US2530282A - Method of and apparatus for printing - Google Patents

Method of and apparatus for printing Download PDF

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Publication number
US2530282A
US2530282A US56656A US5665648A US2530282A US 2530282 A US2530282 A US 2530282A US 56656 A US56656 A US 56656A US 5665648 A US5665648 A US 5665648A US 2530282 A US2530282 A US 2530282A
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roller
ink
printing
knurled
fountain
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Expired - Lifetime
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US56656A
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George R Brodie
Jr William M Hawkes
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Fredk H Levey Co Inc
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Fredk H Levey Co Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F31/00Inking arrangements or devices
    • B41F31/26Construction of inking rollers

Definitions

  • This invention relates to printing and particularly to an improved method of and apparatus for supplying ink to the metal printing plates of cylinder presses.
  • FIG. 1 represents diagrammatically the essential parts of the inking and printing mechanism
  • Fig. 2 is a side elevation of one of the inking rollers.
  • an ink of the quick drying type consisting of a pigmented varnish made up of a resin and a solvent therefor which has a relatively low'boiling point and a high vapor pressure at the temperature to which it is subjected for the purpose of drying the ink.
  • Quick drying inks of this type are used extensively in printing magazines and have superseded linseed oil inks during the past sixteen years.
  • a relatively simple arrangement consisting of a hard surfaced rubber roller which contacts the printing plates on the plate cylinder and also a knurled roller to which ink is deliv ered from a fountain through an intermediate ductor roller.
  • the knurling on the knurled roller is disposed at an angle preferably 45 to the line parallel to the axis of the roller.
  • the roller between the knurled roller and the plate cylinder is provided with a hard rubber surface having a hardness of between 30 and 95 Durometer,
  • the ink is picked up from the fountain by a steel roller revolving therein.
  • An adjustable doctor blade is arranged to limit the amount of ink withdrawn from the fountain.
  • the ink is transferred by the intermediate ductor roller to th knurled roller, which receives a uniform film of the ink and transfers it through the hard surfaced roller to 5 Claims. (Cl. 101-350) the plates on the cylinder.
  • the knurled roller has the effect of causing the ink to transfer uniformly and in the correct amount to properly ink the surface of the printing plates and thus to secure an impression of high quality on the web as it passes between the plate and impression cylinders. Owing to the simplicity of the inking train, many of the difliculties experienced in the ordinary press are avoided and the speed of the press may be increased materially.
  • the knurling on the knurled cylinder may vary in dimensions, but is preferably about 175 lines to an inch with a depth not exceeding 0.002 inch. If the knurling is too coarse, the desired effect is not obtained, but it may be finer than indicated with excellent results.
  • the pressure between the knurled roller and the engaging hardsurfaced roller may vary from a few pounds to 10,000 pounds per square inch. The combination of the knurled roller with the hard surfaced roller ensures the transfer of the ink in the manner already indicated to the plates on the plate cylinder.
  • ink of the quick drying type consisting of a pigmented vehicle made up of a resinous binder and a petroleum hydrocarbon having a relatively low boiling point and a high vapor pressure when subjected to a temperature above normal atmospheric temperature.
  • a characteristic ink of this type is mad in accordance with the following formula: 4
  • the invention is not thereby limited, because it is apparent that numerous combinations involving substitutions of resins, pigments and other ingredients of the ink may be made.
  • the ink may be of any desired'color by substituting suitable pigments.
  • resins which are adapted to be dissolved in the solvent to produce varnishes suitable for the purby modifying the proportions of the solvent in the composition as above described.
  • 5 indicates an impression cylinder
  • 6 the plate cylinder carrying metallic plates having an appropriate type surface.
  • Theimpression is transferred to a web I which passes between the plate and impression cylinders.
  • Engaging the plates on the plate cylinder is a hard surfaced rubber roller 8 having the characteristic hardness as above described.
  • the roller 8 is engaged by a roller 9 of metal having a knurled surface Of the character hereinbefore described.
  • An intermediate ductor roller of rubber or other suitable material is disposed between and in engagement with the roller 9 and a steel roller l l which is adapted to rotate in a fountain l2 carrying the ink l3.
  • the roller I0 is mounted on an arm I0 which vibrates to alternately engage the roller lu with the roller I l and the knurled roller 9.
  • a doctor blade II is supported on a bracket I and is adjustable by means of thumb screws It to vary the distance between the surface of the roller H and the edge of the doctor blade in order toJimit the amount of ink withdrawn from the fountain as the roller H rotates in the direction indicated by the arrow on the drawing.
  • the ink from the fountain is transferred to the intermediate ductor roller Ill, thence to the roller 9 and through the surface of the roller 8 to the printing surface on the plate cylinder.
  • the doctor blade H the amount of ink supplied to the train may be varied. I
  • the web 1 may be carried around a steam drum or other heating device I1 and over an idler roll l8. It may be rewound after the initial impression. However, if the web is to be perfected by printing on the reverse side, it may be delivered from the idler roll it to a second printing unit identical with that previously described, to receive an impression on the reverse side. Thereafter the web may be heated again by passing over a steam drum similar to the drum I! to dry the ink. The web may then be rewound, cut or otherwise disposed of.
  • T e advantage resulting from the elimination of the complicated inking trains is the increased speed at which the printing operation may be carried on.
  • the method and apparatus are adapted for printing of a wide variety Of materials, including books, magazines, newspapers, catalogs, telephone directories and the like.
  • the method of inking metallic printing plates which comprises transferring ink from a source thereof to a rotating smooth metal surface, thence to a rubber rotating surface, thence to a knurled rotating surface, thence to a rotating smooth hard rubber surface, and finally to the rotating printing plate surface.
  • the method of inking metallic printing plates which comprises transferring ink from a source thereof to a rotating smooth metal surface, thence to a rubber rotating surface, thence to a knurled rotating surface, thence to a rotating smooth rubber surface having a hardness of to 95 Durometer, and finally to the rotating printing plate surface.
  • a plate cylinder, an impression cylinder and an inking train comprising a fountain, a rotating metal roller adapted to deliver ink from the fountain, a knurled roller, an intermediate ductor roller having a rubber surface engageable with said ink-delivering metal roller and said knurled roller, and a roller having a hard rubber surface, said hard surfaced roller engaging the knurled roller and the plate cylinder.

Description

Nov. 14, 1950 s. R. BRODIE ET AL METHOD OF AND APPARATUS FOR PRINTING Filed Oct. 26, 1948 FIG.
Patented Nov. 14, 1950 METHOD OF AND APPARATUS FOR PRINTING George R. Brodie, Lower Merion Township, Montzomery County, and William M. Hawkes, Jr.,
Philadelphia, Pa., ass'ignors to Fredk H. Levey Co.,lnc., New York, N. Y., a corporation of New York Application October 26, 1948, Serial No. 56,656
1 This invention relates to printing and particularly to an improved method of and apparatus for supplying ink to the metal printing plates of cylinder presses.
, In Web presses, it has been customary for many years to deliver ink from the fountain to the plates on a plate cylinder through a long train, upward to twenty, of inking rollers which rotate and vibrate in order to provide a uniform film of ink on the printing plates. The complicated mechanism required in the usual ink train materially retards the possible speed of operation of the press and consequently its output.
It is the object of the present invention to provide an improved method of inking the plate cylinder of a rotary printing press and apparatus therefor which is simpler and more eifective and which permits operation at higherspeeds.
Other objects and advantages of the invention will be apparent as it is better understood by reference to the following specification and the accompanying drawing, in which Fig. 1 represents diagrammatically the essential parts of the inking and printing mechanism; and
Fig. 2 is a side elevation of one of the inking rollers.
In accordance with the present invention, we employ an ink of the quick drying type consisting of a pigmented varnish made up of a resin and a solvent therefor which has a relatively low'boiling point and a high vapor pressure at the temperature to which it is subjected for the purpose of drying the ink. Quick drying inks of this type are used extensively in printing magazines and have superseded linseed oil inks during the past sixteen years. Instead of a complicated inking train, we employ a relatively simple arrangement consisting of a hard surfaced rubber roller which contacts the printing plates on the plate cylinder and also a knurled roller to which ink is deliv ered from a fountain through an intermediate ductor roller. The knurling on the knurled roller is disposed at an angle preferably 45 to the line parallel to the axis of the roller. The roller between the knurled roller and the plate cylinder is provided with a hard rubber surface having a hardness of between 30 and 95 Durometer, The ink is picked up from the fountain by a steel roller revolving therein. An adjustable doctor blade is arranged to limit the amount of ink withdrawn from the fountain. The ink is transferred by the intermediate ductor roller to th knurled roller, which receives a uniform film of the ink and transfers it through the hard surfaced roller to 5 Claims. (Cl. 101-350) the plates on the cylinder. The knurled roller has the effect of causing the ink to transfer uniformly and in the correct amount to properly ink the surface of the printing plates and thus to secure an impression of high quality on the web as it passes between the plate and impression cylinders. Owing to the simplicity of the inking train, many of the difliculties experienced in the ordinary press are avoided and the speed of the press may be increased materially.
The knurling on the knurled cylinder may vary in dimensions, but is preferably about 175 lines to an inch with a depth not exceeding 0.002 inch. If the knurling is too coarse, the desired effect is not obtained, but it may be finer than indicated with excellent results. The pressure between the knurled roller and the engaging hardsurfaced roller may vary from a few pounds to 10,000 pounds per square inch. The combination of the knurled roller with the hard surfaced roller ensures the transfer of the ink in the manner already indicated to the plates on the plate cylinder.
For the purpose of the invention, we employ ink of the quick drying type consisting of a pigmented vehicle made up of a resinous binder and a petroleum hydrocarbon having a relatively low boiling point and a high vapor pressure when subjected to a temperature above normal atmospheric temperature. A characteristic ink of this type is mad in accordance with the following formula: 4
2.00 alkali blue base 15.30 zinc resinate 22.60 petroleum hydrocarbon, B. Pt. 450 F.
0.10 water 0.75 gilsonite 0.68 rosin 1.07 petroleum hydrocarbon, B. Pt. 503 F. 3.20 wetting agent (tallicin 105) 16.00 carbon black 6.30 calcium carbonate pigment 32.00 petroleum hydrocarbon, B. Pt. 381 P.
It is to be understood that in describing this typl. cal ink the invention is not thereby limited, because it is apparent that numerous combinations involving substitutions of resins, pigments and other ingredients of the ink may be made. Thus, the ink may be of any desired'color by substituting suitable pigments. There are numerous resins which are adapted to be dissolved in the solvent to produce varnishes suitable for the purby modifying the proportions of the solvent in the composition as above described.
Referring to the drawing, 5 indicates an impression cylinder, and 6 the plate cylinder carrying metallic plates having an appropriate type surface. Theimpression is transferred to a web I which passes between the plate and impression cylinders. Engaging the plates on the plate cylinder is a hard surfaced rubber roller 8 having the characteristic hardness as above described. The roller 8 is engaged by a roller 9 of metal having a knurled surface Of the character hereinbefore described. An intermediate ductor roller of rubber or other suitable material is disposed between and in engagement with the roller 9 and a steel roller l l which is adapted to rotate in a fountain l2 carrying the ink l3. The roller I0 is mounted on an arm I0 which vibrates to alternately engage the roller lu with the roller I l and the knurled roller 9. .A doctor blade II is supported on a bracket I and is adjustable by means of thumb screws It to vary the distance between the surface of the roller H and the edge of the doctor blade in order toJimit the amount of ink withdrawn from the fountain as the roller H rotates in the direction indicated by the arrow on the drawing. Thus, the ink from the fountain is transferred to the intermediate ductor roller Ill, thence to the roller 9 and through the surface of the roller 8 to the printing surface on the plate cylinder. By adjusting the doctor blade H, the amount of ink supplied to the train may be varied. I
The web 1 may be carried around a steam drum or other heating device I1 and over an idler roll l8. It may be rewound after the initial impression. However, if the web is to be perfected by printing on the reverse side, it may be delivered from the idler roll it to a second printing unit identical with that previously described, to receive an impression on the reverse side. Thereafter the web may be heated again by passing over a steam drum similar to the drum I! to dry the ink. The web may then be rewound, cut or otherwise disposed of.
Among the advantages of the apparatus is the relative inexpensiveness of the apparatus and ease of handling of the ink, and particularly the avoidance of long trains of inking rollers as here- 4 tofore used in web printing presses. T e advantage resulting from the elimination of the complicated inking trains is the increased speed at which the printing operation may be carried on. The method and apparatus are adapted for printing of a wide variety Of materials, including books, magazines, newspapers, catalogs, telephone directories and the like.
Various changes may be made in the details of the procedure as described and in the apparatus employed without departing from the invention or sacrificing the advantages thereof.
We claim:
1. The method of inking metallic printing plates which comprises transferring ink from a source thereof to a rotating smooth metal surface, thence to a rubber rotating surface, thence to a knurled rotating surface, thence to a rotating smooth hard rubber surface, and finally to the rotating printing plate surface.
2. The method of inking metallic printing plates which comprises transferring ink from a source thereof to a rotating smooth metal surface, thence to a rubber rotating surface, thence to a knurled rotating surface, thence to a rotating smooth rubber surface having a hardness of to 95 Durometer, and finally to the rotating printing plate surface.
3. In a printing press, a plate cylinder, an impression cylinder and an inking train comprising a fountain, a rotating metal roller adapted to deliver ink from the fountain, a knurled roller, an intermediate ductor roller having a rubber surface engageable with said ink-delivering metal roller and said knurled roller, and a roller having a hard rubber surface, said hard surfaced roller engaging the knurled roller and the plate cylinder.
4. The printing press of claim 3 having a doctor blade adjustable with respect to the surface of said ink-delivering metal roller to control the amount of ink withdrawn by said roller from the fountain.
5. The printing press of claim 3 in which the surface of the hard-surfaced roller has a hardness of 30 to Durometer.
GEORGE R. BRODIE. WILLIAM M. HAWKES, JR.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 2,056,210 Rowell Oct. 6, 1936 2,213,419 Taylor Sept. 3, 1940 FOREIGN PATENTS Number I Country Date 198,864 Great Britain June 14, 1923
US56656A 1948-10-26 1948-10-26 Method of and apparatus for printing Expired - Lifetime US2530282A (en)

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2653540A (en) * 1952-01-09 1953-09-29 F A Putnam Mfg Co Inc Method of inking type of printing machines with quick-drying ink
US2893320A (en) * 1956-03-29 1959-07-07 Fort Wayne Corrugated Paper Co Printing of corrugated board
US3062138A (en) * 1959-10-09 1962-11-06 Emory W Worthington Inking mechanism for printing presses
US3228324A (en) * 1961-12-08 1966-01-11 Brogdex Co Stamping machine for fruit and the like
US3234872A (en) * 1962-09-24 1966-02-15 Leemann Mario Dampener assembly on offset printing machine
US3276363A (en) * 1963-12-09 1966-10-04 Siemens Ag Device for inking high-speed printer
US3285169A (en) * 1965-05-28 1966-11-15 Hans H Hartwig Apparatus and method for flexographic printing with doctor roll ink control
US3608483A (en) * 1969-03-14 1971-09-28 Inc C Olivette & C Spa Inking system with means for milling hydrophobic liquid into water miscible ink film
US3613575A (en) * 1968-05-27 1971-10-19 Kantor Press Kontrols Inc Oscillator roller for printing presses
US3613578A (en) * 1969-08-18 1971-10-19 Pamarco Inc Ink metering roll for use intermediate a fountain roll and a printing roll
US3690254A (en) * 1969-04-15 1972-09-12 Roland Offsetmaschf Ink fountain roller device for a printing press
US3835597A (en) * 1972-11-24 1974-09-17 Harris Intertype Corp Method of manufacturing a hydrophilic dampening roll
US4007682A (en) * 1974-04-24 1977-02-15 Xerox Corporation Reverse angle mounted ink-splitting doctor blade
US4016811A (en) * 1975-08-20 1977-04-12 Rockwell International Corporation Grooved roller dampener
US4022125A (en) * 1975-07-07 1977-05-10 Weaver Gaylon N Dampening apparatus for offset printing
US4361090A (en) * 1980-03-08 1982-11-30 M.A.N.-Roland Druckmaschinen Aktiengesellschaft Selective intermittent lifter and film inking system for printing machines
US4537127A (en) * 1984-09-12 1985-08-27 Rockwell International Corporation Black oxide lithographic ink metering roller
US4664058A (en) * 1985-10-25 1987-05-12 International Paper Company Coating roll surface configuration for applying liquid sterilant to a moving web
US5735953A (en) * 1996-05-23 1998-04-07 Gp-Tinter As Adjustable inking roller train
US5737832A (en) * 1992-10-07 1998-04-14 Protol A.G. In and relating to machines for forming helically wound lock-seam tubing having multiple wall thickness
WO2008041857A1 (en) * 2006-10-06 2008-04-10 Jaru Invest As Roller coating system for web based substrates

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB198864A (en) * 1922-04-13 1923-06-14 Calico Printers Ass Ltd Improvements relating to ink or colour supplying devices for printing machines
US2056210A (en) * 1932-07-19 1936-10-06 Addressograph Multigraph Means for feeding emulsoid inks
US2213419A (en) * 1938-04-23 1940-09-03 Goss Printing Press Co Ltd Inking mechanism

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB198864A (en) * 1922-04-13 1923-06-14 Calico Printers Ass Ltd Improvements relating to ink or colour supplying devices for printing machines
US2056210A (en) * 1932-07-19 1936-10-06 Addressograph Multigraph Means for feeding emulsoid inks
US2213419A (en) * 1938-04-23 1940-09-03 Goss Printing Press Co Ltd Inking mechanism

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2653540A (en) * 1952-01-09 1953-09-29 F A Putnam Mfg Co Inc Method of inking type of printing machines with quick-drying ink
US2893320A (en) * 1956-03-29 1959-07-07 Fort Wayne Corrugated Paper Co Printing of corrugated board
US3062138A (en) * 1959-10-09 1962-11-06 Emory W Worthington Inking mechanism for printing presses
US3228324A (en) * 1961-12-08 1966-01-11 Brogdex Co Stamping machine for fruit and the like
US3234872A (en) * 1962-09-24 1966-02-15 Leemann Mario Dampener assembly on offset printing machine
US3276363A (en) * 1963-12-09 1966-10-04 Siemens Ag Device for inking high-speed printer
US3285169A (en) * 1965-05-28 1966-11-15 Hans H Hartwig Apparatus and method for flexographic printing with doctor roll ink control
US3613575A (en) * 1968-05-27 1971-10-19 Kantor Press Kontrols Inc Oscillator roller for printing presses
US3608483A (en) * 1969-03-14 1971-09-28 Inc C Olivette & C Spa Inking system with means for milling hydrophobic liquid into water miscible ink film
US3690254A (en) * 1969-04-15 1972-09-12 Roland Offsetmaschf Ink fountain roller device for a printing press
US3613578A (en) * 1969-08-18 1971-10-19 Pamarco Inc Ink metering roll for use intermediate a fountain roll and a printing roll
US3835597A (en) * 1972-11-24 1974-09-17 Harris Intertype Corp Method of manufacturing a hydrophilic dampening roll
US4007682A (en) * 1974-04-24 1977-02-15 Xerox Corporation Reverse angle mounted ink-splitting doctor blade
US4022125A (en) * 1975-07-07 1977-05-10 Weaver Gaylon N Dampening apparatus for offset printing
US4016811A (en) * 1975-08-20 1977-04-12 Rockwell International Corporation Grooved roller dampener
US4361090A (en) * 1980-03-08 1982-11-30 M.A.N.-Roland Druckmaschinen Aktiengesellschaft Selective intermittent lifter and film inking system for printing machines
US4537127A (en) * 1984-09-12 1985-08-27 Rockwell International Corporation Black oxide lithographic ink metering roller
US4664058A (en) * 1985-10-25 1987-05-12 International Paper Company Coating roll surface configuration for applying liquid sterilant to a moving web
US5737832A (en) * 1992-10-07 1998-04-14 Protol A.G. In and relating to machines for forming helically wound lock-seam tubing having multiple wall thickness
US5735953A (en) * 1996-05-23 1998-04-07 Gp-Tinter As Adjustable inking roller train
WO2008041857A1 (en) * 2006-10-06 2008-04-10 Jaru Invest As Roller coating system for web based substrates
US20100247780A1 (en) * 2006-10-06 2010-09-30 Jan R Opsahl Roller coating system for web based substrates

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