US2545138A - Corrosion inhibiting compositions - Google Patents

Corrosion inhibiting compositions Download PDF

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Publication number
US2545138A
US2545138A US5907A US590748A US2545138A US 2545138 A US2545138 A US 2545138A US 5907 A US5907 A US 5907A US 590748 A US590748 A US 590748A US 2545138 A US2545138 A US 2545138A
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oil
metal
petroleum
moisture
compositions
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David Werner
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Shell Development Co
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Shell Development Co
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Definitions

  • This invention relates to compositions having ability of displacing moisture, corrosive materials and the like from corrosive surfaces.
  • This invention also pertains to the formation on such surfaces of a non-corrosive moisture resistant protective film.
  • More particularly thi invention pertains to corrosion inhibiting compositions suitable for protecting metal. and non-metal surfaces by rendering them impervious to water, electrolytic solutions, corrosive fluids, gases, and the like, by displacing said contaminant from said surfaces and forming thereon a tenacious protective film having good lubricating properties.
  • Corrosion of alloyed bearings and other alloyed surfaces due to contact with water can attain such an aggravated stage as to cause great fatigue stresses to be set up, which ultimately result in cracking of the metal.
  • Moisture adhering to pickled steel, quenched steel, equipment such as instruments, engine starters and generators on landing crafts, hydraulic systems, machinery for metal processing and the like are alsoyextremely susceptible to corrosion and must be protected.
  • Rust preventative, water displacing compositions are particularly desired in metal rolling operation such as prior to cold rolling of metals.
  • metal sheets or strips are hot rolled, and then subjected to the following operations:
  • the material After the material has ben subjected to these operations it is cold rolled, generally using, as a lubricant and cooling agent, a soluble oil emulsion. Subsequently, the articles are annealed, and then subjected, if desired, to a light rolling without oil through highly polished rolls.
  • the object of this step is to confer some degree of hardness to the metal and also to burnish it,
  • Metal surfaces have positions, waxes, organic compounds, e. g. or-
  • chemical reactive inhibitors are incapable of penetrating the surface being protected and are incapable of displacing the contaminant there from. In cases where such inhibitors are able to form protective coatings on surfaces they are easily displaced by moisture or rupture readily. They are relatively ineffective against corrosive acidic materials and hot gases such asare formed during operation of combustion and turbine engines and are easily destroyed when applied to surfaces which are subjected to high temperatures.
  • compositions of matter comprising essentially "a blend comprising a major amount of a hydrocarbon and/or mixtures of said hydrocarbons, synthetic lubricants, fixed fatty oils and the like, and minor amounts of specially selected wetting agents, spreading
  • the additives :of this composition must be present in a rather critical amount, and must be present at all times during the active life of the composition in order "to function asJan effective water displacing, noncorrosive, protective film-forming composition.
  • Thedispersing medium is substantially a waterimmiscible hydrocarbon or a mixture of hydrocarbons such as petroleum oilsorother :type of oils, :or "their derivatives. These carriers or dispersing mediums are preferably derived from pc- .fonate, and the like, can The used.
  • 'troleum hydrocarbons may include various petroleum naphtha cuts, :mineral spirits, lubritcating nil distillates, mineral seed oil, kerosene, gas oils,.mineral lubricating oil, transformer oil, white oil, kerosene .302 extract, aromatic solvents, petroleum ether, aromatic (hydrocarbons such :as benzene, :pexyl'ene, o-xylene, m-xylene, cumene, butyl benzene; paraifinic hydrocarbons, e. g.
  • the dispersing medium is usually present in amounts of between "about and about of the composition, depend- ;ing upon'its viscosity,-penetrability and particular applicationpr condition under which it is used.
  • the base oil shouldnot exceed a viscosity of about 65 seconds Redwood I at -F., and-should contain little .or no free or combined sulfur.
  • Additives which have the power of wetting metal and-like surfaces and of displacing moisture and other contaminants therefrom so as to allow direct contact and adherence of the protective agent-tothe'surface are salts of sulfonic acid such as :ammonium, amine, alkali, alkaline earth and heavy metal salts of petroleum sulfonic acid derived from substantially light petroleum fractions rich in aromatics, preferably having an aromatic content between-5% to 10%.
  • Particularly suitable for forming the sulfonates are petroleum naphthas, kerosene, transformer oils and the like.
  • the sulfonates can be formed by any conventional means.
  • petroleum naphthas or kerosene fractions rich in aromatics canbe treated 'withsuitable amounts of sulfuric :acid to-obta'in sulfonic acids. These acids can be recovered :by alcoholic extraction and thereafter neutralized with alkali to form the alkali metal salts of these-sulfonic acids.
  • 'Sulfona'tes produced Jfonates -derived from alkylated aromatic e. g.
  • esters and various salts of organic compounds containing a minimum of 8 carbon atoms in the molecule can be included.
  • Particular examples are soap or salts of fatty materials or petroleum acids obtained by oxidizing parafiin waxes, the alkali and alkaline earth metal salts, e. g. sodium,
  • any of the above oils can be blown by conventional means such as by air at elevated tempera Table I Per ce t s Gr. at Iodine Sap. Value insoluble in 15 0. Value petroleum ether Pure rape oils 0.913 to 0. 917 94 to 106 -170 to 179 0 Blown rape 01ls 0. 968 to 0.975 47 to 52 209 to 217. 24 to 27 Pure cottonseed oil 0.922 to 0.925 108 to 110 191 to 198 0 Blown cottonseed oil 0. 972 to 0.979 56 to 65 214 to 225 26 to 29 sulfates; and alkali salts of monoand polyalkyl esters of sulfodicarboxylic acid, e. g. sodium salt of diamyl sulfo succinic acid, sodium salt of dilauryl sulfo succinic acid, disodium monocetyl monosulfo succinate, etc.
  • the wetting agents of this invention such as alkali sulfonates derived from low boiling petroleum hydrocarbons rich in aromatics when used alone or in combination with other wetting agents referred to above, possess the unique property of displacing moisture from metal surfaces and in.
  • the amount of preferred sulfonate wetting agent which may be ammonium or sodium sulfonate, referred to above, when used either alone or in combination with other wetting agents varies between about 2% and about 5%, and preferably between about 2% and about by weight. When in combination with other wetting agents it is generally preferred to employ predominant amounts of the petroleum sulfonate.
  • the protective film-forming,- water-displacing agents of this invention are blown or thickened animal, vegetable and/or fish oils and derivatives thereof, such as the full or partial esters of said oil.
  • esters may be included the mono, di'and/or triglyceryl ester of capric, lauric,
  • oils which are suitable for use include: cottonseed oil, rape oil, kapok oil, corn oil, soyabean oil, pumpkin seed oil, beechnut oil, mustard oil, rice oil; seal oil, whale oil, menhaden oil, sardine oil,
  • cod liver oil cod liver oil, neats-foot oil, tallow oil, lard oil,
  • the preferred oils and derivatives These blown oils have the unique property of displacing moisture from metallic surfaces and forming thereon a tenacious protective film. Just how blown oils perform this function is not exactly understood but it is believed that the polar groups formed during blowing have a strong affinity for water, allowing the rest of the material to adhere tenaciously to the metal surface and form a protective film thereon.
  • the protective film-forming water-displacing agents are generally used in amounts varying from 3% to 5% by weight.
  • Cyclic alcohols may include cyclohexanol, 4-tertiary amyl cyclohexanol, di-tertiary amylcyclohexanol, methylcyclohexanol, amylcyclohexanol, dimethylcyclohexanol, naphthenic alcohol, cyelobutanol, amyl cyelobutanol, quinitol, carvomenthol, menthol, *beta and alpha terpineol, terpin and derivatives of cyclic alcohols such as obtained by intermolecular dehydration of an alkitol to produce polyhydric cyclic ethers.
  • an alkitol a polyhydricalcohol having atleast four carbon atoms and at least four hydroxy groups such as erythritols, pentitols, sorbitol, mannitol, and the like.
  • Thecyclic alcohols need not be used in amounts above about 10% by weight and usually range from 5% to 10%.although under certain conditions they need not exceed 5% by weight.
  • the alcohols function as spreading agents. Thus once the wetting agent with the aid of the penetrant succeeds in wetting the surface and removing the moisture -or other contaminant, the alcohol helps spread uniformly the film-forming protective agent on to the treated surface.
  • compositions of this invention which-are beneficial for displacing contaminants as .described from various surfaces.
  • the components listedccn be dispersed in any suitableIhydrocarbon such.as-mineraloiLikeroscne, gas oil, mineral seal oil; mineral spirits andtlielikein snamountvtheitotal of which preferably docs notexceed about 15%by Weight.
  • suitableIhydrocarbon such.as-mineraloiLikeroscne, gas oil, mineral seal oil; mineral spirits andtlielikein snamountvtheitotal of which preferably docs notexceed about 15%by Weight.
  • compositions of this invention to the cold rolling .ofsteel sheets or strips.
  • a hot rolled steel strip wide and 0.092% thick .coil :form was passed ;continuously through apicklingbath' which .was'maintained at between about 35'C..ande90 C.
  • the pickled strip was then :passed through a Washing chamber where water-was:sprayed onsaid strip. It .then is passed through ;a tank containing .a composi- .tion .of this invention preferable as noted in the Table :II above, where all the water adhering to the strip is sdisplaced.
  • the displaced water settles rrapidly 'out'of :the composition and :is .removed from ithe bottom of the tank at convenient :times.
  • the strips on leaving this tank pass through felt pads in order to remove excess oil adhering tothestrip.
  • the strip is :then cold rolled to 0.007" thickness. This rolling operation may be done im- ,mediately. after'thestripleaves'the oil tank or the :strip .may be .re-ooiled :and left to stand until irolling ;is convenient. After rolling, the strip is .annealediin an'electricjfurnace an atmosphere :of cracked ammonia gas at about 700 :C.
  • compositions of thisinvention may be treated with compositions of thisinvention whenever it is desired to displace water from them.
  • compositions of .this invention are particularly desired when compositions of this invention are required to be used as temporary lubricants.
  • compositions may be applied to a surface to be protected by a means such as immersing, flooding, spraying, brushing, trowelling and the like.
  • the protective film formed on said surfaces adheres tenaciously enough to withstand handling, light polishing, movement and high temperatures for long periods of time. It can be removed when desired by a suitable solvent'or by simply rubbing with a cloth.
  • a 'corrosionand rust-inhibiting lubricating composition adapted to displace moisture from metalsurfaoesprior to being metalworked and prevent corrosion, said composition having the following formula and proportions:
  • a corrosionand rust-inhibiting lubricating composition adapted to displace moisture from metal surfaces prior to being metal worked and prevent corrosion, said composition having the following formula and proportions:
  • Methyl 1c y:c1 oh ex anol From about 5 to about 10 3.
  • a corrosionand rust-inhibiting mineral ilubrioating oil composition adapted to displace moisture frommetalsurfaces containing a total notexceeding about 15% by weight, and eachlad- :ditivebeing inabout equal proportions of sodium .salt of petroleum naphtha sulfonic acid derived from a petroleum naphtha containing from 5 to 10% aromatics, blown rape oil and methyl cyclohexanol.
  • a corrosionand rust-inhibiting mineral lubricating oil composition adapted to displace moisture from metal surfaces containing a total not exceeding about 15% by weight and each additive being in about equal proportions, of ammonium salt of petroleum naphtha sulfonic acid derived from a petroleum naphtha containing from 5 to 10% aromatics, blown rape oil an methyl cyclohexanol.
  • a corrosionand rust-inhibiting mineral lubricating oil composition adapted to displace moisture from metal surfaces containing a total not exceeding about 15% by weight and each additive being in about equal proportions, of salt of a petroleum sulfonic acid, blown vegetable oil and cycloalkanol.
  • a corrosionand rust-inhibiting mineral lubricating oil composition adapted to displace moisture from metal surfaces containing a total not exceeding about 15% by weight and each additive being in about equal proportions, of salt of a petroleum sulfonic acid derived from a petroleum naphtha containing from 5 to 10% aromatics, blown vegetable oil and cycloalkanol.
  • a corrosionand rust-inhibiting mineral lubricating oil composition adapted to displace moisture from metal surfaces containing a total not exceeding about 15% by weight and each additive being in about equal proportions, of salt of a petroleum sulfonic acid derived from a petroleum naphtha containing from 5 to 10% aromatics, blown fatty oil and cycloalkanol.
  • hydrocarbon lubricating composition adapted to displace moisture from metal surfaces prior to being metal worked containing a total not exceeding about 15% by weight and each additive being in about equal proportions, of a salt of a petroleum sulfonic acid derived from a petroleum fraction containing from 5 to 10% aromatics, blown fatty oil and cycloalkanol.

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
US5907A 1947-06-30 1948-02-02 Corrosion inhibiting compositions Expired - Lifetime US2545138A (en)

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GB17234/47A GB631016A (en) 1947-06-30 1947-06-30 Improved rolling mill processes and rolling oil compositions therefor

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2671757A (en) * 1951-03-31 1954-03-09 Sinclair Oil & Gas Co Prevention of corrosion
DE1021480B (de) * 1954-12-23 1957-12-27 Westinghouse Electric Corp UEberzug fuer Aluminiumsockel von elektrischen Gluehlampen
US2829076A (en) * 1955-03-17 1958-04-01 Sun Oil Co Method of preventing staining of aluminum during annealing
US2864726A (en) * 1955-11-17 1958-12-16 Pure Oil Co Protective coating for ferrous type metal
EP0079187A3 (en) * 1981-11-06 1985-02-06 The H.A. Montgomery Company Metalworking lubrication
US20040018947A1 (en) * 1998-05-15 2004-01-29 Anglin James R Lubricated sheet product and lubricant composition
US20170306258A1 (en) * 2014-10-23 2017-10-26 Northwestern University Lubricant additives, lubricant compositions, and applications of same
CN116651961A (zh) * 2023-07-28 2023-08-29 内蒙金属材料研究所 一种用于含钪铝合金板材的新型冷轧制备工艺

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE17722E (en) * 1925-01-09 1930-07-08 American Machine & Foundry Co. Method of protecting metal-coating baths and composition therefor
GB469889A (en) * 1936-01-04 1937-08-04 Wakefield & Co Ltd C C Improvements in or relating to lubricants
US2121475A (en) * 1934-11-17 1938-06-21 Pennsylvania Ind Chemical Corp Coating composition
US2182992A (en) * 1937-09-24 1939-12-12 Stanco Inc Corrosion preventive
US2348715A (en) * 1941-06-25 1944-05-16 Standard Oil Co Slushing composition
US2359738A (en) * 1943-02-16 1944-10-10 Shell Dev Rust-preventive compositions

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE17722E (en) * 1925-01-09 1930-07-08 American Machine & Foundry Co. Method of protecting metal-coating baths and composition therefor
US2121475A (en) * 1934-11-17 1938-06-21 Pennsylvania Ind Chemical Corp Coating composition
GB469889A (en) * 1936-01-04 1937-08-04 Wakefield & Co Ltd C C Improvements in or relating to lubricants
US2182992A (en) * 1937-09-24 1939-12-12 Stanco Inc Corrosion preventive
US2348715A (en) * 1941-06-25 1944-05-16 Standard Oil Co Slushing composition
US2359738A (en) * 1943-02-16 1944-10-10 Shell Dev Rust-preventive compositions

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2671757A (en) * 1951-03-31 1954-03-09 Sinclair Oil & Gas Co Prevention of corrosion
DE1021480B (de) * 1954-12-23 1957-12-27 Westinghouse Electric Corp UEberzug fuer Aluminiumsockel von elektrischen Gluehlampen
US2829076A (en) * 1955-03-17 1958-04-01 Sun Oil Co Method of preventing staining of aluminum during annealing
US2864726A (en) * 1955-11-17 1958-12-16 Pure Oil Co Protective coating for ferrous type metal
EP0079187A3 (en) * 1981-11-06 1985-02-06 The H.A. Montgomery Company Metalworking lubrication
US20040018947A1 (en) * 1998-05-15 2004-01-29 Anglin James R Lubricated sheet product and lubricant composition
US20170306258A1 (en) * 2014-10-23 2017-10-26 Northwestern University Lubricant additives, lubricant compositions, and applications of same
US10414997B2 (en) * 2014-10-23 2019-09-17 Northwestern University Lubricant additives, lubricant compositions, and applications of same
CN116651961A (zh) * 2023-07-28 2023-08-29 内蒙金属材料研究所 一种用于含钪铝合金板材的新型冷轧制备工艺
CN116651961B (zh) * 2023-07-28 2023-09-26 内蒙金属材料研究所 一种用于含钪铝合金板材的新型冷轧制备工艺

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BE483620A (is")
FR971645A (fr) 1951-01-19
NL72518C (is")
DE907685C (de) 1954-03-29

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