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Building wall construction

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Publication number
US2653469A
US2653469A US3269648A US2653469A US 2653469 A US2653469 A US 2653469A US 3269648 A US3269648 A US 3269648A US 2653469 A US2653469 A US 2653469A
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Prior art keywords
wall
insulating
board
concrete
forms
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Expired - Lifetime
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Patrick J Callan
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Patrick J Callan
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ

Description

Sept. 29, 1953 P. J. CALLAN BUILDING WALL CONSTRUCTION 2 Sheets-Sheet 1 Filed June 12, 1948 INVENTOR. P41210 a CAZJLAZY BY W 9 M flY'fOR/VEK Sept. 29, 1953 P. J. CALLAN BUILDING WALL CONSTRUCTION 2 Sheets-Sheet 2 Filed June 12, 1948 INVENTOR.

Patented Sept. 29 1953 UNITED STATES PATENT OFFICE BUILDING WALL CONSTRUCTION Patrick J. Callan, Manhasset, N. Y. I Application June 12, 1948, Serial No. 32,696

1 Claim. This invention relates to a building wall construction and more particularly to a type of building wall adapted to be constructed with wall forms such as disclosed in my co-pending application, Serial No. 736,685, filed March 24,

, 1947, now Patent No. 2,544,297, on Collapsible Forms for Concrete Wall Construction.

: It is an object of the present invention to pro- .vide a wall construction with a central insulating boardwhich is surrounded by concrete such as may be poured into wall forms and wherein the block 'may extend between the inner face of the wall and the floor to accommodate the expansion of the floor and wherein the same insulating board may be coated with waterproofing material so that the wall will be waterproofed and provide a stoppage against inward flow of Water from an exterior surface to the interior surface.

Other objects of the present invention are to provide a wall construction which is simple and easy to form, which will be reinforced as well as insulated, adequately tied to the foundation wall, inexpensive to form, has an embedded insulating board, reinforced, and of long life.

For other objects and for a better understanding of the invention, reference may be had to the following detailed description taken in connection with the accompanying drawing, in which:

Fig. 1 is a fragmentary perspective view of a foundation wall and of a top wall insulated and waterproofed according to the present invention and having reinforcing on the opposite sides of the insulating board.

Fig. 2 is a sectional view, in elevation, taken on line 2-2 of Fig. 1.

Fig. 3 is a fragmentary sectional view taken on line 3-3 of Fig. 2'.

Fig. 4 is a fragmentary and illustrative View showing the spacer elements for retaining the insulating board and the reinforcing wires within the wall forms.

Fig. 5 is a fragmentary and perspective view showing the wall forms in place and the insulating board and reinforcing wires within the wall z forms prior to the disposal of the concrete therebetween. 1

Fig. 6 is a sectional view, in elevation, taken through the forms and on line 6-6 of Fig. 5.

Fig. 7 is a transverse fragmentary sectional view taken on line 11 of Fig. 6.

Referring now to the figures, [5 represents a bottom foundation wall having a top surface it with a longitudinally extending groove I'I therein for receiving and retaining the bottom edge of an insulating board l8 to be embedded in the wall'to be made on top of the surface 16. A concrete floor supporting structure ltia extends laterally from the top wall surface I5 and has the surface I6a slightly raised to form a shoulder lfib. At the inner edge of the surface I6 is a shoulder [9 against which may abut a piece of insulating material 2| to take up the expansion of a floor 22 which may be of the type having heating coils 23'therein.

Projecting upwardly from the top surfaceof the foundation wall 15 are retaining pins or pegs 24 adapted to be surrounded by concrete and to prevent the outward bulging of the wall which is to be formed.

With the insulating board l8 in place, spacers 25 are installed in the board by puncturing the same so that the spacers extend equally from the opposite sides of the board. These spacers each have holes at the opposite side of the board and spaced therefrom as indicated at 26 through which a wire 21 can be extended for retaining reinforcing wires 28 on the opposite sides of the insulating piece. These wires and the insulating board will be held by the spacers 25 upon their engagement with inner and outer wall forms 3| and 32. Accordingly, the reinforcing wire and the insulating board will be retained against lateral shifting movement within the forms 3| and 32 while concrete is poured over the top edge of the forms to provide concrete 33 in which will be embedded the insulating member and the reinforcing parts 28. Likewise, the concrete will form about the retaining pin 24. The bottom edge of the inner wall form 3| has an angle piece 34 and overlies the top edge of insulating member 2!. The forms 3! and 32 may have other angle pieces along their edges as indicated at 35 and 36 whereby to stiffen the forms.

The insulating piece may be coated with waterproofing material so as to serve to waterproof the wall. An asphalt coating may be preferably applied to both faces of the insulating material but it will be sufficient if the exterior face only has the coating. The inward flow of heat or cold will be prevented by the insulating piece. Likewise the heat loss in the wall from the interior to the exterior is cut down by the insulating material.

The present wall construction is formed from a. foundation wall having a groove therein adapted to receive the insulating piece and to reinforce it against shifting movement along its bottom edge, the insulating board serving as a brace for reinforcing wires disposed on opposite sides of the same and for retaining the spacer elements adapted as a spacer extending between the walls of the form to retain the insulating board and reinforcing wires as a unit against lateral shifting movement within the form upon the concrete being poured thereafter pouring the concrete from the top of the forms into the mold and onto the grooved bottom wall or foundation.

There is provided an insulated wall in which the insulation material isiin theform of a vertically extending board connected in a groove in the bottom face on a foundation wall and with cement equal thickness on the opposite sides of the insulating boardand this cement having reinforcing wires equally spaced from the opposite sides of the board and likewiseembedded in the concrete.

While various changesmay be made in the de- .tail construction, itshall .be understood that such changes shall .be within the spirit and scope of the present invention, as defined .by-the appended claim.

I-oclaim:

A poured building wall and floor construction comprising .an integral concrete wall foundation and floor supporting base, the top surface of the foundation having za central groove running lonvgii'judinally :therealong, a vertically extending flat-surfaced insulating aboard having its :lower edge :seated in the ,groove and confined against lateral displacement, upwardly extending retaining pins seated in said foundation, concrete reinforced by metallic rods, extending vertically on opposite sides of the insulating board, said concrete being of equal thickness on both sides of said board and supported upon the foundation surface with the upper portions of the pins embedded in said concrete, offset spacers extending through said insulating board and tied to said metallic rods, said foundation surface off-set 'downwardly'from the top surface of the supporting base with 'a vertically extending shoulder formation therebetween, a poured floor lying over the floor supporting base and extending laterally :f-romsaid shoulder formation, the concrete pro viding an inner wall surface spaced from the shoulder formation and from the edge of the floor, and an insulating piece coated with waterproof material 'extending along the shoulder formation and floor serving as a cushioning device to take up the expansion of the floor.

PATRICK J. =CALLAN.

References Cited in the file of this patent UNITED STATES PATENTS Number Name Date 1,486,535 Munroe Mar. 11, 1924 1,488,726 Alexander et al. Apr. 1, 1924 1,671,462 Bemis May 29, 1928 1,693,742 Bemis Dec. '4, 192.8 1,862,544 McWane June 14, 1932 1,951,421 'Kl'eitz Mar. '20, 1934 2,043,445 Oxhandler June 9, 1936- 2,-063,309 Graef Dec. 8, 1936 2,110,390 Charlson Mar. 8., I938 FOREIGN PATENTS l'iuitcber "Country Date 542,001 France 1922 OTHER REFERENCES Where to Insulate, Brick :and Clay :Record, page :32, February 1947.

US2653469A 1948-06-12 1948-06-12 Building wall construction Expired - Lifetime US2653469A (en)

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Cited By (41)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2964821A (en) * 1956-07-05 1960-12-20 Donald E Meehan Apparatus for constructing building walls
US3295278A (en) * 1963-04-03 1967-01-03 Plastitect Ets Laminated, load-bearing, heat-insulating structural element
US3438161A (en) * 1965-07-15 1969-04-15 Robert Carl Koch Wall construction
US4117639A (en) * 1977-06-29 1978-10-03 Butler Manufacturing Company Reinforced insulated concrete building panel
EP0033942A2 (en) * 1980-02-07 1981-08-19 Dan Shoham Method of constructing in-situ cast concrete internally insulated building walls
EP0039251A2 (en) * 1980-04-30 1981-11-04 Robert T. Long Composite insulated wall
EP0073553A2 (en) * 1981-04-30 1983-03-09 International Housing Limited Insulated wall construction apparatus
US4505019A (en) * 1983-03-02 1985-03-19 Deinzer Dietrich F Method of forming construction panel
FR2554848A1 (en) * 1983-11-10 1985-05-17 Mauclair Michel Devices and methods for the construction of an external wall which is insulated, integral and modular
US4545163A (en) * 1983-11-15 1985-10-08 Ovila Asselin Heat insulated tie rod for concrete wall members
US4624089A (en) * 1983-07-14 1986-11-25 Siegfried Fricker Tie anchor for reinforced sandwich panels
US4663908A (en) * 1983-09-08 1987-05-12 Kestel Jr John F Thermal efficient building
US4702053A (en) * 1986-06-23 1987-10-27 Hibbard Construction Co. Composite insulated wall
WO1988003980A1 (en) * 1986-11-23 1988-06-02 Corporacion Maramar C.A. Construction panel
US4768324A (en) * 1986-06-23 1988-09-06 Hibbard Construction Co. Composite insulated wall
WO1993024715A1 (en) * 1992-05-22 1993-12-09 Minas Iosifides Prefabricated composite reinforcement surfaces
US5519973A (en) * 1993-08-17 1996-05-28 H.K. Composites, Inc. Highly insulative connector rods and methods for their manufacture and use in highly insulated composite walls
US5606832A (en) * 1994-04-08 1997-03-04 H. K. Composites, Inc. Connectors used in making highly insulated composite wall structures
US5673525A (en) * 1994-04-08 1997-10-07 H.K. Composites, Inc. Insulating connector rods used in making highly insulated composite wall structures
US5809723A (en) * 1997-07-17 1998-09-22 H.K. Composites, Inc. Multi-prong connectors used in making highly insulated composite wall structures
US5996297A (en) * 1998-02-04 1999-12-07 H.K. Composites, Inc. Connectors and brackets used in making insulated composite wall structures
US6018918A (en) * 1997-10-16 2000-02-01 Composite Technologies Corporation Wall panel with vapor barriers
US6116836A (en) * 1994-07-26 2000-09-12 Composite Technologies Corporation Connector for composite insulated wall and method for making the wall
US6138981A (en) * 1998-08-03 2000-10-31 H.K. Composites, Inc. Insulating connectors used to retain forms during the manufacture of composite wall structures
US6263638B1 (en) 1999-06-17 2001-07-24 Composite Technologies Corporation Insulated integral concrete wall forming system
US6511252B1 (en) 1998-09-02 2003-01-28 Chris Andros Device and method for connecting concrete plies in pre-cast concrete wall and ceiling panels
US20030097812A1 (en) * 2001-11-28 2003-05-29 Enrique Molina Building construction system
US20040055247A1 (en) * 2002-09-25 2004-03-25 Keith David O. High strength composite wall connectors having a tapered edge
US6711862B1 (en) 2001-06-07 2004-03-30 Composite Technologies, Corporation Dry-cast hollowcore concrete sandwich panels
US20040118067A1 (en) * 2002-09-25 2004-06-24 Keith David O. High Strength composite wall connectors having tapered or pointed ends
US6854229B2 (en) 2003-05-29 2005-02-15 H.K. Marketing Llc Form tie sleeves for composite action insulated concrete sandwich walls
ES2275364A1 (en) * 2003-03-25 2007-06-01 Jose Juan Gallego Leon Construction system for e.g. walls, borders, has each closure panel, made of high density core covered by e.g. steel, aluminum, or PVC plates, formed with dovetail joints for connection with similar joints of other panels
US20070193166A1 (en) * 2006-01-13 2007-08-23 Western Forms, Inc. Thermal wall system
EP1916348A1 (en) * 2006-10-20 2008-04-30 Edilmatic S.R.L. A joining system for insulating panels
US20080282634A1 (en) * 2006-05-18 2008-11-20 Ping Qu Composite Concrete Shear Wall for Heat Insulation
WO2009053765A1 (en) * 2007-10-23 2009-04-30 Schnell House S.A. Modular panel
US20120042592A1 (en) * 2009-02-27 2012-02-23 Givent Ltd. Wall element and method for producing the element
US8365501B2 (en) 2001-12-26 2013-02-05 Composite Technologies Corporation Wide-body connector for concrete sandwich walls
US20130125490A1 (en) * 2011-10-31 2013-05-23 Airlite Plastics Co. Apparatus and method for construction of structures utilizing insulated concrete forms
USD713975S1 (en) 2012-07-30 2014-09-23 Airlite Plastics Co. Insulative insert for insulated concrete form
WO2016037038A1 (en) * 2014-09-05 2016-03-10 Harvey James F Modular building system

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR542001A (en) * 1921-10-06 1922-08-04 New construction system
US1486535A (en) * 1923-04-21 1924-03-11 Treadway B Munroe Heat-insulating plaster board
US1488726A (en) * 1921-04-12 1924-04-01 William A Alexander Concrete wall construction
US1671162A (en) * 1925-06-08 1928-05-29 Kny Scheerer Corproation Of Am Mechanical horse
US1693742A (en) * 1925-12-02 1928-12-04 Bemis Ind Inc Building construction
US1862544A (en) * 1930-09-20 1932-06-14 Robert C Mcwane Concrete wall and method for making it
US1951421A (en) * 1931-12-10 1934-03-20 Kleitz William Wall structure
US2043445A (en) * 1933-02-27 1936-06-09 Oxhandler Leopold Construction material and structure made therefrom
US2063309A (en) * 1935-06-11 1936-12-08 Russell C Graef Building wall construction unit
US2110390A (en) * 1936-04-23 1938-03-08 Karl H Charlson Building construction

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1488726A (en) * 1921-04-12 1924-04-01 William A Alexander Concrete wall construction
FR542001A (en) * 1921-10-06 1922-08-04 New construction system
US1486535A (en) * 1923-04-21 1924-03-11 Treadway B Munroe Heat-insulating plaster board
US1671162A (en) * 1925-06-08 1928-05-29 Kny Scheerer Corproation Of Am Mechanical horse
US1693742A (en) * 1925-12-02 1928-12-04 Bemis Ind Inc Building construction
US1862544A (en) * 1930-09-20 1932-06-14 Robert C Mcwane Concrete wall and method for making it
US1951421A (en) * 1931-12-10 1934-03-20 Kleitz William Wall structure
US2043445A (en) * 1933-02-27 1936-06-09 Oxhandler Leopold Construction material and structure made therefrom
US2063309A (en) * 1935-06-11 1936-12-08 Russell C Graef Building wall construction unit
US2110390A (en) * 1936-04-23 1938-03-08 Karl H Charlson Building construction

Cited By (53)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2964821A (en) * 1956-07-05 1960-12-20 Donald E Meehan Apparatus for constructing building walls
US3295278A (en) * 1963-04-03 1967-01-03 Plastitect Ets Laminated, load-bearing, heat-insulating structural element
US3438161A (en) * 1965-07-15 1969-04-15 Robert Carl Koch Wall construction
US4117639A (en) * 1977-06-29 1978-10-03 Butler Manufacturing Company Reinforced insulated concrete building panel
EP0033942A2 (en) * 1980-02-07 1981-08-19 Dan Shoham Method of constructing in-situ cast concrete internally insulated building walls
EP0033942A3 (en) * 1980-02-07 1982-03-24 Dan Shoham A method of putting in a partition of insulation material inside concrete walls which are cast in a vertical position in an industrial building site
EP0039251A2 (en) * 1980-04-30 1981-11-04 Robert T. Long Composite insulated wall
US4329821A (en) * 1980-04-30 1982-05-18 Long Robert T Composite insulated wall
EP0039251A3 (en) * 1980-04-30 1982-06-30 Robert T. Long Composite insulated wall
EP0073553A2 (en) * 1981-04-30 1983-03-09 International Housing Limited Insulated wall construction apparatus
EP0073553A3 (en) * 1981-04-30 1983-07-20 International Housing Limited Insulated wall construction apparatus
US4505019A (en) * 1983-03-02 1985-03-19 Deinzer Dietrich F Method of forming construction panel
US4624089A (en) * 1983-07-14 1986-11-25 Siegfried Fricker Tie anchor for reinforced sandwich panels
US4663908A (en) * 1983-09-08 1987-05-12 Kestel Jr John F Thermal efficient building
FR2554848A1 (en) * 1983-11-10 1985-05-17 Mauclair Michel Devices and methods for the construction of an external wall which is insulated, integral and modular
US4545163A (en) * 1983-11-15 1985-10-08 Ovila Asselin Heat insulated tie rod for concrete wall members
US4702053A (en) * 1986-06-23 1987-10-27 Hibbard Construction Co. Composite insulated wall
US4768324A (en) * 1986-06-23 1988-09-06 Hibbard Construction Co. Composite insulated wall
WO1988003980A1 (en) * 1986-11-23 1988-06-02 Corporacion Maramar C.A. Construction panel
WO1993024715A1 (en) * 1992-05-22 1993-12-09 Minas Iosifides Prefabricated composite reinforcement surfaces
US5519973A (en) * 1993-08-17 1996-05-28 H.K. Composites, Inc. Highly insulative connector rods and methods for their manufacture and use in highly insulated composite walls
US5987834A (en) * 1993-08-17 1999-11-23 H.K. Composites, Inc. Insulating connector rods and their methods of manufacture
US5830399A (en) * 1993-08-17 1998-11-03 H. K. Composites, Inc. Methods for manufacturing highly insulative composite wall structures
US6112491A (en) * 1994-04-08 2000-09-05 H. K. Composites, Inc. Insulating connector rods and methods for their manufacture
US5673525A (en) * 1994-04-08 1997-10-07 H.K. Composites, Inc. Insulating connector rods used in making highly insulated composite wall structures
US5606832A (en) * 1994-04-08 1997-03-04 H. K. Composites, Inc. Connectors used in making highly insulated composite wall structures
US6116836A (en) * 1994-07-26 2000-09-12 Composite Technologies Corporation Connector for composite insulated wall and method for making the wall
US5809723A (en) * 1997-07-17 1998-09-22 H.K. Composites, Inc. Multi-prong connectors used in making highly insulated composite wall structures
US6018918A (en) * 1997-10-16 2000-02-01 Composite Technologies Corporation Wall panel with vapor barriers
US5996297A (en) * 1998-02-04 1999-12-07 H.K. Composites, Inc. Connectors and brackets used in making insulated composite wall structures
US6138981A (en) * 1998-08-03 2000-10-31 H.K. Composites, Inc. Insulating connectors used to retain forms during the manufacture of composite wall structures
US6511252B1 (en) 1998-09-02 2003-01-28 Chris Andros Device and method for connecting concrete plies in pre-cast concrete wall and ceiling panels
US6263638B1 (en) 1999-06-17 2001-07-24 Composite Technologies Corporation Insulated integral concrete wall forming system
US6711862B1 (en) 2001-06-07 2004-03-30 Composite Technologies, Corporation Dry-cast hollowcore concrete sandwich panels
US20030097812A1 (en) * 2001-11-28 2003-05-29 Enrique Molina Building construction system
US7337591B2 (en) * 2001-11-28 2008-03-04 Inteplast Group, Ltd. Building construction system
US8365501B2 (en) 2001-12-26 2013-02-05 Composite Technologies Corporation Wide-body connector for concrete sandwich walls
US6895720B2 (en) 2002-09-25 2005-05-24 Hk Marketing Lc High strength composite wall connectors having tapered or pointed ends
US20040055247A1 (en) * 2002-09-25 2004-03-25 Keith David O. High strength composite wall connectors having a tapered edge
US20040118067A1 (en) * 2002-09-25 2004-06-24 Keith David O. High Strength composite wall connectors having tapered or pointed ends
ES2275364A1 (en) * 2003-03-25 2007-06-01 Jose Juan Gallego Leon Construction system for e.g. walls, borders, has each closure panel, made of high density core covered by e.g. steel, aluminum, or PVC plates, formed with dovetail joints for connection with similar joints of other panels
US6854229B2 (en) 2003-05-29 2005-02-15 H.K. Marketing Llc Form tie sleeves for composite action insulated concrete sandwich walls
US20070193166A1 (en) * 2006-01-13 2007-08-23 Western Forms, Inc. Thermal wall system
US20080282634A1 (en) * 2006-05-18 2008-11-20 Ping Qu Composite Concrete Shear Wall for Heat Insulation
US7882669B2 (en) * 2006-05-18 2011-02-08 Ping Qu Composite concrete shear wall for heat insulation
EP1916348A1 (en) * 2006-10-20 2008-04-30 Edilmatic S.R.L. A joining system for insulating panels
WO2009053765A1 (en) * 2007-10-23 2009-04-30 Schnell House S.A. Modular panel
US20120042592A1 (en) * 2009-02-27 2012-02-23 Givent Ltd. Wall element and method for producing the element
US20130125490A1 (en) * 2011-10-31 2013-05-23 Airlite Plastics Co. Apparatus and method for construction of structures utilizing insulated concrete forms
US8919067B2 (en) * 2011-10-31 2014-12-30 Airlite Plastics Co. Apparatus and method for construction of structures utilizing insulated concrete forms
USD713975S1 (en) 2012-07-30 2014-09-23 Airlite Plastics Co. Insulative insert for insulated concrete form
US9593487B2 (en) 2014-09-05 2017-03-14 James F. Harvey Modular building system
WO2016037038A1 (en) * 2014-09-05 2016-03-10 Harvey James F Modular building system

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