon which the check valve member 52 is mounted. It will be recognized from Figure 5 in particular, that the valve seat 53 is formed as an annular metal ring having a central circular port or aperture 'It formed therethrough. Member 53 is further provided with a reentrantly formed bea-d portion 'II of an annular configuration, located radially outward and in spaced relation from the central aperture l0; and projecting to one side of the main plane of the valve seat mem-I ber. A small metering perennial 'I4 is also provided through the bead portion 'II to act as a means for regulating the ow of mercury in one direction past my valve means as will appear later herein.
  • the valve seat member is further provided with an outer annular planar skirt portion "I2 which borders the reentrantly turned head portion 1I, radially outward thereof to covere the radial limits of the seat member 53.
  • a ⁇ second planar skirt portion 'I3 borders the beady portion 1I, radially inward thereof and denes the radial limits of' the central aperture T0'.
  • My check valve 52 is to be positioned adjacent the two skirt portions T2 and 'I3 so that the outer annular ring 6I) of the valvelies ilush against the face of the skirt portion I2 and on the opposite side of the plane of valve seat member from the projecting bead member 'I I, while the flap member BI of the check valve lies coaxially of the central opening 'IIJ of the valve seat member and contacts the face of the skirt portion 'I3 about its periphery; skirt 'I3 thus constituting a valve seat for flap 64.
  • the faces of the two skirt portions 'I2 and 'I3 of the seat member 53, ⁇ against which the valve member 52 is mounted be in Yflush coplanar relationship to avoid warpage of the very thin check valve'.
  • FIG. '7 I have illustrated the bumper washer 54 of my valve assembly which constitutes and defines a lower ⁇ projection of the plunger assembly i.
  • the bumper washer 54 as shown in Figure 'I and in the enlarged cross sections of Figures 8 and 9, is circular in plan and extended downwardly with a lower conical portion I5.
  • the conical portion 'I5 is provided with a plurality of pear shaped openings I6, 16, herein illustrated as four innumber, which are provided for the purpose of free ilocding entry and exit of the mercury past the valve washer and through the valve 52 upon vertical actuation of the plunger assembly of the relay.
  • the bumper washer is further provided with an upper planar peripheral flanged portion TI defining the radial limits thereof and configured flatly on one face to provide close fitting assembly with the valve seat member or valve as will appear later herein.
  • valve assembly 5D comprising the spacer ring 5I, check valve 52, check valve seat member 53, and bumper washer 54 are all designed with equal external diameters to iit snugly within the cylindrical interior of the plunger sleeve 3l, with the apex of the conical portion 'I5 of washer 542 dening the lower reaches of the plunger assembly 33.
  • various elements o1' the valve assembly are maintained in a close fitting relationship within the plunger sleeve 3
  • the spacer' ring 5l is placed adjacent and immediately below the lower ⁇ end of the inserted ceramic member 4B of the plunger assembly.
  • the check valve seat member 53 is then assembled immediately below the spacer ring so that its beaded portion 'li projects coaxially inward and upwardly into the interior of the spacer ring, with the central opening l!) thereof lying coaxially of the plunger itself.
  • My check valve member 52 is then placed below and immediately adjacent the valve seat member 53 so that the flap portion 6
  • the bumper washer 54 is then assembled below the valve member 52 with the ilat race of its peripheral flange 'Vl contacting the lower face of the annular ring portion 69 of the valve member so that, when the lower end. 55 of the plunger sleeve 3i is rolled over, the flange of the bumper washer and the Outer peripheral ilange of the valve seat will tightly grip my check valve 52 at its annular portion Eli to hold the same in concentric operating position relative to the other elements of the valve assembly.
  • valve 52 in the Figure 9 assembly is positioned above the valve seat member 53 downward movement of the plunger permits upward movement of the flap portion 6l of the valve to allow free ilow of the mercury through aperture 10 of the valve seat member. Conversely upward movement of the plunger would cause a metering of the mercury through the metering perennial 14 of my valve means.
  • a plunger for use in a tubular relay body of a displacer type mercury relay to displace a body of mercury contained therein comprising, a hollow, substantially tubular, open-ended, metal sleeve of magnetic material, a hollow, first insulating member mounted coaxially within the upper end of said sleeve, a second insulating member mounted coaxially Within the lower interior of said sleeve and positioned radially inward thereof and having means defining a passageway for the mercury, and a combined metering and check valve means positioned transversely across the lower end of said sleeve and beneath said second insulating member, said valve means having an arcuately removable resilient flapper arranged to permit the free iiow of mercury therepast upon movement of said plunger in one direction and to meter the mercury therepast upon movement of said plunger in an opposite direction.
  • a plunger for use in a tubular body of a displacer type mercury relay for displacing mercury contained therein comprising, a hollow, substantially cylindrical, open-ended, metal sleeve of magnetic material, a hollow, first insulating member mounted coaxially within the upper interior of said sleeve, a second insulating member mounted coaxially within the lower interior of said sleeve and having means dening an annular passageway for said mercury, and a combined metering and check valve means mounted transversely across the lower end of said sleeve, beneath said second insulating member, and comprising an annular spacing ring adjacent said second insulating member, an annular valve seat member, having a central circular aperture and a small metering orifice formed therethrough, mounted transversely across said sleeve and beneath said spacer member, a resilient planar apper type valve positioned adjacent said seat with a central flapper portion thereof overlying said seats central aperture, and a conical buffer washer mounted at the lower extrem
  • a plunger assembly for ldisplaci-nga Abody of mercuryl contained a displacer type mercury spa'icedv concentrically and radially inward :therefrom, and having means defining a passageway for mercury, an annular, spacer ring mounted coaxially within said shell and adjacent the lower end of said second ceramic member, a disc type valve seat member, having a circular central aperture and a small metering tone formed therethrough, mounted coaxially with said shell and beneath said spacer ring, said valve seat member having an annular valve seat formed about the periphery of said aperture therein, a resilient, planar, flapper type check and metering valve mounted coaxially of said shell and adjacent said valve seat member and having an arcuately movable valve flap formed centrally thereof and engageable with said valve seat to enclose said central aperture, and a substantially conical, bumper washer mounted beneath said valve and valve seat member with its apexual end downward for preventing collision of said shell with the lower end of said relay body, whereby said valve serves
  • a plunger for a displacer type mercury relay comprising, a hollow, open-ended, magnetic sleeve; a hollow, open-ended, rst insulating member mounted within the upper interior of said sleeve, a substantially cylindrical second insulating member mounted concentrically within the lower interior of said sleeve and having means deiining a passageway for mercury, an annular spacer ring mounted adjacent the lower end of said second insulator, concentrically within said shell, an annular valve seat disc, having a central aperture and a small metering furnished therethrough, mounted beneath said spacer ring; a planar flapper valve mounted coaxially of said shell, adjacent said Valve seat and having a central arcuately movable iiap portion adapted to close over said valve seats central aperture and the lower end of said shell, and a substantially conical bumper washer mounted coaxially within the lower end of said shell beneath said valve and valve seat and defining the lower reaches of said plunger, said washer serving to prevent
  • valve seat is positioned below said valve ilap thereby to form a time delay means when mercury is metered through said himself in 11 response to upward vertical movement of said plunger in said relay.
  • valve seat is positioned above said valve flap thereby to provide a time delay means when mercury is metered through said 1971 in response to downward vertical movement of said plunger in said relay.

Description

Nov.l3, 195'3 G. L. WEIMER 2,658,124
MERCURY RELAY INVEN'TOR. BY f/ Z. Wanze/ y Jani/IW Nov. 3, 1953 G. 1 WEIMER 2,658,124
MERCURY RELAY Filed Nov. 15, 1951 2 sheets-sheet 2 Z6 INVENTOR. 54 @Ze/ZllfeLWze/ BY MM* maw Patented Nov. 3, 1953 UNITED` STATES ENT' O F'FICE- Glen L. Weimer', Elkhart, Ind., assigner to Dura.'- kool, Ine., Elkhart', Ind., a `corporation of Indianal Application November 15, 1951 Serial Nm 256,492.
(CL. 20o-9 Claims; l
My present invention is directed generally to improvements in mercury relays and' more specilically to a new and improved check .and metering valve means for use with a displacer type 'of mercury relay whereby "slow-make and "quick-V break. or quick-makel and slow-break energization and interruption of an electrical circuit through the relay may be accomplished.
In the particular embodiments of my invention herein disclosed I have shown and described two forms of a displacer type relay, namely, a mormally open type and a normally closed" type, with which my new and improved check and metering valve means is readily adapted to eflect a desired quick or slow make and break control of an electrical circuit through the relay, as desired Each of the relays illustrated comprises an outer casing or shell which provides lor the support of the main body of mercury for the relay and in which a plunger or displacer is contained for displacement of the mercury in response to energization of an electro-magnetic coil surrounding the relay shell in a conventional manner; the plunger or displacer acting as a movable core therefor. The plunger in each embodiment may be arranged with my valve means to provide 'for the desired quick-make and "slow-break or slow-make and quickbreak control of the electrical circuit as desired.
Further, it will be recognized that the desired slow or quick making of the circuit through the relay and its accompanying quick or slow breaking is accomplished through the arrangement of the valve means utilized with the plunger, with the length of the time delay, utilized for a desired operating characteristic of the relay, being effected by the metering feature of my valve means, as will be described in specic detail later herein.
It is the primary object of my invention to disclose and describe, in its relation to several preferred embodiments of a mercury relay, a new and improved check and metering style of valve means readily adapted to effect the desired time delay and circuit controlling characteristics required of the relay.
It is a further object of my invention to disclose a new and improved check and metering valve means for use with a displacer type of mercury relay in which the time operational characteristics of the relay may be controlled by the selection of the metering orifice utilized in my valve construction.
The above and furthcr objects and :featmes ,2. of my invention will appear to one skilled in the art from the accompanying speciiication and description thereof and with relation to the illus,- tratxve drawings of several embodying relays and arrangements of the valve elements by which the desired flexibility in operational characterstics. of my valv'ng means may be accomplished.
In the drawings.; y
Figure 1 is a. iront elevational view, in full cross section, oi a normally open displacer style of' mercury relay with which my new and improved valve means, readily is utilized;
yFigure 2 is a iront elevational view in full cross section, similar to Figure 1, illustrating a normally closed displacer type of mercury relay with which my new and improved valve means is ein? bodied:
Figure 3 is a top. plan view of an annular spacing ring utilized in my valve means Figure 4 is a top plan view o1 my new and im? proved check valve;
. Figure 5 is a top plan view of the check valve seat utilized with the valve means illustrated in Figure 4;
Figure '6 is a front elevational view,l in full cross section of the check valve seat illustrated in Figurey 5; v
Figure 7 is a top plan view of the 'bumper washer lutilized in the assembly of my valve means;
Figure 8 is an exploded partial front elevational view, in full cross section, of the lower end of the displacer plunger shown in Figures 1 and 2 and demonstrating in exploded relation the elements of my new and improved valve means ar-V ranged for slow-make and quick-break operation of the circuit through the relay; l Figure 9 is a partial front elevational view 'in full cross section, similar to Figure 8, of the lower end of the relay plunger and illustrating in exploded relation the elements of my new and im! ,proved valve means arranged forquick-make and sIow-brea operation of the circuit through the relay. n
Referring now to Figure 1 o f the drawings, it will be recognized that I have therein illustrated a normally open type of displacer style mer-s cury relay indicated generally at I 0 which is cone ventional in most respects with the exception of the addition thereto of my new and improved valve means. specifically. the relay l0 illustrated in this ngure embodies an, outer sneu or bgdy i iormed as a cylindrical tubular member closed over at its lower end IZ and preferably made or stainless steel or other suitable metal whin is preferably non-magnetic and non-amalgamating with mercury. One preferred metal for the body is that of an 18-8 group steel, having not less than 24% of chromium and nickel combined, but no less than 8% of each element. It is conventional in the art to term the body or casing II as an open envelope type of casing which, in the embodiments of my invention illustrated herein, serves as one electrode or terminal for the relay. An additional electrode means I3,
relay, extends inwardly of the open upper end of the casing or envelope II and is suitably mounted and insulated therefrom in preferably gas tight relation. rIhe electrode I3 may be of any suitable form, such as a cylindrical rod illustrated herein, and may comprise a two part construction as illustrated. Means for holding the electrode I3 in a desired vertical relation within envelope II comprises a glass bead I4 which serves to anchor the electrode centrally of a closing cap member I5 with which it is embedded in fused relationship, as illustrated. The cap member I5 is further securely sealed with the envelope I I by means of a welded junction between the peripheral skirt le thereof and the upper end of the envelope, as at l1. In connection with the electrode assembly described immediately above, it will be recognized that it is desirable that the glass bead Ill and the portion I8 of the two part electrode I3 means he of like thermal expansion coefficients, to prevent breaking away of these parts from each other due to heat generated in operation of the relay. Glasses and metals having such characteristics are now well known in the art, with one such metal for the electrode consisting of approximately 25% nickel, 17% cobalt, 0.003% manganese and the balance of iron. Likewise suitable borosilicate glasses, otherwise known as hard glasses, are suitable for use with the metal parts made of the aforesaid alloy used in the electrode portion I8. A lower portion I9 of the electrode, or that portion which is illustrated as fitting coaxially within the upper electrode portion I3, suitably may be made of molybdenum or other suitable arc Vresisting metal or alloys as desired. With the sealing of the electrode assembly and the envelope I I, the interior of the latter is usually evacuated and a body of mercury 20 introduced thereto.
The envelope II is normally carried by a surrounding cylindrical insulating shield 2| and mounted axially of an energizing electromagnetic coil 22 of a familiar design in the art. A first electrical lead 23 is suitably connected to the upper end of the envelope II as illustrated, for circuit connection therewith, and a second electrical lead 2d is connectively associated with the upper end of the electrode means I3 to complete circuit connection with the relay. Normally the relay is mounted within the core of the coil member 22 so that the coil surrounds the tubular assembly comprising the metal envelope II and the insulatingshield 2|. The coil 22 is normally carried by a suitable bracket means, such as 25.
As previously related the envelope casing II is preferably of a cylindrical shape and of a di` mension suitable for receiving a substantially cylindrical plunger or displacer means 30 utilized for displacing the body of mercury 20 within the envelope in a conventional manner in operating displacer type relays of the class described herein. The displacer means or plunger 3U comprises a substantially cylindrical, magnetic, metal sleeve 3|, having a centrally disposed and in- :l0 serving as a second electrode or terminal for the l Wardly offset cylindrical shoulder 32 formed internally thereof and of a diameter reduced from the upper and lower end extensions of the sleeve to provide an upper annular internal shoulder 33 and a lower annular internal shoulder 34. A first insulating member 35, formed as a substantially cylindrical ceramic tube having a reduced upper arc shielding neck portion 36 is then mounted coaxially within the sleeve member 3| so that the lower end thereof rests atop and against the upper internal shoulder 33 of the sleeve 3|, with the lower electrode portion I9 extending coaxially through the hollowed interior of insulating member 35. The upper end of the sleeve member 3| is then suitably rolled inwardly to grip a frustro-conical portion 31 of the ceramic member 35, for sealing the same with the sleeve member 3| A second ceramic member 40, having a substantially cylindrical core portion 4|, distinguished by a hollow mercury retaining bore or cup 42 at its upper end and a plurality of integrally formed and radially projecting wing members 43 at its lower end, is then insertedly received in the lower hollow interior of sleeve member 3| so that the upper edges of the wing members 43 rest against the lower shoulder 34 of the sleeve member 3|. In this latter connection it is preferable that at least three wing members 43 project radially outward from the core portion 4| of the ceramic member to give stability and coaxial centering and positioning of the core member 40 radially inward of the sleeve member 3| to provide a substantially annular passageway for the now of the mercury 20. The sleeve 3| of the plunger or displacer means 30 is further provided with a plurality of steel balls 45-45 which are suitably inserted in sockets drilled therefor in the walls of the plunger sleeve 3| at suitable intervals about its surface to permit the free rolling movement of the balls 45 which are provided for guiding the plunger means 30 vertically within the interior cf the relay envelope II. It will be 4 understood, of course, that other forms of guidoperation and is preferred.
Located immediately below the lower ceramic member 43 is my new and improved check and metering valve means indicated generally at 50 and comprising an annular spacer ring 5|, a disc or flap check valve 52, a check valve seat 53 and a bumper washer 54 suitably assembled to provide the required operating characteristics with which the relay is to perform, as will be amplined later herein. The elements 5| through 54 of the valve assembly 50 are all of a circular plan configuration and designed to fit snugly within the lower cylindrical interior of the plunger sleeve 3|. The lower edge of sleeve 3| is suitably rolled over, as at 55, to hold the valve assembly tightly against the lower end of the ceramic member 43 as illustrated.
Referring now to Figure 2 of the drawings, it will be recognized that I have therein illustrated a normally closed style of mercury relay 53 of the plunger or displacer variety. The relay 58 shown therein, is identical in construction to the relay Ill heretofore described in all respects with the exception that a compression coi] spring member 59 is provided intermediate the upper end of the upper ceramic member 35 and the lower end of the electrode assembly cap I5 which seals over the upper end of the relay envelope member Il. It will be appreciated that with the provision fl the Spring member 59, which concentrical-ly receives the reduced upper neckportion 35 ofthe ceramic' member 55 in its lower end, the plunger assembly 3U of this style relay is normally partially submerged" in the mercury 25 so that the bumper washer 5d thereof lies adjacent the lower wall I2 of envelope II with the mercury closing Contact between the electrode portion I9 and the envelope I I and is thus termed a normally closed style relay in the art. It will be understood that the operational characteristics of relay 58 yare the reverse of relay Iii previously described, in that the circuit through relay 58 is normally closed with a mercury to mercury contact between the two electrodes I3 and the outer shell II while in the relay III the plunger assembly normally floats atop the body of mercury 2li so that the circuit through the relay is normally open. In the relay 55,7the compression spring 59 received the neck 3B of the upper ceramic member 35 at one end and at its opposite end is preferably received within and confined by a cup-shaped retainer 51 which bears against the underside of cap I5. l
Turning now to Figures 3 through 'l of the drawings, which illustrated in specic detail the makeup of the several elements of my valve construction or assembly 5B, it will be recognized from Figure 3 that the spacer ring 5I is formed as an annular ring of a material such as cold rolled steel or the like, and having a rectangular cross section as exemplified by the cross sectional views thereof in Figures 1, 2, 8 and 9. It should be particularly noted in connection with the spacer ring that the upper and lower surfaces thereof must lie in true parallel relation with one another and transversely of its central longitudinal axis.
In Figure 4 I have illustrated the plan configuration for my new and improved check valve 52 which is made of a very ilat and thin spring material, such as tempered steel, having a vertical thickness of approximately 0.015 inch or the like. In particular, it will be recognized that the valve 52 includes an outer annular ring 60 interconnected with a central circular flap member 5I by means of a reduced neck portion 62, so that the flap member and bordering ring 5I and GQ, respectively, are integrally associated, such being normally formed as by a stamping operation or the like. Further it will be noted that the outer ring 6I) is open at 63, at a point diametrically opposite trom neck portion 52 which interjoins the iiap member 6I and ring S0, providing radial resilience to ring 6B. However, the ring portion 6B also can be constructed without the opening t3 without hampering the working eiiiciency of my valve assembly.
In Figures 5 and 6 I have illustrated the preferred embodiment of the check valve seat member 53 upon which the check valve member 52 is mounted. It will be recognized from Figure 5 in particular, that the valve seat 53 is formed as an annular metal ring having a central circular port or aperture 'It formed therethrough. Member 53 is further provided with a reentrantly formed bea-d portion 'II of an annular configuration, located radially outward and in spaced relation from the central aperture l0; and projecting to one side of the main plane of the valve seat mem-I ber. A small metering orice 'I4 is also provided through the bead portion 'II to act as a means for regulating the ow of mercury in one direction past my valve means as will appear later herein. They size of the' orice 'I4 may be varied to regulate the mercury flow for' adjusting a time delay operating feature of the relays herein as will appear later'. The metering orifice 'I4 may also be located centrally of the valve flap 6I` if desired. The valve seat member is further provided with an outer annular planar skirt portion "I2 which borders the reentrantly turned head portion 1I, radially outward thereof to denne the radial limits of the seat member 53. A` second planar skirt portion 'I3 borders the beady portion 1I, radially inward thereof and denes the radial limits of' the central aperture T0'. My check valve 52 is to be positioned adjacent the two skirt portions T2 and 'I3 so that the outer annular ring 6I) of the valvelies ilush against the face of the skirt portion I2 and on the opposite side of the plane of valve seat member from the projecting bead member 'I I, while the flap member BI of the check valve lies coaxially of the central opening 'IIJ of the valve seat member and contacts the face of the skirt portion 'I3 about its periphery; skirt 'I3 thus constituting a valve seat for flap 64. In this connection it is requisite that the faces of the two skirt portions 'I2 and 'I3 of the seat member 53,` against which the valve member 52 is mounted, be in Yflush coplanar relationship to avoid warpage of the very thin check valve'.
In Figure '7 I have illustrated the bumper washer 54 of my valve assembly which constitutes and defines a lower` projection of the plunger assembly i. The bumper washer 54, as shown in Figure 'I and in the enlarged cross sections of Figures 8 and 9, is circular in plan and extended downwardly with a lower conical portion I5. As noted particularly in Figure 7, of the drawings, the conical portion 'I5 is provided with a plurality of pear shaped openings I6, 16, herein illustrated as four innumber, which are provided for the purpose of free ilocding entry and exit of the mercury past the valve washer and through the valve 52 upon vertical actuation of the plunger assembly of the relay. The bumper washer is further provided with an upper planar peripheral flanged portion TI defining the radial limits thereof and configured flatly on one face to provide close fitting assembly with the valve seat member or valve as will appear later herein.
u It should be noted particularly that the several elements of the valve assembly 5D, comprising the spacer ring 5I, check valve 52, check valve seat member 53, and bumper washer 54 are all designed with equal external diameters to iit snugly within the cylindrical interior of the plunger sleeve 3l, with the apex of the conical portion 'I5 of washer 542 dening the lower reaches of the plunger assembly 33. Further, as mentioned heretofore, the various elements o1' the valve assembly are maintained in a close fitting relationship within the plunger sleeve 3| by means of the rolled over lower end portion 55 of the plunger sleeve which presses the valve assembly tightly against the lower end of the plungers lower ceramic member 40.
Referring now particularly to Figure 8 of the drawings, it will therefrom be recognized that the lower end of the plunger assembly 3e, illustrated in Figures l and 2 of the drawings, is demonstrated in enlarged cross section and in a demonstrative exploded form to illustrate the positioning of the various elements of the valve assembly to accomplish a slow-make and quick-break circuit activating and interrupting plunger characteristic. In this connection,
it will be observed that in the mounting of the valve elements through '54 in the lower end of the plunger to provide a slow-make and quick-break style of plunger, the spacer' ring 5l is placed adjacent and immediately below the lower` end of the inserted ceramic member 4B of the plunger assembly. The check valve seat member 53 is then assembled immediately below the spacer ring so that its beaded portion 'li projects coaxially inward and upwardly into the interior of the spacer ring, with the central opening l!) thereof lying coaxially of the plunger itself. My check valve member 52 is then placed below and immediately adjacent the valve seat member 53 so that the flap portion 6| thereof underlaps the central aperture 'lll of the valve seat member 53. The bumper washer 54 is then assembled below the valve member 52 with the ilat race of its peripheral flange 'Vl contacting the lower face of the annular ring portion 69 of the valve member so that, when the lower end. 55 of the plunger sleeve 3i is rolled over, the flange of the bumper washer and the Outer peripheral ilange of the valve seat will tightly grip my check valve 52 at its annular portion Eli to hold the same in concentric operating position relative to the other elements of the valve assembly. With the elements of the valve assembly '59 thus assembled in the lower end of the plunger assembly 39, downward movement of the plunger will force the nap portion el of the check valve 53 tightly against the inner peripheral flange on the valve seat i3 to force the body of mercury 2i to be metered through `orince lili. Conversely, upward movement of the plunger will cause the i'lap 6l of the valve member to hinge downwardly away from the valve seat member, uncovering the central aperture or port 'iii thereof to permit free passage of mercury therethrough. t will thus be appreciated that the flow of mercury through the valve means is delayed in response to movement of the plunger 3l? in one direction and is permitted free rlow through the valve means in response to movement of the plunger assembly in an opposite direction, thus the slow-make and quickbreak characteristic for the plunger.
As related to the normally open variety of relay lil, illustrated in Figure l, it will thus be seen that with the elements of the valve assembly mounted as illustrated in Figure 8 of the drawings, downward movement oi the plunger assembly 36 in response to electrical energization of coil member will cause a slow metering of the body of mercury 2u through oriiice "it, resulting in a time delay the closing of the circuit through the relay. Conversely upward movement of the plunger assembly El! of the normally open variety of relay id will cause the iii of the check valve E3 to hinge downwardly, permitting a quick dumping of the mercury held within the body of the plunger and resulting in a quick disruption of the circuit through the relay. In connection with the operation of the free floating plunger of a normally open relay it it will be appreciated that the depression of the plunger assembly 3E: in response to energization of coil 2l causes mercury to be displaced from the lower end of the relay body or envelope upwardly through the free ooding port lli of the bumper washer, through the metering orifice M and into the interior of the sleeve member 3l to overflow the top of the lower ceramic member 4E! and cup 42 therein to contact the lower electrode portion I9 and complete electrical circuit through the relay. Reverse or upward actuation of the plunger assembly 30 of course causes the flap 6l of my valve means 52 to open downwardly to dump the mercury quickly out of the interior of the plunger sleeve 3| and break the circuit through the relay.
With reference to the normally closed type of relay 58, illustrated in Figure 2 of the drawings, with the elements of the valve assembly mounted, as illustrated in Figure 8, for a slow-make and quick-break operation, it will be appreciated that the metering effect permitted by the oriiice 'I4 when flap 6| is closed against seat 13 again causes a time delay in the closing of the circuit through the relay, or that is, the depression of the plunger assembly 30 in response to theY force exerted by compression spring 59 is delayed. In this style of relay of course, energization of coil 22 causes upward movement of the plunger assembly against the force of spring member 59 to open the circuit through the relay and to this end the dumping action of the iiap of my valve means 52 again permits a quick breaking of the circuit through the relay.
Referring now specifically to Figure 9 of the drawings, it will be recognized that the particular assembly of the elements 5I through 54 of my valve assembly therein illustrated, results in a valve having the reverse operational characteristics for the plunger as that shown in Figure 8 of the drawings. That is to say, the assembly of the valve member 52 above the valve seat member as illustrated in Figure 9, or in reverse relation to the position of these parts as shown in Figure 8, results in quick-make, slow-break operating characteristics for a plunger to which such is attached.
In particular it will be noted that since the valve 52 in the Figure 9 assembly, is positioned above the valve seat member 53 downward movement of the plunger permits upward movement of the flap portion 6l of the valve to allow free ilow of the mercury through aperture 10 of the valve seat member. Conversely upward movement of the plunger would cause a metering of the mercury through the metering orice 14 of my valve means.
Thus it will be recognized that if the free floating plunger of the normally open relay l0 of Figure l were provided with the valve assembly as illustrated in Figure 9, downward actuation of the plunger assembly 30 thereof in response to energization of coil 22 would cause a quick closing of the circuit through the relay, while the reverse or upward movement of the plunger assembly of relay I0 (after release of the energizing effects of the coil member 22) would result in a slow-break of the circuit due to the time delay caused by the necessity of the mercury ilowing away from the inner-electrode portion I9, and slowly through the metering orice 'M of my valve means. Likewise, if the normally closed relay of Figure 2 were provided with the quickmake, slow-break assembly of my Valve elements, as illustrated in Figure 9, downward actuation of the plunger assembly 3l) thereof, in response to the compressive force of spring member 59, would cause a quick-make or closing of the circuit through the relay while the reverse actuation of the plunger, in response to energization of coil member 22, would result in a slowbreak or opening of the circuit through the relay.
Thus t will be recognized that I have herein illustrated and described a new and improved 9i relay ,embodying anovel andsimple combined metering. and check. valvemeans wherebyv either quick-make? and. 1OWbIQ5k;-Ql' Slow-make aridquck,b1eak ,operating characteristics. for the relay may lbe accomplished by the mere reversal of the iiapftype check valve and valve seat in theplungers valve assembly. Further it will be appreciated that the .exact time delayfcau'sed by the metering of the body of mercury through the metering orice '14, may be regulated at desired intervals by variations in the size of the metering orifice as desired. Therefore, while I have herein illustrated two embodiments and two alternate arrangements in which the features of my invention may appear, it will be appreciated that numerous changes, modications and substitutions of equivalents may be made therein without departing from the spirit and scope of my invention and consequently I do not wish to be limited to the specic embodiments herein described and illustrated except as may appear in the following claims.
I claim:
l. A plunger for use in a tubular relay body of a displacer type mercury relay to displace a body of mercury contained therein, comprising, a hollow, substantially tubular, open-ended, metal sleeve of magnetic material, a hollow, first insulating member mounted coaxially within the upper end of said sleeve, a second insulating member mounted coaxially Within the lower interior of said sleeve and positioned radially inward thereof and having means defining a passageway for the mercury, and a combined metering and check valve means positioned transversely across the lower end of said sleeve and beneath said second insulating member, said valve means having an arcuately removable resilient flapper arranged to permit the free iiow of mercury therepast upon movement of said plunger in one direction and to meter the mercury therepast upon movement of said plunger in an opposite direction.
2. A plunger for use in a tubular body of a displacer type mercury relay for displacing mercury contained therein, comprising, a hollow, substantially cylindrical, open-ended, metal sleeve of magnetic material, a hollow, first insulating member mounted coaxially within the upper interior of said sleeve, a second insulating member mounted coaxially within the lower interior of said sleeve and having means dening an annular passageway for said mercury, and a combined metering and check valve means mounted transversely across the lower end of said sleeve, beneath said second insulating member, and comprising an annular spacing ring adjacent said second insulating member, an annular valve seat member, having a central circular aperture and a small metering orifice formed therethrough, mounted transversely across said sleeve and beneath said spacer member, a resilient planar apper type valve positioned adjacent said seat with a central flapper portion thereof overlying said seats central aperture, and a conical buffer washer mounted at the lower extremity of said plunger and having a plurality of free flooding ports formed therethrough, said buier spacing the plunger from the lower end of said relay body when such is in its lowermost position therein, said valve and valve seat member being so arranged that vertical movement of said plunger in the relay body in one direction causes said apper to hinge outwardly from said seat to cause a free ow of mercury through said seats aperture While movement of said plunger in an oppositedirection inthe relay body causes said flap to close over said vseats central aperture accompanied by a metering of. mercury through said metering orice. Y
3, A plunger assembly for ldisplaci-nga Abody of mercuryl contained a displacer type mercury spa'icedv concentrically and radially inward :therefrom, and having means defining a passageway for mercury, an annular, spacer ring mounted coaxially within said shell and adjacent the lower end of said second ceramic member, a disc type valve seat member, having a circular central aperture and a small metering orice formed therethrough, mounted coaxially with said shell and beneath said spacer ring, said valve seat member having an annular valve seat formed about the periphery of said aperture therein, a resilient, planar, flapper type check and metering valve mounted coaxially of said shell and adjacent said valve seat member and having an arcuately movable valve flap formed centrally thereof and engageable with said valve seat to enclose said central aperture, and a substantially conical, bumper washer mounted beneath said valve and valve seat member with its apexual end downward for preventing collision of said shell with the lower end of said relay body, whereby said valve serves to meter mercury through said orice in said valve seat when closed over said central aperture therein and to permit free passage of mercury through said aperture when opened arcuately outward from said valve seat member.
4. A plunger for a displacer type mercury relay, comprising, a hollow, open-ended, magnetic sleeve; a hollow, open-ended, rst insulating member mounted within the upper interior of said sleeve, a substantially cylindrical second insulating member mounted concentrically within the lower interior of said sleeve and having means deiining a passageway for mercury, an annular spacer ring mounted adjacent the lower end of said second insulator, concentrically within said shell, an annular valve seat disc, having a central aperture and a small metering orice formed therethrough, mounted beneath said spacer ring; a planar flapper valve mounted coaxially of said shell, adjacent said Valve seat and having a central arcuately movable iiap portion adapted to close over said valve seats central aperture and the lower end of said shell, and a substantially conical bumper washer mounted coaxially within the lower end of said shell beneath said valve and valve seat and defining the lower reaches of said plunger, said washer serving to prevent collision of said plunger with the adjacent end of the relay body in which the same is mounted and having a plurality of flood ports formed therethrough for the freefiow of mercury therepast whereby mercury in the relay closes said flap over said aperture and is metered through said orifice when owing in one direction through said plunger and opens said valve iiap when ilowing in an opposite direction.
5. The plunger assembly as set forth in claim 4 wherein said valve seat is positioned below said valve ilap thereby to form a time delay means when mercury is metered through said orice in 11 response to upward vertical movement of said plunger in said relay.
6. A plunger assembly as set forth in claim 4 wherein said valve seat is positioned above said valve flap thereby to provide a time delay means when mercury is metered through said orice in response to downward vertical movement of said plunger in said relay.
GLEN L. WEIMER..
References Cited in the file of this patent UNITED STATES PATENTS Number Number Number Name Date Larson Nov, 17, 1936 Canchi Aug. 27, 1940 Cianchi Sept. 24, 1940 Bucklen Oct. 5, 1948 FOREIGN PATENTS Country Date Germany Feb. 26, 1937
US256492A 1951-11-15 1951-11-15 Mercury relay Expired - Lifetime US2658124A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2914633A (en) * 1957-04-26 1959-11-24 Robertshaw Fulton Controls Co Magnet mercury switch
US3125649A (en) * 1964-03-17 Combined electrical and fluid rotatable connector
US3142736A (en) * 1961-10-31 1964-07-28 Ebert Electronics Corp Periodic mercury relay
DE1182350B (en) * 1958-11-25 1964-11-26 John R Mckinney Mercury switching relay
US3166654A (en) * 1961-10-31 1965-01-19 Ebert Electronics Corp Mercury relay
US3209099A (en) * 1962-08-16 1965-09-28 Philco Corp Thermally responsive permanent magnet operated switch
US3492611A (en) * 1968-02-10 1970-01-27 Rudolf Kolb Electromagnetically operated mercury switch
US4642593A (en) * 1984-04-17 1987-02-10 Elenbaas George H Impulse mercury relay with magnetic interlock switch

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1646764A (en) * 1926-05-29 1927-10-25 Int Motor Co Switch
US2060811A (en) * 1934-10-17 1936-11-17 Adlake Co Antifriction displacer guide
DE642258C (en) * 1929-11-28 1937-02-26 Siemens Schuckertwerke Akt Ges Mercury time switch with iron float, especially for switching off metal vapor rectifiers
US2213100A (en) * 1936-04-25 1940-08-27 Cianchi Alfredo Call or warning system
US2215543A (en) * 1934-11-27 1940-09-24 Cianchi Alfredo Mercury switch
US2450780A (en) * 1946-02-15 1948-10-05 Durakool Inc Electrode mounting means for mercury switches and relays

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1646764A (en) * 1926-05-29 1927-10-25 Int Motor Co Switch
DE642258C (en) * 1929-11-28 1937-02-26 Siemens Schuckertwerke Akt Ges Mercury time switch with iron float, especially for switching off metal vapor rectifiers
US2060811A (en) * 1934-10-17 1936-11-17 Adlake Co Antifriction displacer guide
US2215543A (en) * 1934-11-27 1940-09-24 Cianchi Alfredo Mercury switch
US2213100A (en) * 1936-04-25 1940-08-27 Cianchi Alfredo Call or warning system
US2450780A (en) * 1946-02-15 1948-10-05 Durakool Inc Electrode mounting means for mercury switches and relays

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3125649A (en) * 1964-03-17 Combined electrical and fluid rotatable connector
US2914633A (en) * 1957-04-26 1959-11-24 Robertshaw Fulton Controls Co Magnet mercury switch
DE1182350B (en) * 1958-11-25 1964-11-26 John R Mckinney Mercury switching relay
US3142736A (en) * 1961-10-31 1964-07-28 Ebert Electronics Corp Periodic mercury relay
US3166654A (en) * 1961-10-31 1965-01-19 Ebert Electronics Corp Mercury relay
US3209099A (en) * 1962-08-16 1965-09-28 Philco Corp Thermally responsive permanent magnet operated switch
US3492611A (en) * 1968-02-10 1970-01-27 Rudolf Kolb Electromagnetically operated mercury switch
US4642593A (en) * 1984-04-17 1987-02-10 Elenbaas George H Impulse mercury relay with magnetic interlock switch

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