US2576405A - Protector for electric circuits - Google Patents

Protector for electric circuits Download PDF

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Publication number
US2576405A
US2576405A US24647A US2464748A US2576405A US 2576405 A US2576405 A US 2576405A US 24647 A US24647 A US 24647A US 2464748 A US2464748 A US 2464748A US 2576405 A US2576405 A US 2576405A
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United States
Prior art keywords
coatings
bridge structure
coating
projections
protector
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Expired - Lifetime
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US24647A
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English (en)
Inventor
Craig L Mcalister
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McGraw Electric Co
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McGraw Electric Co
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Publication date
Priority to NL71719D priority Critical patent/NL71719C/xx
Application filed by McGraw Electric Co filed Critical McGraw Electric Co
Priority to US24647A priority patent/US2576405A/en
Priority to US77265A priority patent/US2636850A/en
Priority to GB7328/49A priority patent/GB662660A/en
Priority to FR985230D priority patent/FR985230A/fr
Priority to CH280489D priority patent/CH280489A/de
Application granted granted Critical
Publication of US2576405A publication Critical patent/US2576405A/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper
    • C25D3/40Electroplating: Baths therefor from solutions of copper from cyanide baths, e.g. with Cu+
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/18Electroplating using modulated, pulsed or reversing current
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/041Fuses, i.e. expendable parts of the protective device, e.g. cartridges characterised by the type
    • H01H85/0411Miniature fuses
    • H01H85/0415Miniature fuses cartridge type
    • H01H85/0418Miniature fuses cartridge type with ferrule type end contacts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9265Special properties
    • Y10S428/929Electrical contact feature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/934Electrical process
    • Y10S428/935Electroplating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/936Chemical deposition, e.g. electroless plating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/937Sprayed metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49107Fuse making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49147Assembling terminal to base
    • Y10T29/49149Assembling terminal to base by metal fusion bonding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49155Manufacturing circuit on or in base
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12389All metal or with adjacent metals having variation in thickness
    • Y10T428/12396Discontinuous surface component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12611Oxide-containing component
    • Y10T428/12618Plural oxides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12896Ag-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12903Cu-base component

Definitions

  • This invention relates to improvements in protectors for electric circuits. More particularly, this invention relates to improvements in protectors for electric circuits that are intended to carry very small amounts of electric current.
  • Fusible links of this type are customarily used in protectors for electric circuits that are rated to carry upwards of one (1) ampere of current; and, if properly designed and constructed, those links work quite well.
  • Fusible links capable of "earryingone (1) or more amperes of current continuously, are usually strong enough physically to support themselves within the casings of the protectors and to avoid accidental contact with those casings.
  • fusible links of this type are used in protectors that are rated to carry currents of less than one (1) ampere. those links may have such small diameters that they are not strong enough physically to support themselves within, and to avoid accidental contact with, the casings of the protectors.
  • the mere heating of those fusible links consequent upon the passage of electric currents through the protectors, may cause those fusible links to elongate and bend until they contact the casings of the protectors.
  • bridge structures to support the fusible links in protectors for electric circuits which carry small amounts of electric current.
  • Such bridge structures provide the required support for the fusible links and hold those links against accidental contact with the interiors of the casings of the protectors.
  • bridge structures that have been proposed and employed by those skilled in the art are of two general types: one bridge structure being formed by securing two stiff Wires together with a bead of glass or other dielectric material, and the other bridge structure being formed by passing two stiff wires through openings formed in a bar of insulating material.
  • the ends of the stiff wires act as sub-terminals to which the fusible link can be secured; and when so secured, the fusible link completes the circuit between the terminals of the protector.
  • bridge constructions of these two general types are operative, and they can be used effectively; however, the cost of manufacturing those bridge constructions is quite high because the operations used in making those constructions must be performed with great care by highly skilled personnel.
  • those ends of the stiff wires which support the fusible link should be exactly the same distance apart in each case to assure uniformity of rating of the protectors; but exact spacing of those ends of the wires is hard to attain.
  • the fusible link should be soldered to the same sections of the stiff wires in each case so the effective lengths of all links will be the same, but this is not easy to do because the small size of the component parts of the protector makes their handling dimcult.
  • the stiff wires act as cantilever beams; and thus they introduce the undesirable possibility of bending under conditions of vibration and shock.
  • prior bridge constructions which are used to support the fusible links of protectors for electric circuits, that carry small electric currents, are objectionable.
  • the present invention obviates these objections by providing a rigid support of insulating material that is unitary and extends between the terminals of the protector and that directly supports the fusible link.
  • This rigid support is provided With a conductive coating to which a fusible element can be soldered, and the conductive coating will be as solid and unyielding as the rigid support; and thus the fusible link will be held rigidly.
  • the rigid nature and the unitary character of the support x the distance which the fusible link must span, thus making it possible to have all of the links exactly the same in length, and also making it possible to insert the assembled structure of the protector into the casing as a unit. It is therefore an object of the present invention to provide a protector for electric circuits which has a rigid support of insulating material that is of unitary form and that extends between the" terminals of a protector for electric circuits, and which is provided with a conductive coating to which a fusible link can be soldered.
  • the protector of the present invention it is necessary to provide two spaced points on the support of insulating material that are provided with a conductive coating.
  • those spaced points and the conductive coatings thereon must be capable of withstanding the heat required in soldering operations and must be such as to minimize arcing when the fusible link fuses.
  • the problems of soldering the fusible links to those points is not overly difficult; but where those areas are small, as they must be to minimize arcing when the fusible links fuse, the problem of soldering the links to the coatings is difcult.
  • a support of insulating material which has spaced conductive coatings thereon that can withstand soldering temperatures and that will not unduly prolong electric arcs which may occur when the fusible-link fuses.
  • Such a support will have two narrow projections thereon and will have conductive coatings securely attached to those projections. Those coatings will adhere so tightly to the projections on the support that they will be able to withstand the heat applied in the soldering operation; and the volume of metal in those coatings will be small enough to avoid undue prolongation of any arcs that may form when the fusible link fuses.
  • the bridge structure present invention has a conductive coating at each end; and those conductive coatings receive the solder which holds the fusible link in position, and they also receive the solder which secures the bridge structure to the terminals of the protector.
  • a conductive coating at each end; and those conductive coatings receive the solder which holds the fusible link in position, and they also receive the solder which secures the bridge structure to the terminals of the protector.
  • Fig. l is an enlarged plan view of a bridge structure which can be used in making the protector for electric circuits that is provided by the present invention
  • Fig. 2 is an enlarged side elevational view of the bridge structure shown in Fig. 1,
  • Fig. 3 is an enlarged and elevational view of the bridge structure shown in Figs. 1 land 2,
  • Fig. 4 is an enlarged plan view of the bridge structure of Figs. 1-3, as that structure has a fusible link soldered to the spaced conductive coatings thereon,
  • Fig. 5 is an enlarged plan view of the bridge structure of Figs. 1-3, as that structure has a silver-sheathed wire soldered to the spaced conductive coatings thereon,
  • Fig. 6 is an enlarged plan view of the bridg' structure of Fig. 4 after the silver sheath of the wire has been removed, and
  • Fig. '7 is an enlarged cross sectional plan view of a protector for electric circuits which utilizes the bridge structure of the present invention.
  • the numeral III generally denotes a bridge structure that is made in accordance with the principles and teachings of the present invention; and that bridge structure has a central portion I2 which extends between and connects two end portions I4.
  • the end portions Id are of greater thickness than the central portion I2, and the upper surfaces of end portions I4 project above the upper surface of the central portion I2.
  • the inner ends of end portions I4 take the form of narrow projections I6 that extend along the opposite edges of the bridge structure; and the outer ends of the end portions I4 are beveled or tapered.
  • the bridge structure I0, with its component portions I2, I4 and I6 can easily be made by molding it under pressure.
  • the bridge structure I0 is preferablyniade of a hard, strong, moldable dielectric material; one such material being steatite.
  • conductive coatings must be applied, and securely attached, to the upper surfaces of the end porin the protector or tnetions I4 while leaving the central portion I2 bare.
  • These conductive coatings can be made from different metals and they can be applied in different ways; but a preferred way of applying those coatings includes forming an initial coating of metal on each oi.' the portions I4, nring the coating to make it adhere to the surfaces ofthe end .portions I4, and then applying asecond coating of metal over the rst coating. Where this is done, an intimate engagement is provided between the end portions I4 and the conductive coatings, and those coatings will be able to withstand ⁇ the temperatures required for soldering.
  • the initial coating of metal can be applied to the end portions by spraying molten metal or molten alloy onto the end portions I4, by forming a colloidal suspension of a metal or alloy and 4brushing or printing it onto end portions I4, by covering up the central portion I2 and then immersing the bridge structure I in a colloidal suspension of a metal or alloy, by chemically or electrochemically depositing a metal or alloy on the end portions I4, or by heating a metal or alloy and causing it to deposit directly on the end portions I4.
  • this initial coating is formed of relatively inexpensive metals, it will ordinarily not have the desired adherence to the end ,portions I4; and that coating must be fired to cause it to adhere firmly to end portions I4.
  • Aluminum which is a relatively inexpensive, readily available metal with a lovv electrical resistivity might also seem to be a logical choice; but aluminum is rather diiiicult to solder and it forms an oxide when fired. ⁇ For these reasons, aluminum and aluminum alloys are not desirable as initial coatings for the end portions
  • One metal that is suitable for the initial coating is silver; and while silver is more expensive than copper or aluminum, it is readily available,
  • the silver has low electrical resistivity, can easily be soldered, and is not prohibitively expensive.
  • the silver can be applied by painting, printing, spraying, electroplating, chemical deposition, or other ways; but the silver in the initial coating tends, during the soldering operation, to form metal balls on the surfaces of the end portions I4 or tends to dissolve in the molten solder. In either event, a poor solder joint between the conductive coatings and the fusible link can result.
  • This second coating may be of copper, silver, or other metal but is preferably of copper.
  • This reinforcing coating can be formed by spraying molten metal onto the rst coating, by chemical or electrochemical deposition, by brushing on a colloidal suspension of metal, by masking the central portion i2 or the bridge structure I0 and dipping the bridge structure in a colloidal suspension of metal, or by condensing or sputtering the metal onto the initial coating.
  • This second coating will increase the thickness of the conductive coating and thus decrease the resistance of that coating to current flow. and it will also make that coating capable of resisting the heat of the soldering operation. This second coating need not be red since it will adhere Well to the initial coating.
  • a bridge structure I0 is molded from steatite; and it is formed with an overall length of nine hundred and sixty thousandths (0.960) of an inch and a width of one hundred and thirty thousandths (0.130) of an inch, and with projections I6 that are thirty thousandths (0.030) of an inch wide and twenty-five thousandths (0.025) of an inch high and are spaced apart to provide a gap of one tenth (0.1) of an inch between their ends.
  • du Pont de Nemours Company under the designation #4545, and which is understood to contain sixty percent (60%) colloidal silver admixed with a low-melting-point glass and some butyl acetate and some organic lacquer, is brushed onto the end portions I4 of the bridge structure I0 and is permitted to dry in the air. Thereafter, the bridge structure is placed in a heated chamber and held at a temperature between twelve hundred and twenty (1220) to twelve hundred and seventy (1270) degrees Fahrenheit for one hour. This heat treatment makes the silver coating firmly adherent to the end portions i4. Upon cooling, the bridge structure I0 is placed in a plating bath, plating terminals are attached to the end portions i4, and current is passed through the bath.
  • the bath is made by admixing six and one half (6l/2) ounces of sixty-six (66) Baume sulfuric acid, thirty (30) ounces of copper sulfate, and a trace of water-soluble glue; and then adding enough water to make a gallon of solution. With this solution, currents of less than one ampere are sufficient to provide the desired coating within thirty (30) minutes.
  • the bridge structure i0 When thoroughly rinsed with water, the bridge structure i0 has a heat-resistant, composite coating of silver and copper that has low electrical resistance and is firmly adherent to the end portions i4.
  • a fusible link i8 of the required dimension is placed so it rests upon the ends of the projections i6 of end portions I4. While in this position, the fusible link will have its central portion spaced above the central portion I2 of the bridge structure i0. This spacing is desirable since it provides substantially uniform dissipation of heat from the central portions of the fusible links of the various protectors, thus assuring uniform operation and rating o those protectors.
  • the ends oi' the fusible link I8 are secured to the conductive coatings on projections I6 by means of sold-er 20. This solder completes a continuous circuit through the fusible link i3 and the two spaced conductive coatings on the end portions i4.
  • the metal coatings on lthe end portions I 4 can be soldered to the metai terminals 24 by solder 26.
  • the bridge structure I can be slipped into the casing 22, a lump of solder can be placed adjacent one end portion I4, a terminal 24 can be slipped onto the end of the casing 22, and heat applied to melt the solder and cause it to adhere to the metal coating on the end portion I4.
  • the bridge structure I0 is made almost as Wide as the interior of the casing 22, and the lower edges of the bridge structure are beveled; the beveled edges seating on the arcuate interior of the casing 22 and holding the upper surface of the bridge structure at the approximate center of the casing 22. In this way, the fusible link I8 is held out of contact with the interior of the casing 22; and thus the operation and rating of the protectors can be made uniform.
  • the projections I6 of end .portions I4 are quite narrow, being about one quarter (1/4) the width of structure I0. This arrangement is desirable to minimize the amount of conductive coating that will be fused when the fusible link I8 melts and fuses. If the fusible link I8 were to be soldered direct to the large area sections of end portions I4, the metal of those sections might fuse and vaporize under some conditions of circuit breaking and the pressure of the vapor might burst the casing 22. However, by solderingv the fusible link I8 to the narrow projections I6, this danger is minimized since the amount of metal on those projections is too small to cause difficulty even if it'vaporized.
  • the projections I6 not only space the fusible link above the central portion I2 of the bridge structure I8, but they also make it easy to demark the coated anduncoated portions of the bridge structure. Moreover they increase the surface distance between the coated portions I4. This increase in surface distance increases the resistance of the protector to leakage of current after the fusible link I8 has fused. Thus, once the fusible link I8 has interrupted the circuit through the protector, that circuit will not be f again completed through that protector.
  • the projections I6 are further desirable because they facilitate rapid soldering of the fusible links I8 to the conductive coatings on the bridge structures
  • the projections I6 extend along the sides of the bridge structure and they are dimensioned so the fusible links I8 extend transversely of the bridge structures; in the form shown in the drawing, the fusible links I8 have their axes inclined at an angle of one hundred and forty-three (143) degrees to the major axes of the bridge structure I0. Consequently, where the bridge structures are placed side by side, and
  • the Wire used in making the fusible links I8 is quite small in diameter and it is more easily handled in a long section than in a series of short sections of less than one quarter (V4) of an inch in length.
  • a number oi the bridge structures are placed in slots in a jig; the slots in the jig holding the bridge structures so their axes are parallel and so the tips of all projections I6 lie in the same straight line.
  • the free end of the fusible wire is soldered to the first projection I6 of the rst bridge structure in the jig, and then the wire is guided along the tips of succeeding projections I6 and soldered to those projections.
  • the bridge structures can be placed in a jig after they are red, and can remain in that jig during the plating and soldering operations. This enables as many as twenty-ve or more of the bridge structures to be picked up and moved as a unit. This decreases the cost of manufacture, and also provides uniform treatment of each bridge structure.
  • a special, small-diameter wire 26 must be used.
  • This wire can be formed by coating a bar of platinum with a sheath of silver and then drawing the sheathed bar through progressively smaller dies until it is quite small in diameter. Thereafter the silver coating 28 can be removed to expose the still smaller platinum wire 26. For convenience in handling, the sheathed wire is soldered to the projections I6 before the silver coating 28 is removed.
  • the wire 26 After the coating 28 is removed, the wire 26 would be almost invisible and too fragile to handle. ⁇ While the securement of the sheathed wire to the projections l6 solves the problem of handling the wire, it makes necessary the removal of the silver coating 28 of the wire 26 after the sheathed wire is secured to the conductive coatings. This removal could easily remove the conductive coating of silver and copper; and therefore a protective coating for the conductive coating is provided. Such a coating permits removal of the silver coating 28 of the wire 26 without appreciable removal of the silver and copper conductive coating on the bridge structure. Although various metals could be used in 'making such a coating, one such metal is nickel; and it can be readily electroplated onto the coppercoating.
  • One nickel plating solution that has been used successfully is made by admixing fifty-five (55) ounces of nickel sulfate, twenty-ve (25) ounces of nickel chloride, six (6) ounces of boric acid, and a fraction of an ounce of a wetting agent; and then adding enough water to make a gallon of solution.
  • the nickel coating is formed on the copper coating before the soldering operation; and where this is done, the bridge structures can be held in a jig throughout the complete process.
  • the silver coating on the sheathed wire can be removed in several ways, as by dissolvingv with chemicals or by deplating electrochemically.
  • One very workable way of removing the silver sheath includes immersing the bridge structures in a mixture of four hundred and fifty (450) parts of sulfuric acid and tv lty-ve (25) parts of nitric acid. The mixture is heated to a temperature range of from seventy-five to eighty-five degrees centigrade, and the bridge structures are left in the mixture until the silver coating has been removed. Visual and electrical tests should be made to ascertain the completeness of the removal of the silver.
  • 75 'I'he coatings on the bridge structures will be quite thin.
  • the initial silver coating will be approximately ve ten thousandths (0.0005) of an inch thick, and the copper coating will be approximately the same thickness.
  • the total thickness of those coatings may be about one thousandth (0.001) of an inch thick.
  • the thickness of the nickel coating will be added; the nickel coating ranging from one ten thousandth to one thousandth (00001-0001) of an inch.
  • Another way of forming coatings on the end portions I I of the bridge structures can be used. That method includes painting the end portions I4 and their projections I6 with a paint of metallic palladium and a low melting point glass, firing the bridge structure to cause the glass to fuse and bond the palladium to the bridge structure, immersing the coated structure in a solution of sodium hyposulte and nickel or cobalt or nickel-cobalt alloys, and heating the solution to temperatures above ninety (90) degrees centigrade.
  • the nickel or cobalt or nickel-cobalt alloys will deposit on the palladium coating and form usable conductive coatings. Still another way of forming the coatings is to make a thick paste of colloidal silver and low melting point glass and coat it heavily onto the end portions I4. Such a coating, when red, will be adherent to the end portions Il and will be able to receive solder. However, such coating is not as desirable as the preferred coatings provided by the present invention because solder does not flow readily on that coating and because of the increased cost of material used in making that coating.
  • a protector for electric circuits that comprises a bridge structure of insulating material, raised portions on said bridge structure, said raised portions being spaced apart, said raised portions being narrow, a silver coating adherent to said raised portions, a copper coating adherent to said silver coating, a fusible link spanning the space between said raised portions, said link being soldered to the copper coating on said raised portions, a casing dimensioned to telescope over said bridge structure, and terminals soldered to I the copper coating on said raised portions.
  • a protector for electric circuits that comprises a bridge structure of insulating material
  • a protector for electric circuits that comprises a bridge structure of insulatingimaterial, raised portions on said bridge structure, said raised portions being spaced apart, said raised portions being narrow, a silver coating adherent to said raised portions, a copper coating adherent to said silver coating, a fusible link spanning the space between said raised portions, said link being soldered to the copper coating on said raised portions, a casing dimensioned to telescope over said bridge structure, and terminals soldered to the copper coating on said raised portions, each of said raised portions being approximately one quarter (1A) as wide as said bridge structure.
  • a protector for electric circuits that comprises a casing, a bridge structure o1' insulating material positioned within said casing, a narrow projection extending along one edge of said bridge structure, a second narrow projection extending along the opposite edge of said bridge structure. a metallic coating adherent to each of said projections, and a fusible link soldered to said coatings.
  • a unitary bridge structure for protectors for electric circuits which comprises a piece of insulating material, prominences that are formed on said piece of insulating material but are spaced apart and rise abruptly from one surface of said pieceof insulating material, metal surfaces on said prominences, and a fusible element extending between and soldered to the metal surfaces on those prominences, said fusible element being spaced from and held out of -contact with said one surface of said piece of insulating material, said prominences being formed so a straight line between the ends thereof is angularly disposed relative to the axis of said ⁇ bridge structure.
  • a unitary bridge structure for protectors for electric circuits which comprises a piece of insulating material, prominences that are formed on said piece of insulating material but are spaced apart, metal surfaces on said prominences, and a fusible element extending between and soldered to the metal surfaces on those prominences, the inner ends of said prominences being disposed so a straight line between them is transverse to the axis of said bridge structure.
  • a protector for electric circuits that comprises a bridge structure of insulating material, projections on said bridge structure, said projections being spaced apart, said projections being 55 narrow, a conductive coating on each of said projections, a fusible link spanning the space between said projections, said link being soldered to the coatings on said projections, a casing enclosing said bridge structure and said fusible link soldered to the said coatings on the said projections of said bridge structure, and terminals on said casing and electrically connected to said fusible link.
  • a protector for electric circuits that comprises a bridge structure of insulating material with projections thereon, said projections being spaced apart, said projections being narrow, a multi-layer .conductive coating on each of said projections, a fusible link spanning the space between said coatings on said projections and being soldered to said coatings, a casing enclosing said bridge structure and said fusible link soldered to the said coatings on the said projections of said bridge structure, and terminals on said casing and electrically connected to said fusible link.
  • a protector for electric circuits that comprises a bridge structure of insulating material vwith spaced projections thereon, said projections being narrow, a multi-layer conductive coating on each of said projections, one layer of each of said multi-layer coatings being iired onto said projections, a fusible link spanning the space between said coatings on said projections, and being soldered to said coatings, a casing enclosing said bridge structure and said fusible link soldered to the said coatings on the said projections of said bridge structure, and terminals on said casing and electrically connected to said fusible link.
  • a protector for electric circuits that comprises a support of insulating material having spaced projections thereon, spaced conductive coatings intimately adherent to said support, each of said coatings having a narrow link-receiving portion extending therefrom, a fusible link spanning the space between said link-receiving portions of said conductive coatings soldered to each of said coatings, a casing enclosing said support and said fusible link soldered to the said coatings on the said projections of said support, and terminals on said casing and electrically connected to said fusible link.
  • a unitary bridge structure for protectors for electric circuits which comprises a piece of insulating material, prominences which are formed on said piece of insulating material but are spaced apart, metal surfaces on and integral with said prominences, said surfaces having narrow link-receiving portions extending therefrom, and a fusible link extending between and soldered to the link-receiving portions of said metal surfaces on those prominences.
  • a protector for electric circuits which comprises a casing, a fusible element and a bridge structure
  • the improvement which comprises a unitary bridge structure of insulating material which is coextensive with said casing and has spaced metallic surfaces thereon, said metallic surfaces having narrow projections to receive a fusible element, and a fusible element secured to said surfaces by solder.
  • a protector for electric circuits that comprises a casing, terminals of electrically conducting material for said casing, a bridge structure of 'insulating materiai positioned within said casing, said bridge structure being coextensive with said casing, spaced electrically conducting coatings on said bridge structure, each of said coatings having a narrow link-receiving portion extending therefrom. and a fusible link spanning :the space between and being soldered to said linkreceiving portions of said spaced coatings, said spaced coatings terminating immediately adjacent and being in electrical engagement with said terminals.
  • a protector for electric circuits that comprises a casing, terminals of electrically conducting materialfor said casing, a bridge structure ing, said bridge structure being coextensive with said casing, spaced electrically conducting coatings on said bridge structure, each of said coatings having a narrow link-receiving portion extending therefrom, and a fusible link spanning the space between and being soldered to said linkreceiving portions of said spaced coatings, said spaced coatings being in electrical engagement with said terminals, said coatings being formed on raised portions of said bridge structure.
  • a protector for electric circuits that comprises a casing, terminals of electrically conducting material for said casing, a bridge structure of insulating material positioned within said casing, said bridge structure being coextensive with said casing, spaced electrically conducting coatings on said bridge structure, each of said coatings having a narrow link-receiving portion extending therefrom, and a fusible link spanning the space between and being soldered to said linkreceiving portions of said spaced coatings, said spaced coatings being in electrical engagement with said terminals, said coatings being formed on raised portions of said bridge structure, said raised portions being approximately one quarter (1A) as wide as said bridge structure.
  • a protector for electric circuits that comprises a support of insulating material having spaced projections thereon, spaced conductive coatings on said support, each of said coatings having a narrow link-receiving portion extending therefrom, a fusible link of greater resistivity than said coatings spanning the space between and being soldered to said link-receiving portions of said conductive coatings, a casing enclosing said support and said fusible link soldered to the said coatings on the said projections of said support, and terminals on said casing and electrically connected to said fusible link, said support being coextensive with said casing.
  • a protector for electric circuits that comprises a support of insulating material, spaced conductive coatings on said support, each of said coatings having a narrow link-receiving portion extending therefrom, a fusible link spanning the space between and being soldered to said linkreceiving portions of said conductive coatings, a casing enclosing said support and said fusible link soldered to the said coatings on said support, and terminals, said coatings being soldered to said terminals.
  • a protector for electric circuits which comprises a unitary bridge structure of insulating material which has spaced metallic surfaces thereon to receive a fusible element, said surfaces being relatively narrow and being comprised of a layer of silver and a layer of a base metal and being adapted to receive and hold solder without balling 19.
  • a protector for electric circuits that comprises a support of insulating material having spaced projections thereon, spaced conductive coatings on said support, each of said coatings having a narrow link-receiving portion extending therefrom, a fusible link spanningv the space between and being soldered to said link-receiving portions of said conductive coatings, a casing enclosing said support and said fusible link soldered to the said coatings on the said projections of said support, and terminaison said casing and electrically connected to said fusible link, said support having the under edges thereof chamfered, said chamfered edges bearing against said casing to hold the upper surface of said of insulating material positioned within said aS- suppQl) adjacent the center 0f Said C2S11g 20.
  • a protector for electric circuits that comprises a support of insulating material having spaced projections thereon, spaced conductive coatings intimately adherent to said support, each of said coatings having a narrow linkreceiving portion extending therefrom, a Ifusible linkrof greater resistivity than said conductive coatings spanning the space between and being soldered to said link-receiving portions of said conductive coatings, a casing enclosing said support and said fusible link soldered to the said fusible link soldered to the said coatings on said projections of said support and terminals on said casing and electrically connected to said fusible link, said support having the under edges thereof charnfered, said chamfered edges bearing against said casing to hold the upper surface of said support adjacent the center of said casing.
  • a protector for electric circuits that comprises a bridge structure with spaced projections thereon, a multi-layer conductive coating on each of said projections, each of said coatings having a narrow link-receiving portion extending therefrom, a fusible link soldered to said link-receiving portions of said coatings on said projections, a casing enclosing said bridge structure and said fusible link soldered to the said coatings on the said projections on said bridge structure, and terminals on said casing and electrically connected to said fusible link, one of said layers being more resistant to acid than another of said layers. 22.
  • a unitary bridge structure for protectors for electric circuits which comprises a piece of insulating material, prominences that are formed on.
  • said piece of insulating material but are spaced apart, metal surfaces intimately adherent to said prominences, said surfaces having narrow linkreceiving portions extending therefrom and a fusible element soldered to and extending between and electrically connecting the link-receiving portions of said metal surfaces on those prominences.
  • a protector for electric circuits that comprises a bridge structure with spaced projections thereon, a multi-layer conducting coating on each of said projections, each of said coatings having a narrow link-receiving portion extending therefrom, a fusible .link soldered to said link-receiving portions of said coatings on said projections, a casing enclosing said bridge structure and said fusible link soldered to the said coatings on the said projections of said bridge structure and terminals on said casing and electrically connected to said fusible link, one of said layers being more resistant to acid than the other layers, said resistant layer being the top layer.
  • a protector for electric circuits which comprises an insulating support of ceramic material, a red metallic coating on spaced portions of said support adjacent the ends thereof, an intermediate portion of said support that is bare, reenforcing coatings on said red coatings, said reenforcing coatings having narrow link-receiving portions, a fusible link bridging said intermediate portion of said support, and solder electrically connectingsaid link to Said link-receiving portions of said reenforcing coatings.
  • a protector for electric circuits which comprises a bridgestructure of insulation material, spaced metallic coatings firmly adherent to said bridge, each of said coatings having a narrow link-receiving portion extending therefrom, and a fusible link spanning the space between and being soldered to said link receiving portions of said coatings, said coatings being spaced above that portion of the bridge structure between them so expansion of said fusible link, inducedby the passage of current through said protector, cannot cause said fusible link to contact said portion of said bridge structure.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
  • Fuses (AREA)
US24647A 1948-05-01 1948-05-01 Protector for electric circuits Expired - Lifetime US2576405A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
NL71719D NL71719C (ja) 1948-05-01
US24647A US2576405A (en) 1948-05-01 1948-05-01 Protector for electric circuits
US77265A US2636850A (en) 1948-05-01 1949-02-18 Electroplating of copper from cyanide electrolytes
GB7328/49A GB662660A (en) 1948-05-01 1949-03-17 Improvements in or relating to electro plating
FR985230D FR985230A (fr) 1948-05-01 1949-04-26 Formation de dépôts électrolytiques de cuivre brillant par renversement periodique du courant
CH280489D CH280489A (de) 1948-05-01 1949-04-30 Verfahren zum elektrolytischen Niederschlagen von Kupfer.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US24647A US2576405A (en) 1948-05-01 1948-05-01 Protector for electric circuits
US77265A US2636850A (en) 1948-05-01 1949-02-18 Electroplating of copper from cyanide electrolytes

Publications (1)

Publication Number Publication Date
US2576405A true US2576405A (en) 1951-11-27

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US24647A Expired - Lifetime US2576405A (en) 1948-05-01 1948-05-01 Protector for electric circuits
US77265A Expired - Lifetime US2636850A (en) 1948-05-01 1949-02-18 Electroplating of copper from cyanide electrolytes

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Application Number Title Priority Date Filing Date
US77265A Expired - Lifetime US2636850A (en) 1948-05-01 1949-02-18 Electroplating of copper from cyanide electrolytes

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US (2) US2576405A (ja)
CH (1) CH280489A (ja)
FR (1) FR985230A (ja)
GB (1) GB662660A (ja)
NL (1) NL71719C (ja)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2856488A (en) * 1956-12-11 1958-10-14 Chase Shawmut Co Current-limiting fuses for small current intensities
US2864917A (en) * 1954-12-23 1958-12-16 Edward V Sundt Short-time delay fuse
US2987813A (en) * 1957-05-01 1961-06-13 American Resistor Corp Hermetically sealing a tubular element or container
US3206579A (en) * 1961-02-27 1965-09-14 Fed Pacific Electric Co Fuse and method of manufacture
US3267240A (en) * 1963-07-22 1966-08-16 Mc Graw Edison Co Protectors for electric circuits
US3268691A (en) * 1963-07-22 1966-08-23 Mc Graw Edison Co Protectors for electric circuits
US3271544A (en) * 1964-04-14 1966-09-06 Electra Mfg Company Precision electrical fuse
US3348007A (en) * 1966-11-07 1967-10-17 Mc Graw Edison Co Protectors for electric circuits
US3401452A (en) * 1966-04-28 1968-09-17 Electra Midland Corp Method of making a precision electric fuse
US3416114A (en) * 1964-09-26 1968-12-10 Int Standard Electric Corp Plug-in type flat fuse
EP0030157A1 (en) * 1979-12-03 1981-06-10 Dubilier plc Electrical cartridge fuselinks and method of manufacturing such fuselinks
DE3035665A1 (de) * 1980-03-17 1981-09-24 San-O Industrial Co., Ltd., Tokyo Flinke schmelzsicherung
WO1985001149A1 (en) * 1983-08-23 1985-03-14 Hughes Aircraft Company Surface-metalized, bonded fuse with mechanically-stabilized end caps
DE3725438A1 (de) * 1987-03-24 1988-10-13 Cooper Ind Inc Verfahren zur herstellung einer verdrahteten mikrosicherung
US4929921A (en) * 1989-03-16 1990-05-29 Cooper Industries, Inc. Automatable fuse
US20060255897A1 (en) * 2003-05-08 2006-11-16 Hideki Tanaka Electronic component, and method for manufacturing the same

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2737485A (en) * 1952-09-22 1956-03-06 Gen Motors Corp Electrodeposition of copper
US2774728A (en) * 1955-09-29 1956-12-18 Du Pont Addition agent for copper plating

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1234100A (en) * 1914-07-02 1917-07-17 William J Morgan Renewable inclosed fuse.
US1281917A (en) * 1915-12-29 1918-10-15 Westinghouse Electric & Mfg Co Seal.
US1337949A (en) * 1918-11-18 1920-04-20 Fred J Petrovics Electric fuse
US1498858A (en) * 1921-08-22 1924-06-24 Selden G Warner Spark plug
US1846660A (en) * 1928-07-30 1932-02-23 P G Martin Renewable fuse plug
US2263752A (en) * 1939-04-26 1941-11-25 Babler Egon Electric circuit interupter

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2075623A (en) * 1934-11-12 1937-03-30 Du Pont Zinc plating
US2287654A (en) * 1938-05-04 1942-06-23 Du Pont Copper plating
US2347448A (en) * 1941-04-10 1944-04-25 Du Pont Bright copper plating
US2402185A (en) * 1943-07-13 1946-06-18 Du Pont Tin electrodepositing composition and process
NL69965C (ja) * 1945-08-10
US2524912A (en) * 1945-09-29 1950-10-10 Westinghouse Electric Corp Process of electrodepositing copper, silver, or brass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1234100A (en) * 1914-07-02 1917-07-17 William J Morgan Renewable inclosed fuse.
US1281917A (en) * 1915-12-29 1918-10-15 Westinghouse Electric & Mfg Co Seal.
US1337949A (en) * 1918-11-18 1920-04-20 Fred J Petrovics Electric fuse
US1498858A (en) * 1921-08-22 1924-06-24 Selden G Warner Spark plug
US1846660A (en) * 1928-07-30 1932-02-23 P G Martin Renewable fuse plug
US2263752A (en) * 1939-04-26 1941-11-25 Babler Egon Electric circuit interupter

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2864917A (en) * 1954-12-23 1958-12-16 Edward V Sundt Short-time delay fuse
US2856488A (en) * 1956-12-11 1958-10-14 Chase Shawmut Co Current-limiting fuses for small current intensities
US2987813A (en) * 1957-05-01 1961-06-13 American Resistor Corp Hermetically sealing a tubular element or container
US3206579A (en) * 1961-02-27 1965-09-14 Fed Pacific Electric Co Fuse and method of manufacture
US3267240A (en) * 1963-07-22 1966-08-16 Mc Graw Edison Co Protectors for electric circuits
US3268691A (en) * 1963-07-22 1966-08-23 Mc Graw Edison Co Protectors for electric circuits
US3271544A (en) * 1964-04-14 1966-09-06 Electra Mfg Company Precision electrical fuse
US3416114A (en) * 1964-09-26 1968-12-10 Int Standard Electric Corp Plug-in type flat fuse
US3401452A (en) * 1966-04-28 1968-09-17 Electra Midland Corp Method of making a precision electric fuse
US3348007A (en) * 1966-11-07 1967-10-17 Mc Graw Edison Co Protectors for electric circuits
EP0030157A1 (en) * 1979-12-03 1981-06-10 Dubilier plc Electrical cartridge fuselinks and method of manufacturing such fuselinks
DE3035665A1 (de) * 1980-03-17 1981-09-24 San-O Industrial Co., Ltd., Tokyo Flinke schmelzsicherung
WO1985001149A1 (en) * 1983-08-23 1985-03-14 Hughes Aircraft Company Surface-metalized, bonded fuse with mechanically-stabilized end caps
DE3725438A1 (de) * 1987-03-24 1988-10-13 Cooper Ind Inc Verfahren zur herstellung einer verdrahteten mikrosicherung
DE3725438C2 (de) * 1987-03-24 1994-06-01 Cooper Ind Inc Sicherung
US4929921A (en) * 1989-03-16 1990-05-29 Cooper Industries, Inc. Automatable fuse
US20060255897A1 (en) * 2003-05-08 2006-11-16 Hideki Tanaka Electronic component, and method for manufacturing the same
US7884698B2 (en) * 2003-05-08 2011-02-08 Panasonic Corporation Electronic component, and method for manufacturing the same

Also Published As

Publication number Publication date
CH280489A (de) 1952-01-31
FR985230A (fr) 1951-07-16
GB662660A (en) 1951-12-12
US2636850A (en) 1953-04-28
NL71719C (ja)

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